US20120043545A1 - Thin film transistor display panel and manufacturing method thereof - Google Patents
Thin film transistor display panel and manufacturing method thereof Download PDFInfo
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- US20120043545A1 US20120043545A1 US13/010,656 US201113010656A US2012043545A1 US 20120043545 A1 US20120043545 A1 US 20120043545A1 US 201113010656 A US201113010656 A US 201113010656A US 2012043545 A1 US2012043545 A1 US 2012043545A1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136213—Storage capacitors associated with the pixel electrode
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136286—Wiring, e.g. gate line, drain line
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136286—Wiring, e.g. gate line, drain line
- G02F1/13629—Multilayer wirings
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/01—Manufacture or treatment
- H10D30/021—Manufacture or treatment of FETs having insulated gates [IGFET]
- H10D30/031—Manufacture or treatment of FETs having insulated gates [IGFET] of thin-film transistors [TFT]
- H10D30/0321—Manufacture or treatment of FETs having insulated gates [IGFET] of thin-film transistors [TFT] comprising silicon, e.g. amorphous silicon or polysilicon
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/67—Thin-film transistors [TFT]
- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
- H10D30/673—Thin-film transistors [TFT] characterised by the electrodes characterised by the shapes, relative sizes or dispositions of the gate electrodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/441—Interconnections, e.g. scanning lines
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
Definitions
- Exemplary embodiments of the present invention relate to a thin film transistor display panel and a manufacturing method the same.
- flat panel displays such as a liquid crystal display (LCD) or an organic light emitting diode (OLED) display may include a plurality of electric field generating electrode pairs and an electro-optical active layer interposed between the electrode pairs.
- LCD liquid crystal display
- OLED organic light emitting diode
- a liquid crystal layer is included as an electro-optical active layer
- an organic light emitting layer is included as an electro-optical active layer.
- one of the electrodes is generally connected to a switching element to receive an electrical signal, and an electro-optical active layer converts the electrical signal to an optical signal to display an image.
- TFT thin film transistors
- the flat panel displays include signal lines such as gate lines transmitting scanning signals to control the thin film transistor and data lines transmitting signals that can be applied to pixel electrodes.
- signal line material When resistance increases, signal delay or voltage drop may occur. Therefore, forming signal lines with materials having low resistances may overcome this problem. For example, low-resistance copper may be used as signal line material.
- Exemplary embodiments of the present invention provide a thin film transistor display panel that may have reduced resistance and a manufacturing method thereof.
- Exemplary embodiments of the present invention also provide a thin film transistor display panel with signal lines having large cross-sectional areas and a manufacturing method thereof.
- An exemplary embodiment of the present invention discloses a thin film transistor display panel that comprises a substrate; a gate wire line arranged on the substrate and comprising a gate line extending in a first direction and a gate electrode protruding from the gate line; a gate insulating layer disposed on the gate wire line; a semiconductor layer arranged on the gate insulating layer; and a data wire line.
- the data wire line comprises a source electrode disposed on the semiconductor layer; a drain electrode disposed on the semiconductor layer and opposing the source electrode with respect to the gate electrode; and a data line extending in a second direction and intersecting the gate line.
- the film transistor display panel also comprises a passivation layer disposed on the data wire line and comprising a contact hole exposing the drain electrode and a pixel electrode disposed on the passivation layer and connected to the drain electrode through the contact hole.
- the gate wire line comprises a first region where the gate line is positioned and a second region where the gate electrode is positioned, and the thickness of the gate wire line in the first region is greater than the thickness of the gate wire line formed in the second region.
- An exemplary embodiment of the present invention also discloses a manufacturing method for a thin film transistor display panel.
- the method comprises forming a gate wire line extending in a first direction on a substrate.
- the gate wire line comprises a lower gate line arranged in the first direction and a gate electrode protruding from the lower gate line.
- the method also comprises forming a first blocking layer on the gate electrode; forming an upper gate line on the lower gate line; forming a gate insulating layer on the upper gate line; forming a semiconductor layer on the gate insulating layer; and forming a data wire line.
- the date wire line comprises a source electrode disposed on the semiconductor layer; a drain electrode disposed on the semiconductor layer and opposing the source electrode with respect to the gate electrode; and a lower data line extending in a second direction and intersecting the gate line.
- the method additionally comprises forming a passivation layer disposed on the data wire line and comprising a contact hole exposing the drain electrode and forming a pixel electrode disposed on the passivation layer and connected to the drain electrode through the contact hole.
- An exemplary embodiment of the present invention also discloses a display panel that comprises a substrate and a gate wire disposed on the substrate.
- the gate wire comprises a gate line and a gate electrode protruding from the gate line wherein the thickness of the gate line is greater than the thickness of the gate electrode.
