US20090038947A1 - Electroplating aqueous solution and method of making and using same - Google Patents
Electroplating aqueous solution and method of making and using same Download PDFInfo
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- US20090038947A1 US20090038947A1 US11/890,997 US89099707A US2009038947A1 US 20090038947 A1 US20090038947 A1 US 20090038947A1 US 89099707 A US89099707 A US 89099707A US 2009038947 A1 US2009038947 A1 US 2009038947A1
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- US
- United States
- Prior art keywords
- aqueous solution
- copper
- electroplating
- electroplating aqueous
- per liter
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- Abandoned
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- 238000009713 electroplating Methods 0.000 title claims abstract description 160
- 239000007864 aqueous solution Substances 0.000 title claims abstract description 124
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 139
- 239000010949 copper Substances 0.000 claims abstract description 139
- 229910052802 copper Inorganic materials 0.000 claims abstract description 139
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims abstract description 45
- 239000002253 acid Substances 0.000 claims abstract description 44
- 150000007513 acids Chemical class 0.000 claims abstract description 34
- 230000001629 suppression Effects 0.000 claims abstract description 11
- 230000001133 acceleration Effects 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims description 100
- 239000000243 solution Substances 0.000 claims description 22
- 238000000151 deposition Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 12
- 239000004094 surface-active agent Substances 0.000 claims description 12
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
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- 239000000203 mixture Substances 0.000 claims description 5
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- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 3
- NSOXQYCFHDMMGV-UHFFFAOYSA-N Tetrakis(2-hydroxypropyl)ethylenediamine Chemical compound CC(O)CN(CC(C)O)CCN(CC(C)O)CC(C)O NSOXQYCFHDMMGV-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- 239000003945 anionic surfactant Substances 0.000 claims description 3
- 239000000987 azo dye Substances 0.000 claims description 3
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- 239000003093 cationic surfactant Substances 0.000 claims description 3
- 239000002738 chelating agent Substances 0.000 claims description 3
- 150000001879 copper Chemical class 0.000 claims description 3
- 229960001484 edetic acid Drugs 0.000 claims description 3
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 3
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- 229910052711 selenium Inorganic materials 0.000 claims description 3
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- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 claims description 2
- 239000005750 Copper hydroxide Substances 0.000 claims description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 2
- 239000005751 Copper oxide Substances 0.000 claims description 2
- 229910001956 copper hydroxide Inorganic materials 0.000 claims description 2
- 229910000431 copper oxide Inorganic materials 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000003792 electrolyte Substances 0.000 description 18
- 210000004027 cell Anatomy 0.000 description 13
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- 239000003513 alkali Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
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- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
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- 238000005240 physical vapour deposition Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
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- 229910052708 sodium Inorganic materials 0.000 description 2
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- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
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- KVGOXGQSTGQXDD-UHFFFAOYSA-N 1-decane-sulfonic-acid Chemical compound CCCCCCCCCCS(O)(=O)=O KVGOXGQSTGQXDD-UHFFFAOYSA-N 0.000 description 1
- XPSMITSOZMLACW-UHFFFAOYSA-N 2-(4-aminophenyl)-n-(benzenesulfonyl)acetamide Chemical compound C1=CC(N)=CC=C1CC(=O)NS(=O)(=O)C1=CC=CC=C1 XPSMITSOZMLACW-UHFFFAOYSA-N 0.000 description 1
- WRBSVISDQAINGQ-UHFFFAOYSA-N 3-(dimethylcarbamothioylsulfanyl)propane-1-sulfonic acid Chemical compound CN(C)C(=S)SCCCS(O)(=O)=O WRBSVISDQAINGQ-UHFFFAOYSA-N 0.000 description 1
- MQLJIOAPXLAGAP-UHFFFAOYSA-N 3-[amino(azaniumylidene)methyl]sulfanylpropane-1-sulfonate Chemical compound NC(=N)SCCCS(O)(=O)=O MQLJIOAPXLAGAP-UHFFFAOYSA-N 0.000 description 1
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- XXACTDWGHQXLGW-UHFFFAOYSA-M Janus Green B chloride Chemical compound [Cl-].C12=CC(N(CC)CC)=CC=C2N=C2C=CC(\N=N\C=3C=CC(=CC=3)N(C)C)=CC2=[N+]1C1=CC=CC=C1 XXACTDWGHQXLGW-UHFFFAOYSA-M 0.000 description 1
- IPCRBOOJBPETMF-UHFFFAOYSA-N N-acetylthiourea Chemical compound CC(=O)NC(N)=S IPCRBOOJBPETMF-UHFFFAOYSA-N 0.000 description 1
- 229910018143 SeO3 Inorganic materials 0.000 description 1
- 229910004273 TeO3 Inorganic materials 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- HTKFORQRBXIQHD-UHFFFAOYSA-N allylthiourea Chemical compound NC(=S)NCC=C HTKFORQRBXIQHD-UHFFFAOYSA-N 0.000 description 1
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- 239000003990 capacitor Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- WIYCQLLGDNXIBA-UHFFFAOYSA-L disodium;3-(3-sulfonatopropyldisulfanyl)propane-1-sulfonate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)CCCSSCCCS([O-])(=O)=O WIYCQLLGDNXIBA-UHFFFAOYSA-L 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- CCIVGXIOQKPBKL-UHFFFAOYSA-M ethanesulfonate Chemical compound CCS([O-])(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-M 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- FYAQQULBLMNGAH-UHFFFAOYSA-N hexane-1-sulfonic acid Chemical compound CCCCCCS(O)(=O)=O FYAQQULBLMNGAH-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- MINVSWONZWKMDC-UHFFFAOYSA-L mercuriooxysulfonyloxymercury Chemical compound [Hg+].[Hg+].[O-]S([O-])(=O)=O MINVSWONZWKMDC-UHFFFAOYSA-L 0.000 description 1
- 229910000371 mercury(I) sulfate Inorganic materials 0.000 description 1
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- 238000001556 precipitation Methods 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
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- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/02—Heating or cooling
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/605—Surface topography of the layers, e.g. rough, dendritic or nodular layers
- C25D5/611—Smooth layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/615—Microstructure of the layers, e.g. mixed structure
- C25D5/617—Crystalline layers
Definitions
- Embodiments of the invention relate to an electroplating aqueous solution for electroplating copper, a method of making such an electroplating aqueous solution, and a method of electroplating copper onto a substrate.
- Copper-based materials have currently supplanted aluminum-based materials as the material of choice for interconnects in integrated circuits (“ICs”). Copper offers a lower electrical resistivity and a higher electromigration resistance than that of aluminum, which has historically been the dominant material used for interconnects.
