US20180306500A1 - Method for Preventing Fouling of Cryogenic Injection Systems - Google Patents
Method for Preventing Fouling of Cryogenic Injection Systems Download PDFInfo
- Publication number
- US20180306500A1 US20180306500A1 US15/493,994 US201715493994A US2018306500A1 US 20180306500 A1 US20180306500 A1 US 20180306500A1 US 201715493994 A US201715493994 A US 201715493994A US 2018306500 A1 US2018306500 A1 US 2018306500A1
- Authority
- US
- United States
- Prior art keywords
- gas
- feed line
- gas feed
- cryogenic
- cryogenic liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/08—Separating gaseous impurities from gases or gaseous mixtures or from liquefied gases or liquefied gaseous mixtures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0027—Condensation of vapours; Recovering volatile solvents by condensation by direct contact between vapours or gases and the cooling medium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0078—Condensation of vapours; Recovering volatile solvents by condensation characterised by auxiliary systems or arrangements
- B01D5/0081—Feeding the steam or the vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/16—Hydrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/20—Carbon monoxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/24—Hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/24—Hydrocarbons
- B01D2256/245—Methane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/302—Sulfur oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/304—Hydrogen sulfide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/40—Nitrogen compounds
- B01D2257/404—Nitrogen oxides other than dinitrogen oxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/40—Nitrogen compounds
- B01D2257/408—Cyanides, e.g. hydrogen cyanide (HCH)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/60—Heavy metals or heavy metal compounds
- B01D2257/602—Mercury or mercury compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/702—Hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/80—Water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/30—Processes or apparatus using other separation and/or other processing means using a washing, e.g. "scrubbing" or bubble column for purification purposes
- F25J2205/32—Processes or apparatus using other separation and/or other processing means using a washing, e.g. "scrubbing" or bubble column for purification purposes as direct contact cooling tower to produce a cooled gas stream, e.g. direct contact after cooler [DCAC]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/66—Separating acid gases, e.g. CO2, SO2, H2S or RSH
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/68—Separating water or hydrates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2280/00—Control of the process or apparatus
- F25J2280/40—Control of freezing of components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/30—Details about heat insulation or cold insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/44—Particular materials used, e.g. copper, steel or alloys thereof or surface treatments used, e.g. enhanced surface
Definitions
- This invention relates generally to the field of cryogenic injection systems. More particularly, we are interested in preventing fouling of cryogenic injection systems by components of the gas.
- cryogenic systems typically corrosive brines or strong organic solvents
- fluids used in these cryogenic systems are inimical to typical insulations, and so using insulation inside these systems is typically not considered an option.
- a system capable of handling these cryogenic temperatures for gas injection systems and preventing blockage of gas feed lines is required.
- U.S. patent application Nos. 15/406,928 and 15/406,863 to Baxter, et al. teach methods and apparatuses for desublimation prevention in direct contact heat exchangers.
- the disclosure discloses a gas distribution apparatus for cryogenic gas injection into a cryogenic liquid.
- the present disclosure differs from this disclosure in that the system is not insulated. This disclosure is pertinent and may benefit from the methods disclosed herein and is hereby incorporated for reference in its entirety for all that it teaches.
- a method for preventing blockage of a cryogenic injection system comprising a gas feed line attached to a gas distributor.
- a gas is fed through the gas feed line and the gas distributor into a cryogenic liquid.
- a portion of the gas feed line passes through the cryogenic liquid.
- An insulative layer is provided for the portion of the gas feed line that passes through the cryogenic liquid. Heat transfer through the insulative layer between the portion of the gas feed line and the cryogenic liquid is countered sufficiently to prevent blockage of the gas feed line by a component or components of the gas.
- Blockage comprises fouling of an interior surface of the gas feed line sufficiently to prevent a desired flow rate of the gas through the gas feed line at a desired pressure; Fouling comprises the component or components condensing, desublimating, depositing, or a combination thereof onto the interior surface of the gas feed line. In this manner, blockage of the cryogenic injection system is prevented.
- the countering step may be accomplished by sensible heat provided by the gas to the gas feed line, by heat from a heating element to the gas feed line, or a combination thereof.
- the countering step may be accomplished in a manner preventing fouling of the interior surface.
- the gas distributor may comprise a bubbler, a sparger, a nozzle, or a combination thereof.
- the cryogenic injection system may be deployed within a spray tower, bubble contactor, mechanically agitated tower, direct-contact heat exchanger, direct-contact material exchanger, or distillation column.
- the gas may comprise flue gas, syngas, producer gas, natural gas, steam reforming gas, any hydrocarbon that has a lower freezing point than the temperature of the liquid, light gases, refinery off-gases, or combinations thereof.
- the component or components may comprise carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, hydrogen cyanide, water, mercury, hydrocarbons with a freezing point above a temperature of the cryogenic liquid, or combinations thereof.
- the cryogenic injection system may further comprise the gas feed line being sufficiently large that the component or components of the gas are allowed to build up on the interior surface of the gas feed line and become the insulative layer and prevent blockage of the cryogenic injection system.
- the insulative layer may comprise vacuum jacketing, gas jacketing, pearlite, aerogel blankets, aerogel beads, polyimide foams, xeolites, polyisocyanurate rigid foam, polyisocyanurate cellular glass, fiberglass, PTFE-coated fiberglass, Kevlar thread, low density ceramics, layers with a narrow gap, multilayer insulation, or combinations thereof, wherein the multilayer insulation comprises radiation shields separated by spacers, the spacers comprise polyester, nylon, mylar, or combinations thereof, and the radiation shields comprise aluminum foil.
- the insulative layer may comprise a permeable insulation that traps a thin layer of the cryogenic liquid against the gas feed line, warming the thin layer of the cryogenic liquid to act as the insulative layer, the permeable insulation comprising a closed-cell foam plastic comprising polyethylene, polypropylene, nylon, or combinations thereof.
- the interior surface of the gas feed line may comprise a material that inhibits adsorption of gases, prevents deposition of solids, or a combination thereof.
- the portion of the gas feed line that passes through the cryogenic liquid may be minimized.
- changes of direction in the portion of the gas feed line that passes through the cryogenic liquid may be minimized.
