US20130139682A1 - Single Sided, Dual Plunger Pump - Google Patents
Single Sided, Dual Plunger Pump Download PDFInfo
- Publication number
- US20130139682A1 US20130139682A1 US13/308,738 US201113308738A US2013139682A1 US 20130139682 A1 US20130139682 A1 US 20130139682A1 US 201113308738 A US201113308738 A US 201113308738A US 2013139682 A1 US2013139682 A1 US 2013139682A1
- Authority
- US
- United States
- Prior art keywords
- proximal
- distal
- pressure chamber
- low pressure
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000009977 dual effect Effects 0.000 title abstract description 36
- 239000012530 fluid Substances 0.000 claims abstract description 72
- 230000035515 penetration Effects 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000005086 pumping Methods 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000003082 abrasive agent Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000003466 anti-cipated effect Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000011346 highly viscous material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
Definitions
- This invention relates to the field of pumps and more particularly to a device for nearly continuous pumping of highly viscous or particulate laden fluids.
- Prior art pumps exist that can pump difficult fluids.
- a diaphragm or membrane pump is often recommended.
- Such pumps operate by sharing a flexible wall between a fluid chamber containing a working fluid and a pressure chamber, the pressure chamber alternately pressured and depressurized.
- a check valve on the inlet and another on the outlet of the working fluid chamber prevents backflow.
- the discharge pressure of the working fluid cannot exceed that of the pressure source supplying the pressure chamber, commonly air. This is because the membrane area acted upon by the air pressure is the same membrane area acting upon the working fluid. Also, due to the intermittent nature of the pumping, the fluid is discharged in pulses.
- a plunger pump addresses some of the shortcomings of a diaphragm pump, specifically the limitation of low pressure differential. But similar to a diaphragm pump and a piston pump, the pumping of a plunger pump is intermittent, causing surging discharge pressure and flow.
- U.S. Pat. No. 4,029,442 to Schlosser discloses a high pressure plunger pump for use pumping heavy, highly viscous, and abrasive materials.
- the '442 patent discloses the use of an elastomeric ring to form a seal between the wall that separates the high and low pressure chambers, and the outer wall of the piston.
- This elastomeric ring functions as a pressure barrier, preventing pressurized fluid from leaking backwards across the plunger.
- the seal also acts as a wiper. The wiper cleans material from the plunger wall during each stroke, preventing aggregate suspended within the material from scratching the surface of the plunger.
- the Schlosser device does not disclose the use of multiple plungers within a single enclosure, alternating between intake and discharge.
- a pump apparatus comprising a housing, the housing having a proximal end, the proximal end having a penetration, a proximal low pressure chamber, a proximal high pressure chamber, a distal end, a distal low pressure chamber, and a distal high pressure chamber, a shaft, the shaft located within the penetration and extending through a portion of the housing, a proximal plunger, the proximal plunger affixed to the shaft, a distal plunger, the distal plunger affixed to the shaft, a proximal chamber seal, the proximal chamber seal having an inner diameter and an outer diameter, the proximal chamber seal located at an interface of the proximal low pressure chamber and the proximal high pressure chamber, a distal chamber seal, the distal chamber seal having an inner diameter and an outer diameter, the distal chamber seal located at an interface of the distal low pressure chamber and the distal high pressure chamber, whereas when the proximal plunger
- a pump apparatus comprising, a housing, the housing having a proximal end, the proximal end having a penetration, a proximal low pressure chamber, a proximal high pressure chamber, a distal end, a distal low pressure chamber, and a distal high pressure chamber, a shaft, the shaft located within the penetration and extending through a portion of the housing, the shaft comprised of one or more pieces, a proximal plunger, the proximal plunger integral to at least one portion of the shaft, a distal plunger, the distal plunger integral to at least one piece of the shaft, a proximal chamber seal, the proximal chamber seal interposed between the proximal low pressure chamber and the proximal high pressure chamber, a distal chamber seal, the distal chamber seal interposed between the distal low pressure chamber and the distal high pressure chamber, whereas while the proximal plunger moves into the proximal high pressure chamber, and out of the proximal low pressure chamber,
- a pump apparatus comprising, a housing, the housing having a proximal end, the proximal end having a penetration, a proximal low pressure chamber, a proximal high pressure chamber, a distal end, a distal low pressure chamber, and a distal high pressure chamber, a cylindrical shaft, the cylindrical shaft located within the penetration and extending through a portion of the housing, the cylindrical shaft comprised of one or more pieces, a proximal plunger, the proximal plunger integral to at least one portion of the cylindrical shaft, a distal plunger, the distal plunger integral to at least one piece of the cylindrical shaft, a proximal chamber seal, the proximal chamber seal interposed between the proximal low pressure chamber and the proximal high pressure chamber, a distal chamber seal, the distal chamber seal interposed between the distal low pressure chamber and the distal high pressure chamber, wherein the proximal low pressure chamber is near the proximal end of the housing, the proximal end
- FIG. 1 illustrates a plan view of a single sided, dual plunger pump.
- FIG. 2 illustrates a cutaway view of the single sided, dual plunger pump.
- FIG. 3 illustrates a side plan view of the single sided, dual plunger pump.
- FIG. 4 illustrates another cutaway view of the single sided, dual plunger pump.
- FIG. 5 illustrates a close-up cutaway view of the shaft seals of the single sided, dual plunger pump.
