US20130016354A1 - Turbidity sensor - Google Patents
Turbidity sensor Download PDFInfo
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- US20130016354A1 US20130016354A1 US13/067,981 US201113067981A US2013016354A1 US 20130016354 A1 US20130016354 A1 US 20130016354A1 US 201113067981 A US201113067981 A US 201113067981A US 2013016354 A1 US2013016354 A1 US 2013016354A1
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- light
- circuit board
- holder block
- turbidity
- fluid
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/47—Scattering, i.e. diffuse reflection
- G01N21/49—Scattering, i.e. diffuse reflection within a body or fluid
- G01N21/53—Scattering, i.e. diffuse reflection within a body or fluid within a flowing fluid, e.g. smoke
Definitions
- the present invention relates to turbidity sensing technology and more particularly, to a turbidity sensor for installation in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance during operation of the household appliance without interfering flowing of the fluid in the working chamber.
- regular household cleaning appliances washing machine, dishwasher
- a turbidity sensor using light-emitting means and light-receiving means for detecting the turbidity of the washing water (working fluid).
- the household appliance can determine the operating mode.
- Conventional household appliances have different designs and provide different control modes.
- the machine must be interrupted so that the turbidity sensor can detect the turbidity of the working fluid. After turbidity detection, the machine resumes the washing operation. This sensing method wastes much time.
- the prior art discloses a turbidity sensor design entitled “Turbidity sensor with temperature sensing for household appliances” for household appliances, in particular washing machines and dishwashers.
- the turbidity sensor comprises a housing A having first and second housing fingers A 1 ; A 2 , a first optical element A 3 arranged in the first housing finger A 1 , a second optical element A 4 arranged in the second housing finger A 2 and a temperature sensor A 5 arranged in the second housing finger A 2 .
- the first optical element A 3 and the second optical element A 4 are adapted for sensing of the turbidity of a cleaning medium at least partially surrounding the housing A.
- the temperature sensor A is adapted for sensing the temperature of the cleaning medium.
- a turbidity sensor for use in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance, which does not interfere with the flowing of the fluid in the working chamber and assures high sensing reliability and accuracy.
- the present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a turbidity sensor, which is practical for use in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance without interfering with the flowing of the fluid in the working chamber, assuring high sensing reliability and accuracy.
- a turbidity sensor for installation in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance, comprising a light-transmissive housing and a sensor module.
- the light-transmissive housing comprises a body shell, an accommodation chamber defined in the body shell and a hollow shank perpendicularly extending from the body shell and surrounding one side of the accommodation chamber and a cover member covering the accommodation chamber.
- the sensor module is mounted inside the light-transmissive housing for detecting the turbidity of the fluid in the working chamber of the household appliance, comprising a circuit board mounted in the accommodation chamber inside the body shell, a holder block supported on the circuit board, a set of light-transmitting devices mounted in the holder block and electrically connected to the circuit board and adapted for emitting light through the body shell onto the fluid in the working chamber of the household appliance, a set of light-receiving devices mounted in the holder block inside the hollow shank of the body shell in a right angle relationship relative to the light-transmitting devices and electrically connected to the circuit board for picking up reflected light from suspended particles/impurities in the fluid and producing a respective sensing signal for determination of the turbidity of the fluid and a connection interface extended from one side of the circuit board out of the cover member and electrically coupled with the circuit board for transmitting the respective sensing signal to external circuit means for computing the turbidity.
- the circuit board can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receiving devices and then transmitting the mean value to the control circuit of the household appliance for turbidity determination.
- the circuit board can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receiving devices and the comparing the mean value with a predetermined reference value to determine the turbidity of the fluid in the working chamber.
- the body shell is a hollow shell shaped like a stepped cylinder; the hollow shank and the cover member are respectively configured as one of circular, rectangular, oval and polygonal shapes.
- the cover member comprises an opening cut through opposing front and back sides thereof and disposed in communication with the accommodation chamber and a connection base frame outwardly protruded from the front side around the opening.
- the connection interface extends from the circuit board and is inserted through the opening into the inside of the connection base frame of the cover member.
- the connection base frame can be configured subject to the configuration of a male connector or female connector for the connection of a mating female connector or male connector.
- connection interface and said circuit board are joined together to show a cross-shaped configuration.
- the circuit board comprises a plurality of mounting holes cut through opposing top and bottom walls thereof.
- the holder block is configured to fit the configuration of the circuit board, comprising a plurality of bottom mounting rods respectively press-fitted into the respective mounting holes of the circuit board.
- circuit board comprises a transverse body portion, a plurality of first via holes symmetrically located on two distal ends of the transverse body portion, a longitudinal body portion perpendicularly extended from a middle part of the transverse body portion and a plurality of second via holes located on the longitudinal body portion remote from the transverse body portion.
- the light-transmitting devices are arranged in the holder block corresponding to the transverse body portion of the circuit board and respectively electrically bonded to the first via holes. Further, the light-receiving devices are arranged in the holder block corresponding to the longitudinal body portion of the circuit board and respectively electrically bonded to the second via holes.
