US20120139121A1 - Integrated circuit packaging system with pad connection and method of manufacture thereof - Google Patents
Integrated circuit packaging system with pad connection and method of manufacture thereof Download PDFInfo
- Publication number
- US20120139121A1 US20120139121A1 US12/961,490 US96149010A US2012139121A1 US 20120139121 A1 US20120139121 A1 US 20120139121A1 US 96149010 A US96149010 A US 96149010A US 2012139121 A1 US2012139121 A1 US 2012139121A1
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- integrated circuit
- lead
- inner pad
- dielectric
- pad
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- H01L23/495—Lead-frames or other flat leads
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Definitions
- the present invention relates generally to an integrated circuit packaging system, and more particularly to a system for an integrated circuit packaging system with connection.
- Modern electronics such as smart phones, personal digital assistants, location based services devices, enterprise class servers, or enterprise class storage arrays, are packing more integrated circuits into an ever-shrinking physical space with expectations for decreasing cost.
- Numerous technologies have been developed to meet these requirements. Some of the research and development strategies focus on new technologies while others focus on improving the existing and mature technologies. Research and development in the existing technologies can take a myriad of different directions.
- the present invention provides a method of manufacture of an integrated circuit packaging system including: forming a lead having a horizontal ridge at a lead top side; forming a connection layer having an inner pad and an outer pad directly on the lead top side, the inner pad having an inner pad bottom surface; mounting an integrated circuit over the inner pad; applying a molding compound, having a molding bottom surface, over the integrated circuit, the inner pad, and the outer pad; and applying a dielectric directly on the molding bottom surface and the inner pad bottom surface.
- the present invention provides an integrated circuit packaging system, including: a lead having a horizontal ridge at a lead top side; a connection layer having an inner pad and an outer pad directly on the lead top side, the inner pad having an inner pad bottom surface; an integrated circuit over the inner pad; a molding compound, having a molding bottom surface, over the integrated circuit, the inner pad, and the outer pad; and a dielectric directly on the molding bottom surface and the inner pad bottom surface.
- FIG. 1 is a cross-sectional view of an integrated circuit packaging system taken along line 1 - 1 of FIG. 2 in a first embodiment of the present invention.
- FIG. 2 is a bottom view of the integrated circuit packaging system.
- FIG. 3 is a cross-sectional view of the integrated circuit packaging system taken along line 3 - 3 of FIG. 4 in a plating phase of manufacture.
- FIG. 4 is a top view of the integrated circuit packaging system in the plating phase.
- FIG. 5 is the structure of FIG. 3 in an attaching phase.
- FIG. 6 is the structure of FIG. 5 in the molding phase.
- FIG. 7 is the structure of FIG. 6 in a removal phase.
- FIG. 8 is the structure of FIG. 7 in an application phase.
- FIG. 9 is a cross-sectional view of an integrated circuit packaging system in a second embodiment of the present invention.
- FIG. 10 is a flow chart of a method of manufacture of the integrated circuit packaging system in a further embodiment of the present invention.
- horizontal is defined as a plane parallel to the plane or surface of the integrated circuit, regardless of its orientation.
- vertical refers to a direction perpendicular to the horizontal as just defined. Terms, such as “above”, “below”, “bottom”, “top”, “side” (as in “sidewall”), “higher”, “lower”, “upper”, “over”, and “under”, are defined with respect to the horizontal plane, as shown in the figures.
- active side refers to a side of a die, a module, a package, or an electronic structure having active circuitry fabricated thereon or having elements for connection to the active circuitry within the die, the module, the package, or the electronic structure.
- processing includes deposition of material or photoresist, patterning, exposure, development, etching, cleaning, and/or removal of the material or photoresist as required in forming a described structure.
- the integrated circuit packaging system 100 can include a multi-row quad flat nonleaded (QFN) package with a routed trace and a bottom mask for a flip chip.
- the integrated circuit packaging system 100 can include a quad flat nonleaded sawn strip etch (QFNs-se) package without standoff.
- QFNs-se quad flat nonleaded sawn strip etch
- the integrated circuit packaging system 100 can include a lead 102 , which provides electrical connectivity between the integrated circuit packaging system 100 and an external system (not shown).
- the lead 102 can include a lead bottom portion 104 and a lead top portion 106 opposite or over the lead bottom portion 104 .
- the lead 102 can include a lead bottom side 108 and a lead top side 110 opposite the lead bottom side 108 .
- the lead bottom side 108 is a bottom extent of the lead bottom portion 104 .
- the lead top side 110 is a top extent of the lead top portion 106 .
- the lead 102 can include a lead non-horizontal side 112 between the lead bottom side 108 and the lead top side 110 .
- a plane of the lead non-horizontal side 112 can intersect planes of the lead bottom side 108 and the lead top side 110 .
- the lead 102 can include a horizontal ridge 114 , which is an end of the lead 102 , horizontally protruding from the lead non-horizontal side 112 .
- the horizontal ridge 114 can be formed at the lead top side 110 .
- the horizontal ridge 114 can include a ridge lower side 116 and a ridge upper side 118 above the ridge lower side 116 .
- the ridge lower side 116 can include a curve surface.
- the ridge upper side 118 can include a flat surface.
- the integrated circuit packaging system 100 can include a conductive layer 120 , which provides an electrical connection between the lead 102 and an external system.
- the conductive layer 120 can be electrically connected or attached to the lead 102 .
- the conductive layer 120 can be formed directly on the lead bottom side 108 .
- the integrated circuit packaging system 100 can include a dielectric 122 , which protects a portion of the lead 102 .
- the dielectric 122 can include an insulation material including a passivation, a solder resist, an epoxy, or an underfill-type adhesive.
- the dielectric 122 can electrically isolate the lead 102 from another of the lead 102 .
- the dielectric 122 can be formed surrounding the horizontal ridge 114 .
- the dielectric 122 can be formed directly on the ridge lower side 116 .
- the dielectric 122 can be formed surrounding the lead top portion 106 of the lead 102 .
- the dielectric 122 can include a dielectric bottom side 124 and a dielectric top side 126 opposite the dielectric bottom side 124 .
- the dielectric bottom side 124 can be above the conductive layer 120 .
- the lead top portion 106 can include the lead top side 110 .
- a plane of the lead top side 110 or a plane of the ridge upper side 118 can be coplanar with a plane of the dielectric top side 126 .
- the lead bottom portion 104 of the lead 102 can be exposed from the dielectric 122 .
- the lead bottom portion 104 can protrude from the dielectric bottom side 124 .
- the lead bottom portion 104 can include the lead bottom side 108 below the dielectric bottom side 124 .
- the conductive layer 120 can be below the dielectric bottom side 124 .
- the integrated circuit packaging system 100 can include a connection layer 128 , which is a structure that provides electrical connectivity between a semiconductor device and the lead 102 .
- the connection layer 128 can include a redistribution layer (RDL) on a multi-row copper leadframe.
- RDL redistribution layer
- the connection layer 128 can include an outer pad 130 , which provides electrical connectivity to the lead 102 .
- the outer pad 130 can include an outer pad bottom surface 132 directly on the lead top side 110 .
- the outer pad 130 can include an outer pad top surface 134 opposite the outer pad bottom surface 132 .
- the connection layer 128 can include a conductive trace 136 .
- the conductive trace 136 provides or routes electrical connection between the outer pad 130 and a contact pad.
- the conductive trace 136 can include an electrical connector including a redistribution trace, a routed layer, a routed pre plated frame (PPF) layer, or a redistribution layer (RDL).
- the conductive trace 136 can include a trace bottom surface 138 directly on the dielectric top side 126 and a portion of the lead top side 110 .
- the trace bottom surface 138 can be directly on a portion of the ridge upper side 118 .
- the conductive trace 136 can include a trace top surface 140 opposite the trace bottom surface 138 .
- the connection layer 128 can include an inner pad 142 .
- the inner pad 142 is a contact pad that provides mounting support and electrical connectivity to a semiconductor device.
- the inner pad 142 can be connected or attached to the conductive trace 136 .