- FIG. 6 illustrates a close-up cutaway view of the second cylinder and associated components of the single sided, dual plunger pump.
- FIGS. 1 and 2 the frontal view of a first embodiment of the dual piston, single sided plunger pump is shown.
- the pump is shown in a vertical orientation, but is used in any orientation.
- the driver attachment point 2 connects to a pump driver (not shown). This portion of the pump will be referred to as the proximal portion, the driver attachment point 2 used as a point of reference.
- the pump driver is most frequently a linear air motor (pneumatic motor) powered by a source of compressed air, but any source of oscillating force is anticipated to provide the power necessary for operation.
- a penetration 3 is present at the top of the pump housing 100 to allow the shaft components 126 / 124 / 123 / 10 / 60 to connect to an air motor (not shown).
- the optional surge chambers 6 / 8 are shown. This embodiment includes surge chambers 6 / 8 to smooth out pressure fluctuations that result from varying inlet conditions. In other embodiments the surge chambers are not present.
- Each of the two plungers 10 / 60 has a low pressure chamber 12 / 62 and a high pressure chamber 14 / 64 .
- the proximal plunger 10 or plunger closest to the driver attachment point 2 , oscillates between a proximal low pressure chamber 12 and a proximal high pressure chamber 14 .
- the distal plunger 60 or plunger furthest from the driver attachment point 2 , oscillates between a distal low pressure chamber 62 and a distal high pressure chamber 64 .
- the dual plunger pump 1 When there exists a fixed volume of space filled with fluid, and an additional volume is introduced into the space, the fluid pressure increases.
- the high pressure chambers 14 / 64 have a fixed volume.
- the space available to be occupied by the fluid decreases, pressure increases, and fluid exits, passing through the check valve 18 / 68 .
- This example contains discharge check valves 18 / 68 , but in other embodiments there are no discharge check valves 18 / 68 .
- the example shown uses ball check valves, but the use of other types of check valves is anticipated, including swing check valves, tilting disc check valves, dual plate check valves, and others as are known in the art.
- the manner in which the dual plunger pump 1 operates allows the seal 40 / 90 to clean the plunger 10 / 60 during operation. What follows is a description of a single cycle of one plunger, starting with the plunger 10 / 60 within the low pressure chamber 12 / 62 .
- the plunger 10 / 60 When the plunger 10 / 60 is starting its stroke, it is within the low pressure chamber 12 / 62 . The walls of the plunger 10 / 60 are not in contact with the seal 40 / 90 . As the plunger 10 / 60 in the dual plunger pump 1 moves from the low pressure chamber 12 / 62 to the high pressure chamber 14 / 64 , the wall of the plunger 10 / 60 contacts the seal 40 / 90 . Each plunger 10 / 60 has a seal 40 / 90 positioned between the plunger 10 / 60 wall and the inner portion of the pump housing 100 . As the wall of the plunger 10 / 60 moves through the seal 40 / 90 , the seal 40 / 90 wipes any debris from the plunger 10 / 60 wall, returning it to the working fluid.
- the plunger 10 / 60 then returns to the low pressure chamber 12 / 62 , and the cycle begins again. As the plunger 10 / 60 returns to the low pressure chamber 12 / 62 , a vacuum is created in the high pressure chamber 14 / 64 . This vacuum draws new working fluid into the high pressure chamber 14 / 64 , preparing it for the next cycle. The plunger 10 / 60 is wiped during each stroke to prevent abrasive material from accumulating on the plunger 10 / 60 wall, instead pushing the abrasive material back into suspension, to be pumped through on the next stroke.
- the surge chambers 6 / 8 when installed, work to buffer/decrease pressure fluctuations in the low pressure chambers 12 / 62 .
- working fluid When the plunger 10 / 60 is returning to the low pressure chamber 12 / 62 , working fluid must be displaced to make room for the volume of the plunger 10 / 60 .
- the working fluid will either move out one of the inlets 101 / 102 , or into the surge chambers 6 / 8 . Either way, when the plunger 10 / 60 moves out of the low pressure chamber 12 / 62 , the working fluid will be pulled into the low pressure chamber 12 / 62 to fill the space left by the plunger 10 / 60 .
- surge chambers Whether or not surge chambers are appropriate for use depends on the service of the pump and the type/properties of working fluid.
- the pressurized fluid is discharged past valves 18 / 68 and through the discharge 106 .
- Plugs 120 / 121 are present to allow the check valves 18 / 68 to be cleaned out.
- FIGS. 3 and 4 a side view of the pump is shown.
- the pump has multiple input locations that are selected based on service and orientation.
- the use of dual plungers created a filling problem, solved in the dual plunger pump 1 by the use of specific inlets for certain orientations.
- an alternative inlet 102 is shown.
- the pump is used in a vertical orientation.
- the vertical inlet 101 is used.
- inlets are present in other locations, such as the distal portion of the housing.
- the alternate inlet 102 When the pump is in a horizontal orientation, filling through the alternate inlet 102 provides fluid to both the low pressure chambers 12 / 62 equally. In contrast, when the pump is orientated vertically as shown in FIG. 4 , using the alternative inlet 102 fills distal low pressure chamber 62 first, but traps air within the dual plunger pump 1 , preventing proximal low pressure chamber 12 from filling. Therefore, a vertical inlet 101 is provided for vertical orientations. To use the vertical inlet 101 , the alternative inlet 102 is plugged/blocked and the pump is filled through vertical inlet 101 .
