US20120032642A1 - Battery heating circuits and methods with resonance components in series using voltage inversion based on predetermined conditions - Google Patents
Battery heating circuits and methods with resonance components in series using voltage inversion based on predetermined conditions Download PDFInfo
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- US20120032642A1 US20120032642A1 US13/187,279 US201113187279A US2012032642A1 US 20120032642 A1 US20120032642 A1 US 20120032642A1 US 201113187279 A US201113187279 A US 201113187279A US 2012032642 A1 US2012032642 A1 US 2012032642A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/345—Arrangements for heating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/651—Means for temperature control structurally associated with the cells characterised by parameters specified by a numeric value or mathematical formula, e.g. ratios, sizes or concentrations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
- H01M10/6571—Resistive heaters
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
- H01M10/6572—Peltier elements or thermoelectric devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/007—Regulation of charging or discharging current or voltage
- H02J7/007188—Regulation of charging or discharging current or voltage the charge cycle being controlled or terminated in response to non-electric parameters
- H02J7/007192—Regulation of charging or discharging current or voltage the charge cycle being controlled or terminated in response to non-electric parameters in response to temperature
- H02J7/007194—Regulation of charging or discharging current or voltage the charge cycle being controlled or terminated in response to non-electric parameters in response to temperature of the battery
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/34—Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
- H02J7/342—The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0013—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
- H02J7/0014—Circuits for equalisation of charge between batteries
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0069—Charging or discharging for charge maintenance, battery initiation or rejuvenation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/007—Regulation of charging or discharging current or voltage
- H02J7/00711—Regulation of charging or discharging current or voltage with introduction of pulses during the charging process
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/02—Conversion of DC power input into DC power output without intermediate conversion into AC
- H02M3/04—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters
- H02M3/10—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention pertains to electric and electronic field, in particular related to a battery heating circuit.
- the battery which serves as the power supply unit for electric-motor cars or electronic devices, need to be adaptive to these complex conditions.
- the service life and charge/discharge cycle performance of the battery need to be taken into consideration; especially, when electric-motor cars or electronic devices are used in low temperature environments, the battery needs to have outstanding low-temperature charge/discharge performance and higher input/output power performance.
- some embodiments of the present invention provide a battery heating circuit.
- the objective of certain embodiments of the present invention is to provide a battery heating circuit, in order to solve the problem of decreased capacity of the battery caused by increased resistance and polarization of the battery under low temperature conditions.
- the battery heating circuit comprises a switch unit, a switching control module, a damping component, an energy storage circuit, and an energy superposition unit, the energy storage circuit is configured to connected with the battery to form a loop, and comprises a current storage component and a charge storage component; the damping component R 1 , the switch unit, the current storage component L 1 , and the charge storage component C 1 are connected in series; the switching control module is connected with the switch unit, and is configured to control ON/OFF of the switch unit, so as to control the energy to flowing between the battery and the energy storage circuit; the energy superposition unit is connected with the energy storage circuit, and configured to superpose the energy in the energy storage circuit with the energy in the battery after the switch unit switches on and then switches off; the switching control module is configured to control the switch unit to switch off after the first positive half cycle of current flow through the switch unit after the switch unit switches on, and the voltage applied to the switch unit at the time the switch unit switches off is lower than the voltage rating of the switch unit.
- the heating circuit provided in certain embodiments of the present invention can improve the charge/discharge performance of the battery; in addition, since the energy storage circuit is connected with the battery in series in the heating circuit, safety problem related with failures and short circuit caused by failures of the switch unit can be avoided when the battery is heated due to the existence of the charge storage component connected in series, and therefore the battery can be protected effectively.
- an energy superposition unit is provided in the heating circuit in certain embodiments of the present invention, and the energy superposition unit can superpose the energy in the energy storage circuit with the energy in the battery after the switch unit switches on and then switches off; thus, the discharging current in the heating loop will be increased when the switch unit is controlled to switch on at the next time, and therefore the working efficiency of the heating circuit is improved.
- FIG. 1 is a schematic diagram of the battery heating circuit provided in one embodiment of the present invention.
- FIG. 2 is a schematic diagram of one embodiment of the switch unit shown in FIG. 1 ;
- FIG. 3 is a schematic diagram of one embodiment of the switch unit shown in FIG. 1 ;
- FIG. 4 is a schematic diagram of one embodiment of the switch unit shown in FIG. 1 ;
- FIG. 5 is a schematic diagram of one embodiment of the switch unit shown in FIG. 1 ;
- FIG. 6 is a schematic diagram of one embodiment of the switch unit shown in FIG. 1 ;
- FIG. 7 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention.
- FIG. 8 is a schematic diagram of one embodiment of the freewheeling circuit shown in FIG. 7 ;
- FIG. 9 is a schematic diagram of another embodiment of the freewheeling circuit shown in FIG. 7 ;
- FIG. 10 is a schematic diagram of one embodiment of the energy superposition unit shown in FIG. 1 ;
- FIG. 11 is a schematic diagram of one embodiment of the polarity inversion unit shown in FIG. 10 ;
- FIG. 12 is a schematic diagram of one embodiment of the polarity inversion unit shown in FIG. 10 ;
- FIG. 13 is a schematic diagram of one embodiment of the polarity inversion unit shown in FIG. 10 ;
- FIG. 14 is a schematic diagram of one embodiment of the first DC-DC module shown in FIG. 13 ;
- FIG. 15 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention.
- FIG. 16 is a schematic diagram of one embodiment of the energy consumption unit shown in FIG. 15 ;
- FIG. 17 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention.
- FIG. 18 is a timing sequence diagram of the waveform corresponding to the heating circuit shown in FIG. 17 .
- FIG. 19 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention.
- FIG. 20 is a timing sequence diagram of the waveform corresponding to the heating circuit shown in FIG. 19 .
- FIG. 21 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention.
- FIG. 22 is a timing sequence diagram of the waveform corresponding to the heating circuit shown in FIG. 21 .
- switching control module may refer to any controller that can output control commands (e.g., pulse waveforms) under preset conditions or at preset times and thereby control the switch unit connected to it to switch on or switch off accordingly, according to some embodiments.
- the switching control module can be a PLC.
- switch may refer to a switch that enables ON/OFF control by using electrical signals or enables ON/OFF control on the basis of the characteristics of the component according to certain embodiments.
- the switch can be either a one-way switch (e.g., a switch composed of a two-way switch and a diode connected in series, which can be conductive in one direction) or a two-way switch (e.g., a Metal Oxide Semiconductor Field Effect Transistor (MOSFET) or an IGBT with an anti-parallel freewheeling diode).
- a two-way switch e.g., a Metal Oxide Semiconductor Field Effect Transistor (MOSFET) or an IGBT with an anti-parallel freewheeling diode.
- MOSFET Metal Oxide Semiconductor Field Effect Transistor
- IGBT anti-parallel freewheeling diode
- the two-way switch can be a MOSFET or an IGBT with an anti-parallel freewheeling diode.
- the term “one-way semiconductor component” may refer to a semiconductor component that can be conductive in one direction, such as a diode, according to certain embodiments.
- the term “charge storage component” may refer to any device that can enable charge storage, such as a capacitor, according to some embodiments.
- the term “current storage component” may refer to any device that can store current, such as an inductor, according to certain embodiments.
- the term “forward direction” may refer to the direction in which the energy flows from the battery to the energy storage circuit
- the term “reverse direction” may refer to the direction in which the energy flows from the energy storage circuit to the battery, according to some embodiments.
- the term “battery” may comprise primary battery (e.g., dry battery or alkaline battery, etc.) and secondary battery (e.g., lithium-ion battery, nickel-cadmium battery, nickel-hydrogen battery, or lead-acid battery, etc.), according to certain embodiments.
- the term “damping component” may refer to any device that inhibits current flow and thereby enables energy consumption, such as a resistor, etc., according to some embodiments.
- the term “main loop” may refer to a loop composed of battery, damping component, switch unit and energy storage circuit connected in series according to certain embodiments.
- “battery” may refer to an ideal battery that does not have internal parasitic resistance and parasitic inductance or has very low internal parasitic resistance and parasitic inductance, or may refer to a battery pack that has internal parasitic resistance and parasitic inductance; therefore, those skilled in the art should appreciate that if the battery is an ideal battery that does not have internal parasitic resistance and parasitic inductance or has very low internal parasitic resistance and parasitic inductance, the damping component R 1 may refer to a damping component external to the battery and the current storage component L 1 may refer to a current storage component external to the battery; if the battery is a battery pack that has internal parasitic resistance and parasitic inductance, the damping component R 1 may refer to a damping component external to the battery or refer to the parasitic resistance in the battery pack, and the current storage component L 1 may refer to a current storage component external to the battery or refer to the parasitic inductance in the battery pack
- the battery can be heated under low temperature condition, which is to say, when the heating condition is met, the heating circuit is controlled to start heating for the battery; when the heating stop condition is met, the heating circuit is controlled to stop heating, according to certain embodiments.
- the battery heating condition and heating stop condition can be set according to the actual ambient conditions, to ensure normal charge/discharge performance of the battery, according to some embodiments.
- the heating circuit comprises a switch unit 1 , a switching control module 100 , a damping component R 1 , an energy storage circuit, and an energy superposition unit, the energy storage circuit is configured to connect with the battery to form a loop, and comprises a current storage component L 1 and a charge storage component C 1 ; the damping component R 1 , the switch unit 1 , the current storage component L 1 , and the charge storage component C 1 are connected in series; the switching control module 100 is connected with the switch unit 1 , and is configured to control ON/OFF of the switch unit 1 , so as to control the energy flowing between the battery and the energy storage circuit; the energy superposition unit is connected with the energy storage circuit, and is configured to superpose the energy in the energy storage circuit with the energy in the battery when the switch unit 1 switches on and then switches off; the switching control module 100 is also configured to control the switch unit 1 to switch off after the
- the switching control module 100 controls the switch unit 1 to switch on, and thus the battery E is connected with the energy storage circuit in series to form a loop, and can discharge through the loop (i.e., charge the charge storage component C 1 ); when the current in the loop reaches zero in normal direction after the peak current, the charge storage component C 1 begins to discharge through the loop, i.e., charge the battery E; in the charge/discharge process of the battery E, the current in the loop passes through the damping component R 1 in both normal direction and reversed direction, and thus the battery E is heated up by the heat generated in the damping component R 1 ; when the condition for heating stop is met, the switching control module 100 can control the switch unit 1 to switch off, so that the heating circuit stops heating.
