US20120021655A1 - Connector assembly having a connector extender module - Google Patents
Connector assembly having a connector extender module Download PDFInfo
- Publication number
- US20120021655A1 US20120021655A1 US12/841,358 US84135810A US2012021655A1 US 20120021655 A1 US20120021655 A1 US 20120021655A1 US 84135810 A US84135810 A US 84135810A US 2012021655 A1 US2012021655 A1 US 2012021655A1
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- United States
- Prior art keywords
- connector
- contacts
- terminals
- pins
- mating
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/7082—Coupling device supported only by cooperation with PCB
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
- H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
- H01R12/724—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/301—Assembling printed circuits with electric components, e.g. with resistor by means of a mounting structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/181—Printed circuits structurally associated with non-printed electric components associated with surface mounted components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10189—Non-printed connector
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10431—Details of mounted components
- H05K2201/10439—Position of a single component
- H05K2201/10446—Mounted on an edge
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/306—Lead-in-hole components, e.g. affixing or retention before soldering, spacing means
Definitions
- the subject matter herein relates generally to electrical connectors and, more particularly, to electrical connectors configured for mounting on a circuit board.
- Electrical connectors mechanically and electrically interconnect circuit boards and other electrical components.
- the electrical connectors are typically mounted to a circuit board and mated to a mating connector, which may be board mounted or cable mounted.
- a mating connector which may be board mounted or cable mounted.
- the circuit board, and thus the electrical connectors is mounted within an electronic device at a particular location.
- the electrical connector is entirely redesigned to change the height of the electrical connector.
- redesign of the electrical connector is costly as tooling for the connector housing as well as the contacts needs to be changed.
- a connector assembly in one embodiment, includes an electrical connector having a mating end configured to be mated to a mating connector and a mounting end.
- the electrical connector holds contacts with pins extending from the mounting end.
- the connector assembly also includes a connector extender module coupled to the mounting end.
- the connector extender module having a holder extending between a connector end and board end, with the mounting end of the electrical connector being mounted to the connector end and the board end being configured to be mounted to a circuit board.
- the holder has channels extending between the connector end and the board end.
- the connector extender module also includes terminals arranged within the channels that receive the pins. The terminals have tails configured to be terminated to the circuit board.
- a connector assembly including an electrical connector having a mating end configured to be mated to a mating connector and mounting end.
- the electrical connector holds a first set of contacts with pins extending from the mounting end and the electrical connector holds a second set of contacts with pins extending from the mounting end.
- the first and second sets of contacts are of different types and have different mating ends.
- the connector assembly also includes a connector extender module connected to the mounting end.
- the connector extender module has a holder extending between a connector end and a board end.
- the mounting end of the electrical connector is mounted to the connector end and the board end is configured to be mounted to a circuit board.
- the holder has channels extending between the connector end and the board end.
- the connector extender module has terminals arranged within the channels that receive the pins of the first and second sets of contacts. The terminals have tails configured to be terminated to the circuit board.
- a connector assembly including an electrical connector having a mating end configured to be mated to a mating connector and a mounting end.
- the electrical connector holds contacts with pins extending from the mounting end.
- the connector assembly also includes a first connector extender module and a second connector extender module.
- the first connector extender module has a first holder having a first height between a connector end and a board end.
- the first holder has channels extending between the connector end and the board end.
- the first connector extender module has first terminals arranged within the channels. The first terminals are configured to receive the pins and the first terminals have tails configured to be terminated to the circuit board.
- the second connector extender module has a second holder having a second height between a connector end and a board end. The second height is less than the first height.
- the second holder has channels extending between the connector end and the board end.
- the second connector extender module has second terminals that are shorter than the first terminals and that are arranged within the channels of the second holder. The second terminals are configured to receive the pins and the second terminals have tails configured to be terminated to the circuit board. Either the first connector extender module or the second connector extender module is selected to be positioned between the electrical connector and the circuit board to control the vertical height of the mating end of the electrical connector from the circuit board.
- FIG. 1 illustrates a connector assembly formed in accordance with an exemplary embodiment.
- FIG. 2 is an exploded view of the connector assembly shown in FIG. 1 .
- FIG. 3 is a bottom perspective view of an electrical connector of the connector assembly shown in FIG. 1 .
- FIG. 4 is a top perspective view of a connector extender module for the connector assembly shown in FIG. 1 .
- FIG. 5 illustrates the connector extender module poised for mounting to a circuit board.
- FIG. 6 illustrates the connector assembly with an alternative connector extender module.
- FIG. 1 illustrates a connector assembly 100 according to one embodiment in an assembled state.
- FIG. 2 illustrates the connector assembly 100 in an exploded state.
- the connector assembly 100 includes an electrical connector 102 that mechanically and electrically connects a circuit board 104 and a mating connector 106 , which may be connected to a second circuit board or another electronic device.
- the connector assembly 100 includes a connector extender module 108 arranged between the electrical connector 102 and the circuit board 104 .
- the connector extender module 108 electrically interconnects the electrical connector 102 and the circuit board 104 .
- the electrical connector 102 is configured to be mated to the mating connector 106 to electrically and mechanically couple the circuit board 104 to the mating connector 106 via the connector extender module 108 .
- FIG. 3 is a bottom perspective view of the electrical connector 102 .