- the display panel also comprises a date wire disposed on the substrate and comprising a data line and a date electrode protruding from the data line. The thickness of the date line is greater than the thickness of the gate line.
- FIG. 1 is a layout view of a thin film transistor display panel according to an exemplary embodiment of the present invention.
- FIG. 2 shows a cross-section along line II-II'of the thin film transistor display panel shown in FIG. 1 .
- FIG. 3 , FIG. 6 , FIG. 9 , and FIG. 14 are plan views of the thin film transistor display panel shown in FIG. 1 during various stages of its manufacture.
- FIG. 4 , FIG. 5 , FIG. 7 , FIG. 8 , FIG. 10 , FIG. 11 , FIG. 12 , FIG. 13 , FIG. 15 , and FIG. 16 show cross-sections of the thin film transistor display panel shown in FIG. 1 during various stages of its manufacture.
- FIG. 1 and FIG. 2 a thin film transistor display panel according to an exemplary embodiment of the present invention is described with reference to FIG. 1 and FIG. 2 .
- FIG. 1 is a layout view of a thin film transistor display panel according to an exemplary embodiment of the present invention.
- FIG. 2 is a cross-section along line II-II′ of the thin film transistor display panel shown in FIG. 1 .
- gate lines 121 and storage electrode lines 131 are positioned on an insulation substrate 110 that may include, for example, transparent glass or plastic.
- the gate lines 121 transmit gate signals and generally extend in a transverse direction.
- the gate lines 121 include lower gate lines 121 a extending in the transverse direction, upper gate lines 121 b positioned on the lower gate lines 121 a, gate electrodes 124 protruding upwardly from the lower gate lines 121 a, and large-area gate pads (not shown) for connection with other layers or external drive circuits.
- a first blocking layer GBL is positioned on each of the gate electrodes 124 .
- the upper gate lines 121 b may be positioned on the entire top surfaces of the lower gate lines 121 a that are not covered by the first blocking layer GBL. That is, the upper gate lines 121 b are not disposed on the gate electrodes 124 .
- the upper gate lines 121 b may be formed in the same shape as the lower gate lines 121 a.
- the first blocking layer GBL may be formed from an organic layer or inorganic layer such as a silicon nitride (SiNx).
- the lower gate lines 121 a and the gate electrodes 124 may be formed, e.g., through a deposition process that may include a sputtering method.
- the upper gate lines 121 b may be formed by using an electroless plating method using the lower gate lines 121 a as a seed layer.
- the storage electrode lines 131 receive a voltage, may extend almost side by side with the gate lines 121 , and may be disposed at substantially constant intervals from two neighboring gate lines 121 .
- the shape and layout of the storage electrode lines 131 may be modified in various ways.
- the storage electrode line 131 may have a uniform width or the width may vary.
- the storage electrode line 131 may have a bent shape and may not maintain the same distance from the gate line 121 along its length.
- the gate lines 121 and the storage electrode lines 131 may be formed of aluminum having a low resistance or an aluminum-based metal such as an aluminum alloy.
- the gate lines 121 and the storage electrode lines 131 may be formed of a silver-based metal such as silver or a silver alloy, a copper-based metal such as copper or a copper alloy, a molybdenum-based metal such as molybdenum or a molybdenum alloy, chromium, tantalum, and titanium, and combinations of these materials.
- the gate lines 121 and the storage electrode lines 131 may have a multi-layer structure including two conductive layers (not shown) that may have different physical properties.
- the upper gate lines 121 b and the lower gate lines 121 a may be formed from the same material.
- a gate insulating layer 140 that may contain a material such as a silicon nitride or a silicon oxide (SiOx) is disposed on the gate lines 121 and the first blocking layer GBL.
- a semiconductor layer 154 of a material such as hydrogenated amorphous silicon or polysilicon is disposed on the gate insulating layer 140 .
- Ohmic contact layers 163 and 165 are disposed on the semiconductor layer 154 .
- the ohmic contact layers 163 and 165 may be formed of a material such as n+hydrogenated amorphous silicon doped with an n-type impurity such as phosphorous at high concentration, or the ohmic contact layers 163 and 165 may be formed from a silicide.
- Source electrodes 173 and drain electrodes 175 are opposingly arranged on the ohmic contact layers 163 and 165 , respectively, and on the gate electrodes 124 .
- the data lines 171 longitudinally extend on the gate insulating layer 140 to intersect the gate lines 121 .
- the source electrodes 173 protrude from the data lines 171 , which transmit data signals.
- the data lines 171 include lower data lines 171 a and upper data lines 171 b positioned on the lower data lines 171 a.
- the lower data lines 171 a may be in the same layer as the source electrodes 173 and the drain electrodes 175 .
- the data lines 171 may further include data pads (not shown) having large-area end parts for connection with other layers or external drive circuits.