- the switching control module 100 can control the switch unit 1 to switch off, so that the heating circuit stops heating.
- the switch unit 1 is a two-way switch K 3 , as shown in FIG. 2 .
- the switching control module 100 controls ON/OFF of the two-way switch K 3 ; when the battery E is to be heat up, the two-way switch K 3 can be controlled to switch on; if heating is to be paused or is not needed, the two-way switch K 3 can be controlled to switch off.
- the switch unit 1 comprises a first one-way branch configured to enable energy flow from the battery E to the energy storage circuit, and a second one-way branch configured to enable energy flow from the energy storage circuit to the battery E; wherein: the switching control module 100 is connected to the first one-way branch and the second one-way branch respectively, and is configured to control ON/OFF the switch unit 1 by controlling ON/OFF of the connected branches.
- both the first one-way branch and the second one-way branch can be controlled to switch on; when heating is to be paused, either or both of the first one-way branch and the second one-way branch can be controlled to switch off; when heating is not needed, both of the first one-way branch and the second one-way branch can be controlled to switch off.
- both of the first one-way branch and the second one-way branch are subject to the control of the switching control module 100 ; thus, energy flow cut-off in normal direction and reversed direction can be implemented flexibly.
- the switch unit 1 comprises a two-way switch K 4 and a two-way switch K 5 , wherein: the two-way switch K 4 and two-way switch K 5 are connected in series opposite to each other, to form the first one-way branch and the second one-way branch; the switching control module 100 is connected with the two-way switch K 4 and the two-way switch K 5 respectively, to control ON/OFF of the first one-way branch and the second one-way branch by controlling ON/OFF of the two-way switch K 4 and two-way switch K 5 .
- the two-way switches K 4 and K 5 can be controlled to switch on; when heating is to be paused, either or both of the two-way switch K 4 and the two-way switch K 5 can be controlled to switch off; when heating is not needed, both of the two-way switch K 4 and the two-way switch K 5 can be controlled to switch off.
- the first one-way branch and the second one-way branch can be controlled separately to switch on and off, and therefore energy flow in normal direction and reversed direction in the circuit can be implemented flexibly.
- the switch unit 1 comprises a switch K 6 , a one-way semiconductor component D 11 , a switch K 7 , and a one-way semiconductor component D 12 , wherein: the switch K 6 and the one-way semiconductor component D 11 are connected in series with each other to form the first one-way branch; the switch K 7 and the one-way semiconductor component D 12 are connected in series with each other to form the second one-way branch; the switching control module 100 is connected with the switch K 6 and the switch K 7 , to control ON/OFF of the first one-way branch and the second one-way branch by controlling ON/OFF of the switch K 6 and the switch K 7 .
- switches i.e., the switch K 6 and the switch K 7
- energy flow cut-off function in normal direction and reversed direction is implemented.
- the switch unit 1 can further comprise a resistor, which is connected in series with the first one-way branch and/or second one-way branch and configured to reduce the current in the heating circuit for the battery E and avoid damage to the battery E resulted from over-current in the circuit.
- a resistor R 6 connected in series with the two-way switch K 4 and the two-way switch K 5 can be added in the switch unit 1 shown in FIG. 3 , to obtain another implementation of the switch unit 1 , as shown in FIG. 5 .
- FIG. 6 shows one embodiment of the switch unit 1 , which is obtained by connecting the resistor R 2 and the resistor R 3 in series in the two one-way branches in the switch unit 1 shown in FIG. 4 , respectively.
- the switching control module 100 can choose the switching-off opportunity of the switch unit 1 , so as to enable the voltage applied to the switch unit 1 lower than the voltage rating of the switch unit 1 at the time the switch unit 1 switches off.
- the switching-off opportunity of the switch unit 1 can be determined according to the voltage rating of the switch unit 1 , so as to prevent high induced voltage on the current storage component L 1 and the resultant damage to the switch unit 1 ; therefore, the heating circuit is safer, and the adverse effect to the entire circuit can be reduced.
- the switching-off opportunity can be the time interval from the time the current flow through the switch unit 1 reaches degree 30 before zero after the peak value in the negative half cycle to the time the current flow reaches degree 30 after zero before the peak value in the next positive half cycle, and the switch unit 1 can switch off at any time within the said time interval.
- the specific time interval should be determined according to the voltage rating of the switch unit 1 ; for example, the time interval can be from the time the current flow through the switch unit 1 reaches degree 60 before zero after the peak value in the negative half cycle to the time the current flow reaches degree 60 after zero before the peak value in the next positive half cycle, depending on the voltage rating of the switch unit 1 .
- the switching control module 100 is configured to control the switch unit 1 to switch off when the current flow through the switch unit 1 reaches zero after the peak value in the negative half cycle after the switch unit 1 switches on, so as to improve the heating efficiency of the heating circuit, and minimize the induced voltage on the current storage component L 1 , and thereby minimize the voltage applied to the switch unit 1 when the switch unit 1 switches off, in order to prevent the damage of high induced voltage to the switch unit 1 .
- the heating circuit further comprises a freewheeling circuit 20 , which is configured to form a serial loop with the battery E and the current storage component L 1 to sustain current flow in the battery E after the switch unit 1 switches on and then switches off.
- a freewheeling circuit 20 which is configured to form a serial loop with the battery E and the current storage component L 1 to sustain current flow in the battery E after the switch unit 1 switches on and then switches off.
- the current flow can be sustained by controlling the freewheeling circuit 20 to operate, so as to protect other circuit components (e.g., switch unit 1 ) in the circuit, and ensure safety of the heating circuit.
- the utilization of the freewheeling circuit widens the range of switching-off opportunity of the switch unit 1 .
- the switching control module 100 is configured to control the switch unit 1 to switch off before the current flow through the switch unit 1 reaches zero after the peak value in the negative half cycle after the switch unit 1 switches on.
- the freewheeling circuit 20 can comprises a switch K 20 and a one-way semiconductor component D 2 connected in series with each other; the switching control module 100 is connected with the switch K 20 , and is configured to control the switch K 20 to switch on after the switch unit 1 switches on and then switches off, and control the switch K 20 to switch off after the current flow to the battery E reaches a preset value of current (e.g., zero).
- the freewheeling circuit 20 can be connected in parallel between the ends of the battery E; or, one end of the freewheeling circuit 20 can be connected between the switch K 7 and the one-way semiconductor component D 12 in the second one-way branch of the switch unit 1 , and the other end of the freewheeling circuit 20 can be connected to the battery E, as shown in FIG. 4 .
- the preset value of current is a value that will not make the voltage applied to the switch unit 1 higher than or equal to the voltage rating of the switch unit 1 at the time the switch unit 1 switches off, and can be set according to the voltage rating of the switch unit 1 .
- the switching control module 100 is configured to control the switch unit 1 to switch off after the current flow through the switch unit 1 reaches zero before the peak value in the positive half cycle of the switch unit 1 after the switch unit 1 switches on.
- the freewheeling circuit 20 can comprise a one-way semiconductor component D 21 , a damping component R 21 , and a charge storage component C 21 , the one-way semiconductor component D 21 and the damping component R 21 are connected in parallel with each other, and then connected in series with the charge storage component C 21 ; after the switch unit 1 switches on and then switches off, the current storage component L 1 can sustain the current flow via the one-way semiconductor component D 21 and the charge storage component C 21 ; the damping component R 21 is configured to release the energy stored in the charge storage component C 21 .
- the freewheeling circuit 20 can be connected in parallel between the ends of the battery E; or, one end of the freewheeling circuit 20 can be connected between the switch K 6 and the one-way semiconductor component D 11 in the first one-way branch of the switch unit 1 , and the other end of the freewheeling circuit 20 can be connected to the battery E, as shown in FIG. 4 .
- the energy superposition unit is connected with the energy storage circuit, and is configured to superpose the energy in the energy storage circuit with the energy in the battery E after the switch unit 1 switches on and then switches off, so that the discharging current in the heating circuit will be increased when the switch unit 1 is controlled to switch on at the next time, and thereby the working efficiency of the heating circuit is improved.
- the energy superposition unit comprises a polarity inversion unit 102 , which is connected with the energy storage circuit, and is configured to invert the voltage polarity of the charge storage component C 1 after the switch unit 1 switches on and then switches off; since the voltage of the charge storage component C 1 can be superposed in series with the voltage of the battery E after polarity inversion, the discharging current in the heating circuit will be increased when the switch unit 1 switches on at the next time.
- a polarity inversion unit 102 which is connected with the energy storage circuit, and is configured to invert the voltage polarity of the charge storage component C 1 after the switch unit 1 switches on and then switches off; since the voltage of the charge storage component C 1 can be superposed in series with the voltage of the battery E after polarity inversion, the discharging current in the heating circuit will be increased when the switch unit 1 switches on at the next time.