- the cryogenic liquid may comprise any compound or mixture of compounds with a freezing point above a temperature at which the component or components condense, desublimate, or a combination thereof, onto the surface of the gas feed line.
- the cryogenic liquid may comprise 1,1,3-trimethylcyclopentane, 1,4-pentadiene, 1,5-hexadiene, 1-butene, 1-methyl-1-ethylcyclopentane, 1-pentene, 3,3,3,3-tetrafluoropropene, 3,3-dimethyl-1-butene, 3-chloro-1,1,1,2-tetrafluoroethane, 3-methylpentane, 3-methyl-1,4-pentadiene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-methylpentane, 4-methyl-1-hexene, 4-methyl-1-pentene, 4-methylcyclopentene, 4-methyl-trans-2-pentene, bromochlorodifluoromethane, bromodifluoromethane, bromotrifluoroethylene, chlorotrifluoroethylene, cis 3-hexene, cis-1,3-pentadiene, cis-2-hexene, c
- the cryogenic liquid may further comprise particulates, mercury, other heavy metals, condensed organics, soot, inorganic ash components, biomass, salts, frozen condensable gases, frozen absorbed gases, impurities common to vitiated flows, impurities common to producer gases, impurities common to other industrial flows, or combinations thereof.
- the desired flow rate and the desired pressure may comprise a flow and a pressure capable of injecting the gas into the cryogenic liquid in a manner that allows for maximum heat, mass, or heat and mass transfer between the gas and the cryogenic liquid.
- the gas distributor may comprise insulation.
- FIG. 1 shows Prior Art for bubbling a gas into a cryogenic liquid in a cryogenic injection system.
- FIG. 2 shows a cross-section of a cryogenic injection system that prevents blockage.
- FIG. 3 shows a cross-section of a bubble contactor that utilizes the cryogenic injection system of FIG. 2 .
- FIG. 4 shows a cross-section of a cryogenic injection system that prevents blockage.
- FIG. 5 shows a cross-section of a bubble contactor that utilizes the cryogenic injection system of FIG. 4 .
- FIG. 6 shows a cross-section of a cryogenic injection system as part of a mechanically agitated bubble contactor that prevents blockage.
- FIG. 7 shows a method for preventing blockage of a cryogenic injection system.
- Prior Art for bubbling a gas into a cryogenic liquid in a cryogenic injection system is shown at 100 .
- Gas 110 is passed into gas feed line 106 and through gas distributor 104 , bubbling into cryogenic liquid 114 .
- Cryogenic liquid 114 passes downward across gas distributor 104 and gas feed line 106 and out of outlet 108 , cooling gas 110 sufficient to cause a portion of a component or components of gas 110 to condense, desublimate, or deposit onto the interior surfaces of the gas feed line as foulant 116 .
- Foulant 116 blocks gas feed line 106 .
- Blockage comprises fouling of the interior surface of gas feed line 106 sufficient to prevent a desired flow rate of gas 110 through gas feed line 106 at a desired pressure. In some cases, this level of foulant requires complete closing of gas feed line 106 . In other cases, any foulant 116 buildup comprises blockage, as the restriction to flow changes the desired flow rate or the desired pressure, or both. A method for preventing blockage is required.
- Cryogenic injection system 202 comprises gas feed line 206 , insulative layer 216 , and bubbler 204 .
- Gas 210 is provided to gas feed line 206 and passed through bubbler 204 , bubbling into cryogenic liquid 214 .
- Cryogenic liquid 214 passes downward across bubbler 204 , insulative layer 216 , and leaves through outlet 208 , cooling insulative layer 216 .
- Heat transfer from cryogenic liquid 214 is countered by sensible heat from gas 210 , preventing fouling and blockage of gas feed line 206 .
- Fouling comprises condensation, desublimation, or deposition of a component or components of gas 210 onto an interior surface of gas feed line 206 .
- Blockage comprises fouling of the interior surface of gas feed line 206 sufficient to prevent a desired flow rate of gas 210 through gas feed line 206 at a desired pressure.
- Bubble contactor 302 comprises liquid inlet 304 , gas inlet 310 , liquid outlet 306 , gas outlet 308 , demister 322 , and cryogenic injection system 312 .
- Cryogenic liquid 314 is provided to bubble contactor 302 through liquid inlet 304 .
- Gas 318 is provided to cryogenic injection system 312 through gas inlet 310 and bubbles through cryogenic liquid 314 .
- Cryogenic liquid 314 strips a component or components of gas 318 , becoming component-rich cryogenic liquid 316 , leaving through liquid outlet 306 , while gas 318 becomes component-depleted gas 320 , leaving through gas outlet 308 .
- Cryogenic injection system 312 is insulated, as in FIG. 2 , and prevents blockage of the gas feed line of cryogenic injection system 312 .
- Cryogenic injection system 402 comprises gas feed line 406 , insulative layer 416 , and sparger 404 .
- Gas 410 is provided to gas feed line 406 and passed through sparger 404 , bubbling into cryogenic liquid 414 .
- Cryogenic liquid 414 passes downward across sparger 404 and insulative layer 416 , cooling insulative layer 416 .
- Heat transfer from cryogenic liquid 414 is countered by sensible heat from gas 410 , preventing fouling and blockage of gas feed line 406 .
- Fouling comprises condensation, desublimation, or deposition of a component or components of gas 410 onto an interior surface of gas feed line 406 .
- Blockage comprises fouling of the interior surface of gas feed line 406 sufficient to prevent a desired flow rate of gas 410 through gas feed line 406 at a desired pressure.
- Bubble contactor 502 comprises liquid inlet 504 , gas inlet 510 , liquid outlet 506 , gas outlet 508 , bubble tray 522 , and cryogenic injection system 512 .
- Cryogenic liquid 514 is provided to bubble contactor 502 through liquid inlet 504 .
- Gas 518 is provided to cryogenic injection system 512 through gas inlet 510 and bubbles through cryogenic liquid 514 .
- Cryogenic liquid 514 strips a component or components of gas 518 , becoming component-rich cryogenic liquid 516 , leaving through liquid outlet 506 , while gas 518 becomes component-depleted gas 520 , leaving through gas outlet 504 .