- Interconnects in an IC are becoming one of the dominant factors for determining system performance and power dissipation.
- the total length of interconnects in many currently available ICs can be twenty miles or more.
- interconnect resistance-capacitance (“RC”) time delay can exceed a clock cycle and severely impact device performance.
- the interconnect RC time delay also increases as the size of interconnects continues to relentlessly decrease with corresponding decreases in transistor size.
- Using a lower resistivity material, such as copper decreases the interconnect RC time delay, which increases the speed of ICs that employ interconnects formed from copper-based materials.
- Copper also has a thermal conductivity that is about two times aluminum's thermal conductivity and an electromigration resistance that is about ten to about one-hundred times greater than that of aluminum.
- Copper-based interconnects have also found utility in other applications besides ICs. For example, solar cells, flat-panel displays, and many other types of electronic devices can benefit from using copper-based interconnects for the same or similar reasons as ICs.
- a trench is formed in, for example, an interlevel dielectric layer, such as a carbon-doped oxide.
- the dielectric layer is covered with a barrier layer formed from, for example, tantalum or titanium nitride to prevent copper from diffusing into the silicon substrate and degrading transistor performance.
- a seed layer is formed on the barrier layer to promote uniform deposition of copper within the trench.
- the substrate is immersed in an electroplating aqueous solution that includes copper.
- the substrate functions as a cathode of an electrochemical cell in which the electroplating aqueous solution functions as an electrolyte, and the copper from the electroplating aqueous solution is electroplated in the trench responsive to a voltage applied between the substrate and an anode. Then, copper deposited on regions of the substrate outside of the trench is removed using chemical-mechanical polishing (“CMP”).
- CMP chemical-mechanical polishing
- a number of electroplating aqueous solutions are currently available for electroplating copper.
- sulfate-based electroplating aqueous solutions are commonly used for electroplating copper.
- Some alkaline copper electroplating aqueous solutions have a high-throwing power, but are not capable of rapidly depositing copper without compromising the deposited film quality. At high-deposition rates, the copper may grow as dendrites as opposed to a more uniformly deposited film.
- alkali elements e.g., sodium and potassium
- alkaline copper electroplating aqueous solutions can diffuse into silicon substrates and are deep-level impurities in silicon that can compromise transistor performance. Fluoroborate electroplating aqueous solutions can be used for high-speed deposition of copper.
- fluoroborate electroplating aqueous solutions can be more expensive than, more traditional, sulfate-based solutions. Moreover, fluoroborate electroplating aqueous solutions may be more hazardous and difficult to dispose of than many other electroplating aqueous solutions for electroplating copper.
- an electroplating aqueous solution in one embodiment, includes at least two acids, copper, at least one accelerator agent, and at least two suppressor agents.
- the at least one accelerator agent provides an acceleration strength of at least about 2.0 and the at least two suppressor agents, collectively, provide a suppression strength of at least about 5.0.
- a method of electroplating is disclosed.
- a substrate is immersed in an electroplating aqueous solution.
- the electroplating aqueous solution includes at least two acids, copper, at least one accelerator agent, and at least two suppressor agents.
- the at least one accelerator agent provides an acceleration strength of at least about 2.0 and the at least two suppressor agents, collectively, provide a suppression strength of at least about 5.0.
- At least a portion of the copper from the electroplating aqueous solution is electroplated onto the substrate.
- a method of making an electroplating aqueous solution is disclosed.
- An electroplating aqueous solution maintained at a first temperature may be provided.
- the electroplating aqueous solution includes at least two acids and copper present in a concentration below a copper solubility limit, at the first temperature, of the at least two acids.
- the electroplating aqueous solution is heated to a second temperature that is greater than the first temperature. Additional copper from a copper source is introduced into the electroplating aqueous solution when the electroplating aqueous solution is at the second temperature so that the electroplating aqueous solution exhibits a copper concentration of at least about 50 grams per liter.
- FIGS. 1A and 1B are schematic cross-sectional views of an electroplating system that may be used for practicing embodiments for electroplating copper onto a substrate according to various methods of the invention.
- FIG. 2 is graph illustrating an example of a forward-pulse current density waveform that may be used to electroplate copper from any of the disclosed electroplating aqueous solutions.
- FIG. 3 is graph illustrating an example of a reverse-pulse current density waveform that may be used to electroplate copper from any of the disclosed electroplating aqueous solutions.
- Embodiments of the invention are directed to electroplating aqueous solutions for electroplating copper, methods of making such electroplating aqueous solutions, and methods of electroplating copper onto a substrate using such electroplating aqueous solutions.
- the disclosed electroplating aqueous solutions may be used for electroplating copper onto a substrate as a film that is substantially-free of dendrites and at a high-deposition rate (e.g., about 10 ⁇ m per minute or more) for forming electrical interconnects used in ICs, solar cells, and many other applications.
- an electroplating aqueous solution includes at least two acids, copper in the form of cupric ions (Cu 2+ ), at least one accelerator agent that provides an acceleration strength of at least about 2.0, and at least two suppressor agents that collectively provide a suppression strength of at least about 5.0.
- the at least two acids and the copper collectively form an electrolyte.
- the at least two acids may be selected from two or more of the following acids: sulfuric acid, hydrochloric acid, hydroiodic acid, hydroboric acid, fluoroboric acid, and any other suitable acid.
- the at least two acids includes sulfuric acid present in a concentration from about 5 grams per liter (“g/L”) to about 20 g/L and hydrochloric acid present in a concentration from about 20 mg/L to about 100 mg/L.
- the electroplating aqueous solution may further include a supplemental acid selected to increase the solubility of the copper in the at least two acids of the electroplating aqueous solution.
- the supplemental acid may be selected from alkane sulfonic acid, methane sulfonic acid, ethane sulfonic acid, propane sulfonic acid, buthane sulfonic acid, penthane sulfonic acid, hexane sulfonic acid, decane sulfonic acid, dedecane sulfonic acid, fluoroboric acid, mixtures of any of the preceding supplemental acids, or another suitable acid selected to increase the solubility of the copper in the at least two acids of the electroplating aqueous solution.
- the copper may be present in the electroplating aqueous solution in a concentration of at least about 50 g/L and, more particularly, from about 50 g/L to about 100 g/L. In a more specific embodiment of the invention, the concentration of the copper may be at least about 85 g/L to about 100 g/L.
- the electroplating aqueous solution includes additives, such as suppressor and accelerator agents that improve certain electroplating characteristics of the electroplating aqueous solution.
- the phrase “virgin make solution” (“VMS”) refers to an electroplating aqueous solution without any suppressor agents and accelerator agents.
- the VMS includes the at least two acids and the copper dissolved therein.
