US20180205319A1 - Power transfer and feedback across a common isolator - Google Patents
Power transfer and feedback across a common isolator Download PDFInfo
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- US20180205319A1 US20180205319A1 US15/406,014 US201715406014A US2018205319A1 US 20180205319 A1 US20180205319 A1 US 20180205319A1 US 201715406014 A US201715406014 A US 201715406014A US 2018205319 A1 US2018205319 A1 US 2018205319A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/22—Conversion of DC power input into DC power output with intermediate conversion into AC
- H02M3/24—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
- H02M3/28—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
- H02M3/325—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33569—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/22—Conversion of DC power input into DC power output with intermediate conversion into AC
- H02M3/24—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
- H02M3/28—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
- H02M3/325—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33507—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
- H02M3/33523—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters with galvanic isolation between input and output of both the power stage and the feedback loop
Definitions
- the present disclosure relates to galvanic isolators and DC-DC converters.
- Some isolated DC-DC converters include a driver that drives a primary winding of a transformer to transmit power to a secondary winding of the transformer across an isolation barrier.
- a DC-DC converter is a device which converts a direct current (DC) signal from one voltage to another.
- An isolated DC-DC converter performs the conversion across an electrical isolation barrier separating two voltage domains.
- the signal converted from one voltage to another, and transferred from one voltage domain to another, may be a power signal.
- isolated DC-DC converters which transfer a power signal from one voltage domain to another via an isolator, and a power feedback signal back across the isolator.
- the isolator is a transformer in some situations.
- an isolated DC-DC converter comprising a primary side circuit, a secondary side circuit, and a transformer having a primary coil coupled to the primary side circuit and a secondary coil coupled to the secondary side circuit, the primary and secondary coils being separated by an isolation barrier.
- the primary side circuit is configured to provide a power signal to the secondary side circuit via the transformer
- the secondary side circuit is configured to provide a feedback signal to the primary side circuit via the transformer.
- a method of operating an isolated DC-DC converter comprising transferring a power signal from a primary side circuit of the isolated DC-DC converter to a secondary side circuit of the isolated DC-DC converter over a transformer, and transferring a power control feedback signal from the secondary side circuit to the primary side circuit over the transformer.
- an isolated power transfer system for transferring power and a feedback signal over a common isolator.
- the system comprises a transformer having a primary winding and a secondary winding, the primary and secondary windings being isolated from each other, a drive circuit coupled to the primary winding and configured to generate a power signal, and a rectifier circuit coupled to the secondary winding and configured to rectify the power signal received by the secondary winding from the primary winding.
- the system further comprises a feedback circuit coupled to the secondary winding and configured to provide a feedback signal to the secondary winding.
- FIG. 1 illustrates an isolated power transfer system with an isolator which transfers a power signal and a feedback signal, according to an embodiment of the present application.
- FIG. 2 shows a more detailed representation of an isolated power transfer system using a common isolator to transfer a power signal and a feedback signal, and which may represent an implementation of the isolated power transfer system of FIG. 1 , according to an embodiment of the present application.
- FIG. 3 shows an embodiment of an isolated power transfer system having an isolator which transfers a power signal and a feedback signal, and which may represent an implementation of the isolated power transfer system of FIG. 1 .
- FIG. 4 shows a flowchart of a method for isolated power transfer involving transferring a power signal and a feedback signal over a common isolator, according to an embodiment of the present application, and which may be employed by the isolated power transfer systems described herein.
- FIG. 5A shows an example of an output voltage as a function of time for a secondary side circuit of an isolated power transfer system of the types described herein.
- FIG. 5B shows a system timing diagram of an isolated power transfer system, according to an embodiment of the present application.
- FIG. 6 illustrates an isolated power transfer system having components fabricated on a common substrate, according to an embodiment of the present application.
- FIG. 7 is a schematic diagram showing an exemplary application of an apparatus in a portable electronic device setting, according to some embodiments.
- aspects of the present application provide an isolated DC-DC converter which uses a single communication channel to transfer both a power signal from a primary side to a secondary side and a feedback signal from the secondary side to the primary side.
- Using a single, common communication channel to transfer both types of signals allows for a reduction in components and space of the DC-DC converter compared to using separate communication channels for the different types of signals.
- the isolated DC-DC converter transfers signals between the primary and secondary sides using a transformer.
- the circuitry of the primary side and the circuitry of the secondary side may be coupled to the transformer in a manner sufficient to allow for the transfer of the power signal from the primary side to the secondary side and the feedback signal from the secondary side to the primary side over the transformer.
- use of multiple transformers to transfer the power signal and its corresponding feedback signal may be avoided. Because the transformer is, in at least some situations, the most costly component of an isolated DC-DC converter, providing for the transfer of a power signal and its corresponding feedback signal over a single transformer may provide significant cost savings.
- FIG. 1 illustrates an isolated power transfer system 100 according to an embodiment of the present application, and may represent an isolated DC-DC converter.
- the isolated power transfer system 100 includes an isolator which transfers both a power signal and a feedback signal, in opposite directions.
- the system 100 may include a primary side circuit 110 , a secondary side circuit 120 and an isolator 130 bridging an isolation barrier 131 .
- the primary side circuit 110 may transfer a power signal 132 through the isolator 130 to the secondary side circuit 120 .
- the secondary side circuit 120 may transfer a feedback signal 134 through the isolator 130 to the primary side circuit 110 , providing information about the power signal received by the secondary side circuit 120 from the primary side circuit 110 .
- the feedback signal may be referred to as a power control feedback signal since it provides information to the primary side circuit to control power delivery to the secondary side circuit.
- the primary side circuit 110 may be any suitable circuit for transmitting signals to the secondary side circuit 120 .
- the primary side circuit 110 may be a control circuit configured to control operation of the secondary side circuit 120 .
- the primary side circuit may include signal generation circuitry, such as a driver, a clock circuit, and power generation circuitry, among other possibilities.
