US20170081983A1 - Assembled camshaft - Google Patents
Assembled camshaft Download PDFInfo
- Publication number
- US20170081983A1 US20170081983A1 US15/273,562 US201615273562A US2017081983A1 US 20170081983 A1 US20170081983 A1 US 20170081983A1 US 201615273562 A US201615273562 A US 201615273562A US 2017081983 A1 US2017081983 A1 US 2017081983A1
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- US
- United States
- Prior art keywords
- camshaft
- cam
- housing
- drive wheel
- shaft segment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 description 33
- 239000007924 injection Substances 0.000 description 33
- 239000000446 fuel Substances 0.000 description 15
- 210000003746 feather Anatomy 0.000 description 5
- 230000009977 dual effect Effects 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009721 upset forging Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
- F01L1/053—Camshafts overhead type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/02—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
- F02M59/10—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
- F02M59/102—Mechanical drive, e.g. tappets or cams
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
- F01L2001/0471—Assembled camshafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
- F01L2001/0475—Hollow camshafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
- F01L2001/0476—Camshaft bearings
Definitions
- the invention refers to an assembled camshaft with injection cams, in particular for driving single-cylinder piston pumps (plug-in injection pumps) for diesel engines with direct fuel injection.
- Fuel injection systems employing differing types of injection pumps are known for diesel engines with direct fuel injection.
- Fuel injection systems exist that employ single-cylinder, distributor or in-line fuel injection pumps.
- One construction design of the single-cylinder fuel injection pump is the single-cylinder piston pump (also known as plug-in injection pumps).
- a group of plug-in injection pumps functionally corresponds to a row of in-line fuel injection pumps, although in this case each cylinder of the engine is controlled by a separate plug-in injection pump.
- plug-in injection pumps it is possible to achieve fuel pressures of up to approximately 2000 bar, as well as a twin-phase injection.
- High-pressure unit injectors can also be employed in Common Rail (CR) Direct Fuel Injection Systems and generally comprise (axial) piston pumps with a piston that is inserted into a cylinder and sealed.
- the piston can be periodically moved by an eccentric (i.e. one cam of the camshaft), the eccentric being coupled to the internal combustion engine, which is supplied with fuel by the injection system.
- eccentric i.e. one cam of the camshaft
- plug-in injection pumps which can be inserted into an opening of an engine component (hence the name “plug-in injection pump”) and fixedly attached to the engine component by screwing.
- a fuel injection system for a diesel engine in which high-pressure plug-in injection pumps, arranged in the crankcase of the engine and driven by means of a camshaft, supply diesel fuel to a supply storage (common rail) is known, e.g. from the publication DE 195 08 445 A1 (Kloeckner Humboldt Deutz AG).
- the above mentioned high-pressure plug-in injection pumps may be employed instead. These are usually driven by means of a camshaft, which itself is coupled to a crankshaft via a toothed belt.
- a camshaft which itself is coupled to a crankshaft via a toothed belt.
- multiple cams an injection cam that allows for more than two upstrokes per rotation.
- a multiple cam however, in comparison with a single or dual cam, has a much larger diameter.
- forging multiple cams one must take into consideration the fact that, in the case of a large injection cam, a cold upset forging of the material can only be carried out directly at the end of the cam shaft.
- the camshaft arrangement includes a camshaft housing, a camshaft arranged in the camshaft housing, wherein the camshaft has at least one first cam, as well as a second cam which is larger than the at least one first cam and which is rigidly connected with the camshaft.
- the camshaft arrangement further includes a drive wheel which is rigidly mechanically connected with the second cam or with the camshaft, as well as a slide bearing that is arranged axially between the drive wheel and the second cam.
- a bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover mounted on the camshaft housing.
- the second cam or the drive wheel or a nut screwed on the camshaft has a running surface for the slide bearing.
- FIG. 1 shows a section of a perspective illustration of a diesel engine with a common rail fuel injection system.
- FIG. 2 shows a lateral view of the illustration of FIG. 1 .
- FIG. 3 shows a sectional view of the camshaft housing in accordance with a first embodiment of the invention.
- FIG. 4 shows a sectional view of the camshaft housing in accordance with a second embodiment of the invention.
- FIG. 5 shows a sectional view of the camshaft housing in accordance with a third embodiment of the invention.
- FIG. 6 shows a sectional view of the camshaft housing in accordance with a fourth embodiment of the invention.
- FIG. 7 shows a sectional view of the camshaft housing in accordance with a fifth embodiment of the invention.
- FIGS. 1 and 2 parts of a diesel engine, including attachments, is illustrated in relative detail.
- the actual illustration should only be regarded as an example and may have a completely different appearance in a practical implementation of the invention.
- the camshaft housing will be described in greater detail.
- FIG. 1 is a perspective illustration of the upper part of a diesel engine.
- the cylinder block (engine block) with the cylinder head 2 can be seen in the lower part of the illustration.
- the camshaft housing 1 in which the camshaft (cf. FIGS. 3-7 ) is arranged, is located in the upper part of the illustration.
- the toothed belt wheel 7 for driving the camshaft, as well as the toothed belt 8 that is placed around the toothed belt wheel 7 can be found on the left side of the illustration. On the right side of the illustration one can see the air collector 6 (also referred to as airbox).
- a housing cover 9 On the top side of the camshaft housing 1 is a housing cover 9 on which the CR distributor pipe 5 (rail) is arranged.
- the connection conduit between the CR distributor pipe 5 and the plug-in injection pump 4 is designated with the reference symbol 5 a.
- the connection conduit between the CR distributor pipe 5 and a CR injector 3 is designated with the reference symbol 5 b.
- FIG. 2 is a lateral view of FIG. 1 from the left side.
- the air collector has been omitted from FIG. 2 for the sake of clarity.
- the plug-in injection pump 4 the camshaft housing 1 with an end section of the camshaft 10 , the corresponding housing cover 9 and the toothed belt wheel 7 , the CR distributor pipe 5 and the connection conduit 5 a (pressure line) from the plug-in injection pump 4 to the distributor pipe 5 .
- multiple cams are employed on the camshaft 10 in order to have at one's disposal the necessary amount of injected fuel with as few plug-in injection pumps as possible (ideally with one plug-in injection pump).
- a multiple cam however, has, in comparison to a single or dual cam, a much larger diameter.
- the multiple cam therefore, cannot be cast or forged in one piece together with the camshaft. After the manufacture of multiple cams by forging these can only be upset forged (or cold pressed) onto the end of the camshaft, which places undesirable constraints on the design of the camshaft (as well as on that of the entire fuel injection system).
- FIG. 3 is a cross-sectional illustration of a part of the camshaft housing 1 in accordance with one embodiment of the invention.
- the section plane runs through the longitudinal axis of the camshaft 10 and is at a right angle to the housing cover 9 .