- Cryogenic injection system 512 is insulated, as in FIG. 2 , and prevents blockage of the gas feed line of cryogenic injection system 512 .
- FIG. 6 a cross-section of a cryogenic injection system as part of a mechanically agitated bubble contactor that prevents blockage is shown at 600 , as per one embodiment of the present invention.
- Contactor 602 comprises cryogenic injection system 604 , liquid inlet 606 , gas outlet 616 and liquid outlet 608 .
- Cryogenic injection system 604 comprises gas feed line 610 , insulative layer 612 , and agitator fins 614 .
- Gas 620 is provided to gas feed line 610 and passed through insulative layer 612 , bubbling into cryogenic liquid 622 .
- Cryogenic liquid 622 is agitated by agitator fins 614 , causing frothing of cryogenic liquid 622 , resulting in gas 620 contacting cryogenic liquid 622 more effectively.
- Cryogenic liquid 622 strips a component or components of gas 620 , becoming component-rich cryogenic liquid 622 , while gas 620 becomes component-depleted gas 622 .
- Component-rich cryogenic liquid 620 passes out of contactor 602 through liquid outlet 608 after cooling insulative layer 612 .
- Component-depleted gas 622 passes out of gas outlet 616 . Heat transfer from cryogenic liquid 622 is countered by sensible heat from gas 620 , preventing fouling and blockage of gas feed line 610 .
- Fouling comprises condensation, desublimation, or deposition of a component or components of gas 620 onto an interior surface of gas feed line 610 .
- Blockage comprises fouling of the interior surface of gas feed line 610 sufficient to prevent a desired flow rate of gas 620 through gas feed line 610 at a desired pressure.
- a method for preventing blockage of a cryogenic injection system is shown at 700 , as per one embodiment of the present invention.
- the cryogenic injection system is provided with a gas feed line attached to a gas distributor 101 .
- a gas is fed through the gas feed line and the gas distributor into a cryogenic liquid.
- a portion of the gas feed line passes through the cryogenic liquid 102 .
- An insulative layer is provided for the portion of the gas feed line that passes through the cryogenic liquid 103 . Heat transfer through the insulative layer between the portion of the gas feed line and the cryogenic liquid is countered sufficiently to prevent blockage of the gas feed line by a component or components of the gas 104 .
- the countering step is accomplished by sensible heat provided by the gas to the gas feed line. In some embodiments, the countering step is accomplished by heat from a heating element to the gas feed line. In other embodiments, the countering step is accomplished by sensible heat provided by the gas and by heat from a heating element to the gas feed line. In some embodiments, the countering step is accomplished in a manner preventing fouling of the interior surface.
- the gas distributor comprises a bubbler, a sparger, a nozzle, or a combination thereof.
- the cryogenic injection system is deployed within a spray tower, bubble contactor, mechanically agitated tower, direct-contact heat exchanger, direct-contact material exchanger, or distillation column.
- the gas comprises flue gas, syngas, producer gas, natural gas, steam reforming gas, any hydrocarbon that has a lower freezing point than the temperature of the liquid, light gases, refinery off-gases, or combinations thereof.
- the component or components comprise carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, hydrogen cyanide, water, mercury, hydrocarbons with a freezing point above a temperature of the cryogenic liquid, or combinations thereof.
- the cryogenic injection system further comprises the gas feed line being sufficiently large that the component or components of the gas are allowed to build up on the interior surface of the gas feed line and become the insulative layer and prevent blockage of the cryogenic injection system.
- the insulative layer comprises vacuum jacketing, gas jacketing, pearlite, aerogel blankets, aerogel beads, polyimide foams, xeolites, polyisocyanurate rigid foam, polyisocyanurate cellular glass, fiberglass, PTFE-coated fiberglass, Kevlar thread, low density ceramics, layers with a narrow gap, multilayer insulation, or combinations thereof, wherein the multilayer insulation comprises radiation shields separated by spacers, the spacers comprise polyester, nylon, mylar, or combinations thereof, and the radiation shields comprise aluminum foil.
- the insulative layer comprises a permeable insulation that traps a thin layer of the cryogenic liquid against the gas feed line, warming the thin layer of the cryogenic liquid to act as the insulative layer, the permeable insulation comprising a closed-cell foam plastic comprising polyethylene, polypropylene, nylon, or combinations thereof.
- the interior surface of the gas feed line comprises a material that inhibits adsorption of gases, prevents deposition of solids, or a combination thereof.
- the portion of the gas feed line that passes through the cryogenic liquid is minimized.
- changes of direction in the portion of the gas feed line that passes through the cryogenic liquid are minimized.
- the cryogenic liquid comprises any compound or mixture of compounds with a freezing point above a temperature at which the component or components condense, desublimate, or a combination thereof, onto the surface of the gas feed line.
- the cryogenic liquid comprises 1,1,3-trimethylcyclopentane, 1,4-pentadiene, 1,5-hexadiene, 1-butene, 1-methyl-1-ethylcyclopentane, 1-pentene, 3,3,3,3-tetrafluoropropene, 3,3-dimethyl-1-butene, 3-chloro-1,1,1,2-tetrafluoroethane, 3-methylpentane, 3-methyl-1,4-pentadiene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-methylpentane, 4-methyl-1-hexene, 4-methyl-1-pentene, 4-methylcyclopentene, 4-methyl-trans-2-pentene, bromochlorodifluoromethane, bromodifluoromethane, bromotrifluoroethylene, chlorotrifluoroethylene, cis 3-hexene, cis-1,3-pentadiene, cis-2-hexene
- the cryogenic liquid further comprises particulates, mercury, other heavy metals, condensed organics, soot, inorganic ash components, biomass, salts, frozen condensable gases, frozen absorbed gases, impurities common to vitiated flows, impurities common to producer gases, impurities common to other industrial flows, or combinations thereof.
- the desired flow rate and the desired pressure comprise a flow and a pressure capable of injecting the gas into the cryogenic liquid in a manner that allows for maximum heat, mass, or heat and mass transfer between the gas and the cryogenic liquid.
- insulation is provided for the gas distributor.
- Combustion flue gas consists of the exhaust gas from a fireplace, oven, furnace, boiler, steam generator, or other combustor.