- the inner pad 142 can include an inner pad bottom surface 144 directly on the dielectric top side 126 .
- the inner pad 142 can include an inner pad top surface 146 opposite the inner pad bottom surface 144 .
- connection layer 128 can include planes of the outer pad bottom surface 132 , the trace bottom surface 138 , and the inner pad bottom surface 144 coplanar with each other.
- the connection layer 128 can include planes of the outer pad top surface 134 , the trace top surface 140 , and the inner pad top surface 146 coplanar with each other.
- the integrated circuit packaging system 100 can include an integrated circuit 148 , which is a semiconductor device.
- the integrated circuit 148 can include an inactive side 150 and an active side 152 opposite the inactive side 150 .
- the integrated circuit 148 can include a semiconductor device including a flip chip or a silicon (Si) die.
- the integrated circuit 148 can include the active side 152 facing the connection layer 128 .
- the integrated circuit 148 can be mounted over the inner pad 142 of the connection layer 128 .
- the integrated circuit packaging system 100 can include an internal connector 154 , which is an electrically conductive connector.
- the internal connector 154 can be connected or attached to the inner pad 142 and the active side 152 .
- the internal connector 154 can be directly on the inner pad top surface 146 .
- the integrated circuit packaging system 100 can include the dielectric 122 electrically isolating the connection layer 128 from another of the connection layer 128 .
- the integrated circuit packaging system 100 can include a number of the outer pad 130 surrounding or outside a perimeter of the integrated circuit 148 .
- the integrated circuit packaging system 100 can include a number of the inner pad 142 under the inactive side 150 of the integrated circuit 148 .
- the integrated circuit packaging system 100 can include a molding compound 166 , which covers a semiconductor package to seal a semiconductor device providing mechanical and environmental protection.
- the molding compound 166 can be formed covering the dielectric 122 , the connection layer 128 , the integrated circuit 148 , and the internal connector 154 .
- the molding compound 166 can be applied over the dielectric top side 126 , the outer pad 130 , the conductive trace 136 , the inner pad 142 , the integrated circuit 148 , and the internal connector 154 .
- the molding compound 166 can include a molding bottom surface 168 .
- a plane of the molding bottom surface 168 can be coplanar with planes of the outer pad bottom surface 132 , the trace bottom surface 138 , and the inner pad bottom surface 144 .
- the molding bottom surface 168 and the inner pad bottom surface 144 can be directly on the dielectric top side 126 .
- the molding compound 166 can include a molding non-horizontal side 170 , which is a horizontal extent of the molding compound 166 .
- a plane of the molding non-horizontal side 170 can be coplanar with a plane of a dielectric non-horizontal side 172 of the dielectric 122 .
- the dielectric non-horizontal side 172 is a horizontal extent of the dielectric 122 .
- connection layer 128 connected to the lead 102 and the integrated circuit 148 provides a simple and cost-effective process for multi-row quad flat nonleaded (QFN) packages having flip chips with copper base strip etch process technology thereby fulfilling a need to efficiently configure a multi-row quad flat nonleaded (QFN) package for a flip chip device.
- connection layer 128 having the conductive trace 136 attached to the outer pad 130 and the inner pad 142 provides a solution that does not use bismaleimide triazine (BT) laminate for flip chip applications to redistribute flip chip signals to quad flat nonleaded (QFN) multi-row leads.
- BT bismaleimide triazine
- connection layer 128 provides cost reductions due to simpler leadframe construction compared to standard flip chip ball grid array (BGA).
- connection layer 128 protected by the dielectric 122 is better for flip chip mounting thereby eliminating solder collapse, solder creep, or misalignment.
- the dielectric 122 improves reliability by isolating the connection layer 128 from another of the connection layer 128 or the lead 102 from another of the lead 102 thereby eliminating solder creep or electrical shorts.
- the conductive layer 120 provides a reliable electrical connection between the lead 102 and an external system.
- connection layer 128 directly on the lead 102 and the dielectric 122 provides a simple process flow and package structure for flip chip packaging.
- the integrated circuit packaging system 100 can include multiple rows or a peripheral array of a number of the conductive layer 120 .
- the conductive layer 120 can be formed adjacent or inside a dielectric perimeter 202 of the dielectric 122 .
- the conductive layer 120 can be surrounded by the dielectric 122 .
- the conductive layer 120 is shown in a shape of a square, although it is understood that the conductive layer 120 can be formed in any shape.
- the conductive layer 120 can be formed in a shape of a circle.
- FIG. 3 therein is shown a cross-sectional view of the integrated circuit packaging system 100 taken along line 3 - 3 of FIG. 4 in a plating phase of manufacture.
- the cross-sectional view depicts the plating phase of a leadframe manufacture phase.
- the integrated circuit packaging system 100 can include a leadframe 302 , which is a structure for mounting and connecting a semiconductor device thereto.
- the leadframe 302 can include a leadframe process dimension tolerance or accuracy of approximately 0.015 millimeter (mm).
- the leadframe 302 can be formed with an electrically conductive material including copper (Cu) or any other metallic material.
- the leadframe 302 can include a structure of a bare copper base, a multi-row copper leadframe, or a routed pre plated frame (PPF) copper (Cu) leadframe.
- PPF routed pre plated frame
- the leadframe 302 can include a leadframe bottom side 304 and a leadframe top side 306 opposite the leadframe bottom side 304 .
- a portion of the leadframe 302 at the leadframe bottom side 304 can be removed in a controlled manner to form a partially removed region 308 .
- the partially removed region 308 can be formed with a removal process including etching.
- the partially removed region 308 can be formed with the leadframe 302 half-etched.
- the cross-sectional view depicts the leadframe 302 as an etched copper frame with a bottom half-etch.
- the leadframe 302 can include a leadframe thickness 310 .
- the leadframe 302 can include the partially removed region 308 having a non-removed thickness 312 .
- the leadframe thickness 310 and the non-removed thickness 312 can be approximately 4 millimeters (mm) and 3 millimeters (mm), respectively.
- approximately 1 millimeter (mm) of the leadframe 302 can be removed to form the partially removed region 308 having the non-removed thickness 312 of approximately 3 millimeters (mm).
- the non-removed thickness 312 can be at least half of the leadframe thickness 310 .
- the integrated circuit packaging system 100 can include the conductive layer 120 formed directly on the leadframe bottom side 304 .
- the conductive layer 120 can be formed with an electrically conductive material including a metallic material or a metal alloy.
- the conductive layer 120 can be formed with a number of layers.
- the conductive layer 120 can be formed with a conductive material including nickel (Ni), palladium (Pd), gold (Au), any other metallic material, a metal alloy, or a combination thereof.
- the conductive layer 120 can be formed with nickel-palladium (NiPd) or nickel-palladium-gold (NiPdAu).
- the conductive layer 120 can be formed with a plating process.
- the conductive layer 120 can include a structure of a build-up pre plated frame (PPF) that is selectively pre-plated.
- PPF build-up pre plated frame
- the integrated circuit packaging system 100 can include the connection layer 128 directly on the leadframe top side 306 .
- the connection layer 128 can be formed with an electrically conductive material including a metallic material or a metal alloy.
- connection layer 128 can be formed with a number of layers.
- the connection layer 128 can be formed with a conductive material including nickel (Ni), palladium (Pd), gold (Au), any other metallic material, a metal alloy, or a combination thereof.
- the connection layer 128 can be formed with nickel-palladium (NiPd) or nickel-palladium-gold (NiPdAu).
- connection layer 128 can be formed with a plating process.
- connection layer 128 can include a structure of a build-up pre plated frame (PPF) that is selectively pre-plated.
- PPF build-up pre plated frame
- connection layer 128 can include the outer pad 130 , the conductive trace 136 , and the inner pad 142 formed as a single integral structure with a common electrically conductive material.
- the conductive trace 136 can be electrically connected or attached to the outer pad 130 and the inner pad 142 .
- FIG. 4 therein is shown a top view of the integrated circuit packaging system 100 in the plating phase.
- the top view depicts a number of the connection layer 128 having the outer pad 130 , the conductive trace 136 , and the inner pad 142 .