- both a large multiple cam 13 and the toothed belt wheel 7 are fixedly mounted on a conical seat of the camshaft.
- the toothed belt wheel 7 and the conical seat 20 of the camshaft 10 form a tapered interference fit, wherein the toothed belt wheel is pressed onto the conical seat 20 by means of a nut 23 (e.g. a simple hexagonal nut).
- a nut 23 e.g. a simple hexagonal nut
- the multiple cam 13 and the camshaft 10 form, by means of a feather key 12 , a shaft-hub connection, whereby the multiple cam 13 can also be arranged on a conical seat 14 of the camshaft 10 .
- the multiple cam is pressed onto the conical seat by means of a special nut 15 that is screwed on the camshaft 10 (tapered interference fit).
- the feather key serves the purpose of precisely positioning the multiple cam 13 .
- the special nut 15 is essentially a sleeve (hollow cylinder) with an internal thread on one segment of the sleeve's inner surface (the camshaft 10 has a corresponding external thread).
- the remaining segment of the sleeve's inner surface forms, together with the camshaft 10 , a fit 17 (e.g. a transition fit, with no tolerance).
- a fit 17 e.g. a transition fit, with no tolerance.
- the external surface (shell surface) of the special nut 15 serves as the running surface for a slide bearing 18 .
- the bearing bush can be a part of the camshaft housing 1 or can be mounted in a wall of the camshaft housing.
- the slide bearing 18 thereby also serves for the camshaft 10 as a feedthrough through the housing wall of the camshaft housing.
- a shaft seal 19 is arranged between the running surface (the external surface of the special nut 15 ) and the bearing bush (the camshaft housing 1 ).
- the camshaft is supported at further positions in slide bearings.
- camshaft bearing brackets that belong to the slide bearings and that are fixed by means of screws 11 , are designated with the reference symbol 21 .
- Conventional (small) cams 13 ′ are arranged on the camshaft 10 between the bearing positions.
- the cams 13 ′ are manufactured in one piece together with the camshaft 10 .
- the large multiple cam 13 is inserted into the open (without cover 9 ) camshaft housing 1 .
- the feather key is inserted into the corresponding groove in the conical seat 14 and the camshaft 10 is thread through the hub of the multiple cam 13 .
- the conical seat 20 is of smaller diameter than the conical seat 14 , thereby allowing for the camshaft to be easily threaded through to the conical seat 14 .
- the camshaft 10 is mounted in the camshaft housing 1 using the bearing brackets 21 and the screws 11 .
- the slide bearing 18 is pressed into the camshaft housing, and (in FIG.
- the special nut 15 is screwed onto the shaft, whereby the multiple cam 13 is pressed onto the conical seat 14 .
- the shaft seal 19 can be attached, the housing cover 9 can be put into place and the toothed belt wheel 7 can be pressed onto the conical seat 20 by means of the nut 23 .
- FIG. 4 is very similar to the previous example of FIG. 3 . Only the slide bearing 18 , and consequently the feedthrough of the camshaft 10 through the camshaft housing as well, are realized differently.
- the right side of the illustration in FIG. 4 in particular the bearing supports 21 with the screws 11 and the small cams 13 ′ positioned between them, are virtually identical to those in the previous example and will therefore not be described further.
- the conical seat 14 on which the multiple cam 13 is mounted by means of the feather key 12 is also identical to that of FIG. 3 .
- the nut 15 however, by means of which the multiple cam 13 is pressed onto the conical seat 14 , is realized in a simpler form, as the nut 15 is not a component of a slide bearing in the present example.
- the nut 15 may be a common hexagonal nut.
- the toothed belt wheel 7 is mounted on the conical seat 20 of the camshaft 10 , whereby toothed belt wheel 8 and camshaft form a tapered interference fit in which the toothed belt wheel 7 is pressed against the conical seat 20 by means of the nut 23 .
- the toothed belt wheel 7 here is wider (in the direction of the rotational axis of the camshaft 10 ) than in the previous example and has a ledge in the radial direction whose shell surface (in the peripheral direction) forms a running surface of the slide bearing 18 .
- the bearing bush of the slide bearing 18 may be a part of the camshaft housing 1 or may be mounted in a wall of the camshaft housing.
- the slide bearing 18 also serves as a feedthrough through the housing wall of the camshaft housing.
- a shaft seal 19 is arranged between the running surface (on the ledge of the toothed belt wheel 7 ) and the bearing bush (camshaft housing 1 ).
- the example of 4 is identical to the previous example of FIG. 3 .
- FIG. 5 shows a further embodiment of an assembled camshaft, the multiple cam 13 and the toothed belt wheel 7 of which form an integral component.
- the toothed belt wheel 7 has a segment in the axial direction that forms the multiple cam 13 .
- the multiple cam 13 (of the toothed belt wheel 7 ) has a centered borehole (a cylindrical hole, coaxial to the rotational axis of the camshaft 10 ) which serves as a bearing bush for the slide bearing 18 .
- the camshaft housing 1 has a sleeve 16 that has the form of a hollow cylinder and which can be an integrated component of the camshaft housing 1 or rigidly connected to the camshaft housing.
- the camshaft 10 is fed through the sleeve 16 .
- the outer shell surface of the sleeve 16 forms, together with the centered borehole in the multiple cam 13 , the slide bearing 18 .
- the toothed belt wheel 7 with the multiple cam 13 are slid over the sleeve 16 , whereby the camshaft 10 is also fed through the hub of the toothed belt wheel 7 .
- the hub of the toothed belt wheel 7 and the camshaft 10 form, as in the previous examples, a tapered interference fit, whereby the toothed belt wheel 7 is pressed against the conical seat 20 of the camshaft 10 by means of a nut 23 (e.g. a hexagonal nut).
- the multiple cam 13 is mounted directly on the camshaft housing 1 (slide bearing 18 between multiple cam 13 and sleeve 16 ), allowing for the bearing forces from the multiple cam 13 to be directly conducted into the camshaft housing 1 .
- the multiple cam is driven directly by means of the toothed belt wheel 7 (not indirectly via the camshaft 10 ), as the toothed belt wheel 7 and the multiple cam 13 comprise an integral component.
- a shaft seal 19 is arranged between the camshaft housing 1 and a ledge of the toothed belt wheel 7 , similar to the previous example of FIG. 4 . This means that the shaft seal is arranged between the multiple cam 13 and the toothed belt wheel 8 .
- the remaining components i.e. the bearing supports 21 with the screws 11 , the small cams 13 ′ and the housing cover, are essentially identical to those in the previous examples and the respective descriptions of these components will, therefore, not be repeated.
- the camshaft 10 is threaded through the feedthrough in the camshaft housing 1 (i.e. through the sleeve 16 ). After this the camshaft 10 is fixedly mounted in the camshaft housing 1 using the bearing brackets 21 and the screws 11 .