- the combustion fuel sources include coal, hydrocarbons, and biomass.
- Combustion flue gas varies greatly in composition depending on the method of combustion and the source of fuel. Combustion in pure oxygen produces little to no nitrogen in the flue gas. Combustion using air leads to the majority of the flue gas consisting of nitrogen.
- the non-nitrogen flue gas consists of mostly carbon dioxide, water, and sometimes unconsumed oxygen. Small amounts of carbon monoxide, nitrogen oxides, sulfur dioxide, hydrogen sulfide, and trace amounts of hundreds of other chemicals are present, depending on the source. Entrained dust and soot will also be present in all combustion flue gas streams. The method disclosed applies to any combustion flue gases. Dried combustion flue gas has had the water removed.
- Syngas consists of hydrogen, carbon monoxide, and carbon dioxide.
- Producer gas consists of a fuel gas manufactured from materials such as coal, wood, or syngas. It consists mostly of carbon monoxide, with tars and carbon dioxide present as well.
- Steam reforming is the process of producing hydrogen, carbon monoxide, and other compounds from hydrocarbon fuels, including natural gas.
- the steam reforming gas referred to herein consists primarily of carbon monoxide and hydrogen, with varying amounts of carbon dioxide and water.
- Light gases include gases with higher volatility than water, including hydrogen, helium, carbon dioxide, nitrogen, and oxygen. This list is for example only and should not be implied to constitute a limitation as to the viability of other gases in the process. A person of skill in the art would be able to evaluate any gas as to whether it has higher volatility than water.
- Refinery off-gases comprise gases produced by refining precious metals, such as gold and silver. These off-gases tend to contain significant amounts of mercury and other metals.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Description
- This invention was made with government support under DE-FE0028697 awarded by The Department of Energy. The government has certain rights in the invention.
- This invention relates generally to the field of cryogenic injection systems. More particularly, we are interested in preventing fouling of cryogenic injection systems by components of the gas.
- Injection of gases into cryogenic fluids has unique difficulties over standard gas injection. Commercially available spray towers, bubble towers, distillation columns, and other equipment that utilizes gas injection are typically designed for removal of components of gas that do not desublimate or freeze out as solids. In other words, they do not experience desublimating fouling. However, with cryogenic systems, the gas injection systems, typically surrounded by cryogenic temperature liquids, often have components freezing out of the gas. For example, flue gas injected into a cryogenic liquid will have carbon dioxide and other acid gases, mercury, and other contaminants freeze out on the walls of the cryogenic injection system. This foulant quickly builds up and blocks the gas feed line. Further, the fluids used in these cryogenic systems, typically corrosive brines or strong organic solvents, are inimical to typical insulations, and so using insulation inside these systems is typically not considered an option. A system capable of handling these cryogenic temperatures for gas injection systems and preventing blockage of gas feed lines is required.
- U.S. patent application Nos. 15/406,928 and 15/406,863 to Baxter, et al., teach methods and apparatuses for desublimation prevention in direct contact heat exchangers. The disclosure discloses a gas distribution apparatus for cryogenic gas injection into a cryogenic liquid. The present disclosure differs from this disclosure in that the system is not insulated. This disclosure is pertinent and may benefit from the methods disclosed herein and is hereby incorporated for reference in its entirety for all that it teaches.
- A method for preventing blockage of a cryogenic injection system is disclosed. The cryogenic injection system is provided comprising a gas feed line attached to a gas distributor. A gas is fed through the gas feed line and the gas distributor into a cryogenic liquid. A portion of the gas feed line passes through the cryogenic liquid. An insulative layer is provided for the portion of the gas feed line that passes through the cryogenic liquid. Heat transfer through the insulative layer between the portion of the gas feed line and the cryogenic liquid is countered sufficiently to prevent blockage of the gas feed line by a component or components of the gas. Blockage comprises fouling of an interior surface of the gas feed line sufficiently to prevent a desired flow rate of the gas through the gas feed line at a desired pressure; Fouling comprises the component or components condensing, desublimating, depositing, or a combination thereof onto the interior surface of the gas feed line. In this manner, blockage of the cryogenic injection system is prevented.
- The countering step may be accomplished by sensible heat provided by the gas to the gas feed line, by heat from a heating element to the gas feed line, or a combination thereof.
- The countering step may be accomplished in a manner preventing fouling of the interior surface. The gas distributor may comprise a bubbler, a sparger, a nozzle, or a combination thereof.
- The cryogenic injection system may be deployed within a spray tower, bubble contactor, mechanically agitated tower, direct-contact heat exchanger, direct-contact material exchanger, or distillation column.
- The gas may comprise flue gas, syngas, producer gas, natural gas, steam reforming gas, any hydrocarbon that has a lower freezing point than the temperature of the liquid, light gases, refinery off-gases, or combinations thereof.
- The component or components may comprise carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, hydrogen cyanide, water, mercury, hydrocarbons with a freezing point above a temperature of the cryogenic liquid, or combinations thereof.
- The cryogenic injection system may further comprise the gas feed line being sufficiently large that the component or components of the gas are allowed to build up on the interior surface of the gas feed line and become the insulative layer and prevent blockage of the cryogenic injection system.
- The insulative layer may comprise vacuum jacketing, gas jacketing, pearlite, aerogel blankets, aerogel beads, polyimide foams, xeolites, polyisocyanurate rigid foam, polyisocyanurate cellular glass, fiberglass, PTFE-coated fiberglass, Kevlar thread, low density ceramics, layers with a narrow gap, multilayer insulation, or combinations thereof, wherein the multilayer insulation comprises radiation shields separated by spacers, the spacers comprise polyester, nylon, mylar, or combinations thereof, and the radiation shields comprise aluminum foil.
- The insulative layer may comprise a permeable insulation that traps a thin layer of the cryogenic liquid against the gas feed line, warming the thin layer of the cryogenic liquid to act as the insulative layer, the permeable insulation comprising a closed-cell foam plastic comprising polyethylene, polypropylene, nylon, or combinations thereof.
- The interior surface of the gas feed line may comprise a material that inhibits adsorption of gases, prevents deposition of solids, or a combination thereof.
