US20130334657A1

US20130334657A1 - Planar interdigitated capacitor structures and methods of forming the same

Info

Publication number: US20130334657A1
Application number: US13/523,917
Authority: US
Inventors: Hsiu-Ying Cho
Original assignee: Taiwan Semiconductor Manufacturing Co TSMC Ltd
Current assignee: Taiwan Semiconductor Manufacturing Co TSMC Ltd
Priority date: 2012-06-15
Filing date: 2012-06-15
Publication date: 2013-12-19
Also published as: US20140035100A1; US9224800B2

Abstract

A planar interdigitated capacitor structure, methods of forming, and devices including, the same. The device includes first and second planar electrode structures including respective first and second pluralities of planar continuous rectangular plate electrode elements formed above a semiconductor substrate and extending continuously in first and second orthogonal directions substantially parallel to a plane of the substrate, and first and second conductors interconnecting the respective first and second pluralities of planar electrode elements parallel to a third axis substantially normal to the plane of the substrate. The first and second planar electrode structures are arranged with respective continuous rectangular plate electrode elements of each planar electrode structure interleaved and substantially parallel with each other between the first and second conductors. The device also includes a dielectric material between the first planar electrode structure and the second planar electrode structure.

Description

FIELD

The present disclosure relates generally to semiconductor fabrication, and more specifically to methods for formation of interdigitated capacitors.

BACKGROUND

Capacitors are essential components to many integrated circuits (ICs), such as sample-and-hold circuits, analog-to-digital (A/D) circuits, digital-to-analog (D/A) circuits and resonant circuits, switched-capacitor and continuous-time filters, as well as to many radio frequency (RF) applications. Capacitors are extensively used for many logic and other applications in the semiconductor manufacturing industry and are integrated into various different types of semiconductor devices. Due to higher integration requirements to minimize costs associated with IC fabrication processes, the semiconductor manufacturing industry strives toward economization of each process step and minimization of chip size, while maximizing quality and functionality to the extent possible. Due to these trends of miniaturization or scaling of ICs to provide smaller ICs and improved performance, capacitor designs that are low area consuming and have high capacitance density are highly desirable. However, conventional metal-on-metal (MOM) capacitor structures consume large areas and have low capacitance density.

BRIEF DESCRIPTION OF THE DRAWINGS

Various aspects of the present disclosure will be or become apparent to one of ordinary skill in the art by reference to the following detailed description when considered in connection with the accompanying exemplary non-limiting embodiments.

FIG. 1A is a schematic view of an example of an interdigitated capacitor according to embodiments of the present disclosure.

FIG. 1B is a plan view of several layers of an example of an interdigitated capacitor according to some embodiments.

FIG. 1C is a cross-sectional view of an example of an interdigitated capacitor according to embodiments of the present disclosure.

FIG. 1D is a plan view of several layers of an example of an interdigitated capacitor according to some embodiments.

FIG. 1E is a plan view of several layers of an example of an interdigitated capacitor, from which the M6 layer is omitted for ease of viewing several of the underlying layers according to embodiments of the present disclosure.

FIG. 1F is a plan view of several layers of an example of an interdigitated capacitor, from which the M6 layer is omitted for ease of viewing several of the underlying layers according to embodiments of the present disclosure.

FIGS. 2A-2F illustrate plan views of metal layers for an example of an interdigitated capacitor according to some embodiments.

FIGS. 2G-2K illustrates plan views of via layers for an example of an interdigitated capacitor according to some embodiments.

FIGS. 3A-3F illustrate plan views of metal layers for an example of an interdigitated capacitor according to embodiments of the present disclosure.

FIGS. 3G-3K illustrates plan views of via layers for an example of an interdigitated capacitor according to embodiments of the present disclosure.

FIG. 4 is a flow chart illustrating a method of forming an interdigitated capacitor according to embodiments of the present disclosure.

