US20140199818A1 - Method for fabricating an esd protection device - Google Patents
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- US20140199818A1 US20140199818A1 US14/218,991 US201414218991A US2014199818A1 US 20140199818 A1 US20140199818 A1 US 20140199818A1 US 201414218991 A US201414218991 A US 201414218991A US 2014199818 A1 US2014199818 A1 US 2014199818A1
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/01—Manufacture or treatment
- H10D30/021—Manufacture or treatment of FETs having insulated gates [IGFET]
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
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- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/601—Insulated-gate field-effect transistors [IGFET] having lightly-doped drain or source extensions, e.g. LDD IGFETs or DDD IGFETs
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- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/601—Insulated-gate field-effect transistors [IGFET] having lightly-doped drain or source extensions, e.g. LDD IGFETs or DDD IGFETs
- H10D30/603—Insulated-gate field-effect transistors [IGFET] having lightly-doped drain or source extensions, e.g. LDD IGFETs or DDD IGFETs having asymmetry in the channel direction, e.g. lateral high-voltage MISFETs having drain offset region or extended drain IGFETs [EDMOS]
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- H10D30/67—Thin-film transistors [TFT]
- H10D30/6704—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
- H10D30/6708—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device for preventing the kink effect or the snapback effect, e.g. discharging the minority carriers of the channel region for preventing bipolar effect
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- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/17—Semiconductor regions connected to electrodes not carrying current to be rectified, amplified or switched, e.g. channel regions
- H10D62/351—Substrate regions of field-effect devices
- H10D62/357—Substrate regions of field-effect devices of FETs
- H10D62/364—Substrate regions of field-effect devices of FETs of IGFETs
- H10D62/371—Inactive supplementary semiconductor regions, e.g. for preventing punch-through, improving capacity effect or leakage current
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- H10D84/01—Manufacture or treatment
- H10D84/0123—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
- H10D84/0126—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
- H10D84/013—Manufacturing their source or drain regions, e.g. silicided source or drain regions
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- H10D84/01—Manufacture or treatment
- H10D84/0123—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
- H10D84/0126—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
- H10D84/0165—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs the components including complementary IGFETs, e.g. CMOS devices
- H10D84/017—Manufacturing their source or drain regions, e.g. silicided source or drain regions
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- H10D84/01—Manufacture or treatment
- H10D84/02—Manufacture or treatment characterised by using material-based technologies
- H10D84/03—Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology
- H10D84/038—Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology using silicon technology, e.g. SiGe
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- H10D89/00—Aspects of integrated devices not covered by groups H10D84/00 - H10D88/00
- H10D89/60—Integrated devices comprising arrangements for electrical or thermal protection, e.g. protection circuits against electrostatic discharge [ESD]
- H10D89/601—Integrated devices comprising arrangements for electrical or thermal protection, e.g. protection circuits against electrostatic discharge [ESD] for devices having insulated gate electrodes, e.g. for IGFETs or IGBTs
- H10D89/811—Integrated devices comprising arrangements for electrical or thermal protection, e.g. protection circuits against electrostatic discharge [ESD] for devices having insulated gate electrodes, e.g. for IGFETs or IGBTs using FETs as protective elements
- H10D89/813—Integrated devices comprising arrangements for electrical or thermal protection, e.g. protection circuits against electrostatic discharge [ESD] for devices having insulated gate electrodes, e.g. for IGFETs or IGBTs using FETs as protective elements specially adapted to provide an electrical current path other than the field-effect induced current path
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- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/113—Isolations within a component, i.e. internal isolations
- H10D62/115—Dielectric isolations, e.g. air gaps
- H10D62/116—Dielectric isolations, e.g. air gaps adjoining the input or output regions of field-effect devices, e.g. adjoining source or drain regions
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/13—Semiconductor regions connected to electrodes carrying current to be rectified, amplified or switched, e.g. source or drain regions
- H10D62/149—Source or drain regions of field-effect devices
- H10D62/151—Source or drain regions of field-effect devices of IGFETs
Definitions
- the present invention relates generally to an electrostatic discharge (ESD) protection device. More particularly, the present invention relates to a method for fabricating the ESD protection device.
- ESD electrostatic discharge
- ESD electrostatic discharge
- FIG. 1 is a schematic, cross-sectional diagram showing a conventional ESD protection device.
- the ESD protection device 1 is fabricated in an I/O region and may be in the form of an input/output (I/O) NMOS transistor device that receives a relatively higher voltage power ranging between, for example, 3V and 5V.
- the core device 2 which receives a relatively lower voltage power ranging between, for example, 0.8V and 1.5V, is fabricated within the or core region.
- the core device 2 includes a source region 23 a and a drain region 23 b in a well 22 .
- a gate electrode 28 overlies the substrate 10 between the source region 23 a and the drain region 23 b.
- An LDD region 24 a is provided between the gate electrode 28 and the source region 23 a and an LDD region 24 b is provided between the gate electrode 28 and the drain region 23 b.
- a gate dielectric layer 26 is interposed between the gate electrode 28 and the substrate 10 .
- the ESD protection device 1 includes an N + source region 13 a and an N + drain region 13 b in a P-type well 12 .
- a gate electrode 18 overlies the substrate 10 between the N + source region 13 a and the N + drain region 13 b.
- a gate dielectric layer 16 is interposed between the gate electrode 18 and the substrate 10 .
- an NLDD region 14 a is provided between the gate electrode 18 and the N + source region 13 a and an NLDD region 14 b is provided between the gate electrode 18 and the drain region 13 b.