- the signal generation circuitry may include a resonant driver.
- the primary side circuit 110 includes a power signal generator.
- the secondary side circuit 120 may be any suitable circuit for receiving a power signal from the primary side circuit.
- the secondary side circuit may include a rectifier for rectifying an alternative current (AC) signal received from the primary side circuit. Examples are illustrated in FIGS. 2 and 3 and described further below.
- the isolator 130 may be a transformer, a micro-transformer, or any other suitable component providing galvanic isolation and signal transfer.
- the isolator 130 may be a transformer including a primary winding 136 and a secondary winding 138 .
- the primary and secondary windings (or “coils”) may be separated by isolation barrier 131 , which may be a dielectric layer or any other suitable material and structure providing galvanic isolation.
- the primary and second windings may be microfabricated in some embodiments.
- the primary side circuit and/or the secondary side circuit may be microfabricated on the same substrate (e.g., a silicon substrate) as the isolator 130 .
- the isolator 130 represents a communication channel, allowing for exchange of signals between the primary side circuit 110 and the secondary side circuit 120 .
- the isolated power transfer system 100 represents an example of a power transfer system which transfers both a power signal and a feedback signal over the same (or “common”) communication channel.
- FIG. 2 shows a more detailed representation of an isolated power transfer system using a common isolator to transfer a power signal 132 and a feedback signal 134 , and which may represent an example of an implementation of the isolated power transfer system of FIG. 1 .
- the isolated power transfer system 200 includes the primary side circuit 110 , which may include a decoder 210 and a driver 220 , and secondary side circuit 120 , which may include an encoder 230 and a rectifier 240 . Additional components may optionally be included in the primary side circuit 110 and/or secondary side circuit 120 .
- the decoder 210 may be any decoder system configured to decode messages sent by the encoder 230 .
- the decoder 210 and encoder 230 may be configured as a complementary pair of circuits or devices to allow for suitable encoding/decoding of signals transferred across the isolator 130 .
- the encoder 230 is configured to encode a pulse frequency modulation (PFM) signal to send to the decoder 210 in the feedback signal 134 .
- PFM pulse frequency modulation
- the encoder 230 may encode a rising edge of the PFM signal into two pulses and a falling edge of the PFM signal into a single pulse, although other PFM encoding schemes are possible.
- the decoder 210 may be configured to decode these types of encoded signals, as an example.
- the encoder may be, or may form part of, a feedback circuit configured to provide the feedback signal 134 to the primary side circuit.
- the feedback circuit includes additional components, examples of which are shown in FIG. 3 and described further below.
- the driver 220 may be any driver circuit suitable for generating and transferring power and/or other signals over the isolator 130 .
- the driver 220 includes an oscillator. An example is illustrated in FIG. 3 and described further below.
- the rectifier 240 may be any rectifier circuit suitable for rectifying power transferred over the isolator 130 .
- the rectifier 240 may include any number of smoothing and/or filtering stages. An example is illustrated in FIG. 3 and described further below.
- the rectifier 240 outputs a DC voltage, shown in FIG. 3 .
- the driver 220 may drive the power signal 132 across the primary winding 136 of the isolator 130 for a fixed period of time.
- the secondary winding 138 may receive the power signal and the rectifier 240 may convert it into an output voltage of the secondary side circuit 120 .
- the primary side circuit 110 may stop transmitting the power signal 132 .
- the encoder 230 may send a feedback signal 134 to the primary side circuit 110 through the isolator 130 .
- the decoder 210 may decode the feedback signal 134 and enable the primary side circuit 110 to begin transmission of the power signal 132 again.
- the encoder 230 and decoder 210 may be any suitable pair to send information across the isolator 130 .
- the information may be a single signal to indicate that the primary side circuit 110 should be activated.
- the encoder 230 may encode one or more signals of a set of possible signals to be sent to the decoder 210 .
- the set may include signals representing instructions to turn off the primary side circuit 110 , change the turn on time of the primary side circuit 110 , or any other information that the primary side circuit 110 could use.
- Other components may be used with the decoder 210 to help interpret the one or more signals from the set of signals, to be used by or with the primary side circuit 110 .
- FIG. 3 shows one possible implementation of an isolated power transfer system using a single isolator to transfer both a power signal and a corresponding feedback signal.
- the isolated power transfer system 300 represents an example implementation of the isolated power transfer systems 100 and 200 of FIGS. 1 and 2 .
- the primary side circuit 110 of isolated power transfer system 300 may include a driver 320 and a decoder 210 connected to the driver 320 through a latch 302 and a tail transistor 304 .
- the driver 320 which represents a non-limiting example of driver 220 of FIG. 2 , may comprise a pair of cross-coupled transistors 306 a and 306 b connected to the primary winding 136 of isolator 130 .
- the parasitic capacitance of the cross coupled transistors 306 a and 306 b within the driver 320 in combination with the primary-side inductor of the isolator 130 , may serve as an LC tank circuit.
- the cross coupling 306 may further generate a negative resistance to cancel the parasitic resistance of the primary-side inductor of the isolator 130 .
- the use of cross coupled transistors 306 a and 306 b should not be considered a limitation of the driver 320 , as any LC tank circuit may be used in the driver 320 .
- the isolated power transfer system 300 further comprises a mono-stable flip flop 321 coupled to the decoder 210 and the latch 302 .
- the latch controls operation of the tail transistor 304 based on inputs received from the decoder 210 and the mono-stable flip flop 321 .
- the latch 302 represents a non-limiting example of a logic trigger circuit for triggering operation of the driver. Other logic circuits, and, more generally, other types of circuits may be used in alternative embodiments.
- the output signal from the latch 302 turns the tail transistor 304 ON and OFF, to enable the driver 320 .
- Whether the latch 302 enables or disables the driver 320 depends on the feedback signal received and decoded by the decoder 210 .
- the decoder 210 may monitor the primary side inductor of the isolator 130 when the oscillations of the driver 320 are low, and may detect a signal from the encoder 230 .