- suppression strength of one or more suppressor agents of an electroplating aqueous solution is determined by a decrease in current density at a cathode of an electrochemical cell that includes a suppressed solution containing VMS and the one or more suppressor agents compared to current density at a cathode of an electrochemical cell that includes a solution containing generally only the VMS, with each current density measured at about ⁇ 0.7 volts relative to a mercurous sulfate electrode (“MSE”).
- MSE mercurous sulfate electrode
- a suppressed solution includes the at least two acids, the copper, and the at least two suppressor agents.
- a suppressor agent when a current density at a cathode of an electrochemical cell utilizing a suppressed solution is five times lower than a current density of an electrochemical cell utilizing a VMS, a suppressor agent provides a suppression strength of 5.0.
- an accelerated solution includes the at least two acids, the copper, and the at least one accelerator agent.
- an accelerator agent provides acceleration strength of 2.0.
- the at least one accelerator agent of the electroplating aqueous solution is formulated to increase the deposition rate of copper onto a substrate and present in the electroplating aqueous solution in an amount sufficient to provide an acceleration strength of at least about 2.0.
- the at least one accelerator agent may further increase the brightness of the electroplated copper film and other qualities, such as decreasing void concentration in the electroplated copper film.
- the at least bne accelerator agent may be present in the electroplating aqueous solution in concentration from about 10 mg/L to about 1000 mg/L.
- the at least one accelerator agent may be selected from an organic sulfide compound, such as bis(sodium-sulfopropyl)disulfide, 3-mercapto-1-propanesulfonic acid sodium salt, N,N-dimethyl-dithiocarbamyl propylsulfonic acid sodium salt, 3-S-isothiuronium propyl sulfonate, or mixtures of any of the preceding chemicals.
- Additional suitable accelerator agents include, but are not limited to, thiourea, allylthiourea, acetylthiourea, pyridine, mixtures of any of the preceding chemicals, or another suitable accelerator agent.
- the at least one accelerator may also comprise an inorganic compound selected to increase the deposition rate of the copper from the electroplating aqueous solution, decrease hydrogen evolution that can increase the porosity in the electroplated copper film, or both.
- suitable inorganic compounds may comprise selenium-containing anions (e.g., SeO 3 2 ⁇ and Se 2 ⁇ ), tellurium-containing anions (e.g., TeO 3 2 ⁇ and Te 2 ⁇ ), or both.
- many of the disclosed accelerator agents may be substantially-free of alkali elements (e.g., sodium and potassium), which can be detrimental to the performance of semiconductor devices used in ICs. Accordingly, a copper film deposited from one of the disclosed electroplating aqueous solutions having an accelerator agent that is substantially free of alkali elements will also be substantially-free of alkali elements.
- the at least two suppressor agents of the electroplating aqueous solution are formulated to substantially suppress formation of dendrites during electroplating copper from the electroplating aqueous solution and improve other qualities of an electroplated copper film, such as surface roughness, ductility, brightness, and electrical conductivity.
- the at least two suppressor agents may be, collectively, present in the electroplating aqueous solution in concentration from about 10 mg/L to about 1000 mg/L. Together, the at least two suppressor agents are present in the electroplating aqueous solution in an amount sufficient to provide a suppression strength of at least about 5.0.
- the suppressor agents may be a surfactant, a leveler agent, a wetting agent, a chelating agent, or an additive that exhibits a combination of any of the foregoing functionalities.
- the at least two suppressor agents may be selected from two or more of the following suppressor agents: a quaternized polyamine, a polyacrylamide, a cross-linked polyamide, a phenazine azo-dye (e.g., Janus Green B), an alkoxylated amine surfactant, a polyether surfactant, a non-ionic surfactant, a cationic surfactant; an anionic surfactant, a block copolymer surfactant, polyacrylic acid, a polyamine, aminocarboxylic acid, hydrocarboxylic acid, citric acid, entprol, edetic acid, tartaric acid, and any other suitable suppressor agent.
- a container may be provided that contains an electrolyte including the at least two acids and copper dissolved in the at least two acids.
- the electrolyte is maintained at a first temperature that may be, for example, about room temperature (e.g., about 20° C.).
- the copper may be present in the electrolyte in a concentration that is at or below a solubility limit, at the first temperature, of the copper in the electrolyte.
- the copper may be present in the electrolyte in a concentration that is at or below 50 g/L.
- the electrolyte is heated to a second temperature that is greater than the first temperature. At the second temperature, the copper has a higher solubility in the electrolyte.
- the second temperature may be a temperature at which a copper electroplating process may be performed, such as about 50° C. or more.
- the copper source may be one or more of the following copper sources: a copper salt (e.g., copper sulfate), copper oxide, and copper hydroxide.
- the amount of the additional copper may be selected so that the copper concentration in the electrolyte is at or approaches the copper solubility limit, at the second temperature, for the electrolyte.
- the additional copper may be added to the electrolyte to increase the copper concentration thereof to about 50 g/L to about 100 g/L.
- the additional copper may be added to the electrolyte so that the copper concentration of the electrolyte, at the second temperature, is at least about 85 g/L.
- the at least one accelerator agent and the at least two suppressor agents may be mixed with the electrolyte prior to heating the electrolyte to the second temperature or after adding the additional copper.
- the electroplating aqueous solution may be formulated merely by mixing the selected at least two acids, copper salt, at least one accelerator agent, and the at least two suppression agents.
- the fluoroboric acid comprises one of the at least two acids
- the solubility of copper therein is sufficiently high at room temperature so that additional copper does not need to be added at a higher temperature to increase the copper concentration to a desired level.
- FIG. 1A is a schematic cross-sectional view of an electroplating system 100 that may be used for practicing embodiments for electroplating copper onto a substrate according to various methods of the invention.
- the electroplating system 100 may include a number of linearly spaced and isolated containers. However, in other configurations, the containers may be radially spaced and isolated from each other.
- the electroplating system 100 may include a cleaning container 101 holding a cleaning solution 102 , a rinse container 103 holding a rinsing solution 104 (e.g., water), an electroplating container 105 holding an electroplating aqueous solution 106 that may be any of the previously described embodiments of electroplating aqueous solutions, a post-plating cleaning container 107 holding a post-plating cleaning solution 108 , and a drying container 109 for drying a plated substrate after cleaning in the post-plating cleaning container 107 .
- the cleaning solution 102 may include one or more suppressor agents.
- the one or more suppressor agents of the cleaning solution 102 may have the same composition of one of the suppressor agents used in the electroplating aqueous solution 106 .
- the drying container 109 may hold a drying solution 110 (e.g., isopropyl alcohol (“IPA”) in water or other drying solution) to effect removal any post-plating cleaning solution 108 on the substrate or the substrate may be spin dried.