- the integrated circuit packaging system 100 can include a number of the outer pad 130 connected to a number of the inner pad 142 with a number of the conductive trace 136 .
- the inner pad 142 can be formed at a central portion of the leadframe 302 .
- the inner pad 142 can be formed closer to the central portion of the leadframe 302 than the outer pad 130 .
- the integrated circuit packaging system 100 can include multiple rows of the outer pad 130 and multiple rows of the inner pad 142 .
- the integrated circuit packaging system 100 can include a peripheral array of a number of the outer pad 130 .
- the outer pad 130 can be formed adjacent or inside a leadframe perimeter 402 of the leadframe 302 .
- the conductive trace 136 can be formed with a number of segments 404 , which are sections of the conductive trace 136 that are contiguously formed as a single integral structure.
- the segments 404 can be connected or attached to each other between the outer pad 130 and the inner pad 142 .
- the segments 404 can be formed at a predetermined angle between one another.
- the predetermined angle helps separate a distance between an array of the outer pad 130 for improved connection to a stack device or an external system level (not shown).
- the predetermined angle can depend on design guidelines or geometry constraints.
- the integrated circuit packaging system 100 can include the integrated circuit 148 mounted over the connection layer 128 .
- the integrated circuit 148 can include the active side 152 facing the connection layer 128 .
- the integrated circuit packaging system 100 can include the internal connector 154 connected or attached to the inner pad 142 and the active side 152 .
- the internal connector 154 can be directly on the inner pad 142 .
- the internal connector 154 is shown as a conductive bump, although it is understood that the internal connector 154 can include any other electrically conductive connectors.
- the internal connector 154 can include a conductive paste.
- the internal connector 154 can be formed with a conductive material including solder, a metal, or a metallic alloy.
- the integrated circuit packaging system 100 can include a molding process including liquid epoxy mold or compression molding.
- the molding process can also include tape assisted molding with adhesive tapes applied over the integrated circuit 148 and applied on the leadframe bottom side 304 to support and cover the partially removed region 308 and a portion of the leadframe 302 protruded, penetrated, or sunk into one of the adhesive tapes.
- the molding compound 166 can be molded over the leadframe 302 , the connection layer 128 , the integrated circuit 148 , and the internal connector 154 .
- the molding compound 166 can be formed covering the leadframe top side 306 , the connection layer 128 , the integrated circuit 148 , and the internal connector 154 .
- the partially removed region 308 having the non-removed thickness 312 formed in a controlled manner improves structural integrity of the leadframe 302 thereby eliminating bent at the partially removed region 308 during molding.
- the integrated circuit packaging system 100 can include a removal process including etching in the removal phase.
- the removal process does not affect or remove the connection layer 128 .
- the removal process can include copper etch with a chemical solution including alkali.
- a portion of the leadframe 302 of FIG. 3 at the leadframe bottom side 304 of FIG. 3 can be removed forming the lead 102 and exposing portions of the molding bottom surface 168 , the trace bottom surface 138 , and the inner pad bottom surface 144 .
- the portion of the leadframe 302 to be removed at the leadframe bottom side 304 can include the partially removed region 308 of FIG. 3 .
- the lead 102 can be electrically isolated from another of the lead 102 .
- the lead 102 can be formed having the horizontal ridge 114 horizontally protruding from the lead non-horizontal side 112 .
- the horizontal ridge 114 can be formed at the lead top side 110 .
- the horizontal ridge 114 can include the ridge lower side 116 and the ridge upper side 118 above the ridge lower side 116 .
- the lead top side 110 can include the ridge upper side 118 .
- the trace bottom surface 138 can be directly on a portion of the lead top side 110 or a portion of the ridge upper side 118 .
- the conductive trace 136 and the inner pad 142 can be protected or embedded by the molding compound 166 .
- the conductive trace 136 and the inner pad 142 can be unaffected or not removed during the removal process. It is understood that the removal process does not attack or remove the conductive trace 136 and the inner pad 142 .
- the leadframe 302 having the partially removed region 308 provides an advantage with more efficient bottom or back etching due to the leadframe 302 having a bottom half-etch feature thereby effectively controlling the removal process.
- the integrated circuit packaging system 100 can include an application method including screen print, spin-coat, dispense, or capillary action.
- the integrated circuit packaging system 100 can include the dielectric 122 applied or filled directly on the trace bottom surface 138 , the inner pad bottom surface 144 , and the molding bottom surface 168 .
- the dielectric 122 can protect or insulate the trace bottom surface 138 or the inner pad bottom surface 144 .
- the dielectric 122 can electrically isolate the lead 102 and another of the lead 102 .
- the dielectric 122 can be formed surrounding the horizontal ridge 114 .
- the dielectric 122 can be formed directly on the ridge lower side 116 .
- the dielectric 122 can be formed surrounding the lead top portion 106 .
- the lead top portion 106 can include the lead top side 110 .
- a plane of the lead top side 110 or a plane of the ridge upper side 118 can be coplanar with a plane of the dielectric top side 126 .
- the dielectric 122 can include the dielectric bottom side 124 and the dielectric top side 126 opposite the dielectric bottom side 124 .
- the dielectric bottom side 124 can be above the conductive layer 120 .
- the lead bottom portion 104 can be exposed from the dielectric 122 .
- the lead bottom portion 104 can protrude from the dielectric bottom side 124 .
- the lead bottom portion 104 can include the lead bottom side 108 below the dielectric bottom side 124 .
- the conductive layer 120 can be below the dielectric bottom side 124 .
- the integrated circuit packaging system 100 can include a package singulation process to produce individual units or packages of the integrated circuit packaging system 100 .
- the package singulation process can include a mechanical or optical process.
- the molding compound 166 can include the molding non-horizontal side 170 .
- a plane of the molding non-horizontal side 170 can be coplanar with a plane of the dielectric non-horizontal side 172 of the dielectric 122 .
- FIG. 9 therein is shown a cross-sectional view of an integrated circuit packaging system 900 in a second embodiment of the present invention.
- the integrated circuit packaging system 900 can be formed in a manner similar to the integrated circuit packaging system 100 of FIG. 1 , except for additions of an attachment, a device, and a connector, and the formation of the molding compound 166 of FIG. 1 .
- the integrated circuit packaging system 900 can include a lead 902 having a lead bottom portion 904 , a lead top portion 906 , a lead bottom side 908 , a lead top side 910 , a lead non-horizontal side 912 , and a horizontal ridge 914 having a ridge lower side 916 and a ridge upper side 918 .
- the lead 902 can be formed in a manner similar to the lead 102 of FIG. 1 .
- the integrated circuit packaging system 900 can include a conductive layer 920 and a dielectric 922 having a dielectric bottom side 924 and a dielectric top side 926 .
- the conductive layer 920 and the dielectric 922 can be formed in a manner similar to the conductive layer 120 of FIG. 1 and the dielectric 122 of FIG. 1 , respectively.
- the integrated circuit packaging system 900 can include a connection layer 928 .
- the connection layer 928 can include an outer pad 930 having an outer pad bottom surface 932 and an outer pad top surface 934 .
- the connection layer 928 can include a conductive trace 936 having a trace bottom surface 938 and a trace top surface 940 .
- the connection layer 928 can include an inner pad 942 having an inner pad bottom surface 944 and an inner pad top surface 946 .
- the connection layer 928 can be formed in a manner similar to the connection layer 128 of FIG. 1 .
- the integrated circuit packaging system 900 can include a base integrated circuit 948 having a base inactive side 950 and a base active side 952 .
- the integrated circuit packaging system 900 can include a base internal connector 954 .
- the base integrated circuit 948 and the base internal connector 954 can be formed in a manner similar to the integrated circuit 148 of FIG. 1 and the internal connector 154 of FIG. 1 , respectively.
- the integrated circuit packaging system 900 can include an attach layer 956 , which attaches a stack integrated circuit 958 to the base integrated circuit 948 .
- the stack integrated circuit 958 is a semiconductor device.