- the electrical connector 102 includes a housing 120 holding a plurality of signal contacts 122 and power contacts 124 .
- the electrical connector 102 may include other types of contacts, such as ground contacts.
- the electrical connector 102 may include a single type of contact, such as the signal contacts 122 or the power contacts 124 .
- the housing 120 includes a mating end 126 and a mounting end 128 .
- the mating and mounting ends 126 , 128 may be generally perpendicular to one another.
- the electrical connector 102 thus constitutes a right angle connector.
- the mating and mounting ends 126 , 128 may have other arrangements, such as a being parallel to one another at opposite ends of the housing 120 .
- the signal and power contacts 122 , 124 are arranged at the mating end 126 for mating engagement with the mating connector 106 (shown in FIG. 1 ).
- the signal and power contacts 122 , 124 are arranged at the mounting end 128 for mounting to the connector extender module 108 (shown in FIGS. 1 and 2 ).
- the housing 120 includes a plurality of contact channels 130 , 131 that receive the signal contacts 122 and the power contacts 124 , respectively.
- the contact channels 130 , 131 are configured to receive corresponding contacts of the mating connector 106 .
- the signal and power contacts 122 , 124 are arranged within the contact channels 130 , 131 for mating engagement with the mating contacts of the mating connector 106 .
- the contact channels 130 are sized and shaped differently than the contact channels 131 .
- the size and shape of the contact channels 130 , 131 correspond to the size and shape of the signal contacts 122 and the power contacts 124 .
- the contact channels 131 are larger than the contact channels 130 .
- the contact channels 130 are arranged in a plurality of rows and a plurality of columns with the rows of contact channels 130 being arranged at different vertical heights along the mating end 126 .
- the contact channels 130 are stacked on top of one another at different vertical heights along the mating end 126 .
- the contact channels 131 are arranged in a single row, however the contact channels 131 may be arranged in multiple rows.
- the signal contacts 122 include pins 132 extending from the mounting end 128 .
- the pins 132 may constitute compliant pins, such as eye-of-the-needle pins.
- the pins 132 may have a different interface in alternative embodiments.
- the pins 132 are arranged in a plurality of rows and a plurality of columns with the rows being positioned at different depths from a front of the housing 120 .
- the rows of the pins 132 may be staggered.
- the power contacts 124 include pins 134 extending from the mounting end 128 .
- the pins 134 may be oriented approximately perpendicular to the pins 132 .
- the pins 134 may constitute compliant pins, such as eye-of-the-needle pins.
- the pins 134 may have a different interface in alternative embodiments.
- the signal and power contacts 122 , 124 are overmolded during a manufacturing process to form the housing 120 . As such, portions of the signal and power contacts 122 , 124 may be embedded within the housing 120 . Alternatively, the signal and power contacts 122 , 124 may be loaded into the housing 120 after the housing 120 is formed, such as by loading individual signal or power contacts 122 , 124 or groups of signal and power contacts 122 , 124 into the housing 120 , such as through the rear of the housing 120 .
- the housing 120 includes alignment posts 136 extending from a front of the housing 120 adjacent the mating end 126 for aligning the electrical connector 102 and the mating connector 106 during mating.
- alignment posts 136 may be utilized.
- the housing 120 may have latch receiving features to enable the attachment of a latching cable mounted connector or it may have no additional alignment features at all.
- the housing 120 includes mounting features 138 for mounting the electrical connector 102 to the circuit board 104 and/or the connector extender module 108 (both shown in FIG. 1 ).
- the mounting features 138 constitute openings through the housing 120 that are configured to receive fasteners 140 (shown in FIG. 2 ).
- Alternative types of mounting features may be utilized in alternative embodiments.
- the mounting end 128 may be generally planar.
- the signal contacts 122 are arranged in a first zone and the power contacts 124 are arranged in a second zone separate from the first zone.
- the signal contacts 122 may be arranged toward one side of the housing 120 while the power contacts 124 may be arranged toward the other side.
- another set of signal contacts 122 may be arranged on the opposite side of the power contacts 124 .
- another set of power contacts 124 may be arranged on the opposite side of the signal contacts 122 .
- shielding may be provided between the signal contacts 122 and the power contacts 124 .
- FIG. 4 illustrates the connector extender module 108 with a terminal 150 poised for loading into the connector extender module 108 .
- the connector extender module 108 includes a holder 152 extending between a connector end 154 and a board end 156 .
- the electrical connector 102 (shown in FIG. 3 ) is configured to be mounted to the connector end 154 .
- the board end 156 is configured to be mounted to the circuit board 104 (shown in FIGS. 1 and 2 ).
- the holder 152 includes a plurality of channels 158 and 160 extending between the connector end 154 and the board end 156 . Terminals 150 are received in corresponding channels 158 , 160 .
- the channels 158 are configured to receive the signal contacts 122 (shown in FIG. 3 ).
- the channels 160 are configured to receive the power contacts 124 (shown in FIG. 3 ).
- the holder 152 has a height 162 measured between the connector end 154 and the board end 156 .
- different connector extender modules 108 having different heights 162 are designed for use with the connector assembly 100 .
- the different height connector extender modules 108 allow the vertical height of the electrical connector 102 to be varied with respect to the circuit board 104 .