- both low pressure chambers 12 / 62 are filled with fluid and pumping of the fluid starts immediately, rather than having only one low pressure chamber 12 / 62 pumping fluid and the other low pressure chamber 12 / 62 only partially full. Starting the dual plunger pump 1 with both chambers full minimizes the presence of air in the discharge.
- FIG. 5 a larger view of the center seals is shown.
- the fluid seals 30 / 80 keeps the pressure from the high pressure chambers 14 / 64 from leaking into the area surrounding the bearing 110 , or from one chamber 14 / 64 to the other chamber 14 / 64 .
- Supporting the shaft center portion 123 is a bearing 110 .
- the bearing 110 is a plain bearing (friction bearing) lubricated with oil. Oil is provided by the oil reservoir 112 .
- the second set of seals is the oil seals 32 / 82 that prevent the oil from leaving the area surrounding the bearing 110 , thereby reducing oil use and contamination of the working fluid.
- the seals 30 / 32 / 80 / 82 are U-shaped, with an internal spring, known as spring energized seals.
- the internal spring preloads the seals 30 / 32 / 80 / 82 , providing some level of sealing even in the absence of pressure.
- the open portion of the U shape of the seals 30 / 32 / 80 / 82 faces toward the high pressure side of the seal 30 / 32 / 80 / 82 . This allows the fluid pressure to press against the inside of the seals 30 / 32 / 80 / 82 , forcing the outside of the seals 30 / 32 / 80 / 82 against the adjacent surfaces, creating a tight seal that becomes even tighter as pressure increases.
- the seals 30 / 32 / 80 / 82 are dynamic o-rings, o-ring energized seals, or o-ring seals.
- seals 34 / 84 are static o-rings, but in other embodiments other types of seal are employed as known in the art.
- Dual plunger pump 1 is well suited for use with viscous fluids, such as epoxy resins.
- the Dual plunger pump 1 is also well suited for use with coatings that cure or have fillers that collect in crevices, making pump service and repair difficult. The use of such materials can lead to difficulties when the dual plunger pump 1 needs cleaning, seal replacement, or general maintenance.
- the cartridges 36 / 86 lay in the bottom of their respective high pressure chambers 14 / 64 and are sometimes difficult to remove.
- Alternate embodiments of the dual plunger pump 1 include a break in the pump housing 100 near the cartridges 36 / 86 to facilitate removal of cartridge 36 / 86 .
- the portion of the housing 100 between the cartridges 36 / 86 is removable, allowing the cartridges 36 / 86 to be pushed out of the pump housing 100 , such as through use of a wooden block and a hammer.
- FIG. 6 a close up of a single plunger 60 with its associated components is shown.
- the seal 90 is shown, next to the guide 92 .
- the plunger 60 is only supported on one end and the guide 92 serves as a centering device, helping the plunger 60 to meet the seal 90 while centered.
- the beveled sides of the guide 92 allow the plunger 60 to be pushed back toward center as part of the discharge stroke.
- the guide 92 is missing, with the seal 90 being able to compensate for an off-center plunger 60 by either having sufficient stiffness to center the plunger 60 or sufficient flexibility to seal despite the plunger 60 being off-center.
- the dual plunger pump 1 provides almost a continuous flow of fluid by having two plungers 10 / 60 with associated low and high pressure chambers 12 / 62 / 14 / 64 .
- the arrangement of plungers 10 / 60 in the dual plunger pump 1 results in a need for additional seals 30 / 32 / 34 / 80 / 82 / 84 .
- the penetration 3 into the proximal low pressure chamber 12 is sealed with a bellows 130 .
- the center of the pump separates the two high pressure chambers 14 / 64 using cartridges 36 / 86 with seals 30 / 32 / 34 / 80 / 82 / 84 , as discussed above.
- the bellows 130 is a pressure barrier between the outside of the pump, assumed to be at atmospheric pressure (though there is no reason the pump could not operate surrounded by a higher or lower pressure), and the pressure within the low pressure chambers 12 / 62 varying, often below atmospheric pressure (i.e., a slight vacuum). When a transfer pump is used (such as to pull material out of a barrel) the pressure within the low pressure chambers 12 / 62 is greater, though generally no higher than 15 psig.
- the proximal end of the bellows 130 is sealed by compression between the upper sealing ring 5 and the pump housing 100 .
- the distal end of the bellows 130 is sealed by compression between the proximal shaft section 126 and proximal plunger 10 .
- the bellows 130 is sized to avoid rubbing against the proximal shaft section 126 or the sides of penetration 3 through pump housing 100 .
- the upper sealing ring 5 attaches to the pump housing 100 in numerous possible ways, including threading into the pump housing 100 , or by having a flanged connection and bolted to the pump housing 100 , or any other means of attachment as known in the art.
- a bearing 110 is included, with associated oil reservoir 112 and seals 32 / 82 .
- the oil reservoir 112 provides oil to the bearing area, keeping the bearing 110 lubricated, as well as the shaft center portion 123 .
- the oiled portion extends away from the bearing in both directions, with oil being wiped from the shaft center portion 123 by the seals 32 / 82 .
- the dual plunger pump 1 has two modes of operation. In one mode both chambers 12 / 62 are fed the same fluid. In the other mode each chamber 12 / 62 is fed a different fluid. When both chambers are fed the same fluid, the output flow is substantially continuous, only ebbing when the shaft 123 / 124 / 126 changes direction.