- the stack integrated circuit 958 can include a stack inactive side 960 and a stack active side 962 opposite the stack inactive side 960 .
- the stack integrated circuit 958 can be mounted over the base integrated circuit 948 .
- the stack integrated circuit 958 can include a semiconductor device including a wirebond die or an integrated circuit die.
- the stack integrated circuit 958 can include the stack inactive side 960 facing the base inactive side 950 .
- the stack integrated circuit 958 can include the stack inactive side 960 attached to the base inactive side 950 with the attach layer 956 .
- the stack integrated circuit 958 is shown having a width greater than a width of the base integrated circuit 948 , although it is understood that widths of the stack integrated circuit 958 and the base integrated circuit 948 can be of any length.
- a width of the stack integrated circuit 958 can be approximately equal to a width of the base integrated circuit 948 .
- Widths of the stack integrated circuit 958 and the base integrated circuit 948 are horizontal distances between horizontal extents of the stack integrated circuit 958 and the base integrated circuit 948 , respectively.
- the integrated circuit packaging system 900 can include a stack internal connector 964 , which is an electrically conductive connector.
- a number of the stack internal connector 964 can be connected or attached to the stack active side 962 and a number of the outer pad top surface 934 .
- the stack internal connector 964 can be directly on the outer pad top surface 934 .
- the integrated circuit packaging system 900 can include a molding compound 966 , which covers a semiconductor package to seal a semiconductor device providing mechanical and environmental protection.
- the molding compound 966 can be formed covering the dielectric 922 , the connection layer 928 , the base integrated circuit 948 , the base internal connector 954 , the attach layer 956 , the stack integrated circuit 958 , and the stack internal connector 964 .
- the molding compound 966 can be applied over the dielectric top side 926 , the outer pad 930 , the conductive trace 936 , the inner pad 942 , the base integrated circuit 948 , the base internal connector 954 , the attach layer 956 , the stack integrated circuit 958 , and the stack internal connector 964 .
- the molding compound 966 can include a molding bottom surface 968 .
- a plane of the molding bottom surface 968 can be coplanar with planes of the outer pad bottom surface 932 , the trace bottom surface 938 , and the inner pad bottom surface 944 .
- the molding bottom surface 968 and the inner pad bottom surface 944 can be directly on the dielectric top side 926 .
- the molding compound 966 can include a molding non-horizontal side 970 , which is a horizontal extent of the molding compound 966 .
- a plane of the molding non-horizontal side 970 can be coplanar with a plane of a dielectric non-horizontal side 972 of the dielectric 922 .
- the dielectric non-horizontal side 972 is a horizontal extent of the dielectric 922 .
- stack integrated circuit 958 mounted over the base integrated circuit 948 improves device integration.
- stack internal connector 964 attached to the outer pad top surface 934 allows the stack integrated circuit 958 to be electrically connected to the base integrated circuit 948 and an external system.
- the method 1000 includes: forming a lead having a horizontal ridge at a lead top side in a block 1002 ; forming a connection layer having an inner pad and an outer pad directly on the lead top side, the inner pad having an inner pad bottom surface in a block 1004 ; mounting an integrated circuit over the inner pad in a block 1006 ; applying a molding compound, having a molding bottom surface, over the integrated circuit, the inner pad, and the outer pad in a block 1008 ; and applying a dielectric directly on the molding bottom surface and the inner pad bottom surface in a block 1010 .
- the integrated circuit packaging system of the present invention furnishes important and heretofore unknown and unavailable solutions, capabilities, and functional aspects for an integrated circuit packaging system with connection.
- the resulting method, process, apparatus, device, product, and/or system is straightforward, cost-effective, uncomplicated, highly versatile and effective, can be surprisingly and unobviously implemented by adapting known technologies, and are thus readily suited for efficiently and economically manufacturing integrated circuit packaging systems fully compatible with conventional manufacturing methods or processes and technologies.
- Another important aspect of the present invention is that it valuably supports and services the historical trend of reducing costs, simplifying systems, and increasing performance.
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Abstract
Description
- The present invention relates generally to an integrated circuit packaging system, and more particularly to a system for an integrated circuit packaging system with connection.
- Modern electronics, such as smart phones, personal digital assistants, location based services devices, enterprise class servers, or enterprise class storage arrays, are packing more integrated circuits into an ever-shrinking physical space with expectations for decreasing cost. Numerous technologies have been developed to meet these requirements. Some of the research and development strategies focus on new technologies while others focus on improving the existing and mature technologies. Research and development in the existing technologies can take a myriad of different directions.
- Consumer electronics requirements demand more integrated circuits in an integrated circuit package while paradoxically providing less physical space in the system for the increased integrated circuits content. Continuous cost reduction is another requirement. Some technologies primarily focus on integrating more functions into each integrated circuit. Other technologies focus on stacking these integrated circuits into a single package. While these approaches provide more functions within an integrated circuit, they do not fully address the requirements for lower height, smaller space, and cost reduction.
- One proven way to reduce cost is to use mature package technologies with existing manufacturing methods and equipments. Paradoxically, the reuse of existing manufacturing processes does not typically result in the reduction of package dimensions. The demand still continues for lower cost, smaller size and more functionality.
- Thus, a need still remains for an integrated circuit packaging system including lower cost, smaller size, and more functionality. In view of the ever-increasing need to improve integration and cost reduction, it is increasingly critical that answers be found to these problems. In view of the ever-increasing commercial competitive pressures, along with growing consumer expectations and the diminishing opportunities for meaningful product differentiation in the marketplace, it is critical that answers be found for these problems. Additionally, the need to reduce costs, improve efficiencies and performance, and meet competitive pressures adds an even greater urgency to the critical necessity for finding answers to these problems.
- Solutions to these problems have been long sought but prior developments have not taught or suggested any solutions and, thus, solutions to these problems have long eluded those skilled in the art.
- The present invention provides a method of manufacture of an integrated circuit packaging system including: forming a lead having a horizontal ridge at a lead top side; forming a connection layer having an inner pad and an outer pad directly on the lead top side, the inner pad having an inner pad bottom surface; mounting an integrated circuit over the inner pad; applying a molding compound, having a molding bottom surface, over the integrated circuit, the inner pad, and the outer pad; and applying a dielectric directly on the molding bottom surface and the inner pad bottom surface.
- The present invention provides an integrated circuit packaging system, including: a lead having a horizontal ridge at a lead top side; a connection layer having an inner pad and an outer pad directly on the lead top side, the inner pad having an inner pad bottom surface; an integrated circuit over the inner pad; a molding compound, having a molding bottom surface, over the integrated circuit, the inner pad, and the outer pad; and a dielectric directly on the molding bottom surface and the inner pad bottom surface.
- Certain embodiments of the invention have other steps or elements in addition to or in place of those mentioned above. The steps or elements will become apparent to those skilled in the art from a reading of the following detailed description when taken with reference to the accompanying drawings.
-
FIG. 1 is a cross-sectional view of an integrated circuit packaging system taken along line 1-1 ofFIG. 2 in a first embodiment of the present invention. -
FIG. 2 is a bottom view of the integrated circuit packaging system. -
FIG. 3 is a cross-sectional view of the integrated circuit packaging system taken along line 3-3 ofFIG. 4 in a plating phase of manufacture. -
FIG. 4 is a top view of the integrated circuit packaging system in the plating phase. -
FIG. 5 is the structure ofFIG. 3 in an attaching phase. -
FIG. 6 is the structure ofFIG. 5 in the molding phase. -
FIG. 7 is the structure ofFIG. 6 in a removal phase. -
FIG. 8 is the structure ofFIG. 7 in an application phase. -
FIG. 9 is a cross-sectional view of an integrated circuit packaging system in a second embodiment of the present invention. -
FIG. 10 is a flow chart of a method of manufacture of the integrated circuit packaging system in a further embodiment of the present invention. - The following embodiments are described in sufficient detail to enable those skilled in the art to make and use the invention. It is to be understood that other embodiments would be evident based on the present disclosure, and that system, process, or mechanical changes may be made without departing from the scope of the present invention.
