US20080148675A1 - Composite masonry block - Google Patents
Composite masonry block Download PDFInfo
- Publication number
- US20080148675A1 US20080148675A1 US11/615,200 US61520006A US2008148675A1 US 20080148675 A1 US20080148675 A1 US 20080148675A1 US 61520006 A US61520006 A US 61520006A US 2008148675 A1 US2008148675 A1 US 2008148675A1
- Authority
- US
- United States
- Prior art keywords
- block
- members
- bracket
- recited
- wall system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002131 composite material Substances 0.000 title claims description 59
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000007858 starting material Substances 0.000 claims 3
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 208000016261 weight loss Diseases 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/42—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities
- E04B2/54—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities the walls being characterised by fillings in all cavities in order to form a wall construction
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/28—Walls having cavities between, but not in, the elements; Walls of elements each consisting of two or more parts kept in distance by means of spacers, all parts being solid
- E04B2/40—Walls having cavities between, but not in, the elements; Walls of elements each consisting of two or more parts kept in distance by means of spacers, all parts being solid the walls being characterised by fillings in all cavities in order to form a wall construction
Definitions
- the present invention generally relates to building components, and more particularly to composite masonry blocks for constructing wall systems.
- Modern day building construction including construction of commercial and residential buildings, often includes the construction of concrete wall systems.
- a plurality of masonry blocks are stacked in a plurality of rows to construct the wall systems.
- Typical masonry blocks include masonry face members which are outwardly aligned and parallel and include structural cross members that extend between the parallel faces.
- Traditional concrete masonry blocks are of unitary construction, with the cross members and face members all formed of a concrete material.
- Traditional masonry blocks include a one-piece construction. Therefore, the masonry blocks must be transported, in finished form, from the point of fabrication, storage, and/or sale, and ultimately to the construction site. Utilization of concrete cross members increases the weight of each individual unit. The relatively high weight of the individual masonry block members is undesirable from the viewpoint of an installer who must lift, transport, and possibly re-lift the masonry block members several times during the installation process.
- masonry block assemblies which include a pair of masonry block members which are bridged by coupling members of a different material.
- masonry block assemblies of this type are lighter than traditional masonry blocks, these masonry block assemblies typically are difficult to assemble and impractical to manufacture.
- these masonry block assemblies must be installed using the same basic method as standard masonry blocks and may be difficult to insulate.
- a masonry block wall system includes a plurality of brackets which establish a wall framework.
- Each bracket includes a plurality of fins adapted to receive and support at least one block member such that the fins establish a desired alignment of block members relative to one another.
- a method of assembling a wall system includes positioning a plurality of bracket members to establish a self-supporting wall frame and attaching a plurality of block members to the plurality of bracket members.
- a composite masonry block wall system includes a first row of composite masonry blocks and a second row of composite masonry blocks affixed to the first row.
- Each composite masonry block includes a first block member, a second block member and at least one bracket member.
- the bracket members of the composite masonry blocks establish a wall frame independent of the first block members and the second block members.
- FIG. 1A schematically illustrates an example composite masonry block
- FIG. 1B schematically illustrates an assembly view of the composite masonry block illustrated in FIG. 1A ;
- FIG. 2A illustrates an example block member of the composite masonry block illustrated in FIG. 1 ;
- FIG. 2B illustrates a top view of the example block member
- FIG. 2C illustrates an end view of the example block member
- FIG. 3A illustrates an example bracket member of the composite masonry block illustrated in FIG. 1 ;
- FIG. 3B illustrates a top view of the example bracket member
- FIG. 3C illustrates an end view of the example bracket member
- FIG. 3D illustrates an in-process assembly view of a block member received on the example bracket member
- FIG. 4 is a flowchart of an example method for assembling a composite masonry block wall system
- FIG. 5A illustrates a plurality of bracket members positioned in a plurality of rows to form a wall frame
- FIG. 5B illustrates the wall frame illustrated in FIG. 5A and including a plurality of block members in phantom view
- FIG. 6 illustrates a cross-sectional end view of a plurality of joints between a plurality of composite masonry blocks
- FIG. 7 illustrates a second example composite masonry block
- FIG. 8A illustrates an example block member of the composite masonry block illustrated in FIG. 7 ;
- FIG. 8B illustrates a top view of the example block member of FIG. 8A ;
- FIG. 8C illustrates an end view of a second example block member of the composite masonry block illustrated in FIG. 7 ;
- FIG. 9 illustrates an example bracket member of the composite masonry block illustrated in FIG. 7 ;
- FIG. 10 schematically illustrates a composite masonry block wall system
- FIG. 11A illustrates another example wall system
- FIG. 11B illustrates a bracket stud of the example wall system illustrated in FIG. 11A ;
- the bracket member 16 is a single sheet member and is connected between the first block member 12 and the second block member 14 .
- the bracket member 16 has a width W that establishes a spacing between the first block member 12 and the second block member 14 .
- the bracket members 16 may be manufactured having different widths to obtain composite masonry blocks 10 of various sizes while utilizing standard sized block members 12 , 14 . That is, the actual width of the composite masonry block 10 is controlled by the width W of the bracket member 16 .
- the actual width W of the bracket member 16 will depend upon design-specific parameters including, but not limited to, the desired size and strength of the composite masonry block 10 .
- the bracket member 16 has a generally planar body which is continuous and uninterrupted immediately adjacent the length L 1 .
- the bracket member 16 has a length L 2 , which is in one example approximately 50% of the length L 1 of the first block member 12 and the second block member 14 .
- the length L 2 of the bracket member 16 is 75% of the length L 1 of the first block member 12 and the second block member 14 .
- the length L 2 of the bracket member 16 is coextensive with the entire length L 1 of the first block member 12 and the second block member 14 .
- the size of length L 2 decreases as the size of length L 1 decreases.