- the toothed belt wheel 7 including the multiple cam 13 are placed onto the camshaft 10 from the outside, so that the multiple cam 13 is at least partially slid over the sleeve 16 on the camshaft housing 1 and the hub of the toothed belt wheel 7 is at least partially slid over the conical seat 20 of the camshaft 10 .
- the toothed belt wheel 7 is then pressed against the conical seat 20 of the camshaft 10 by means of the nut 23 .
- the assembly is completed by placing the housing cover 9 onto the camshaft housing 1 .
- the multiple cam 13 is thus mounted on the outside of the camshaft housing 1 (on the sleeve 16 ) and sealed using the shaft seal 19 .
- FIG. 6 shows a further embodiment of an assembled camshaft in which, as opposed to the pervious examples of FIGS. 3 and 4 , the multiple cam 13 does not form a tapered interference fit together with the camshaft 10 , but rather a friction fit, wherein the multiple cam 13 is pressed against an abutting end 33 of the camshaft 10 by means of a screw 27 , causing a friction-type connection to be formed between the multiple cam 13 and the camshaft 10 .
- the screw 27 is fed through the multiple cam 13 via a centered borehole and is coaxial to the rotational axis of the camshaft 10 .
- the multiple cam 13 is centered with respect to the camshaft 10 by means of a centering collar 26 that is arranged on the end of the camshaft 10 .
- the multiple cam 13 has, on its side that lies opposite to the camshaft 10 , a shaft segment 10 ′ that lies coaxially to the rotational axis of the camshaft 10 .
- the shaft segment 10 ′ is hollow due to the centered borehole through which the screw 27 is fed.
- the shaft segment 10 ′ provided on the multiple cam 13 can in practice be regarded as an “extension”, i.e. as an integral part of the camshaft 10 .
- a conical seat 20 is provided on the end of the shaft segment 10 ′ that lies opposite the multiple cam 13 onto which the toothed belt wheel 7 is pressed (forming a tapered interference fit, as in the previous examples).
- the toothed belt wheel 7 is pressed onto the conical seat 20 by means of the screw 27 .
- This means that a single central screw fixedly mounts the multiple cam 13 onto the camshaft 10 (friction fit), as well as the toothed belt wheel 7 onto the shaft segment 10 ′ of the multiple cam 13 .
- the shaft segment 10 ′ of the multiple cam 13 also forms a running surface for the slide bearing 18 , similar to the special nut 15 that is screwed onto the camshaft shown in FIG. 3 .
- the bearing bush belonging to the slide bearing 18 (sleeve 16 ) is not directly arranged in the camshaft housing 1 , but rather in a separate lateral housing cover 9 ′ (bearing cover), which is placed onto the camshaft housing 1 (and, e.g. fixed by means of screws 32 ) before the toothed belt wheel 7 is pressed onto the shaft segment 10 ′ yet after the multiple cam 13 with the shaft segment 10 ′ has been slid onto the centering collar 26 of the camshaft 10 .
- the shaft seal 19 is also radially arranged between the sleeve 16 of the lateral housing cover 9 ′ and the shaft segment 10 ′ (as well as axially between slide bearing 18 and toothed belt wheel 7 ).
- the remaining components i.e. the bearing supports 21 with the screws 11 , the small cams 13 ′ and the housing cover 9 , are essentially the same as those in the previous examples and their respective descriptions will, therefore, not be repeated.
- camshaft 10 is inserted into the camshaft housing 1 .
- the camshaft 10 is mounted in the camshaft housing 1 by means of the bearing brackets 21 and the screws 11 .
- the multiple cam 13 is slid onto the centering collar 26 of the camshaft 10 and the bearing cover 9 ′, together with its integrated sleeve 16 , is slid sideways over the shaft segment 10 ′ of the multiple cam 13 , thereby forming the slide bearing 18 between the shaft segment 10 ′ and the sleeve 16 .
- the bearing cover 9 ′ can be fixedly attached to the camshaft housing 1 by means of the screws 32 .
- FIG. 7 shows a further embodiment of an assembled camshaft, similar to the one of FIG. 6 .
- the shaft segment 10 ′ is not an integrated component of the multiple cam 13 , but rather of the toothed belt wheel.
- the multiple cam 13 can be upset forged (or shrunk) onto the end of the camshaft 10 .
- the multiple cam 13 is an integral component of the camshaft 10 , which, as was mentioned above, can only be easily realized when the (relatively large) multiple cam 13 is arranged on the end of the camshaft 10 .
- the shaft segment 10 ′ has, on its end opposite the toothed belt wheel 7 , a conical seat (truncated cone) that can be inserted into a corresponding interior taper 14 ′ in the camshaft in order to form a tapered interference fit.
- the shaft segment 10 ′ has a centered borehole coaxial to the rotational axis of the camshaft 10 through which a screw 27 can be fed.
- the screw can be screwed into a central internal thread in the camshaft (analogously to FIG. 6 ), whereby the toothed belt wheel 7 , together with the shaft segment 10 ′, is pressed against the interior taper 14 ′ in the camshaft, thereby causing a friction-type connection to be formed.
- the shaft segment 10 ′ forms the running surface of the slide bearing 18 .
- the bearing bush belonging to the slide bearing 18 is not directly arranged in the camshaft housing 1 , but rather, as in the example of FIG. 6 , in a separate lateral housing cover 9 ′ (bearing cover), which is placed onto the camshaft housing 1 (and, e.g. fixed by means of screws 32 ) before the toothed belt wheel 7 , together with shaft segment 10 ′, is pressed into the interior taper 14 ′ of the camshaft 10 .
- the shaft seal 19 is also radially arranged between the sleeve 16 of the lateral housing cover 9 ′ and the shaft segment 10 ′ (as well as axially between slide bearing 18 and toothed belt wheel 7 ).
- the remaining components i.e. the bearing supports 21 with the screws 11 , the small cams 13 ′ and the housing cover 9 , are essentially the same as those in the previous examples and their respective descriptions will, therefore, not be repeated.
- camshaft 10 is placed into the camshaft housing 1 .
- camshaft 10 is fixedly mounted in the camshaft housing 1 by means of the bearing supports 21 and the screws 11 .
- toothed belt wheel 7 together with its shaft segment 10 ′, is inserted into the sleeve 16 of the bearing cover 9 ′, albeit previous to this the shaft seal 19 is inserted into the sleeve.
- the truncated cone at the end of the shaft segment 10 ′ is inserted into the corresponding interior taper of the camshaft 10 , by means of which the shaft segment 10 ′ is centered in respect to the rotational axis of the camshaft.
- the tapered interference fit between the interior taper 14 of the camshaft 10 and the truncated cone on the end of the shaft segment 10 ′ is then fixed by means of the central screw 17 .