- the polarity inversion unit 102 comprises a single-pole double-throw switch J 1 and a single-pole double-throw switch J 2 located on the two ends of the charge storage component C 1 respectively; the input wires of the single-pole double-throw switch J 1 are connected in the energy storage circuit, the first output wire of the single-pole double-throw switch J 1 is connected with the first pole plate of the charge storage component C 1 , and the second output wire of the single-pole double-throw switch J 1 is connected with the second pole plate of the charge storage component C 1 ; the input wires of the single-pole double-throw switch J 2 are connected in the energy storage circuit, the first output wire of the single-pole double-throw switch J 2 is connected with the second pole plate of the charge storage component C 1 , and the second output wire of the single-pole double-throw switch J 2 is connected with the first pole plate of the charge storage component C 1 ; the switching control module 100
- connection relationships between the respective input wires and output wires of the single-pole double-throw switch J 1 and single-pole double-throw switch J 2 can be set in advance, so that the input wires of the single-pole double-throw switch J 1 are connected with the first output wire of the switch unit K 1 and the input wires of the single-pole double-throw switch J 2 are connected with the first output wire of the switch unit K 1 when the switch unit K 1 switches on; the input wires of the single-pole double-throw switch J 1 are switched to connect with the second output wire of the switch unit K 1 and the input wires of the single-pole double-throw switch J 2 are switched to connect with the second output wire of the switch unit K 1 under control of the switching control module 100 when the switch unit K 1 switches off, and thereby the voltage polarity of the charge storage component C 1 is inverted.
- the polarity inversion unit 102 comprises a one-way semiconductor component D 3 , a current storage component L 2 , and a switch K 9 ; the charge storage component C 1 , current storage component L 2 , and switch K 9 are connected sequentially in series to form a loop; the one-way semiconductor component D 3 is connected in series between the charge storage component C 1 and the current storage component L 2 or between the current storage component L 2 and the switch K 9 ; the switching control module 100 is also connected with the switch K 9 , and is configured to invert the voltage polarity of the charge storage component C 1 by controlling the switch K 9 to switch on.
- the switch K 9 when the switch unit 1 switches off, the switch K 9 can be controlled to switch on by the switching control module 100 , and thereby the charge storage component C 1 , one-way semiconductor component D 3 , current storage component L 2 , and switch K 9 form a LC oscillation loop, and the charge storage component C 1 discharges through the current storage component L 2 , thus, the voltage polarity of the charge storage component C 1 will be inverted when the current flowing through the current storage component L 2 reaches zero after the current in the oscillation circuit flows through the positive half cycle.
- the polarity inversion unit 102 comprises a first DC-DC module 2 and a charge storage component C 2 ; the first DC-DC module 2 is connected with the charge storage component C 1 and the charge storage component C 2 respectively; the switching control module 100 is also connected with the first DC-DC module 2 , and is configured to transfer the energy in the charge storage component C 1 to the charge storage component C 2 by controlling the operation of the first DC-DC module 2 , and then transfer the energy in the charge storage component C 2 back to the charge storage component C 1 , so as to invert the voltage polarity of the charge storage component C 1 .
- the first DC-DC module 2 is a DC-DC (direct current to direct current) conversion circuit for voltage polarity inversion commonly used in the field. Certain embodiments of the present invention do not impose any limitation to the specific circuit structure of the first DC-DC module 2 , as long as the module can accomplish voltage polarity inversion of the charge storage component C 1 . Those skilled in the art can add, substitute, or delete the components in the circuit as needed.
- FIG. 14 shows one embodiment of the first DC-DC module 2 provided in the present invention.
- the first DC-DC module 2 comprises: a two-way switch Q 1 , a two-way switch Q 2 , a two-way switch Q 3 , a two-way switch Q 4 , a first transformer T 1 , a one-way semiconductor component D 4 , a one-way semiconductor component D 5 , a current storage component L 3 , a two-way switch Q 5 , a two-way switch Q 6 , a second transformer T 2 , a one-way semiconductor component D 6 , a one-way semiconductor component D 7 , and a one-way semiconductor component D 8 .
- the two-way switch Q 1 , two-way switch Q 2 , two-way switch Q 3 , and two-way switch Q 4 are MOSFETs, and the two-way switch Q 5 and two-way switch Q 6 are IGBTs.
- the Pin 1 , 4 , and 5 of the first transformer T 1 are dotted terminals, and the pin 2 and 3 of the second transformer T 2 are dotted terminals.
- the positive electrode of the one-way semiconductor component D 7 is connected with the end ‘a’ of the charge storage component C 1
- the negative electrode of the one-way semiconductor component D 7 is connected with the drain electrodes of the two-way switch Q 1 and two-way switch Q 2 , respectively
- the source electrode of the two-way switch Q 1 is connected with the drain electrode of the two-way switch Q 3
- the source electrode of the two-way switch Q 2 is connected with the drain electrode of the two-way switch Q 4
- the source electrodes of the two-way switch Q 3 and two-way switch Q 4 are connected with the end ‘b’ of the charge storage component C 1 respectively.
- the two-way switch Q 1 , two-way switch Q 2 constitute the upper bridge arm, while the two-way switch Q 3 and two-way switch Q 4 constitute the lower bridge arm.
- the full-bridge circuit is connected with the charge storage component C 2 via the first transformer T 1 ; the pin 1 of the first transformer T 1 is connected with the first node N 1 , the pin 2 of the first transformer T 1 is connected with the second node N 2 , the pin 3 and pin 5 of the first transformer T 1 are connected to the positive electrode of the one-way semiconductor component D 4 and the positive electrode of the one-way semiconductor component D 5 respectively; the negative electrode of one-way semiconductor component D 4 and the negative electrode of one-way semiconductor component D 5 are connected with one end of the current storage component L 3 , and the other end of the current storage component L 3 is connected with the end ‘d’ of the charge storage component C 2 ; the pin 4 of the transformer T 1 is connected with the end ‘c’ of the charge storage component C 2 , the positive electrode of the one-way semiconductor component D 8
- the end ‘c’ of the charge storage component C 2 is connected with the emitter electrode of the two-way switch Q 5
- the collector electrode of the two-way switch Q 5 is connected with the pin 2 of the transformer T 2
- the pin 1 of the transformer T 2 is connected with end ‘a’ of the charge storage component C 1
- the pin 4 of the transformer T 2 is connected with end ‘a’ of the charge storage component C 1
- the pin 3 of the transformer T 2 is connected with the positive electrode of the one-way semiconductor component D 6
- the negative electrode of the one-way semiconductor component D 6 is connected with the collector electrode of the two-way switch Q 6
- the emitter electrode of the two-way switch Q 6 is connected with the end ‘b’ of the charge storage component C 2 .
- the two-way switch Q 1 , two-way switch Q 2 , two-way switch Q 3 , two-way switch Q 4 , two-way switch Q 5 , and two-way switch Q 6 are controlled by the switching control module 100 respectively to switch on and switch off.
- the switching control module 100 controls the two-way switch Q 5 and two-way switch Q 6 to switch off, and controls the two-way switch Q 1 and two-way switch Q 4 to switch on at the same time to form phase A; controls the two-way switch Q 2 and two-way switch Q 3 to switch on at the same time to form phase B.
- a full-bridge circuit is formed;
- the switching control module 100 controls the two-way switch Q 5 to switch on, and therefore a path from the charge storage component C 1 to the charge storage component C 2 is formed via the second transformer T 2 and the one-way semiconductor component D 8 , thus, the energy in the charge storage component C 2 is transferred back to the charge storage component C 1 , wherein: some energy will be stored in the second transformer T 2 , Now, the switching control module 100 controls the two-way switch Q 5 to switch off and controls the two-way switch Q 6 to switch on, and therefore the energy stored in the second transformer T 2 is transferred to the charge storage component C 1 by the second transformer T 2 and the one-way semiconductor component D 6 ; now, the voltage polarity of the charge storage component C 1 is inverted such that end ‘a’ is negative and end ‘b’ is positive. Thus, the purpose of inverting the voltage polarity of the charge storage component C 1 is attained.
- the working efficiency of the heating circuit can be improved by superposing the energy in the charge storage component C 1 with the energy in the battery E directly, or superposing the remaining energy in the charge storage component C 1 with the energy in the battery E after some energy in the charge storage component C 1 is consumed.
- the heating circuit further comprises an energy consumption unit, which is connected with the charge storage component C 1 , and is configured to consume the energy in the charge storage component C 1 after the switch unit 1 switches on and then switches off and before the energy in the energy superposition unit is superposed.
- the energy consumption unit comprises a voltage control unit 101 , which is configured to convert the voltage across the charge storage component C 1 to a predetermined voltage value after the switch unit 1 switches on and then switches off and before the energy superposition unit performs energy superposition.
- the predetermined voltage value can be set as needed.
- the voltage control unit 101 comprises a damping component R 5 and a switch K 8 , wherein: the damping component R 5 and switch K 8 are connected in series with each other and then connected in parallel across the charge storage component C 1 ; the switching control module 100 is also connected with the switch K 8 , and is configured to control the switch K 8 to switch on after the switch unit 1 switches on and then switches off.
- the energy in the charge storage component C 1 can be consumed via the damping component R 5 .
- the switching control module 100 can be a separate controller, which, by using internal program setting, enables ON/OFF control of different external switches; or, the switching control module 100 can be a plurality of controllers, for example, a switching control module 100 can be set for each external switch correspondingly; or, the plurality of switching control modules 100 can be integrated into an assembly. Certain embodiments of the present invention do not impose any limitation to the forms of implementation of the switching control module 100 .
- FIGS. 17-22 the working principle of the embodiments of heating circuit for battery E will be described briefly with reference to FIGS. 17-22 .
- each feature or component can be used separately without other features and components, or can be used in combination or not in combination with other features and components.
- the embodiments of the heating circuit for battery E provided in the present invention are not limited to those shown in FIGS. 17-22 .
- the time intervals between the time periods in the waveform diagram shown in the drawings can be adjusted as needed, according to the actual circumstance.
- the switch K 6 and one-way semiconductor component D 11 are connected in series to constitute the first one-way branch of the switch unit; the one-way semiconductor component D 12 and switch K 7 are connected in series to constitute the second one-way branch of the switch unit 1 , the switch unit 1 , damping component R 1 , charge storage component C 1 , and current storage component L 1 are connected in series, the one-way semiconductor component D 3 , current storage component L 2 , and switch K 9 constitute a polarity inversion unit 102 , the one-way semiconductor component D 20 and the switch K 20 constitute a freewheeling circuit 20 , the switching control module 100 can control ON/OFF of the switch K 6 , the switch K 7 , the switch K 9 , and the switch K 20 .