- IPA isopropyl alcohol
- external heaters may maintain the temperature of the electroplating aqueous solution 106 disposed within the electroplating container 105 at a selected electroplating temperature, such as between about 20° C. to about 60° C.
- the electroplating system 100 further includes an actuator system 111 that is operably coupled to a substrate holder 112 via a movable arm 114 .
- the actuator system 111 is operable to controllably and selectively move the substrate holder 112 upwardly and downwardly in vertical directions V 1 and V 2 and horizontally in horizontal directions H 1 and H 2 .
- the substrate holder 112 is configured to hold a substrate 116 having a surface 117 on which a copper film 119 is electroplated and further includes provisions, such as electrical contact pins, that electrically contact the substrate 116 . It should be emphasized that any suitable substrate holder 114 may be used. Although only a single substrate is illustrated in FIG. 1A for simplicity, many commercially available substrate holders are configured to hold multiple substrates.
- substrate refers to any workpiece capable of being electroplated.
- suitable substrates include, but are not limited to, semiconductor substrates (e.g., single-crystal silicon wafers, single-crystal gallium arsenide wafer, etc.) with or without active and/or passive devices (e.g., transistors, diodes, capacitors, resistors, etc.) formed therein, printed circuit boards, flexible polymeric substrates, and many other types of substrates.
- semiconductor substrates e.g., single-crystal silicon wafers, single-crystal gallium arsenide wafer, etc.
- active and/or passive devices e.g., transistors, diodes, capacitors, resistors, etc.
- fluid supply systems may be employed to supply the various fluids in the containers 101 , 103 , 105 , 107 , and 109 and, optionally, to re-circulate the electroplating aqueous solution 106 to provide a generally laminar flow of the electroplating aqueous solution 106 over the substrate 116 .
- Such fluid supply systems and container configurations are well-known and in the interest of brevity are not described in detail herein. Referring to FIG.
- the substrate holder 112 may be positioned so that the surface 117 of the substrate 116 is oriented in a downward direction (as shown) or an upward direction, and the actuator system 111 is operable to rotate the substrate holder 112 and substrate 116 in a direction R.
- the electroplating system 100 further includes a voltage source 118 that is electrically connected to the substrate holder 112 (i.e., the cathode) and consequently, the substrate 116 .
- the voltage source 118 is further electrically connected to an anode 120 immersed in the electroplating aqueous solution 106 of the electroplating bath 105 .
- the anode 120 may be spaced a distance S from the surface 117 of the substrate 116 .
- the distance S may be about 0.1 centimeters (“cm”) to about 10 cm and, more specifically about 1 cm.
- the voltage source 118 is operable to apply a selected voltage between the substrate 116 and the anode 120 .
- the actuator system 111 may immerse the substrate holder 112 carrying the substrate 116 into the cleaning solution 102 , followed by immersing the substrate holder 112 carrying the substrate 116 into the rinsing solution 104 .
- the actuator system 111 may immerse the substrate holder 112 carrying the substrate 116 into the electroplating aqueous solution 106 .
- the voltage source 118 may apply a voltage between the substrate 116 and the anode 120 to cause copper from the electroplating aqueous solution 106 to plate onto surface 117 of the substrate 116 to form the copper film 119 .
- the actuator system 111 may move the substrate holder 112 and the substrate 116 in a linear oscillatory manner in the directions V 1 and V 2 .
- the substrate 116 may be linearly oscillated at a rate of about 10 millimeters per second (“mm/s”) to about 1000 mm/s and with a stroke length of about 600 mm.
- mm/s millimeters per second
- the substrate 116 is linearly oscillated at a frequency of about 100 strokes/min.
- the stroke length may be equal to or greater than dimension D of surface 117 to be electroplated.
- the substrate holder 116 and substrate 112 may be rotated in the direction R as a unit while the surface 117 of the substrate 116 is maintained generally parallel to a longitudinal axis of the anode 120 .
- the substrate holder 116 and substrate 112 may be rotated in the direction R as a unit at a rotational speed of about 150 revolutions per minute (“RPM”) to about 300 RPM and, more particularly, about 200 RPM.
- RPM revolutions per minute
- a combination of linear oscillatory movement of the substrate holder 112 and substrate 116 as a unit in the directions H 1 and H 2 and rotational movement in the direction R may be used.
- Utilizing any of the above-described techniques for linearly oscillating and/or rotating the substrate 112 enables increasing the limiting current density at the substrate 116 that is limited by diffusion of cupric ions within the electroplating aqueous solution 106 to the surface 117 of the substrate 116 . Consequently, increasing the current density at the substrate 116 increases the electroplating deposition rate of the copper film 119 .
- utilizing any of the above substrate-movement techniques in combination with the chemistry of the electroplating aqueous solution 106 enables the voltage source 118 to impose a current density at the substrate 116 of about 200 milliamps per square centimeter (“mA/cm 2 ”) to about 2000 mA/cm 2 .
- the deposition rate of copper onto the surface 117 of the substrate 116 may be 10 ⁇ m per minute or more. Furthermore, the deposited copper film 119 may be substantially dendrite-free despite being deposited at such a high-deposition rate.
- the anode 120 When the anode 120 is an inert anode, copper can be continually added to the electroplating aqueous solution 106 to maintain a generally constant concentration of copper as the copper film 119 is deposited.
- copper from the anode 120 may be oxidized and dissolved in the electroplating aqueous solution 106 to maintain a generally constant concentration of copper as the copper film 119 is deposited.
- the voltage source 118 may apply a time-varying voltage to impose a forward-pulse current density on the substrate 116 to promote forming a finer grain size in the copper film 119 .
- FIG. 2 shows one example of a forward-pulse current density waveform 200 that may be imposed on the substrate 116 by applying a voltage between the substrate 116 and the anode 120 using the voltage source 118 .
- Representative current-densities at the substrate 112 (i.e., the cathode) for the forward-pulse current density waveform 200 may be about 200 mA/cm 2 to about 2000 mA/cm 2 .
- the voltage source 118 may apply a time-varying voltage to impose a reverse-pulse current density waveform on the substrate 116 or a combination of a forward-pulse and reverse-pulse current density waveform.
- FIG. 3 shows one example of a forward-pulse/reverse-pulse current density waveform 300 in which the current density at the substrate 116 may be periodically reversed.
- Representative current densities at the substrate 112 (i.e., the cathode) for the forward pulse of the forward-pulse/reverse-pulse current density waveform 300 may be increased to about 10 A/cm 2 with a pulse duration, t, of about 0.1 ms to about 100 ms.