- the conventional ESD implantation process requires an extra mask (ESD implant mask) to define the opening 20 a in the photoresist implant mask 20 and an additional ion implantation step, which increase the manufacture cost and complicate the fabricating process.
- the present invention provides a method for fabricating an ESD protection device includes providing a substrate with an input/output (I/O) region and a non I/O region; forming a gate electrode of a core device overlying the substrate in the non I/O region and a gate electrode of an ESD protection device overlying the substrate in the I/O region; forming a first photoresist film on the substrate; and using the first photoresist film as an implant mask, performing a core pocket implantation process to form a core pocket doping region in the I/O region.
- I/O input/output
- the first photoresist film masks the I/O region while reveals the non I/O region
- the first photoresist film comprises at least an opening positioned adjacent to, immediately or not, the gate electrode of the ESD protection device in the I/O region.
- the core pocket implantation process implants dopants of a second conductivity type into the I/O region through the opening and into the non I/O region.
- FIG. 1 is a schematic, cross-sectional diagram showing a conventional ESD protection device
- FIG. 2A to FIG. 2F are schematic, cross-sectional diagrams showing an exemplary method for fabricating an ESD protection device in accordance with one embodiment of this invention
- FIG. 3A is a schematic layout diagram showing an ESD protection HVMOS device in accordance with another embodiment of the invention.
- FIG. 3B is a schematic, cross-sectional diagram taken along line I-I′ of FIG. 3A ;
- FIG. 4 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with still another embodiment of the invention.
- FIG. 5 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with yet another embodiment of the invention.
- wafer and substrate used herein include any structure having an exposed surface onto which a layer is deposited according to the present invention, for example, to form the integrated circuit (IC) structure.
- IC integrated circuit
- substrate is understood to include semiconductor wafers.
- substrate is also used to refer to semiconductor structures during processing, and may include other layers that have been fabricated thereupon. Both wafer and substrate include doped and undoped semiconductors, epitaxial semiconductor layers supported by a base semiconductor or insulator, as well as other semiconductor structures well known to one skilled in the art.
- the term “horizontal” as used herein is defined as a plane parallel to the conventional major plane or surface of the semiconductor chip or die substrate, regardless of its orientation.
- vertical refers to a direction perpendicular to the horizontal as just defined. Terms, such as “on”, “above”, “below”, “bottom”, “top”, “side”(as in “sidewall”), “higher”, “lower”, “over”, and “under”, are defined with respect to the horizontal plane.
- FIG. 2A to FIG. 2F are schematic, cross-sectional diagrams showing an exemplary method for fabricating an electrostatic discharge (ESD) protection device in accordance with one embodiment of this invention.
- a substrate 100 is provided.
- the substrate 100 may be a semiconductor substrate such as silicon substrate, epitaxial substrate, silicon-on-insulator (SOI) substrate, SiGe substrate or the like.
- the substrate 100 includes at least an input/output (I/O) region such as a high-voltage (HV) region and a non I/O region such as a low-voltage (LV) region.
- I/O input/output
- HV high-voltage
- LV low-voltage
- An input/output region of a circuit or a semiconductor chip can mean, but is not limited to, a region capable of transferring signal between the circuit or the semiconductor chip and the circuit or the semiconductor chip outside it.
- a signal from another circuit or semiconductor chip can be input into this circuit or semiconductor chip, and a signal generated by this circuit or semiconductor chip can be output from this circuit or semiconductor chip to another circuit or semiconductor chip.
- Non I/O region can mean, but is not limited to, a region of the circuit or semiconductor chip that is not the I/O region. In some embodiments, the non I/O region includes the core region.
- a gate electrode 118 and a gate electrode 228 can be formed overlying the substrate 100 within the I/O region and the non I/O region respectively.
- a gate dielectric layer 116 can be provided between the gate electrode 118 and the substrate 100 .
- Agate dielectric layer 226 can be provided between the gate electrode 228 and the substrate 100 .
- the gate electrode 118 and the gate electrode 228 may be composed of polysilicon, doped polysilicon, metal or a combination thereof.
- the gate dielectric layer 116 and the gate dielectric layer 226 may be formed by oxidation or deposition methods.
- the gate dielectric layer 116 and the gate dielectric layer 226 may be composed of thermal silicon oxide.
- an non I/O LDD or core LDD implantation process can be carried out to implant dopants such as N-type dopant arsenic at a doping concentration between, for example, 1 ⁇ 10 15 ⁇ 3 ⁇ 10 15 atoms/cm 2 into the well 112 through the opening 300 a and into the well 222 , thereby forming core LDD regions 224 a and 224 b in the well 222 and a lightly doped region 350 a in the well 112 .
- the depth of the core LDD regions 224 a and 224 b and the depth of the lightly doped region 350 a may be between, for example, 5,000 ⁇ 7,000 angstroms below the main surface of the substrate 100 .
- other depth and doping concentration may be applicable depending on the design requirements or the generation of the device.
- a core pocket implantation process 330 can then be carried out to implant dopants such as P-type dopant BF 2 at a doping concentration substantially between, for example, 4 ⁇ 10 13 and 8 ⁇ 10 13 atoms/cm 2 , into the well 112 through the opening 300 a and into the well 222 , thereby forming core pocket doping regions 250 a and 250 b in the well 222 and a core pocket doping region 350 in the well 112 .
- the core pocket doping region 250 a in this embodiment is located under the core LDD region 224 a.
- the core pocket doping region 250 b in this embodiment is located under the core LDD region 224 b.
- the core pocket doping region 350 in this embodiment is located under the lightly doped region 350 a .