DETAILED DESCRIPTION OF THE EXAMPLES

With reference to the Figures, where like elements have been given like numerical designations to facilitate an understanding of the drawings, the various embodiments of a multi-gate semiconductor device and methods of forming the same are described. The figures are not drawn to scale.
The following description is provided as an enabling teaching of a representative set of examples. Many changes can be made to the embodiments described herein while still obtaining beneficial results. Some of the desired benefits discussed below can be obtained by selecting some of the features or steps discussed herein without utilizing other features or steps. Accordingly, many modifications and adaptations, as well as subsets of the features and steps described herein are possible and can even be desirable in certain circumstances. Thus, the following description is provided as illustrative and is not limiting.
This description of illustrative embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present disclosure. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation. Terms such as “attached,” “affixed,” “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term “adjacent” as used herein to describe the relationship between structures/components includes both direct contact between the respective structures/components referenced and the presence of other intervening structures/components between respective structures/components.
As used herein, use of a singular article such as “a,” “an” and “the” is not intended to exclude pluralities of the article's object unless the context clearly and unambiguously dictates otherwise.
Improved capacitor structures, methods of forming the same, and devices including the same, are provided. The inventor has discovered new capacitor structures formed using planar electrode structures having a plurality of planar continuous plate electrode elements. These new capacitor structures increase capacitance density and quality factor (Q) and thus improve performance and reduce cost. The inventor has observed that increased coupling area provided by the planar continuous plate electrode elements, resulting in higher capacitance densities and quality factors than observed in conventional capacitor structures, can be achieved by forming the novel planar capacitor structures by alternating respective, substantially parallel, planar continuous plate electrode elements of planar electrode structures of opposite polarities between a respective edge parallel to a vertical axis. The novel capacitor structures improve capacitance values by permitting horizontal and vertical coupling between electrode elements of electrode structures of opposite polarities and by increasing the coupling area of the electrode elements using the planar continuous plate design. The higher capacitance density achievable in the planar interdigitated capacitor structures also results in less consumption of fractional die area than conventional capacitors, thus improving yield and reducing costs. The quality factor of capacitors is inversely proportional to the resistance of the capacitors. The inventor has determined that the planar interdigitated capacitor structures achieve high quality factors as the planar continuous plate electrode elements have lower resistance values than conventional discrete “finger” electrodes.
FIG. 1A is a schematic view of an example of a planar interdigitated capacitor structure 100 according to embodiments of the present disclosure. The planar interdigitated capacitor structure 100 includes a first planar electrode structure 110 and a second planar electrode structure 140. As shown, a plane of the capacitor structure can be defined in the orthogonal x direction and z direction. The first planar electrode structure 110 includes a first plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b. The second planar electrode structure 140 includes a first plurality of planar continuous electrode elements 142, 144 a, 144 b, 146 a, 146 b. The planar continuous electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) comprise a conductive material. For example, in various embodiments, the planar continuous electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) comprise a copper material. In some embodiments, the planar continuous electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) comprise a doped polysilicon, aluminum, titanium nitride, tantalum nitride, or aluminum nitride material.
As shown, each of the first and second pluralities of planar continuous electrode elements are rectangular plates. However, any suitable topology can be utilized for the electrode elements (e.g., square, parallelogram, etc.). As illustrated, each of the first and second pluralities of rectangular plate electrode elements are planar continuous as they extend continuously from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in the x and z orthogonal directions that are parallel to the plane of the capacitor structure. In the illustrated embodiment, neither of the first and second planar electrode structures 110, 140 include multiple, discrete electrode elements along the same plane. In some embodiments, the first and second electrode structures are formed above a semiconductor substrate (not shown) and the plane of the capacitor structure 100 is parallel to the plane of the substrate. The substrate (not shown) can be a bulk silicon substrate, a bulk silicon germanium (SiGe) substrate, a Group III-V compound substrate, a silicon-on-insulator (SOI) substrate, or a substrate formed of other suitable materials. The substrate (not shown) can be a display substrate such as a liquid crystal display (LCD), a plasma display, an electro luminescence (EL) lamp display, or a light emitting diode (LED) substrate, according to various embodiments. The substrate (not shown) can be doped with a p-type or an n-type impurity. In some embodiments, an insulating layer (not shown) can be formed above the semiconductor substrate (not shown) and below the first 110 and second 140 planar electrode structures.
In various embodiments, the first planar electrode structure 110 also includes a first conductor 118 interconnecting the first plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b. As shown, first conductor 118 interconnects the first plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b parallel to a y-axis that is normal to the x and z orthogonal directions. In various embodiments, the second planar electrode structure 140 includes a second conductor 148 interconnecting the second plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b. In the illustrated embodiment, the second conductor 148 interconnects the second plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b parallel to the y-axis that is normal to the x and z orthogonal directions. First 118 and second 148 conductors are formed from an aluminum, copper, or an alloy of aluminum or copper, material. In some embodiments, first 118 and second 148 conductors can include a material such as, for example, doped polysilicon, doped single-crystal silicon, titanium, molybdenum, tungsten, Al—Si, TiSi₂, TiN, MoSi₂, PtSi, CoSi₂, W TiSi₂, or other suitable material. In some embodiments, the first 118 and second 148 first 118 and second 148 conductors each include at least one via. In various embodiments, the at least one via of the respective conductor (118, 148) electrically connects the respective plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) to each other at different interconnect levels.
In some embodiments, the first conductor 118 includes a first plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b of the first planar electrode structure 110 to each other and the second conductor 148 includes a second plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b of the second planar electrode structure 140 to each other. For example, FIG. 1D provides a plan view of several layers of an example of an interdigitated capacitor structure 100 according to some embodiments. As shown, a first plurality of conductive vias (118 a-f) interconnects top planar continuous rectangular plate electrode element 112 to the other planar continuous rectangular plate electrode elements in the first plurality including electrode element 114 a, and electrode elements 114 b, 116 a, 116 b (FIG. 1A) parallel to the y-axis.