- the length L 2 of the bracket member 16 may be scaled to any size in proportion to the length L 1 of the block members 12 , 14 .
- the length L 2 may be in the range of approximately the thickness of the material of the bracket member 16 up to approximately eight inches.
- FIGS. 2A , 2 B, and 2 C show an example first block member 12 .
- the block member 12 is shown and described as typical of both block members 12 and 14 .
- the example first block member 12 includes a positioning member 18 located near a first end 19 and another near a second end 21 of the first block member 12 .
- the bracket member 16 receives and aligns the block members 12 , 14 .
- a slot 22 is defined between each positioning member 18 and the first block member 12 ( FIG. 2B ).
- a fin 32 on the bracket member 16 receives the slot 22 (see FIGS. 3A-3C ) for receiving and aligning the first and second block members 12 , 14 with respect to the bracket member 16 .
- a depression 24 on the first block member 12 is adjacent each positioning member 18 .
- the depressions 24 are directly aligned with the example slots 22 .
- the depressions 24 are filled with an adhesive, such as mortar or glue, for example, during installation of the composite masonry block 10 , and secure the first block member 12 and the second block member 14 to the bracket member 16 , as is further discussed below.
- Each of the first end 19 and the second end 21 include a beveled corner 23 ( FIGS. 2B and 2C ).
- the beveled corner 23 is at about a 45 degree angle relative to the face of the block member 12 .
- FIGS. 3A-3C illustrate the bracket member 16 having a top face 26 and opposing side faces 28 .
- the top face 26 extends parallel to the length L 1 and between the first block member 12 and the second block member 14 .
- the opposing side faces 28 are positioned at opposite ends of the top face 26 and extend in a transverse direction away from top face 26 .
- the side faces 28 are generally perpendicular to and extend between the block members 12 , 14 in an assembled condition.
- the top face 26 includes at least one opening 30 ( FIGS. 3B and 3C ), unless the top face 26 is required to be closed for horizontal reinforcement of the composite masonry block 10 .
- the openings 30 provide an installer of the composite masonry blocks 10 with the ability to insulate and vertically reinforce the composite masonry block 10 .
- the opposing side faces 28 may include at least one opening where necessary to provide insulation and horizontal reinforcement during specific installation criterion.
- the opposing side faces 28 have fins 32 near their edges.
- the fins 32 at least partially receive the slots 22 of the first and second block members 12 , 14 to assemble the composite masonry block 10 (See in-process view illustrated by FIG. 3 D).
- the fins 32 each include a plurality of openings 34 to permit an adhesive to penetrate through the openings 34 and fixedly attach the first block member 12 and the second block member 14 to the bracket member 16 .
- Each example fin 32 also includes a plurality of corrugations 36 near an end 38 opposite from the top face 26 , in one example.
- the fins 32 includes a plurality of flute members 43 .
- the corrugations 36 and flute members 43 provide a friction surface between the first and second block members 12 , 14 and the bracket member 16 and secure the slots 22 of the first and second block members 12 , 14 on the fins 32 of the bracket member 16 .
- Each opposing side face 28 of the bracket member 16 further includes a leg member 40 .
- the leg member 40 is integrally formed on the opposing side faces 28 adjacent the end 38 .
- the leg member 40 is attached to the side face 28 by welding, gluing or by any other known attachment means. The leg members 40 , in combination with the fins 32 and the slots 22 , retain, align and stabilize the first block member 12 and the second block member 14 with respect to the bracket member 16 .
- the top face 26 of the bracket member 16 includes fins 42 at each of its sides.
- the fins 42 extend in a transverse direction from the top face 26 (i.e., in a direction parallel to the opposing side faces 28 ).
- the fins 42 include a plurality of openings 34 , which are identical to the openings 34 of the side face 28 fins 32 , which allow an adhesive to penetrate and fixedly attach the first and second block members 12 , 14 to the bracket member 16 .
- the fins 32 of the opposing side faces 28 include a clip 33 near the end 38 .
- the fins 42 correspondingly include clip engagement holes 35 near opposite ends of each fin 42 .
- the clips 33 are received within the clip engagement holes 35 to attach additional bracket members 16 together to form a wall frame 90 (See FIG. 5A ).
- the clips 33 are hook members which snap into the clip engagement holes 35 .
- Other configurations are contemplated to connect the bracket members 16 as would be understood by those skilled in the art who have the benefit of this description.
- each tab 37 has a rounded corner which slideably engages a slot 39 of the leg member 40 .
- the tab 37 /slot 39 engagement in combination with the clip 33 /clip engagement hole 35 connection, positions the bracket members 16 in a plurality of rows (See FIGS. 5A and 5B ).
- the bracket member 16 also includes a plurality of troughs 41 .
- the troughs 41 are located on the top face 26 and the opposing side faces 28 of the bracket member 16 .
- the troughs extend along the lengths of the top face 26 and opposing side faces 28 .
- the top face 26 and each opposing side face 28 includes two troughs 41 , with one trough 41 located on each side of the leg member 40 .
- the troughs 41 may be positioned at other locations of the bracket member 16 .
- the troughs 41 funnel water away from the composite masonry block 10 and thereby reduce the penetration of water within an interior of the composite masonry blocks 10 (i.e., the troughs 41 prevent water from penetrating through the composite masonry blocks 10 ).
- a method 100 for assembling a composite masonry block wall system that includes the composite masonry block 10 is illustrated.
- a plurality of the bracket members 16 are positioned at a desired location.
- the bracket members 16 are preferably positioned in a plurality of rows and form a wall frame 90 (See FIG. 5A ).
- a first row 46 of bracket members 16 is affixed to a starting strip 44 , for example, which may be bolted or glued to a footing.
- the first row 46 of bracket members 16 is bolted to the starting strip 44 .
- the bracket members 16 of the first row 46 are attached to the starting strip 44 with an adhesive.