- the dual plunger pump 1 makes nearly continuous discharge possible by using two plungers, and opposing their strokes.
- the proximal plunger 10 is filling with fluid
- the distal plunger 60 is discharging fluid.
- the directions then reverse, with the distal plunger 60 filling with fluid and the proximal plunger 10 discharging fluid.
- the inlet jumper 104 is removed and replaced with two individual connections, one to each low pressure chamber 12 / 62 .
- the discharge manifold 108 is removed and replaced with two individual discharge manifolds, each manifold including its own check valve 18 / 68 and discharge connection.
- the moving portion of the dual plunger pump 1 consists of the air motor attachment point 2 , proximal shaft section 126 , proximal plunger 10 , threaded rod 124 , shaft center portion 123 , and distal plunger 60 .
- the distal plunger 60 is held to the shaft center portion 123 by a threaded bolt 122 .
- Proximal shaft section 126 penetrates the proximal plunger 10 , compressing the proximal plunger 10 between proximal shaft section 126 and shaft center portion 123 .
- the shafts 126 / 124 / 123 are threaded into one another, and the plungers 10 / 60 . In other embodiments they are press fit (interference fit), or attached using any other means of attachment as known in the art. In still other embodiments, the plungers 10 / 60 and shafts 126 / 124 / 123 are machined as a single piece.
- the dual plunger pump 1 is shown with the low pressure chambers 12 / 62 near the ends, and the high pressure chambers 14 / 34 near the center. This is not a requirement; rather, the dual plunger pump 1 functions with the low pressure chambers 12 / 62 near the center and the high pressure chambers 14 / 64 near the ends. In this modified design, many associated parts are be relocated, as known in the art, as needed to accommodate the new locations. Notwithstanding, the modified dual plunger pump 1 operates as described above.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
Description
- This invention relates to the field of pumps and more particularly to a device for nearly continuous pumping of highly viscous or particulate laden fluids.
- Many pumps are inappropriate for pumping highly viscous fluids, or fluids that have a high particulate content. There are existing pumps that can handle such difficult working fluids but do so with drawbacks, namely limited pressure increase or intermittent fluid flow.
- Prior art pumps exist that can pump difficult fluids. For abrasive fluids, a diaphragm or membrane pump is often recommended. Such pumps operate by sharing a flexible wall between a fluid chamber containing a working fluid and a pressure chamber, the pressure chamber alternately pressured and depressurized. A check valve on the inlet and another on the outlet of the working fluid chamber prevents backflow. When the pressure chamber is depressurized, working fluid is drawn into the fluid chamber. When the pressure chamber is pressurized, the working fluid is pushed out of the fluid chamber. Alternating these two steps pumps fluid. But there are multiple drawbacks to a diaphragm pump. In a diaphragm pump, the discharge pressure of the working fluid cannot exceed that of the pressure source supplying the pressure chamber, commonly air. This is because the membrane area acted upon by the air pressure is the same membrane area acting upon the working fluid. Also, due to the intermittent nature of the pumping, the fluid is discharged in pulses.
- A plunger pump addresses some of the shortcomings of a diaphragm pump, specifically the limitation of low pressure differential. But similar to a diaphragm pump and a piston pump, the pumping of a plunger pump is intermittent, causing surging discharge pressure and flow.
- U.S. Pat. No. 4,029,442 to Schlosser discloses a high pressure plunger pump for use pumping heavy, highly viscous, and abrasive materials. The '442 patent discloses the use of an elastomeric ring to form a seal between the wall that separates the high and low pressure chambers, and the outer wall of the piston. This elastomeric ring functions as a pressure barrier, preventing pressurized fluid from leaking backwards across the plunger. More importantly, the seal also acts as a wiper. The wiper cleans material from the plunger wall during each stroke, preventing aggregate suspended within the material from scratching the surface of the plunger. But the Schlosser device does not disclose the use of multiple plungers within a single enclosure, alternating between intake and discharge.
- What is needed is a system that will allow nearly continuous pumping of difficult working fluids, with the potential for significant pressure differentials between the inlet and outlet.
- Described within is a pump apparatus comprising a housing, the housing having a proximal end, the proximal end having a penetration, a proximal low pressure chamber, a proximal high pressure chamber, a distal end, a distal low pressure chamber, and a distal high pressure chamber, a shaft, the shaft located within the penetration and extending through a portion of the housing, a proximal plunger, the proximal plunger affixed to the shaft, a distal plunger, the distal plunger affixed to the shaft, a proximal chamber seal, the proximal chamber seal having an inner diameter and an outer diameter, the proximal chamber seal located at an interface of the proximal low pressure chamber and the proximal high pressure chamber, a distal chamber seal, the distal chamber seal having an inner diameter and an outer diameter, the distal chamber seal located at an interface of the distal low pressure chamber and the distal high pressure chamber, whereas when the proximal plunger moves toward the proximal high pressure chamber, and away from the proximal low pressure chamber, the distal plunger moves away from the distal high pressure chamber, and toward the distal low pressure chamber.