FIG. 1F, for example, shows a plan view of several layers of an example of an interdigitated capacitor structure 100, from which the sixth metal layer (“M6 layer”) (including top electrode element 112) is omitted for ease of viewing several of the underlying layers according to embodiments of the present disclosure. In the illustrated embodiments, a first plurality of conductive vias (118 a-f) are formed to interconnect top planar continuous rectangular plate electrode element 112 (FIG. 1A) to planar continuous rectangular plate electrode element 114 a and the other planar continuous rectangular plate electrode elements in the first plurality 114 b, 116 a, 116 b (FIG. 1A) parallel to the y-axis. As shown, a second plurality of conductive vias (148 a-f) interconnects planar continuous rectangular plate electrode element 146 a to the other planar continuous rectangular plate electrode elements in the second plurality 144 a, 144 b, 146 b, 142 (FIG. 1A) parallel to the y-axis. In various embodiments, the first and second plurality of conductive vias include square vias (118 a-f, 148 a-f). In some embodiments, the first and second plurality of conductive vias include slot vias.
In various embodiments, the first and second plurality of conductive vias 118 comprise via lines extending parallel to an axis (e.g., z-axis) of each respective planar continuous rectangular plate electrode element 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b). For example, FIG. 1B is a plan view of several layers of an example of an interdigitated capacitor structure 100 according to some embodiments. In the illustrated embodiment, via line 118 interconnects top planar continuous rectangular plate electrode element 112 to planar continuous rectangular plate electrode element 114 a (FIG. 1A) and the other planar continuous rectangular plate electrode elements in the first plurality 114 b, 116 a, 116 b (FIG. 1A) parallel to the y-axis. Referring now to FIG. 1E, a plan view of several layers of an example of an interdigitated capacitor, from which the M6 layer (including top electrode element 112) is omitted for ease of viewing several of the underlying layers according to embodiments of the present disclosure is provided. As shown, via line 118 is formed to interconnect top planar continuous rectangular plate electrode element 112 (FIG. 1A) to planar continuous rectangular plate electrode element 114 a and the other planar continuous rectangular plate electrode elements in the first plurality 114 b, 116 a, 116 b (FIG. 1A) parallel to the y-axis. Via line 148 is illustrated as interconnecting planar continuous rectangular plate electrode element 146 a to the other planar continuous rectangular plate electrode elements in the second plurality 144 a, 144 b, 146 b, 142 (FIG. 1A) parallel to the y-axis. Each of the illustrated via lines 118, 148 extend parallel to the z-axis of each respective planar continuous rectangular plate electrode element 114 a, 146 a (112, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 b) (FIG. 1A)).
In various embodiments, the first electrode structure 110 is electrically connected to a first terminal (not shown) of a first polarity and the second electrode structure 140 is electrically connected to a second terminal (not shown) of a second polarity. In various embodiments, the first and second polarities are opposite to each other. In some embodiments, the first electrode structure 110 is an anode and the second electrode structure 140 is a cathode. In other embodiments, the first electrode structure 110 is a cathode and the second electrode structure 140 is an anode.
Referring back to FIG. 1A, in various embodiments, the first 110 and second 140 planar electrode structures are arranged with respective planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) of each planar electrode structure 110, 140 interleaved and substantially parallel with each other between the first 118 and second 148 conductors. As shown in FIG. 1A, the planar interdigitated capacitor structure 100 includes bottom planar continuous rectangular plate electrode element 142 of the second electrode structure 140 and top planar continuous rectangular plate electrode element 112 of the first electrode structure 110. As shown in the illustrated embodiment, each of the planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) are substantially parallel to each other and are interleaved between the first 118 and second 148 conductors.
In various embodiments, the first plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b of the first electrode structure 110 includes a top planar continuous rectangular plate electrode element 112 having a first continuous length measured parallel to the x-direction and a first continuous width measured parallel to the z-direction, a third plurality of planar continuous rectangular plate electrode elements 116 a, 116 b having respective continuous widths (measured parallel to the z-direction) substantially equal to the first continuous width and respective second continuous lengths (measured parallel to the x-direction) that are shorter than the first continuous length, and a fourth plurality of planar continuous rectangular plate electrode elements 114 a, 114 b having respective continuous widths (measured parallel to the z-direction) substantially equal to the first continuous width and respective third continuous lengths (measured parallel to the x-direction) that are shorter than the first and second continuous lengths. In embodiments, the second plurality of planar electrode elements 142, 144 a, 144 b, 146 a, 146 b of the second electrode structure 140 include a bottom planar continuous rectangular plate electrode element 142 having a respective continuous length (measured parallel to the x-direction) and a respective continuous width (measured parallel to the z-direction) that are substantially equal to the first length and the first width, a fifth plurality of continuous rectangular plate planar electrode elements having respective continuous widths (measured parallel to the z-direction) substantially equal to the first continuous width and respective continuous lengths (measured parallel to the x-direction) that are substantially equal to the second continuous lengths and a sixth plurality of planar continuous rectangular plate electrode elements having respective continuous widths (measured parallel to the z-direction) substantially equal to the first continuous width and respective continuous lengths (measured parallel to the x-direction) that are substantially equal to the third continuous lengths.
For example, in embodiments illustrated in FIG. 1A, a respective planar continuous rectangular plate electrode element of the fourth plurality 114 a is formed between the top planar continuous rectangular plate electrode element 112 and one respective planar continuous rectangular plate electrode element of the third plurality 116 a. A respective planar continuous rectangular plate electrode element of the sixth plurality 144 b is formed between the bottom planar continuous rectangular plate electrode element 142 and one respective planar continuous rectangular plate electrode element of the fifth plurality 146 b. Other respective planar continuous rectangular plate electrodes of the respective fourth 114 b and sixth pluralities 144 a are formed between other respective planar continuous rectangular plate electrodes of the third 116 a, 116 b and fifth 146 b, 146 a pluralities.