- the holder block is T-shaped configuration, comprising a transverse holder block portion, a longitudinal holder block portion perpendicularly extended from a middle part of the transverse holder block portion, a plurality of first accommodation holes symmetrically located on two distal ends of the transverse holder block portion for accommodating the light-transmitting devices, a plurality of second accommodation holes bilaterally disposed near a distal end thereof remote from the transverse holder block portion for accommodating the light-receiving devices, a plurality of retaining hooks respectively disposed at one side of each of the first accommodation holes for securing the respective light-transmitting devices in the respective first accommodation holes, and a plurality of side notches respectively disposed at one side of each of the second accommodation holes corresponding to the light-receiving face of the associating light-receiving device.
- the body shell comprises two racks bilaterally disposed in the accommodation chamber and extending to an entrance of the accommodation chamber for holding the sensor module in the accommodation chamber.
- Each rack comprises a locating groove and a bearing wall disposed at an outer side thereof.
- the circuit board of the sensor module is mounted in the locating grooves of the two racks.
- the holder block of the sensor module is fastened to the circuit board and supported on the bearing walls of the two racks.
- FIG. 1 is an elevational assembly view of a turbidity sensor in accordance with the present invention.
- FIG. 2 is an exploded view of the turbidity sensor in accordance with the present invention.
- FIG. 3 is another exploded view of the turbidity sensor in accordance with the present invention when viewed from another angle.
- FIG. 4 is a sectional side view of the turbidity sensor in accordance with the present invention.
- FIG. 5 is a sectional elevational view of the turbidity sensor in accordance with the present invention.
- FIG. 6 is a schematic side view illustrating the turbidity sensor installed in a household appliance in accordance with the present invention.
- FIG. 7 is a top view of FIG. 6 .
- FIG. 8 is a schematic applied view of the present invention, illustrating a sensing operation of the turbidity sensor during flowing of a fluid therethrough (I).
- FIG. 9 is a schematic applied view of the present invention, illustrating a sensing operation of the turbidity sensor during flowing of a fluid therethrough (II).
- FIG. 10 is a sectional side view of a turbidity/temperature sensor according to the prior art.
- FIG. 11 is a schematic applied view of the prior art design, illustrating a sensing operation of the turbidity/temperature sensor during flowing of a fluid therethrough (I).
- FIG. 12 is a schematic applied view of the prior art design, illustrating a sensing operation of the turbidity/temperature sensor during flowing of a fluid therethrough (II).
- a turbidity sensor in accordance with the present invention comprising a housing formed of a body shell 1 and a cover member 13 , and a sensor module 20 .
- the body shell 1 and the cover member 13 are made of a light transmissive material.
- the body shell 1 is a hollow shell shaped like a stepped cylinder, comprising an accommodation chamber 10 having an entrance 101 , a hollow shank 11 surrounding one side of the accommodation chamber 10 opposite to the entrance 101 , and two racks 12 bilaterally disposed in the accommodation chamber 10 .
- Each rack 12 comprises a locating groove 121 , a locating flange 122 suspending in the locating groove 121 at one lateral side thereof, and a bearing wall 123 disposed at an outer side.
- the cover member 13 is capped on the body shell 1 to close the entrance 101 of the accommodation chamber 10 , comprising an opening 130 , which cuts through opposing front and back sides of the cover member 13 in communication with the entrance 101 of the accommodation chamber 10 , and a connection base frame 131 outwardly protruded from the front side around the opening 130 .
- the sensor module 2 comprises a circuit board 21 , a holder block 22 , a plurality of light-transmitting devices 23 , a connection interface 24 and a plurality of light-receiving devices 25 .
- the circuit board 21 is T-shaped, comprising a transverse body portion 211 and a longitudinal body portion 212 .
- the transverse body portion 211 comprises a plurality of via holes 2111 symmetrically located on two distal ends thereof and two locating wings 2112 respectively extended from the two distal ends.
- the longitudinal body portion 212 comprises a plurality of via holes 2121 arranged near a distal end thereof remote from the transverse body portion 211 .
- the holder block 22 is configured to fit the T-shaped configuration of the circuit board 21 and mounted on the top side of the circuit board 21 , comprising a transverse holder block portion 221 and a longitudinal holder block portion 222 .
- the transverse holder block portion 221 comprises a plurality of first accommodation holes 2210 symmetrically disposed near two distal ends thereof and a retaining hook 2211 respectively disposed at one side of each of said first accommodation holes 2210 .
- the longitudinal holder block portion 222 comprises a plurality of second accommodation holes 2220 bilaterally disposed near a distal end thereof remote from the transverse holder block portion 221 and a side notch 2221 respectively disposed at one side of each of said second accommodation holes 2220 .
- the light-transmitting devices 23 are respectively mounted in said first accommodation holes 2210 of the transverse holder block portion 221 of the holder block 22 and secured thereto by the respective retaining hooks 2211 , each comprising a plurality of electrode pins 231 respectively electrically bonded to the via holes 2111 of the transverse body portion 211 and a light-emitting face 232 exposed to the outside of a groove 2212 of the respective said first accommodation hole 2210 and facing the longitudinal direction corresponding to the extending direction of the longitudinal body portion 212 .