- the actuator system 111 may move and immerse the substrate holder 112 and substrate 116 into the post-plating cleaning solution 108 of the post-plating cleaning container 107 . Then, the actuator system 111 may move and immerse the substrate holder 112 and substrate 116 into the drying solution 110 of the drying container 109 .
- the disclosed electroplating aqueous solutions may be used for electroplating a high-quality copper film at a high-deposition rate to form many different types of electrically conductive structures.
- copper electroplated according to methods disclosed herein may be used to form interconnects for ICs using a Damascene process. Copper electroplated according to methods disclosed herein may also be used to form through-substrate interconnects, through-mask plated films, electroplated bumps for flip-chip type electrical connections, or other metallization structures in ICs and other electronic devices.
- copper electroplated according to methods disclosed herein may also be used to form electrical contacts for solar cells.
- the foregoing, non-limiting, list of applications merely provides some examples of uses of copper electroplated according to methods disclosed herein.
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Abstract
Description
- Embodiments of the invention relate to an electroplating aqueous solution for electroplating copper, a method of making such an electroplating aqueous solution, and a method of electroplating copper onto a substrate.
- Copper-based materials have currently supplanted aluminum-based materials as the material of choice for interconnects in integrated circuits (“ICs”). Copper offers a lower electrical resistivity and a higher electromigration resistance than that of aluminum, which has historically been the dominant material used for interconnects.
- Interconnects in an IC are becoming one of the dominant factors for determining system performance and power dissipation. For example, the total length of interconnects in many currently available ICs can be twenty miles or more. At such lengths, interconnect resistance-capacitance (“RC”) time delay can exceed a clock cycle and severely impact device performance. Additionally, the interconnect RC time delay also increases as the size of interconnects continues to relentlessly decrease with corresponding decreases in transistor size. Using a lower resistivity material, such as copper, decreases the interconnect RC time delay, which increases the speed of ICs that employ interconnects formed from copper-based materials. Copper also has a thermal conductivity that is about two times aluminum's thermal conductivity and an electromigration resistance that is about ten to about one-hundred times greater than that of aluminum.
- Copper-based interconnects have also found utility in other applications besides ICs. For example, solar cells, flat-panel displays, and many other types of electronic devices can benefit from using copper-based interconnects for the same or similar reasons as ICs.
- Due to difficulties uniformly depositing and void-free filling trenches and other small features with copper using physical vapor deposition (“PVD”) and chemical vapor deposition (“CVD”), copper interconnects are typically fabricated using a Damascene process. In the Damascene process, a trench is formed in, for example, an interlevel dielectric layer, such as a carbon-doped oxide. The dielectric layer is covered with a barrier layer formed from, for example, tantalum or titanium nitride to prevent copper from diffusing into the silicon substrate and degrading transistor performance. A seed layer is formed on the barrier layer to promote uniform deposition of copper within the trench. The substrate is immersed in an electroplating aqueous solution that includes copper. The substrate functions as a cathode of an electrochemical cell in which the electroplating aqueous solution functions as an electrolyte, and the copper from the electroplating aqueous solution is electroplated in the trench responsive to a voltage applied between the substrate and an anode. Then, copper deposited on regions of the substrate outside of the trench is removed using chemical-mechanical polishing (“CMP”).
- Regardless of the particular electronic device in which copper is used as a conductive structure, it is important that an electroplating process for copper be sufficiently fast to enable processing a large number of substrates and have an acceptable yield. Additionally, the cost of the electroplating aqueous solution is also another factor impacting overall fabrication cost of electronic devices using copper. This is particularly important in the fabrication of solar cells, which have to cost-effectively compete with other, potentially more cost-effective, energy generation technologies. Thus, it is desirable that copper electroplating aqueous solutions be capable of depositing copper in a uniform manner (i.e., high throwing power) and at a high-deposition rate.
- A number of electroplating aqueous solutions are currently available for electroplating copper. For example, sulfate-based electroplating aqueous solutions are commonly used for electroplating copper. Some alkaline copper electroplating aqueous solutions have a high-throwing power, but are not capable of rapidly depositing copper without compromising the deposited film quality. At high-deposition rates, the copper may grow as dendrites as opposed to a more uniformly deposited film. Additionally, alkali elements (e.g., sodium and potassium) in such alkaline copper electroplating aqueous solutions can diffuse into silicon substrates and are deep-level impurities in silicon that can compromise transistor performance. Fluoroborate electroplating aqueous solutions can be used for high-speed deposition of copper. However, fluoroborate electroplating aqueous solutions can be more expensive than, more traditional, sulfate-based solutions. Moreover, fluoroborate electroplating aqueous solutions may be more hazardous and difficult to dispose of than many other electroplating aqueous solutions for electroplating copper.
- Therefore, there is still a need for an electroplating aqueous solution for electroplating copper that can deposit a high-quality film of copper at a high-speed.
- In one embodiment of the invention, an electroplating aqueous solution is disclosed. The electroplating aqueous solution includes at least two acids, copper, at least one accelerator agent, and at least two suppressor agents. The at least one accelerator agent provides an acceleration strength of at least about 2.0 and the at least two suppressor agents, collectively, provide a suppression strength of at least about 5.0.
- In another embodiment of the invention, a method of electroplating is disclosed. A substrate is immersed in an electroplating aqueous solution. The electroplating aqueous solution includes at least two acids, copper, at least one accelerator agent, and at least two suppressor agents. The at least one accelerator agent provides an acceleration strength of at least about 2.0 and the at least two suppressor agents, collectively, provide a suppression strength of at least about 5.0. At least a portion of the copper from the electroplating aqueous solution is electroplated onto the substrate.
- In yet another embodiment of the invention, a method of making an electroplating aqueous solution is disclosed. An electroplating aqueous solution maintained at a first temperature may be provided. The electroplating aqueous solution includes at least two acids and copper present in a concentration below a copper solubility limit, at the first temperature, of the at least two acids. The electroplating aqueous solution is heated to a second temperature that is greater than the first temperature. Additional copper from a copper source is introduced into the electroplating aqueous solution when the electroplating aqueous solution is at the second temperature so that the electroplating aqueous solution exhibits a copper concentration of at least about 50 grams per liter.
- The drawings illustrate various embodiments of the invention, wherein like reference numerals refer to like elements or features in different views or embodiments shown in the drawings.