- the depth of the core pocket doping regions 250 a and 250 b and the depth of the core pocket doping region 350 may be substantially between, for example, 10,000 and 50,000 angstroms, below the main surface of the substrate 100 .
- the core pocket doping regions 250 a and 250 b and the core pocket doping region 350 have substantially the same depth and substantially the same doping concentration since they are all formed by using the same core pocket implantation process 330 .
- the photoresist film 300 can be stripped.
- a photoresist film 400 can then be formed on the substrate 100 .
- the photoresist film 400 masks the non I/O region while reveals the I/O region.
- an I/O LDD implantation process 430 can be carried out to implant dopants such as N-type dopants arsenic into the well 112 , thereby forming LDD regions 114 a and 114 b in the well 112 .
- the implantation steps shown in FIG. 2C and FIG. 2D are interchangeable.
- the LDD regions 114 a and 114 b may be formed prior to the formation of the core LDD regions 224 a and 224 b.
- the photoresist film 400 can be stripped.
- a pair of sidewall spacers 132 can be formed on the sidewalls of the gate electrode 118 and a pair of sidewall spacers 232 can be formed on the sidewalls of the gate electrode 228 .
- a photoresist film 500 can then be formed on the substrate 100 . The photoresist film 500 masks the I/O region while reveals the non I/O region.
- the photoresist film 500 can be stripped.
- a photoresist film 600 can then be formed on the substrate 100 .
- the photoresist film 600 masks the non I/O region while reveals the I/O region.
- An I/O source/drain implantation process 630 can be carried out to implant dopants such as N-type dopant phosphorus into the well 112 , thereby forming source region 113 a and drain region 113 b.
- the photoresist film 600 can then be stripped.
- the source region 113 a and drain region 113 b are both heavily doped and have a doping concentration that is greater than that of the LDD regions 114 a and 114 b.
- FIGS. 2A-2F The present invention has been particularly shown and described with respect to certain embodiment and specific features thereof.
- the embodiment set forth herein as set forth through FIGS. 2A-2F is to be taken as illustrative rather than limiting. It should be readily apparent to those of ordinary skill in the art that various changes and modifications in form and detail may be made without departing from the spirit and scope of the invention. For example, the process sequence in FIGS. 2A-2F may be changed or some process steps may be omitted in other embodiments.
- the ESD protection device 101 is compatible with current processes such as CMOS processes and can spare an extra mask for ESD implant. That is, the conventional ESD implantation process and the related mask for defining ESD implant opening can be omitted according to this invention. Instead, the core pocket implantation process, which is used to form core pocket regions in the core device, is introduced. Therefore, the manufacture cost can be reduced without affecting the HVMOS performance.
- the core pocket doping region 350 does not overlap with an edge of the drain region 113 b, for example, the edge 1131 of the drain region 113 b that is near the gate electrode 118 .
- the core pocket doping region 350 can be formed concurrently with the core pocket doping regions 250 a and 250 b of the core device 102 in the non I/O region. Therefore, the core pocket doping regions 250 a and 250 b and the core pocket doping region 350 can have substantially the same depth and doping concentration.
- FIG. 3A is a schematic layout diagram showing an ESD protection HVMOS device in accordance with another embodiment of the invention.
- FIG. 3B is a schematic, cross- sectional diagram taken along line I-I′ of FIG. 3A .
- the ESD protection HVMOS device 301 can be fabricated in a substrate 100 such as a P-type silicon substrate. More specifically, the ESD protection HVMOS device 301 can be fabricated in an oxide define (OD) area that is surrounded by an isolation region, such as shallow trench isolation (STI) region, 380 .
- OD oxide define
- STI shallow trench isolation
- the ESD protection HVMOS device 301 includes a source region 313 a such as an N + source region in a well 312 such as a P-type well, an LDD region 314 a merged with the source region 313 a, a drain region 313 b such as an N + drain region that is positioned apart from the source region 313 a, a gate electrode 318 between the source region 313 a and the drain region 313 b, a gate dielectric layer 316 between the gate electrode 318 and the substrate 100 , a pair of spacers 332 on the sidewalls of the gate electrode 318 , a well 352 such as an N-type well positioned between the gate electrode 318 and the drain region 313 b and may partially overlap with the drain region 313 b and may extend to an area directly underneath the gate electrode 318 , a well portion 312 a of the well 312 situated between the well 352 and the edge of the isolation region 380 , and a channel region 370 between the LDD region 314
- the well 352 acting an extended drain region which increases sustained voltage of the ESD protection HVMOS device 301 , does not completely encompass the drain region 313 b so as to reveal the well portion 312 a of the well 312 underneath the drain region 313 b. It is advantageous to use the ESD protection HVMOS device 301 as an embedded ESD protection device in the integrated circuits because the revealed well portion 312 a of the well 312 is capable of reducing junction breakdown voltage of the ESD protection HVMOS device 301 by way of the three regions: A, B and C in FIG. 3B , which are indicated by dashed lines respectively.
- the region A encompasses an NP junction between the N + drain region 313 b plus N-type well 352 and the well portion 312 a of the P-type well 312 (N + +NW/PW junction).
- the region B encompasses an NP junction between the N+ drain region 313 b and the well portion 312 a of the P-type well 312 (N + /PW junction).
- the region C encompasses an NP junction between the N + drain region 313 b and the well portion 312 a of the P-type well 312 at the edge of the isolation region 380 .
- the proposed ESD protection HVMOS device can have reduced breakdown voltage and thus increased ESD performance.