- FIG. 18 shows a waveform sequence diagram corresponding to the heating circuit shown in FIG. 17 , wherein: VC 1 refers to the voltage across the charge storage component C 1 , I main refers to the current flow through the switch unit 1 , IL 2 refers to the current flow in the polarity inversion circuit, IC 1 refers to the current flow through the charge storage component C 1 , and ID 20 refers to the current flow through the one-way semiconductor component D 20 .
- the working process of the heating circuit shown in FIG. 17 is as follows:
- the switch K 6 and the one-way semiconductor component D 11 are connected in series to constitute the first one-way branch of the switch unit 1 ; the one-way semiconductor component D 12 and switch K 7 are connected in series to constitute the second one-way branch of the switch unit 1 , the switch unit 1 , the damping component R 1 , the charge storage component C 1 , and the current storage component L 1 are connected in series, the one-way semiconductor component D 3 , the current storage component L 2 , and the switch K 9 constitute a polarity inversion unit 102 , the one-way semiconductor component D 21 , the damping component R 21 , and the charge storage component C 21 constitute a freewheeling circuit 20 , the switching control module 100 can control ON/OFF of the switch K 6 , the switch K 7 , and the switch K 9 .
- FIG. 20 shows a waveform sequence diagram corresponding to the heating circuit shown in FIG. 19 , wherein: VC 1 refers to the voltage across the charge storage component C 1 , refers to the current flow through the switch unit 1 , IL 2 refers to the current flow in the polarity inversion circuit, IC 1 refers to the current flow through the charge storage component C 1 , and IC 21 refers to the current flow through the charge storage component C 21 .
- the working process of the heating circuit shown in FIG. 19 is as follows:
- a two-way switch K 3 is used to form the switch unit 1
- the energy storage circuit comprises a current storage component L 1 and a charge storage component C 1
- the damping component R 1 and the switch unit 1 are connected in series with the energy storage circuit
- the one-way semiconductor component D 3 , the current storage component L 2 , and the switch K 9 constitute a polarity inversion unit 102
- the switching control module 100 can control the switch K 9 and the two-way switch K 3 to switch on and switch off.
- FIG. 22 is a timing sequence diagram of the waveform corresponding to the heating circuit shown in FIG.
- VC 1 refers the voltage value across the charge storage component C 1
- I main refers to the value of current flow through the two-way switch K 3
- IL 2 refers to the value of current in the polarity inversion circuit.
- the heating circuit provided in certain embodiments of the present invention can improve the charge/discharge performance of a battery.
- an energy storage circuit is connected with the battery in series in the heating circuit, the safety problem related with short circuit caused by failures of the switch unit can be avoided when the battery is heated due to the existence of the charge storage component connected in series, and therefore the battery can be protected effectively.
- the heating circuit provided in certain embodiments of the present invention, since the switching-off opportunity of the switch unit is chosen according to the voltage rating of the switch unit, high induced voltage on the current storage component in the loop and the resultant damage to the switch unit can be prevented, and therefore the heating circuit is safer, and the adverse effect to the entire circuit can be reduced.
- an energy superposition unit is provided in the heating circuit in certain embodiments of the present invention, and the energy superposition unit can superpose the energy in the energy storage circuit with the energy in the battery after the switch unit switches off; thus, the discharging current in the heating circuit will be increased when the switch unit is controlled to switch on at the next time, and therefore the working efficiency of the heating circuit is improved.
- some or all components of various embodiments of the present invention each are, individually and/or in combination with at least another component, implemented using one or more software components, one or more hardware components, and/or one or more combinations of software and hardware components.
- some or all components of various embodiments of the present invention each are, individually and/or in combination with at least another component, implemented in one or more circuits, such as one or more analog circuits and/or one or more digital circuits.
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Abstract
Description
- This application claims priority to Chinese Patent Application No. 201010245288.0, filed Jul. 30, 2010, Chinese Patent Application No. 201010274785.3, filed Aug. 30, 2010, and Chinese Patent Application No. 201110137264.8, filed May 23, 2011, all these three applications being incorporated by reference herein for all purposes.
- Additionally, this application is related to International Application Publication No. WO2010/145439A1 and Chinese Application Publication No. CN102055042A, both these two applications being incorporated by reference herein for all purposes.
- The present invention pertains to electric and electronic field, in particular related to a battery heating circuit.
- Considering cars need to run under complex road conditions and environmental conditions or some electronic devices are used under harsh environmental conditions, the battery, which serves as the power supply unit for electric-motor cars or electronic devices, need to be adaptive to these complex conditions. In addition, besides these conditions, the service life and charge/discharge cycle performance of the battery need to be taken into consideration; especially, when electric-motor cars or electronic devices are used in low temperature environments, the battery needs to have outstanding low-temperature charge/discharge performance and higher input/output power performance.
- Usually, under low temperature conditions, the resistance of the battery will increase, and so will the polarization; therefore, the capacity of the battery will be reduced.
- To keep the capacity of the battery and improve the charge/discharge performance of the battery under low temperature conditions, some embodiments of the present invention provide a battery heating circuit.
- The objective of certain embodiments of the present invention is to provide a battery heating circuit, in order to solve the problem of decreased capacity of the battery caused by increased resistance and polarization of the battery under low temperature conditions.
- The battery heating circuit provided in certain embodiments of the present invention comprises a switch unit, a switching control module, a damping component, an energy storage circuit, and an energy superposition unit, the energy storage circuit is configured to connected with the battery to form a loop, and comprises a current storage component and a charge storage component; the damping component R1, the switch unit, the current storage component L1, and the charge storage component C1 are connected in series; the switching control module is connected with the switch unit, and is configured to control ON/OFF of the switch unit, so as to control the energy to flowing between the battery and the energy storage circuit; the energy superposition unit is connected with the energy storage circuit, and configured to superpose the energy in the energy storage circuit with the energy in the battery after the switch unit switches on and then switches off; the switching control module is configured to control the switch unit to switch off after the first positive half cycle of current flow through the switch unit after the switch unit switches on, and the voltage applied to the switch unit at the time the switch unit switches off is lower than the voltage rating of the switch unit.
- The heating circuit provided in certain embodiments of the present invention can improve the charge/discharge performance of the battery; in addition, since the energy storage circuit is connected with the battery in series in the heating circuit, safety problem related with failures and short circuit caused by failures of the switch unit can be avoided when the battery is heated due to the existence of the charge storage component connected in series, and therefore the battery can be protected effectively.
- In addition, owing to the existence of the current storage component in the loop, switching off the switch unit when there is current flow in the loop will cause abrupt current drop to zero and therefore induces high induced voltage on the current storage component in the loop, which may cause damage to other circuit components in the loop (e.g., the switch unit). In the heating circuit provided in certain embodiments of the present invention, since the switching-off opportunity of the switch unit is chosen according to the voltage rating of the switch unit, high induced voltage on the current storage component in the loop and the resultant damage to the switch unit can be prevented, and therefore the heating circuit is safer, and the adverse effect to the entire circuit can be reduced.
- In addition, an energy superposition unit is provided in the heating circuit in certain embodiments of the present invention, and the energy superposition unit can superpose the energy in the energy storage circuit with the energy in the battery after the switch unit switches on and then switches off; thus, the discharging current in the heating loop will be increased when the switch unit is controlled to switch on at the next time, and therefore the working efficiency of the heating circuit is improved.
- Other characteristics and advantages of the present invention will be further described in detail in the following section for embodiments.
- The accompanying drawings, as a part of this description, are provided here to facilitate further understanding of the present invention, and are used in conjunction with the following embodiments to explain the present invention, but shall not be comprehended as constituting any limitation on the present invention. In the figures:
-
FIG. 1 is a schematic diagram of the battery heating circuit provided in one embodiment of the present invention; -
FIG. 2 is a schematic diagram of one embodiment of the switch unit shown inFIG. 1 ; -
FIG. 3 is a schematic diagram of one embodiment of the switch unit shown inFIG. 1 ; -
FIG. 4 is a schematic diagram of one embodiment of the switch unit shown inFIG. 1 ; -
FIG. 5 is a schematic diagram of one embodiment of the switch unit shown inFIG. 1 ; -
FIG. 6 is a schematic diagram of one embodiment of the switch unit shown inFIG. 1 ; -
FIG. 7 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention; -
FIG. 8 is a schematic diagram of one embodiment of the freewheeling circuit shown inFIG. 7 ; -
FIG. 9 is a schematic diagram of another embodiment of the freewheeling circuit shown inFIG. 7 ; -
FIG. 10 is a schematic diagram of one embodiment of the energy superposition unit shown inFIG. 1 ; -
FIG. 11 is a schematic diagram of one embodiment of the polarity inversion unit shown inFIG. 10 ; -
FIG. 12 is a schematic diagram of one embodiment of the polarity inversion unit shown inFIG. 10 ; -
FIG. 13 is a schematic diagram of one embodiment of the polarity inversion unit shown inFIG. 10 ; -
FIG. 14 is a schematic diagram of one embodiment of the first DC-DC module shown inFIG. 13 ; -
FIG. 15 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention; -
FIG. 16 is a schematic diagram of one embodiment of the energy consumption unit shown inFIG. 15 ; -
FIG. 17 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention; -
FIG. 18 is a timing sequence diagram of the waveform corresponding to the heating circuit shown inFIG. 17 . -
FIG. 19 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention; -
FIG. 20 is a timing sequence diagram of the waveform corresponding to the heating circuit shown inFIG. 19 . -
FIG. 21 is a schematic diagram of one embodiment of the battery heating circuit provided in the present invention; and -
FIG. 22 is a timing sequence diagram of the waveform corresponding to the heating circuit shown inFIG. 21 . - Certain embodiments of the present invention are described in detail below, with reference to the accompanying drawings. It should be appreciated that the embodiments described here are only provided to describe and explain the present invention, but shall not be deemed as constituting any limitation on the present invention.