- the latch 302 is shown as an SR latch, but may be implemented by any logic gate, so that the combination of signals from the decoder 210 and the mono-stable flip-flop 321 may control the operation of tail transistor 304 .
- the tail transistor may control the LC tank circuit of the driver 220 , thereby controlling the transfer of power from the primary side circuit 110 to the secondary side circuit 120 .
- the secondary side circuit 120 is illustrated as including a rectifier 240 connected to the encoder 230 through a comparator 312 , an oscillation detector 314 , and a logic gate 316 .
- the encoder 230 may connect back to the rectifier 240 and/or isolator 130 through a pair of switches 318 a and 318 b.
- the rectifier 240 may include a full bridge rectifier 308 as well as a filter 310 to smooth the output voltage Vout.
- the full bridge rectifier may comprise diodes D 1 , D 2 , D 3 , and D 4 .
- the filter 310 may include capacitor C OUT , and resistors R L , R F1 , an R F2 .
- any suitable rectifier may be used, and any number and type of filters may be used, as the various aspects described herein are not limited to isolated DC-DC converters having any particular type of rectifier or filter.
- the comparator 312 may be any suitable comparator for comparing the output voltage Vout of the isolated DC-DC converter, or a variation thereof (e.g., an amplified or divided version of the output voltage), to a reference voltage V REFL .
- the comparison allows the output voltage to be maintained within a certain allowable, or target range.
- the oscillation detector 314 is configured to control when the feedback signal is transferred from the secondary side circuit 120 to the primary side circuit 110 relative to operation of the driver 320 .
- the oscillation detector 314 is coupled to an input of gate 316 together with the comparator 312 .
- the output signal from gate 316 enables or disables the encoder, and thus whether the encoder is enabled or disabled depends on the state of the comparator 312 and the oscillation detector 314 .
- the oscillation detector 314 is configured to detect oscillations of the power received by the secondary side circuit 120 .
- the oscillations of the power in the secondary side circuit 120 directly correspond to the oscillations of the driver 320 within the primary side circuit 120 . In this manner, the oscillation detector 314 may detect a state of the driver 320 .
- the oscillation detector 314 may enable the encoder 230 at a time when the primary side circuit 110 has stopped transferring power to the secondary side circuit 120 to allow the output Vout of the secondary side circuit 120 to stay below a maximum acceptable level.
- the oscillation detector may alter the state of the feedback circuit based on the state of the driver 320 .
- the isolated power system 300 illustrates an example in which the oscillator detector 314 monitors the output of the secondary side circuit 120 to determine when to enable or disable provision of a feedback signal
- the oscillation detector 314 may detect the oscillations at the input of the secondary side circuit 120 directly.
- the logic gate 316 which may be an AND gate in some non-limiting embodiments, enables the encoder 230 when the output of the comparator 312 goes high, when Vout is greater than Vrefl, and the oscillation detector 314 indicates that the oscillation of the driver 320 is currently low.
- the encoder 230 may connect at least one or more of the switches 318 a and 318 b , to apply the encoded signal across the secondary side inductor of the isolator 130 .
- the connection between switch 318 a and the isolator 130 may include a capacitor C 1 .
- the connection between switch 318 b and the isolator 130 may include a capacitor C 2 .
- FIG. 4 shows a flowchart of a method 400 for power transfer involving transferring a power signal and a feedback signal over a common isolator, according to an embodiment of the present application.
- the illustrated method may be employed by the isolated power transfer systems of FIGS. 1-3 , as an example.
- the method 400 may begin at act 402 with transferring a power signal from the primary side circuit of an isolated power transfer system to a secondary side circuit.
- transmission of the power signal may be terminated, at least temporarily.
- the primary side circuit may stop transmitting the power signal after a fixed time. Also, the primary side circuit may stop transmitting the power signal once the output voltage of the secondary side circuit reaches a threshold voltage, as determined by provision of a feedback signal from the secondary side circuit or in any other suitable manner.
- the secondary side circuit may encode and transmit a feedback signal to the primary side circuit over the same isolator as that used to transfer the power signal.
- an encoder of the secondary side circuit may generate, or encode the feedback signal, although not all embodiments are limited in this respect.
- the feedback signal is transferred over the isolator once the output voltage of the secondary side circuit reaches a reference voltage.
- the feedback signal is encoded as a PFM signal by the encoder.
- the primary side circuit may receive and decode the feedback signal from the secondary side circuit.
- the feedback signal may indicate whether the voltage on the secondary side circuit exceeds a reference voltage, falls below a reference voltage, or otherwise is indicative of a state of operation calling for a change in the provision of the power signal from the primary side circuit.
- the signal from the secondary side circuit may be interpreted and then acted upon.
- the decoder 210 may enable the primary side circuit 110 to transmit the power signal 132 through control of the logic gate 302 and/or tail transistor 304 .
- the signal from the secondary side may cause a different action to be taken by the primary side circuit, such as shutting down or changing oscillation durations.
- act 406 may happen before act 404 .
- Other alternatives are also possible.
- FIG. 5A shows the soft start time (SST) startup and steady state waveform of the output voltage Vout of a secondary side circuit of an isolated power transfer system, according to a non-limiting embodiment of the present application.
- SST soft start time
- Vout the output voltage Vout of a secondary side circuit of an isolated power transfer system
- FIG. 5A shows the soft start time (SST) startup and steady state waveform of the output voltage Vout of a secondary side circuit of an isolated power transfer system, according to a non-limiting embodiment of the present application.
- the signal progression is described with reference to the circuit components of FIG. 3 , although the other isolated power transfer systems described herein may produce the same signal progression in some embodiments.
- the illustrated voltage Vout may be provided by the secondary side circuit 120 of FIG. 3 .
- the x-axis of FIG. 5A represents time (t).
- the voltage Vout assumes a saw tooth pattern corresponding to the driver 320 cycling ON and OFF.