- the bracket members 16 of the first row 46 are attached to the starting strip 44 in any known manner.
- a second row 48 of bracket members 16 is attached to the first row 46 of bracket members 16 ( FIG. 5A ).
- the second row 48 of bracket members 16 is snap-fit to the first row 46 of bracket members 16 via the clip 33 /clip engagement hole 35 connection and the tab 37 /slot 39 engagement.
- Additional rows of bracket members 16 are added as required by design specific parameters including the size of the wall desired.
- the bracket members 16 establish the horizontal and vertical spacing of the block members 12 , 14 .
- the positioning of the bracket members 16 into rows in the manner illustrated with respect to step block 102 allows the quality of the installation of the wall system to be controlled.
- the block members 12 , 14 attach to the plurality of bracket members 16 at step block 104 .
- the wall frame 90 is established independently of the block members 12 , 14 (See FIG. 5B ). That is, the wall frame 90 is self-supporting.
- the block members 12 , 14 are positioned slightly above and in front of the bracket member 16 and are inserted over the fins 32 of the opposing side faces 28 of the bracket member 16 between the positioning members 18 to attach the block members 12 , 14 to the bracket member 16 (See FIG. 3D ). That is, the block members 12 , 14 are slid over the fins 32 in a downward direction on each side of the bracket member 16 to assemble the composite masonry block 10 .
- an adhesive is applied to at least a portion of the plurality of block members 12 , 14 to permanently affix the block members 12 , 14 to the bracket members 16 .
- the adhesive comprises mortar.
- the adhesive is polyurethane glue.
- the adhesive is sprayed or injected onto the composite masonry blocks 10 with a mortar mixer/pump.
- One example adhesive is applied at a plurality of joints 50 between each composite masonry block 10 (See FIG. 6 ).
- the adhesive is applied at each depression 24 of the first and second block members 12 , 14 .
- the adhesive is applied along the length L 1 of each block member 12 , 14 .
- the composite masonry blocks 10 may either be assembled on-site (i.e., at the construction site) or at a fabrication facility.
- insulation is sprayed within the openings 30 of the top face 26 and the opposing side faces 28 of the bracket member 16 .
- the insulation sound proofs the wall system and improves the thermal efficiency of the wall system.
- vertical and horizontal reinforcement may be provided to the composite masonry blocks 10 at step block 108 .
- FIG. 7 shows a second example composite masonry block 52 .
- the composite masonry block 52 includes a first block member 54 , a second block member 56 , and a bracket member 58 .
- the bracket member 58 establishes the horizontal and vertical spacing between the first block member 54 and the second block member 56 .
- the first block member 54 and the second block member 56 comprise a first material which is different than the material of the bracket member 58 .
- the first block member 54 and the second block member 56 are concrete.
- the bracket member 58 is metal.
- One example metal includes 25 gauge galvanized sheet metal.
- the bracket member 58 is a synthetic, such as a plastic, for example.
- FIGS. 8A , 8 B, and 8 C illustrate the first block member 54 of the composite masonry block 52 .
- the block member 54 is shown as typical of both block members 54 and 56 .
- the first block member 54 has a length L 3 between a first end face 59 and a second end face 61 .
- the length L 3 is approximately sixteen inches, although the actual length will vary depending upon design specific parameters.
- the first block member 54 includes a slot 62 coextensive with the length L 3 for receiving a portion of the bracket member 58 (see FIG. 8B ).
- the slot 62 further extends along the first and second end faces 59 , 61 from a top end 63 towards a bottom end 65 of the first block member 54 (See FIG. 8C ). Therefore, a portion of the bracket member 58 extends along each of the first and second end faces 59 , 61 of the first block member 54 .
- the first end face 59 and the second end face 61 each include a bevel angle 55 near the top end 63 of the first block member 54 .
- the bevel angle 55 is about a 45° angle relative to the face of the block member 54 .
- FIG. 9 shows the bracket member 58 having a top face 64 and opposing side faces 66 .
- the bracket member 58 is comprised of a single sheet member and is aligned with the length L 3 of the first and second block members 54 , 56 .
- the opposing side faces 66 of the bracket member 58 extend along the first and second end faces 59 , 61 of the first and second block members 54 , 56 .
- the bottom side of the composite masonry block 52 is open to provide further weight reductions.
- the bracket member 58 has a width W 2 that establishes a spacing between the first block member 54 and the second block member 56 .
- the bracket member 58 may be manufactured having different widths to obtain composite masonry blocks 52 of various sizes while utilizing standard sized block members 52 , 54 . That is, the actual width of the composite masonry block 52 is controlled by the width W 2 of by the bracket member 58 .
- the actual width W of the bracket member 58 will depend upon design-specific parameters, including but not limited to, the desired size and strength of the composite masonry block 52 .
- the top face 64 of the bracket member 58 includes a plurality of openings 68 .
- the openings 68 provide an installer of the composite masonry blocks 52 with the ability to insulate and reinforce the composite masonry block 52 .
- the opposing side faces 66 may include at least one opening where necessary to provide insulation and reinforcement during specific installation criterion.
- the top face 64 of the bracket member 58 has at least two fins 70 which extend along its length.
- the fins 70 extend transversely from the top face 64 in a direction away from the top face 64 .
- the fins 70 of the top face 64 are received within the slot 62 of the first and second block members 54 , 56 to assemble the composite masonry block 52 .
- the opposing side faces 66 each include side fins 72 and a bottom fin 74 .
- the side fins 72 are received at the slot 62 of the first and second end faces 59 , 61 of the first and second block members 54 , 56 .
- the bottom fin 74 at least partially wraps around the bottom end 65 of the first and second block members 54 , 56 .
- the bracket member 58 is securely affixed to the first and second block members 54 , 56 via an adhesive. Any known adhesive is suitable to attach the bracket member 58 to the first and second block members 54 , 56 .