- the connector end 154 and the board end 156 are generally planar and parallel to one another. Alternatively, the connector end 154 and/or the board end 156 may be non-planar, such as by including one or more steps that vary the height 162 along the length thereof.
- the channels 158 , 160 extend along center lines.
- the channels 158 have a predetermined center line pitch between the rows and a predetermined center line pitch between the columns.
- the channels 160 have a predetermined center line pitch between the rows and a predetermined center line pitch between the columns.
- the center line pitch between the rows of the channels 160 may be the same as the center line pitch between the rows of the channels 158 , however the pitch between the columns of the channels 160 may be different than the pitch between the columns of the channels 158 .
- the terminals 150 include a main body 170 having a tail 172 extending from one end of the main body 170 and a receptacle 174 extending from the other end of the main body 170 .
- the tail 172 is configured to be mounted to the circuit board 104 .
- the tail 172 constitutes a compliant portion, such as an eye-of-the-needle tail, configured to be received within a plated via in the circuit board 104 .
- the tail 172 may have an alternative shape or configuration in alternative embodiments, such as a surface mountable tail configured to be surface mounted to the circuit board, such as by soldering.
- the receptacle 174 constitutes a tuning fork type portion configured to receive one of the pins 132 or 134 (shown in FIG. 3 ) of the signal or power contacts 122 , 124 (shown in FIG. 3 ).
- Other types of receptacles may be used in alternative embodiments, such as box-shaped socket contacts, cylindrical socket contacts, or other types of contacts.
- the terminals 150 may have spring beams or other mating interfaces for mating with the signal and power contacts 122 , 124 .
- the receptacle 174 includes a first beam 176 and a second beam 178 separated by a gap 180 .
- the gap 180 receives one of the pins 132 , 134 between the first and second beams 176 , 178 .
- the beams 176 , 178 engage the corresponding pins 132 , 134 received in the gap 180 .
- An electrical connection is created between the receptacle 174 and the corresponding pins 132 , 134 .
- the first and second beams 176 , 178 may be spring biased against the pins 132 , 134 when received therein.
- the first and second beams 176 , 178 are spaced apart to form the gap 180 , which simulates a plated via in a circuit board.
- the first and second beams 176 , 178 may be spaced apart by a dimension equivalent to a diameter of a plated via in a circuit board.
- different connector extender modules 108 may be provided with different sized terminals 150 having different spacing between the first and second beams 176 , 178 , simulating different diameter plated vias.
- one embodiment may have the first and second beams 176 , 178 spaced apart by 0.6 mm simulating a 0.6 mm hole in a circuit board.
- Another embodiment may have the first and second beams 176 , 178 separated by a distance of 0.56 mm representing a 0.56 mm hole in a circuit board.
- Another embodiment may have the first and second beams 176 , 178 separated by distance of 0.46 mm representing a 0.46 mm hole in a circuit board.
- Other dimensions are possible in alternative embodiments.
- the terminals 150 received in the channels 158 are identical to the terminals 150 received in the channels 160 .
- each terminal 150 may be a stock item configured to receive both the pins 132 of the signals contacts 122 and the pins 134 of the power contacts 124 .
- Different terminals 150 do not need to be provided for the signal contacts 122 and for the power contacts 124 .
- different types of terminals 150 may be used for the signal contacts 122 and for the power contacts 124 .
- the different types of terminals may be sized differently, or shaped differently.
- the terminal 150 includes a pair of tabs 190 extending from the main body 170 .
- the tabs 190 include shoulders 192 .
- the tabs 190 are bent out of plane with the main body 170 .
- both tabs 190 may be bent in the same direction from the main body 170 .
- the tabs 190 may not be bent, but rather may remain within the same plane as the main body 170 .
- one tab 190 may be bent in one direction, while the other tab 190 may be bent in the opposite direction from the main body 170 .
- more or less than two tabs 190 may be provided.
- the terminal 150 is a stamped and formed part, having the tabs 190 bent during a manufacturing step, such as to the position shown in FIG. 4 .
- the terminal 150 is pressed into the channels 158 , 160 until the shoulders 192 bottom out within the channels 158 , 160 .
- the shoulders 192 define a stop surface for loading the terminal 150 into the corresponding channels 158 , 160 .
- the channels 158 , 160 may include an internal shoulder therein that defines a stop, wherein the terminals 150 are loaded into the channels 158 , 160 until the shoulders 192 engage the internal shoulder of the corresponding channel 158 , 160 .
- the terminals 150 loaded into the channels 158 are arranged in a first direction having the first and second beams 176 , 178 arranged along a longitudinal axis of the holder 152 .
- the terminals 150 loaded into the channels 160 are arranged generally perpendicular with respect to the terminal 150 loaded into the channels 158 .
- the terminals 150 loaded into the channels 160 are arranged such that the first and second beams 176 , 178 are aligned along a lateral axis of the holder 152 .
- Different arrangements or configurations of the terminals 150 are possible in alternative embodiments.
- the distal ends of the first and second beams 176 , 178 are arranged adjacent to the connector end 154 of the holder 152 .
- the distal ends of the first and second beams 176 , 178 may be substantially flush with the connector end 154 .
- the tails 172 extend outward from the board end 156 .
- the tails 172 extend beyond the board end 156 for mounting to the circuit board 104 .