- In the following description, numerous specific details are given to provide a thorough understanding of the invention. However, it will be apparent that the invention may be practiced without these specific details. In order to avoid obscuring the present invention, some well-known circuits, system configurations, and process steps are not disclosed in detail.
- The drawings showing embodiments of the system are semi-diagrammatic and not to scale and, particularly, some of the dimensions are for the clarity of presentation and are shown exaggerated in the drawing FIGs. Similarly, although the views in the drawings for ease of description generally show similar orientations, this depiction in the FIGs. is arbitrary for the most part. Generally, the invention can be operated in any orientation.
- Where multiple embodiments are disclosed and described having some features in common, for clarity and ease of illustration, description, and comprehension thereof, similar and like features one to another will ordinarily be described with similar reference numerals. The embodiments have been numbered first embodiment, second embodiment, etc. as a matter of descriptive convenience and are not intended to have any other significance or provide limitations for the present invention.
- For expository purposes, the term “horizontal” as used herein is defined as a plane parallel to the plane or surface of the integrated circuit, regardless of its orientation. The term “vertical” refers to a direction perpendicular to the horizontal as just defined. Terms, such as “above”, “below”, “bottom”, “top”, “side” (as in “sidewall”), “higher”, “lower”, “upper”, “over”, and “under”, are defined with respect to the horizontal plane, as shown in the figures.
- The term “on” means that there is direct contact between elements. The term “directly on” means that there is direct contact between one element and another element without an intervening element.
- The term “active side” refers to a side of a die, a module, a package, or an electronic structure having active circuitry fabricated thereon or having elements for connection to the active circuitry within the die, the module, the package, or the electronic structure. The term “processing” as used herein includes deposition of material or photoresist, patterning, exposure, development, etching, cleaning, and/or removal of the material or photoresist as required in forming a described structure.
- Referring now to
FIG. 1 , therein is shown a cross-sectional view of an integratedcircuit packaging system 100 taken along line 1-1 ofFIG. 2 in a first embodiment of the present invention. The integratedcircuit packaging system 100 can include a multi-row quad flat nonleaded (QFN) package with a routed trace and a bottom mask for a flip chip. The integratedcircuit packaging system 100 can include a quad flat nonleaded sawn strip etch (QFNs-se) package without standoff. - The integrated
circuit packaging system 100 can include alead 102, which provides electrical connectivity between the integratedcircuit packaging system 100 and an external system (not shown). Thelead 102 can include alead bottom portion 104 and alead top portion 106 opposite or over thelead bottom portion 104. - The
lead 102 can include alead bottom side 108 and alead top side 110 opposite thelead bottom side 108. Thelead bottom side 108 is a bottom extent of thelead bottom portion 104. The leadtop side 110 is a top extent of thelead top portion 106. - The
lead 102 can include a leadnon-horizontal side 112 between thelead bottom side 108 and the leadtop side 110. A plane of the leadnon-horizontal side 112 can intersect planes of thelead bottom side 108 and the leadtop side 110. - The
lead 102 can include ahorizontal ridge 114, which is an end of thelead 102, horizontally protruding from the lead non-horizontalside 112. Thehorizontal ridge 114 can be formed at the leadtop side 110. - The
horizontal ridge 114 can include a ridgelower side 116 and a ridgeupper side 118 above the ridgelower side 116. The ridgelower side 116 can include a curve surface. The ridgeupper side 118 can include a flat surface. - The integrated
circuit packaging system 100 can include aconductive layer 120, which provides an electrical connection between the lead 102 and an external system. Theconductive layer 120 can be electrically connected or attached to thelead 102. Theconductive layer 120 can be formed directly on the leadbottom side 108. - The integrated
circuit packaging system 100 can include a dielectric 122, which protects a portion of thelead 102. The dielectric 122 can include an insulation material including a passivation, a solder resist, an epoxy, or an underfill-type adhesive. - The dielectric 122 can electrically isolate the lead 102 from another of the
lead 102. The dielectric 122 can be formed surrounding thehorizontal ridge 114. The dielectric 122 can be formed directly on the ridgelower side 116. The dielectric 122 can be formed surrounding the leadtop portion 106 of thelead 102. - The dielectric 122 can include a dielectric
bottom side 124 and a dielectrictop side 126 opposite the dielectricbottom side 124. The dielectricbottom side 124 can be above theconductive layer 120. - The lead
top portion 106 can include the leadtop side 110. A plane of the leadtop side 110 or a plane of the ridgeupper side 118 can be coplanar with a plane of the dielectrictop side 126. - The
lead bottom portion 104 of thelead 102 can be exposed from the dielectric 122. Thelead bottom portion 104 can protrude from the dielectricbottom side 124. Thelead bottom portion 104 can include the leadbottom side 108 below the dielectricbottom side 124. Theconductive layer 120 can be below the dielectricbottom side 124. - The integrated
circuit packaging system 100 can include aconnection layer 128, which is a structure that provides electrical connectivity between a semiconductor device and thelead 102. For example, theconnection layer 128 can include a redistribution layer (RDL) on a multi-row copper leadframe. - The
connection layer 128 can include anouter pad 130, which provides electrical connectivity to thelead 102. Theouter pad 130 can include an outer padbottom surface 132 directly on the leadtop side 110. Theouter pad 130 can include an outer padtop surface 134 opposite the outer padbottom surface 132. - The
connection layer 128 can include aconductive trace 136. Theconductive trace 136 provides or routes electrical connection between theouter pad 130 and a contact pad. For example, theconductive trace 136 can include an electrical connector including a redistribution trace, a routed layer, a routed pre plated frame (PPF) layer, or a redistribution layer (RDL). - The
conductive trace 136 can include a tracebottom surface 138 directly on the dielectrictop side 126 and a portion of the leadtop side 110. The tracebottom surface 138 can be directly on a portion of the ridgeupper side 118. Theconductive trace 136 can include a tracetop surface 140 opposite the tracebottom surface 138. - The
connection layer 128 can include aninner pad 142. Theinner pad 142 is a contact pad that provides mounting support and electrical connectivity to a semiconductor device. Theinner pad 142 can be connected or attached to theconductive trace 136. - The
inner pad 142 can include an inner padbottom surface 144 directly on the dielectrictop side 126. Theinner pad 142 can include an inner padtop surface 146 opposite the inner padbottom surface 144. - The
connection layer 128 can include planes of the outer padbottom surface 132, the tracebottom surface 138, and the inner padbottom surface 144 coplanar with each other. Theconnection layer 128 can include planes of the outer padtop surface 134, the tracetop surface 140, and the inner padtop surface 146 coplanar with each other. - The integrated
circuit packaging system 100 can include anintegrated circuit 148, which is a semiconductor device. Theintegrated circuit 148 can include aninactive side 150 and anactive side 152 opposite theinactive side 150. For example, theintegrated circuit 148 can include a semiconductor device including a flip chip or a silicon (Si) die. - The
integrated circuit 148 can include theactive side 152 facing theconnection layer 128. Theintegrated circuit 148 can be mounted over theinner pad 142 of theconnection layer 128. - The integrated
circuit packaging system 100 can include aninternal connector 154, which is an electrically conductive connector. Theinternal connector 154 can be connected or attached to theinner pad 142 and theactive side 152. Theinternal connector 154 can be directly on the inner padtop surface 146. - The integrated
circuit packaging system 100 can include the dielectric 122 electrically isolating theconnection layer 128 from another of theconnection layer 128. The integratedcircuit packaging system 100 can include a number of theouter pad 130 surrounding or outside a perimeter of theintegrated circuit 148. The integratedcircuit packaging system 100 can include a number of theinner pad 142 under theinactive side 150 of theintegrated circuit 148. - The integrated