- the bracket member 58 could include a tab/slot arrangement similar to the tab/slot arrangement of the bracket member 16 illustrated in FIGS. 3A through 3C .
- the composite masonry block 52 is assembled at a fabrication facility prior to being shipped to the construction site, in one example.
- FIG. 10 illustrates a composite masonry block wall system 82 which includes an interior side 78 and an exterior side 80 .
- the wall system 82 may include a plurality of the composite masonry blocks 10 or a plurality of the composite masonry blocks 52 .
- the exterior side 80 of the wall system 82 may include block members having a decorative face.
- the block members of the interior side 78 include a non-decorative face.
- the faces of the block members 10 , 52 of each of the exterior side 80 and the interior side 78 are parallel to one another.
- the composite masonry blocks 10 , 52 are positioned in a plurality of rows to assemble the wall system 82 .
- the wall system 82 includes a first row 102 and a second row 104 .
- Each row 102 , 104 includes a plurality of the composite masonry blocks 10 , 52 abutted one next to another.
- the first row 102 is positioned at a starting strip 86 , for example, which may be glued or bolted to a footing.
- the second row 104 is positioned atop the first row 102 . Subsequent rows may be added in a like manner to construct the wall system 82 .
- FIGS. 11A-11C illustrate another example wall system 200 .
- the wall system 200 includes a plurality of bracket studs 202 (See FIGS. 11B and 11C ) which establish a framework F of the wall system 200 .
- the bracket studs 202 are disposed adjacent and parallel to one another along a starting strip 206 , which may be attached to a footing.
- the actual number of bracket studs 202 used to establish the framework F, and the spacing between each bracket stud 202 will vary depending upon design specific parameters including, but not limited to, the size of the wall system 200 desired.
- a plurality of block members 208 (which are identical to block members 12 , 14 illustrated in FIG. 1 and FIG. 2 ) are received on each bracket stud 202 .
- the framework F of the wall system 200 is established independently of the block members 208 . Therefore, the bracket studs 202 dictate both the horizontal spacing S and the vertical spacing V of the block members 208 .
- the horizontal spacing S and the vertical spacing V are dictated by the spacing X between adjacent bracket studs 202 and a height H of each bracket stud 202 , respectively. It should be understood that the spacing X and height H of the bracket studs 202 may be designed and manufactured to any specification to fabricate a wall system 200 of any size.
- the dimensions of the block members 208 are directly proportional to the spacing between adjacent bracket studs 202 . For example, block members 208 of approximately sixteen inches in length are used where the bracket studs 202 are spaced approximately eight inches apart.
- the framework F may include cross members 210 to provide support to the wall system 200 .
- the cross members 210 extend between adjacent bracket studs 202 to provide the necessary structural support.
- the wall system 200 includes an inner wall 212 and an outer wall 214 (See FIG. 11C ).
- a width W of each bracket stud 202 controls the distance between the inner wall 212 and the outer wall 214 (See FIG. 11B ).
- FIG. 1B illustrates example features of the bracket studs 202 which establish the framework F of the wall system 200 .
- the bracket studs 202 each include a plurality of fins 216 for receiving, supporting and positioning the block members 208 .
- the bracket studs 202 and the block members 208 are comprised of different materials, in one example.
- the block members 208 may be received on the fins 216 in an identical manner as that disclosed with respect to FIGS. 1 through 5 (i.e., via the positioning members and slots of the block members).
- a plurality of fins 216 extend vertically along the height H on each side of the bracket studs 202 . The actual number of fins 216 included along the height H will vary depending upon the size of the wall desired.
- each bracket stud 202 includes three rows (R 1 , R 2 and R 3 ) of fins 216 , with each row R 1 , R 2 and R 3 including at least two fins 216 (i.e., one fin 216 on each side of width W of the bracket stud 202 ).
- the first row R 1 of fins 216 extend in a first direction D 1 away from the bracket stud 202 .
- the second row R 2 of fins 216 extend in a second direction D 2 away from the bracket stud 202 .
- the second direction D 2 is opposite from the first direction D 1 .
- Direction D 1 and direction D 2 are transverse to the height H and the width W of each bracket stud 202 .
- the third row R 3 of fins 216 extend in the first direction D 1 (parallel to the fins 216 of the first row R 1 ) away from the bracket stud 202 . That is, adjacent fins 216 along the height H of each bracket stud 202 extend in opposite directions.
- this alternating pattern of fin 216 positioning continues along the entire height H of the bracket studs 202 . Although three rows are illustrated, it should be understood that the actual number of rows of fins 216 will vary depending upon design specific parameters including, but not limited to, the size of the wall system 200 and the height H of each bracket stud 202 .
- adjacent fins 216 of adjacent bracket studs 202 extend in opposite directions relative to one another.
- the fins 216 of row R 1 of bracket stud 202 A extend in the first direction D 1 and the fins 216 of the row R 1 of the bracket stud 202 B extend in the second, opposite direction D 2 (See FIG. 11A ).
- Each bracket stud 202 also includes a face section 218 extending between the opposing fins 216 of each row. Troughs 220 extend along the face sections 218 of each bracket stud 202 . The troughs 220 funnel water through the framework F to reduce the penetration of water within an interior of the wall frame F (i.e., the troughs 220 prevent water from penetrating through the block members 208 and settling within the wall system 200 ).
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
A masonry block wall system includes a plurality of brackets which establish a wall framework. Each bracket includes a plurality of fins adapted to receive and support at least one block member such that the fins establish a desired alignment of block members relative to one another.
Description
- The present invention generally relates to building components, and more particularly to composite masonry blocks for constructing wall systems.
- Modern day building construction, including construction of commercial and residential buildings, often includes the construction of concrete wall systems. A plurality of masonry blocks are stacked in a plurality of rows to construct the wall systems. Typical masonry blocks include masonry face members which are outwardly aligned and parallel and include structural cross members that extend between the parallel faces. Traditional concrete masonry blocks are of unitary construction, with the cross members and face members all formed of a concrete material.