- the bearing cover can be fixedly mounted on the camshaft housing 1 using screws 32 .
- the assembly is completed by placing the housing cover 9 onto the camshaft housing 1 .
- a friction fit may be provided, instead of a tapered interference fit, between multiple cam 13 (with interior taper 14 ) and shaft segment 10 ′ and, analogously to FIG. 6 , between camshaft 10 (with centering collar 26 ) and multiple cam 13 .
- machine elements that are depicted in the examples illustrated here as comprising one piece may also be assembled from numerous separately manufactured parts.
- the multiple cam 13 and the shaft segment 10 ′ form an integral component and have been manufactured in one piece.
- this integral component may also be assembled from two parts, for example by shrinking (or by means of other joining technologies) the multiple cam 13 onto the shaft segment 10 ′. The same may be said of the shaft segment 10 ′ and the toothed belt wheel 7 of FIG. 7 .
- the bearing cover 9 ′ with the sleeve 16 could be an integral component of the camshaft housing 1 , which would make it possible to do without the screwed connections (screws 32 ).
- the tapered interference fits shown in the various embodiments may be replaced by other types of positive-locking or friction-locking (press joining) connections.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
Abstract
In the following, a camshaft arrangement will be described. In accordance with one example of the present invention, the camshaft arrangement has a camshaft housing, a camshaft arranged in the camshaft housing that has at least one first cam, as well as a second cam that is larger than the at least one first cam and that is rigidly connected with the camshaft. In addition, the camshaft arrangement has a drive wheel that is rigidly mechanically connected with the second cam or with the camshaft, as well as a slide bearing that is arranged coaxially between the drive wheel and the second cam. A bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover that is mounted on the camshaft housing. The second cam or the drive wheel or a nut screwed on the camshaft has a running surface for the slide bearing.
Description
- The present application claims priority to German Patent Application No. 10 2015 116 116.8, entitled “Assembled Camshaft,” filed Sep. 23, 2015, the entire contents of which are hereby incorporated by reference for all purposes.
- The invention refers to an assembled camshaft with injection cams, in particular for driving single-cylinder piston pumps (plug-in injection pumps) for diesel engines with direct fuel injection.
- Various fuel injection systems employing differing types of injection pumps are known for diesel engines with direct fuel injection. Fuel injection systems exist that employ single-cylinder, distributor or in-line fuel injection pumps. One construction design of the single-cylinder fuel injection pump is the single-cylinder piston pump (also known as plug-in injection pumps). A group of plug-in injection pumps functionally corresponds to a row of in-line fuel injection pumps, although in this case each cylinder of the engine is controlled by a separate plug-in injection pump. Using plug-in injection pumps, it is possible to achieve fuel pressures of up to approximately 2000 bar, as well as a twin-phase injection.
- High-pressure unit injectors can also be employed in Common Rail (CR) Direct Fuel Injection Systems and generally comprise (axial) piston pumps with a piston that is inserted into a cylinder and sealed. The piston can be periodically moved by an eccentric (i.e. one cam of the camshaft), the eccentric being coupled to the internal combustion engine, which is supplied with fuel by the injection system. In order to achieve a particularly compact integration it is common that such axial piston pumps are realized as plug-in injection pumps, which can be inserted into an opening of an engine component (hence the name “plug-in injection pump”) and fixedly attached to the engine component by screwing. A fuel injection system for a diesel engine in which high-pressure plug-in injection pumps, arranged in the crankcase of the engine and driven by means of a camshaft, supply diesel fuel to a supply storage (common rail) is known, e.g. from the publication DE 195 08 445 A1 (Kloeckner Humboldt Deutz AG).
- In order to avoid the necessity of mounting a separate CR high-pressure injection pump onto a diesel engine, the above mentioned high-pressure plug-in injection pumps may be employed instead. These are usually driven by means of a camshaft, which itself is coupled to a crankshaft via a toothed belt. In order to have the needed amounts of injected fuel at one's disposal while employing as few plug-in injection pumps as possible (ideally a single plug-in pump), it is advisable to employ multiple cams (an injection cam that allows for more than two upstrokes per rotation). A multiple cam, however, in comparison with a single or dual cam, has a much larger diameter. In addition, when forging multiple cams one must take into consideration the fact that, in the case of a large injection cam, a cold upset forging of the material can only be carried out directly at the end of the cam shaft.
- The following is the description of a cam shaft arrangement. In accordance with one example of the present invention the camshaft arrangement includes a camshaft housing, a camshaft arranged in the camshaft housing, wherein the camshaft has at least one first cam, as well as a second cam which is larger than the at least one first cam and which is rigidly connected with the camshaft. The camshaft arrangement further includes a drive wheel which is rigidly mechanically connected with the second cam or with the camshaft, as well as a slide bearing that is arranged axially between the drive wheel and the second cam. A bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover mounted on the camshaft housing. The second cam or the drive wheel or a nut screwed on the camshaft has a running surface for the slide bearing.
- In addition, methods for manufacturing a camshaft arrangement are described.
- The invention is described in greater detail by means of the examples illustrated in the Figs. The illustrations are not necessarily true to scale and the invention is not to be understood as being limited to the illustrated aspects. Instead, emphasis is placed on illustrating the underlying principles of the invention.
-
FIG. 1 shows a section of a perspective illustration of a diesel engine with a common rail fuel injection system. -
FIG. 2 shows a lateral view of the illustration ofFIG. 1 . -
FIG. 3 shows a sectional view of the camshaft housing in accordance with a first embodiment of the invention. -
FIG. 4 shows a sectional view of the camshaft housing in accordance with a second embodiment of the invention. -
FIG. 5 shows a sectional view of the camshaft housing in accordance with a third embodiment of the invention. -
FIG. 6 shows a sectional view of the camshaft housing in accordance with a fourth embodiment of the invention. -
FIG. 7 shows a sectional view of the camshaft housing in accordance with a fifth embodiment of the invention. - In the Figs., like reference symbols designate identical, corresponding or similar components.