- FIG. 4 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with still another embodiment of the invention, wherein like numeral numbers designate like regions, layers or elements.
- the ESD protection HVMOS device 301 a can be fabricated in a substrate 100 such as a P-type silicon substrate.
- the ESD protection HVMOS device 301 a includes a core pocket doping region 350 that is located within the region A as set forth in FIG. 3B .
- the core pocket doping region 350 is a P-type doping region and can be implanted into the N + drain region 313 b using the steps similar to that as set forth through FIGS. 2C-2F . That is, the core pocket doping region 350 can be formed concurrently with the core pocket doping regions of the core devices. Therefore, the core pocket doping regions 350 may have substantially the same depth and doping concentration as that of the core devices in the non I/O region.
- the core pocket doping region 350 can further reduce the breakdown voltage and increase ESD performance.
- FIG. 5 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with yet another embodiment of the invention.
- the ESD protection HVMOS device 301 b in FIG. 5 can sustain higher voltage, for example, 8-10V.
- the ESD protection HVMOS device 301 b can be fabricated in a substrate 100 such as a P-type silicon substrate.
- the ESD protection HVMOS device 301 b includes a source region 313 a such as an N + source region in a well 312 such as a P-type well, an LDD region 314 a merged with the source region 313 a, a drain region 313 b such as an N + drain region that is positioned apart from the source region 313 a, a gate electrode 318 between the source region 313 a and the drain region 313 b, a gate dielectric layer 316 between the gate electrode 318 and the substrate 100 , a pair of spacers 332 on the sidewalls of the gate electrode 318 , a well 352 such as an N-type well positioned between the gate electrode 318 and the drain region 313 b and may partially overlap with the drain region 313 b and may extend to an area directly underneath the gate electrode 318 , an isolation structure, such as STI structure, 580 in the well 352 between the gate electrode 318 and the drain region 313 b, a well portion 312 a of
- the N-type well 352 acting an extended drain region which increases sustained voltage of the ESD protection HVMOS device 301 b, does not completely encompass the drain region 313 b so as to reveal the well portion 312 a of the well 312 underneath the drain region 313 b .
- the isolation structure 580 help the ESD protection HVMOS device 301 b sustain higher voltage.
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Abstract
A method for fabricating an ESD protection device . Agate electrode of a core device is formed in a non I/O region and a gate electrode of an ESD protection device is formed in a I/O region. A first photoresist film masks the I/O region and reveals the non I/O region. The first photoresist film includes at least an opening adjacent to the gate electrode of the ESD protection device in the I/O region. A core pocket implantation process using the first photoresist film as an implant mask is performed to implant dopants of a second conductivity type into the I/O region through the opening and into the non I/O region, thereby forming a core pocket doping region in the I/O region and core pocket doping regions in the non I/O region.
Description
- This application is a division of U.S. application Ser. No. 13/103,112, filed 9 May 2011, which claims the benefit of U.S. provisional application No. 61/371,001 filed on 5 Aug. 2010, wherein the contents of which are all incorporated herein by reference.
- 1. Field of the Invention
- The present invention relates generally to an electrostatic discharge (ESD) protection device. More particularly, the present invention relates to a method for fabricating the ESD protection device.
- 2. Description of the Prior Art
- With the continued miniaturization of integrated circuit (IC) devices, the current trend in the sub-micron CMOS technology is to produce integrated circuits with shallower junction depths, thinner gate oxides, lightly-doped drain (LDD) structures, shallow trench isolation structures, and salicide processes. However, the advanced IC devices also become more susceptible to electrostatic discharge (ESD) damage. ESD phenomenon occurs when excess charges are transmitted from the input/output (I/O) pin to the integrated circuit too quickly, which damages the internal circuit. Therefore, ESD protection circuits are built onto the chip to protect the devices and circuits of the IC against ESD damage.
-
FIG. 1 is a schematic, cross-sectional diagram showing a conventional ESD protection device. As shown inFIG. 1 , theESD protection device 1 is fabricated in an I/O region and may be in the form of an input/output (I/O) NMOS transistor device that receives a relatively higher voltage power ranging between, for example, 3V and 5V. Thecore device 2, which receives a relatively lower voltage power ranging between, for example, 0.8V and 1.5V, is fabricated within the or core region. Thecore device 2 includes asource region 23 a and adrain region 23 b in awell 22. Agate electrode 28 overlies thesubstrate 10 between thesource region 23 a and thedrain region 23 b. AnLDD region 24 a is provided between thegate electrode 28 and thesource region 23 a and anLDD region 24 b is provided between thegate electrode 28 and thedrain region 23 b. A gatedielectric layer 26 is interposed between thegate electrode 28 and thesubstrate 10. - The
ESD protection device 1 includes an N+ source region 13 a and an N+ drain region 13 b in a P-type well 12. Agate electrode 18 overlies thesubstrate 10 between the N+ source region 13 a and the N+ drain region 13 b. A gatedielectric layer 16 is interposed between thegate electrode 18 and thesubstrate 10. Typically, anNLDD region 14 a is provided between thegate electrode 18 and the N+ source region 13 a and anNLDD region 14 b is provided between thegate electrode 18 and thedrain region 13 b. - Typically, in order to reduce the drain breakdown voltage (Vbd) of the
ESD protection device 1, a P-typeESD implantation process 30 is carried out. During the ESD implantation process, P-type dopants such as boron are implanted into the N+ drain region 13 b at a doping concentration of, for example, about 5×1013 atoms/cm2 through theopening 20 a in thephotoresist implant mask 20, thereby forming a P-typeESD doping region 15 with a depth of, for example, approximately 50,000 angstroms. The P-typeESD doping region 15 is located substantially underneath the N+ drain region 13 b with a junction depth of about, for example, 30,000 angstroms. - However, the conventional ESD implantation process requires an extra mask (ESD implant mask) to define the
opening 20 a in thephotoresist implant mask 20 and an additional ion implantation step, which increase the manufacture cost and complicate the fabricating process. - It is one objective of the invention to provide a method for fabricating an ESD protection device without the need of implementing the conventional ESD implantation process. The invention method is compatible with the standard CMOS process and arises no impact on other device's performance such as I/O device or core devices.