- Traditional masonry blocks include a one-piece construction. Therefore, the masonry blocks must be transported, in finished form, from the point of fabrication, storage, and/or sale, and ultimately to the construction site. Utilization of concrete cross members increases the weight of each individual unit. The relatively high weight of the individual masonry block members is undesirable from the viewpoint of an installer who must lift, transport, and possibly re-lift the masonry block members several times during the installation process.
- Attempts have been made to provide a reduced weight masonry block at a low cost. For example, masonry block assemblies are known which include a pair of masonry block members which are bridged by coupling members of a different material. Although masonry block assemblies of this type are lighter than traditional masonry blocks, these masonry block assemblies typically are difficult to assemble and impractical to manufacture. In addition, these masonry block assemblies must be installed using the same basic method as standard masonry blocks and may be difficult to insulate.
- Accordingly, it is desirable to provide an improved composite masonry block of reduced weight which is simple to manufacture and simple to assemble to construct a wall system.
- A masonry block wall system includes a plurality of brackets which establish a wall framework. Each bracket includes a plurality of fins adapted to receive and support at least one block member such that the fins establish a desired alignment of block members relative to one another.
- A method of assembling a wall system includes positioning a plurality of bracket members to establish a self-supporting wall frame and attaching a plurality of block members to the plurality of bracket members.
- A composite masonry block wall system includes a first row of composite masonry blocks and a second row of composite masonry blocks affixed to the first row. Each composite masonry block includes a first block member, a second block member and at least one bracket member. The bracket members of the composite masonry blocks establish a wall frame independent of the first block members and the second block members.
- The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description. The drawings that accompany the detailed description can be briefly described as follows.
-
FIG. 1A schematically illustrates an example composite masonry block; -
FIG. 1B schematically illustrates an assembly view of the composite masonry block illustrated inFIG. 1A ; -
FIG. 2A illustrates an example block member of the composite masonry block illustrated inFIG. 1 ; -
FIG. 2B illustrates a top view of the example block member; -
FIG. 2C illustrates an end view of the example block member; -
FIG. 3A illustrates an example bracket member of the composite masonry block illustrated inFIG. 1 ; -
FIG. 3B illustrates a top view of the example bracket member; -
FIG. 3C illustrates an end view of the example bracket member; -
FIG. 3D illustrates an in-process assembly view of a block member received on the example bracket member; -
FIG. 4 is a flowchart of an example method for assembling a composite masonry block wall system; -
FIG. 5A illustrates a plurality of bracket members positioned in a plurality of rows to form a wall frame; -
FIG. 5B illustrates the wall frame illustrated inFIG. 5A and including a plurality of block members in phantom view; -
FIG. 6 illustrates a cross-sectional end view of a plurality of joints between a plurality of composite masonry blocks; -
FIG. 7 illustrates a second example composite masonry block; -
FIG. 8A illustrates an example block member of the composite masonry block illustrated inFIG. 7 ; -
FIG. 8B illustrates a top view of the example block member ofFIG. 8A ; -
FIG. 8C illustrates an end view of a second example block member of the composite masonry block illustrated inFIG. 7 ; -
FIG. 9 illustrates an example bracket member of the composite masonry block illustrated inFIG. 7 ; -
FIG. 10 schematically illustrates a composite masonry block wall system; -
FIG. 11A illustrates another example wall system; -
FIG. 11B illustrates a bracket stud of the example wall system illustrated inFIG. 11A ; and -
FIG. 11C illustrates a side view of the example wall system ofFIG. 11A . -
FIGS. 1A and 1B illustrate an examplecomposite masonry block 10 that includes afirst block member 12, asecond block member 14, and abracket member 16. Thefirst block member 12 and thesecond block member 14 comprise a first material which is different than a second material of thebracket member 16. In one example, thefirst block member 12 and thesecond block member 14 are concrete and thebracket member 16 is metal, such as 25 gauge galvanized sheet metal, for example. In another example, thebracket member 16 is plastic. Thefirst block member 12, thesecond block member 14, and thebracket member 16 may comprise any other materials known to be suitable by those skilled in the art who have the benefit of this description. - The
bracket member 16 is a single sheet member and is connected between thefirst block member 12 and thesecond block member 14. Thebracket member 16 has a width W that establishes a spacing between thefirst block member 12 and thesecond block member 14. Thebracket members 16 may be manufactured having different widths to obtain composite masonry blocks 10 of various sizes while utilizing standardsized block members composite masonry block 10 is controlled by the width W of thebracket member 16. The actual width W of thebracket member 16 will depend upon design-specific parameters including, but not limited to, the desired size and strength of thecomposite masonry block 10. - The
first block member 12 and thesecond block member 14 each have a length L1. In one example, the length L1 of the first andsecond block members second block members - The
bracket member 16 has a generally planar body which is continuous and uninterrupted immediately adjacent the length L1. Thebracket member 16 has a length L2, which is in one example approximately 50% of the length L1 of thefirst block member 12 and thesecond block member 14. In another example, the length L2 of thebracket member 16 is 75% of the length L1 of thefirst block member 12 and thesecond block member 14. In yet another example, the length L2 of thebracket member 16 is coextensive with the entire length L1 of thefirst block member 12 and thesecond block member 14. In yet another example, the size of length L2 decreases as the size of length L1 decreases. That is, the length L2 of thebracket member 16 may be scaled to any size in proportion to the length L1 of theblock members bracket member 16 up to approximately eight inches. A worker in the art would understand how to design thebracket members 16 and theblock members -