-
FIGS. 1A and 1B are schematic cross-sectional views of an electroplating system that may be used for practicing embodiments for electroplating copper onto a substrate according to various methods of the invention. -
FIG. 2 is graph illustrating an example of a forward-pulse current density waveform that may be used to electroplate copper from any of the disclosed electroplating aqueous solutions. -
FIG. 3 is graph illustrating an example of a reverse-pulse current density waveform that may be used to electroplate copper from any of the disclosed electroplating aqueous solutions. - Embodiments of the invention are directed to electroplating aqueous solutions for electroplating copper, methods of making such electroplating aqueous solutions, and methods of electroplating copper onto a substrate using such electroplating aqueous solutions. The disclosed electroplating aqueous solutions may be used for electroplating copper onto a substrate as a film that is substantially-free of dendrites and at a high-deposition rate (e.g., about 10 μm per minute or more) for forming electrical interconnects used in ICs, solar cells, and many other applications.
- According to various embodiments of the invention, an electroplating aqueous solution includes at least two acids, copper in the form of cupric ions (Cu2+), at least one accelerator agent that provides an acceleration strength of at least about 2.0, and at least two suppressor agents that collectively provide a suppression strength of at least about 5.0. The at least two acids and the copper collectively form an electrolyte. The at least two acids may be selected from two or more of the following acids: sulfuric acid, hydrochloric acid, hydroiodic acid, hydroboric acid, fluoroboric acid, and any other suitable acid. In a more specific embodiment of the invention, the at least two acids includes sulfuric acid present in a concentration from about 5 grams per liter (“g/L”) to about 20 g/L and hydrochloric acid present in a concentration from about 20 mg/L to about 100 mg/L. In addition to the aforementioned at least two acids, in certain embodiments of the invention, the electroplating aqueous solution may further include a supplemental acid selected to increase the solubility of the copper in the at least two acids of the electroplating aqueous solution. For example, the supplemental acid may be selected from alkane sulfonic acid, methane sulfonic acid, ethane sulfonic acid, propane sulfonic acid, buthane sulfonic acid, penthane sulfonic acid, hexane sulfonic acid, decane sulfonic acid, dedecane sulfonic acid, fluoroboric acid, mixtures of any of the preceding supplemental acids, or another suitable acid selected to increase the solubility of the copper in the at least two acids of the electroplating aqueous solution.
- The copper may be present in the electroplating aqueous solution in a concentration of at least about 50 g/L and, more particularly, from about 50 g/L to about 100 g/L. In a more specific embodiment of the invention, the concentration of the copper may be at least about 85 g/L to about 100 g/L.
- As discussed above, the electroplating aqueous solution includes additives, such as suppressor and accelerator agents that improve certain electroplating characteristics of the electroplating aqueous solution. As used throughout this disclosure and claims, the phrase “virgin make solution” (“VMS”) refers to an electroplating aqueous solution without any suppressor agents and accelerator agents. For the electroplating aqueous solution embodiments described herein, the VMS includes the at least two acids and the copper dissolved therein. As used throughout this disclosure and claims, “suppression strength” of one or more suppressor agents of an electroplating aqueous solution is determined by a decrease in current density at a cathode of an electrochemical cell that includes a suppressed solution containing VMS and the one or more suppressor agents compared to current density at a cathode of an electrochemical cell that includes a solution containing generally only the VMS, with each current density measured at about −0.7 volts relative to a mercurous sulfate electrode (“MSE”). For the electroplating aqueous solution embodiments described herein, a suppressed solution includes the at least two acids, the copper, and the at least two suppressor agents. As merely an example, when a current density at a cathode of an electrochemical cell utilizing a suppressed solution is five times lower than a current density of an electrochemical cell utilizing a VMS, a suppressor agent provides a suppression strength of 5.0.
- As used throughout this disclosure and claims, “acceleration strength” of one or more accelerator agents of an electroplating aqueous solution is measured by an increase in current density at a cathode of an electrochemical cell that includes an accelerated solution containing VMS and the one or more accelerator agents compared to current density at a cathode of an electrochemical cell that includes the above-described suppressed solution, with each current density measured at about −0.7 volts relative to a MSE. For the electroplating aqueous solution embodiments described herein, an accelerated solution includes the at least two acids, the copper, and the at least one accelerator agent. As merely an example, when a current density at a cathode of an electrochemical cell utilizing an accelerated solution is two times higher than a current density of an electrochemical cell utilizing a suppressed solution, an accelerator agent provides acceleration strength of 2.0.
- The at least one accelerator agent of the electroplating aqueous solution is formulated to increase the deposition rate of copper onto a substrate and present in the electroplating aqueous solution in an amount sufficient to provide an acceleration strength of at least about 2.0. The at least one accelerator agent may further increase the brightness of the electroplated copper film and other qualities, such as decreasing void concentration in the electroplated copper film. The at least bne accelerator agent may be present in the electroplating aqueous solution in concentration from about 10 mg/L to about 1000 mg/L. According to various embodiments of the invention, the at least one accelerator agent may be selected from an organic sulfide compound, such as bis(sodium-sulfopropyl)disulfide, 3-mercapto-1-propanesulfonic acid sodium salt, N,N-dimethyl-dithiocarbamyl propylsulfonic acid sodium salt, 3-S-isothiuronium propyl sulfonate, or mixtures of any of the preceding chemicals. Additional suitable accelerator agents include, but are not limited to, thiourea, allylthiourea, acetylthiourea, pyridine, mixtures of any of the preceding chemicals, or another suitable accelerator agent. The at least one accelerator may also comprise an inorganic compound selected to increase the deposition rate of the copper from the electroplating aqueous solution, decrease hydrogen evolution that can increase the porosity in the electroplated copper film, or both. For example, suitable inorganic compounds may comprise selenium-containing anions (e.g., SeO3 2− and Se2−), tellurium-containing anions (e.g., TeO3 2− and Te2−), or both. Additionally, many of the disclosed accelerator agents may be substantially-free of alkali elements (e.g., sodium and potassium), which can be detrimental to the performance of semiconductor devices used in ICs. Accordingly, a copper film deposited from one of the disclosed electroplating aqueous solutions having an accelerator agent that is substantially free of alkali elements will also be substantially-free of alkali elements.
- The at least two suppressor agents of the electroplating aqueous solution are formulated to substantially suppress formation of dendrites during electroplating copper from the electroplating aqueous solution and improve other qualities of an electroplated copper film, such as surface roughness, ductility, brightness, and electrical conductivity. The at least two suppressor agents may be, collectively, present in the electroplating aqueous solution in concentration from about 10 mg/L to about 1000 mg/L. Together, the at least two suppressor agents are present in the electroplating aqueous solution in an amount sufficient to provide a suppression strength of at least about 5.0. The suppressor agents may be a surfactant, a leveler agent, a wetting agent, a chelating agent, or an additive that exhibits a combination of any of the foregoing functionalities. The at least two suppressor agents may be selected from two or more of the following suppressor agents: a quaternized polyamine, a polyacrylamide, a cross-linked polyamide, a phenazine azo-dye (e.g., Janus Green B), an alkoxylated amine surfactant, a polyether surfactant, a non-ionic surfactant, a cationic surfactant; an anionic surfactant, a block copolymer surfactant, polyacrylic acid, a polyamine, aminocarboxylic acid, hydrocarboxylic acid, citric acid, entprol, edetic acid, tartaric acid, and any other suitable suppressor agent.