- the connection interface 24 is formed integral with one side of the middle part of the transverse body portion 211 of the circuit board 21 opposite to the longitudinal body portion 212 . Thus, the connection interface 24 and the circuit board 21 show a cross-shaped configuration.
- connection interface 24 comprises a plurality of metal contacts 241 .
- the light-receiving devices 25 are respectively mounted in said second accommodation holes 2220 of the longitudinal holder block portion 222 of the holder block 22 , each comprising a plurality of electrode pins 251 respectively electrically bonded to the via holes 2121 of the longitudinal body portion 212 and a light-receiving face 252 abutted to the respective side notch 2221 and facing toward the outside of the holder block 22 in the transverse direction corresponding to the extending direction of the transverse body portion 211 .
- the holder block 22 is supported on the bearing walls 123 of the racks 12 respectively, the longitudinal body portion 212 of the circuit board 21 ; the longitudinal holder block portion 222 of the holder block 22 are positioned inside the hollow shank 11 of the body shell 1 ; the light-transmitting devices 23 and the light-receiving devices 25 are respectively held in the holder block 22 within the hollow shank 11 of the body shell 1 at a right angle relationship (see FIG. 4 and FIG. 5 ). Thereafter, cover the cover member 13 on the body shell 1 to let the connection interface 24 of the sensor module 2 extend through the opening 130 to the inside of the cover member 13 of the connection base frame 131 . Thus, the turbidity sensor is assembled.
- the body shell 1 further comprises a plurality of beveled retaining blocks 14 and a plurality of locating blocks 15 protruded from the periphery.
- the cover member 13 further comprises a plurality of retaining holes 140 and a plurality of locating notches 150 respectively forced into engagement with the beveled retaining blocks 14 and locating blocks 15 of the body shell 1 .
- the retaining holes 140 and the locating notches 150 can be formed on the body shell 1
- the beveled retaining blocks 14 and locating blocks 15 can be formed on the cover member 13 for engagement with the retaining holes 140 and the locating notches 150 respectively.
- the connection base frame 131 of the cover member 13 can be configured subject to the specification of a male connector (or female connector) for connection to a mating female connector (or male connector).
- the body shell 1 and the cover member 13 are made of a light transmissive material. Further, the body shell 1 can be made having a circular, rectangular, oval or polygonal profile. Further, the hollow shank 11 of the body shell 1 can be made having a circular, rectangular, oval or polygonal profile.
- the circuit board 21 comprises a plurality of mounting holes 213 ; the holder block 22 comprises a plurality of bottom mounting rods 223 respectively press-fitted into the respective mounting holes 213 of the circuit board 21 .
- the light-transmitting devices 23 can be infrared light-emitting diodes, ultraviolet light-emitting diodes or laser light-emitting diodes.
- the light-receiving devices 25 can be photo transistors, optical receivers or light sensors arranged at right angles relative to the respective light-transmitting devices 23 and adapted for receiving a part of the light emitted by the light-transmitting devices 23 and the light reflected by surrounding substances.
- the turbidity sensor can accurately detect the turbidity of the fluid 31 in the working chamber 30 without interrupting the operation of the household appliance 3 .
- the light-transmitting devices 23 emit light onto the fluid 31
- the light-receiving devices 25 pick up reflected light from the evenly distributed suspended particles or impurities 32 in the fluid 31 for computing, assuring sensing accuracy. Therefore, the invention eliminates the inaccurate sensing problem of the prior art technique to sense the turbidity of a fluid that is kept still in a household appliance.
- the turbidity sensor when used in a household appliance 3 , it automatically starts sensing the turbidity of a fluid in the household appliance 3 during operation of the household appliance 3 , i.e., it is not necessary to interrupt the operation of the household appliance 3 for allowing the turbidity sensor to sense the turbidity of the fluid in the household appliance 3 .
- a detergent may be added to the fluid 31 in the working chamber 30 .
- the fluid 31 will become turbid due to the presence of the detergent and suspended particles or impurities 32 in the fluid 31 .
- the light-transmitting devices 23 of the sensor module 2 are controlled to emit light through the light-transmissive body shell 1 toward the inside of the working chamber 30 . At this time, a part of the light emitted by the light-transmitting devices 23 of the sensor module 2 is received by the light-receiving devices 25 .
- the major part of the light emitted by the light-transmitting devices 23 of the sensor module 2 falls upon the fluid 31 in the working chamber 30 into contact with suspended particles or impurities 32 in the fluid 31 .
- the suspended particles or impurities 32 in the fluid 31 reflect the light
- the light-receiving devices 25 pick up reflected light from the suspended particles or impurities 32 and produce a respective sensing signal for transmission to a control circuit in the household appliance 3 by the circuit board 21 through the connection interface 24 in the connection base frame 131 of the cover member 13 , so that the control circuit of the household appliance 3 can determine the turbidity of the fluid 31 in the working chamber 30 and control further operation steps subject to the turbidity of the fluid 31 .