- In
FIGS. 1 and 2 , parts of a diesel engine, including attachments, is illustrated in relative detail. The actual illustration should only be regarded as an example and may have a completely different appearance in a practical implementation of the invention. In addition, in the following only those components of the engine will be described which are needed to understand the embodiments. In particular the camshaft housing will be described in greater detail. -
FIG. 1 is a perspective illustration of the upper part of a diesel engine. The cylinder block (engine block) with thecylinder head 2 can be seen in the lower part of the illustration. The camshaft housing 1, in which the camshaft (cf.FIGS. 3-7 ) is arranged, is located in the upper part of the illustration. Thetoothed belt wheel 7 for driving the camshaft, as well as thetoothed belt 8 that is placed around thetoothed belt wheel 7, can be found on the left side of the illustration. On the right side of the illustration one can see the air collector 6 (also referred to as airbox). - On the top side of the
camshaft housing 1 is ahousing cover 9 on which the CR distributor pipe 5 (rail) is arranged. The connection conduit between theCR distributor pipe 5 and the plug-ininjection pump 4 is designated with thereference symbol 5 a. The connection conduit between theCR distributor pipe 5 and aCR injector 3 is designated with thereference symbol 5 b. -
FIG. 2 is a lateral view ofFIG. 1 from the left side. The air collector has been omitted fromFIG. 2 for the sake of clarity. Here one can see the plug-ininjection pump 4, the camshaft housing 1 with an end section of thecamshaft 10, thecorresponding housing cover 9 and thetoothed belt wheel 7, theCR distributor pipe 5 and the connection conduit 5 a (pressure line) from the plug-ininjection pump 4 to thedistributor pipe 5. As was mentioned at the start, multiple cams are employed on thecamshaft 10 in order to have at one's disposal the necessary amount of injected fuel with as few plug-in injection pumps as possible (ideally with one plug-in injection pump). A multiple cam, however, has, in comparison to a single or dual cam, a much larger diameter. The multiple cam, therefore, cannot be cast or forged in one piece together with the camshaft. After the manufacture of multiple cams by forging these can only be upset forged (or cold pressed) onto the end of the camshaft, which places undesirable constraints on the design of the camshaft (as well as on that of the entire fuel injection system). -
FIG. 3 is a cross-sectional illustration of a part of thecamshaft housing 1 in accordance with one embodiment of the invention. The section plane runs through the longitudinal axis of thecamshaft 10 and is at a right angle to thehousing cover 9. In the illustrated example, both a largemultiple cam 13 and thetoothed belt wheel 7 are fixedly mounted on a conical seat of the camshaft. Thetoothed belt wheel 7 and theconical seat 20 of thecamshaft 10 form a tapered interference fit, wherein the toothed belt wheel is pressed onto theconical seat 20 by means of a nut 23 (e.g. a simple hexagonal nut). - The
multiple cam 13 and thecamshaft 10 form, by means of afeather key 12, a shaft-hub connection, whereby themultiple cam 13 can also be arranged on aconical seat 14 of thecamshaft 10. In the following example, the multiple cam is pressed onto the conical seat by means of aspecial nut 15 that is screwed on the camshaft 10 (tapered interference fit). The feather key serves the purpose of precisely positioning themultiple cam 13. Thespecial nut 15 is essentially a sleeve (hollow cylinder) with an internal thread on one segment of the sleeve's inner surface (thecamshaft 10 has a corresponding external thread). The remaining segment of the sleeve's inner surface forms, together with thecamshaft 10, a fit 17 (e.g. a transition fit, with no tolerance). When assembled, one abutting end of the sleeve presses themultiple cam 13 against theconical seat 14. The bearing forces from thecamshaft 10 are conducted into thecamshaft housing 1 via the tolerance-free fit 17. - At the same time, the external surface (shell surface) of the
special nut 15 serves as the running surface for aslide bearing 18. The bearing bush can be a part of thecamshaft housing 1 or can be mounted in a wall of the camshaft housing. Theslide bearing 18 thereby also serves for thecamshaft 10 as a feedthrough through the housing wall of the camshaft housing. As is generally the case in slide bearings, ashaft seal 19 is arranged between the running surface (the external surface of the special nut 15) and the bearing bush (the camshaft housing 1). In addition to theslide bearing 18, the camshaft is supported at further positions in slide bearings. The camshaft bearing brackets that belong to the slide bearings and that are fixed by means ofscrews 11, are designated with thereference symbol 21. Conventional (small)cams 13′ are arranged on thecamshaft 10 between the bearing positions. Thecams 13′ are manufactured in one piece together with thecamshaft 10. - The assembly of the camshaft assembly in accordance with the example of
FIG. 3 will now be described. First, the largemultiple cam 13 is inserted into the open (without cover 9)camshaft housing 1. After this the feather key is inserted into the corresponding groove in theconical seat 14 and thecamshaft 10 is thread through the hub of themultiple cam 13. Theconical seat 20 is of smaller diameter than theconical seat 14, thereby allowing for the camshaft to be easily threaded through to theconical seat 14. After this thecamshaft 10 is mounted in thecamshaft housing 1 using thebearing brackets 21 and thescrews 11. After this theslide bearing 18 is pressed into the camshaft housing, and (inFIG. 3 from the left) thespecial nut 15 is screwed onto the shaft, whereby themultiple cam 13 is pressed onto theconical seat 14. Following this theshaft seal 19 can be attached, thehousing cover 9 can be put into place and thetoothed belt wheel 7 can be pressed onto theconical seat 20 by means of thenut 23. - The embodiment of
FIG. 4 is very similar to the previous example ofFIG. 3 . Only theslide bearing 18, and consequently the feedthrough of thecamshaft 10 through the camshaft housing as well, are realized differently. The right side of the illustration inFIG. 4 , in particular the bearing supports 21 with thescrews 11 and thesmall cams 13′ positioned between them, are virtually identical to those in the previous example and will therefore not be described further. Theconical seat 14, on which themultiple cam 13 is mounted by means of thefeather key 12 is also identical to that ofFIG. 3 . Thenut 15, however, by means of which themultiple cam 13 is pressed onto theconical seat 14, is realized in a simpler form, as thenut 15 is not a component of a slide bearing in the present example. Thenut 15 may be a common hexagonal nut. - The
toothed belt wheel 7, just as in the example ofFIG. 3 , is mounted on theconical seat 20 of thecamshaft 10, wherebytoothed belt wheel 8 and camshaft form a tapered interference fit in which thetoothed belt wheel 7 is pressed against theconical seat 20 by means of thenut 23. However, thetoothed belt wheel 7 here is wider (in the direction of the rotational axis of the camshaft 10) than in the previous example and has a ledge in the radial direction whose shell surface (in the peripheral direction) forms a running surface of theslide bearing 18. The bearing bush of theslide bearing 18 may be a part of thecamshaft housing 1 or may be mounted in a wall of the camshaft housing. Thereby, for thecamshaft 10, theslide bearing 18 also serves as a feedthrough through the housing wall of the camshaft housing. As in the previous example, ashaft seal 19 is arranged between the running surface (on the ledge of the toothed belt wheel 7) and the bearing bush (camshaft housing 1). In all other respects the example of 4 is identical to the previous example ofFIG. 3 . - The assembly of the camshaft assembly in accordance with the example of