In various embodiments, the spacing between the respective plurality of planar continuous rectangular plate electrode elements in the respective planar electrode structure is the same. In some embodiments, the spacing between the respective plurality of planar continuous rectangular plate electrode elements in the respective planar electrode structure is not the same. In various embodiments, the spacing between respective substantially parallel and interleaved planar continuous rectangular plate electrode elements of the first and second electrode structures is the same. In various embodiments, the spacing between respective substantially parallel and interleaved planar continuous rectangular plate electrode elements of the first and second electrode structures is not the same. In some embodiments, each of the respective plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) of the respective planar electrode structure 110, 140 is different in length.
The interdigitated capacitor structure 100 also includes a dielectric material (not shown) between the first planar electrode structure 110 and the second planar electrode structure 140. The dielectric material can include silicon oxide, silicon nitride, silicon oxy-nitride, ELK material, aluminum-containing dielectrics, such as Al₂O₃, HfAlO, HfAlON, AlZrO, Hf-containing materials, such as HfO₂, HfSiO_x, HfAlO_x, HfZrSiO_x, HfSiON, other materials such as LaAlO₃and ZrO₂and/or any other suitable material. In various embodiments, the dielectric material is provided between the first plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b and the second conductor 148 and between the second plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b and the first conductor 118.
Referring now to FIG. 1C, a cross-sectional view of an example of an interdigitated capacitor structure 100 according to embodiments of the present disclosure is shown. In various embodiments, the interdigitated capacitor structure 100 is formed above a semiconductor substrate (not shown) and the plane of the capacitor structure 100 is parallel to the plane of the substrate (x-z plane in FIG. 1A). In some embodiments, an insulating layer (not shown) can be formed above the semiconductor substrate (not shown) and below the interdigitated capacitor structure 100. As shown in the illustrated embodiment, and as described above for FIG. 1A, each of the planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b (142, 144 a, 144 b, 146 a, 146 b) are substantially parallel to each other and are interleaved between the first 118 and second 148 conductors. First 118 and second 148 conductors are shown as interconnecting the respective plurality of planar continuous rectangular plate electrode elements in the respective planar electrode structure 110, 140. Various metal layers (M1-M6) and interconnect or via layers (V1-V6) of interdigitated capacitor structure 100 are shown in the illustrated embodiment of FIG. 1C.
In the illustrated embodiment, second electrode structure 140 includes bottom planar continuous rectangular plate electrode element 142 formed at a first metal layer (“M1”). Although the conductive electrode layers are commonly referred to as “metal” layers, the conductive electrodes can be formed of other conductive materials, such as polycrystalline silicon, as described above. As shown, the first electrode structure includes planar continuous rectangular plate electrode element 116 b and the second electrode structure 140 includes planar continuous rectangular plate electrode element 144 b formed at a second metal layer (“M2”). Conductor 148 is disposed in the first interconnect or via layer (“V1”) and interconnects bottom planar continuous rectangular plate electrode element 142 and planar continuous rectangular plate electrode element. In the illustrated embodiment, the first electrode structure includes planar continuous rectangular plate electrode element 114 b and the second electrode structure 140 includes planar continuous rectangular plate electrode element 146 b formed at a third metal layer (“M3”). Conductors 148 and 118 are disposed in the second interconnect or via layer (“V2”) and respectively interconnect planar continuous rectangular plate electrode elements 144 b and 146 b and planar continuous rectangular plate electrode elements 114 b and 116 b.
As shown, the first electrode structure 110 includes planar continuous rectangular plate electrode element 116 a and the second electrode structure 140 includes planar continuous rectangular plate electrode element 144 a formed at a fourth metal layer (“M4”). Conductors 148 and 118 are disposed in the third interconnect or via layer (“V3”) and respectively interconnect planar continuous rectangular plate electrode elements 146 b and 144 a and planar continuous rectangular plate electrode elements 114 b and 116 a. In the fifth metal layer (“M5”) illustrated in FIG. 1C, the first electrode structure includes planar continuous rectangular plate electrode element 114 a and the second electrode structure 140 includes planar continuous rectangular plate electrode element 146 a. Conductors 148 and 118 are disposed in the fourth interconnect or via layer (“V4”) and respectively interconnect planar continuous rectangular plate electrode elements 144 a and 146 a and planar continuous rectangular plate electrode elements 116 a and 114 a. As shown, first electrode structure 110 includes top planar continuous rectangular plate electrode element 112 formed at a sixth metal layer (“M6”). Conductor 118 is disposed in the fifth interconnect or via layer (“V5”) and interconnects top planar continuous rectangular plate electrode element 112 and planar continuous rectangular plate electrode element 114 a. In various embodiments, a dielectric material is provided between the first 110 and second 140 planar electrode structures as described above for FIG. 1A.
For simplicity, only five (5) planar continuous rectangular plate electrode elements are shown for each planar electrode structure. However, each planar electrode structure can include more planar continuous rectangular plate electrode elements to achieve a higher capacitance density. For example, the first and second planar electrode structures described above can easily accommodate high metal layer capacitor structures (e.g., M15 layer or higher). The inventor has determined that the interdigitated capacitor structure described above increases the coupling area of the anode and cathode electrode elements, has an increased capacitance density, and a high quality factor as the planar continuous rectangular plate electrode elements have lower resistance values than conventional discrete “finger” electrodes.
Examples of planar interdigitated capacitors are illustrated in FIGS. 2 and 3. For example, FIGS. 2A-2F and 2G-2K illustrate respective plan views of metal layers and via layers for an example of an interdigitated capacitor according to some embodiments. In the illustrated examples shown in FIGS. 2G-2K, the first and second conductors include a first and second plurality of conductive vias including via lines extending parallel to the z-axis (as shown in FIG. 1A) of each respective planar continuous rectangular plate electrode element. FIGS. 3A-3F and 3G-3K illustrate respective plan views of metal layers and via layers for another example of an interdigitated capacitor according to embodiments of the present disclosure. As shown in FIGS. 3G-3K, in various embodiments, the first conductor includes a first plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements of the first planar electrode structure to each other and the second conductor includes a second plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements of the second planar electrode structure to each other. In various embodiments, a device is formed including a semiconductor substrate, first 110 and second 140 electrode structures formed above the substrate, and as described above in FIGS. 1A-3K, a dielectric material is provided between the first planar electrode structure 110 and the second planar electrode structure 140.