- the tails 172 are configured to be received in plated vias of the circuit board 104 .
- FIG. 5 is an exploded view of the connector extender module 108 poised for mounting to the circuit board 104 .
- the channels 158 , 160 and thus the terminals 150 , are arranged in a footprint pattern that is the same as a footprint pattern of vias 194 in the circuit board 104 . Having the footprint pattern of the connector extender module 108 the same as the footprint pattern of the circuit board 104 allows the connector extender module 108 to be selectively utilized.
- the electrical connector 102 shown in FIG. 3
- the connector extender module 108 may be positioned between the electrical connector 102 and the same circuit board 104 .
- the electrical connector 102 Neither the electrical connector 102 nor the circuit board 104 need be altered or changed for the connector extender module 108 to be utilized.
- the electrical connector 102 is elevated higher above a first surface 196 of the circuit board 104 .
- a family of connector extender modules 108 may be provided, each having the same footprint pattern, however having holders 152 that have different heights 162 and different height terminals 150 .
- the electrical connector 102 may be positioned at different vertical positions with respect to the first surface 196 of the circuit board 104 by utilizing different connector extender modules having different height holders.
- more than one connector extender module 108 may be stacked together to increase the vertical height of the electrical connector 102 above the circuit board 104 .
- the connector extender modules 108 plug directly into one another with the tails 172 (shown in FIG. 4 ) of the upper connecter extender module 108 being received in the receptacles 174 (shown in FIG. 4 ) of the lower connector extender module 108 .
- the housing 120 and corresponding contacts 122 , 124 do not need to be redesigned and retooled in order to position the mating end 126 at different vertical positions above the first surface 196 of the circuit board 104 . Rather, different connector extender modules 108 may be provided.
- the heights 162 of the holder 152 may be easily varied without drastic or expensive retooling.
- FIG. 6 illustrates an alternative connector extender module 208 .
- the connector extender module 208 includes a holder 252 that holds a plurality of terminals.
- the terminals of the connector extender module may have a similar shape (e.g. main body, tail, and receptacle), however the terminal may be longer.
- the main body may be longer, but the tail and receptacle identical to the tail 172 and receptacle 174 (shown in FIG. 4 ).
- the holder 252 has a height 262 that is substantially greater than the height 162 of the holder 152 (both shown in FIG. 4 ).
- Other types of connector extender modules 208 having different heights may be provided to create a family of connector extender modules usable with the connector assembly 100 (shown in FIG. 1 ).
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Abstract
A connector assembly includes an electrical connector having a mating end configured to be mated to a mating connector and a mounting end. The electrical connector holds contacts with pins extending from the mounting end. The connector assembly also includes a connector extender module coupled to the mounting end. The connector extender module having a holder extending between a connector end and board end, with the mounting end of the electrical connector being mounted to the connector end and the board end being configured to be mounted to a circuit board. The holder has channels extending between the connector end and the board end. The connector extender module also includes terminals arranged within the channels that receive the pins. The terminals have tails configured to be terminated to the circuit board.
Description
- The subject matter herein relates generally to electrical connectors and, more particularly, to electrical connectors configured for mounting on a circuit board.
- Electrical connectors mechanically and electrically interconnect circuit boards and other electrical components. The electrical connectors are typically mounted to a circuit board and mated to a mating connector, which may be board mounted or cable mounted. Typically the circuit board, and thus the electrical connectors, is mounted within an electronic device at a particular location. In order to change the vertical position of the mating face of the electrical connector within the electronic device, either the position of the circuit board is changed within the electronic device, or the electrical connector is entirely redesigned to change the height of the electrical connector. However, such redesign of the electrical connector is costly as tooling for the connector housing as well as the contacts needs to be changed.
- Thus, a need exists for a connector assembly that provides a cost effective and reliable connection to a circuit board. A need remains for a connector assembly that allows an electrical connector to be mounted at various heights above a circuit board.
- In one embodiment, a connector assembly is provided that includes an electrical connector having a mating end configured to be mated to a mating connector and a mounting end. The electrical connector holds contacts with pins extending from the mounting end. The connector assembly also includes a connector extender module coupled to the mounting end. The connector extender module having a holder extending between a connector end and board end, with the mounting end of the electrical connector being mounted to the connector end and the board end being configured to be mounted to a circuit board. The holder has channels extending between the connector end and the board end. The connector extender module also includes terminals arranged within the channels that receive the pins. The terminals have tails configured to be terminated to the circuit board.
- In another embodiment, a connector assembly is provided including an electrical connector having a mating end configured to be mated to a mating connector and mounting end. The electrical connector holds a first set of contacts with pins extending from the mounting end and the electrical connector holds a second set of contacts with pins extending from the mounting end. The first and second sets of contacts are of different types and have different mating ends. The connector assembly also includes a connector extender module connected to the mounting end. The connector extender module has a holder extending between a connector end and a board end. The mounting end of the electrical connector is mounted to the connector end and the board end is configured to be mounted to a circuit board. The holder has channels extending between the connector end and the board end. The connector extender module has terminals arranged within the channels that receive the pins of the first and second sets of contacts. The terminals have tails configured to be terminated to the circuit board.
- In a further embodiment, a connector assembly is provided including an electrical connector having a mating end configured to be mated to a mating connector and a mounting end. The electrical connector holds contacts with pins extending from the mounting end. The connector assembly also includes a first connector extender module and a second connector extender module. The first connector extender module has a first holder having a first height between a connector end and a board end. The first holder has channels extending between the connector end and the board end. The first connector extender module has first terminals arranged within the channels. The first terminals are configured to receive the pins and the first terminals have tails configured to be terminated to the circuit board. The second connector extender module has a second holder having a second height between a connector end and a board end. The second height is less than the first height. The second holder has channels extending between the connector end and the board end. The second connector extender module has second terminals that are shorter than the first terminals and that are arranged within the channels of the second holder. The second terminals are configured to receive the pins and the second terminals have tails configured to be terminated to the circuit board. Either the first connector extender module or the second connector extender module is selected to be positioned between the electrical connector and the circuit board to control the vertical height of the mating end of the electrical connector from the circuit board.
-
FIG. 1 illustrates a connector assembly formed in accordance with an exemplary embodiment. -
FIG. 2 is an exploded view of the connector assembly shown inFIG. 1 . -
FIG. 3 is a bottom perspective view of an electrical connector of the connector assembly shown inFIG. 1 . -
FIG. 4 is a top perspective view of a connector extender module for the connector assembly shown inFIG. 1 . -
FIG. 5 illustrates the connector extender module poised for mounting to a circuit board. -
FIG. 6 illustrates the connector assembly with an alternative connector extender module. -
FIG. 1 illustrates aconnector assembly 100 according to one embodiment in an assembled state.FIG. 2 illustrates theconnector assembly 100 in an exploded state. Theconnector assembly 100 includes anelectrical connector 102 that mechanically and electrically connects acircuit board 104 and amating connector 106, which may be connected to a second circuit board or another electronic device. - The
connector assembly 100 includes aconnector extender module 108 arranged between theelectrical connector 102 and thecircuit board 104. Theconnector extender module 108 electrically interconnects theelectrical connector 102 and thecircuit board 104. Theelectrical connector 102 is configured to be mated to themating connector 106 to electrically and mechanically couple thecircuit board 104 to themating connector 106 via theconnector extender module 108. -
FIG. 3 is a bottom perspective view of theelectrical connector 102. Theelectrical connector 102 includes ahousing 120 holding a plurality ofsignal contacts 122 andpower contacts 124. Optionally, theelectrical connector 102 may include other types of contacts, such as ground contacts. In alternative embodiments, theelectrical connector 102 may include a single type of contact, such as thesignal contacts 122 or thepower contacts 124. - The
housing 120 includes amating end 126 and a mountingend 128. Optionally, the mating and mounting ends 126, 128 may be generally perpendicular to one another. Theelectrical connector 102 thus constitutes a right angle connector. Alternatively, the mating and mounting ends 126, 128 may have other arrangements, such as a being parallel to one another at opposite ends of thehousing 120. The signal andpower contacts mating end 126 for mating engagement with the mating connector 106 (shown inFIG. 1 ). The signal andpower contacts mounting end 128 for mounting to the connector extender module 108 (shown inFIGS. 1 and 2 ). Thehousing 120 includes a plurality ofcontact channels signal contacts 122 and thepower contacts 124, respectively. Thecontact channels mating connector 106. The signal andpower contacts contact channels mating connector 106. In an exemplary embodiment, thecontact channels 130 are sized and shaped differently than thecontact channels 131. The size and shape of thecontact channels signal contacts 122 and thepower contacts 124. For example, thecontact channels 131 are larger than thecontact channels 130. Thecontact channels 130 are arranged in a plurality of rows and a plurality of columns with the rows ofcontact channels 130 being arranged at different vertical heights along themating end 126. Thecontact channels 130 are stacked on top of one another at different vertical heights along themating end 126. Thecontact channels 131 are arranged in a single row, however thecontact channels 131 may be arranged in multiple rows. - The
signal contacts 122 includepins 132 extending from the mountingend 128. Optionally, thepins 132 may constitute compliant pins, such as eye-of-the-needle pins. Thepins 132 may have a different interface in alternative embodiments. Thepins 132 are arranged in a plurality of rows and a plurality of columns with the rows being positioned at different depths from a front of thehousing 120. Optionally, the rows of thepins 132 may be staggered. - The
power contacts 124 includepins 134 extending from the mountingend 128. Optionally, thepins 134 may be oriented approximately perpendicular to thepins 132. Thepins 134 may constitute compliant pins, such as eye-of-the-needle pins. Thepins 134 may have a different interface in alternative embodiments. - In an exemplary embodiment, the signal and
power contacts housing 120. As such, portions of the signal andpower contacts housing 120. Alternatively, the signal andpower contacts housing 120 after thehousing 120 is formed, such as by loading individual signal orpower contacts power contacts housing 120, such as through the rear of thehousing 120. - The
housing 120 includesalignment posts 136 extending from a front of thehousing 120 adjacent themating end 126 for aligning theelectrical connector 102 and themating connector 106 during mating. Alternatively, rather thanalignment posts 136, different alignment features may be utilized. For example, thehousing 120 may have latch receiving features to enable the attachment of a latching cable mounted connector or it may have no additional alignment features at all. Thehousing 120 includes mountingfeatures 138 for mounting theelectrical connector 102 to thecircuit board 104 and/or the connector extender module 108 (both shown inFIG. 1 ). In the illustrated embodiment, the mounting features 138 constitute openings through thehousing 120 that are configured to receive fasteners 140 (shown inFIG. 2 ). Alternative types of mounting features may be utilized in alternative embodiments. - The mounting
end 128 may be generally planar. Thesignal contacts 122 are arranged in a first zone and thepower contacts 124 are arranged in a second zone separate from the first zone. For example, thesignal contacts 122 may be arranged toward one side of thehousing 120 while thepower contacts 124 may be arranged toward the other side. Optionally, another set ofsignal contacts 122 may be arranged on the opposite side of thepower contacts 124. Alternatively, or additionally, another set ofpower contacts 124 may be arranged on the opposite side of thesignal contacts 122. Optionally, shielding may be provided between thesignal contacts 122 and thepower contacts 124. -
FIG. 4 illustrates theconnector extender module 108 with a terminal 150 poised for loading into theconnector extender module 108. Theconnector extender module 108 includes aholder 152 extending between aconnector end 154 and aboard end 156. The electrical connector 102 (shown inFIG. 3 ) is configured to be mounted to theconnector end 154. Theboard end 156 is configured to be mounted to the circuit board 104 (shown inFIGS. 1 and 2 ). - The
holder 152 includes a plurality ofchannels connector end 154 and theboard end 156.Terminals 150 are received in correspondingchannels channels 158 are configured to receive the signal contacts 122 (shown inFIG. 3 ). Thechannels 160 are configured to receive the power contacts 124 (shown inFIG. 3 ). - The
holder 152 has aheight 162 measured between theconnector end 154 and theboard end 156. In an exemplary embodiment, differentconnector extender modules 108 havingdifferent heights 162 are designed for use with theconnector assembly 100. The different heightconnector extender modules 108 allow the vertical height of theelectrical connector 102 to be varied with respect to thecircuit board 104. - The
connector end 154 and theboard end 156 are generally planar and parallel to one another. Alternatively, theconnector end 154 and/or theboard end 156 may be non-planar, such as by including one or more steps that vary theheight 162 along the length thereof. - The
channels channels 158 have a predetermined center line pitch between the rows and a predetermined center line pitch between the columns. Thechannels 160 have a predetermined center line pitch between the rows and a predetermined center line pitch between the columns. Optionally, the center line pitch between the rows of thechannels 160 may be the same as the center line pitch between the rows of thechannels 158, however the pitch between the columns of thechannels 160 may be different than the pitch between the columns of thechannels 158. - The
terminals 150 include amain body 170 having atail 172 extending from one end of themain body 170 and areceptacle 174 extending from the other end of themain body 170. Thetail 172 is configured to be mounted to thecircuit board 104. In the illustrated embodiment, thetail 172 constitutes a compliant portion, such as an eye-of-the-needle tail, configured to be received within a plated via in thecircuit board 104. Thetail 172 may have an alternative shape or configuration in alternative embodiments, such as a surface mountable tail configured to be surface mounted to the circuit board, such as by soldering. - In an exemplary embodiment, the
receptacle 174 constitutes a tuning fork type portion configured to receive one of thepins 132 or 134 (shown inFIG. 3 ) of the signal orpower contacts 122, 124 (shown inFIG. 3 ). Other types of receptacles may be used in alternative embodiments, such as box-shaped socket contacts, cylindrical socket contacts, or other types of contacts. Rather than receptacles, theterminals 150 may have spring beams or other mating interfaces for mating with the signal andpower contacts - In an exemplary, the
receptacle 174 includes afirst beam 176 and asecond beam 178 separated by agap 180. Thegap 180 receives one of thepins second beams beams pins gap 180. An electrical connection is created between thereceptacle 174 and the correspondingpins second beams pins second beams gap 180, which simulates a plated via in a circuit board. For example, the first andsecond beams connector extender modules 108 may be provided with differentsized terminals 150 having different spacing between the first andsecond beams second beams second beams second beams - In an exemplary embodiment, the
terminals 150 received in thechannels 158 are identical to theterminals 150 received in thechannels 160. As such, each terminal 150 may be a stock item configured to receive both thepins 132 of thesignals contacts 122 and thepins 134 of thepower contacts 124.Different terminals 150 do not need to be provided for thesignal contacts 122 and for thepower contacts 124. Alternatively, different types ofterminals 150 may be used for thesignal contacts 122 and for thepower contacts 124. For example, the different types of terminals may be sized differently, or shaped differently. - The terminal 150 includes a pair of
tabs 190 extending from themain body 170. Thetabs 190 includeshoulders 192. In an exemplary embodiment, thetabs 190 are bent out of plane with themain body 170. Optionally, bothtabs 190 may be bent in the same direction from themain body 170. In an alternative embodiment, thetabs 190 may not be bent, but rather may remain within the same plane as themain body 170. In other alternative embodiments, onetab 190 may be bent in one direction, while theother tab 190 may be bent in the opposite direction from themain body 170. Optionally, more or less than twotabs 190 may be provided. In an exemplary embodiment, the terminal 150 is a stamped and formed part, having thetabs 190 bent during a manufacturing step, such as to the position shown inFIG. 4 . During assembly, when the terminal 150 is loaded into thechannels channels shoulders 192 bottom out within thechannels shoulders 192 define a stop surface for loading the terminal 150 into the correspondingchannels channels terminals 150 are loaded into thechannels shoulders 192 engage the internal shoulder of thecorresponding channel - In an exemplary embodiment, the
terminals 150 loaded into thechannels 158 are arranged in a first direction having the first andsecond beams holder 152. Theterminals 150 loaded into thechannels 160 are arranged generally perpendicular with respect to the terminal 150 loaded into thechannels 158. For example, theterminals 150 loaded into thechannels 160 are arranged such that the first andsecond beams holder 152. Different arrangements or configurations of theterminals 150 are possible in alternative embodiments. When theterminals 150 are loaded into thechannels second beams connector end 154 of theholder 152. Optionally, the distal ends of the first andsecond beams connector end 154. When theterminals 150 are loaded into thechannels tails 172 extend outward from theboard end 156. Thetails 172 extend beyond theboard end 156 for mounting to thecircuit board 104. For example, thetails 172 are configured to be received in plated vias of thecircuit board 104. -
FIG. 5 is an exploded view of theconnector extender module 108 poised for mounting to thecircuit board 104. Thechannels terminals 150, are arranged in a footprint pattern that is the same as a footprint pattern ofvias 194 in thecircuit board 104. Having the footprint pattern of theconnector extender module 108 the same as the footprint pattern of thecircuit board 104 allows theconnector extender module 108 to be selectively utilized. For example, the electrical connector 102 (shown inFIG. 3 ) may be directly mounted to thecircuit board 104 or theconnector extender module 108 may be positioned between theelectrical connector 102 and thesame circuit board 104. Neither theelectrical connector 102 nor thecircuit board 104 need be altered or changed for theconnector extender module 108 to be utilized. When theconnector extender module 108 is used, theelectrical connector 102 is elevated higher above afirst surface 196 of thecircuit board 104. - In an exemplary embodiment, a family of
connector extender modules 108 may be provided, each having the same footprint pattern, however havingholders 152 that havedifferent heights 162 anddifferent height terminals 150. Theelectrical connector 102 may be positioned at different vertical positions with respect to thefirst surface 196 of thecircuit board 104 by utilizing different connector extender modules having different height holders. Optionally, more than oneconnector extender module 108 may be stacked together to increase the vertical height of theelectrical connector 102 above thecircuit board 104. Theconnector extender modules 108 plug directly into one another with the tails 172 (shown inFIG. 4 ) of the upperconnecter extender module 108 being received in the receptacles 174 (shown inFIG. 4 ) of the lowerconnector extender module 108. Thehousing 120 andcorresponding contacts mating end 126 at different vertical positions above thefirst surface 196 of thecircuit board 104. Rather, differentconnector extender modules 108 may be provided. Theheights 162 of theholder 152 may be easily varied without drastic or expensive retooling. -
FIG. 6 illustrates an alternativeconnector extender module 208. Theconnector extender module 208 includes aholder 252 that holds a plurality of terminals. The terminals of the connector extender module may have a similar shape (e.g. main body, tail, and receptacle), however the terminal may be longer. For example, the main body may be longer, but the tail and receptacle identical to thetail 172 and receptacle 174 (shown inFIG. 4 ). - The
holder 252 has aheight 262 that is substantially greater than theheight 162 of the holder 152 (both shown inFIG. 4 ). Other types ofconnector extender modules 208 having different heights may be provided to create a family of connector extender modules usable with the connector assembly 100 (shown inFIG. 1 ). - It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
Claims (23)
1. A connector assembly comprising:
an electrical connector having a mating end configured to be mated to a mating connector and a mounting end, the electrical connector holding contacts with pins extending from the mounting end; and
a connector extender module coupled to the mounting end, the connector extender module having a holder extending between a connector end and a board end, the mounting end of the electrical connector being mounted to the connector end, the board end being configured to be mounted to a circuit board, the holder having channels extending between the connector end and the board end, the connector extender module having terminals arranged within the channels, the terminals having tails configured to be terminated to the circuit board, the terminals having receptacles opposite the tails, the receptacles receive the pins.
2. The connector assembly of claim 1 , wherein the channels extend along center lines, the channels being arranged in a footprint pattern the same as a footprint pattern of the pins.
3. The connector assembly of claim 1 , wherein the electrical connector holds different types of contacts, the terminals being identical to one another and being configured to mate with the different types of contacts.
4. The connector assembly of claim 1 , wherein the contacts comprise signal contacts and power contacts, the signal contacts having different mating ends than the power contacts for mating with the mating connector, the signal contacts and the power contacts having similar pins, the terminals being configured to receive the pins of the signal contacts or the power contacts depending on the location of the terminal within the holder.
5. The connector assembly of claim 1 , wherein the connector end of the holder defines a first mounting zone and a second mounting zone, the contacts comprise signal contacts and power contacts, the signal contacts being arranged in a group in the first mounting zone, the power contacts being arranged in a group in the second mounting zone.
6. (canceled)
7. The connector assembly of claim 1 , wherein the terminals have receptacles opposite the tails, the receptacles each include a pair of spring beams separated by a gap, the gap receiving the pins and the spring beams engaging the pins, the gap simulating dimensions of a plated via in a circuit board.
8. (canceled)
9. The connector assembly of claim 1 , wherein the holder has a height and the terminals have heights corresponding to the height of the holder, the heights of the holder and terminals being variable to vary a vertical position of the mating end of the electrical connector with respect to the circuit board.
10. A connector assembly comprising:
an electrical connector having a mating end configured to be mated to a mating connector and a mounting end, the electrical connector holding a first set of contacts with pins extending from the mounting end and the electrical connector holding a second set of contacts with pins extending from the mounting end, the first and second sets of contacts being of different types and having different mating ends; and
a connector extender module coupled to the mounting end, the connector extender module having a holder extending between a connector end and a board end, the mounting end of the electrical connector being mounted to the connector end, the board end being configured to be mounted to a circuit board, the holder having channels extending between the connector end and the board end, the connector extender module having terminals arranged within the channels, the terminals receive the pins of the first and second sets of contacts, the terminals having tails configured to be terminated to the circuit board.
11. The connector assembly of claim 10 , wherein the channels extend along center lines, the channels being arranged in a footprint pattern the same as a footprint pattern of the pins.
12. The connector assembly of claim 10 , wherein the contacts comprise signal contacts and power contacts, the signal contacts having different mating ends than the power contacts for mating with the mating connector, the signal contacts and power contacts having similar pins, the terminals being configured to receive pins of the signal contacts or the power contacts depending on the location of the terminal within the holder.
13. The connector assembly of claim 10 , wherein the connector end of the holder defines a first mounting zone and a second mounting zone, the contacts comprise signals contacts and power contacts, the signal contacts being arranged in a group in the first mounting zone, the power contacts being arranged in a group in the second mounting zone.
14. The connector assembly of claim 10 , wherein the terminals have receptacles opposite the tails, the receptacles receive the pins.
15. The connector assembly of claim 10 , wherein the terminals have receptacles opposite the tails, the receptacles each include a pair of spring beams separated by a gap, the gap receiving the pins and the spring beams engaging the pins, the gap simulating dimensions of a plated via in a circuit board.
16. (canceled)
17. The connector assembly of claim 10 , wherein the holder has a height and the terminals have heights corresponding to the height of the holder, the heights of the holder and terminals being variable to vary a vertical position of the mating end of the electrical connector with respect to the circuit board.
18. A connector assembly comprising:
an electrical connector having a mating end configured to be mated to a mating connector and a mounting end, the electrical connector holding contacts with pins extending from the mounting end;
a first connector extender module having a first holder having a first height between a connector end and a board end, the first holder having channels extending between the connector end and the board end, the first connector extender module having first terminals arranged within the channels, the first terminals being configured to receive the pins, the first terminals having tails configured to be terminated to a circuit board; and
a second connector extender module having a second holder having a second height between a connector end and a board end, the second height being less than the first height, the second holder having channels extending between the connector end and the board end, the second connector extender module having second terminals shorter than the first terminals arranged within the channels of the second holder, the second terminals being configured to receive the pins, the second terminals having tails configured to be terminated to the circuit board;
wherein one of the first connector extender module or the second connector extender module is selectively positioned between the electrical connector and the circuit board to control the vertical height of the mating end of the electrical connector from the circuit board.
19. The connector assembly of claim 18 , wherein the channels extend along center lines, the channels being arranged in a footprint pattern the same as a footprint pattern of the pins.
20. The connector assembly of claim 18 , wherein the contacts comprise signal contacts and power contacts, the signal contacts having different mating ends than the power contacts for mating with the mating connector, the signal contacts and the power contacts having similar pins, the terminals being configured to receive the pins of the signal contacts or the power contacts depending on the location of the terminal within the holder.
21. The connector assembly of claim 18 , wherein the terminals have receptacles opposite the tails, the receptacles receive the pins.
22. The connector assembly of claim 18 , wherein the electrical connector holds different types of contacts, the terminals being identical to one another and being configured to mate with the different types of contacts.
23. The connector assembly of claim 18 , wherein the electrical connector has a mating interface at the mating end, when the first connector extender module is positioned between the electrical connector and the circuit board, the mating interface is positioned a first vertical height from the circuit board, and when the second connector extender module is positioned between the electrical connector and the circuit board, the mating interface is positioned a second vertical height from the circuit board that is less than the first vertical height.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/841,358 US8100699B1 (en) | 2010-07-22 | 2010-07-22 | Connector assembly having a connector extender module |
CN201110315916.2A CN102509982B (en) | 2010-07-22 | 2011-07-22 | Connector assembly having a connector extender module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US12/841,358 US8100699B1 (en) | 2010-07-22 | 2010-07-22 | Connector assembly having a connector extender module |
Publications (2)
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US8100699B1 US8100699B1 (en) | 2012-01-24 |
US20120021655A1 true US20120021655A1 (en) | 2012-01-26 |
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US12/841,358 Expired - Fee Related US8100699B1 (en) | 2010-07-22 | 2010-07-22 | Connector assembly having a connector extender module |
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US (1) | US8100699B1 (en) |
CN (1) | CN102509982B (en) |
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CN102509982B (en) | 2015-05-20 |
CN102509982A (en) | 2012-06-20 |
US8100699B1 (en) | 2012-01-24 |
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