- the method of the transmission of the sensing signals from the sensor module 2 to the control circuit of the household appliance 3 can easily be achieved by known techniques and is not within the scope of the spirit of the present invention, no further detailed description in this regard is necessary.
- the circuit board 21 can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receiving devices 25 and then transmitting the mean value to the control circuit of the household appliance 3 for turbidity determination.
- the circuit board 21 can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receiving devices 25 and the comparing the mean value with a predetermined reference value to determine the turbidity of the fluid 31 in the working chamber 30 .
- the invention provides a turbidity sensor for use in a household appliance 3 for sensing the turbidity of a fluid 31 in a working chamber 30 in the household appliance.
- the turbidity sensor comprises a body shell 1 that has an accommodation chamber 10 defined therein and a hollow shank 11 surrounding one side of the accommodation chamber 10 , a cover member 13 covering the body shell 1 , and a sensor module 2 , which comprises a circuit board 21 mounted in the accommodation chamber 10 inside the body shell 1 , a holder block 22 supported on the circuit board 21 , a set of light-transmitting devices 23 mounted in the holder block 22 and electrically connected to the circuit board 21 for emitting light through the light-transmissive body shell 1 onto the fluid 31 in the working chamber 30 of the household appliance 3 and a set of light-receiving devices 25 mounted in the holder block 22 inside the hollow shank 11 of the body shell 1 in a right angle relationship relative to the light-transmitting devices 23 and electrically connected to the circuit board 21 for picking up reflected light
- the turbidity sensor of the invention is adapted to detect the turbidity of the fluid 31 in the working chamber 30 of the household appliance 3 during operation of the household appliance 3 so that the control circuit of the household appliance 3 can control the operation of the household appliance 3 subject to the detection of the turbidity sensor without interrupting the operation of the household appliance 3 .
- the invention provides a turbidity sensor for use in a household appliance 3 for sensing the turbidity of a fluid 31 in a working chamber 30 in the household appliance 3 , which has advantages as follows:
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Abstract
Description
- 1. Field of the Invention
- The present invention relates to turbidity sensing technology and more particularly, to a turbidity sensor for installation in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance during operation of the household appliance without interfering flowing of the fluid in the working chamber.
- 2. Description of the Related Art
- Following fast development of electronic technology, many advanced electrical and electronic household appliances are created to service people, bringing convenience to people, helping people save much labor and time and improving the quality and comfort of people's daily living. Many household appliances, such as washing machines and dishwashers, must be connected to a water source and use with a detergent or cleaning agent during working. During the operation of a household appliance to wash thins, such as clothes or dishes, the turbidity of the working fluid will be increased due to the effect of applied detergent, suspended particles and/or any other impurities. Therefore, clean water must be supplied to the working chamber of the household appliance several times before the turbidity of the washing water (working fluid) in the working chamber drops to a predetermined level. Therefore, regular household cleaning appliances (washing machine, dishwasher) are commonly equipped with a turbidity sensor using light-emitting means and light-receiving means for detecting the turbidity of the washing water (working fluid). Subject to the detection of the turbidity sensor, the household appliance can determine the operating mode. Conventional household appliances have different designs and provide different control modes. During the operation of a household appliance, the machine must be interrupted so that the turbidity sensor can detect the turbidity of the working fluid. After turbidity detection, the machine resumes the washing operation. This sensing method wastes much time.
- Referring to
FIGS. 10˜12 , the prior art discloses a turbidity sensor design entitled “Turbidity sensor with temperature sensing for household appliances” for household appliances, in particular washing machines and dishwashers. According to this design, the turbidity sensor comprises a housing A having first and second housing fingers A1; A2, a first optical element A3 arranged in the first housing finger A1, a second optical element A4 arranged in the second housing finger A2 and a temperature sensor A5 arranged in the second housing finger A2. The first optical element A3 and the second optical element A4 are adapted for sensing of the turbidity of a cleaning medium at least partially surrounding the housing A. The temperature sensor A is adapted for sensing the temperature of the cleaning medium. - In application, the aforesaid prior art design still has drawbacks as follows:
- (1) The first optical element A3 and the second optical element A4 are respectively arranged in the first and second housing fingers A1; A2 of the housing A that are kept apart from each other within a short distance. In consequence, the sensing ranges of the first optical element A3 and the second optical element A4 is limited, lowering the turbidity sensing accuracy.
- (2) Because the first and second housing fingers A1; A2 of the housing A have different lengths, it is difficult to keep the first optical element A3 and the second optical element A4 in accurate alignment. If the first optical element A3 and the second optical element A4 are not accurately aligned, the sensing accuracy will be affected.
- (3) Suspended particles tend to be accumulated in the flow-retarding area around the outer side of the first optical element A3 in the first housing finger A1 and the outer side of the second optical element A4 in the second housing finger A2, affecting the sensing accuracy.
- (4) The flowing direction and speed of the washing water will be changed due to performance of the sensing operation. Therefore, the washing water must be stopped when sensing the turbidity. However, suspended particles and impurities may float in the washing water when the washing water is stopped from flowing. The single-spot sensing method of the prior art design is not highly reliable.