circuit packaging system 100 can include amolding compound 166, which covers a semiconductor package to seal a semiconductor device providing mechanical and environmental protection. Themolding compound 166 can be formed covering the dielectric 122, theconnection layer 128, theintegrated circuit 148, and theinternal connector 154. Themolding compound 166 can be applied over the dielectrictop side 126, theouter pad 130, theconductive trace 136, theinner pad 142, theintegrated circuit 148, and theinternal connector 154. - The
molding compound 166 can include amolding bottom surface 168. A plane of themolding bottom surface 168 can be coplanar with planes of the outer padbottom surface 132, the tracebottom surface 138, and the inner padbottom surface 144. Themolding bottom surface 168 and the inner padbottom surface 144 can be directly on the dielectrictop side 126. - The
molding compound 166 can include a moldingnon-horizontal side 170, which is a horizontal extent of themolding compound 166. A plane of the moldingnon-horizontal side 170 can be coplanar with a plane of a dielectricnon-horizontal side 172 of the dielectric 122. The dielectricnon-horizontal side 172 is a horizontal extent of the dielectric 122. - It has been discovered that the
connection layer 128 connected to thelead 102 and theintegrated circuit 148 provides a simple and cost-effective process for multi-row quad flat nonleaded (QFN) packages having flip chips with copper base strip etch process technology thereby fulfilling a need to efficiently configure a multi-row quad flat nonleaded (QFN) package for a flip chip device. - It has also been discovered that the
connection layer 128 having theconductive trace 136 attached to theouter pad 130 and theinner pad 142 provides a solution that does not use bismaleimide triazine (BT) laminate for flip chip applications to redistribute flip chip signals to quad flat nonleaded (QFN) multi-row leads. - It has further been discovered that the
connection layer 128 provides cost reductions due to simpler leadframe construction compared to standard flip chip ball grid array (BGA). - It has been unexpectedly found that the
lead 102 having thehorizontal ridge 114 covered by the dielectric 122 improves lead interlocking thereby eliminating lead pullouts. - It has been unexpectedly determined that the
outer pad 130 attached to the leadtop side 110 provides a reliable connection site to attach or connect thelead 102 to a stack device. - It has been unexpectedly recognized that the
connection layer 128 protected by the dielectric 122 is better for flip chip mounting thereby eliminating solder collapse, solder creep, or misalignment. - It has been unexpectedly ascertained that the dielectric 122 improves reliability by isolating the
connection layer 128 from another of theconnection layer 128 or the lead 102 from another of thelead 102 thereby eliminating solder creep or electrical shorts. - It has been unexpectedly identified that the
conductive layer 120 provides a reliable electrical connection between the lead 102 and an external system. - It has been unexpectedly observed that the
connection layer 128 directly on thelead 102 and the dielectric 122 provides a simple process flow and package structure for flip chip packaging. - It has been unexpectedly uncovered that the
outer pad 130 and theinner pad 142 having reduced pad pitch and theconductive trace 136 having fine pitch patterning tolerance significantly reduce a die size of theintegrated circuit 148 resulting in reduction of a package footprint. - Referring now to
FIG. 2 , therein is shown a bottom view of the integratedcircuit packaging system 100. The integratedcircuit packaging system 100 can include multiple rows or a peripheral array of a number of theconductive layer 120. Theconductive layer 120 can be formed adjacent or inside adielectric perimeter 202 of the dielectric 122. Theconductive layer 120 can be surrounded by the dielectric 122. - For illustrative purposes, the
conductive layer 120 is shown in a shape of a square, although it is understood that theconductive layer 120 can be formed in any shape. For example, theconductive layer 120 can be formed in a shape of a circle. - Referring now to
FIG. 3 , therein is shown a cross-sectional view of the integratedcircuit packaging system 100 taken along line 3-3 ofFIG. 4 in a plating phase of manufacture. The cross-sectional view depicts the plating phase of a leadframe manufacture phase. - The integrated
circuit packaging system 100 can include aleadframe 302, which is a structure for mounting and connecting a semiconductor device thereto. For example, theleadframe 302 can include a leadframe process dimension tolerance or accuracy of approximately 0.015 millimeter (mm). - The
leadframe 302 can be formed with an electrically conductive material including copper (Cu) or any other metallic material. For example, theleadframe 302 can include a structure of a bare copper base, a multi-row copper leadframe, or a routed pre plated frame (PPF) copper (Cu) leadframe. - The
leadframe 302 can include aleadframe bottom side 304 and a leadframetop side 306 opposite theleadframe bottom side 304. A portion of theleadframe 302 at theleadframe bottom side 304 can be removed in a controlled manner to form a partially removedregion 308. The partially removedregion 308 can be formed with a removal process including etching. - For example, the partially removed
region 308 can be formed with theleadframe 302 half-etched. Also for example, the cross-sectional view depicts theleadframe 302 as an etched copper frame with a bottom half-etch. - The
leadframe 302 can include aleadframe thickness 310. Theleadframe 302 can include the partially removedregion 308 having anon-removed thickness 312. For example, theleadframe thickness 310 and thenon-removed thickness 312 can be approximately 4 millimeters (mm) and 3 millimeters (mm), respectively. - As an example, approximately 1 millimeter (mm) of the
leadframe 302 can be removed to form the partially removedregion 308 having thenon-removed thickness 312 of approximately 3 millimeters (mm). As another example, thenon-removed thickness 312 can be at least half of theleadframe thickness 310. - The integrated
circuit packaging system 100 can include theconductive layer 120 formed directly on theleadframe bottom side 304. Theconductive layer 120 can be formed with an electrically conductive material including a metallic material or a metal alloy. - The
conductive layer 120 can be formed with a number of layers. For example, theconductive layer 120 can be formed with a conductive material including nickel (Ni), palladium (Pd), gold (Au), any other metallic material, a metal alloy, or a combination thereof. Also for example, theconductive layer 120 can be formed with nickel-palladium (NiPd) or nickel-palladium-gold (NiPdAu). - As an example, the
conductive layer 120 can be formed with a plating process. As another example, theconductive layer 120 can include a structure of a build-up pre plated frame (PPF) that is selectively pre-plated. - The integrated
circuit packaging system 100 can include theconnection layer 128 directly on the leadframetop side 306. Theconnection layer 128 can be formed with an electrically conductive material including a metallic material or a metal alloy. - For example, the
connection layer 128 can be formed with a number of layers. Also for example, theconnection layer 128 can be formed with a conductive material including nickel (Ni), palladium (Pd), gold (Au), any other metallic material, a metal alloy, or a combination thereof. Also for example, theconnection layer 128 can be formed with nickel-palladium (NiPd) or nickel-palladium-gold (NiPdAu). - As an example, the
connection layer 128 can be formed with a plating process. As another example, theconnection layer 128 can include a structure of a build-up pre plated frame (PPF) that is selectively pre-plated. - The
connection layer 128 can include theouter pad 130, theconductive trace 136, and theinner pad 142 formed as a single integral structure with a common electrically conductive material. Theconductive trace 136 can be electrically connected or attached to theouter pad 130 and theinner pad 142. - Referring now to
FIG. 4 , therein is shown a top view of the integratedcircuit packaging system 100 in the plating phase. The top view depicts a number of theconnection layer 128 having theouter pad 130, theconductive trace 136, and theinner pad 142. - The integrated
circuit packaging system 100 can include a number of theouter pad 130 connected to a number of theinner pad 142 with a number of theconductive trace 136. Theinner pad 142 can be formed at a central portion of theleadframe 302. Theinner pad 142 can be formed closer to the central portion of theleadframe 302 than theouter pad 130. - The integrated
circuit packaging system 100 can include multiple rows of theouter pad 130 and multiple rows of theinner pad 142. The integratedcircuit packaging system 100 can include a peripheral array of a number of theouter pad 130. Theouter pad 130 can be formed adjacent or inside aleadframe perimeter 402 of theleadframe 302. - The
conductive trace 136 can be formed with a number ofsegments 404, which are sections of theconductive trace 136 that are contiguously formed as a single integral structure. Thesegments 404 can be connected or attached to each other between theouter pad 130 and theinner pad 142. - The