- In some embodiments, the portion of the gas feed line that passes through the cryogenic liquid may be minimized.
- In some embodiments, changes of direction in the portion of the gas feed line that passes through the cryogenic liquid may be minimized.
- The cryogenic liquid may comprise any compound or mixture of compounds with a freezing point above a temperature at which the component or components condense, desublimate, or a combination thereof, onto the surface of the gas feed line.
- The cryogenic liquid may comprise 1,1,3-trimethylcyclopentane, 1,4-pentadiene, 1,5-hexadiene, 1-butene, 1-methyl-1-ethylcyclopentane, 1-pentene, 3,3,3,3-tetrafluoropropene, 3,3-dimethyl-1-butene, 3-chloro-1,1,1,2-tetrafluoroethane, 3-methylpentane, 3-methyl-1,4-pentadiene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-methylpentane, 4-methyl-1-hexene, 4-methyl-1-pentene, 4-methylcyclopentene, 4-methyl-trans-2-pentene, bromochlorodifluoromethane, bromodifluoromethane, bromotrifluoroethylene, chlorotrifluoroethylene, cis 3-hexene, cis-1,3-pentadiene, cis-2-hexene, cis-2-pentene, dichlorodifluoromethane, difluoromethyl ether, trifluoromethyl ether, dimethyl ether, ethyl fluoride, ethyl mercaptan, hexafluoropropylene, isobutane, isobutene, isobutyl mercaptan, isopentane, isoprene, methyl isopropyl ether, methylcyclohexane, methylcyclopentane, methylcyclopropane, n,n-diethylmethylamine, octafluoropropane, pentafluoroethyl trifluorovinyl ether, propane, sec-butyl mercaptan, trans-2-pentene, trifluoromethyl trifluorovinyl ether, vinyl chloride, bromotrifluoromethane, chlorodifluoromethane, dimethyl silane, ketene, methyl silane, perchloryl fluoride, propylene, vinyl fluoride, or combinations thereof.
- The cryogenic liquid may further comprise particulates, mercury, other heavy metals, condensed organics, soot, inorganic ash components, biomass, salts, frozen condensable gases, frozen absorbed gases, impurities common to vitiated flows, impurities common to producer gases, impurities common to other industrial flows, or combinations thereof.
- The desired flow rate and the desired pressure may comprise a flow and a pressure capable of injecting the gas into the cryogenic liquid in a manner that allows for maximum heat, mass, or heat and mass transfer between the gas and the cryogenic liquid.
- The gas distributor may comprise insulation.
- In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered limiting of its scope, the invention will be described and explained with additional specificity and detail through use of the accompanying drawings, in which:
-
FIG. 1 shows Prior Art for bubbling a gas into a cryogenic liquid in a cryogenic injection system. -
FIG. 2 shows a cross-section of a cryogenic injection system that prevents blockage. -
FIG. 3 shows a cross-section of a bubble contactor that utilizes the cryogenic injection system ofFIG. 2 . -
FIG. 4 shows a cross-section of a cryogenic injection system that prevents blockage. -
FIG. 5 shows a cross-section of a bubble contactor that utilizes the cryogenic injection system ofFIG. 4 . -
FIG. 6 shows a cross-section of a cryogenic injection system as part of a mechanically agitated bubble contactor that prevents blockage. -
FIG. 7 shows a method for preventing blockage of a cryogenic injection system. - It will be readily understood that the components of the present invention, as generally described and illustrated in the Figures herein, could be arranged and designed in a wide variety of different configurations. Thus, the following more detailed description of the embodiments of the invention, as represented in the Figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of certain examples of presently contemplated embodiments in accordance with the invention.
- Referring to
FIG. 1 , Prior Art for bubbling a gas into a cryogenic liquid in a cryogenic injection system is shown at 100.Gas 110 is passed intogas feed line 106 and throughgas distributor 104, bubbling intocryogenic liquid 114.Cryogenic liquid 114 passes downward acrossgas distributor 104 andgas feed line 106 and out ofoutlet 108,cooling gas 110 sufficient to cause a portion of a component or components ofgas 110 to condense, desublimate, or deposit onto the interior surfaces of the gas feed line asfoulant 116. Foulant 116 blocksgas feed line 106. Blockage comprises fouling of the interior surface ofgas feed line 106 sufficient to prevent a desired flow rate ofgas 110 throughgas feed line 106 at a desired pressure. In some cases, this level of foulant requires complete closing ofgas feed line 106. In other cases, anyfoulant 116 buildup comprises blockage, as the restriction to flow changes the desired flow rate or the desired pressure, or both. A method for preventing blockage is required. - Referring to
FIG. 2 , a cross-section of a cryogenic injection system that prevents blockage is shown at 200, as per one embodiment of the present invention.Cryogenic injection system 202 comprisesgas feed line 206,insulative layer 216, andbubbler 204.Gas 210 is provided togas feed line 206 and passed throughbubbler 204, bubbling intocryogenic liquid 214. Cryogenic liquid 214 passes downward acrossbubbler 204,insulative layer 216, and leaves throughoutlet 208, coolinginsulative layer 216. Heat transfer fromcryogenic liquid 214 is countered by sensible heat fromgas 210, preventing fouling and blockage ofgas feed line 206. Fouling comprises condensation, desublimation, or deposition of a component or components ofgas 210 onto an interior surface ofgas feed line 206. Blockage comprises fouling of the interior surface ofgas feed line 206 sufficient to prevent a desired flow rate ofgas 210 throughgas feed line 206 at a desired pressure. - Referring to
FIG. 3 , a cross-section of a bubble contactor that utilizescryogenic injection system 202 ofFIG. 2 is shown at 300.Bubble contactor 302 comprisesliquid inlet 304,gas inlet 310,liquid outlet 306,gas outlet 308,demister 322, andcryogenic injection system 312.Cryogenic liquid 314 is provided tobubble contactor 302 throughliquid inlet 304.Gas 318 is provided tocryogenic injection system 312 throughgas inlet 310 and bubbles throughcryogenic liquid 314. Cryogenic liquid 314 strips a component or components ofgas 318, becoming component-richcryogenic liquid 316, leaving throughliquid outlet 306, whilegas 318 becomes component-depletedgas 320, leaving throughgas outlet 308.Cryogenic injection system 312 is insulated, as inFIG. 2 , and prevents blockage of the gas feed line ofcryogenic injection system 312. - Referring to