FIGS. 11 and 12 illustrate a flow velocity data obtained from the aforesaid prior art design through a computational fluid dynamics simulation. - Therefore, it is desirable to provide a turbidity sensor for use in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance, which does not interfere with the flowing of the fluid in the working chamber and assures high sensing reliability and accuracy.
- The present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a turbidity sensor, which is practical for use in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance without interfering with the flowing of the fluid in the working chamber, assuring high sensing reliability and accuracy.
- To achieve this and other objects of the invention, a turbidity sensor is provided for installation in a household appliance for sensing the turbidity of a fluid in a working chamber in the household appliance, comprising a light-transmissive housing and a sensor module. The light-transmissive housing comprises a body shell, an accommodation chamber defined in the body shell and a hollow shank perpendicularly extending from the body shell and surrounding one side of the accommodation chamber and a cover member covering the accommodation chamber. The sensor module is mounted inside the light-transmissive housing for detecting the turbidity of the fluid in the working chamber of the household appliance, comprising a circuit board mounted in the accommodation chamber inside the body shell, a holder block supported on the circuit board, a set of light-transmitting devices mounted in the holder block and electrically connected to the circuit board and adapted for emitting light through the body shell onto the fluid in the working chamber of the household appliance, a set of light-receiving devices mounted in the holder block inside the hollow shank of the body shell in a right angle relationship relative to the light-transmitting devices and electrically connected to the circuit board for picking up reflected light from suspended particles/impurities in the fluid and producing a respective sensing signal for determination of the turbidity of the fluid and a connection interface extended from one side of the circuit board out of the cover member and electrically coupled with the circuit board for transmitting the respective sensing signal to external circuit means for computing the turbidity.
- Further, the circuit board can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receiving devices and then transmitting the mean value to the control circuit of the household appliance for turbidity determination. Alternatively, the circuit board can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receiving devices and the comparing the mean value with a predetermined reference value to determine the turbidity of the fluid in the working chamber.
- Further, the body shell is a hollow shell shaped like a stepped cylinder; the hollow shank and the cover member are respectively configured as one of circular, rectangular, oval and polygonal shapes. Further, the cover member comprises an opening cut through opposing front and back sides thereof and disposed in communication with the accommodation chamber and a connection base frame outwardly protruded from the front side around the opening. Further, the connection interface extends from the circuit board and is inserted through the opening into the inside of the connection base frame of the cover member. Further, the connection base frame can be configured subject to the configuration of a male connector or female connector for the connection of a mating female connector or male connector.
- Further, the connection interface and said circuit board are joined together to show a cross-shaped configuration. The circuit board comprises a plurality of mounting holes cut through opposing top and bottom walls thereof. The holder block is configured to fit the configuration of the circuit board, comprising a plurality of bottom mounting rods respectively press-fitted into the respective mounting holes of the circuit board. Further, circuit board comprises a transverse body portion, a plurality of first via holes symmetrically located on two distal ends of the transverse body portion, a longitudinal body portion perpendicularly extended from a middle part of the transverse body portion and a plurality of second via holes located on the longitudinal body portion remote from the transverse body portion. Further, the light-transmitting devices are arranged in the holder block corresponding to the transverse body portion of the circuit board and respectively electrically bonded to the first via holes. Further, the light-receiving devices are arranged in the holder block corresponding to the longitudinal body portion of the circuit board and respectively electrically bonded to the second via holes.
- Further, the holder block is T-shaped configuration, comprising a transverse holder block portion, a longitudinal holder block portion perpendicularly extended from a middle part of the transverse holder block portion, a plurality of first accommodation holes symmetrically located on two distal ends of the transverse holder block portion for accommodating the light-transmitting devices, a plurality of second accommodation holes bilaterally disposed near a distal end thereof remote from the transverse holder block portion for accommodating the light-receiving devices, a plurality of retaining hooks respectively disposed at one side of each of the first accommodation holes for securing the respective light-transmitting devices in the respective first accommodation holes, and a plurality of side notches respectively disposed at one side of each of the second accommodation holes corresponding to the light-receiving face of the associating light-receiving device.
- Further, the body shell comprises two racks bilaterally disposed in the accommodation chamber and extending to an entrance of the accommodation chamber for holding the sensor module in the accommodation chamber. Each rack comprises a locating groove and a bearing wall disposed at an outer side thereof. The circuit board of the sensor module is mounted in the locating grooves of the two racks. The holder block of the sensor module is fastened to the circuit board and supported on the bearing walls of the two racks.