- the duration of the signal increases, corresponding to the duration of driver 320 being ON, is labeled as T 11 in the figure, and may be fixed throughout operation by the mono-stable flip flop 321 .
- the OFF time, T 12 may be fixed as well.
- the output voltage Vout may rise during the SST until it reaches or rises above the reference voltage level Vrefl.
- the power transfer system may enter a steady state operation period, where the ON time T 21 may remain fixed.
- the OFF time T 22 may no longer be fixed as the secondary side circuit 120 monitors the output voltage Vout.
- the secondary side circuit 120 may send a pulse to the primary side circuit 110 to enable the mono-stable flip-flop 321 which may in turn enable the driver 220 to resume the power transfer for a fixed ON time T 21 .
- the output voltage Vout may begin to decay down towards the reference voltage Vrefl as the power transfer stops.
- FIG. 5B shows a timing diagram of one embodiment of the power transfer system 300 during steady state operation.
- the waveforms of the timing diagram are idealized, and should not be considered a limitation of the system.
- OSC ON/OFF may represent the enablement of the oscillations of the driver 320 .
- A may represent the output of the comparator 312 , B the output of the oscillation detector 314 , C the output of the decoder 210 , and D the output of the mono-stable flip-flop 321 , as illustrated in FIG. 3 , for example.
- Vout may represent the output voltage of secondary side circuit 120 .
- ENC/DEC may represent communication between the encoder 230 and the decoder 210 .
- Waveform B may be the inverse of the OSC ON/OFF, as in some embodiments the oscillation detector may be high when the oscillations of the driver 220 of the primary side circuit 110 may be low.
- Waveform A the output of the comparator 312 , may be high when Vout is below the reference voltage Vrefl.
- a different logic gate 316 may be used, and in some embodiments a logic gate may be used for which waveform A is inverted compared to the illustrated waveform.
- ENC/DEC may be high when the output from the comparator 312 goes high, that is when waveform A switches from low to high voltage. In some embodiments, ENC/DEC may go high when waveform A switches from high to low voltage.
- Waveform C may go high when ENC/DEC goes high, as the decoder 210 will output once it has received communication from the encoder 230 .
- Waveform D is an approximately constant clock cycle of the mono-stable flip-flop 321 that may control the cycles of the primary side circuit 110 . In some embodiments, the waveforms may switch relative to rising and falling edges instead of high and low voltage levels.
- the primary side circuit 110 , the secondary side circuit 120 and/or the isolator 130 may be microfabricated.
- FIG. 6 shows one exemplary microfabricated system 600 .
- the microfabricated system 600 may include a primary side substrate 602 and a dielectric layer 604 .
- the primary side substrate may contain a primary side circuit 606 , such as an integrated circuit, and a primary winding 608 .
- a secondary winding 614 may be embedded in an insulating layer 612 .
- the primary side circuit 606 may be any of the primary side circuits described herein, or other suitable primary side circuits of DC-DC converters.
- the primary side circuitry 606 may be microfabricated, for example using silicon circuitry.
- the primary side substrate 602 may be a silicon substrate or a complementary metal oxide semiconductor (CMOS) substrate, among other possibilities.
- CMOS complementary metal oxide semiconductor
- the primary winding 608 may be formed of metal deposited in or on the substrate 602 and patterned into a desired contour.
- the primary winding 608 may be connected to and controlled by the primary side circuit 606 .
- the secondary winding 614 may be of the same type as the primary winding in at least some embodiments, and may be formed within or covered by insulating layer 612 .
- the secondary winding 614 may be coupled to a secondary side circuit on another substrate (not shown).
- the dielectric layer 604 may be any suitable dielectric providing galvanic isolation between the primary and secondary windings.
- silicon oxide, polyimide, or other materials may be used, in a single layer or multi-layer configuration.
- FIG. 6 illustrates an example in which a microtransformer may be monolithically integrated with a primary side circuit of a power transfer system of the types described herein.
- the isolated DC-DC converters described herein may be used in various applications.
- automotive, consumer electronics, industrial, and healthcare applications may all make use of the technology described herein.
- FIG. 7 is a schematic diagram showing an exemplary application of an apparatus in a portable electronic device setting, according to some embodiments.
- An isolated DC-DC converter 702 may be used in a portable electronic device 704 .
- the portable electronic device 704 may be smartphone, personal digital assistance (pda), tablet, or other portable device. Other such devices may also make use of DC-DC converters of the types described herein.
- FIG. 7 illustrates an example of a portable electronic device incorporating aspects of the present application
- one or more isolated DC-DC converter devices may be employed in an automobile or a medical instrument.
- Various embodiments of the present application may be implemented to provide high compact, cost-effective DC to DC power conversion.
- an isolated DC-DC converter is provided with a simplified circuit design.
- the simplified circuit design may save space on a printed circuit board and/or reduce manufacturing costs by using a common isolator to transfer power and feedback signals in opposite direction. Some embodiments may be more power efficient through the use of PFM control.
- the terms “approximately” and “about” may be used to mean within ⁇ 20% of a target value in some embodiments, within ⁇ 10% of a target value in some embodiments, within ⁇ 5% of a target value in some embodiments, and yet within ⁇ 2% of a target value in some embodiments.
- the terms “approximately” and “about” may include the target value.
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Abstract
Description
- The present disclosure relates to galvanic isolators and DC-DC converters.
- Galvanic isolation between circuit components and transmission of data and power across an isolation barrier is sometimes provided for safety and/or data integrity considerations. Some isolated DC-DC converters include a driver that drives a primary winding of a transformer to transmit power to a secondary winding of the transformer across an isolation barrier.
- Isolated DC-DC converters are described. A DC-DC converter is a device which converts a direct current (DC) signal from one voltage to another. An isolated DC-DC converter performs the conversion across an electrical isolation barrier separating two voltage domains. The signal converted from one voltage to another, and transferred from one voltage domain to another, may be a power signal. Described are isolated DC-DC converters which transfer a power signal from one voltage domain to another via an isolator, and a power feedback signal back across the isolator. The isolator is a transformer in some situations.