- Further disclosed is a pump apparatus comprising, a housing, the housing having a proximal end, the proximal end having a penetration, a proximal low pressure chamber, a proximal high pressure chamber, a distal end, a distal low pressure chamber, and a distal high pressure chamber, a shaft, the shaft located within the penetration and extending through a portion of the housing, the shaft comprised of one or more pieces, a proximal plunger, the proximal plunger integral to at least one portion of the shaft, a distal plunger, the distal plunger integral to at least one piece of the shaft, a proximal chamber seal, the proximal chamber seal interposed between the proximal low pressure chamber and the proximal high pressure chamber, a distal chamber seal, the distal chamber seal interposed between the distal low pressure chamber and the distal high pressure chamber, whereas while the proximal plunger moves into the proximal high pressure chamber, and out of the proximal low pressure chamber, the distal plunger moves out of the distal high pressure chamber, and into the distal low pressure chamber.
- Finally, disclosed is a pump apparatus comprising, a housing, the housing having a proximal end, the proximal end having a penetration, a proximal low pressure chamber, a proximal high pressure chamber, a distal end, a distal low pressure chamber, and a distal high pressure chamber, a cylindrical shaft, the cylindrical shaft located within the penetration and extending through a portion of the housing, the cylindrical shaft comprised of one or more pieces, a proximal plunger, the proximal plunger integral to at least one portion of the cylindrical shaft, a distal plunger, the distal plunger integral to at least one piece of the cylindrical shaft, a proximal chamber seal, the proximal chamber seal interposed between the proximal low pressure chamber and the proximal high pressure chamber, a distal chamber seal, the distal chamber seal interposed between the distal low pressure chamber and the distal high pressure chamber, wherein the proximal low pressure chamber is near the proximal end of the housing, the proximal high pressure chamber is between a center of the housing and the proximal low pressure chamber, the distal high pressure chamber is between the center of the housing and the distal low pressure chamber, and the distal low pressure chamber is near the distal end of the housing; and as the proximal plunger moves into the proximal high pressure chamber, and out of the proximal low pressure chamber, the distal plunger moves out of the distal high pressure chamber, and into the distal low pressure chamber.
- The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
-
FIG. 1 illustrates a plan view of a single sided, dual plunger pump. -
FIG. 2 illustrates a cutaway view of the single sided, dual plunger pump. -
FIG. 3 illustrates a side plan view of the single sided, dual plunger pump. -
FIG. 4 illustrates another cutaway view of the single sided, dual plunger pump. -
FIG. 5 illustrates a close-up cutaway view of the shaft seals of the single sided, dual plunger pump. -
FIG. 6 illustrates a close-up cutaway view of the second cylinder and associated components of the single sided, dual plunger pump. - Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.
- Referring to
FIGS. 1 and 2 , the frontal view of a first embodiment of the dual piston, single sided plunger pump is shown. The pump is shown in a vertical orientation, but is used in any orientation. Thedriver attachment point 2 connects to a pump driver (not shown). This portion of the pump will be referred to as the proximal portion, thedriver attachment point 2 used as a point of reference. The pump driver is most frequently a linear air motor (pneumatic motor) powered by a source of compressed air, but any source of oscillating force is anticipated to provide the power necessary for operation. Apenetration 3 is present at the top of thepump housing 100 to allow theshaft components 126/124/123/10/60 to connect to an air motor (not shown). - The
optional surge chambers 6/8 are shown. This embodiment includessurge chambers 6/8 to smooth out pressure fluctuations that result from varying inlet conditions. In other embodiments the surge chambers are not present. - Moving to the internal parts of the pump, four chambers are shown. Each of the two
plungers 10/60 has alow pressure chamber 12/62 and ahigh pressure chamber 14/64. Theproximal plunger 10, or plunger closest to thedriver attachment point 2, oscillates between a proximallow pressure chamber 12 and a proximalhigh pressure chamber 14. The distal plunger 60, or plunger furthest from thedriver attachment point 2, oscillates between a distallow pressure chamber 62 and a distalhigh pressure chamber 64. - The operation of the
dual plunger pump 1 will be described. When there exists a fixed volume of space filled with fluid, and an additional volume is introduced into the space, the fluid pressure increases. In thedual plunger pump 1, thehigh pressure chambers 14/64 have a fixed volume. As theplunger 10/60 moves into thehigh pressure chamber 14/64, contacting theseal 40/90, the space available to be occupied by the fluid decreases, pressure increases, and fluid exits, passing through thecheck valve 18/68. This example containsdischarge check valves 18/68, but in other embodiments there are nodischarge check valves 18/68. The example shown uses ball check valves, but the use of other types of check valves is anticipated, including swing check valves, tilting disc check valves, dual plate check valves, and others as are known in the art. - The manner in which the
dual plunger pump 1 operates allows theseal 40/90 to clean theplunger 10/60 during operation. What follows is a description of a single cycle of one plunger, starting with theplunger 10/60 within thelow pressure chamber 12/62. - When the