- The electroplating aqueous solutions may be manufactured according to a number of different embodiments. According to one embodiment of the invention, a container may be provided that contains an electrolyte including the at least two acids and copper dissolved in the at least two acids. The electrolyte is maintained at a first temperature that may be, for example, about room temperature (e.g., about 20° C.). The copper may be present in the electrolyte in a concentration that is at or below a solubility limit, at the first temperature, of the copper in the electrolyte. For example, the copper may be present in the electrolyte in a concentration that is at or below 50 g/L. Next, the electrolyte is heated to a second temperature that is greater than the first temperature. At the second temperature, the copper has a higher solubility in the electrolyte. The second temperature may be a temperature at which a copper electroplating process may be performed, such as about 50° C. or more.
- Then, additional copper from a copper source is added to the electrolyte while the electrolyte is maintained at the second temperature. The copper source may be one or more of the following copper sources: a copper salt (e.g., copper sulfate), copper oxide, and copper hydroxide. The amount of the additional copper may be selected so that the copper concentration in the electrolyte is at or approaches the copper solubility limit, at the second temperature, for the electrolyte. For example, the additional copper may be added to the electrolyte to increase the copper concentration thereof to about 50 g/L to about 100 g/L. In certain embodiments of the invention, the additional copper may be added to the electrolyte so that the copper concentration of the electrolyte, at the second temperature, is at least about 85 g/L. The at least one accelerator agent and the at least two suppressor agents may be mixed with the electrolyte prior to heating the electrolyte to the second temperature or after adding the additional copper.
- When precipitation of copper is not a concern, the electroplating aqueous solution may be formulated merely by mixing the selected at least two acids, copper salt, at least one accelerator agent, and the at least two suppression agents. For example, when the fluoroboric acid comprises one of the at least two acids, the solubility of copper therein is sufficiently high at room temperature so that additional copper does not need to be added at a higher temperature to increase the copper concentration to a desired level.
-
FIG. 1A is a schematic cross-sectional view of anelectroplating system 100 that may be used for practicing embodiments for electroplating copper onto a substrate according to various methods of the invention. Theelectroplating system 100 may include a number of linearly spaced and isolated containers. However, in other configurations, the containers may be radially spaced and isolated from each other. For example, theelectroplating system 100 may include acleaning container 101 holding acleaning solution 102, a rinsecontainer 103 holding a rinsing solution 104 (e.g., water), anelectroplating container 105 holding an electroplatingaqueous solution 106 that may be any of the previously described embodiments of electroplating aqueous solutions, apost-plating cleaning container 107 holding apost-plating cleaning solution 108, and a dryingcontainer 109 for drying a plated substrate after cleaning in thepost-plating cleaning container 107. For example, thecleaning solution 102 may include one or more suppressor agents. In one embodiment of the invention, the one or more suppressor agents of thecleaning solution 102 may have the same composition of one of the suppressor agents used in the electroplatingaqueous solution 106. The dryingcontainer 109 may hold a drying solution 110 (e.g., isopropyl alcohol (“IPA”) in water or other drying solution) to effect removal anypost-plating cleaning solution 108 on the substrate or the substrate may be spin dried. Although not shown, external heaters may maintain the temperature of the electroplatingaqueous solution 106 disposed within theelectroplating container 105 at a selected electroplating temperature, such as between about 20° C. to about 60° C. - The
electroplating system 100 further includes anactuator system 111 that is operably coupled to asubstrate holder 112 via amovable arm 114. Theactuator system 111 is operable to controllably and selectively move thesubstrate holder 112 upwardly and downwardly in vertical directions V1 and V2 and horizontally in horizontal directions H1 and H2. Thesubstrate holder 112 is configured to hold asubstrate 116 having asurface 117 on which acopper film 119 is electroplated and further includes provisions, such as electrical contact pins, that electrically contact thesubstrate 116. It should be emphasized that anysuitable substrate holder 114 may be used. Although only a single substrate is illustrated inFIG. 1A for simplicity, many commercially available substrate holders are configured to hold multiple substrates. Additionally, the term “substrate” refers to any workpiece capable of being electroplated. For example, suitable substrates include, but are not limited to, semiconductor substrates (e.g., single-crystal silicon wafers, single-crystal gallium arsenide wafer, etc.) with or without active and/or passive devices (e.g., transistors, diodes, capacitors, resistors, etc.) formed therein, printed circuit boards, flexible polymeric substrates, and many other types of substrates. Additionally, a variety of different fluid supply systems may be employed to supply the various fluids in thecontainers aqueous solution 106 to provide a generally laminar flow of the electroplatingaqueous solution 106 over thesubstrate 116. Such fluid supply systems and container configurations are well-known and in the interest of brevity are not described in detail herein. Referring toFIG. 1B , in other configurations, thesubstrate holder 112 may be positioned so that thesurface 117 of thesubstrate 116 is oriented in a downward direction (as shown) or an upward direction, and theactuator system 111 is operable to rotate thesubstrate holder 112 andsubstrate 116 in a direction R. - The
electroplating system 100 further includes avoltage source 118 that is electrically connected to the substrate holder 112 (i.e., the cathode) and consequently, thesubstrate 116. Thevoltage source 118 is further electrically connected to ananode 120 immersed in the electroplatingaqueous solution 106 of theelectroplating bath 105. Theanode 120 may be spaced a distance S from thesurface 117 of thesubstrate 116. For example, the distance S may be about 0.1 centimeters (“cm”) to about 10 cm and, more specifically about 1 cm. Thevoltage source 118 is operable to apply a selected voltage between thesubstrate 116 and theanode 120. - Various embodiments of methods of the invention for electroplating copper onto the
substrate 116 will now be discussed below in more detail in conjunction withFIGS. 1A and 1B . In practice, theactuator system 111 may immerse thesubstrate holder 112 carrying thesubstrate 116 into thecleaning solution 102, followed by immersing thesubstrate holder 112 carrying thesubstrate 116 into therinsing solution 104. Next, theactuator system 111 may immerse thesubstrate holder 112 carrying thesubstrate 116 into the electroplatingaqueous solution 106. While thesubstrate 116 immersed in the electroplatingaqueous solution 106, thevoltage source 118 may apply a voltage between thesubstrate 116 and theanode 120 to cause copper from the electroplatingaqueous solution 106 to plate ontosurface 117 of thesubstrate 116 to form thecopper film 119. - While the