With reference now to FIG. 4, a flow chart illustrating a method 400 of forming an interdigitated capacitor structure 100 according to embodiments of the present disclosure is provided. At block 410, a dielectric material is formed over a semiconductor substrate. The dielectric material can be formed over the substrate by an oxidation process, deposition process or any suitable process. At block 420, a first plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b extending continuously in first and second orthogonal directions (e.g., x and z directions, FIG. 1A) substantially parallel to a plane of the substrate are formed. The first plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b can be formed by a damascene process. In other embodiments, the first plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b can be formed using a sputtering process, chemical vapor deposition process, or other process suitable for forming planar continuous electrode elements.
In various embodiments, the step of forming the first plurality of planar continuous rectangular plate electrode elements 420 also includes forming a bottom planar continuous rectangular plate electrode element 142 having a first continuous length and a first continuous width measured parallel to the first and second directions (e.g., x and z directions, FIG. 1A) respectively. The step of forming 420 can also include forming a third plurality of planar continuous rectangular plate electrode elements 146 a, 146 b having respective continuous widths (measured in the second direction (e.g., z direction, FIG. 1A)) substantially equal to the first continuous width and respective second continuous lengths (measured in the first direction (e.g., x direction, FIG. 1A)) that are shorter than the first continuous length. Forming the first plurality of planar continuous rectangular plate electrode elements 420 can also include forming a fourth plurality of planar continuous rectangular plate electrode elements 144 a, 144 b having respective continuous widths (measured in the second direction (e.g., z direction, FIG. 1A)) substantially equal to the first continuous width and respective third continuous lengths (measured in the first direction (e.g., x direction, FIG. 1A)) that are shorter than the first and second continuous lengths. In some embodiments, the step of forming the fourth plurality of planar continuous rectangular plate electrode elements 144 a, 144 b can include forming a respective planar continuous rectangular plate electrode element 144 b (144 a) of the fourth plurality between the bottom continuous rectangular plate planar electrode element 142 and one respective planar continuous rectangular plate electrode element of the third plurality 146 b (146 a). The step of forming the fourth plurality of planar continuous rectangular plate electrode elements 144 a, 144 b can also include forming another respective planar continuous rectangular plate electrodes 144 a (144 b) of the fourth plurality between two respective planar continuous rectangular plate electrodes of the third plurality 146 a (146 b).
At block 430, the first plurality of planar electrode elements 142, 144 a, 144 b, 146 a, 146 b are interconnected parallel to a third axis (e.g., y-axis, FIG. 1A) to form a first planar electrode structure 140. The first planar electrode structure 140 can be formed by a damascene process in which layers of inter-metal dielectric (IMD) material are deposited, trenches and vias are formed and filled with conductive material (e.g., copper), and the surface is planarized by chemical metal polishing (CMP). In other embodiments, the first planar electrode structure 140 can be formed using a sputtering process, chemical vapor deposition process, or other process suitable for forming an electrode structure. In various embodiments, the step of interconnecting 430 the first plurality of planar electrode elements 142, 144 a, 144 b, 146 a, 146 b includes forming a first conductor 148. In some embodiments, the first conductor 148 includes at least one via. In various embodiments, the step of interconnecting 430 includes forming a first plurality of conductive vias connecting the respective plurality of planar electrode elements 142, 144 a, 144 b, 146 a, 146 b to each other to form the first planar electrode structure 140.
At block 440, a second plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b extending continuously in the first and second orthogonal directions (e.g., x and z directions, FIG. 1A) are formed. Similar to the first plurality of planar continuous rectangular plate electrode elements 142, 144 a, 144 b, 146 a, 146 b, the second plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b can be formed by a damascene process, a sputtering process, chemical vapor deposition process, or other suitable process. In various embodiments, respective planar continuous rectangular plate electrode elements of the first and second pluralities can be formed in a single damascene process for a respective metal layer.
In various embodiments, the step of forming 440 the second plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b includes the step of forming a fifth plurality of continuous rectangular plate planar electrode elements 116 a, 116 b having respective continuous widths (measured in the second direction (e.g., z direction, FIG. 1A)) substantially equal to the continuous width of the bottom planar continuous rectangular plate electrode element 142 and respective continuous lengths (measured in the first direction (e.g., x direction, FIG. 1A)) that are substantially equal to the respective continuous lengths of the third plurality of planar continuous rectangular plate electrode elements 146 a, 146 b. Forming the second plurality of planar continuous rectangular plate electrode elements 440 can also include the step of forming a sixth plurality of planar continuous rectangular plate electrode elements 114 a, 114 b having respective continuous widths (measured in the second direction (e.g., z direction, FIG. 1A)) substantially equal to the continuous width of the bottom planar continuous rectangular plate electrode element 142 and respective continuous lengths that are substantially equal to the respective continuous lengths of the fourth plurality of planar continuous rectangular plate electrode elements 144 a, 144 b. The step of forming 440 can also include the step of forming a top planar continuous rectangular plate electrode element 112 having a respective continuous length and a respective continuous width that are substantially equal to the respective continuous length and respective continuous width of the bottom planar continuous rectangular plate electrode element 142. In some embodiments, the step of forming the sixth plurality of planar continuous rectangular plate electrode elements 114 a, 114 b can include the step of forming a respective planar continuous rectangular plate electrode element of the sixth plurality 114 a (114 b) between the top planar continuous rectangular plate electrode 112 and one respective planar continuous rectangular plate electrode element of the fifth plurality 116 a (116 b). The step of forming the sixth plurality of planar continuous rectangular plate electrode elements 114 a, 114 b can also include the step of forming another respective planar continuous rectangular plate electrodes of the sixth plurality 114 b (114 a) between two respective planar continuous rectangular plate electrodes of the fifth plurality 116 b, 116 a.
At block 450, the step of interconnecting the second plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b parallel to the third axis (e.g., y-axis, FIG. 1A) to form a second planar electrode structure 110 is shown. In various embodiments, the step of interconnecting 460 the second plurality of planar continuous rectangular plate electrode elements 112, 114 a, 114 b, 116 a, 116 b includes forming a second conductor 118. In some embodiments, the second conductor 118 includes at least one via. In various embodiments, the step of interconnecting 450 includes forming a second plurality of conductive vias connecting the respective plurality of planar electrode elements 112, 114 a, 114 b, 116 a, 116 b to each other to form the second planar electrode structure 110. In various embodiments, the first 140 and second 110 planar electrode structures are formed such that the dielectric material (now shown) is formed (block 410) between the first planar electrode structure 140 and the second planar electrode structure 110.