segments 404 can be formed at a predetermined angle between one another. The predetermined angle helps separate a distance between an array of theouter pad 130 for improved connection to a stack device or an external system level (not shown). For example, the predetermined angle can depend on design guidelines or geometry constraints. - Referring now to
FIG. 5 , therein is shown the structure ofFIG. 3 in an attaching phase. The integratedcircuit packaging system 100 can include theintegrated circuit 148 mounted over theconnection layer 128. Theintegrated circuit 148 can include theactive side 152 facing theconnection layer 128. - The integrated
circuit packaging system 100 can include theinternal connector 154 connected or attached to theinner pad 142 and theactive side 152. Theinternal connector 154 can be directly on theinner pad 142. - For illustrative purposes, the
internal connector 154 is shown as a conductive bump, although it is understood that theinternal connector 154 can include any other electrically conductive connectors. For example, theinternal connector 154 can include a conductive paste. Also for example, theinternal connector 154 can be formed with a conductive material including solder, a metal, or a metallic alloy. - Referring now to
FIG. 6 , therein is shown the structure ofFIG. 5 in the molding phase. The integratedcircuit packaging system 100 can include a molding process including liquid epoxy mold or compression molding. The molding process can also include tape assisted molding with adhesive tapes applied over theintegrated circuit 148 and applied on theleadframe bottom side 304 to support and cover the partially removedregion 308 and a portion of theleadframe 302 protruded, penetrated, or sunk into one of the adhesive tapes. - The
molding compound 166 can be molded over theleadframe 302, theconnection layer 128, theintegrated circuit 148, and theinternal connector 154. Themolding compound 166 can be formed covering the leadframetop side 306, theconnection layer 128, theintegrated circuit 148, and theinternal connector 154. - It has been discovered that structural integrity of the
leadframe 302 is preserved by molding themolding compound 166 with a lower packing pressure unlike transfer molding with a very high packing pressure thereby preventing the partially removedregion 308 from being bent down during molding. - It is also been discovered that the partially removed
region 308 having thenon-removed thickness 312 formed in a controlled manner improves structural integrity of theleadframe 302 thereby eliminating bent at the partially removedregion 308 during molding. - Referring now to
FIG. 7 , therein is shown the structure ofFIG. 6 in a removal phase. The integratedcircuit packaging system 100 can include a removal process including etching in the removal phase. The removal process does not affect or remove theconnection layer 128. For example, the removal process can include copper etch with a chemical solution including alkali. - A portion of the
leadframe 302 ofFIG. 3 at theleadframe bottom side 304 ofFIG. 3 can be removed forming thelead 102 and exposing portions of themolding bottom surface 168, the tracebottom surface 138, and the inner padbottom surface 144. The portion of theleadframe 302 to be removed at theleadframe bottom side 304 can include the partially removedregion 308 ofFIG. 3 . Thelead 102 can be electrically isolated from another of thelead 102. - The
lead 102 can be formed having thehorizontal ridge 114 horizontally protruding from the leadnon-horizontal side 112. Thehorizontal ridge 114 can be formed at the leadtop side 110. - The
horizontal ridge 114 can include the ridgelower side 116 and the ridgeupper side 118 above the ridgelower side 116. The leadtop side 110 can include the ridgeupper side 118. The tracebottom surface 138 can be directly on a portion of the leadtop side 110 or a portion of the ridgeupper side 118. - The
conductive trace 136 and theinner pad 142 can be protected or embedded by themolding compound 166. Theconductive trace 136 and theinner pad 142 can be unaffected or not removed during the removal process. It is understood that the removal process does not attack or remove theconductive trace 136 and theinner pad 142. - It has been discovered that the
leadframe 302 having the partially removedregion 308 provides an advantage with more efficient bottom or back etching due to theleadframe 302 having a bottom half-etch feature thereby effectively controlling the removal process. - Referring now to
FIG. 8 , therein is shown the structure ofFIG. 7 in an application phase. The integratedcircuit packaging system 100 can include an application method including screen print, spin-coat, dispense, or capillary action. - The integrated
circuit packaging system 100 can include the dielectric 122 applied or filled directly on the tracebottom surface 138, the inner padbottom surface 144, and themolding bottom surface 168. The dielectric 122 can protect or insulate the tracebottom surface 138 or the inner padbottom surface 144. - The dielectric 122 can electrically isolate the
lead 102 and another of thelead 102. The dielectric 122 can be formed surrounding thehorizontal ridge 114. The dielectric 122 can be formed directly on the ridgelower side 116. The dielectric 122 can be formed surrounding the leadtop portion 106. - The lead
top portion 106 can include the leadtop side 110. A plane of the leadtop side 110 or a plane of the ridgeupper side 118 can be coplanar with a plane of the dielectrictop side 126. - The dielectric 122 can include the dielectric
bottom side 124 and the dielectrictop side 126 opposite the dielectricbottom side 124. The dielectricbottom side 124 can be above theconductive layer 120. - The
lead bottom portion 104 can be exposed from the dielectric 122. Thelead bottom portion 104 can protrude from the dielectricbottom side 124. Thelead bottom portion 104 can include the leadbottom side 108 below the dielectricbottom side 124. Theconductive layer 120 can be below the dielectricbottom side 124. - The integrated
circuit packaging system 100 can include a package singulation process to produce individual units or packages of the integratedcircuit packaging system 100. The package singulation process can include a mechanical or optical process. - The
molding compound 166 can include the moldingnon-horizontal side 170. A plane of the moldingnon-horizontal side 170 can be coplanar with a plane of the dielectricnon-horizontal side 172 of the dielectric 122. - Referring now to
FIG. 9 , therein is shown a cross-sectional view of an integratedcircuit packaging system 900 in a second embodiment of the present invention. The integratedcircuit packaging system 900 can be formed in a manner similar to the integratedcircuit packaging system 100 ofFIG. 1 , except for additions of an attachment, a device, and a connector, and the formation of themolding compound 166 ofFIG. 1 . - The integrated
circuit packaging system 900 can include a lead 902 having alead bottom portion 904, a leadtop portion 906, a leadbottom side 908, a leadtop side 910, a leadnon-horizontal side 912, and ahorizontal ridge 914 having a ridgelower side 916 and a ridgeupper side 918. Thelead 902 can be formed in a manner similar to thelead 102 ofFIG. 1 . - The integrated
circuit packaging system 900 can include aconductive layer 920 and a dielectric 922 having a dielectricbottom side 924 and a dielectrictop side 926. Theconductive layer 920 and the dielectric 922 can be formed in a manner similar to theconductive layer 120 ofFIG. 1 and the dielectric 122 ofFIG. 1 , respectively. - The integrated
circuit packaging system 900 can include aconnection layer 928. Theconnection layer 928 can include anouter pad 930 having an outer padbottom surface 932 and an outer padtop surface 934. Theconnection layer 928 can include aconductive trace 936 having a tracebottom surface 938 and a tracetop surface 940. Theconnection layer 928 can include aninner pad 942 having an inner padbottom surface 944 and an inner padtop surface 946. Theconnection layer 928 can be formed in a manner similar to theconnection layer 128 ofFIG. 1 . - The integrated
circuit packaging system 900 can include a baseintegrated circuit 948 having a baseinactive side 950 and a baseactive side 952. The integratedcircuit packaging system 900 can include a baseinternal connector 954. The baseintegrated circuit 948 and the baseinternal connector 954 can be formed in a manner similar to theintegrated circuit 148 ofFIG. 1 and theinternal connector 154 ofFIG. 1 , respectively. - The integrated
circuit packaging system 900 can include an attachlayer 956, which attaches a stack integratedcircuit 958 to the baseintegrated circuit 948. The stack integratedcircuit 958 is a semiconductor device. - The stack integrated
circuit 958 can include a stackinactive side 960 and a stackactive side 962 opposite the stackinactive side 960. The stack integratedcircuit 958 can be mounted over the baseintegrated circuit 948. For example, the stack integratedcircuit 958 can include a semiconductor device including a wirebond die or an integrated circuit die. - The stack integrated