substrate 116 is immersed in the electroplatingaqueous solution 106 and copper is being electroplated onto thesurface 117 of thesubstrate 116, theactuator system 111 may move thesubstrate holder 112 and thesubstrate 116 in a linear oscillatory manner in the directions V1 and V2. For example, thesubstrate 116 may be linearly oscillated at a rate of about 10 millimeters per second (“mm/s”) to about 1000 mm/s and with a stroke length of about 600 mm. In one embodiment of the invention, when thesubstrate 116 has a diameter of about 300 mm, thesubstrate 116 is linearly oscillated at a frequency of about 100 strokes/min. In some embodiments of the invention, the stroke length may be equal to or greater than dimension D ofsurface 117 to be electroplated. - With reference to
FIG. 1B , in another embodiment of the invention, thesubstrate holder 116 andsubstrate 112 may be rotated in the direction R as a unit while thesurface 117 of thesubstrate 116 is maintained generally parallel to a longitudinal axis of theanode 120. For example, thesubstrate holder 116 andsubstrate 112 may be rotated in the direction R as a unit at a rotational speed of about 150 revolutions per minute (“RPM”) to about 300 RPM and, more particularly, about 200 RPM. In other embodiments of the invention, a combination of linear oscillatory movement of thesubstrate holder 112 andsubstrate 116 as a unit in the directions H1 and H2 and rotational movement in the direction R may be used. Utilizing any of the above-described techniques for linearly oscillating and/or rotating thesubstrate 112 enables increasing the limiting current density at thesubstrate 116 that is limited by diffusion of cupric ions within the electroplatingaqueous solution 106 to thesurface 117 of thesubstrate 116. Consequently, increasing the current density at thesubstrate 116 increases the electroplating deposition rate of thecopper film 119. For example, utilizing any of the above substrate-movement techniques in combination with the chemistry of the electroplatingaqueous solution 106 enables thevoltage source 118 to impose a current density at thesubstrate 116 of about 200 milliamps per square centimeter (“mA/cm2”) to about 2000 mA/cm2. At such high current densities, the deposition rate of copper onto thesurface 117 of thesubstrate 116 may be 10 μm per minute or more. Furthermore, the depositedcopper film 119 may be substantially dendrite-free despite being deposited at such a high-deposition rate. - When the
anode 120 is an inert anode, copper can be continually added to the electroplatingaqueous solution 106 to maintain a generally constant concentration of copper as thecopper film 119 is deposited. When theanode 120 is a consumable copper anode, copper from theanode 120 may be oxidized and dissolved in the electroplatingaqueous solution 106 to maintain a generally constant concentration of copper as thecopper film 119 is deposited. - In certain embodiments of the invention, the
voltage source 118 may apply a time-varying voltage to impose a forward-pulse current density on thesubstrate 116 to promote forming a finer grain size in thecopper film 119. For example,FIG. 2 shows one example of a forward-pulsecurrent density waveform 200 that may be imposed on thesubstrate 116 by applying a voltage between thesubstrate 116 and theanode 120 using thevoltage source 118. Representative current-densities at the substrate 112 (i.e., the cathode) for the forward-pulsecurrent density waveform 200 may be about 200 mA/cm2 to about 2000 mA/cm2. In other embodiments of the invention, thevoltage source 118 may apply a time-varying voltage to impose a reverse-pulse current density waveform on thesubstrate 116 or a combination of a forward-pulse and reverse-pulse current density waveform. For example,FIG. 3 shows one example of a forward-pulse/reverse-pulsecurrent density waveform 300 in which the current density at thesubstrate 116 may be periodically reversed. Representative current densities at the substrate 112 (i.e., the cathode) for the forward pulse of the forward-pulse/reverse-pulsecurrent density waveform 300 may be increased to about 10 A/cm2 with a pulse duration, t, of about 0.1 ms to about 100 ms. - After electroplating the
copper film 119 onto thesubstrate 116, theactuator system 111 may move and immerse thesubstrate holder 112 andsubstrate 116 into thepost-plating cleaning solution 108 of thepost-plating cleaning container 107. Then, theactuator system 111 may move and immerse thesubstrate holder 112 andsubstrate 116 into thedrying solution 110 of the dryingcontainer 109. - The disclosed electroplating aqueous solutions may be used for electroplating a high-quality copper film at a high-deposition rate to form many different types of electrically conductive structures. For example, copper electroplated according to methods disclosed herein may be used to form interconnects for ICs using a Damascene process. Copper electroplated according to methods disclosed herein may also be used to form through-substrate interconnects, through-mask plated films, electroplated bumps for flip-chip type electrical connections, or other metallization structures in ICs and other electronic devices. Moreover, copper electroplated according to methods disclosed herein may also be used to form electrical contacts for solar cells. The foregoing, non-limiting, list of applications merely provides some examples of uses of copper electroplated according to methods disclosed herein.
- From the foregoing it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the invention.
Claims (37)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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US11/890,997 US20090038947A1 (en) | 2007-08-07 | 2007-08-07 | Electroplating aqueous solution and method of making and using same |
CN2008801092658A CN101952487A (en) | 2007-08-07 | 2008-07-29 | Electroplating aqueous solution and preparation thereof and using method |
TW097128589A TW200923137A (en) | 2007-08-07 | 2008-07-29 | Electroplating aqueous solution and method of making and using same |
PCT/US2008/071424 WO2009020792A2 (en) | 2007-08-07 | 2008-07-29 | Electroplating aqueous solution and method of making and using same |
KR1020107004992A KR101306856B1 (en) | 2007-08-07 | 2008-07-29 | Electroplating aqueous solution and method of making and using same |
Applications Claiming Priority (1)
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US11/890,997 US20090038947A1 (en) | 2007-08-07 | 2007-08-07 | Electroplating aqueous solution and method of making and using same |
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US20090038947A1 true US20090038947A1 (en) | 2009-02-12 |
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US11/890,997 Abandoned US20090038947A1 (en) | 2007-08-07 | 2007-08-07 | Electroplating aqueous solution and method of making and using same |
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US (1) | US20090038947A1 (en) |
KR (1) | KR101306856B1 (en) |
CN (1) | CN101952487A (en) |
TW (1) | TW200923137A (en) |
WO (1) | WO2009020792A2 (en) |
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Also Published As
Publication number | Publication date |
---|---|
WO2009020792A3 (en) | 2009-04-02 |
KR101306856B1 (en) | 2013-09-10 |
CN101952487A (en) | 2011-01-19 |
KR20100061464A (en) | 2010-06-07 |
WO2009020792A2 (en) | 2009-02-12 |
TW200923137A (en) | 2009-06-01 |
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