FIG. 4 , a cross-section of a cryogenic injection system that prevents blockage is shown at 400, as per one embodiment of the present invention.Cryogenic injection system 402 comprisesgas feed line 406,insulative layer 416, andsparger 404.Gas 410 is provided togas feed line 406 and passed throughsparger 404, bubbling into cryogenic liquid 414. Cryogenic liquid 414 passes downward acrosssparger 404 andinsulative layer 416, coolinginsulative layer 416. Heat transfer from cryogenic liquid 414 is countered by sensible heat fromgas 410, preventing fouling and blockage ofgas feed line 406. Fouling comprises condensation, desublimation, or deposition of a component or components ofgas 410 onto an interior surface ofgas feed line 406. Blockage comprises fouling of the interior surface ofgas feed line 406 sufficient to prevent a desired flow rate ofgas 410 throughgas feed line 406 at a desired pressure. - Referring to
FIG. 5 , a cross-section of a bubble contactor that utilizescryogenic injection system 402 ofFIG. 4 is shown at 500.Bubble contactor 502 comprisesliquid inlet 504,gas inlet 510,liquid outlet 506,gas outlet 508,bubble tray 522, andcryogenic injection system 512.Cryogenic liquid 514 is provided tobubble contactor 502 throughliquid inlet 504.Gas 518 is provided tocryogenic injection system 512 throughgas inlet 510 and bubbles throughcryogenic liquid 514. Cryogenic liquid 514 strips a component or components ofgas 518, becoming component-rich cryogenic liquid 516, leaving throughliquid outlet 506, whilegas 518 becomes component-depletedgas 520, leaving throughgas outlet 504.Cryogenic injection system 512 is insulated, as inFIG. 2 , and prevents blockage of the gas feed line ofcryogenic injection system 512. - Referring to
FIG. 6 , a cross-section of a cryogenic injection system as part of a mechanically agitated bubble contactor that prevents blockage is shown at 600, as per one embodiment of the present invention.Contactor 602 comprisescryogenic injection system 604,liquid inlet 606,gas outlet 616 andliquid outlet 608.Cryogenic injection system 604 comprisesgas feed line 610,insulative layer 612, andagitator fins 614.Gas 620 is provided togas feed line 610 and passed throughinsulative layer 612, bubbling intocryogenic liquid 622.Cryogenic liquid 622 is agitated byagitator fins 614, causing frothing ofcryogenic liquid 622, resulting ingas 620 contactingcryogenic liquid 622 more effectively. Cryogenic liquid 622 strips a component or components ofgas 620, becoming component-richcryogenic liquid 622, whilegas 620 becomes component-depletedgas 622. Component-rich cryogenic liquid 620 passes out ofcontactor 602 throughliquid outlet 608 after coolinginsulative layer 612. Component-depletedgas 622 passes out ofgas outlet 616. Heat transfer fromcryogenic liquid 622 is countered by sensible heat fromgas 620, preventing fouling and blockage ofgas feed line 610. Fouling comprises condensation, desublimation, or deposition of a component or components ofgas 620 onto an interior surface ofgas feed line 610. Blockage comprises fouling of the interior surface ofgas feed line 610 sufficient to prevent a desired flow rate ofgas 620 throughgas feed line 610 at a desired pressure. - Referring to
FIG. 7 , a method for preventing blockage of a cryogenic injection system is shown at 700, as per one embodiment of the present invention. The cryogenic injection system is provided with a gas feed line attached to a gas distributor 101. A gas is fed through the gas feed line and the gas distributor into a cryogenic liquid. A portion of the gas feed line passes through thecryogenic liquid 102. An insulative layer is provided for the portion of the gas feed line that passes through the cryogenic liquid 103. Heat transfer through the insulative layer between the portion of the gas feed line and the cryogenic liquid is countered sufficiently to prevent blockage of the gas feed line by a component or components of thegas 104. - In some embodiments, the countering step is accomplished by sensible heat provided by the gas to the gas feed line. In some embodiments, the countering step is accomplished by heat from a heating element to the gas feed line. In other embodiments, the countering step is accomplished by sensible heat provided by the gas and by heat from a heating element to the gas feed line. In some embodiments, the countering step is accomplished in a manner preventing fouling of the interior surface.
- In some embodiments, the gas distributor comprises a bubbler, a sparger, a nozzle, or a combination thereof. In some embodiments, the cryogenic injection system is deployed within a spray tower, bubble contactor, mechanically agitated tower, direct-contact heat exchanger, direct-contact material exchanger, or distillation column.
- In some embodiments, the gas comprises flue gas, syngas, producer gas, natural gas, steam reforming gas, any hydrocarbon that has a lower freezing point than the temperature of the liquid, light gases, refinery off-gases, or combinations thereof.
- In some embodiments, the component or components comprise carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, hydrogen cyanide, water, mercury, hydrocarbons with a freezing point above a temperature of the cryogenic liquid, or combinations thereof.
- In some embodiments, the cryogenic injection system further comprises the gas feed line being sufficiently large that the component or components of the gas are allowed to build up on the interior surface of the gas feed line and become the insulative layer and prevent blockage of the cryogenic injection system.
- In some embodiments, the insulative layer comprises vacuum jacketing, gas jacketing, pearlite, aerogel blankets, aerogel beads, polyimide foams, xeolites, polyisocyanurate rigid foam, polyisocyanurate cellular glass, fiberglass, PTFE-coated fiberglass, Kevlar thread, low density ceramics, layers with a narrow gap, multilayer insulation, or combinations thereof, wherein the multilayer insulation comprises radiation shields separated by spacers, the spacers comprise polyester, nylon, mylar, or combinations thereof, and the radiation shields comprise aluminum foil.
- In some embodiments, the insulative layer comprises a permeable insulation that traps a thin layer of the cryogenic liquid against the gas feed line, warming the thin layer of the cryogenic liquid to act as the insulative layer, the permeable insulation comprising a closed-cell foam plastic comprising polyethylene, polypropylene, nylon, or combinations thereof.