- It is noted that, unless otherwise specified, when mentioned hereafter in this description, the term “switching control module” may refer to any controller that can output control commands (e.g., pulse waveforms) under preset conditions or at preset times and thereby control the switch unit connected to it to switch on or switch off accordingly, according to some embodiments. For example, the switching control module can be a PLC. Unless otherwise specified, when mentioned hereafter in this description, the term “switch” may refer to a switch that enables ON/OFF control by using electrical signals or enables ON/OFF control on the basis of the characteristics of the component according to certain embodiments. For example, the switch can be either a one-way switch (e.g., a switch composed of a two-way switch and a diode connected in series, which can be conductive in one direction) or a two-way switch (e.g., a Metal Oxide Semiconductor Field Effect Transistor (MOSFET) or an IGBT with an anti-parallel freewheeling diode). Unless otherwise specified, when mentioned hereafter in this description, the term “two-way switch” may refer to a switch that can be conductive in two directions, which can enable ON/OFF control by using electrical signals or enable ON/OFF control on the basis of the characteristics of the component according to some embodiments. For example, the two-way switch can be a MOSFET or an IGBT with an anti-parallel freewheeling diode. Unless otherwise specified, when mentioned hereafter in this description, the term “one-way semiconductor component” may refer to a semiconductor component that can be conductive in one direction, such as a diode, according to certain embodiments. Unless otherwise specified, when mentioned hereafter in this description, the term “charge storage component” may refer to any device that can enable charge storage, such as a capacitor, according to some embodiments. Unless otherwise specified, when mentioned hereafter in this description, the term “current storage component” may refer to any device that can store current, such as an inductor, according to certain embodiments. Unless otherwise specified, when mentioned hereafter in this description, the term “forward direction” may refer to the direction in which the energy flows from the battery to the energy storage circuit, and the term “reverse direction” may refer to the direction in which the energy flows from the energy storage circuit to the battery, according to some embodiments. Unless otherwise specified, when mentioned hereafter in this description, the term “battery” may comprise primary battery (e.g., dry battery or alkaline battery, etc.) and secondary battery (e.g., lithium-ion battery, nickel-cadmium battery, nickel-hydrogen battery, or lead-acid battery, etc.), according to certain embodiments. Unless otherwise specified, when mentioned hereafter in this description, the term “damping component” may refer to any device that inhibits current flow and thereby enables energy consumption, such as a resistor, etc., according to some embodiments. Unless otherwise specified, when mentioned hereafter in this description, the term “main loop” may refer to a loop composed of battery, damping component, switch unit and energy storage circuit connected in series according to certain embodiments.
- It should be noted specially that, considering different types of batteries have different characteristics, in some embodiments of the present invention, “battery” may refer to an ideal battery that does not have internal parasitic resistance and parasitic inductance or has very low internal parasitic resistance and parasitic inductance, or may refer to a battery pack that has internal parasitic resistance and parasitic inductance; therefore, those skilled in the art should appreciate that if the battery is an ideal battery that does not have internal parasitic resistance and parasitic inductance or has very low internal parasitic resistance and parasitic inductance, the damping component R1 may refer to a damping component external to the battery and the current storage component L1 may refer to a current storage component external to the battery; if the battery is a battery pack that has internal parasitic resistance and parasitic inductance, the damping component R1 may refer to a damping component external to the battery or refer to the parasitic resistance in the battery pack, and the current storage component L1 may refer to a current storage component external to the battery or refer to the parasitic inductance in the battery pack, according to certain embodiments.
- To ensure the normal service life of the battery, according to some embodiments, the battery can be heated under low temperature condition, which is to say, when the heating condition is met, the heating circuit is controlled to start heating for the battery; when the heating stop condition is met, the heating circuit is controlled to stop heating, according to certain embodiments.
- In the actual application of battery, the battery heating condition and heating stop condition can be set according to the actual ambient conditions, to ensure normal charge/discharge performance of the battery, according to some embodiments.
- To heat up the battery E in a low temperature environment, one embodiment of the present invention provides a heating circuit for battery E, as shown in
FIG. 1 ; the heating circuit comprises a switch unit 1, a switching control module 100, a damping component R1, an energy storage circuit, and an energy superposition unit, the energy storage circuit is configured to connect with the battery to form a loop, and comprises a current storage component L1 and a charge storage component C1; the damping component R1, the switch unit 1, the current storage component L1, and the charge storage component C1 are connected in series; the switching control module 100 is connected with the switch unit 1, and is configured to control ON/OFF of the switch unit 1, so as to control the energy flowing between the battery and the energy storage circuit; the energy superposition unit is connected with the energy storage circuit, and is configured to superpose the energy in the energy storage circuit with the energy in the battery when the switch unit 1 switches on and then switches off; the switching control module 100 is also configured to control the switch unit 1 to switch off after the first positive half cycle of the current flow through the switch unit 1 after the switch unit 1 switches on, and the voltage applied to the switch unit 1 when the switch unit 1 switches off is lower than the voltage rating of the switch unit 1. - With the technical scheme of certain embodiments of the present invention, when the heating condition is met, the switching
control module 100 controls theswitch unit 1 to switch on, and thus the battery E is connected with the energy storage circuit in series to form a loop, and can discharge through the loop (i.e., charge the charge storage component C1); when the current in the loop reaches zero in normal direction after the peak current, the charge storage component C1 begins to discharge through the loop, i.e., charge the battery E; in the charge/discharge process of the battery E, the current in the loop passes through the damping component R1 in both normal direction and reversed direction, and thus the battery E is heated up by the heat generated in the damping component R1; when the condition for heating stop is met, the switchingcontrol module 100 can control theswitch unit 1 to switch off, so that the heating circuit stops heating. - To achieve to-and-fro energy flow between the battery E and the energy storage circuit, in one embodiment of the present invention, the
switch unit 1 is a two-way switch K3, as shown inFIG. 2 . The switchingcontrol module 100 controls ON/OFF of the two-way switch K3; when the battery E is to be heat up, the two-way switch K3 can be controlled to switch on; if heating is to be paused or is not needed, the two-way switch K3 can be controlled to switch off. - Employing a separate two-way switch K3 to implement the
switch unit 1 can simplify the circuit, reduce system footprint, and simplify the implementation; however, to implement cut-off of reverse current, the following embodiment of theswitch unit 1 is further provided in the present invention. - Preferably, the
switch unit 1 comprises a first one-way branch configured to enable energy flow from the battery E to the energy storage circuit, and a second one-way branch configured to enable energy flow from the energy storage circuit to the battery E; wherein: the switchingcontrol module 100 is connected to the first one-way branch and the second one-way branch respectively, and is configured to control ON/OFF theswitch unit 1 by controlling ON/OFF of the connected branches. - When the battery is to be heated, both the first one-way branch and the second one-way branch can be controlled to switch on; when heating is to be paused, either or both of the first one-way branch and the second one-way branch can be controlled to switch off; when heating is not needed, both of the first one-way branch and the second one-way branch can be controlled to switch off. Preferably, both of the first one-way branch and the second one-way branch are subject to the control of the switching
control module 100; thus, energy flow cut-off in normal direction and reversed direction can be implemented flexibly. - In another embodiment of the
switch unit 1, as shown inFIG. 3 , theswitch unit 1 comprises a two-way switch K4 and a two-way switch K5, wherein: the two-way switch K4 and two-way switch K5 are connected in series opposite to each other, to form the first one-way branch and the second one-way branch; the switchingcontrol module 100 is connected with the two-way switch K4 and the two-way switch K5 respectively, to control ON/OFF of the first one-way branch and the second one-way branch by controlling ON/OFF of the two-way switch K4 and two-way switch K5. - When the battery E is to be heated, the two-way switches K4 and K5 can be controlled to switch on; when heating is to be paused, either or both of the two-way switch K4 and the two-way switch K5 can be controlled to switch off; when heating is not needed, both of the two-way switch K4 and the two-way switch K5 can be controlled to switch off. In such an implementation of
switch unit 1, the first one-way branch and the second one-way branch can be controlled separately to switch on and off, and therefore energy flow in normal direction and reversed direction in the circuit can be implemented flexibly. - In another embodiment of
switch unit 1, as shown inFIG. 4 , theswitch unit 1 comprises a switch K6, a one-way semiconductor component D11, a switch K7, and a one-way semiconductor component D12, wherein: the switch K6 and the one-way semiconductor component D11 are connected in series with each other to form the first one-way branch; the switch K7 and the one-way semiconductor component D12 are connected in series with each other to form the second one-way branch; the switchingcontrol module 100 is connected with the switch K6 and the switch K7, to control ON/OFF of the first one-way branch and the second one-way branch by controlling ON/OFF of the switch K6 and the switch K7. In theswitch unit 1 shown inFIG. 4 , since switches (i.e., the switch K6 and the switch K7) exist in both one-way branches, energy flow cut-off function in normal direction and reversed direction is implemented. - Preferably, the
switch unit 1 can further comprise a resistor, which is connected in series with the first one-way branch and/or second one-way branch and configured to reduce the current in the heating circuit for the battery E and avoid damage to the battery E resulted from over-current in the circuit. For example, a resistor R6 connected in series with the two-way switch K4 and the two-way switch K5 can be added in theswitch unit 1 shown inFIG. 3 , to obtain another implementation of theswitch unit 1, as shown inFIG. 5 .FIG. 6 shows one embodiment of theswitch unit 1, which is obtained by connecting the resistor R2 and the resistor R3 in series in the two one-way branches in theswitch unit 1 shown inFIG. 4 , respectively. - Owing to the existence of the current storage component L1 in the loop, switching off the