- One gate electrode 124 , one source electrode 173 , and one drain electrode 175 form one thin film transistor (TFT) together with the semiconductor layer 154 , and the channel of the TFT is formed in the semiconductor layer 154 between the source electrode 173 and the drain electrode 175 .
- TFT thin film transistor
- a second blocking layer DBL may be formed to cover the source electrodes 173 , the exposed semiconductor layer 154 , and the drain electrodes 175 .
- the second blocking layer DBL may cover regions where thin film transistor has been formed.
- the first blocking layer GBL and the second blocking layer DBL block growth of the underlying portions of the layers that they cover so that, during the electroless plating process, those layers remain the original thickness.
- layers not covered by first and second blocking layers GBL and DBL increase in thickness due to plating of materials on them.
- the upper data lines 17 lb may be positioned on the entire top surfaces of the lower data lines 171 a which are not covered by the second blocking layer DBL.
- the upper data lines 171 b may be formed in the same shape as the lower data lines 171 a.
- the second blocking layer DBL may contain an organic material or an inorganic material including silicon nitride (SiNx).
- the lower data lines 171 a, the source electrodes 173 , and the drain electrodes 175 may be formed by using a sputtering method, and the upper data lines 171 b may be formed by using an electroless plating method using the lower data lines 171 a as a seed layer.
- a passivation layer 180 is formed on the data lines 171 and the second blocking layer DBL that cover the source electrodes 173 , the drain electrodes 175 , and the exposed portions of the semiconductor layers 154 .
- the passivation layer 180 may be formed of a material such as an inorganic insulator or an organic insulator and may have a flat surface. Further, the passivation layer 180 may have one or more layers and may be a planarizing layer.
- Examples of the inorganic insulator may include SiNx and SiOx.
- contact holes 185 are formed to expose a portion of the drain electrodes 175 .
- pixel electrodes 191 are formed to connect to the drain electrodes 175 through the contact holes 185 .
- the pixel electrodes 191 may be formed of a transparent conductive material such as indium tin oxide (ITO) or indium zinc oxide (IZO) or a reflective metal such as aluminum, silver, chromium, or an alloy thereof.
- ITO indium tin oxide
- IZO indium zinc oxide
- a reflective metal such as aluminum, silver, chromium, or an alloy thereof.
- the pixel electrodes 191 are physically and electrically connected to the drain electrodes 175 through the contact holes 185 and receive a data voltage from the drain electrodes 175 .
- a pixel electrode 191 receiving the data voltage creates an electric field together with a common electrode (not shown) of another display panel (not shown) receiving a common voltage to determine the orientation of liquid crystal molecules (not shown) of a liquid crystal layer (not shown) between the pixel electrode 191 and the common electrode.
- the polarization of light passing through the liquid crystal layer may be rotated with respect to the initial polarization of the light.
- the pixel electrode 191 and the common electrode form a capacitor, which is referred to as a “liquid crystal capacitor,” to maintain an applied voltage even after the thin film transistor is turned off.
- FIG. 3 , FIG. 6 , FIG. 9 , and FIG. 14 are plan views of the thin film transistor display panel shown in FIG. 1 during various stages of its manufacture.
- FIG. 4 , FIG. 5 , FIG. 7 , FIG. 8 , FIG. 10 , FIG. 11 , FIG. 12 , FIG. 13 , FIG. 15 , and FIG. 16 are cross-sectional views of the thin film transistor display panel shown in FIG. 1 during various stages of its manufacture.
- FIG. 4 and FIG. 5 show cross-sections along line IV-IV′ of FIG. 3 .
- a metal material is deposited on the insulation substrate 110 , e.g., by a sputtering method followed by patterning to form the lower gate lines 121 a, the gate electrodes 124 protruding from the lower gate lines 121 a, and the storage electrode lines 131 that are disposed between two neighboring lower gate lines 121 a.
- the first blocking layer GBL is formed to cover only the gate electrodes 124 and not the lower gate line 121 a.
- the first blocking layer GBL may be formed by photolithography using a mask or may be formed together with the lower gate lines 121 a and the gate electrodes 124 by using a slit mask.
- the first blocking layer GBL may be formed in an island shape and may be formed from an organic layer or an inorganic layer including SiNx.
- FIG. 7 and FIG. 8 show cross-sections along line VII-VII′ of FIG. 6 .
- the upper gate lines 121 b are formed by using an electroless plating method using the lower gate lines 121 a as a seed layer.
- the upper gate lines 121 b are formed on only the lower gate lines 121 a.
- the upper gate lines 121 b may be formed substantially in the same shape as the lower gate lines 121 a.
- the gate electrodes 124 that are constituent elements for the thin film transistors and may be formed by sputtering.
- the gate lines 121 extend in the transverse direction and include the upper gate lines 121 b and may be formed by an electroless plating method using the lower gate lines 121 a as a seed layer.