- In some embodiments, the interior surface of the gas feed line comprises a material that inhibits adsorption of gases, prevents deposition of solids, or a combination thereof.
- In some embodiments, the portion of the gas feed line that passes through the cryogenic liquid is minimized.
- In some embodiments, changes of direction in the portion of the gas feed line that passes through the cryogenic liquid are minimized.
- In some embodiments, the cryogenic liquid comprises any compound or mixture of compounds with a freezing point above a temperature at which the component or components condense, desublimate, or a combination thereof, onto the surface of the gas feed line.
- In some embodiments, the cryogenic liquid comprises 1,1,3-trimethylcyclopentane, 1,4-pentadiene, 1,5-hexadiene, 1-butene, 1-methyl-1-ethylcyclopentane, 1-pentene, 3,3,3,3-tetrafluoropropene, 3,3-dimethyl-1-butene, 3-chloro-1,1,1,2-tetrafluoroethane, 3-methylpentane, 3-methyl-1,4-pentadiene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-methylpentane, 4-methyl-1-hexene, 4-methyl-1-pentene, 4-methylcyclopentene, 4-methyl-trans-2-pentene, bromochlorodifluoromethane, bromodifluoromethane, bromotrifluoroethylene, chlorotrifluoroethylene, cis 3-hexene, cis-1,3-pentadiene, cis-2-hexene, cis-2-pentene, dichlorodifluoromethane, difluoromethyl ether, trifluoromethyl ether, dimethyl ether, ethyl fluoride, ethyl mercaptan, hexafluoropropylene, isobutane, isobutene, isobutyl mercaptan, isopentane, isoprene, methyl isopropyl ether, methylcyclohexane, methylcyclopentane, methylcyclopropane, n,n-diethylmethylamine, octafluoropropane, pentafluoroethyl trifluorovinyl ether, propane, sec-butyl mercaptan, trans-2-pentene, trifluoromethyl trifluorovinyl ether, vinyl chloride, bromotrifluoromethane, chlorodifluoromethane, dimethyl silane, ketene, methyl silane, perchloryl fluoride, propylene, vinyl fluoride, or combinations thereof.
- In some embodiments, the cryogenic liquid further comprises particulates, mercury, other heavy metals, condensed organics, soot, inorganic ash components, biomass, salts, frozen condensable gases, frozen absorbed gases, impurities common to vitiated flows, impurities common to producer gases, impurities common to other industrial flows, or combinations thereof.
- In some embodiments, the desired flow rate and the desired pressure comprise a flow and a pressure capable of injecting the gas into the cryogenic liquid in a manner that allows for maximum heat, mass, or heat and mass transfer between the gas and the cryogenic liquid.
- In some embodiments, insulation is provided for the gas distributor.
- Combustion flue gas consists of the exhaust gas from a fireplace, oven, furnace, boiler, steam generator, or other combustor. The combustion fuel sources include coal, hydrocarbons, and biomass. Combustion flue gas varies greatly in composition depending on the method of combustion and the source of fuel. Combustion in pure oxygen produces little to no nitrogen in the flue gas. Combustion using air leads to the majority of the flue gas consisting of nitrogen. The non-nitrogen flue gas consists of mostly carbon dioxide, water, and sometimes unconsumed oxygen. Small amounts of carbon monoxide, nitrogen oxides, sulfur dioxide, hydrogen sulfide, and trace amounts of hundreds of other chemicals are present, depending on the source. Entrained dust and soot will also be present in all combustion flue gas streams. The method disclosed applies to any combustion flue gases. Dried combustion flue gas has had the water removed.
- Syngas consists of hydrogen, carbon monoxide, and carbon dioxide.
- Producer gas consists of a fuel gas manufactured from materials such as coal, wood, or syngas. It consists mostly of carbon monoxide, with tars and carbon dioxide present as well.
- Steam reforming is the process of producing hydrogen, carbon monoxide, and other compounds from hydrocarbon fuels, including natural gas. The steam reforming gas referred to herein consists primarily of carbon monoxide and hydrogen, with varying amounts of carbon dioxide and water.
- Light gases include gases with higher volatility than water, including hydrogen, helium, carbon dioxide, nitrogen, and oxygen. This list is for example only and should not be implied to constitute a limitation as to the viability of other gases in the process. A person of skill in the art would be able to evaluate any gas as to whether it has higher volatility than water.
- Refinery off-gases comprise gases produced by refining precious metals, such as gold and silver. These off-gases tend to contain significant amounts of mercury and other metals.