switch unit 1 when there is current flow in the loop will cause abrupt current drop to zero and therefore induces high induced voltage on the current storage component in L1 the loop, which may cause damage to other circuit components in the loop (e.g., the switch unit 1). To improve safety of the heating circuit, in the technical scheme of certain embodiments of the present invention, the switchingcontrol module 100 can choose the switching-off opportunity of theswitch unit 1, so as to enable the voltage applied to theswitch unit 1 lower than the voltage rating of theswitch unit 1 at the time theswitch unit 1 switches off. The switching-off opportunity of theswitch unit 1 can be determined according to the voltage rating of theswitch unit 1, so as to prevent high induced voltage on the current storage component L1 and the resultant damage to theswitch unit 1; therefore, the heating circuit is safer, and the adverse effect to the entire circuit can be reduced. - Wherein: for example, the switching-off opportunity can be the time interval from the time the current flow through the
switch unit 1 reaches degree 30 before zero after the peak value in the negative half cycle to the time the current flow reaches degree 30 after zero before the peak value in the next positive half cycle, and theswitch unit 1 can switch off at any time within the said time interval. Of course, the present invention is not limited to that. The specific time interval should be determined according to the voltage rating of theswitch unit 1; for example, the time interval can be from the time the current flow through theswitch unit 1 reaches degree 60 before zero after the peak value in the negative half cycle to the time the current flow reaches degree 60 after zero before the peak value in the next positive half cycle, depending on the voltage rating of theswitch unit 1. - In the cyclic charge/discharge process of the battery E, since the energy will not be charged back completely into the battery E when the battery E is charged in reversed direction, the energy discharged from the battery E in the next discharge cycle in positive direction will be reduced, and therefore the heating efficiency of the heating circuit will be degraded. Therefore, preferably, the switching
control module 100 is configured to control theswitch unit 1 to switch off when the current flow through theswitch unit 1 reaches zero after the peak value in the negative half cycle after theswitch unit 1 switches on, so as to improve the heating efficiency of the heating circuit, and minimize the induced voltage on the current storage component L1, and thereby minimize the voltage applied to theswitch unit 1 when theswitch unit 1 switches off, in order to prevent the damage of high induced voltage to theswitch unit 1. - Preferably, as shown in
FIG. 7 , the heating circuit further comprises afreewheeling circuit 20, which is configured to form a serial loop with the battery E and the current storage component L1 to sustain current flow in the battery E after theswitch unit 1 switches on and then switches off. Thus, after theswitch unit 1 switches off, the current flow can be sustained by controlling thefreewheeling circuit 20 to operate, so as to protect other circuit components (e.g., switch unit 1) in the circuit, and ensure safety of the heating circuit. The utilization of the freewheeling circuit widens the range of switching-off opportunity of theswitch unit 1. - In one embodiment of the present invention, the switching
control module 100 is configured to control theswitch unit 1 to switch off before the current flow through theswitch unit 1 reaches zero after the peak value in the negative half cycle after theswitch unit 1 switches on. As shown inFIG. 8 , the freewheelingcircuit 20 can comprises a switch K20 and a one-way semiconductor component D2 connected in series with each other; the switchingcontrol module 100 is connected with the switch K20, and is configured to control the switch K20 to switch on after theswitch unit 1 switches on and then switches off, and control the switch K20 to switch off after the current flow to the battery E reaches a preset value of current (e.g., zero). Thefreewheeling circuit 20 can be connected in parallel between the ends of the battery E; or, one end of thefreewheeling circuit 20 can be connected between the switch K7 and the one-way semiconductor component D12 in the second one-way branch of theswitch unit 1, and the other end of thefreewheeling circuit 20 can be connected to the battery E, as shown inFIG. 4 . - The preset value of current is a value that will not make the voltage applied to the
switch unit 1 higher than or equal to the voltage rating of theswitch unit 1 at the time theswitch unit 1 switches off, and can be set according to the voltage rating of theswitch unit 1. - In another embodiment of the present invention, the switching
control module 100 is configured to control theswitch unit 1 to switch off after the current flow through theswitch unit 1 reaches zero before the peak value in the positive half cycle of theswitch unit 1 after theswitch unit 1 switches on. As shown inFIG. 9 , the freewheelingcircuit 20 can comprise a one-way semiconductor component D21, a damping component R21, and a charge storage component C21, the one-way semiconductor component D21 and the damping component R21 are connected in parallel with each other, and then connected in series with the charge storage component C21; after theswitch unit 1 switches on and then switches off, the current storage component L1 can sustain the current flow via the one-way semiconductor component D21 and the charge storage component C21; the damping component R21 is configured to release the energy stored in the charge storage component C21. Thefreewheeling circuit 20 can be connected in parallel between the ends of the battery E; or, one end of thefreewheeling circuit 20 can be connected between the switch K6 and the one-way semiconductor component D11 in the first one-way branch of theswitch unit 1, and the other end of thefreewheeling circuit 20 can be connected to the battery E, as shown inFIG. 4 . - The energy superposition unit is connected with the energy storage circuit, and is configured to superpose the energy in the energy storage circuit with the energy in the battery E after the
switch unit 1 switches on and then switches off, so that the discharging current in the heating circuit will be increased when theswitch unit 1 is controlled to switch on at the next time, and thereby the working efficiency of the heating circuit is improved. - In one embodiment of the present invention, as shown in
FIG. 10 , the energy superposition unit comprises apolarity inversion unit 102, which is connected with the energy storage circuit, and is configured to invert the voltage polarity of the charge storage component C1 after theswitch unit 1 switches on and then switches off; since the voltage of the charge storage component C1 can be superposed in series with the voltage of the battery E after polarity inversion, the discharging current in the heating circuit will be increased when theswitch unit 1 switches on at the next time. - In one embodiment of the polarity inversion unit 102, as shown in
FIG. 11 , the polarity inversion unit 102 comprises a single-pole double-throw switch J1 and a single-pole double-throw switch J2 located on the two ends of the charge storage component C1 respectively; the input wires of the single-pole double-throw switch J1 are connected in the energy storage circuit, the first output wire of the single-pole double-throw switch J1 is connected with the first pole plate of the charge storage component C1, and the second output wire of the single-pole double-throw switch J1 is connected with the second pole plate of the charge storage component C1; the input wires of the single-pole double-throw switch J2 are connected in the energy storage circuit, the first output wire of the single-pole double-throw switch J2 is connected with the second pole plate of the charge storage component C1, and the second output wire of the single-pole double-throw switch J2 is connected with the first pole plate of the charge storage component C1; the switching control module 100 is also connected with the single-pole double-throw switch J1 and single-pole double-throw switch J2 respectively, and is configured to invert the voltage polarity of the charge storage component C1 by altering the connection relationships between the respective input wires and output wires of the single-pole double-throw switch J1 and the single-pole double-throw switch J2. - According to this embodiment, the connection relationships between the respective input wires and output wires of the single-pole double-throw switch J1 and single-pole double-throw switch J2 can be set in advance, so that the input wires of the single-pole double-throw switch J1 are connected with the first output wire of the switch unit K1 and the input wires of the single-pole double-throw switch J2 are connected with the first output wire of the switch unit K1 when the switch unit K1 switches on; the input wires of the single-pole double-throw switch J1 are switched to connect with the second output wire of the switch unit K1 and the input wires of the single-pole double-throw switch J2 are switched to connect with the second output wire of the switch unit K1 under control of the switching
control module 100 when the switch unit K1 switches off, and thereby the voltage polarity of the charge storage component C1 is inverted. - As another embodiment of the
polarity inversion unit 102, as shown inFIG. 12 , thepolarity inversion unit 102 comprises a one-way semiconductor component D3, a current storage component L2, and a switch K9; the charge storage component C1, current storage component L2, and switch K9 are connected sequentially in series to form a loop; the one-way semiconductor component D3 is connected in series between the charge storage component C1 and the current storage component L2 or between the current storage component L2 and the switch K9; the switchingcontrol module 100 is also connected with the switch K9, and is configured to invert the voltage polarity of the charge storage component C1 by controlling the switch K9 to switch on. - According to the above embodiment, when the
switch unit 1 switches off, the switch K9 can be controlled to switch on by the switchingcontrol module 100, and thereby the charge storage component C1, one-way semiconductor component D3, current storage component L2, and switch K9 form a LC oscillation loop, and the charge storage component C1 discharges through the current storage component L2, thus, the voltage polarity of the charge storage component C1 will be inverted when the current flowing through the current storage component L2 reaches zero after the current in the oscillation circuit flows through the positive half cycle. - As yet another embodiment of the
polarity inversion unit 102, as shown inFIG. 13 , thepolarity inversion unit 102 comprises a first DC-DC module 2 and a charge storage component C2; the first DC-DC module 2 is connected with the charge storage component C1 and the charge storage component C2 respectively; the switchingcontrol module 100 is also connected with the first DC-DC module 2, and is configured to transfer the energy in the charge storage component C1 to the charge storage component C2 by controlling the operation of the first DC-DC module 2, and then transfer the energy in the charge storage component C2 back to the charge storage component C1, so as to invert the voltage polarity of the charge storage component C1. - The first DC-
DC module 2 is a DC-DC (direct current to direct current) conversion circuit for voltage polarity inversion commonly used in the field. Certain embodiments of the present invention do not impose any limitation to the specific circuit structure of the first DC-DC module 2, as long as the module can accomplish voltage polarity inversion of the charge storage component C1. Those skilled in the art can add, substitute, or delete the components in the circuit as needed. -
FIG. 14 shows one embodiment of the first DC-DC module 2 provided in the present invention. As shown inFIG. 14 , the first DC-DC module 2 comprises: a two-way switch Q1, a two-way switch Q2, a two-way switch Q3, a two-way switch Q4, a first transformer T1, a one-way semiconductor component D4, a one-way semiconductor component D5, a current storage component L3, a two-way switch Q5, a two-way switch Q6, a second transformer T2, a one-way semiconductor component D6, a one-way semiconductor component D7, and a one-way semiconductor component D8. - In the embodiment, the two-way switch Q1, two-way switch Q2, two-way switch Q3, and two-way switch Q4 are MOSFETs, and the two-way switch Q5 and two-way switch Q6 are IGBTs.