- the surface roughness of the gate electrodes 124 may increase when an additional metal layer is formed on the gate electrodes 124 , for example, by electroless plating.
- the upper gate lines 121 b are formed by using an electroless plating method with the gate electrodes 124 covered by the first blocking layer GBL, the upper gate lines 121 b are formed on the comparatively longer lower gate lines 121 a.
- the process may maintain the thickness and structure of the channel regions while reducing the overall resistance of the display panel.
- an electroless plating method may remove an organic material or oxide that remains on a metal layer pattern, e.g., the lower gate lines 121 a, through a pre-dip process.
- metal ions are added together with a reducing agent through a plating process to form the upper gate lines 121 b.
- the gate insulating layer 140 is formed from a material such as SiNx or SiOx on the gate lines 121 and the first blocking layer GBL that covers the gate electrodes 124 .
- FIG. 10 , FIG. 11 , FIG. 12 , and FIG. 13 show cross-sections of the TFT panel of FIG. 9 along line X-X′ during the formation of the TFT panel.
- the semiconductor layer 154 is formed on the gate insulating layer 140 , and an ohmic contact material 160 is formed on the semiconductor layer 154 .
- a data wire line material 170 is formed, e.g., by sputtering or chemical vapor deposition to cover the semiconductor layer 154 , the ohmic contact material 160 , and the gate insulating layer 140 .
- the ohmic contacts 163 and 165 , the source electrodes 173 , the drain electrodes 175 opposing the source electrodes 173 on the gate electrodes 124 , and the lower data lines 171 a extending in the longitudinal direction to intersect the gate lines 121 are formed by using a photosensitive film pattern (not shown).
- the gate electrodes 124 , the source electrodes 173 , and the drain electrodes 175 form a TFT together with the semiconductor layer 154 .
- the channels of the TFTs are formed in the semiconductor layers 154 between the source electrodes 173 and the drain electrodes 175 .
- the second blocking layer DBL is formed to cover the source electrodes 173 , the exposed semiconductor layers 154 , and the drain electrodes 175 .
- the second blocking layer DBL may be formed as an island shape and may be formed from an organic or an inorganic material that may include SiNx.
- the second blocking layer DBL may be formed by photolithography using a mask or may be formed with the lower data lines 171 a, the source electrodes 173 , and the drain electrodes 175 when the lower data lines 171 a, the source electrodes 173 , and the drain electrodes 175 are formed by, e.g., using a slit mask.
- FIG. 15 shows a cross-section along line XV-XV′ of FIG. 14 .
- the upper data lines 171 b may be formed by electroless plating with the lower data lines 171 a as a seed layer.
- the upper data lines 171 b are formed only on the lower data lines 171 a.
- the upper data lines 171 b may be formed substantially in the same shape as the lower data lines 171 a.
- the passivation layer 180 is formed on the data lines 171 and the second blocking layer DBL that covers the source electrodes 173 , the drain electrodes 175 , and the exposed portions of the semiconductor layers 154 .
- the contact holes 185 are formed to expose the drain electrodes 175 by performing photolithography on the passivation layer 180 .
- the pixel electrodes 191 are formed to connect to the drain electrodes 175 through the contact holes 185 .
- the manufacturing method of a TFT display panel may reduce the resistance of the display by selectively forming thick wire lines only on a seed layer, e.g., a portion of a data line or a gate line. Increased surface roughness due to forming the thick wire lines may be prevented since the gate electrodes, the source electrodes, the drain electrodes, and the TFT channel regions do not form an additional metal layer during the process, i.e., these elements do not serve as a seed layer. As a result, reliable TFT channel formation may be expected.
- the TFT display panel may be substantially similar to that described in the previous exemplary embodiment.
- the gate line and the date line instead of the gate line and the date line being formed to have an additional layer as compared with the gate electrode and the source and drain electrodes, the gate line and the data line may be initially formed to have the same thicknesses as the gate electrode and the source and the drain electrodes. Subsequently, some of the gate electrode material may be removed by etching, for example, to decrease the thickness of the gate electrode decreasing the thickness of the gate line. Likewise, some of the source electrode and the drain electrode materials may be removed by etching, for example, to decrease their respective thickness without reducing the thickness of the data line.
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Abstract
Description
- This application claims priority to and the benefit of Korean Patent Application No. 10-2010-0079991, filed on Aug. 18, 2010, which is hereby incorporated by reference for all purposes as if fully set forth herein.
- 1. Field of the Invention
- Exemplary embodiments of the present invention relate to a thin film transistor display panel and a manufacturing method the same.
- 2. Discussion of the Background
- In general, flat panel displays such as a liquid crystal display (LCD) or an organic light emitting diode (OLED) display may include a plurality of electric field generating electrode pairs and an electro-optical active layer interposed between the electrode pairs.