- The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
-
FIG. 1 is an elevational assembly view of a turbidity sensor in accordance with the present invention. -
FIG. 2 is an exploded view of the turbidity sensor in accordance with the present invention. -
FIG. 3 is another exploded view of the turbidity sensor in accordance with the present invention when viewed from another angle. -
FIG. 4 is a sectional side view of the turbidity sensor in accordance with the present invention. -
FIG. 5 is a sectional elevational view of the turbidity sensor in accordance with the present invention. -
FIG. 6 is a schematic side view illustrating the turbidity sensor installed in a household appliance in accordance with the present invention. -
FIG. 7 is a top view ofFIG. 6 . -
FIG. 8 is a schematic applied view of the present invention, illustrating a sensing operation of the turbidity sensor during flowing of a fluid therethrough (I). -
FIG. 9 is a schematic applied view of the present invention, illustrating a sensing operation of the turbidity sensor during flowing of a fluid therethrough (II). -
FIG. 10 is a sectional side view of a turbidity/temperature sensor according to the prior art. -
FIG. 11 is a schematic applied view of the prior art design, illustrating a sensing operation of the turbidity/temperature sensor during flowing of a fluid therethrough (I). -
FIG. 12 is a schematic applied view of the prior art design, illustrating a sensing operation of the turbidity/temperature sensor during flowing of a fluid therethrough (II). - Referring to
FIGS. 1˜4 , a turbidity sensor in accordance with the present invention is shown comprising a housing formed of abody shell 1 and acover member 13, and asensor module 20. - The
body shell 1 and thecover member 13 are made of a light transmissive material. Thebody shell 1 is a hollow shell shaped like a stepped cylinder, comprising anaccommodation chamber 10 having anentrance 101, ahollow shank 11 surrounding one side of theaccommodation chamber 10 opposite to theentrance 101, and tworacks 12 bilaterally disposed in theaccommodation chamber 10. Eachrack 12 comprises a locatinggroove 121, a locatingflange 122 suspending in the locatinggroove 121 at one lateral side thereof, and abearing wall 123 disposed at an outer side. Thecover member 13 is capped on thebody shell 1 to close theentrance 101 of theaccommodation chamber 10, comprising anopening 130, which cuts through opposing front and back sides of thecover member 13 in communication with theentrance 101 of theaccommodation chamber 10, and aconnection base frame 131 outwardly protruded from the front side around theopening 130. - The
sensor module 2 comprises acircuit board 21, aholder block 22, a plurality of light-transmittingdevices 23, aconnection interface 24 and a plurality of light-receivingdevices 25. Thecircuit board 21 is T-shaped, comprising atransverse body portion 211 and alongitudinal body portion 212. Thetransverse body portion 211 comprises a plurality of viaholes 2111 symmetrically located on two distal ends thereof and two locatingwings 2112 respectively extended from the two distal ends. Thelongitudinal body portion 212 comprises a plurality of viaholes 2121 arranged near a distal end thereof remote from thetransverse body portion 211. Theholder block 22 is configured to fit the T-shaped configuration of thecircuit board 21 and mounted on the top side of thecircuit board 21, comprising a transverseholder block portion 221 and a longitudinalholder block portion 222. The transverseholder block portion 221 comprises a plurality offirst accommodation holes 2210 symmetrically disposed near two distal ends thereof and aretaining hook 2211 respectively disposed at one side of each of said first accommodation holes 2210. The longitudinalholder block portion 222 comprises a plurality ofsecond accommodation holes 2220 bilaterally disposed near a distal end thereof remote from the transverseholder block portion 221 and aside notch 2221 respectively disposed at one side of each of said second accommodation holes 2220. The light-transmittingdevices 23 are respectively mounted in saidfirst accommodation holes 2210 of the transverseholder block portion 221 of theholder block 22 and secured thereto by the respective retaining hooks 2211, each comprising a plurality of electrode pins 231 respectively electrically bonded to the via holes 2111 of thetransverse body portion 211 and a light-emittingface 232 exposed to the outside of a groove 2212 of the respective saidfirst accommodation hole 2210 and facing the longitudinal direction corresponding to the extending direction of thelongitudinal body portion 212. Theconnection interface 24 is formed integral with one side of the middle part of thetransverse body portion 211 of thecircuit board 21 opposite to thelongitudinal body portion 212. Thus, theconnection interface 24 and thecircuit board 21 show a cross-shaped configuration. Further, theconnection interface 24 comprises a plurality ofmetal contacts 241. The light-receivingdevices 25 are respectively mounted in saidsecond accommodation holes 2220 of the longitudinalholder block portion 222 of theholder block 22, each comprising a plurality of electrode pins 251 respectively electrically bonded to the via holes 2121 of thelongitudinal body portion 212 and a light-receivingface 252 abutted to therespective side notch 2221 and facing toward the outside of theholder block 22 in the transverse direction corresponding to the extending direction of thetransverse body portion 211. - When assembling the turbidity sensor, insert the