circuit 958 can include the stackinactive side 960 facing the baseinactive side 950. The stack integratedcircuit 958 can include the stackinactive side 960 attached to the baseinactive side 950 with the attachlayer 956. - For illustrative purposes, the stack integrated
circuit 958 is shown having a width greater than a width of the baseintegrated circuit 948, although it is understood that widths of the stack integratedcircuit 958 and the baseintegrated circuit 948 can be of any length. For example, a width of the stack integratedcircuit 958 can be approximately equal to a width of the baseintegrated circuit 948. Widths of the stack integratedcircuit 958 and the baseintegrated circuit 948 are horizontal distances between horizontal extents of the stack integratedcircuit 958 and the baseintegrated circuit 948, respectively. - The integrated
circuit packaging system 900 can include a stackinternal connector 964, which is an electrically conductive connector. A number of the stackinternal connector 964 can be connected or attached to the stackactive side 962 and a number of the outer padtop surface 934. The stackinternal connector 964 can be directly on the outer padtop surface 934. - The integrated
circuit packaging system 900 can include amolding compound 966, which covers a semiconductor package to seal a semiconductor device providing mechanical and environmental protection. Themolding compound 966 can be formed covering the dielectric 922, theconnection layer 928, the base integratedcircuit 948, the baseinternal connector 954, the attachlayer 956, the stack integratedcircuit 958, and the stackinternal connector 964. Themolding compound 966 can be applied over the dielectrictop side 926, theouter pad 930, theconductive trace 936, theinner pad 942, the base integratedcircuit 948, the baseinternal connector 954, the attachlayer 956, the stack integratedcircuit 958, and the stackinternal connector 964. - The
molding compound 966 can include amolding bottom surface 968. A plane of themolding bottom surface 968 can be coplanar with planes of the outer padbottom surface 932, the tracebottom surface 938, and the inner padbottom surface 944. Themolding bottom surface 968 and the inner padbottom surface 944 can be directly on the dielectrictop side 926. - The
molding compound 966 can include a moldingnon-horizontal side 970, which is a horizontal extent of themolding compound 966. A plane of the moldingnon-horizontal side 970 can be coplanar with a plane of a dielectricnon-horizontal side 972 of the dielectric 922. The dielectricnon-horizontal side 972 is a horizontal extent of the dielectric 922. - It has been unexpectedly found that the stack integrated
circuit 958 mounted over the baseintegrated circuit 948 improves device integration. - It has been unexpectedly determined that the stack
internal connector 964 attached to the outer padtop surface 934 allows the stack integratedcircuit 958 to be electrically connected to the baseintegrated circuit 948 and an external system. - Referring now to
FIG. 10 , therein is shown a flow chart of amethod 1000 of manufacture of the integratedcircuit packaging system 100 in a further embodiment of the present invention. Themethod 1000 includes: forming a lead having a horizontal ridge at a lead top side in ablock 1002; forming a connection layer having an inner pad and an outer pad directly on the lead top side, the inner pad having an inner pad bottom surface in ablock 1004; mounting an integrated circuit over the inner pad in ablock 1006; applying a molding compound, having a molding bottom surface, over the integrated circuit, the inner pad, and the outer pad in ablock 1008; and applying a dielectric directly on the molding bottom surface and the inner pad bottom surface in ablock 1010. - Thus, it has been discovered that the integrated circuit packaging system of the present invention furnishes important and heretofore unknown and unavailable solutions, capabilities, and functional aspects for an integrated circuit packaging system with connection. The resulting method, process, apparatus, device, product, and/or system is straightforward, cost-effective, uncomplicated, highly versatile and effective, can be surprisingly and unobviously implemented by adapting known technologies, and are thus readily suited for efficiently and economically manufacturing integrated circuit packaging systems fully compatible with conventional manufacturing methods or processes and technologies.
- Another important aspect of the present invention is that it valuably supports and services the historical trend of reducing costs, simplifying systems, and increasing performance.
- These and other valuable aspects of the present invention consequently further the state of the technology to at least the next level.
- While the invention has been described in conjunction with a specific best mode, it is to be understood that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the aforegoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the included claims. All matters hithertofore set forth herein or shown in the accompanying drawings are to be interpreted in an illustrative and non-limiting sense.
Claims (20)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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US12/961,490 US8193037B1 (en) | 2010-12-06 | 2010-12-06 | Integrated circuit packaging system with pad connection and method of manufacture thereof |
TW100141768A TWI597789B (en) | 2010-12-06 | 2011-11-16 | Integrated circuit packaging system with pad connection and method of manufacture thereof |
SG2011087129A SG182057A1 (en) | 2010-12-06 | 2011-11-24 | Integrated circuit packaging systemwith pad connection and method ofmanufacture thereof |
CN201110397047.2A CN102569096B (en) | 2010-12-06 | 2011-12-02 | There is integrated circuit package system and its manufacture method that pad connects |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US12/961,490 US8193037B1 (en) | 2010-12-06 | 2010-12-06 | Integrated circuit packaging system with pad connection and method of manufacture thereof |
Publications (2)
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US8193037B1 US8193037B1 (en) | 2012-06-05 |
US20120139121A1 true US20120139121A1 (en) | 2012-06-07 |
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US12/961,490 Active 2030-12-16 US8193037B1 (en) | 2010-12-06 | 2010-12-06 | Integrated circuit packaging system with pad connection and method of manufacture thereof |
Country Status (4)
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US (1) | US8193037B1 (en) |
CN (1) | CN102569096B (en) |
SG (1) | SG182057A1 (en) |
TW (1) | TWI597789B (en) |
Cited By (3)
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CN103474362A (en) * | 2013-08-27 | 2013-12-25 | 南通富士通微电子股份有限公司 | Multi-row QFN (quad flat no-lead) packaging structure and production method |
JP2017034094A (en) * | 2015-07-31 | 2017-02-09 | Shマテリアル株式会社 | Semiconductor element mounting substrate, semiconductor device and manufacturing method thereof |
JP2017112201A (en) * | 2015-12-16 | 2017-06-22 | Shマテリアル株式会社 | Lead frame for semiconductor device and method of manufacturing the same |
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JP5629969B2 (en) | 2008-09-29 | 2014-11-26 | 凸版印刷株式会社 | Lead frame type substrate manufacturing method and semiconductor device manufacturing method |
US8735224B2 (en) | 2011-02-14 | 2014-05-27 | Stats Chippac Ltd. | Integrated circuit packaging system with routed circuit lead array and method of manufacture thereof |
US8420447B2 (en) * | 2011-03-23 | 2013-04-16 | Stats Chippac Ltd. | Integrated circuit packaging system with flipchip leadframe and method of manufacture thereof |
US9219029B2 (en) * | 2011-12-15 | 2015-12-22 | Stats Chippac Ltd. | Integrated circuit packaging system with terminals and method of manufacture thereof |
US8629567B2 (en) | 2011-12-15 | 2014-01-14 | Stats Chippac Ltd. | Integrated circuit packaging system with contacts and method of manufacture thereof |
US8623711B2 (en) | 2011-12-15 | 2014-01-07 | Stats Chippac Ltd. | Integrated circuit packaging system with package-on-package and method of manufacture thereof |
US9331003B1 (en) | 2014-03-28 | 2016-05-03 | Stats Chippac Ltd. | Integrated circuit packaging system with pre-molded leadframe and method of manufacture thereof |
KR101672641B1 (en) * | 2015-07-01 | 2016-11-03 | 앰코 테크놀로지 코리아 주식회사 | Manufacturing method of semiconductor device and semiconductor device thereof |
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US7888181B2 (en) * | 2008-09-22 | 2011-02-15 | Stats Chippac, Ltd. | Method of forming a wafer level package with RDL interconnection over encapsulant between bump and semiconductor die |
US8105915B2 (en) * | 2009-06-12 | 2012-01-31 | Stats Chippac, Ltd. | Semiconductor device and method of forming vertical interconnect structure between non-linear portions of conductive layers |
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Also Published As
Publication number | Publication date |
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TW201232682A (en) | 2012-08-01 |
CN102569096B (en) | 2017-03-01 |
TWI597789B (en) | 2017-09-01 |
CN102569096A (en) | 2012-07-11 |
SG182057A1 (en) | 2012-07-30 |
US8193037B1 (en) | 2012-06-05 |
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