FIG. 4 will now be described. First the largemultiple cam 13 is inserted into the open (without cover 9)camshaft housing 1. After this the feather key is inserted into the one corresponding slot in theconical seat 14 and thecamshaft 10 is threaded through the hub of themultiple cam 13. Theconical seat 20 is smaller in diameter than theconical seat 14, thereby allowing for the camshaft to be easily threaded through to theconical seat 14. After this thecamshaft 10 is fixedly mounted in thecamshaft housing 1 using the bearing supports 21 and thescrews 11. After this thenut 15 is screwed onto the shaft (inFIG. 4 from the left), whereby themultiple cam 13 is pressed onto theconical seat 14. Following this the shaft seal can be inserted in the slide bearing bush in thecamshaft housing 1, thetoothed belt wheel 7 can be pressed onto theconical seat 20 by means of thenut 15, and thecover 9 can be placed on thecamshaft housing 1. -
FIG. 5 shows a further embodiment of an assembled camshaft, themultiple cam 13 and thetoothed belt wheel 7 of which form an integral component. In other words, thetoothed belt wheel 7 has a segment in the axial direction that forms themultiple cam 13. At the same time, the multiple cam 13 (of the toothed belt wheel 7) has a centered borehole (a cylindrical hole, coaxial to the rotational axis of the camshaft 10) which serves as a bearing bush for theslide bearing 18. Thecamshaft housing 1 has asleeve 16 that has the form of a hollow cylinder and which can be an integrated component of thecamshaft housing 1 or rigidly connected to the camshaft housing. Thecamshaft 10 is fed through thesleeve 16. The outer shell surface of thesleeve 16 forms, together with the centered borehole in themultiple cam 13, theslide bearing 18. When assembling the camshaft, thetoothed belt wheel 7 with themultiple cam 13 are slid over thesleeve 16, whereby thecamshaft 10 is also fed through the hub of thetoothed belt wheel 7. The hub of thetoothed belt wheel 7 and thecamshaft 10 form, as in the previous examples, a tapered interference fit, whereby thetoothed belt wheel 7 is pressed against theconical seat 20 of thecamshaft 10 by means of a nut 23 (e.g. a hexagonal nut). - In accordance with the present example, the
multiple cam 13 is mounted directly on the camshaft housing 1 (slide bearing 18 betweenmultiple cam 13 and sleeve 16), allowing for the bearing forces from themultiple cam 13 to be directly conducted into thecamshaft housing 1. The multiple cam is driven directly by means of the toothed belt wheel 7 (not indirectly via the camshaft 10), as thetoothed belt wheel 7 and themultiple cam 13 comprise an integral component. Ashaft seal 19 is arranged between thecamshaft housing 1 and a ledge of thetoothed belt wheel 7, similar to the previous example ofFIG. 4 . This means that the shaft seal is arranged between themultiple cam 13 and thetoothed belt wheel 8. The remaining components, i.e. the bearing supports 21 with thescrews 11, thesmall cams 13′ and the housing cover, are essentially identical to those in the previous examples and the respective descriptions of these components will, therefore, not be repeated. - The assembly of the assembled camshaft in accordance with the example of
FIG. 5 will now be described. First thecamshaft 10 is threaded through the feedthrough in the camshaft housing 1 (i.e. through the sleeve 16). After this thecamshaft 10 is fixedly mounted in thecamshaft housing 1 using thebearing brackets 21 and thescrews 11. Thetoothed belt wheel 7 including themultiple cam 13 are placed onto thecamshaft 10 from the outside, so that themultiple cam 13 is at least partially slid over thesleeve 16 on thecamshaft housing 1 and the hub of thetoothed belt wheel 7 is at least partially slid over theconical seat 20 of thecamshaft 10. Thetoothed belt wheel 7 is then pressed against theconical seat 20 of thecamshaft 10 by means of thenut 23. The assembly is completed by placing thehousing cover 9 onto thecamshaft housing 1. Themultiple cam 13 is thus mounted on the outside of the camshaft housing 1 (on the sleeve 16) and sealed using theshaft seal 19. -
FIG. 6 shows a further embodiment of an assembled camshaft in which, as opposed to the pervious examples ofFIGS. 3 and 4 , themultiple cam 13 does not form a tapered interference fit together with thecamshaft 10, but rather a friction fit, wherein themultiple cam 13 is pressed against anabutting end 33 of thecamshaft 10 by means of ascrew 27, causing a friction-type connection to be formed between themultiple cam 13 and thecamshaft 10. Thescrew 27 is fed through themultiple cam 13 via a centered borehole and is coaxial to the rotational axis of thecamshaft 10. Themultiple cam 13 is centered with respect to thecamshaft 10 by means of a centeringcollar 26 that is arranged on the end of thecamshaft 10. Themultiple cam 13 has, on its side that lies opposite to thecamshaft 10, ashaft segment 10′ that lies coaxially to the rotational axis of thecamshaft 10. Theshaft segment 10′ is hollow due to the centered borehole through which thescrew 27 is fed. Theshaft segment 10′ provided on themultiple cam 13 can in practice be regarded as an “extension”, i.e. as an integral part of thecamshaft 10. Aconical seat 20 is provided on the end of theshaft segment 10′ that lies opposite themultiple cam 13 onto which thetoothed belt wheel 7 is pressed (forming a tapered interference fit, as in the previous examples). Thetoothed belt wheel 7 is pressed onto theconical seat 20 by means of thescrew 27. This means that a single central screw fixedly mounts themultiple cam 13 onto the camshaft 10 (friction fit), as well as thetoothed belt wheel 7 onto theshaft segment 10′ of themultiple cam 13. - The
shaft segment 10′ of themultiple cam 13 also forms a running surface for theslide bearing 18, similar to thespecial nut 15 that is screwed onto the camshaft shown inFIG. 3 . For assembly purposes, the bearing bush belonging to the slide bearing 18 (sleeve 16) is not directly arranged in thecamshaft housing 1, but rather in a separatelateral housing cover 9′ (bearing cover), which is placed onto the camshaft housing 1 (and, e.g. fixed by means of screws 32) before thetoothed belt wheel 7 is pressed onto theshaft segment 10′ yet after themultiple cam 13 with theshaft segment 10′ has been slid onto the centeringcollar 26 of thecamshaft 10. Theshaft seal 19 is also radially arranged between thesleeve 16 of thelateral housing cover 9′ and theshaft segment 10′ (as well as axially between slide bearing 18 and toothed belt wheel 7). The remaining components, i.e. the bearing supports 21 with thescrews 11, thesmall cams 13′ and thehousing cover 9, are essentially the same as those in the previous examples and their respective descriptions will, therefore, not be repeated. - The assembly of the camshaft assembly in accordance with the example of