FIGS. 2A , 2B, and 2C, with continued reference toFIG. 1 , show an examplefirst block member 12. Theblock member 12 is shown and described as typical of bothblock members first block member 12 includes a positioningmember 18 located near afirst end 19 and another near asecond end 21 of thefirst block member 12. Thebracket member 16 receives and aligns theblock members - A
slot 22 is defined between each positioningmember 18 and the first block member 12 (FIG. 2B ). Afin 32 on thebracket member 16 receives the slot 22 (seeFIGS. 3A-3C ) for receiving and aligning the first andsecond block members bracket member 16. - A
depression 24 on thefirst block member 12 is adjacent each positioningmember 18. In one example, thedepressions 24 are directly aligned with theexample slots 22. Thedepressions 24 are filled with an adhesive, such as mortar or glue, for example, during installation of thecomposite masonry block 10, and secure thefirst block member 12 and thesecond block member 14 to thebracket member 16, as is further discussed below. - Each of the
first end 19 and thesecond end 21 include a beveled corner 23 (FIGS. 2B and 2C ). In one example, thebeveled corner 23 is at about a 45 degree angle relative to the face of theblock member 12. -
FIGS. 3A-3C , with continued reference toFIGS. 1 and 2 , illustrate thebracket member 16 having atop face 26 and opposing side faces 28. Thetop face 26 extends parallel to the length L1 and between thefirst block member 12 and thesecond block member 14. The opposing side faces 28 are positioned at opposite ends of thetop face 26 and extend in a transverse direction away fromtop face 26. The side faces 28 are generally perpendicular to and extend between theblock members - The
top face 26 includes at least one opening 30 (FIGS. 3B and 3C ), unless thetop face 26 is required to be closed for horizontal reinforcement of thecomposite masonry block 10. The openings 30 provide an installer of the composite masonry blocks 10 with the ability to insulate and vertically reinforce thecomposite masonry block 10. Optionally, the opposing side faces 28 may include at least one opening where necessary to provide insulation and horizontal reinforcement during specific installation criterion. - The opposing side faces 28 have
fins 32 near their edges. Thefins 32 at least partially receive theslots 22 of the first andsecond block members fins 32 each include a plurality ofopenings 34 to permit an adhesive to penetrate through theopenings 34 and fixedly attach thefirst block member 12 and thesecond block member 14 to thebracket member 16. - Each
example fin 32 also includes a plurality ofcorrugations 36 near anend 38 opposite from thetop face 26, in one example. In another example, thefins 32 includes a plurality offlute members 43. Thecorrugations 36 andflute members 43 provide a friction surface between the first andsecond block members bracket member 16 and secure theslots 22 of the first andsecond block members fins 32 of thebracket member 16. - Each opposing side face 28 of the
bracket member 16 further includes aleg member 40. In one example, theleg member 40 is integrally formed on the opposing side faces 28 adjacent theend 38. In another example, theleg member 40 is attached to theside face 28 by welding, gluing or by any other known attachment means. Theleg members 40, in combination with thefins 32 and theslots 22, retain, align and stabilize thefirst block member 12 and thesecond block member 14 with respect to thebracket member 16. - The
top face 26 of thebracket member 16 includesfins 42 at each of its sides. Thefins 42 extend in a transverse direction from the top face 26 (i.e., in a direction parallel to the opposing side faces 28). Thefins 42 include a plurality ofopenings 34, which are identical to theopenings 34 of theside face 28fins 32, which allow an adhesive to penetrate and fixedly attach the first andsecond block members bracket member 16. - The
fins 32 of the opposing side faces 28 include aclip 33 near theend 38. Thefins 42 correspondingly include clip engagement holes 35 near opposite ends of eachfin 42. Theclips 33 are received within the clip engagement holes 35 to attachadditional bracket members 16 together to form a wall frame 90 (SeeFIG. 5A ). In one example, theclips 33 are hook members which snap into the clip engagement holes 35. Other configurations are contemplated to connect thebracket members 16 as would be understood by those skilled in the art who have the benefit of this description. - A plurality of
tabs 37 are punched outwardly from thetop face 26 in a direction opposite the opposing side faces 28. In one example, eachtab 37 has a rounded corner which slideably engages aslot 39 of theleg member 40. Thetab 37/slot 39 engagement, in combination with theclip 33/clip engagement hole 35 connection, positions thebracket members 16 in a plurality of rows (SeeFIGS. 5A and 5B ). - The
bracket member 16 also includes a plurality oftroughs 41. Thetroughs 41 are located on thetop face 26 and the opposing side faces 28 of thebracket member 16. The troughs extend along the lengths of thetop face 26 and opposing side faces 28. In one example, thetop face 26 and each opposing side face 28 includes twotroughs 41, with onetrough 41 located on each side of theleg member 40. It should be understood that thetroughs 41 may be positioned at other locations of thebracket member 16. Thetroughs 41 funnel water away from thecomposite masonry block 10 and thereby reduce the penetration of water within an interior of the composite masonry blocks 10 (i.e., thetroughs 41 prevent water from penetrating through the composite masonry blocks 10). - Referring to
FIG. 4 , and with continuing reference toFIGS. 1-3 , amethod 100 for assembling a composite masonry block wall system that includes thecomposite masonry block 10 is illustrated. Atstep block 102, a plurality of thebracket members 16 are positioned at a desired location. Thebracket members 16 are preferably positioned in a plurality of rows and form a wall frame 90 (SeeFIG. 5A ). For example, afirst row 46 ofbracket members 16 is affixed to a startingstrip 44, for example, which may be bolted or glued to a footing. In one example, thefirst row 46 ofbracket members 16 is bolted to the startingstrip 44. In another example, thebracket members 16 of thefirst row 46 are attached to the startingstrip 44 with an adhesive. Thebracket members 16 of thefirst row 46 are attached to the startingstrip 44 in any known manner. - A
second row 48 ofbracket members 16 is attached to thefirst row 46 of bracket members 16 (FIG. 5A ). In one example, thesecond row 48 ofbracket members 16 is snap-fit to thefirst row 46 ofbracket members 16 via theclip 33/clip engagement hole 35 connection and thetab 37/slot 39 engagement. Additional rows ofbracket members 16 are added as required by design specific parameters including the size of the wall desired. Thebracket members 16 establish the horizontal and vertical spacing of theblock members bracket members 16 into rows in the manner illustrated with respect to stepblock 102 allows the quality of the installation of the wall system to be controlled. - The