- To address these and other objects and in view of its purposes, the present invention provides a method for fabricating an ESD protection device includes providing a substrate with an input/output (I/O) region and a non I/O region; forming a gate electrode of a core device overlying the substrate in the non I/O region and a gate electrode of an ESD protection device overlying the substrate in the I/O region; forming a first photoresist film on the substrate; and using the first photoresist film as an implant mask, performing a core pocket implantation process to form a core pocket doping region in the I/O region. Wherein the first photoresist film masks the I/O region while reveals the non I/O region, and wherein the first photoresist film comprises at least an opening positioned adjacent to, immediately or not, the gate electrode of the ESD protection device in the I/O region. And implant dopants of a second conductivity type into the I/O region through the opening and into the non I/O region. And the core pocket implantation process implants dopants of a second conductivity type into the I/O region through the opening and into the non I/O region.
- In one embodiment, the method further comprises forming spacers on sidewalls of the gate electrodes. In another embodiment, the method further comprises forming a second photoresist film on the substrate and performing a first source/drain implantation process to form a source region and a drain region of the core device. In yet another embodiment, the method further comprises forming a third photoresist film on the substrate and performing a second source/drain implantation process to form a source region and a drain region of the ESD protection device.
- These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
- The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings:
-
FIG. 1 is a schematic, cross-sectional diagram showing a conventional ESD protection device; -
FIG. 2A toFIG. 2F are schematic, cross-sectional diagrams showing an exemplary method for fabricating an ESD protection device in accordance with one embodiment of this invention; -
FIG. 3A is a schematic layout diagram showing an ESD protection HVMOS device in accordance with another embodiment of the invention; -
FIG. 3B is a schematic, cross-sectional diagram taken along line I-I′ ofFIG. 3A ; -
FIG. 4 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with still another embodiment of the invention; and -
FIG. 5 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with yet another embodiment of the invention. - It should be noted that all the figures are diagrammatic. Relative dimensions and proportions of parts of the drawings have been shown exaggerated or reduced in size, for the sake of clarity and convenience in the drawings. The same reference signs are generally used to refer to corresponding or similar features in modified and different embodiments.
- In the following detailed description of the invention, reference is made to the accompanying drawings which form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The terms wafer and substrate used herein include any structure having an exposed surface onto which a layer is deposited according to the present invention, for example, to form the integrated circuit (IC) structure.
- The term substrate is understood to include semiconductor wafers. The term substrate is also used to refer to semiconductor structures during processing, and may include other layers that have been fabricated thereupon. Both wafer and substrate include doped and undoped semiconductors, epitaxial semiconductor layers supported by a base semiconductor or insulator, as well as other semiconductor structures well known to one skilled in the art. The term “horizontal” as used herein is defined as a plane parallel to the conventional major plane or surface of the semiconductor chip or die substrate, regardless of its orientation. The term “vertical” refers to a direction perpendicular to the horizontal as just defined. Terms, such as “on”, “above”, “below”, “bottom”, “top”, “side”(as in “sidewall”), “higher”, “lower”, “over”, and “under”, are defined with respect to the horizontal plane.
-
FIG. 2A toFIG. 2F are schematic, cross-sectional diagrams showing an exemplary method for fabricating an electrostatic discharge (ESD) protection device in accordance with one embodiment of this invention. First, as shown inFIG. 2A , asubstrate 100 is provided. Thesubstrate 100 may be a semiconductor substrate such as silicon substrate, epitaxial substrate, silicon-on-insulator (SOI) substrate, SiGe substrate or the like. Thesubstrate 100 includes at least an input/output (I/O) region such as a high-voltage (HV) region and a non I/O region such as a low-voltage (LV) region. An input/output region of a circuit or a semiconductor chip can mean, but is not limited to, a region capable of transferring signal between the circuit or the semiconductor chip and the circuit or the semiconductor chip outside it. For example, a signal from another circuit or semiconductor chip can be input into this circuit or semiconductor chip, and a signal generated by this circuit or semiconductor chip can be output from this circuit or semiconductor chip to another circuit or semiconductor chip. Non I/O region can mean, but is not limited to, a region of the circuit or semiconductor chip that is not the I/O region. In some embodiments, the non I/O region includes the core region. A well 112, such as a P-type well, is formed in thesubstrate 100 within the I/O region and a well 222, such as a P type well, is formed in thesubstrate 100 within the non I/O region. The ESD protection device can be formed within the I/O region. The core device can be formed within the non I/O region. However, it is to be understood that the ESD protection device is not necessary to operate with high voltage. In some embodiments, the ESD protection device may operate with low voltage. It is understood that the HV and LV regions are for illustration purposes only. The isolation region, such as shallow trench isolation (STI), is not shown in the figures for the sake of simplicity. - According to the embodiment of this invention, the ESD protection device may be in the form of an input/output (I/O) NMOS transistor device that may receive a relatively higher voltage power ranging between 3V and 5V, while the core device may receive a relatively lower voltage power ranging between 0.8V and 1.5V. It is to be understood that the ESD protection device may be a PMOS device in another embodiment of the invention. It should be recognized that although the present invention has been illustrated schematically with the use of certain conductivity types, the opposite conductive types can also be implemented in order to form PMOS or HVPMOS.