plunger 10/60 is starting its stroke, it is within thelow pressure chamber 12/62. The walls of theplunger 10/60 are not in contact with theseal 40/90. As theplunger 10/60 in thedual plunger pump 1 moves from thelow pressure chamber 12/62 to thehigh pressure chamber 14/64, the wall of theplunger 10/60 contacts theseal 40/90. Eachplunger 10/60 has aseal 40/90 positioned between theplunger 10/60 wall and the inner portion of thepump housing 100. As the wall of theplunger 10/60 moves through theseal 40/90, theseal 40/90 wipes any debris from theplunger 10/60 wall, returning it to the working fluid. Theplunger 10/60 then returns to thelow pressure chamber 12/62, and the cycle begins again. As theplunger 10/60 returns to thelow pressure chamber 12/62, a vacuum is created in thehigh pressure chamber 14/64. This vacuum draws new working fluid into thehigh pressure chamber 14/64, preparing it for the next cycle. Theplunger 10/60 is wiped during each stroke to prevent abrasive material from accumulating on theplunger 10/60 wall, instead pushing the abrasive material back into suspension, to be pumped through on the next stroke. - The
surge chambers 6/8, when installed, work to buffer/decrease pressure fluctuations in thelow pressure chambers 12/62. When theplunger 10/60 is returning to thelow pressure chamber 12/62, working fluid must be displaced to make room for the volume of theplunger 10/60. The working fluid will either move out one of theinlets 101/102, or into thesurge chambers 6/8. Either way, when theplunger 10/60 moves out of thelow pressure chamber 12/62, the working fluid will be pulled into thelow pressure chamber 12/62 to fill the space left by theplunger 10/60. Whether or not surge chambers are appropriate for use depends on the service of the pump and the type/properties of working fluid. - The pressurized fluid is discharged past
valves 18/68 and through thedischarge 106.Plugs 120/121 are present to allow thecheck valves 18/68 to be cleaned out. - Referring now to
FIGS. 3 and 4 , a side view of the pump is shown. The pump has multiple input locations that are selected based on service and orientation. The use of dual plungers created a filling problem, solved in thedual plunger pump 1 by the use of specific inlets for certain orientations. InFIGS. 3 & 4 , analternative inlet 102 is shown. In this example, the pump is used in a vertical orientation. In other embodiments thevertical inlet 101 is used. In still other embodiments, inlets are present in other locations, such as the distal portion of the housing. - When the pump is in a horizontal orientation, filling through the
alternate inlet 102 provides fluid to both thelow pressure chambers 12/62 equally. In contrast, when the pump is orientated vertically as shown inFIG. 4 , using thealternative inlet 102 fills distallow pressure chamber 62 first, but traps air within thedual plunger pump 1, preventing proximallow pressure chamber 12 from filling. Therefore, avertical inlet 101 is provided for vertical orientations. To use thevertical inlet 101, thealternative inlet 102 is plugged/blocked and the pump is filled throughvertical inlet 101. When in a vertical orientation, fluid is introduced through thevertical input location 101, passing through the proximallow pressure chamber 12, into theinlet jumper 104, and finally into the distallow pressure chamber 62. When the pump is then started, bothlow pressure chambers 12/62 are filled with fluid and pumping of the fluid starts immediately, rather than having only onelow pressure chamber 12/62 pumping fluid and the otherlow pressure chamber 12/62 only partially full. Starting thedual plunger pump 1 with both chambers full minimizes the presence of air in the discharge. - Referring now to
FIG. 5 , a larger view of the center seals is shown. There are two primary sets ofseals 30/80/32/82. One set of seals, the fluid seals 30/80 keeps the pressure from thehigh pressure chambers 14/64 from leaking into the area surrounding thebearing 110, or from onechamber 14/64 to theother chamber 14/64. Supporting theshaft center portion 123 is abearing 110. In this embodiment thebearing 110 is a plain bearing (friction bearing) lubricated with oil. Oil is provided by theoil reservoir 112. The second set of seals is the oil seals 32/82 that prevent the oil from leaving the area surrounding thebearing 110, thereby reducing oil use and contamination of the working fluid. - In this example the
seals 30/32/80/82 are U-shaped, with an internal spring, known as spring energized seals. The internal spring preloads theseals 30/32/80/82, providing some level of sealing even in the absence of pressure. The open portion of the U shape of theseals 30/32/80/82 faces toward the high pressure side of theseal 30/32/80/82. This allows the fluid pressure to press against the inside of theseals 30/32/80/82, forcing the outside of theseals 30/32/80/82 against the adjacent surfaces, creating a tight seal that becomes even tighter as pressure increases. In other embodiments theseals 30/32/80/82 are dynamic o-rings, o-ring energized seals, or o-ring seals. - The bearings are held in
cartridges 36/86, which are sealed to the pump housing byseals 34/84. In this embodiment theseals 34/84 are static o-rings, but in other embodiments other types of seal are employed as known in the art. -
Dual plunger pump 1 is well suited for use with viscous fluids, such as epoxy resins. TheDual plunger pump 1 is also well suited for use with coatings that cure or have fillers that collect in crevices, making pump service and repair difficult. The use of such materials can lead to difficulties when thedual plunger pump 1 needs cleaning, seal replacement, or general maintenance. Thecartridges 36/86 lay in the bottom of their respectivehigh pressure chambers 14/64 and are sometimes difficult to remove. Alternate embodiments of thedual plunger pump 1 include a break in thepump housing 100 near thecartridges 36/86 to facilitate removal ofcartridge 36/86. In other embodiments, the portion of thehousing 100 between thecartridges 36/86 is removable, allowing thecartridges 36/86 to be pushed out of thepump housing 100, such as through use of a wooden block and a hammer. - Referring now to