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/493,994 US20180306500A1 (en) | 2017-04-21 | 2017-04-21 | Method for Preventing Fouling of Cryogenic Injection Systems |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/493,994 US20180306500A1 (en) | 2017-04-21 | 2017-04-21 | Method for Preventing Fouling of Cryogenic Injection Systems |
Publications (1)
Publication Number | Publication Date |
---|---|
US20180306500A1 true US20180306500A1 (en) | 2018-10-25 |
Family
ID=63852318
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/493,994 Abandoned US20180306500A1 (en) | 2017-04-21 | 2017-04-21 | Method for Preventing Fouling of Cryogenic Injection Systems |
Country Status (1)
Country | Link |
---|---|
US (1) | US20180306500A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190060819A1 (en) * | 2017-08-22 | 2019-02-28 | Larry Baxter | Gas/Liquid Heat and Material Exchange in the Presence of Entrained Solids |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3453835A (en) * | 1965-11-15 | 1969-07-08 | Metallgesellschaft Ag Linde Ag | Absorption of co2 employing separately cooled absorbent streams |
US3494046A (en) * | 1967-11-20 | 1970-02-10 | Union Carbide Corp | Fluid bed drying system |
US20080085229A1 (en) * | 2003-09-19 | 2008-04-10 | Urea Casale S.A. | Carbamate Condensation Method and Unit for Carrying Out Such a Method |
US20120153514A1 (en) * | 2010-11-19 | 2012-06-21 | Brigham Young University | Systems and methods for separating condensable vapors from gases by direct-contact heat exchange |
US9057465B2 (en) * | 2009-12-28 | 2015-06-16 | National Oilwell Varco Denmark I/S | Unbonded, flexible pipe |
US20160007410A1 (en) * | 2014-07-01 | 2016-01-07 | Aixtron Se | Device for generating vapor from solid or liquid starting material for cvd or pvd apparatus |
US20180023804A1 (en) * | 2016-07-21 | 2018-01-25 | Great Ocean Ltd. | Water treatment and steam generation system for enhanced oil recovery and a method using same |
-
2017
- 2017-04-21 US US15/493,994 patent/US20180306500A1/en not_active Abandoned
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3453835A (en) * | 1965-11-15 | 1969-07-08 | Metallgesellschaft Ag Linde Ag | Absorption of co2 employing separately cooled absorbent streams |
US3494046A (en) * | 1967-11-20 | 1970-02-10 | Union Carbide Corp | Fluid bed drying system |
US20080085229A1 (en) * | 2003-09-19 | 2008-04-10 | Urea Casale S.A. | Carbamate Condensation Method and Unit for Carrying Out Such a Method |
US9057465B2 (en) * | 2009-12-28 | 2015-06-16 | National Oilwell Varco Denmark I/S | Unbonded, flexible pipe |
US20120153514A1 (en) * | 2010-11-19 | 2012-06-21 | Brigham Young University | Systems and methods for separating condensable vapors from gases by direct-contact heat exchange |
US20160007410A1 (en) * | 2014-07-01 | 2016-01-07 | Aixtron Se | Device for generating vapor from solid or liquid starting material for cvd or pvd apparatus |
US20180023804A1 (en) * | 2016-07-21 | 2018-01-25 | Great Ocean Ltd. | Water treatment and steam generation system for enhanced oil recovery and a method using same |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190060819A1 (en) * | 2017-08-22 | 2019-02-28 | Larry Baxter | Gas/Liquid Heat and Material Exchange in the Presence of Entrained Solids |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20190128603A1 (en) | Vapor Stripping by Desublimation and Dissolution | |
US10537828B2 (en) | Method for preventing fouling of a demister | |
Faiz et al. | Mathematical modeling for the simultaneous absorption of CO2 and H2S using MEA in hollow fiber membrane contactors | |
Tan et al. | Factors affecting CO2 absorption efficiency in packed column: A review | |
US10213731B2 (en) | Method and apparatus for continuous removal of carbon dioxide vapors from gases | |
JP2017503892A5 (en) | ||
Tu et al. | Techno-economic assessment of waste heat recovery enhancement using multi-channel ceramic membrane in carbon capture process | |
US20180290154A1 (en) | Method for Forming Consistently-Sized and Controllably-Timed Droplets | |
US20180306500A1 (en) | Method for Preventing Fouling of Cryogenic Injection Systems | |
US6482367B1 (en) | Method and apparatus for removing harmful components in an exhaust gas | |
US10533812B2 (en) | Slurry droplet melting heat exchange | |
Ibigbami et al. | Post‐combustion capture and other Carbon Capture and Sequestration (CCS) technologies: a review | |
US11002481B2 (en) | Method for removing a foulant from a gas stream without external refrigeration | |
US10293297B2 (en) | Method for removal of a foulant from a carrier gas in a single vessel using cryogenic liquids | |
US10458704B2 (en) | Separation of components from a fluid by solids production | |
US10737225B2 (en) | Nested bubbling apparatus | |
US20190128604A1 (en) | Recuperative Heat Exchange for Desiccation of Cold Fluids | |
US9751072B2 (en) | Treatment of heavy crude oil and diluent | |
RU2009138927A (en) | METHOD FOR FORMING AND TRANSPORTING HYDROGEN IN PIPELINES FOR HYDROCARBON GAS AND / OR CONDENSATE | |
US20200298179A1 (en) | Component Removal from a Gas | |
EP3570950A1 (en) | Method and apparatus for continuous removal of vapors from gases | |
US10307709B2 (en) | Method and apparatus for continuous removal of water vapors from gases | |
US10449478B2 (en) | Method for removal of a foulant from a carrier gas in a single vessel using recycled cold solids | |
US20180306499A1 (en) | Methods for Gas-Vapor Separation using a Three-Phased Scouring Heat Exchanger | |
US20190070551A1 (en) | Combined Direct Contact Exchanger and Indirect-Contact Heat Exchanger |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SUSTAINABLE ENERGY SOLUTIONS, LLC, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:DAVIS, NATHAN;REEL/FRAME:048964/0102 Effective date: 20181203 Owner name: SUSTAINABLE ENERGY SOLUTIONS, LLC, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SAYRE, AARON;REEL/FRAME:047748/0861 Effective date: 20181203 |
|
AS | Assignment |
Owner name: SUSTAINABLE ENERGY SOLUTIONS, LLC, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BURT, STEPHANIE;REEL/FRAME:047765/0942 Effective date: 20181210 Owner name: SUSTAINABLE ENERGY SOLUTIONS, LLC, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:STITT, KYLER;REEL/FRAME:047765/0790 Effective date: 20181212 Owner name: SUSTAINABLE ENERGY SOLUTIONS, LLC, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BAXTER, LARRY;REEL/FRAME:047827/0202 Effective date: 20181211 |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
AS | Assignment |
Owner name: SUSTAINABLE ENERGY SOLUTIONS, LLC, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FRANKMAN, DAVID;REEL/FRAME:050790/0857 Effective date: 20191021 |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
AS | Assignment |
Owner name: UNITED STATES DEPARTMENT OF ENERGY, DISTRICT OF COLUMBIA Free format text: CONFIRMATORY LICENSE;ASSIGNOR:SUSTAINABLE ENERGY SOLUTIONS, LLC;REEL/FRAME:052679/0148 Effective date: 20200225 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
|
AS | Assignment |
Owner name: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT, ILLINOIS Free format text: SECURITY INTEREST;ASSIGNOR:SUSTAINABLE ENERGY SOLUTIONS, INC.;REEL/FRAME:057840/0920 Effective date: 20211018 |
|
AS | Assignment |
Owner name: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, TEXAS Free format text: PATENT CONFIRMATORY GRANT;ASSIGNOR:SUSTAINABLE ENERGY SOLUTIONS, INC.;REEL/FRAME:062231/0950 Effective date: 20221222 |