Referring now to block 460 of FIG. 4, the step of interleaving respective planar continuous rectangular plate electrode elements of the first 142, 144 a, 144 b, 146 a, 146 b and second 112, 114 a, 114 b, 116 a, 116 b pluralities between a respective edge parallel to the third axis (e.g., y-axis, FIG. 1A) of each planar electrode structure 140, 110 such that each of the first and second plurality of planar continuous rectangular plate electrode elements are substantially parallel with each other is shown. The first 140 and second 110 planar electrode structures are formed in an arrangement such that respective planar continuous rectangular plate electrode elements of each planar electrode structure alternate and are substantially parallel with each other between a respective edge parallel to the third axis (e.g., y-axis) of each planar electrode structure. In various embodiments, the step of interleaving 460 includes interleaving respective planar continuous rectangular plate electrode elements of the first and second pluralities such that the dielectric material is provided between the first planar electrode structure 140 and the second planar electrode structure 110.
In various embodiments, the step of interleaving 460 includes forming a respective planar continuous electrode element of the third plurality 146 b (146 a) and a respective planar continuous electrode element of the sixth plurality 114 b (114 a) in a respective metal layer (e.g. M3 (M5), FIG. 3C) and between a respective edge parallel to the third axis (e.g. y-axis, FIG. 1A) of each planar electrode structure 140, 110. The step of interleaving 460 can also include forming a respective continuous electrode element of the fourth plurality 144 b (144 a) and a respective planar continuous electrode element of the fifth plurality 116 b (116 a) in a respective metal layer (e.g. M2 (M4), FIG. 3C) and between a respective edge parallel to the third axis (e.g. y-axis, FIG. 1A) of each planar electrode structure 140, 110. The step of interleaving 460 can also include forming a respective bottom planar continuous electrode element 142 of the first electrode structure in a first metal layer (e.g. M1) and forming a respective top planar continuous electrode element 112 of the second electrode structure in a sixth metal layer (e.g. M6) and between a respective edge parallel to the third axis (e.g. y-axis, FIG. 1A) of each planar electrode structure 140, 110.
As shown by the various configurations and embodiments illustrated in FIGS. 1A-4, various improved interdigitated capacitor structures, devices incorporating the same, and methods for forming the same, have been described.
According to some embodiments, a device is provided. The device includes a semiconductor substrate and first and second planar electrode structures. The first planar electrode structure includes a first plurality of planar continuous rectangular plate electrode elements formed above the substrate and extending continuously in first and second orthogonal directions substantially parallel to a plane of the substrate and a first conductor interconnecting the first plurality of planar electrode elements parallel to a third axis substantially normal to the plane of the substrate. The second planar electrode structure includes a second plurality of planar continuous rectangular plate electrode elements formed above the substrate and extending continuously in the first and second orthogonal directions and a second conductor interconnecting the second plurality of planar electrode elements parallel to the third axis. The first and second planar electrode structures are arranged with respective continuous rectangular plate electrode elements of each planar electrode structure interleaved and substantially parallel with each other between the first and second conductors. The device also includes a dielectric material between the first planar electrode structure and the second planar electrode structure.
According to various embodiments, a planar interdigitated capacitor structure is provided. The planar interdigitated capacitor includes first and second planar electrode structures. The first planar electrode structure includes a first plurality of planar continuous rectangular plate electrode elements. Each of the first plurality of planar continuous rectangular plate electrode elements extends continuously from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in first and second orthogonal directions. The first planar electrode structure also includes a first conductor interconnecting the first plurality of planar continuous rectangular plate electrode elements parallel to a third axis substantially normal to the first and second directions. The second planar electrode structure includes a second plurality of planar continuous rectangular plate electrode elements. Each of the second plurality of planar continuous rectangular plate electrode elements extending continuously from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in the first and second orthogonal directions. The second planar electrode structure also includes a second conductor interconnecting the second plurality of planar continuous rectangular plate electrode elements parallel to the third axis. The first and second planar electrode structures are arranged with respective planar continuous rectangular plate electrode elements of each planar electrode structure interleaved and substantially parallel with each other between the first and second conductors. The planar interdigitated capacitor also includes a dielectric material between the first planar electrode structure and the second planar electrode structure.
According to some embodiments, a method of forming a planar interdigitated capacitor structure is provided. The method includes forming a dielectric material over a substrate. The method also includes forming a first plurality of planar continuous rectangular plate electrode elements extending continuously in first and second orthogonal directions substantially parallel to a plane of the substrate. The method further includes interconnecting the first plurality of planar electrode elements parallel to a third axis substantially normal to the plane of the substrate to form a first planar electrode structure. A second plurality of planar continuous rectangular plate electrode elements extending continuously in the first and second orthogonal directions are formed according to the method. The second plurality of planar continuous rectangular plate electrode elements are interconnected parallel to the third axis to form a second planar electrode structure. Respective planar continuous rectangular plate electrode elements of the first and second pluralities are interleaved between a respective edge parallel to the third axis of each respective planar electrode structure such that each of the first and second plurality of planar continuous rectangular plate electrode elements are substantially parallel with each other.
While various embodiments have been described, it is to be understood that the embodiments described are illustrative only and that the scope of the subject matter is to be accorded a full range of equivalents, many variations and modifications naturally occurring to those of skill in the art from a perusal hereof.
Furthermore, the above examples are illustrative only and are not intended to limit the scope of the disclosure as defined by the appended claims. Various modifications and variations can be made in the methods of the present subject matter without departing from the spirit and scope of the disclosure. Thus, it is intended that the claims cover the variations and modifications that can be made by those of ordinary skill in the art.