- In a case of an LCD, a liquid crystal layer is included as an electro-optical active layer, and in a case of an OLED display, an organic light emitting layer is included as an electro-optical active layer.
- In a pair of electric field generating electrodes, one of the electrodes is generally connected to a switching element to receive an electrical signal, and an electro-optical active layer converts the electrical signal to an optical signal to display an image.
- In flat panel displays, thin film transistors (TFT), which typically contain three-terminals, are used as switching elements. The flat panel displays include signal lines such as gate lines transmitting scanning signals to control the thin film transistor and data lines transmitting signals that can be applied to pixel electrodes.
- As the surface area of a display increases, signal lines become longer, leading to increased resistance and power consumption.
- When resistance increases, signal delay or voltage drop may occur. Therefore, forming signal lines with materials having low resistances may overcome this problem. For example, low-resistance copper may be used as signal line material.
- Information contained in this section is only for enhancement of understanding of the background of the invention, and it may include information that does not form part of the prior art.
- Exemplary embodiments of the present invention provide a thin film transistor display panel that may have reduced resistance and a manufacturing method thereof.
- Exemplary embodiments of the present invention also provide a thin film transistor display panel with signal lines having large cross-sectional areas and a manufacturing method thereof.
- Additional features of the invention will be set forth in the description which follows and, in part, will be apparent from the description or may be learned by practice of the invention.
- An exemplary embodiment of the present invention discloses a thin film transistor display panel that comprises a substrate; a gate wire line arranged on the substrate and comprising a gate line extending in a first direction and a gate electrode protruding from the gate line; a gate insulating layer disposed on the gate wire line; a semiconductor layer arranged on the gate insulating layer; and a data wire line. The data wire line comprises a source electrode disposed on the semiconductor layer; a drain electrode disposed on the semiconductor layer and opposing the source electrode with respect to the gate electrode; and a data line extending in a second direction and intersecting the gate line. The film transistor display panel also comprises a passivation layer disposed on the data wire line and comprising a contact hole exposing the drain electrode and a pixel electrode disposed on the passivation layer and connected to the drain electrode through the contact hole. The gate wire line comprises a first region where the gate line is positioned and a second region where the gate electrode is positioned, and the thickness of the gate wire line in the first region is greater than the thickness of the gate wire line formed in the second region.
- An exemplary embodiment of the present invention also discloses a manufacturing method for a thin film transistor display panel. The method comprises forming a gate wire line extending in a first direction on a substrate. The gate wire line comprises a lower gate line arranged in the first direction and a gate electrode protruding from the lower gate line. The method also comprises forming a first blocking layer on the gate electrode; forming an upper gate line on the lower gate line; forming a gate insulating layer on the upper gate line; forming a semiconductor layer on the gate insulating layer; and forming a data wire line. The date wire line comprises a source electrode disposed on the semiconductor layer; a drain electrode disposed on the semiconductor layer and opposing the source electrode with respect to the gate electrode; and a lower data line extending in a second direction and intersecting the gate line. The method additionally comprises forming a passivation layer disposed on the data wire line and comprising a contact hole exposing the drain electrode and forming a pixel electrode disposed on the passivation layer and connected to the drain electrode through the contact hole.
- An exemplary embodiment of the present invention also discloses a display panel that comprises a substrate and a gate wire disposed on the substrate. The gate wire comprises a gate line and a gate electrode protruding from the gate line wherein the thickness of the gate line is greater than the thickness of the gate electrode. The display panel also comprises a date wire disposed on the substrate and comprising a data line and a date electrode protruding from the data line. The thickness of the date line is greater than the thickness of the gate line.
- It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
- The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
-
FIG. 1 is a layout view of a thin film transistor display panel according to an exemplary embodiment of the present invention. -
FIG. 2 shows a cross-section along line II-II'of the thin film transistor display panel shown inFIG. 1 . -
FIG. 3 ,FIG. 6 ,FIG. 9 , andFIG. 14 are plan views of the thin film transistor display panel shown inFIG. 1 during various stages of its manufacture. -
FIG. 4 ,FIG. 5 ,FIG. 7 ,FIG. 8 ,FIG. 10 ,FIG. 11 ,FIG. 12 ,FIG. 13 ,FIG. 15 , andFIG. 16 show cross-sections of the thin film transistor display panel shown inFIG. 1 during various stages of its manufacture. - The invention is described more fully hereinafter with reference to the accompanying drawings in which embodiments of the invention are shown. This invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure is thorough and will fully convey the scope of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity. Like reference numerals in the drawings denote like elements.
- It will be understood that when an element or layer is referred to as being “on,” “connected to,” or “coupled to” another element or layer, it can be directly on, directly connected to, directly coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly connected to,” or “directly coupled to” another element or layer, there are no intervening elements or layers present.