circuit board 21 with theholder block 22 through theentrance 101 into theaccommodation chamber 10 of thebody shell 1 to engage the two locatingwings 2112 of thetransverse body portion 211 of thecircuit board 21 into the locatinggrooves 121 of theracks 12 respectively and to let therespective locating wings 2112 be secured to therespective racks 12 by therespective locating flanges 122. At this time, theholder block 22 is supported on the bearingwalls 123 of theracks 12 respectively, thelongitudinal body portion 212 of thecircuit board 21; the longitudinalholder block portion 222 of theholder block 22 are positioned inside thehollow shank 11 of thebody shell 1; the light-transmittingdevices 23 and the light-receivingdevices 25 are respectively held in theholder block 22 within thehollow shank 11 of thebody shell 1 at a right angle relationship (seeFIG. 4 andFIG. 5 ). Thereafter, cover thecover member 13 on thebody shell 1 to let theconnection interface 24 of thesensor module 2 extend through theopening 130 to the inside of thecover member 13 of theconnection base frame 131. Thus, the turbidity sensor is assembled. - The
body shell 1 further comprises a plurality of beveled retaining blocks 14 and a plurality of locatingblocks 15 protruded from the periphery. Thecover member 13 further comprises a plurality of retainingholes 140 and a plurality of locatingnotches 150 respectively forced into engagement with the beveled retaining blocks 14 and locatingblocks 15 of thebody shell 1. Alternatively, the retainingholes 140 and the locatingnotches 150 can be formed on thebody shell 1, and the beveled retaining blocks 14 and locatingblocks 15 can be formed on thecover member 13 for engagement with the retainingholes 140 and the locatingnotches 150 respectively. Further, theconnection base frame 131 of thecover member 13 can be configured subject to the specification of a male connector (or female connector) for connection to a mating female connector (or male connector). - Further, as stated above, the
body shell 1 and thecover member 13 are made of a light transmissive material. Further, thebody shell 1 can be made having a circular, rectangular, oval or polygonal profile. Further, thehollow shank 11 of thebody shell 1 can be made having a circular, rectangular, oval or polygonal profile. - Further, the
circuit board 21 comprises a plurality of mountingholes 213; theholder block 22 comprises a plurality ofbottom mounting rods 223 respectively press-fitted into the respective mountingholes 213 of thecircuit board 21. Further, the light-transmittingdevices 23 can be infrared light-emitting diodes, ultraviolet light-emitting diodes or laser light-emitting diodes. Further, the light-receivingdevices 25 can be photo transistors, optical receivers or light sensors arranged at right angles relative to the respective light-transmittingdevices 23 and adapted for receiving a part of the light emitted by the light-transmittingdevices 23 and the light reflected by surrounding substances. - Referring to
FIGS. 5˜9 andFIGS. 2 and 4 again, when using the turbidity sensor in a household appliance 3, in particular washing machine or dishwasher, insert thehollow shank 11 of thebody shell 1 into an internal workingchamber 30 of the household appliance 3. When a fluid 31 is cycling in the workingchamber 30, thehollow shank 11 of the body shell does not interfere with the flowing of the fluid 31 in the workingchamber 30, avoiding accumulation of suspended particles orimpurities 32. Thus, suspended particles orimpurities 32 are evenly distributed in the fluid 31 during operation of the household appliance 3 (see the flow velocity data obtained using a computational fluid dynamics simulation as indicated inFIGS. 8 and 9 ), and the turbidity sensor can accurately detect the turbidity of the fluid 31 in the workingchamber 30 without interrupting the operation of the household appliance 3. When the light-transmittingdevices 23 emit light onto the fluid 31, the light-receivingdevices 25 pick up reflected light from the evenly distributed suspended particles orimpurities 32 in the fluid 31 for computing, assuring sensing accuracy. Therefore, the invention eliminates the inaccurate sensing problem of the prior art technique to sense the turbidity of a fluid that is kept still in a household appliance. Thus, when the turbidity sensor is used in a household appliance 3, it automatically starts sensing the turbidity of a fluid in the household appliance 3 during operation of the household appliance 3, i.e., it is not necessary to interrupt the operation of the household appliance 3 for allowing the turbidity sensor to sense the turbidity of the fluid in the household appliance 3. - During operation of the household appliance 3 to wash articles (clothes or dishes), a detergent may be added to the fluid 31 in the working
chamber 30. Thus, the fluid 31 will become turbid due to the presence of the detergent and suspended particles orimpurities 32 in thefluid 31. During working of the household appliance 3, the light-transmittingdevices 23 of thesensor module 2 are controlled to emit light through the light-transmissive body shell 1 toward the inside of the workingchamber 30. At this time, a part of the light emitted by the light-transmittingdevices 23 of thesensor module 2 is received by the light-receivingdevices 25. However, the major part of the light emitted by the light-transmittingdevices 23 of thesensor module 2 falls upon the fluid 31 in the workingchamber 30 into contact with suspended particles orimpurities 32 in thefluid 31. Thus, the suspended particles orimpurities 32 in the fluid 31 reflect the light, and the light-receivingdevices 25 pick up reflected light from the suspended particles orimpurities 32 and produce a respective sensing signal for transmission to a control circuit in the household appliance 3 by thecircuit board 21 through theconnection interface 24 in theconnection base frame 131 of thecover member 13, so that the control circuit of the household appliance 3 can determine the turbidity of the fluid 31 in the workingchamber 30 and control further operation steps subject to the turbidity of the fluid 31. As the method of the transmission of the sensing signals from thesensor module 2 to the control circuit of the household appliance 3 can easily be achieved by known techniques and is not within the scope of the spirit of the present invention, no further detailed description in this regard is necessary. - Except the aforesaid design to transmit sensing signals from the