Claims

What we claim is:

1. A device, comprising:

a semiconductor substrate;

a first planar electrode structure, comprising:

a first plurality of planar continuous rectangular plate electrode elements formed above the substrate and extending continuously in first and second orthogonal directions substantially parallel to a plane of the substrate; and

a first conductor interconnecting the first plurality of planar electrode elements parallel to a third axis substantially normal to the plane of the substrate;

a second planar electrode structure, comprising:

a second plurality of planar continuous rectangular plate electrode elements formed above the substrate and extending continuously in the first and second orthogonal directions; and

a second conductor interconnecting the second plurality of planar electrode elements parallel to the third axis;

wherein the first and second planar electrode structures are arranged with respective continuous rectangular plate electrode elements of each planar electrode structure interleaved and substantially parallel with each other between the first and second conductors; and

a dielectric material between the first planar electrode structure and the second planar electrode structure.

2. The device of claim 1, wherein each of the first and second plurality of planar continuous rectangular plate electrode elements extend continuously from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in the first direction, from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in the second direction, and from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in a third direction parallel to the third axis.

3. The device of claim 1, wherein the first and second conductors each comprise at least one via.

4. The device of claim 3, wherein the dielectric material is provided between the first plurality of planar continuous rectangular plate electrode elements and the second conductor and between the second plurality of planar continuous rectangular plate electrode elements and the first conductor.

5. The device of claim 1, further comprising:

an insulating layer formed above the semiconductor substrate and below the first and second planar electrode structures.

6. The device of claim 1, wherein the first conductor comprises a first plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements of the first planar electrode structure to each other and the second conductor comprises a second plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements of the second planar electrode structure to each other.

7. The device of claim 6, wherein the first and second plurality of conductive vias comprise square vias.

8. The device of claim 6, wherein the first and second plurality of conductive vias comprise slot vias.

9. The device of claim 6, wherein the first and second plurality of conductive vias comprise via lines extending parallel to the second axis of each respective planar continuous rectangular plate electrode element.

10. The device of claim 1, wherein the first plurality of planar electrode elements of the first electrode structure further comprises:

a top planar continuous rectangular plate electrode element having a first continuous length and a first continuous width measured parallel to the first and second directions respectively;

a third plurality of planar continuous rectangular plate electrode elements having respective continuous widths substantially equal to the first continuous width and respective second continuous lengths that are shorter than the first width; and

a fourth plurality of planar continuous rectangular plate electrode elements having respective continuous widths substantially equal to the first continuous width and respective third continuous lengths that are shorter than the first and second continuous lengths;

and wherein the second plurality of planar electrode elements of the second electrode structure further comprises:

a bottom planar continuous rectangular plate electrode element having a respective continuous length and a respective continuous width that are substantially equal to the first length and the first width;

a fifth plurality of continuous rectangular plate planar electrode elements having respective continuous widths substantially equal to the first continuous width and respective continuous lengths that are substantially equal to the second continuous lengths; and

a sixth plurality of planar continuous rectangular plate electrode elements having respective continuous widths substantially equal to the first continuous width and respective continuous lengths that are substantially equal to the third continuous lengths.

11. The device of claim 10, wherein a respective planar continuous rectangular plate electrode element of the fourth plurality is formed between the top planar continuous rectangular plate electrode element and one respective planar continuous rectangular plate electrode element of the third plurality, a respective planar continuous rectangular plate electrode element of the sixth plurality is formed between the bottom planar continuous rectangular plate electrode element and one respective planar continuous rectangular plate electrode element of the fifth plurality and other respective planar continuous rectangular plate electrodes of the respective fourth and sixth pluralities are formed between other respective planar continuous rectangular plate electrodes of the third and fifth pluralities.