- In certain embodiments, an isolated DC-DC converter is provided, comprising a primary side circuit, a secondary side circuit, and a transformer having a primary coil coupled to the primary side circuit and a secondary coil coupled to the secondary side circuit, the primary and secondary coils being separated by an isolation barrier. The primary side circuit is configured to provide a power signal to the secondary side circuit via the transformer, and the secondary side circuit is configured to provide a feedback signal to the primary side circuit via the transformer.
- In certain embodiments, a method of operating an isolated DC-DC converter is provided, comprising transferring a power signal from a primary side circuit of the isolated DC-DC converter to a secondary side circuit of the isolated DC-DC converter over a transformer, and transferring a power control feedback signal from the secondary side circuit to the primary side circuit over the transformer.
- In certain embodiments, an isolated power transfer system for transferring power and a feedback signal over a common isolator is provided. The system comprises a transformer having a primary winding and a secondary winding, the primary and secondary windings being isolated from each other, a drive circuit coupled to the primary winding and configured to generate a power signal, and a rectifier circuit coupled to the secondary winding and configured to rectify the power signal received by the secondary winding from the primary winding. The system further comprises a feedback circuit coupled to the secondary winding and configured to provide a feedback signal to the secondary winding.
- Various aspects and embodiments of the application will be described with reference to the following figures. It should be appreciated that the figures are not necessarily drawn to scale. Items appearing in multiple figures are indicated by the same reference number in all the figures in which they appear.
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FIG. 1 illustrates an isolated power transfer system with an isolator which transfers a power signal and a feedback signal, according to an embodiment of the present application. -
FIG. 2 shows a more detailed representation of an isolated power transfer system using a common isolator to transfer a power signal and a feedback signal, and which may represent an implementation of the isolated power transfer system ofFIG. 1 , according to an embodiment of the present application. -
FIG. 3 shows an embodiment of an isolated power transfer system having an isolator which transfers a power signal and a feedback signal, and which may represent an implementation of the isolated power transfer system ofFIG. 1 . -
FIG. 4 shows a flowchart of a method for isolated power transfer involving transferring a power signal and a feedback signal over a common isolator, according to an embodiment of the present application, and which may be employed by the isolated power transfer systems described herein. -
FIG. 5A shows an example of an output voltage as a function of time for a secondary side circuit of an isolated power transfer system of the types described herein. -
FIG. 5B shows a system timing diagram of an isolated power transfer system, according to an embodiment of the present application. -
FIG. 6 illustrates an isolated power transfer system having components fabricated on a common substrate, according to an embodiment of the present application. -
FIG. 7 is a schematic diagram showing an exemplary application of an apparatus in a portable electronic device setting, according to some embodiments. - Aspects of the present application provide an isolated DC-DC converter which uses a single communication channel to transfer both a power signal from a primary side to a secondary side and a feedback signal from the secondary side to the primary side. Using a single, common communication channel to transfer both types of signals allows for a reduction in components and space of the DC-DC converter compared to using separate communication channels for the different types of signals.
- In some embodiments, the isolated DC-DC converter transfers signals between the primary and secondary sides using a transformer. The circuitry of the primary side and the circuitry of the secondary side may be coupled to the transformer in a manner sufficient to allow for the transfer of the power signal from the primary side to the secondary side and the feedback signal from the secondary side to the primary side over the transformer. Thus, use of multiple transformers to transfer the power signal and its corresponding feedback signal may be avoided. Because the transformer is, in at least some situations, the most costly component of an isolated DC-DC converter, providing for the transfer of a power signal and its corresponding feedback signal over a single transformer may provide significant cost savings.
-
FIG. 1 illustrates an isolatedpower transfer system 100 according to an embodiment of the present application, and may represent an isolated DC-DC converter. The isolatedpower transfer system 100 includes an isolator which transfers both a power signal and a feedback signal, in opposite directions. In the illustrated example, thesystem 100 may include aprimary side circuit 110, asecondary side circuit 120 and anisolator 130 bridging anisolation barrier 131. Theprimary side circuit 110 may transfer apower signal 132 through theisolator 130 to thesecondary side circuit 120. Thesecondary side circuit 120 may transfer afeedback signal 134 through theisolator 130 to theprimary side circuit 110, providing information about the power signal received by thesecondary side circuit 120 from theprimary side circuit 110. The feedback signal may be referred to as a power control feedback signal since it provides information to the primary side circuit to control power delivery to the secondary side circuit. - The
primary side circuit 110 may be any suitable circuit for transmitting signals to thesecondary side circuit 120. For example, theprimary side circuit 110 may be a control circuit configured to control operation of thesecondary side circuit 120. The primary side circuit may include signal generation circuitry, such as a driver, a clock circuit, and power generation circuitry, among other possibilities. The signal generation circuitry may include a resonant driver. In at least some embodiments, theprimary side circuit 110 includes a power signal generator. - The
secondary side circuit 120 may be any suitable circuit for receiving a power signal from the primary side circuit. In some embodiments, the secondary side circuit may include a rectifier for rectifying an alternative current (AC) signal received from the primary side circuit. Examples are illustrated inFIGS. 2 and 3 and described further below. - The