- As shown in
FIG. 2B , agate electrode 118 and agate electrode 228 can be formed overlying thesubstrate 100 within the I/O region and the non I/O region respectively. Agate dielectric layer 116 can be provided between thegate electrode 118 and thesubstrate 100.Agate dielectric layer 226 can be provided between thegate electrode 228 and thesubstrate 100. According to the embodiment of the invention, thegate electrode 118 and thegate electrode 228 may be composed of polysilicon, doped polysilicon, metal or a combination thereof. According to the embodiment of the invention, thegate dielectric layer 116 and thegate dielectric layer 226 may be formed by oxidation or deposition methods. For example, thegate dielectric layer 116 and thegate dielectric layer 226 may be composed of thermal silicon oxide. - As shown in
FIG. 2C , aphotoresist film 300 can be formed on thesubstrate 100. Thephotoresist film 300 masks the I/O region while reveals the non I/O region. Anopening 300 a can be provided in thephotoresist film 300 within the I/O region. The opening 300 a can be adjacent to thegate electrode 118 and is within a drain region to be formed next to thegate electrode 118. Though the opening 300 a is not immediately adjacent to thegate electrode 118 in this embodiment, the opening can also be immediately adjacent to the gate electrode. Subsequently, an non I/O LDD or core LDD implantation process can be carried out to implant dopants such as N-type dopant arsenic at a doping concentration between, for example, 1×1015˜3×1015 atoms/cm2 into the well 112 through the opening 300 a and into the well 222, thereby formingcore LDD regions region 350 a in thewell 112. According to the embodiment of the invention, the depth of thecore LDD regions region 350 a may be between, for example, 5,000˜7,000 angstroms below the main surface of thesubstrate 100. However, it is understood that other depth and doping concentration may be applicable depending on the design requirements or the generation of the device. - Using the
same photoresist film 300 as an implant mask, a corepocket implantation process 330 can then be carried out to implant dopants such as P-type dopant BF2 at a doping concentration substantially between, for example, 4×1013 and 8×1013 atoms/cm2, into the well 112 through the opening 300 a and into the well 222, thereby forming corepocket doping regions pocket doping region 350 in thewell 112. The corepocket doping region 250 a in this embodiment is located under thecore LDD region 224 a. The corepocket doping region 250 b in this embodiment is located under thecore LDD region 224 b. The corepocket doping region 350 in this embodiment is located under the lightly dopedregion 350 a. According to the embodiment of the invention, the depth of the corepocket doping regions pocket doping region 350 may be substantially between, for example, 10,000 and 50,000 angstroms, below the main surface of thesubstrate 100. According to the embodiment of the invention, the corepocket doping regions pocket doping region 350 have substantially the same depth and substantially the same doping concentration since they are all formed by using the same corepocket implantation process 330. - As shown in
FIG. 2D , after the corepocket implantation process 330 is performed, thephotoresist film 300 can be stripped. Aphotoresist film 400 can then be formed on thesubstrate 100. Thephotoresist film 400 masks the non I/O region while reveals the I/O region. Thereafter, an I/OLDD implantation process 430 can be carried out to implant dopants such as N-type dopants arsenic into the well 112, thereby formingLDD regions well 112. It is to be understood that the implantation steps shown inFIG. 2C andFIG. 2D are interchangeable. For example, theLDD regions core LDD regions - As shown in
FIG. 2E , after the I/OLDD implantation process 430 is performed, thephotoresist film 400 can be stripped. A pair ofsidewall spacers 132 can be formed on the sidewalls of thegate electrode 118 and a pair ofsidewall spacers 232 can be formed on the sidewalls of thegate electrode 228. After the formation of the sidewall spacers, aphotoresist film 500 can then be formed on thesubstrate 100. Thephotoresist film 500 masks the I/O region while reveals the non I/O region. A non I/O source/drain implantation process 530 can be carried out to implant dopants such as N-type dopant phosphorus into the well 222, thereby formingsource region 223 a anddrain region 223 b. According to this embodiment, thesource region 223 a anddrain region 223 b are both heavily doped and have a doping concentration that is greater than that of thecore LDD regions - As shown in
FIG. 2F , after the non I/O source/drain implantation process 530 is performed, thephotoresist film 500 can be stripped. Aphotoresist film 600 can then be formed on thesubstrate 100. Thephotoresist film 600 masks the non I/O region while reveals the I/O region. An I/O source/drain implantation process 630 can be carried out to implant dopants such as N-type dopant phosphorus into the well 112, thereby formingsource region 113 a anddrain region 113 b. Thephotoresist film 600 can then be stripped. According to this embodiment, thesource region 113 a anddrain region 113 b are both heavily doped and have a doping concentration that is greater than that of theLDD regions - The present invention has been particularly shown and described with respect to certain embodiment and specific features thereof. The embodiment set forth herein as set forth through
FIGS. 2A-2F is to be taken as illustrative rather than limiting. It should be readily apparent to those of ordinary skill in the art that various changes and modifications in form and detail may be made without departing from the spirit and scope of the invention. For example, the process sequence inFIGS. 2A-2F may be changed or some process steps may be omitted in other embodiments. - One feature of the invention method described above is that the