FIG. 6 , a close up of asingle plunger 60 with its associated components is shown. Theseal 90 is shown, next to theguide 92. Theplunger 60 is only supported on one end and theguide 92 serves as a centering device, helping theplunger 60 to meet theseal 90 while centered. The beveled sides of theguide 92 allow theplunger 60 to be pushed back toward center as part of the discharge stroke. In some embodiments, theguide 92 is missing, with theseal 90 being able to compensate for an off-center plunger 60 by either having sufficient stiffness to center theplunger 60 or sufficient flexibility to seal despite theplunger 60 being off-center. - Referring now to
FIGS. 1-6 , the pump overall will be described. Thedual plunger pump 1 provides almost a continuous flow of fluid by having twoplungers 10/60 with associated low andhigh pressure chambers 12/62/14/64. The arrangement ofplungers 10/60 in thedual plunger pump 1 results in a need foradditional seals 30/32/34/80/82/84. Thepenetration 3 into the proximallow pressure chamber 12 is sealed with abellows 130. The center of the pump separates the twohigh pressure chambers 14/64 usingcartridges 36/86 withseals 30/32/34/80/82/84, as discussed above. - The bellows 130 is a pressure barrier between the outside of the pump, assumed to be at atmospheric pressure (though there is no reason the pump could not operate surrounded by a higher or lower pressure), and the pressure within the
low pressure chambers 12/62 varying, often below atmospheric pressure (i.e., a slight vacuum). When a transfer pump is used (such as to pull material out of a barrel) the pressure within thelow pressure chambers 12/62 is greater, though generally no higher than 15 psig. The proximal end of thebellows 130 is sealed by compression between theupper sealing ring 5 and thepump housing 100. The distal end of thebellows 130 is sealed by compression between theproximal shaft section 126 andproximal plunger 10. The bellows 130 is sized to avoid rubbing against theproximal shaft section 126 or the sides ofpenetration 3 throughpump housing 100. Theupper sealing ring 5 attaches to thepump housing 100 in numerous possible ways, including threading into thepump housing 100, or by having a flanged connection and bolted to thepump housing 100, or any other means of attachment as known in the art. - Because the center of the shaft requires support to remain coaxial with the low and
high pressure chambers 12/62/14/64, abearing 110 is included, with associatedoil reservoir 112 and seals 32/82. As discussed, theoil reservoir 112 provides oil to the bearing area, keeping thebearing 110 lubricated, as well as theshaft center portion 123. The oiled portion extends away from the bearing in both directions, with oil being wiped from theshaft center portion 123 by theseals 32/82. - The
dual plunger pump 1 has two modes of operation. In one mode bothchambers 12/62 are fed the same fluid. In the other mode eachchamber 12/62 is fed a different fluid. When both chambers are fed the same fluid, the output flow is substantially continuous, only ebbing when theshaft 123/124/126 changes direction. - In the continuous discharge mode, the
dual plunger pump 1 makes nearly continuous discharge possible by using two plungers, and opposing their strokes. When theproximal plunger 10 is filling with fluid, thedistal plunger 60 is discharging fluid. The directions then reverse, with thedistal plunger 60 filling with fluid and theproximal plunger 10 discharging fluid. There is a slight lag between the two motions as directions change and theplunger 10/60 about to pump approaches itsseal 40/90. But with the exception of this lag, this arrangement creates a nearly continuous discharge. - When the
dual plunger pump 1 is used to pump two different fluids, some changes are required from the current example. Theinlet jumper 104 is removed and replaced with two individual connections, one to eachlow pressure chamber 12/62. Thedischarge manifold 108 is removed and replaced with two individual discharge manifolds, each manifold including itsown check valve 18/68 and discharge connection. - While there are many benefits to the
dual plunger pump 1, specific benefits are seen in certain applications. In applications where there are two fluids, here called Fluid A and Fluid B, it is useful to use a singledual plunger pump 1 to pump Fluid A, and attach small pump to the opposite side of the driver. The small pump then pumps some percentage of Fluid B, resulting in the proper mix of the two fluids. Or for other applications where the mix ratio of Fluid A and Fluid B is 1:1, adual plunger pump 1 is installed on each side of a driver, allowing one driver to power two dual plunger pumps. - Referring now to
FIGS. 1-6 , assembly of thedual plunger pump 1 will be described. The moving portion of thedual plunger pump 1 consists of the airmotor attachment point 2,proximal shaft section 126,proximal plunger 10, threadedrod 124,shaft center portion 123, anddistal plunger 60. In this embodiment thedistal plunger 60 is held to theshaft center portion 123 by a threadedbolt 122.Proximal shaft section 126 penetrates theproximal plunger 10, compressing theproximal plunger 10 betweenproximal shaft section 126 andshaft center portion 123. In some embodiments theshafts 126/124/123 are threaded into one another, and theplungers 10/60. In other embodiments they are press fit (interference fit), or attached using any other means of attachment as known in the art. In still other embodiments, theplungers 10/60 andshafts 126/124/123 are machined as a single piece. - The