FIG. 6 will now be briefly described. First thecamshaft 10 is inserted into thecamshaft housing 1. After this thecamshaft 10 is mounted in thecamshaft housing 1 by means of the bearingbrackets 21 and thescrews 11. After this themultiple cam 13 is slid onto the centeringcollar 26 of thecamshaft 10 and thebearing cover 9′, together with itsintegrated sleeve 16, is slid sideways over theshaft segment 10′ of themultiple cam 13, thereby forming theslide bearing 18 between theshaft segment 10′ and thesleeve 16. The bearing cover 9′ can be fixedly attached to thecamshaft housing 1 by means of thescrews 32. Following this theshaft seal 19 is slid from outside into the sleeve 16 (bearing bush). After this thetoothed belt wheel 7 can be pressed onto theconical seat 20 of theshaft segment 10′. Both the tapered interference fit betweentoothed belt wheel 7 and theconical seat 20 of theshaft segment 10′ and the friction fit between theabutting end 33 of thecamshaft 10 and themultiple cam 13 can be fixed by means of thecentral screw 17. The assembly is completed by placing thehousing cover 9 onto thecamshaft housing 1. -
FIG. 7 shows a further embodiment of an assembled camshaft, similar to the one ofFIG. 6 . In accordance with the example ofFIG. 7 , however, theshaft segment 10′ is not an integrated component of themultiple cam 13, but rather of the toothed belt wheel. In this case, themultiple cam 13 can be upset forged (or shrunk) onto the end of thecamshaft 10. In this embodiment themultiple cam 13 is an integral component of thecamshaft 10, which, as was mentioned above, can only be easily realized when the (relatively large)multiple cam 13 is arranged on the end of thecamshaft 10. - In the present example, the
shaft segment 10′ has, on its end opposite thetoothed belt wheel 7, a conical seat (truncated cone) that can be inserted into a correspondinginterior taper 14′ in the camshaft in order to form a tapered interference fit. As in the previous example (FIG. 6 ), theshaft segment 10′ has a centered borehole coaxial to the rotational axis of thecamshaft 10 through which ascrew 27 can be fed. The screw can be screwed into a central internal thread in the camshaft (analogously toFIG. 6 ), whereby thetoothed belt wheel 7, together with theshaft segment 10′, is pressed against theinterior taper 14′ in the camshaft, thereby causing a friction-type connection to be formed. - As in the example of
FIG. 6 , theshaft segment 10′ forms the running surface of theslide bearing 18. For assembly purposes, the bearing bush belonging to the slide bearing 18 (sleeve 16) is not directly arranged in thecamshaft housing 1, but rather, as in the example ofFIG. 6 , in a separatelateral housing cover 9′ (bearing cover), which is placed onto the camshaft housing 1 (and, e.g. fixed by means of screws 32) before thetoothed belt wheel 7, together withshaft segment 10′, is pressed into theinterior taper 14′ of thecamshaft 10. Theshaft seal 19 is also radially arranged between thesleeve 16 of thelateral housing cover 9′ and theshaft segment 10′ (as well as axially between slide bearing 18 and toothed belt wheel 7). The remaining components, i.e. the bearing supports 21 with thescrews 11, thesmall cams 13′ and thehousing cover 9, are essentially the same as those in the previous examples and their respective descriptions will, therefore, not be repeated. - The assembly of the assembled camshaft in accordance with the example of
FIG. 7 will now be briefly described. First thecamshaft 10 is placed into thecamshaft housing 1. After this thecamshaft 10 is fixedly mounted in thecamshaft housing 1 by means of the bearing supports 21 and thescrews 11. Following this thetoothed belt wheel 7, together with itsshaft segment 10′, is inserted into thesleeve 16 of thebearing cover 9′, albeit previous to this theshaft seal 19 is inserted into the sleeve. The truncated cone at the end of theshaft segment 10′ is inserted into the corresponding interior taper of thecamshaft 10, by means of which theshaft segment 10′ is centered in respect to the rotational axis of the camshaft. The tapered interference fit between theinterior taper 14 of thecamshaft 10 and the truncated cone on the end of theshaft segment 10′ is then fixed by means of thecentral screw 17. Afterwards the bearing cover can be fixedly mounted on thecamshaft housing 1 using screws 32. The assembly is completed by placing thehousing cover 9 onto thecamshaft housing 1. - Various individual aspects and individual technical features of each of these embodiments may be—provided nothing is explicitly stated to the contrary—combined with each other to form further embodiments. For example, in the embodiment illustrated in
FIG. 7 , a friction fit may be provided, instead of a tapered interference fit, between multiple cam 13 (with interior taper 14) andshaft segment 10′ and, analogously toFIG. 6 , between camshaft 10 (with centering collar 26) andmultiple cam 13. Furthermore, machine elements that are depicted in the examples illustrated here as comprising one piece may also be assembled from numerous separately manufactured parts. In the example ofFIG. 6 themultiple cam 13 and theshaft segment 10′ form an integral component and have been manufactured in one piece. Alternatively, however, this integral component may also be assembled from two parts, for example by shrinking (or by means of other joining technologies) themultiple cam 13 onto theshaft segment 10′. The same may be said of theshaft segment 10′ and thetoothed belt wheel 7 ofFIG. 7 . Depending on the application, in the example ofFIG. 7 thebearing cover 9′ with thesleeve 16 could be an integral component of thecamshaft housing 1, which would make it possible to do without the screwed connections (screws 32). In general, the tapered interference fits shown in the various embodiments may be replaced by other types of positive-locking or friction-locking (press joining) connections. - Although the invention has been illustrated and described with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In particular regard to the various functions performed by the above described components or structures (units, assemblies, devices, systems, etc.), the terms (including a reference to a “means”) used to describe such components are intended to correspond—unless otherwise indicated—to any component or structure, which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure, which performs the function in the herein illustrated exemplary implementations of the invention.
- In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising”.
Claims (16)
1. A camshaft arrangement comprising:
a camshaft housing;
a camshaft having at least one first cam and arranged in the camshaft housing,
a second cam that is larger than the at least one first cam and which is rigidly connected with the camshaft;
a drive wheel that is rigidly mechanically connected with the second cam or with the camshaft,
a slide bearing that is arranged axially between the drive wheel and the second cam,
wherein a bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover mounted on the camshaft housing and
wherein the second cam or the drive wheel or a screw screwed on the camshaft has a running surface for the slide bearing.
2. The camshaft arrangement of claim 1 ,
wherein the camshaft has a first conical seat, onto which the second cam is pressed by means of the screw screwed on the camshaft,
wherein at least a portion of the shell surface of the nut has a running surface for the slide bearing.
3. The camshaft arrangement of claim 1 ,
wherein the camshaft has a second conical seat, onto which the drive wheel is pressed by means of a further screw which is screwed on the camshaft.
4. The camshaft arrangement of claim 2 ,
wherein the camshaft has a second conical seat, onto which the drive wheel is pressed by means of a further screw which is screwed on the camshaft.
5. The camshaft arrangement of claim 1 ,
wherein the camshaft has a first conical seat, onto which the second cam is pressed by means of the screw screwed on the camshaft,
wherein the drive wheel has a ledge whose shell surface comprises the running surface for the slide bearing.