- First, a thin film transistor display panel according to an exemplary embodiment of the present invention is described with reference to
FIG. 1 andFIG. 2 . -
FIG. 1 is a layout view of a thin film transistor display panel according to an exemplary embodiment of the present invention. -
FIG. 2 is a cross-section along line II-II′ of the thin film transistor display panel shown inFIG. 1 . - Referring to
FIG. 1 andFIG. 2 ,gate lines 121 andstorage electrode lines 131 are positioned on aninsulation substrate 110 that may include, for example, transparent glass or plastic. Thegate lines 121 transmit gate signals and generally extend in a transverse direction. - The
gate lines 121 according to this exemplary embodiment of the present invention includelower gate lines 121 a extending in the transverse direction,upper gate lines 121 b positioned on thelower gate lines 121 a,gate electrodes 124 protruding upwardly from thelower gate lines 121 a, and large-area gate pads (not shown) for connection with other layers or external drive circuits. - A first blocking layer GBL is positioned on each of the
gate electrodes 124. - The
upper gate lines 121 b may be positioned on the entire top surfaces of thelower gate lines 121 a that are not covered by the first blocking layer GBL. That is, theupper gate lines 121 b are not disposed on thegate electrodes 124. - The
upper gate lines 121 b may be formed in the same shape as thelower gate lines 121 a. - The first blocking layer GBL may be formed from an organic layer or inorganic layer such as a silicon nitride (SiNx).
- The
lower gate lines 121 a and thegate electrodes 124 may be formed, e.g., through a deposition process that may include a sputtering method. Theupper gate lines 121 b may be formed by using an electroless plating method using thelower gate lines 121 a as a seed layer. - The
storage electrode lines 131 receive a voltage, may extend almost side by side with thegate lines 121, and may be disposed at substantially constant intervals from two neighboringgate lines 121. However, the shape and layout of thestorage electrode lines 131 may be modified in various ways. For example, thestorage electrode line 131 may have a uniform width or the width may vary. Also, instead of being linear, thestorage electrode line 131 may have a bent shape and may not maintain the same distance from thegate line 121 along its length. - The gate lines 121 and the
storage electrode lines 131 may be formed of aluminum having a low resistance or an aluminum-based metal such as an aluminum alloy. - Additionally, the
gate lines 121 and thestorage electrode lines 131 may be formed of a silver-based metal such as silver or a silver alloy, a copper-based metal such as copper or a copper alloy, a molybdenum-based metal such as molybdenum or a molybdenum alloy, chromium, tantalum, and titanium, and combinations of these materials. The gate lines 121 and thestorage electrode lines 131 may have a multi-layer structure including two conductive layers (not shown) that may have different physical properties. - Specifically, the
upper gate lines 121 b and thelower gate lines 121 a may be formed from the same material. - A
gate insulating layer 140 that may contain a material such as a silicon nitride or a silicon oxide (SiOx) is disposed on thegate lines 121 and the first blocking layer GBL. - A
semiconductor layer 154 of a material such as hydrogenated amorphous silicon or polysilicon is disposed on thegate insulating layer 140. - Ohmic contact layers 163 and 165 are disposed on the
semiconductor layer 154. - The ohmic contact layers 163 and 165 may be formed of a material such as n+hydrogenated amorphous silicon doped with an n-type impurity such as phosphorous at high concentration, or the ohmic contact layers 163 and 165 may be formed from a silicide.
-
Source electrodes 173 anddrain electrodes 175 are opposingly arranged on the ohmic contact layers 163 and 165, respectively, and on thegate electrodes 124. - The data lines 171 longitudinally extend on the
gate insulating layer 140 to intersect the gate lines 121. - The
source electrodes 173 protrude from thedata lines 171, which transmit data signals. - In the present exemplary embodiment, the
data lines 171 includelower data lines 171 a andupper data lines 171 b positioned on thelower data lines 171 a. Thelower data lines 171 a may be in the same layer as thesource electrodes 173 and thedrain electrodes 175. - The data lines 171 may further include data pads (not shown) having large-area end parts for connection with other layers or external drive circuits.
- One
gate electrode 124, onesource electrode 173, and onedrain electrode 175 form one thin film transistor (TFT) together with thesemiconductor layer 154, and the channel of the TFT is formed in thesemiconductor layer 154 between thesource electrode 173 and thedrain electrode 175. - A second blocking layer DBL may be formed to cover the
source electrodes 173, the exposedsemiconductor layer 154, and thedrain electrodes 175. - In other words, the second blocking layer DBL may cover regions where thin film transistor has been formed.
- The first blocking layer GBL and the second blocking layer DBL block growth of the underlying portions of the layers that they cover so that, during the electroless plating process, those layers remain the original thickness. On the other hand, layers not covered by first and second blocking layers GBL and DBL increase in thickness due to plating of materials on them.