isolator 130 may be a transformer, a micro-transformer, or any other suitable component providing galvanic isolation and signal transfer. For example, as shown inFIG. 1 , theisolator 130 may be a transformer including aprimary winding 136 and asecondary winding 138. The primary and secondary windings (or “coils”) may be separated byisolation barrier 131, which may be a dielectric layer or any other suitable material and structure providing galvanic isolation. The primary and second windings may be microfabricated in some embodiments. Thus, in some embodiments the primary side circuit and/or the secondary side circuit may be microfabricated on the same substrate (e.g., a silicon substrate) as theisolator 130. - It should be appreciated that the
isolator 130 represents a communication channel, allowing for exchange of signals between theprimary side circuit 110 and thesecondary side circuit 120. Thus, the isolatedpower transfer system 100 represents an example of a power transfer system which transfers both a power signal and a feedback signal over the same (or “common”) communication channel. -
FIG. 2 shows a more detailed representation of an isolated power transfer system using a common isolator to transfer apower signal 132 and afeedback signal 134, and which may represent an example of an implementation of the isolated power transfer system ofFIG. 1 . The isolatedpower transfer system 200 includes theprimary side circuit 110, which may include adecoder 210 and adriver 220, andsecondary side circuit 120, which may include anencoder 230 and arectifier 240. Additional components may optionally be included in theprimary side circuit 110 and/orsecondary side circuit 120. - The
decoder 210 may be any decoder system configured to decode messages sent by theencoder 230. Thus, thedecoder 210 andencoder 230 may be configured as a complementary pair of circuits or devices to allow for suitable encoding/decoding of signals transferred across theisolator 130. In some embodiments, theencoder 230 is configured to encode a pulse frequency modulation (PFM) signal to send to thedecoder 210 in thefeedback signal 134. In one embodiment, theencoder 230 may encode a rising edge of the PFM signal into two pulses and a falling edge of the PFM signal into a single pulse, although other PFM encoding schemes are possible. Thedecoder 210 may be configured to decode these types of encoded signals, as an example. - The encoder may be, or may form part of, a feedback circuit configured to provide the
feedback signal 134 to the primary side circuit. In some embodiments, the feedback circuit includes additional components, examples of which are shown inFIG. 3 and described further below. - The
driver 220 may be any driver circuit suitable for generating and transferring power and/or other signals over theisolator 130. In some embodiments, thedriver 220 includes an oscillator. An example is illustrated inFIG. 3 and described further below. - The
rectifier 240 may be any rectifier circuit suitable for rectifying power transferred over theisolator 130. Therectifier 240 may include any number of smoothing and/or filtering stages. An example is illustrated inFIG. 3 and described further below. In at least some embodiments, therectifier 240 outputs a DC voltage, shown inFIG. 3 . - As an example of the operation of the isolated
power transfer system 200, thedriver 220 may drive thepower signal 132 across the primary winding 136 of theisolator 130 for a fixed period of time. The secondary winding 138 may receive the power signal and therectifier 240 may convert it into an output voltage of thesecondary side circuit 120. After the fixed amount of time elapses, theprimary side circuit 110 may stop transmitting thepower signal 132. When the output voltage falls below a certain threshold, theencoder 230 may send afeedback signal 134 to theprimary side circuit 110 through theisolator 130. Thedecoder 210 may decode thefeedback signal 134 and enable theprimary side circuit 110 to begin transmission of thepower signal 132 again. - The
encoder 230 anddecoder 210 may be any suitable pair to send information across theisolator 130. The information may be a single signal to indicate that theprimary side circuit 110 should be activated. In other embodiments, theencoder 230 may encode one or more signals of a set of possible signals to be sent to thedecoder 210. The set may include signals representing instructions to turn off theprimary side circuit 110, change the turn on time of theprimary side circuit 110, or any other information that theprimary side circuit 110 could use. Other components may be used with thedecoder 210 to help interpret the one or more signals from the set of signals, to be used by or with theprimary side circuit 110. -
FIG. 3 shows one possible implementation of an isolated power transfer system using a single isolator to transfer both a power signal and a corresponding feedback signal. The isolatedpower transfer system 300 represents an example implementation of the isolatedpower transfer systems FIGS. 1 and 2 . - The
primary side circuit 110 of isolatedpower transfer system 300 may include adriver 320 and adecoder 210 connected to thedriver 320 through alatch 302 and atail transistor 304. Thedriver 320, which represents a non-limiting example ofdriver 220 ofFIG. 2 , may comprise a pair ofcross-coupled transistors isolator 130. The parasitic capacitance of the cross coupledtransistors driver 320, in combination with the primary-side inductor of theisolator 130, may serve as an LC tank circuit. Thecross coupling 306 may further generate a negative resistance to cancel the parasitic resistance of the primary-side inductor of theisolator 130. The use of cross coupledtransistors driver 320, as any LC tank circuit may be used in thedriver 320. - The isolated
power transfer system 300 further comprises a mono-stable flip flop 321 coupled to thedecoder 210 and thelatch 302. As will be described further below, the latch controls operation of thetail transistor 304 based on inputs received from thedecoder 210 and the mono-stable flip flop 321. Thelatch 302 represents a non-limiting example of a logic trigger circuit for triggering operation of the driver. Other logic circuits, and, more generally, other types of circuits may be used in alternative embodiments. - The output signal from the
latch 302 turns thetail transistor 304 ON and OFF, to enable thedriver 320. Whether thelatch 302 enables or disables thedriver 320 depends on the feedback signal received and decoded by thedecoder 210. Thedecoder 210 may monitor the primary side inductor of theisolator 130 when the oscillations of thedriver 320 are low, and may detect a signal from theencoder 230. Thelatch 302 is shown as an SR latch, but may be implemented by any logic gate, so that the combination of signals from thedecoder 210 and the mono-stable flip-flop 321 may control the operation oftail transistor 304. The tail transistor may control the LC tank circuit of thedriver 220, thereby controlling the transfer of power from theprimary side circuit 110 to thesecondary side circuit 120. - In the non-limiting example of
FIG. 3 , thesecondary side circuit 120 is illustrated as including arectifier 240 connected to theencoder 230 through acomparator 312, anoscillation detector 314, and alogic gate 316. Theencoder 230 may connect back to therectifier 240 and/orisolator 130 through a pair ofswitches - In this example, the