- The
Pin pin - Wherein: the positive electrode of the one-way semiconductor component D7 is connected with the end ‘a’ of the charge storage component C1, and the negative electrode of the one-way semiconductor component D7 is connected with the drain electrodes of the two-way switch Q1 and two-way switch Q2, respectively; the source electrode of the two-way switch Q1 is connected with the drain electrode of the two-way switch Q3, and the source electrode of the two-way switch Q2 is connected with the drain electrode of the two-way switch Q4; the source electrodes of the two-way switch Q3 and two-way switch Q4 are connected with the end ‘b’ of the charge storage component C1 respectively. Thus, a full-bridge circuit is formed, here, the voltage polarity of end ‘a’ of the charge storage component C1 is positive, while the voltage polarity of end ‘b’ of the charge storage component C1 is negative.
- In the full-bridge circuit, the two-way switch Q1, two-way switch Q2 constitute the upper bridge arm, while the two-way switch Q3 and two-way switch Q4 constitute the lower bridge arm. The full-bridge circuit is connected with the charge storage component C2 via the first transformer T1; the pin 1 of the first transformer T1 is connected with the first node N1, the pin 2 of the first transformer T1 is connected with the second node N2, the pin 3 and pin 5 of the first transformer T1 are connected to the positive electrode of the one-way semiconductor component D4 and the positive electrode of the one-way semiconductor component D5 respectively; the negative electrode of one-way semiconductor component D4 and the negative electrode of one-way semiconductor component D5 are connected with one end of the current storage component L3, and the other end of the current storage component L3 is connected with the end ‘d’ of the charge storage component C2; the pin 4 of the transformer T1 is connected with the end ‘c’ of the charge storage component C2, the positive electrode of the one-way semiconductor component D8 is connected with the end ‘d’ of the charge storage component C2, and the negative electrode of the one-way semiconductor component D8 is connected with the end ‘b’ of the charge storage component C1; here, the voltage polarity of end ‘c’ of the charge storage component C2 is negative, while the voltage polarity of end ‘d’ of the charge storage component C2 is positive.
- Wherein: the end ‘c’ of the charge storage component C2 is connected with the emitter electrode of the two-way switch Q5, the collector electrode of the two-way switch Q5 is connected with the
pin 2 of the transformer T2, thepin 1 of the transformer T2 is connected with end ‘a’ of the charge storage component C1, thepin 4 of the transformer T2 is connected with end ‘a’ of the charge storage component C1, thepin 3 of the transformer T2 is connected with the positive electrode of the one-way semiconductor component D6, the negative electrode of the one-way semiconductor component D6 is connected with the collector electrode of the two-way switch Q6, and the emitter electrode of the two-way switch Q6 is connected with the end ‘b’ of the charge storage component C2. - Wherein: the two-way switch Q1, two-way switch Q2, two-way switch Q3, two-way switch Q4, two-way switch Q5, and two-way switch Q6 are controlled by the switching
control module 100 respectively to switch on and switch off. - Hereafter the working process of the first DC-
DC module 2 will be described: - 1. After the
switch unit 1 switches off, the switchingcontrol module 100 controls the two-way switch Q5 and two-way switch Q6 to switch off, and controls the two-way switch Q1 and two-way switch Q4 to switch on at the same time to form phase A; controls the two-way switch Q2 and two-way switch Q3 to switch on at the same time to form phase B. Thus, by controlling the phase A and phase B to switch on alternately, a full-bridge circuit is formed; - 2. When the full-bridge circuit operates, the energy in the charge storage component C1 is transferred through the first transformer T1, one-way semiconductor component D4, one-way semiconductor component D5, and current storage component L3 to the charge storage component C2; now, the voltage polarity of end ‘c’ of the charge storage component C2 is negative, while the voltage polarity of end ‘d’ of the charge storage component C2 is positive.
- 3. The switching
control module 100 controls the two-way switch Q5 to switch on, and therefore a path from the charge storage component C1 to the charge storage component C2 is formed via the second transformer T2 and the one-way semiconductor component D8, thus, the energy in the charge storage component C2 is transferred back to the charge storage component C1, wherein: some energy will be stored in the second transformer T2, Now, the switchingcontrol module 100 controls the two-way switch Q5 to switch off and controls the two-way switch Q6 to switch on, and therefore the energy stored in the second transformer T2 is transferred to the charge storage component C1 by the second transformer T2 and the one-way semiconductor component D6; now, the voltage polarity of the charge storage component C1 is inverted such that end ‘a’ is negative and end ‘b’ is positive. Thus, the purpose of inverting the voltage polarity of the charge storage component C1 is attained. - In one embodiment of the present invention, the working efficiency of the heating circuit can be improved by superposing the energy in the charge storage component C1 with the energy in the battery E directly, or superposing the remaining energy in the charge storage component C1 with the energy in the battery E after some energy in the charge storage component C1 is consumed.
- Therefore, as shown in
FIG. 15 , the heating circuit further comprises an energy consumption unit, which is connected with the charge storage component C1, and is configured to consume the energy in the charge storage component C1 after theswitch unit 1 switches on and then switches off and before the energy in the energy superposition unit is superposed. - In one embodiment of the present invention, as shown in
FIG. 16 , the energy consumption unit comprises avoltage control unit 101, which is configured to convert the voltage across the charge storage component C1 to a predetermined voltage value after theswitch unit 1 switches on and then switches off and before the energy superposition unit performs energy superposition. The predetermined voltage value can be set as needed. - As shown in
FIG. 16 , thevoltage control unit 101 comprises a damping component R5 and a switch K8, wherein: the damping component R5 and switch K8 are connected in series with each other and then connected in parallel across the charge storage component C1; the switchingcontrol module 100 is also connected with the switch K8, and is configured to control the switch K8 to switch on after theswitch unit 1 switches on and then switches off. Thus, the energy in the charge storage component C1 can be consumed via the damping component R5. - The switching
control module 100 can be a separate controller, which, by using internal program setting, enables ON/OFF control of different external switches; or, the switchingcontrol module 100 can be a plurality of controllers, for example, a switchingcontrol module 100 can be set for each external switch correspondingly; or, the plurality of switchingcontrol modules 100 can be integrated into an assembly. Certain embodiments of the present invention do not impose any limitation to the forms of implementation of the switchingcontrol module 100. - Hereafter the working principle of the embodiments of heating circuit for battery E will be described briefly with reference to
FIGS. 17-22 . It should be noted that though the features and components of certain embodiments of the present invention are described specifically with reference toFIGS. 17-22 , each feature or component can be used separately without other features and components, or can be used in combination or not in combination with other features and components. The embodiments of the heating circuit for battery E provided in the present invention are not limited to those shown inFIGS. 17-22 . In addition, the time intervals between the time periods in the waveform diagram shown in the drawings can be adjusted as needed, according to the actual circumstance. - In the heating circuit for battery E shown in
FIG. 17 , the switch K6 and one-way semiconductor component D11 are connected in series to constitute the first one-way branch of the switch unit; the one-way semiconductor component D12 and switch K7 are connected in series to constitute the second one-way branch of theswitch unit 1, theswitch unit 1, damping component R1, charge storage component C1, and current storage component L1 are connected in series, the one-way semiconductor component D3, current storage component L2, and switch K9 constitute apolarity inversion unit 102, the one-way semiconductor component D20 and the switch K20 constitute afreewheeling circuit 20, the switchingcontrol module 100 can control ON/OFF of the switch K6, the switch K7, the switch K9, and the switch K20.FIG. 18 shows a waveform sequence diagram corresponding to the heating circuit shown inFIG. 17 , wherein: VC1 refers to the voltage across the charge storage component C1, Imain refers to the current flow through theswitch unit 1, IL2 refers to the current flow in the polarity inversion circuit, IC1 refers to the current flow through the charge storage component C1, and ID20 refers to the current flow through the one-way semiconductor component D20. The working process of the heating circuit shown inFIG. 17 is as follows: -
- the switching
control module 100 controls the switch K6 to switch on, and thus the battery E discharges in positive direction through the loop composed by the battery E, the switch K6, the one-way semiconductor component D11, and the charge storage component C1 (in the time period t1 shown inFIG. 18 ); - the switching
control module 100 controls the switch K6 to switch off when the current flow reaches zero after the peak value in the first positive half cycle; - the switching
control module 100 controls the switch K7 to switch on, and the battery E is charged in reversed direction through the loop composed by the battery E, the charge storage component C1, the switch K7, and the semiconductor device D12; the switchingcontrol module 100 controls the switch K7 to switch off when the current flow reaches degree 24 before zero after the peak value in the first negative half cycle (in the time period t2 shown inFIG. 18 ); - the switching
control module 100 controls the switch K20 to switch on when it controls the switch K7 to switch off, and thus the current storage component L1 sustains the current flow via the switch K20 and the one-way semiconductor component D20; the switchingcontrol module 100 controls the switch K20 to switch off when the current flow to the battery E reaches zero (in the time period t3 shown inFIG. 18 ); - the switching
control module 100 controls the switch K9 to switch on, and thus the charge storage component C1 discharges through the loop composed by the one-way semiconductor component D3, the current storage component L2, and the switch K9, and thereby attain the purpose of voltage polarity inversion; then, the switchingcontrol module 100 controls the switch K9 to switch off (in the time period t4 shown inFIG. 18 ); - repeat step a) to step e); the battery E is heated up continuously while it discharges and is charged, till the battery E meets the heating stop condition.