block members bracket members 16 atstep block 104. In one example, thewall frame 90 is established independently of theblock members 12, 14 (SeeFIG. 5B ). That is, thewall frame 90 is self-supporting. Theblock members bracket member 16 and are inserted over thefins 32 of the opposing side faces 28 of thebracket member 16 between the positioningmembers 18 to attach theblock members FIG. 3D ). That is, theblock members fins 32 in a downward direction on each side of thebracket member 16 to assemble thecomposite masonry block 10. - Next, at
step block 106, an adhesive is applied to at least a portion of the plurality ofblock members block members bracket members 16. In one example, the adhesive comprises mortar. In another example, the adhesive is polyurethane glue. The adhesive is sprayed or injected onto the composite masonry blocks 10 with a mortar mixer/pump. One example adhesive is applied at a plurality ofjoints 50 between each composite masonry block 10 (SeeFIG. 6 ). In another example, the adhesive is applied at eachdepression 24 of the first andsecond block members block member - At
step block 108, insulation is sprayed within the openings 30 of thetop face 26 and the opposing side faces 28 of thebracket member 16. The insulation sound proofs the wall system and improves the thermal efficiency of the wall system. Additionally, vertical and horizontal reinforcement may be provided to the composite masonry blocks 10 atstep block 108. -
FIG. 7 shows a second examplecomposite masonry block 52. Thecomposite masonry block 52 includes afirst block member 54, asecond block member 56, and abracket member 58. Thebracket member 58 establishes the horizontal and vertical spacing between thefirst block member 54 and thesecond block member 56. Thefirst block member 54 and thesecond block member 56 comprise a first material which is different than the material of thebracket member 58. In one example, thefirst block member 54 and thesecond block member 56 are concrete. In another example, thebracket member 58 is metal. One example metal includes 25 gauge galvanized sheet metal. In another example, thebracket member 58 is a synthetic, such as a plastic, for example. -
FIGS. 8A , 8B, and 8C, with continued reference toFIG. 7 , illustrate thefirst block member 54 of thecomposite masonry block 52. Theblock member 54 is shown as typical of bothblock members - The
first block member 54 has a length L3 between afirst end face 59 and asecond end face 61. In one example, the length L3 is approximately sixteen inches, although the actual length will vary depending upon design specific parameters. In one example, thefirst block member 54 includes aslot 62 coextensive with the length L3 for receiving a portion of the bracket member 58 (seeFIG. 8B ). - The
slot 62 further extends along the first and second end faces 59, 61 from atop end 63 towards abottom end 65 of the first block member 54 (SeeFIG. 8C ). Therefore, a portion of thebracket member 58 extends along each of the first and second end faces 59, 61 of thefirst block member 54. - The
first end face 59 and thesecond end face 61 each include abevel angle 55 near thetop end 63 of thefirst block member 54. In one example, thebevel angle 55 is about a 45° angle relative to the face of theblock member 54. -
FIG. 9 , with continued reference toFIGS. 7 and 8 , shows thebracket member 58 having atop face 64 and opposing side faces 66. Thebracket member 58 is comprised of a single sheet member and is aligned with the length L3 of the first andsecond block members bracket member 58 extend along the first and second end faces 59, 61 of the first andsecond block members composite masonry block 52 is open to provide further weight reductions. - The
bracket member 58 has a width W2 that establishes a spacing between thefirst block member 54 and thesecond block member 56. Thebracket member 58 may be manufactured having different widths to obtain composite masonry blocks 52 of various sizes while utilizing standardsized block members composite masonry block 52 is controlled by the width W2 of by thebracket member 58. The actual width W of thebracket member 58 will depend upon design-specific parameters, including but not limited to, the desired size and strength of thecomposite masonry block 52. - The
top face 64 of thebracket member 58 includes a plurality ofopenings 68. Theopenings 68 provide an installer of the composite masonry blocks 52 with the ability to insulate and reinforce thecomposite masonry block 52. Optionally, the opposing side faces 66 may include at least one opening where necessary to provide insulation and reinforcement during specific installation criterion. - The
top face 64 of thebracket member 58 has at least twofins 70 which extend along its length. Thefins 70 extend transversely from thetop face 64 in a direction away from thetop face 64. Thefins 70 of thetop face 64 are received within theslot 62 of the first andsecond block members composite masonry block 52. - The opposing side faces 66 each include
side fins 72 and abottom fin 74. Theside fins 72 are received at theslot 62 of the first and second end faces 59, 61 of the first andsecond block members bottom fin 74 at least partially wraps around thebottom end 65 of the first andsecond block members bracket member 58 is securely affixed to the first andsecond block members bracket member 58 to the first andsecond block members bracket member 58 could include a tab/slot arrangement similar to the tab/slot arrangement of thebracket member 16 illustrated inFIGS. 3A through 3C . Thecomposite masonry block 52 is assembled at a fabrication facility prior to being shipped to the construction site, in one example. -
FIG. 10 illustrates a composite masonryblock wall system 82 which includes aninterior side 78 and anexterior side 80. Thewall system 82 may include a plurality of the composite masonry blocks 10 or a plurality of the composite masonry blocks 52. Theexterior side 80 of thewall system 82 may include block members having a decorative face. The block members of theinterior side 78 include a non-decorative face. The faces of theblock members exterior side 80 and theinterior side 78 are parallel to one another. - The composite masonry blocks 10, 52 are positioned in a plurality of rows to assemble the