rectifier 240 may include afull bridge rectifier 308 as well as afilter 310 to smooth the output voltage Vout. The full bridge rectifier may comprise diodes D1, D2, D3, and D4. Thefilter 310 may include capacitor COUT, and resistors RL, RF1, an RF2. However, any suitable rectifier may be used, and any number and type of filters may be used, as the various aspects described herein are not limited to isolated DC-DC converters having any particular type of rectifier or filter. - The
comparator 312 may be any suitable comparator for comparing the output voltage Vout of the isolated DC-DC converter, or a variation thereof (e.g., an amplified or divided version of the output voltage), to a reference voltage VREFL. The comparison allows the output voltage to be maintained within a certain allowable, or target range. - The
oscillation detector 314 is configured to control when the feedback signal is transferred from thesecondary side circuit 120 to theprimary side circuit 110 relative to operation of thedriver 320. Theoscillation detector 314 is coupled to an input ofgate 316 together with thecomparator 312. The output signal fromgate 316 enables or disables the encoder, and thus whether the encoder is enabled or disabled depends on the state of thecomparator 312 and theoscillation detector 314. Theoscillation detector 314 is configured to detect oscillations of the power received by thesecondary side circuit 120. The oscillations of the power in thesecondary side circuit 120 directly correspond to the oscillations of thedriver 320 within theprimary side circuit 120. In this manner, theoscillation detector 314 may detect a state of thedriver 320. Thus, by detecting oscillation of the power in thesecondary side circuit 120, theoscillation detector 314 may enable theencoder 230 at a time when theprimary side circuit 110 has stopped transferring power to thesecondary side circuit 120 to allow the output Vout of thesecondary side circuit 120 to stay below a maximum acceptable level. Thus, in this example, the oscillation detector may alter the state of the feedback circuit based on the state of thedriver 320. While theisolated power system 300 illustrates an example in which theoscillator detector 314 monitors the output of thesecondary side circuit 120 to determine when to enable or disable provision of a feedback signal, alternative constructions are possible. For example, in an alternative embodiment theoscillation detector 314 may detect the oscillations at the input of thesecondary side circuit 120 directly. - In one embodiment, the
logic gate 316, which may be an AND gate in some non-limiting embodiments, enables theencoder 230 when the output of thecomparator 312 goes high, when Vout is greater than Vrefl, and theoscillation detector 314 indicates that the oscillation of thedriver 320 is currently low. Once theencoder 230 is enabled, it may connect at least one or more of theswitches isolator 130. The connection betweenswitch 318 a and theisolator 130 may include a capacitor C1. The connection betweenswitch 318 b and theisolator 130 may include a capacitor C2. -
FIG. 4 shows a flowchart of amethod 400 for power transfer involving transferring a power signal and a feedback signal over a common isolator, according to an embodiment of the present application. The illustrated method may be employed by the isolated power transfer systems ofFIGS. 1-3 , as an example. - The
method 400 may begin atact 402 with transferring a power signal from the primary side circuit of an isolated power transfer system to a secondary side circuit. Inact 404, transmission of the power signal may be terminated, at least temporarily. In some embodiments, the primary side circuit may stop transmitting the power signal after a fixed time. Also, the primary side circuit may stop transmitting the power signal once the output voltage of the secondary side circuit reaches a threshold voltage, as determined by provision of a feedback signal from the secondary side circuit or in any other suitable manner. - In
act 406, the secondary side circuit may encode and transmit a feedback signal to the primary side circuit over the same isolator as that used to transfer the power signal. In some embodiments, an encoder of the secondary side circuit may generate, or encode the feedback signal, although not all embodiments are limited in this respect. In some embodiments, the feedback signal is transferred over the isolator once the output voltage of the secondary side circuit reaches a reference voltage. In some embodiments, the feedback signal is encoded as a PFM signal by the encoder. - In
act 408, the primary side circuit may receive and decode the feedback signal from the secondary side circuit. The feedback signal may indicate whether the voltage on the secondary side circuit exceeds a reference voltage, falls below a reference voltage, or otherwise is indicative of a state of operation calling for a change in the provision of the power signal from the primary side circuit. - In
act 410 the signal from the secondary side circuit may be interpreted and then acted upon. In some embodiments, inact 410 thedecoder 210 may enable theprimary side circuit 110 to transmit thepower signal 132 through control of thelogic gate 302 and/ortail transistor 304. In other embodiments, the signal from the secondary side may cause a different action to be taken by the primary side circuit, such as shutting down or changing oscillation durations. - The ordering of the acts of
method 400 may be altered. For example, in some embodiments, act 406 may happen beforeact 404. Other alternatives are also possible. -
FIG. 5A shows the soft start time (SST) startup and steady state waveform of the output voltage Vout of a secondary side circuit of an isolated power transfer system, according to a non-limiting embodiment of the present application. For purposes of illustration, the signal progression is described with reference to the circuit components ofFIG. 3 , although the other isolated power transfer systems described herein may produce the same signal progression in some embodiments. For example, the illustrated voltage Vout may be provided by thesecondary side circuit 120 ofFIG. 3 . The x-axis ofFIG. 5A represents time (t). - As shown, the soft start time startup operation may begin with Vout at zero when the power transfer system is off (t=0). Vout may then increase in stages corresponding to the
driver 320 cycling ON and OFF. That is, Vout increases whendriver 320 is ON and a power signal is transferred from the primary side circuit to the secondary side circuit. Vout decreases whendriver 320 is OFF and no power signal is transferred from the primary side circuit to the secondary side circuit. In the illustrated figure, the voltage Vout assumes a saw tooth pattern corresponding to thedriver 320 cycling ON and OFF. The duration of the signal increases, corresponding to the duration ofdriver 320 being ON, is labeled as T11 in the figure, and may be fixed throughout operation by the mono-stable flip flop 321. In some embodiments, during the soft start time (SST), the OFF time, T12, may be fixed as well. The output voltage Vout may rise during the SST until it reaches or rises above the reference voltage level Vrefl. - At this point, the power transfer system may enter a steady state operation period, where the ON time T21 may remain fixed. The OFF time T22 may no longer be fixed as the