sensor module 2 to the control circuit of the household appliance 3 for turbidity determination, thecircuit board 21 can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receivingdevices 25 and then transmitting the mean value to the control circuit of the household appliance 3 for turbidity determination. Alternatively, thecircuit board 21 can be configured to provide a controller (CPU, chip, single crystal or microprocessor) for computing the mean value of the sensing signals produced by the light-receivingdevices 25 and the comparing the mean value with a predetermined reference value to determine the turbidity of the fluid 31 in the workingchamber 30. - As stated above, the invention provides a turbidity sensor for use in a household appliance 3 for sensing the turbidity of a fluid 31 in a working
chamber 30 in the household appliance. The turbidity sensor comprises abody shell 1 that has anaccommodation chamber 10 defined therein and ahollow shank 11 surrounding one side of theaccommodation chamber 10, acover member 13 covering thebody shell 1, and asensor module 2, which comprises acircuit board 21 mounted in theaccommodation chamber 10 inside thebody shell 1, aholder block 22 supported on thecircuit board 21, a set of light-transmittingdevices 23 mounted in theholder block 22 and electrically connected to thecircuit board 21 for emitting light through the light-transmissive body shell 1 onto the fluid 31 in the workingchamber 30 of the household appliance 3 and a set of light-receivingdevices 25 mounted in theholder block 22 inside thehollow shank 11 of thebody shell 1 in a right angle relationship relative to the light-transmittingdevices 23 and electrically connected to thecircuit board 21 for picking up reflected light from suspended particles orimpurities 32 in the fluid 31 and producing a respective sensing signal for determination of the turbidity of the fluid 31. The turbidity sensor of the invention is adapted to detect the turbidity of the fluid 31 in the workingchamber 30 of the household appliance 3 during operation of the household appliance 3 so that the control circuit of the household appliance 3 can control the operation of the household appliance 3 subject to the detection of the turbidity sensor without interrupting the operation of the household appliance 3. - In conclusion, the invention provides a turbidity sensor for use in a household appliance 3 for sensing the turbidity of a fluid 31 in a working
chamber 30 in the household appliance 3, which has advantages as follows: - 1. The light-transmitting
devices 23 and the light-receivingdevices 25 are arranged in a right angle relationship so that the light-transmittingdevices 23 can emit light widely onto the fluid 31 in the workingchamber 30 in the household appliance 3; the light-receivingdevices 25 can pick up reflected light from evenly distributed suspended particles orimpurities 32 in the fluid 31 to provide a respective sensing signal for accurate determination of the turbidity of the fluid 31. - 2. The
hollow shank 11 extends perpendicularly from the center of one side of thebody shell 1 and suspending in the fluid 31 in the workingchamber 30 inside the household appliance 3; the light-transmittingdevices 23 are arranged on thetransverse body portion 211 of thecircuit board 21 in the light-transmissive body shell 1 beyond thehollow shank 11 to emit light through the light-transmissive body shell 1 onto the fluid 31 in the workingchamber 30 in the household appliance 3; the light-receivingdevices 25 are arranged on thelongitudinal body portion 212 of thecircuit board 21 inside thehollow shank 11 of the light-transmissive body shell 1 to effectively pick up reflected light from evenly distributed suspended particles orimpurities 32 in thefluid 31. Thus, thesensor module 2 of the turbidity sensor can effectively and accurate detect the turbidity of the fluid 31 without adjustment. - 3. After installation of the turbidity sensor in the household appliance 3, simply the
hollow shank 11 of the light-transmissive body shell 1 is dipped in the fluid 31 in the workingchamber 30 of the household appliance 3, and therefore the light-transmissive body shell 1 does not interfere with flowing of the fluid 31 in the workingchamber 30 and, the turbidity sensor can effectively detect the turbidity of the fluid in the workingchamber 30 without interrupting the operation of the household appliance 3. - Although a particular embodiment of the invention has been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.
Claims (12)
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US13/067,981 US8654337B2 (en) | 2011-07-13 | 2011-07-13 | Turbidity sensor |
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US13/067,981 US8654337B2 (en) | 2011-07-13 | 2011-07-13 | Turbidity sensor |
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US8654337B2 US8654337B2 (en) | 2014-02-18 |
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CN104372576A (en) * | 2014-11-21 | 2015-02-25 | 吴江市首腾电子有限公司 | Washing machine water turbidity induction device |
US20160161405A1 (en) * | 2014-12-09 | 2016-06-09 | Endress + Hauser Conducta Gesellschaft für Mess- und Regeltechnik mbH + Co. KG | Method for determining a turbidity and turbidity sensor for implementing the method |
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US20170234848A1 (en) * | 2016-02-16 | 2017-08-17 | Solteam Opto, Inc. | Water quality sensor suitable for automated production |
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US10408739B2 (en) * | 2018-01-08 | 2019-09-10 | Solteam Opto, Inc. | Water quality sensor suitable for automated production |
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