6. The camshaft arrangement of claim 5 ,
wherein the camshaft has a second conical seat, onto which the drive wheel is pressed by means of a further screw screwed on the camshaft.
7. The camshaft arrangement of claim 1 ,
wherein the second cam is an integrated component of the drive wheel and
wherein the second cam has a coaxial opening central to the camshaft whose inner surface forms the running surface for the slide bearing, wherein the opening encloses the bearing bush.
8. The camshaft arrangement of claim 7 ,
wherein the camshaft has a conical seat, onto which the drive wheel is pressed by means of a further screw that is screwed on the camshaft.
9. The camshaft arrangement of claim 1 ,
wherein the second cam has on a first side a shaft segment that is an integrated component of the second cam; a second side of the second cam is frictionally connected with an abutting end of the camshaft, and a shell surface of the shaft segment forms the running surface for the slide bearing.
10. The camshaft arrangement of claim 9 ,
wherein the shaft segment is hollow and has a conical seat, onto which the drive wheel is pressed by means of a screw, wherein the screw is fed through the hollow shaft segment and is screwed into the abutting end of the camshaft, ensuring at the same time that the frictional connection between the camshaft and the second cam is provided.
11. The camshaft arrangement of claim 1 ,
wherein the second cam is an integral component of the camshaft and is, at one end of the camshaft, flush with the abutting end of the cam;
wherein the camshaft has an interior taper, into which a shaft segment of the drive wheel is pressed, and
wherein a shell surface of the shaft segment forms the running surface for the slide bearing.
12. The camshaft arrangement of claim 10 ,
wherein the shaft segment is hollow and a screw is fed through the hollow shaft segment and screwed into the camshaft, thereby pressing the shaft segment of the drive wheel into the interior taper.
13. A method for the manufacture of a camshaft arrangement comprising the following:
inserting a second cam into an open camshaft housing;
inserting a camshaft with at least one first cam into the camshaft housing, wherein the camshaft is threaded through a hub of the second cam and fed through an opening in the cam- shaft housing;
screwing a nut onto the camshaft, and thereby fixing the second cam on the camshaft,
mounting a drive wheel onto the camshaft at least partially outside of the camshaft housing;
wherein either the nut or the drive wheel forms a running surface for the slide bearing that is arranged in the opening of the camshaft housing.
14. A method for the manufacture of a camshaft arrangement comprising the following:
inserting a camshaft with at least one cam into the camshaft housing, wherein the camshaft is fed through an opening in the camshaft housing;
mounting a drive wheel onto the camshaft at least partially outside of the camshaft housing,
wherein the drive wheel has a second cam and wherein the drive wheel is slid on a sleeve which is arranged on the camshaft housing, so that a running surface on the drive wheel and an external surface of the sleeve form a slide bearing.
15. A method for the manufacture of a camshaft arrangement comprising:
inserting a camshaft with at least one first cam into an open camshaft housing;
connecting a second cam with the camshaft, thereby arranging a shaft segment of the second cam coaxially to the camshaft, wherein the shaft segment has a running surface for a slide bearing;
attaching a bearing cover onto the shaft segment, wherein the bearing cover has a bearing bush which, with the running surface of the shaft segment, forms the slide bearing;
mounting a drive wheel onto the camshaft outside of the camshaft housing, thereby at the same time fixing the connection between the second cam and the camshaft.
16. A method for the manufacture of a camshaft arrangement comprising:
inserting a camshaft with at least one cam and a second cam arranged on the end of the camshaft into an open camshaft housing;
inserting a shaft segment that is rigidly connected with a drive wheel in a bearing bush arranged in or on the housing, thereby forming a slide bearing,
fixing a drive wheel onto the camshaft, thereby fixing the shaft segment of the drive wheel coaxially to the camshaft of the second cam.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102015116116.8A DE102015116116A1 (en) | 2015-09-23 | 2015-09-23 | BUILT-ON CAMSHAFT |
DE102015116116.8 | 2015-09-23 |
Publications (1)
Publication Number | Publication Date |
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US20170081983A1 true US20170081983A1 (en) | 2017-03-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US15/273,562 Abandoned US20170081983A1 (en) | 2015-09-23 | 2016-09-22 | Assembled camshaft |
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US (1) | US20170081983A1 (en) |
CN (1) | CN106761997B (en) |
DE (1) | DE102015116116A1 (en) |
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JP2020118098A (en) * | 2019-01-24 | 2020-08-06 | トヨタ自動車株式会社 | Internal combustion engine |
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DE3602685C2 (en) * | 1985-02-11 | 1997-04-17 | Volkswagen Ag | Internal combustion engine with overhead camshaft |
DE19508445B4 (en) | 1995-03-09 | 2004-07-08 | Deutz Ag | Fuel injection device for a self-igniting internal combustion engine |
DE19520306C2 (en) * | 1995-06-02 | 1998-05-20 | Ford Werke Ag | Composite camshaft, in particular for internal combustion engines |
JPH10141029A (en) * | 1996-11-13 | 1998-05-26 | Toyota Motor Corp | Valve system for internal combustion engine having valve characteristic control device |
JPH1181929A (en) * | 1997-09-08 | 1999-03-26 | Toyota Motor Corp | Variable valve timing mechanism of internal combustion engine |
TW200902837A (en) * | 2007-07-12 | 2009-01-16 | Sanyang Industry Co Ltd | Arrangement for engine pressure reducing device |
DE102009056576A1 (en) * | 2008-12-04 | 2010-06-10 | Neumayer Tekfor Holding Gmbh | Camshaft, particularly for internal combustion engine, has hollow shaft cross-sections, which are joined with cam and two bearings on housing |
CN103711536A (en) * | 2012-09-29 | 2014-04-09 | 重庆长安汽车股份有限公司 | Variable valve timing and direct-injection gasoline engine cam shaft |
DE102012109689A1 (en) * | 2012-10-11 | 2014-04-17 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Valve train arrangement for actuating gas exchange valves of an internal combustion engine |
-
2015
- 2015-09-23 DE DE102015116116.8A patent/DE102015116116A1/en not_active Ceased
-
2016
- 2016-09-22 US US15/273,562 patent/US20170081983A1/en not_active Abandoned
- 2016-09-23 CN CN201610848627.1A patent/CN106761997B/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020118098A (en) * | 2019-01-24 | 2020-08-06 | トヨタ自動車株式会社 | Internal combustion engine |
JP7225836B2 (en) | 2019-01-24 | 2023-02-21 | トヨタ自動車株式会社 | internal combustion engine |
Also Published As
Publication number | Publication date |
---|---|
CN106761997A (en) | 2017-05-31 |
DE102015116116A1 (en) | 2017-03-23 |
CN106761997B (en) | 2019-06-04 |
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