- the switching
- In the heating circuit for battery E shown in
FIG. 19 , the switch K6 and the one-way semiconductor component D11 are connected in series to constitute the first one-way branch of theswitch unit 1; the one-way semiconductor component D12 and switch K7 are connected in series to constitute the second one-way branch of theswitch unit 1, theswitch unit 1, the damping component R1, the charge storage component C1, and the current storage component L1 are connected in series, the one-way semiconductor component D3, the current storage component L2, and the switch K9 constitute apolarity inversion unit 102, the one-way semiconductor component D21, the damping component R21, and the charge storage component C21 constitute afreewheeling circuit 20, the switchingcontrol module 100 can control ON/OFF of the switch K6, the switch K7, and the switch K9.FIG. 20 shows a waveform sequence diagram corresponding to the heating circuit shown inFIG. 19 , wherein: VC1 refers to the voltage across the charge storage component C1, refers to the current flow through theswitch unit 1, IL2 refers to the current flow in the polarity inversion circuit, IC1 refers to the current flow through the charge storage component C1, and IC21 refers to the current flow through the charge storage component C21. The working process of the heating circuit shown inFIG. 19 is as follows: -
- the switching
control module 100 controls the switch K6 and the K7 to switch on, and thus the battery E discharges in normal direction through the loop composed by the battery E, the switch K6, the one-way semiconductor component D11, and the charge storage component C1 (in the time period t1 shown inFIG. 20 ), and is charged in reversed direction through the loop composed by the battery E, the switch K7, the one-way semiconductor component D12, and the charge storage component C1 (in the time period t2 shown inFIG. 20 ); - the switching
control module 100 controls the switch K6 and the K7 to switch off when the current flow reaches degree 25 after zero before the peak value in the second positive half cycle (in the time period t3 shown inFIG. 20 ); the current storage component L1 sustains the current flow via the one-way semiconductor component D21 and the charge storage component C21 (in the time period t4 shown inFIG. 20 ); - the switching
control module 100 controls the switch K9 to switch on, and thus the charge storage component C1 discharge through the loop composed by the one-way semiconductor component D3, the current storage component L2, and the switch K9, and attain the purpose of voltage polarity inversion; then, the switchingcontrol module 100 controls the switch K9 to switch off (in the time period t5 shown inFIG. 20 ); - repeat step a) to step c); the battery E is heated up continuously while it discharges and is charged, till the battery E meets the heating stop condition.
- the switching
- It should be noted that there is also current flow in the
freewheeling circuit 20 shown inFIG. 19 in the time period t1 and t2. To illustrate clearly the purpose of thefreewheeling circuit 20 in the heating circuit provided in certain embodiments of the present invention, only the current flow in the time periods when the effect of thefreewheeling circuit 20 is operative is shown inFIG. 20 , but the current flow in thefreewheeling circuit 20 in the time period t1 and t2 is omitted, to avoid confusion. - In the heating circuit for battery E shown in
FIG. 21 , a two-way switch K3 is used to form theswitch unit 1, the energy storage circuit comprises a current storage component L1 and a charge storage component C1, the damping component R1 and theswitch unit 1 are connected in series with the energy storage circuit, the one-way semiconductor component D3, the current storage component L2, and the switch K9 constitute apolarity inversion unit 102, the switchingcontrol module 100 can control the switch K9 and the two-way switch K3 to switch on and switch off.FIG. 22 is a timing sequence diagram of the waveform corresponding to the heating circuit shown inFIG. 21 , wherein: VC1 refers the voltage value across the charge storage component C1, Imain refers to the value of current flow through the two-way switch K3, and IL2 refers to the value of current in the polarity inversion circuit. The working process of the heating circuit shown inFIG. 21 is as follows: -
- the switching
control module 100 controls the two-way switch K3 to switch on, and the energy storage circuit starts operation, as indicated by the time period t1 inFIG. 20 ; the battery E discharges in normal direction and is charged in reversed direction through the loop composed by the battery E, the two-way switch K3, and the charge storage component C1 (in the time period t1 shown inFIG. 22 ); - the switching
control module 100 controls the two-way switch K3 to switch off when the current flow through the two-way switch K3 reaches zero after the peak value in the negative half cycle (i.e., when the reverse current reaches zero); - the switching
control module 100 controls the switch K9 to switch on, and thus thepolarity inversion unit 102 starts operation; the charge storage component C1 discharges through the loop composed by the one-way semiconductor component D3, the current storage component L2, and the switch K9, and attain the purpose of voltage polarity inversion; then, the switchingcontrol module 100 controls the switch K9 to switch off (in the time period t2 shown inFIG. 22 ); - repeat step a) to step c); the battery E is heated up continuously while it discharges and is charged, till the battery E meets the heating stop condition.
- the switching
- The heating circuit provided in certain embodiments of the present invention can improve the charge/discharge performance of a battery. In addition, since an energy storage circuit is connected with the battery in series in the heating circuit, the safety problem related with short circuit caused by failures of the switch unit can be avoided when the battery is heated due to the existence of the charge storage component connected in series, and therefore the battery can be protected effectively.
- In addition, in the heating circuit provided in certain embodiments of the present invention, since the switching-off opportunity of the switch unit is chosen according to the voltage rating of the switch unit, high induced voltage on the current storage component in the loop and the resultant damage to the switch unit can be prevented, and therefore the heating circuit is safer, and the adverse effect to the entire circuit can be reduced.
- In addition, an energy superposition unit is provided in the heating circuit in certain embodiments of the present invention, and the energy superposition unit can superpose the energy in the energy storage circuit with the energy in the battery after the switch unit switches off; thus, the discharging current in the heating circuit will be increased when the switch unit is controlled to switch on at the next time, and therefore the working efficiency of the heating circuit is improved.
- For example, some or all components of various embodiments of the present invention each are, individually and/or in combination with at least another component, implemented using one or more software components, one or more hardware components, and/or one or more combinations of software and hardware components. In another example, some or all components of various embodiments of the present invention each are, individually and/or in combination with at least another component, implemented in one or more circuits, such as one or more analog circuits and/or one or more digital circuits.
- While some embodiments of the present invention are described above with reference to the accompanying drawings, the present invention is not limited to the details of those embodiments. Those skilled in the art can make modifications and variations, without departing from the spirit of the present invention. However, all these modifications and variations shall be deemed as falling into the scope of the present invention.
- In addition, it should be noted that the specific technical features described in the above embodiments can be combined in any appropriate way, provided that there is no conflict. To avoid unnecessary repetition, certain possible combinations are not described specifically. Moreover, the different embodiments of the present invention can be combined as needed, as long as the combinations do not deviate from the spirit of the present invention. However, such combinations shall also be deemed as falling into the scope of the present invention.
- Hence, although specific embodiments of the present invention have been described, it will be understood by those of skill in the art that there are other embodiments that are equivalent to the described embodiments. Accordingly, it is to be understood that the invention is not to be limited by the specific illustrated embodiments, but only by the scope of the appended claims.
Claims (19)
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US13/748,525 US8994332B2 (en) | 2010-07-30 | 2013-01-23 | Battery heating circuits and methods using voltage inversion based on predetermined conditions |
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CN201110137264 | 2011-05-23 | ||
CN201110137264.8 | 2011-05-23 | ||
CN2011101372648A CN102306849B (en) | 2010-07-30 | 2011-05-23 | Heating circuit for battery |
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US13/166,301 Active 2032-03-31 US8816647B2 (en) | 2010-07-30 | 2011-06-22 | Battery heating circuits and methods using resonance components in series based on current limiting and voltage inversion with bi-directionality |
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US13/187,890 Active 2032-06-16 US8970172B2 (en) | 2010-07-30 | 2011-07-21 | Battery heating circuits and methods with resonance components in series using voltage inversion and freewheeling circuit components |
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US13/166,301 Active 2032-03-31 US8816647B2 (en) | 2010-07-30 | 2011-06-22 | Battery heating circuits and methods using resonance components in series based on current limiting and voltage inversion with bi-directionality |
US13/166,281 Active 2032-03-10 US8816634B2 (en) | 2010-07-30 | 2011-06-22 | Battery heating circuits and methods using resonance components in series |
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US13/170,044 Active 2032-06-14 US8836277B2 (en) | 2010-07-30 | 2011-06-27 | Battery heating circuits and methods using resonance components in series based on current limiting and voltage inversion with bi-directionality and common inductance |
US13/170,021 Active 2032-05-14 US8841883B2 (en) | 2010-07-30 | 2011-06-27 | Battery heating circuits and methods with resonance components in series using energy transfer and voltage inversion |
US13/184,894 Active 2034-02-21 US9093413B2 (en) | 2010-07-30 | 2011-07-18 | Battery heating circuits and methods based on battery discharging and charging using resonance components in series |
US13/184,915 Active 2033-12-25 US9093414B2 (en) | 2010-07-30 | 2011-07-18 | Battery heating circuits and methods based on battery discharging and charging using resonance components in series and multiple charge storage components |
US13/184,906 Active 2033-04-14 US8941357B2 (en) | 2010-07-30 | 2011-07-18 | Heating circuits and methods based on battery discharging and charging using resonance components in series and freewheeling circuit components |
US13/184,879 Active 2034-01-21 US9105595B2 (en) | 2010-07-30 | 2011-07-18 | Battery heating circuits and methods based on battery discharging using resonance components in series |
US13/185,744 Active 2034-01-14 US9082740B2 (en) | 2010-07-30 | 2011-07-19 | Battery heating circuits and methods using resonance components in series and bridge charge storage components |
US13/185,756 Active 2034-02-06 US9087806B2 (en) | 2010-07-30 | 2011-07-19 | Battery heating circuits and methods using resonance components in series based on charge balancing |
US13/187,266 Active 2033-06-02 US9209103B2 (en) | 2010-07-30 | 2011-07-20 | Battery heating circuits and methods based on battery discharging and charging using resonance components in series and current limiting components |
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US13/189,114 Active 2032-07-21 US8823317B2 (en) | 2010-07-30 | 2011-07-22 | Circuits and methods for heating batteries in series using resonance components in series |
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