dual plunger pump 1 is shown with thelow pressure chambers 12/62 near the ends, and thehigh pressure chambers 14/34 near the center. This is not a requirement; rather, thedual plunger pump 1 functions with thelow pressure chambers 12/62 near the center and thehigh pressure chambers 14/64 near the ends. In this modified design, many associated parts are be relocated, as known in the art, as needed to accommodate the new locations. Notwithstanding, the modifieddual plunger pump 1 operates as described above. - Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
- It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/308,738 US20130139682A1 (en) | 2011-12-01 | 2011-12-01 | Single Sided, Dual Plunger Pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/308,738 US20130139682A1 (en) | 2011-12-01 | 2011-12-01 | Single Sided, Dual Plunger Pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20130139682A1 true US20130139682A1 (en) | 2013-06-06 |
Family
ID=48523057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/308,738 Abandoned US20130139682A1 (en) | 2011-12-01 | 2011-12-01 | Single Sided, Dual Plunger Pump |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20130139682A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11181103B2 (en) * | 2018-06-19 | 2021-11-23 | Waters Technologies Corporation | Multi-stage displacement pump |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US987313A (en) * | 1910-08-22 | 1911-03-21 | Theodore Meixner | Pump. |
| US4029442A (en) * | 1975-08-19 | 1977-06-14 | Edward Bleiweiss | High pressure piston pump and wiper, sealing, valving structure |
| US4473340A (en) * | 1981-10-08 | 1984-09-25 | Outboard Marine Corporation | Combined fluid pressure actuated fuel and oil pump |
| US4637295A (en) * | 1985-04-09 | 1987-01-20 | Powers Frederick A | Pump seal with curved backup plate |
| US5415531A (en) * | 1994-04-06 | 1995-05-16 | Binks Manufacturing Company | Piston pump for fluent materials |
| US6089837A (en) * | 1999-06-18 | 2000-07-18 | Blacoh Fluid Control, Inc. | Pump inlet stabilizer with a control unit for creating a positive pressure and a partial vacuum |
| US20050087068A1 (en) * | 2003-10-23 | 2005-04-28 | Smc Kabushiki Kaisha | Lubricating structure for hydraulic driving apparatus |
| US20080310969A1 (en) * | 2006-02-22 | 2008-12-18 | Fluid Management Operations Llc | Dual chamber mixing pump |
-
2011
- 2011-12-01 US US13/308,738 patent/US20130139682A1/en not_active Abandoned
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US987313A (en) * | 1910-08-22 | 1911-03-21 | Theodore Meixner | Pump. |
| US4029442A (en) * | 1975-08-19 | 1977-06-14 | Edward Bleiweiss | High pressure piston pump and wiper, sealing, valving structure |
| US4473340A (en) * | 1981-10-08 | 1984-09-25 | Outboard Marine Corporation | Combined fluid pressure actuated fuel and oil pump |
| US4637295A (en) * | 1985-04-09 | 1987-01-20 | Powers Frederick A | Pump seal with curved backup plate |
| US5415531A (en) * | 1994-04-06 | 1995-05-16 | Binks Manufacturing Company | Piston pump for fluent materials |
| US6089837A (en) * | 1999-06-18 | 2000-07-18 | Blacoh Fluid Control, Inc. | Pump inlet stabilizer with a control unit for creating a positive pressure and a partial vacuum |
| US20050087068A1 (en) * | 2003-10-23 | 2005-04-28 | Smc Kabushiki Kaisha | Lubricating structure for hydraulic driving apparatus |
| US20080310969A1 (en) * | 2006-02-22 | 2008-12-18 | Fluid Management Operations Llc | Dual chamber mixing pump |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11181103B2 (en) * | 2018-06-19 | 2021-11-23 | Waters Technologies Corporation | Multi-stage displacement pump |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5094596A (en) | High pressure piston pump for fluent materials | |
| US9695808B2 (en) | Positive displacement pump and operating method thereof | |
| US10815990B2 (en) | Paint sprayer pump cartridge | |
| JP2008511794A (en) | Low friction reciprocating pump | |
| US5740718A (en) | Modular piston rod assembly with integrated high-wear components | |
| EP0273692A2 (en) | A pump head for a high pressure pump | |
| CN104813023B (en) | Piston Diaphragm Pump | |
| US11835043B2 (en) | Electric diaphragm pump with offset slider crank | |
| EP2860396A1 (en) | A pump | |
| US6622612B2 (en) | Pump, particularly plunger pump | |
| CN1270084C (en) | Pistion lubrication system for reciprocating compressor with linear motor | |
| US9909714B2 (en) | Lubricator | |
| WO2022095073A1 (en) | Plunger pump, overpressure protection method, spraying control method, and plant protection unmanned aerial vehicle | |
| CA2574324A1 (en) | Plunger pump with atmospheric bellows | |
| US20130139682A1 (en) | Single Sided, Dual Plunger Pump | |
| CN212360068U (en) | Valve hydraulic slurry delivery pump | |
| JPH11257244A (en) | Plunger pump and system of the same | |
| US20100290937A1 (en) | Fluid pump assembly | |
| RU2578758C1 (en) | Piston pump-compressor | |
| CN102734622B (en) | Plunger pump | |
| CN113048040A (en) | Plunger diaphragm pump for conveying high-density medium | |
| CN113107799B (en) | Piston pump suitable for high-pressure cleaning equipment | |
| CN110691904B (en) | High-pressure fuel pump assembly for internal combustion piston engine | |
| KR102852798B1 (en) | Plunger pump having improved durability and oil leakage preventiing structure | |
| US20250257728A1 (en) | Pump with conduit system fluidly coupled to cylinders |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: GSSC, INC., FLORIDA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CHAGARIS, NICK;REEL/FRAME:027306/0983 Effective date: 20111201 |
|
| AS | Assignment |
Owner name: GSSC, INC, TENNESSEE Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE ADDRESS OF THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 027306 FRAME 0983. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CHAGARIS, NICK;REEL/FRAME:033744/0221 Effective date: 20111201 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |