US20090284924A1 - Thermal transfer technique using heat pipes with integral rack rails - Google Patents
Thermal transfer technique using heat pipes with integral rack rails Download PDFInfo
- Publication number
- US20090284924A1 US20090284924A1 US12/121,303 US12130308A US2009284924A1 US 20090284924 A1 US20090284924 A1 US 20090284924A1 US 12130308 A US12130308 A US 12130308A US 2009284924 A1 US2009284924 A1 US 2009284924A1
- Authority
- US
- United States
- Prior art keywords
- thermal transfer
- transfer apparatus
- heat
- heat pipes
- tray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20536—Modifications to facilitate cooling, ventilating, or heating for racks or cabinets of standardised dimensions, e.g. electronic racks for aircraft or telecommunication equipment
- H05K7/20663—Liquid coolant with phase change, e.g. heat pipes
- H05K7/20672—Liquid coolant with phase change, e.g. heat pipes within sub-racks for removing heat from electronic boards
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0266—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with separate evaporating and condensing chambers connected by at least one conduit; Loop-type heat pipes; with multiple or common evaporating or condensing chambers
Definitions
- Heat generation by electronic components used, for example, in computer systems is a major issue of concern to industry. Reliability of electronic components such as semiconductor chips being a function of temperature necessitates removal of the generated heat from the electronic components with the aid of external means. The shrinking of electronic circuit sizes with increasing speed of processors has further lead to circuits having to be stacked one above the other with little space therebetween.
- Typical solutions involving heat pipes include an evaporator plate 5 that absorbs heat from the electronic circuit 2 and evaporates a working fluid inside the heat pipes 6 .
- the fluid is conveyed to a condenser 7 comprising a heat exchanger 8 cooled by a plurality of fins that condenses the fluid back to liquid form and conveys the fluid back to the evaporator 5 .
- a pump 3 and a heat sink 4 are usually provided to supply a cooling liquid to the evaporator plate 5 and dissipate the heat absorbed therein, respectively.
- the circuits may additionally be cooled by forced air blown from cooling fans.
- the invention in general, in one or more aspects, relates to a thermal transfer apparatus for compact cooling of electronic circuits.
- the thermal transfer apparatus comprises an evaporator disposed over a heat-producing electronic component and thermally coupled to the heat-producing electronic component, a plurality of heat pipes carrying a working fluid therein disposed over the evaporator and thermally coupled to the evaporator, a cold plate thermally coupled to a first end of the heat pipes, and a condenser thermally coupled to a second end of the heat pipes.
- the two ends of the heat pipes couple to the cold plate and condenser, and the cold plate and the condenser are supplied with a coolant from outside the thermal transfer apparatus.
- a plurality of the thermal transfer apparatus is part of a tray, where a plurality of such trays is attached to vertical racks onto rails through a connecting section.
- the thermal transfer apparatus comprises vertical cold plates.
- the thermal transfer apparatus comprises removable cold plates coupled onto a rod with an operating lever to compress the cold plates on to a compression pan.
- FIG. 1 is a top view of a prior art thermal transfer apparatus
- FIG. 2 is a top view of a thermal transfer apparatus according to the present invention.
- FIG. 3 is a perspective view of the thermal transfer apparatus as being part of a rack-tray mechanism
- FIG. 4 is a perspective view of the connecting section of the thermal transfer apparatus
- FIG. 5 is a perspective view of the thermal transfer apparatus in accordance with another embodiment of the invention where the cold plates are vertical;
- FIG. 6 is a perspective view of the thermal transfer apparatus in accordance with the embodiment shown in FIG. 6 as a part of a rack-tray mechanism with individual rails provided on racks;
- FIG. 7 is a front view of the cold plates of the thermal transfer apparatus where the cold plates rest in compression pans.
- FIG. 8 is a perspective view of a serially connected cold plate mechanism for covering multiple heat sources, i.e., electronic circuits within a tray.
- a thermal transfer apparatus 100 comprises of an evaporator 10 with a source cold plate 15 disposed over a heat-producing electronic circuit 20 and thermally coupled thereof.
- An array of heat pipes 30 carrying a working fluid inside is disposed over the evaporator 10 and thermally coupled thereto.
- the heat pipes 30 extend from an end comprising a cold plate 40 to an end comprising a condenser 50 over the evaporator 10 , and the coolant supply lines 60 to the cold plate 40 and the condenser 50 are outside the thermal transfer apparatus 100 . Because of this, leakage of coolant inside the apparatus is prevented.
- FIG. 3 shows the thermal transfer apparatus 100 as part of a tray 120 that is attached to a rail 140 of one of two vertical racks 160 via a connecting section 180 on the side of the cold plate 40 .
- the condenser 50 side of the apparatus 100 is attached to a vertical rack 160 that has a heat exchanger 200 coupled thereto.
- This heat-exchanger 200 comprises a piping system that may be, for example, interwoven for efficient heat exchange.
- a thermal transfer apparatus 100 comprising multiple electronic circuits 20 , each having their own evaporators 10 , may also be employed. Further, several thermal transfer apparatus 100 could be arranged along a tray 120 , and likewise several trays 120 stacked one over the other, and connected between the two vertical racks 160 .
- FIG. 4 is a perspective view of the connecting section 180 used to connect a cold plate 40 of a thermal transfer apparatus 100 to a rail 140 of a vertical rack 160 .
- the connecting section 180 has an appropriate structure in order to convenience the locking of the section 180 to the rail 140 .
- the cold plate 40 is shown in a stationary state. Contacts between individual cold plates 40 during insertion of trays 120 are prevented through the provision of flexible glide springs 182 that are curved in shape between adjacent cold plates 40 .
- a compression lever 184 perpendicular to the plane of the thermal transfer apparatus 100 is provided to operate in conjunction with a compression cam 186 , a roller on a rod mechanism, in order to facilitate clutching and guidance of a tray onto the connecting section 180 and the rail 140 .
- the compression cam 186 moves accordingly to engage the cold plate.
- the cold plates 40 of the thermal transfer apparatus 100 are vertical in a direction perpendicular to the tray 120 , and the heat pipes 30 are disposed below the electronic circuits 20 .
- FIG. 6 shows a vertical cold plate 40 arrangement of the thermal transfer apparatus 100 in accordance with one or more embodiments of the present invention.
- the rails 140 may be 1 U (1.75′′) in height.
- the individual rails 140 are easy to disconnect quickly and eject levers 220 covered by clutch compression 184 levers are provided for sequential operation.
- FIG. 6 also shows coolant lines 60 for coolant supply from an outside of the thermal transfer apparatus 100 .
- the coolant lines 60 could be coupled to a central coolant supply station in the room.
- the heat pipes 30 may be fanned on the side.
- FIG. 7 shows a cold plate 40 configuration where the cold plate 40 rests in a compression pan 240 and is removable.
- at least one cold plate 40 is coupled to a rod 260 that holds the cold plate 40 in a compressed state in the compression pan 240 .
- FIG. 8 shows two cold plates 40 coupled onto a rod 260 comprising an operator lever 280 at one end.
- the operator lever 280 is fixed to a focal point 300 attached to an interface at the compression lever 184 end.
- the rod 260 containing the cold plates 40 is rotatable around the focal point 300 upon application of pressure at the operator lever 280 , thereby forcing the cold plates 40 to dislodge from the compression pan 240 and become disconnected.
- the serial connection mechanism in which at least one cold plate 40 is compressed onto the compression pan 240 , allows for easy coverage of multiple heat-sources, e.g., circuits 20 within a tray 120 .
- coolant supply is from outside the thermal transfer apparatus 100 , thereby preventing unwanted coolant leaks inside the apparatus and the trays.
- the 1 U height of rails 140 (1.75′′) provides for reduced headroom for heat pipes 30 and therefore, heat evacuation from stacked circuits could be accomplished in a compact manner.
- the removable interfacing between racks 160 and trays 120 allows for the cooling operation without the need to disconnect constituent parts of an individual thermal transfer apparatus 100 .
- Contact between cold plates 40 is also avoided.
- Serially connected cold plates 40 provide coverage for multiple electronic circuits 20 within a tray 120 , with the rack-tray mating providing for enlarged contact area, wider frame enclosure, and rolling elements for easy connect/disconnect mechanisms.
- the mechanism of clamping and releasing cold plates 40 being in a compressed state allows for convenience in sliding out or connecting the highly conductive interface.
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
- Heat generation by electronic components used, for example, in computer systems is a major issue of concern to industry. Reliability of electronic components such as semiconductor chips being a function of temperature necessitates removal of the generated heat from the electronic components with the aid of external means. The shrinking of electronic circuit sizes with increasing speed of processors has further lead to circuits having to be stacked one above the other with little space therebetween.
- When space constraints and inefficient thermal cooling systems cause the heat density to rise above a tolerance limit in stacked circuits of computing systems, failure of components could occur resulting in loss of valuable data and prohibitive restorative expenditures. Thus, efficient and compact design of the external devices for evacuating heat away from the electronics is necessary.
- Typical solutions involving heat pipes, as shown in Prior Art
FIG. 1 , include anevaporator plate 5 that absorbs heat from theelectronic circuit 2 and evaporates a working fluid inside theheat pipes 6. The fluid is conveyed to a condenser 7 comprising aheat exchanger 8 cooled by a plurality of fins that condenses the fluid back to liquid form and conveys the fluid back to theevaporator 5. This process continues in a cycle. Apump 3 and aheat sink 4 are usually provided to supply a cooling liquid to theevaporator plate 5 and dissipate the heat absorbed therein, respectively. The circuits may additionally be cooled by forced air blown from cooling fans. - In general, in one or more aspects, the invention relates to a thermal transfer apparatus for compact cooling of electronic circuits. The thermal transfer apparatus comprises an evaporator disposed over a heat-producing electronic component and thermally coupled to the heat-producing electronic component, a plurality of heat pipes carrying a working fluid therein disposed over the evaporator and thermally coupled to the evaporator, a cold plate thermally coupled to a first end of the heat pipes, and a condenser thermally coupled to a second end of the heat pipes. The two ends of the heat pipes couple to the cold plate and condenser, and the cold plate and the condenser are supplied with a coolant from outside the thermal transfer apparatus.
- In one or more embodiments, a plurality of the thermal transfer apparatus is part of a tray, where a plurality of such trays is attached to vertical racks onto rails through a connecting section.
- In one or more embodiments, the thermal transfer apparatus comprises vertical cold plates.
- In one or more embodiments, the thermal transfer apparatus comprises removable cold plates coupled onto a rod with an operating lever to compress the cold plates on to a compression pan.
- Other aspects and alternative useful embodiments of the invention will be apparent from the following description and the appended claims.
-
FIG. 1 is a top view of a prior art thermal transfer apparatus; -
FIG. 2 is a top view of a thermal transfer apparatus according to the present invention; -
FIG. 3 is a perspective view of the thermal transfer apparatus as being part of a rack-tray mechanism; -
FIG. 4 is a perspective view of the connecting section of the thermal transfer apparatus; -
FIG. 5 is a perspective view of the thermal transfer apparatus in accordance with another embodiment of the invention where the cold plates are vertical; -
FIG. 6 is a perspective view of the thermal transfer apparatus in accordance with the embodiment shown inFIG. 6 as a part of a rack-tray mechanism with individual rails provided on racks; -
FIG. 7 is a front view of the cold plates of the thermal transfer apparatus where the cold plates rest in compression pans; and -
FIG. 8 is a perspective view of a serially connected cold plate mechanism for covering multiple heat sources, i.e., electronic circuits within a tray. - Various exemplary embodiments of the invention will now be described with reference to the accompanying figures. Like elements are referred to by like reference numerals in the several views for the sake of clarity.
- Referring to
FIG. 2 , in accordance with one or more embodiments of the invention, athermal transfer apparatus 100 comprises of anevaporator 10 with a sourcecold plate 15 disposed over a heat-producingelectronic circuit 20 and thermally coupled thereof. An array ofheat pipes 30 carrying a working fluid inside is disposed over theevaporator 10 and thermally coupled thereto. Theheat pipes 30 extend from an end comprising acold plate 40 to an end comprising acondenser 50 over theevaporator 10, and thecoolant supply lines 60 to thecold plate 40 and thecondenser 50 are outside thethermal transfer apparatus 100. Because of this, leakage of coolant inside the apparatus is prevented. -
FIG. 3 shows thethermal transfer apparatus 100 as part of atray 120 that is attached to arail 140 of one of twovertical racks 160 via a connectingsection 180 on the side of thecold plate 40. Thecondenser 50 side of theapparatus 100 is attached to avertical rack 160 that has aheat exchanger 200 coupled thereto. This heat-exchanger 200 comprises a piping system that may be, for example, interwoven for efficient heat exchange. One of ordinary skill in the art will appreciate that other shapes of the piping system, tray 120, and rack 160 configurations could be employed depending on application. In one or more embodiments, athermal transfer apparatus 100 comprising multipleelectronic circuits 20, each having theirown evaporators 10, may also be employed. Further, severalthermal transfer apparatus 100 could be arranged along atray 120, and likewiseseveral trays 120 stacked one over the other, and connected between the twovertical racks 160. -
FIG. 4 is a perspective view of the connectingsection 180 used to connect acold plate 40 of athermal transfer apparatus 100 to arail 140 of avertical rack 160. The connectingsection 180 has an appropriate structure in order to convenience the locking of thesection 180 to therail 140. Thecold plate 40 is shown in a stationary state. Contacts between individualcold plates 40 during insertion oftrays 120 are prevented through the provision offlexible glide springs 182 that are curved in shape between adjacentcold plates 40. Acompression lever 184 perpendicular to the plane of thethermal transfer apparatus 100 is provided to operate in conjunction with acompression cam 186, a roller on a rod mechanism, in order to facilitate clutching and guidance of a tray onto the connectingsection 180 and therail 140. Upon angular rotation of thecompression lever 184, thecompression cam 186 moves accordingly to engage the cold plate. - According to another embodiment of the invention, as shown in
FIG. 5 , thecold plates 40 of thethermal transfer apparatus 100 are vertical in a direction perpendicular to thetray 120, and theheat pipes 30 are disposed below theelectronic circuits 20. -
FIG. 6 shows a verticalcold plate 40 arrangement of thethermal transfer apparatus 100 in accordance with one or more embodiments of the present invention. In one or more embodiments, therails 140 may be 1 U (1.75″) in height. Theindividual rails 140 are easy to disconnect quickly and ejectlevers 220 covered byclutch compression 184 levers are provided for sequential operation.FIG. 6 also showscoolant lines 60 for coolant supply from an outside of thethermal transfer apparatus 100. Thecoolant lines 60 could be coupled to a central coolant supply station in the room. Those skilled in the art will appreciate that otherpossible eject lever 220 mechanisms may be employed in one or more embodiments of the invention. Additionally, in one or more embodiments, theheat pipes 30 may be fanned on the side. -
FIG. 7 shows acold plate 40 configuration where thecold plate 40 rests in acompression pan 240 and is removable. In one or more embodiments, at least onecold plate 40 is coupled to arod 260 that holds thecold plate 40 in a compressed state in thecompression pan 240. -
FIG. 8 shows twocold plates 40 coupled onto arod 260 comprising anoperator lever 280 at one end. Theoperator lever 280 is fixed to afocal point 300 attached to an interface at thecompression lever 184 end. Therod 260 containing thecold plates 40 is rotatable around thefocal point 300 upon application of pressure at theoperator lever 280, thereby forcing thecold plates 40 to dislodge from thecompression pan 240 and become disconnected. The serial connection mechanism, in which at least onecold plate 40 is compressed onto thecompression pan 240, allows for easy coverage of multiple heat-sources, e.g.,circuits 20 within atray 120. - Advantages of the invention include one or more of the following. In accordance with embodiments of the invention, coolant supply is from outside the
thermal transfer apparatus 100, thereby preventing unwanted coolant leaks inside the apparatus and the trays. The 1 U height of rails 140 (1.75″) provides for reduced headroom forheat pipes 30 and therefore, heat evacuation from stacked circuits could be accomplished in a compact manner. The removable interfacing betweenracks 160 andtrays 120 allows for the cooling operation without the need to disconnect constituent parts of an individualthermal transfer apparatus 100. Contact betweencold plates 40 is also avoided. Serially connectedcold plates 40 provide coverage for multipleelectronic circuits 20 within atray 120, with the rack-tray mating providing for enlarged contact area, wider frame enclosure, and rolling elements for easy connect/disconnect mechanisms. The mechanism of clamping and releasingcold plates 40 being in a compressed state allows for convenience in sliding out or connecting the highly conductive interface. - While the invention has been described with respect to a limited number of exemplary embodiments, the invention is not limited. Those of ordinary skill in the art will recognize that various modifications to the embodiments shown may be made without departing from the scope of the invention. Accordingly, the invention shall be considered limited only by the scope of the appended claims.
Claims (20)
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US12/121,303 US7626820B1 (en) | 2008-05-15 | 2008-05-15 | Thermal transfer technique using heat pipes with integral rack rails |
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US12/121,303 US7626820B1 (en) | 2008-05-15 | 2008-05-15 | Thermal transfer technique using heat pipes with integral rack rails |
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