- The upper data lines 17 lb may be positioned on the entire top surfaces of the
lower data lines 171 a which are not covered by the second blocking layer DBL. - The
upper data lines 171 b may be formed in the same shape as thelower data lines 171 a. - The second blocking layer DBL may contain an organic material or an inorganic material including silicon nitride (SiNx).
- The
lower data lines 171 a, thesource electrodes 173, and thedrain electrodes 175 may be formed by using a sputtering method, and theupper data lines 171 b may be formed by using an electroless plating method using thelower data lines 171 a as a seed layer. - A
passivation layer 180 is formed on thedata lines 171 and the second blocking layer DBL that cover thesource electrodes 173, thedrain electrodes 175, and the exposed portions of the semiconductor layers 154. - The
passivation layer 180 may be formed of a material such as an inorganic insulator or an organic insulator and may have a flat surface. Further, thepassivation layer 180 may have one or more layers and may be a planarizing layer. - Examples of the inorganic insulator may include SiNx and SiOx.
- In the
passivation layer 180, contact holes 185 are formed to expose a portion of thedrain electrodes 175. - On the
passivation layer 180,pixel electrodes 191 are formed to connect to thedrain electrodes 175 through the contact holes 185. - The
pixel electrodes 191 may be formed of a transparent conductive material such as indium tin oxide (ITO) or indium zinc oxide (IZO) or a reflective metal such as aluminum, silver, chromium, or an alloy thereof. - The
pixel electrodes 191 are physically and electrically connected to thedrain electrodes 175 through the contact holes 185 and receive a data voltage from thedrain electrodes 175. - A
pixel electrode 191 receiving the data voltage creates an electric field together with a common electrode (not shown) of another display panel (not shown) receiving a common voltage to determine the orientation of liquid crystal molecules (not shown) of a liquid crystal layer (not shown) between thepixel electrode 191 and the common electrode. - According to the orientation of the liquid crystal molecules determined as described above, the polarization of light passing through the liquid crystal layer may be rotated with respect to the initial polarization of the light.
- The
pixel electrode 191 and the common electrode form a capacitor, which is referred to as a “liquid crystal capacitor,” to maintain an applied voltage even after the thin film transistor is turned off. -
FIG. 3 ,FIG. 6 ,FIG. 9 , andFIG. 14 are plan views of the thin film transistor display panel shown inFIG. 1 during various stages of its manufacture. -
FIG. 4 ,FIG. 5 ,FIG. 7 ,FIG. 8 ,FIG. 10 ,FIG. 11 ,FIG. 12 ,FIG. 13 ,FIG. 15 , andFIG. 16 are cross-sectional views of the thin film transistor display panel shown inFIG. 1 during various stages of its manufacture. -
FIG. 4 andFIG. 5 show cross-sections along line IV-IV′ ofFIG. 3 . - Referring to
FIG. 3 andFIG. 4 , a metal material is deposited on theinsulation substrate 110, e.g., by a sputtering method followed by patterning to form thelower gate lines 121 a, thegate electrodes 124 protruding from thelower gate lines 121 a, and thestorage electrode lines 131 that are disposed between two neighboringlower gate lines 121 a. - Referring to
FIG. 3 andFIG. 5 , the first blocking layer GBL is formed to cover only thegate electrodes 124 and not thelower gate line 121 a. - The first blocking layer GBL may be formed by photolithography using a mask or may be formed together with the
lower gate lines 121 a and thegate electrodes 124 by using a slit mask. - The first blocking layer GBL may be formed in an island shape and may be formed from an organic layer or an inorganic layer including SiNx.
-
FIG. 7 andFIG. 8 show cross-sections along line VII-VII′ ofFIG. 6 . - Referring to
FIG. 6 andFIG. 7 , theupper gate lines 121 b are formed by using an electroless plating method using thelower gate lines 121 a as a seed layer. - Since the
gate electrodes 124 are covered by the first blocking layer GBL, theupper gate lines 121 b are formed on only thelower gate lines 121 a. - Since the
lower gate lines 121 a are used as a seed layer, theupper gate lines 121 b may be formed substantially in the same shape as thelower gate lines 121 a. - The
gate electrodes 124 that are constituent elements for the thin film transistors and may be formed by sputtering. The gate lines 121 extend in the transverse direction and include theupper gate lines 121 b and may be formed by an electroless plating method using thelower gate lines 121 a as a seed layer. - The surface roughness of the
gate electrodes 124 may increase when an additional metal layer is formed on thegate electrodes 124, for example, by electroless plating. - However, according to the present exemplary embodiment, since the
upper gate lines 121 b are formed by using an electroless plating method with thegate electrodes 124 covered by the first blocking layer GBL, theupper gate lines 121 b are formed on the comparatively longerlower gate lines 121 a. The process may maintain the thickness and structure of the channel regions while reducing the overall resistance of the display panel. - In brief, an electroless plating method according to an exemplary embodiment of the present invention may remove an organic material or oxide that remains on a metal layer pattern, e.g., the
lower gate lines 121 a, through a pre-dip process. - Next, palladium displacement plating is performed through an activation process.