ESD protection device 101 is compatible with current processes such as CMOS processes and can spare an extra mask for ESD implant. That is, the conventional ESD implantation process and the related mask for defining ESD implant opening can be omitted according to this invention. Instead, the core pocket implantation process, which is used to form core pocket regions in the core device, is introduced. Therefore, the manufacture cost can be reduced without affecting the HVMOS performance. - Structurally, referring to
FIG. 2F , theESD protection device 101 in the I/O region includes asource region 113 a such as an N+ source region in a well 112 such as a P-type well, adrain region 113 b such as an N+ drain region in the well 112, an LDD region (source LDD) 114 a merged with thesource region 113 a, an LDD region (drain LDD) 114 b merged with thedrain region 113 b, agate electrode 118 overlying thesubstrate 100 between theLDD regions gate dielectric layer 116 between thegate electrode 118 and thesubstrate 100, a pair ofsidewall spacers 132 on the sidewalls of thegate electrode 118, and a corepocket doping region 350 overlapping with thedrain region 113 b. According to the embodiment, the corepocket doping region 350 does not overlap with an edge of thedrain region 113 b, for example, theedge 1131 of thedrain region 113 b that is near thegate electrode 118. The corepocket doping region 350 can be formed concurrently with the corepocket doping regions core device 102 in the non I/O region. Therefore, the corepocket doping regions pocket doping region 350 can have substantially the same depth and doping concentration. In this embodiment, the corepocket doping regions core device 102 may be located at the edges of thesource region 223 a anddrain region 223 b that are near thegate electrode 228, while the corepocket doping region 350 for theESD protection device 101 may be located at the bulk of thedrain region 113 b and does not overlap with theedge 1131 of thedrain region 113 b that is near thegate electrode 118. The corepocket doping region 350 can help reduce the breakdown voltage, thereby improving the ESD protection performance. - Please refer to
FIG. 3A andFIG. 3B .FIG. 3A is a schematic layout diagram showing an ESD protection HVMOS device in accordance with another embodiment of the invention.FIG. 3B is a schematic, cross- sectional diagram taken along line I-I′ ofFIG. 3A . As shown inFIG. 3A andFIG. 3B , the ESDprotection HVMOS device 301 can be fabricated in asubstrate 100 such as a P-type silicon substrate. More specifically, the ESDprotection HVMOS device 301 can be fabricated in an oxide define (OD) area that is surrounded by an isolation region, such as shallow trench isolation (STI) region, 380. The ESDprotection HVMOS device 301 includes asource region 313 a such as an N+ source region in a well 312 such as a P-type well, anLDD region 314 a merged with thesource region 313 a, adrain region 313 b such as an N+ drain region that is positioned apart from thesource region 313 a, agate electrode 318 between thesource region 313 a and thedrain region 313 b, agate dielectric layer 316 between thegate electrode 318 and thesubstrate 100, a pair ofspacers 332 on the sidewalls of thegate electrode 318, a well 352 such as an N-type well positioned between thegate electrode 318 and thedrain region 313 b and may partially overlap with thedrain region 313 b and may extend to an area directly underneath thegate electrode 318, awell portion 312 a of the well 312 situated between the well 352 and the edge of theisolation region 380, and achannel region 370 between theLDD region 314 a and thewell 352. - According to the embodiment of the invention, the well 352 acting an extended drain region, which increases sustained voltage of the ESD
protection HVMOS device 301, does not completely encompass thedrain region 313 b so as to reveal thewell portion 312 a of the well 312 underneath thedrain region 313 b. It is advantageous to use the ESDprotection HVMOS device 301 as an embedded ESD protection device in the integrated circuits because the revealedwell portion 312 a of the well 312 is capable of reducing junction breakdown voltage of the ESDprotection HVMOS device 301 by way of the three regions: A, B and C inFIG. 3B , which are indicated by dashed lines respectively. The region A encompasses an NP junction between the N+ drain region 313 b plus N-type well 352 and thewell portion 312 a of the P-type well 312 (N+ +NW/PW junction). The region B encompasses an NP junction between theN+ drain region 313 b and thewell portion 312 a of the P-type well 312 (N+/PW junction). The region C encompasses an NP junction between the N+ drain region 313 b and thewell portion 312 a of the P-type well 312 at the edge of theisolation region 380. The proposed ESD protection HVMOS device can have reduced breakdown voltage and thus increased ESD performance. -
FIG. 4 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with still another embodiment of the invention, wherein like numeral numbers designate like regions, layers or elements. As shown inFIG. 4 , the ESDprotection HVMOS device 301 a can be fabricated in asubstrate 100 such as a P-type silicon substrate. Likewise, the ESDprotection HVMOS device 301 a includes asource region 313 a such as an N+ source region in a well 312 such as a P-type well, anLDD region 314 a merged with thesource region 313 a, adrain region 313 b such as an N+ drain region that is positioned apart from thesource region 313 a, agate electrode 318 between thesource region 313 a and thedrain region 313 b, agate dielectric layer 316 between thegate electrode 318 and thesubstrate 100, a pair ofspacers 332 on the sidewalls of thegate electrode 318, a well 352 such as an N-type well positioned between thegate electrode 318 and thedrain region 313 b and may partially overlap with thedrain region 313 b and may extend to an area directly underneath thegate electrode 318, awell portion 312 a of the well 312 situated between the well 352 and the edge of theisolation region 380, and achannel region 370 between theLDD region 314 a and thewell 352. The well 352 acting an extended drain region, which increases sustained voltage of the ESDprotection HVMOS device 301 a, does not completely encompass thedrain region 313 b so as to reveal thewell portion 312 a of the well 312 underneath thedrain region 313 b. - The difference between the ESD