12. The device of claim 2, wherein the first electrode structure is electrically connected to a first terminal of a first polarity and the second electrode structure is electrically connected to a second terminal of a second polarity, and wherein the first and second polarities are opposite to each other.

13. The device of claim 1, wherein the first electrode structure is an anode and the second electrode structure is a cathode.

14. A planar interdigitated capacitor structure, comprising:

a first planar electrode structure, comprising:

a first plurality of planar continuous rectangular plate electrode elements, each of the first plurality of planar continuous rectangular plate electrode elements extending continuously from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in first and second orthogonal directions; and

a first conductor interconnecting the first plurality of planar continuous rectangular plate electrode elements parallel to a third axis substantially normal to the first and second directions;

a second planar electrode structure, comprising:

a second plurality of planar continuous rectangular plate electrode elements, each of the second plurality of planar continuous rectangular plate electrode elements extending continuously from a respective first edge of the respective rectangular plate to a respective second edge of the respective rectangular plate in the first and second orthogonal directions; and

a second conductor interconnecting the second plurality of planar continuous rectangular plate electrode elements parallel to the third axis;

wherein the first and second planar electrode structures are arranged with respective planar continuous rectangular plate electrode elements of each planar electrode structure interleaved and substantially parallel with each other between the first and second conductors; and

15. The planar interdigitated capacitor structure of claim 14, wherein the first conductor comprises a first plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements of the first planar electrode structure to each other and the second conductor comprises a second plurality of conductive vias connecting the respective plurality of planar continuous rectangular plate electrode elements of the second planar electrode structure to each other.

16. The planar interdigitated capacitor structure of claim 14, wherein the first planar electrode elements of the first electrode structure further comprises:

17. The planar interdigitated capacitor structure of claim 15, wherein a respective planar continuous rectangular plate electrode element of the fourth plurality is formed between the top planar continuous rectangular plate electrode and one respective planar continuous rectangular plate electrode element of the third plurality, a respective planar continuous rectangular plate electrode element of the sixth plurality is formed between the bottom planar continuous rectangular plate electrode and one respective planar continuous rectangular plate electrode element of the fifth plurality and other respective planar continuous rectangular plate electrodes of the respective fourth and sixth pluralities are formed between other respective planar continuous rectangular plate electrodes of the third and fifth pluralities.

18. A method of forming a planar interdigitated capacitor structure, comprising:

forming a dielectric material over a substrate;

forming a first plurality of planar continuous rectangular plate electrode elements extending continuously in first and second orthogonal directions substantially parallel to a plane of the substrate;

interconnecting the first plurality of planar electrode elements parallel to a third axis substantially normal to a plane of the substrate to form a first planar electrode structure;

forming a second plurality of planar continuous rectangular plate electrode elements extending continuously in the first and second orthogonal directions;

interconnecting the second plurality of planar continuous rectangular plate electrode elements parallel to the third axis to form a second planar electrode structure; and

interleaving respective planar continuous rectangular plate electrode elements of the first and second pluralities between a respective edge parallel to the third axis of each planar electrode structure such that each of the first and second plurality of planar continuous rectangular plate electrode elements are substantially parallel with each other.

19. The method of forming the planar interdigitated capacitor structure of claim 18, wherein the step of interleaving further comprises interleaving respective planar continuous rectangular plate electrode elements of the first and second pluralities such that the dielectric material is provided between the first planar electrode structure and the second planar electrode structure.

20. The method of forming the planar interdigitated capacitor structure of claim 18, wherein the step of forming the first plurality of planar continuous rectangular plate electrode elements further comprises:

forming a bottom planar continuous rectangular plate electrode element having a first continuous length and a first continuous width measured parallel to the first and second directions respectively;

forming a third plurality of planar continuous rectangular plate electrode elements having respective continuous widths substantially equal to the first continuous width and respective second continuous lengths that are shorter than the first continuous length;

forming a fourth plurality of planar continuous rectangular plate electrode elements having respective continuous widths substantially equal to the first continuous width and respective third continuous lengths that are shorter than the first and second continuous lengths;

and wherein the step of forming the second plurality of planar continuous rectangular plate electrode elements further comprises:

forming a fifth plurality of continuous rectangular plate planar electrode elements having respective continuous widths substantially equal to the first continuous width and respective continuous lengths that are substantially equal to the second continuous lengths;

forming a sixth plurality of planar continuous rectangular plate electrode elements having respective continuous widths substantially equal to the first continuous width and respective continuous lengths that are substantially equal to the third continuous lengths; and

forming a top planar continuous rectangular plate electrode element having respective continuous length and a respective continuous width that are substantially equal to the first length and the first width;

wherein the step of forming the fourth plurality of planar continuous rectangular plate electrode elements further comprises:

forming a respective planar continuous rectangular plate electrode element of the fourth plurality between the bottom continuous rectangular plate planar electrode element and one respective planar continuous rectangular plate electrode element of the third plurality, and;

forming another respective planar continuous rectangular plate electrodes of the fourth plurality between two respective planar continuous rectangular plate electrodes of the third plurality;

and wherein the step of forming the sixth plurality of planar continuous rectangular plate electrode elements further comprises:

forming a respective planar continuous rectangular plate electrode element of the sixth plurality between the top planar continuous rectangular plate electrode and one respective planar continuous rectangular plate electrode element of the fifth plurality, and;

forming another respective planar continuous rectangular plate electrodes of the sixth plurality between two respective planar continuous rectangular plate electrodes of the fifth plurality.