- After palladium displacement plating, metal ions are added together with a reducing agent through a plating process to form the
upper gate lines 121 b. - Referring to
FIG. 8 , thegate insulating layer 140 is formed from a material such as SiNx or SiOx on thegate lines 121 and the first blocking layer GBL that covers thegate electrodes 124. -
FIG. 10 ,FIG. 11 ,FIG. 12 , andFIG. 13 show cross-sections of the TFT panel ofFIG. 9 along line X-X′ during the formation of the TFT panel. - Referring to
FIG. 9 andFIG. 10 , thesemiconductor layer 154 is formed on thegate insulating layer 140, and anohmic contact material 160 is formed on thesemiconductor layer 154. - Referring to
FIG. 9 andFIG. 11 , a datawire line material 170 is formed, e.g., by sputtering or chemical vapor deposition to cover thesemiconductor layer 154, theohmic contact material 160, and thegate insulating layer 140. - Referring to
FIG. 9 andFIG. 12 , theohmic contacts source electrodes 173, thedrain electrodes 175 opposing thesource electrodes 173 on thegate electrodes 124, and thelower data lines 171 a extending in the longitudinal direction to intersect thegate lines 121 are formed by using a photosensitive film pattern (not shown). - Here, the
gate electrodes 124, thesource electrodes 173, and thedrain electrodes 175 form a TFT together with thesemiconductor layer 154. The channels of the TFTs are formed in the semiconductor layers 154 between thesource electrodes 173 and thedrain electrodes 175. - Referring to
FIG. 9 andFIG. 13 , the second blocking layer DBL is formed to cover thesource electrodes 173, the exposedsemiconductor layers 154, and thedrain electrodes 175. - The second blocking layer DBL may be formed as an island shape and may be formed from an organic or an inorganic material that may include SiNx.
- The second blocking layer DBL may be formed by photolithography using a mask or may be formed with the
lower data lines 171 a, thesource electrodes 173, and thedrain electrodes 175 when thelower data lines 171 a, thesource electrodes 173, and thedrain electrodes 175 are formed by, e.g., using a slit mask. -
FIG. 15 shows a cross-section along line XV-XV′ ofFIG. 14 . - Referring to
FIG. 14 andFIG. 15 , theupper data lines 171 b may be formed by electroless plating with thelower data lines 171 a as a seed layer. - Since the
source electrodes 173 and thedrain electrodes 175 are covered by the second blocking layer DBL, theupper data lines 171 b are formed only on thelower data lines 171 a. - Since the
lower data lines 171 a are used as a seed layer, theupper data lines 171 b may be formed substantially in the same shape as thelower data lines 171 a. - Referring to
FIG. 16 , thepassivation layer 180 is formed on thedata lines 171 and the second blocking layer DBL that covers thesource electrodes 173, thedrain electrodes 175, and the exposed portions of the semiconductor layers 154. - The contact holes 185 are formed to expose the
drain electrodes 175 by performing photolithography on thepassivation layer 180. - Next, the
pixel electrodes 191 are formed to connect to thedrain electrodes 175 through the contact holes 185. - The manufacturing method of a TFT display panel according exemplary embodiments of the present invention may reduce the resistance of the display by selectively forming thick wire lines only on a seed layer, e.g., a portion of a data line or a gate line. Increased surface roughness due to forming the thick wire lines may be prevented since the gate electrodes, the source electrodes, the drain electrodes, and the TFT channel regions do not form an additional metal layer during the process, i.e., these elements do not serve as a seed layer. As a result, reliable TFT channel formation may be expected.
- In another exemplary embodiment of a TFT display panel, the TFT display panel may be substantially similar to that described in the previous exemplary embodiment. In the present exemplary embodiment, instead of the gate line and the date line being formed to have an additional layer as compared with the gate electrode and the source and drain electrodes, the gate line and the data line may be initially formed to have the same thicknesses as the gate electrode and the source and the drain electrodes. Subsequently, some of the gate electrode material may be removed by etching, for example, to decrease the thickness of the gate electrode decreasing the thickness of the gate line. Likewise, some of the source electrode and the drain electrode materials may be removed by etching, for example, to decrease their respective thickness without reducing the thickness of the data line.
- It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Claims (27)
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KR101702645B1 (en) | 2017-02-06 |
US8558240B2 (en) | 2013-10-15 |
US8822279B2 (en) | 2014-09-02 |
KR20120017352A (en) | 2012-02-28 |
US20140024157A1 (en) | 2014-01-23 |
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