protection HVMOS device 301 inFIG. 3B and the ESDprotection HVMOS device 301 a inFIG. 4 is that the ESDprotection HVMOS device 301 a includes a corepocket doping region 350 that is located within the region A as set forth inFIG. 3B . According to the embodiment of the invention, the corepocket doping region 350 is a P-type doping region and can be implanted into the N+ drain region 313 b using the steps similar to that as set forth throughFIGS. 2C-2F . That is, the corepocket doping region 350 can be formed concurrently with the core pocket doping regions of the core devices. Therefore, the corepocket doping regions 350 may have substantially the same depth and doping concentration as that of the core devices in the non I/O region. The corepocket doping region 350 can further reduce the breakdown voltage and increase ESD performance. -
FIG. 5 is a schematic, cross-sectional diagram showing an ESD protection HVMOS device in accordance with yet another embodiment of the invention. With the incorporation of the isolation structure, such as STI, at the drain side, the ESDprotection HVMOS device 301 b inFIG. 5 can sustain higher voltage, for example, 8-10V. As shown inFIG. 5 , the ESDprotection HVMOS device 301 b can be fabricated in asubstrate 100 such as a P-type silicon substrate. Likewise, the ESDprotection HVMOS device 301 b includes asource region 313 a such as an N+ source region in a well 312 such as a P-type well, anLDD region 314 a merged with thesource region 313 a, adrain region 313 b such as an N+ drain region that is positioned apart from thesource region 313 a, agate electrode 318 between thesource region 313 a and thedrain region 313 b, agate dielectric layer 316 between thegate electrode 318 and thesubstrate 100, a pair ofspacers 332 on the sidewalls of thegate electrode 318, a well 352 such as an N-type well positioned between thegate electrode 318 and thedrain region 313 b and may partially overlap with thedrain region 313 b and may extend to an area directly underneath thegate electrode 318, an isolation structure, such as STI structure, 580 in the well 352 between thegate electrode 318 and thedrain region 313 b, awell portion 312 a of the well 312 situated between well 352 and the edge of aisolation region 380, and achannel region 370 between theLDD region 314 a and thewell 352. The N-type well 352 acting an extended drain region, which increases sustained voltage of the ESDprotection HVMOS device 301 b, does not completely encompass thedrain region 313 b so as to reveal thewell portion 312 a of the well 312 underneath thedrain region 313 b. Theisolation structure 580 help the ESDprotection HVMOS device 301 b sustain higher voltage. - Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Claims (4)
1. A method for fabricating an ESD protection device, comprising:
providing a substrate with an input/output (I/O) region and a non I/O region;
forming a gate electrode of a core device overlying the substrate in the non I/O region and a gate electrode of an ESD protection device overlying the substrate in the I/O region;
forming a first photoresist film on the substrate, wherein the first photoresist film masks the I/O region while reveals the non I/O region, and wherein the first photoresist film comprises at least an opening positioned adjacent to, immediately or not, the gate electrode of the ESD protection device in the I/O region; and
using the first photoresist film as an implant mask, performing a core pocket implantation process to implant dopants of a second conductivity type into the I/O region through the opening and into the non I/O region, thereby forming a core pocket doping region in the I/O region, and core pocket doping regions in the non I/O region.
2. The method for fabricating an ESD protection device according to claim 1 , further comprising:
forming spacers on sidewalls of the gate electrodes.
3. The method for fabricating an ESD protection device according to claim 1 , further comprising:
forming a second photoresist film on the substrate, wherein the second photoresist film masks the I/O region while reveals the non I/O region; and
performing a first source/drain implantation process to implant dopants of the first conductivity type into the non I/O region, thereby forming a source region and a drain region of the core device.
4. The method for fabricating an ESD protection device according to claim 1 , further comprising:
forming a third photoresist film on the substrate, wherein the third photoresist film masks the non I/O region while reveals the I/O region; and
performing a second source/drain implantation process to implant dopants of the first conductivity type into the I/O region, thereby forming a source region and a drain region of the ESD protection device.
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US9000526B2 (en) * | 2011-11-03 | 2015-04-07 | Taiwan Semiconductor Manufacturing Co., Ltd. | MOSFET structure with T-shaped epitaxial silicon channel |
US8610169B2 (en) | 2012-05-21 | 2013-12-17 | Nanya Technology Corporation | Electrostatic discharge protection circuit |
WO2014074353A1 (en) * | 2012-11-08 | 2014-05-15 | Gamblit Gaming, Llc | Systems and methods to use an intermediate value holder in a gambling hybrid game |
US20150054070A1 (en) * | 2013-08-23 | 2015-02-26 | Richtek Technology Corporation | Electrostatic Discharge Protection Device and Manufacturing Method Thereof |
TWI646653B (en) * | 2017-12-28 | 2019-01-01 | 新唐科技股份有限公司 | Laterally diffused metal oxide semiconductor field effect transistor |
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US7092227B2 (en) * | 2002-08-29 | 2006-08-15 | Industrial Technology Research Institute | Electrostatic discharge protection circuit with active device |
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US7326998B1 (en) | 2002-11-14 | 2008-02-05 | Altera Corporation | Effective I/O ESD protection device for high performance circuits |
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US7977743B2 (en) * | 2009-02-25 | 2011-07-12 | Taiwan Semiconductor Manufacturing Company, Ltd. | Alternating-doping profile for source/drain of a FET |
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