secondary side circuit 120 monitors the output voltage Vout. When Vout≤Vrefl and the oscillations of theprimary side circuit 110 are off, thesecondary side circuit 120 may send a pulse to theprimary side circuit 110 to enable the mono-stable flip-flop 321 which may in turn enable thedriver 220 to resume the power transfer for a fixed ON time T21. At the end of the fixed ON time T21 the output voltage Vout may begin to decay down towards the reference voltage Vrefl as the power transfer stops. -
FIG. 5B shows a timing diagram of one embodiment of thepower transfer system 300 during steady state operation. The waveforms of the timing diagram are idealized, and should not be considered a limitation of the system. OSC ON/OFF may represent the enablement of the oscillations of thedriver 320. A may represent the output of thecomparator 312, B the output of theoscillation detector 314, C the output of thedecoder 210, and D the output of the mono-stable flip-flop 321, as illustrated inFIG. 3 , for example. Vout may represent the output voltage ofsecondary side circuit 120. ENC/DEC may represent communication between theencoder 230 and thedecoder 210. Waveform B may be the inverse of the OSC ON/OFF, as in some embodiments the oscillation detector may be high when the oscillations of thedriver 220 of theprimary side circuit 110 may be low. - Waveform A, the output of the
comparator 312, may be high when Vout is below the reference voltage Vrefl. In other embodiments, adifferent logic gate 316 may be used, and in some embodiments a logic gate may be used for which waveform A is inverted compared to the illustrated waveform. ENC/DEC may be high when the output from thecomparator 312 goes high, that is when waveform A switches from low to high voltage. In some embodiments, ENC/DEC may go high when waveform A switches from high to low voltage. Waveform C may go high when ENC/DEC goes high, as thedecoder 210 will output once it has received communication from theencoder 230. Waveform D is an approximately constant clock cycle of the mono-stable flip-flop 321 that may control the cycles of theprimary side circuit 110. In some embodiments, the waveforms may switch relative to rising and falling edges instead of high and low voltage levels. - In some embodiments, the
primary side circuit 110, thesecondary side circuit 120 and/or theisolator 130 may be microfabricated.FIG. 6 shows one exemplarymicrofabricated system 600. Themicrofabricated system 600 may include aprimary side substrate 602 and adielectric layer 604. The primary side substrate may contain aprimary side circuit 606, such as an integrated circuit, and a primary winding 608. A secondary winding 614 may be embedded in an insulatinglayer 612. - The
primary side circuit 606 may be any of the primary side circuits described herein, or other suitable primary side circuits of DC-DC converters. Theprimary side circuitry 606 may be microfabricated, for example using silicon circuitry. Theprimary side substrate 602 may be a silicon substrate or a complementary metal oxide semiconductor (CMOS) substrate, among other possibilities. - The primary winding 608 may be formed of metal deposited in or on the
substrate 602 and patterned into a desired contour. The primary winding 608 may be connected to and controlled by theprimary side circuit 606. The secondary winding 614 may be of the same type as the primary winding in at least some embodiments, and may be formed within or covered by insulatinglayer 612. The secondary winding 614 may be coupled to a secondary side circuit on another substrate (not shown). - The
dielectric layer 604 may be any suitable dielectric providing galvanic isolation between the primary and secondary windings. For example, silicon oxide, polyimide, or other materials may be used, in a single layer or multi-layer configuration. - Thus,
FIG. 6 illustrates an example in which a microtransformer may be monolithically integrated with a primary side circuit of a power transfer system of the types described herein. - The isolated DC-DC converters described herein may be used in various applications. For example, automotive, consumer electronics, industrial, and healthcare applications may all make use of the technology described herein.
-
FIG. 7 is a schematic diagram showing an exemplary application of an apparatus in a portable electronic device setting, according to some embodiments. An isolated DC-DC converter 702 may be used in a portable electronic device 704. The portable electronic device 704 may be smartphone, personal digital assistance (pda), tablet, or other portable device. Other such devices may also make use of DC-DC converters of the types described herein. - While
FIG. 7 illustrates an example of a portable electronic device incorporating aspects of the present application, other uses are possible. For example, one or more isolated DC-DC converter devices may be employed in an automobile or a medical instrument. Various embodiments of the present application may be implemented to provide high compact, cost-effective DC to DC power conversion. - The various aspects described herein may provide various benefits. Some such benefits have been described previously herein. Not all embodiments provide every benefit, and benefits other than those listed may be provided. In some embodiments, an isolated DC-DC converter is provided with a simplified circuit design. The simplified circuit design may save space on a printed circuit board and/or reduce manufacturing costs by using a common isolator to transfer power and feedback signals in opposite direction. Some embodiments may be more power efficient through the use of PFM control.
- The terms “approximately” and “about” may be used to mean within ±20% of a target value in some embodiments, within ±10% of a target value in some embodiments, within ±5% of a target value in some embodiments, and yet within ±2% of a target value in some embodiments. The terms “approximately” and “about” may include the target value.
Claims (19)
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CN201810028538.1A CN108306511A (en) | 2017-01-13 | 2018-01-12 | Pass through the power transmission and feedback of common isolator |
CN202111430167.8A CN114123795B (en) | 2017-01-13 | 2018-01-12 | Power transfer and feedback through common isolator |
JP2018003250A JP6691148B2 (en) | 2017-01-13 | 2018-01-12 | Power transfer and feedback across common isolators |
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Also Published As
Publication number | Publication date |
---|---|
DE102017131009A1 (en) | 2018-07-19 |
CN108306511A (en) | 2018-07-20 |
JP2018113852A (en) | 2018-07-19 |
US10680526B2 (en) | 2020-06-09 |
CN114123795A (en) | 2022-03-01 |
CN114123795B (en) | 2024-06-11 |
JP6691148B2 (en) | 2020-04-28 |
DE102017131009B4 (en) | 2022-03-24 |
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