wall system 82. For example, thewall system 82 includes afirst row 102 and asecond row 104. Although theexample wall system 82 is shown and described as having two rows, it should be understood that thewall system 82 may include any number of rows. Eachrow first row 102 is positioned at a startingstrip 86, for example, which may be glued or bolted to a footing. Thesecond row 104 is positioned atop thefirst row 102. Subsequent rows may be added in a like manner to construct thewall system 82. -
FIGS. 11A-11C illustrate anotherexample wall system 200. Thewall system 200 includes a plurality of bracket studs 202 (SeeFIGS. 11B and 11C ) which establish a framework F of thewall system 200. Thebracket studs 202 are disposed adjacent and parallel to one another along a startingstrip 206, which may be attached to a footing. The actual number ofbracket studs 202 used to establish the framework F, and the spacing between eachbracket stud 202, will vary depending upon design specific parameters including, but not limited to, the size of thewall system 200 desired. - A plurality of block members 208 (which are identical to block
members FIG. 1 andFIG. 2 ) are received on eachbracket stud 202. The framework F of thewall system 200 is established independently of theblock members 208. Therefore, thebracket studs 202 dictate both the horizontal spacing S and the vertical spacing V of theblock members 208. The horizontal spacing S and the vertical spacing V are dictated by the spacing X betweenadjacent bracket studs 202 and a height H of eachbracket stud 202, respectively. It should be understood that the spacing X and height H of thebracket studs 202 may be designed and manufactured to any specification to fabricate awall system 200 of any size. In addition, the dimensions of theblock members 208 are directly proportional to the spacing betweenadjacent bracket studs 202. For example, blockmembers 208 of approximately sixteen inches in length are used where thebracket studs 202 are spaced approximately eight inches apart. - The framework F may include
cross members 210 to provide support to thewall system 200. Thecross members 210 extend betweenadjacent bracket studs 202 to provide the necessary structural support. Thewall system 200 includes aninner wall 212 and an outer wall 214 (SeeFIG. 11C ). A width W of eachbracket stud 202 controls the distance between theinner wall 212 and the outer wall 214 (SeeFIG. 11B ). -
FIG. 1B illustrates example features of thebracket studs 202 which establish the framework F of thewall system 200. Thebracket studs 202 each include a plurality offins 216 for receiving, supporting and positioning theblock members 208. Thebracket studs 202 and theblock members 208 are comprised of different materials, in one example. Theblock members 208 may be received on thefins 216 in an identical manner as that disclosed with respect toFIGS. 1 through 5 (i.e., via the positioning members and slots of the block members). A plurality offins 216 extend vertically along the height H on each side of thebracket studs 202. The actual number offins 216 included along the height H will vary depending upon the size of the wall desired. - In the illustrated example, each
bracket stud 202 includes three rows (R1, R2 and R3) offins 216, with each row R1, R2 and R3 including at least two fins 216 (i.e., onefin 216 on each side of width W of the bracket stud 202). The first row R1 offins 216 extend in a first direction D1 away from thebracket stud 202. The second row R2 offins 216 extend in a second direction D2 away from thebracket stud 202. The second direction D2 is opposite from the first direction D1. Direction D1 and direction D2 are transverse to the height H and the width W of eachbracket stud 202. The third row R3 offins 216 extend in the first direction D1 (parallel to thefins 216 of the first row R1) away from thebracket stud 202. That is,adjacent fins 216 along the height H of eachbracket stud 202 extend in opposite directions. - If additional rows are included on the
bracket stud 202, this alternating pattern offin 216 positioning continues along the entire height H of thebracket studs 202. Although three rows are illustrated, it should be understood that the actual number of rows offins 216 will vary depending upon design specific parameters including, but not limited to, the size of thewall system 200 and the height H of eachbracket stud 202. - Additionally,
adjacent fins 216 ofadjacent bracket studs 202 extend in opposite directions relative to one another. For example, thefins 216 of row R1 ofbracket stud 202A extend in the first direction D1 and thefins 216 of the row R1 of thebracket stud 202B extend in the second, opposite direction D2 (SeeFIG. 11A ). - Each
bracket stud 202 also includes aface section 218 extending between the opposingfins 216 of each row.Troughs 220 extend along theface sections 218 of eachbracket stud 202. Thetroughs 220 funnel water through the framework F to reduce the penetration of water within an interior of the wall frame F (i.e., thetroughs 220 prevent water from penetrating through theblock members 208 and settling within the wall system 200). - The foregoing description shall be interpreted as illustrative and not in any limiting sense. A worker of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. For that reason, the follow claims should be studied to determine the true scope and content of this invention.
Claims (21)
1. A masonry block wall system, comprising:
a plurality of brackets arranged to establish a wall framework, each of said plurality of brackets having a plurality of fins adapted to receive and support at least one block member such that said plurality of fins establish a desired alignment of block members relative to each other.
2. The wall system as recited in claim 1 , wherein said plurality of brackets comprise bracket studs that each have a plurality of fins sufficient to receive and support at least a portion of at least three block members.
3. The wall system as recited in claim 1 , wherein said plurality of fins receive a corresponding slot of said at least one block member to secure said at least one block member to said plurality of brackets.
4. The wall system as recited in claim 1 , wherein said plurality of fins are disposed along a height of said plurality of brackets and on each side of a width of said plurality of brackets, wherein adjacent fins along said height of each of said plurality of brackets extend in opposing directions from one another and adjacent fins along said width of each of said plurality of brackets extend in a similar direction relative to one another.
5. The wall system as recited in claim 4 , wherein each of said plurality of brackets include a face section disposed along said height and said width of each of said plurality of brackets.
6. The wall system as recited in claim 1 , wherein said plurality of fins of adjacent brackets of said plurality of brackets extend in an opposite direction relative to each other.
7. The wall system as recited in claim 1 , wherein said plurality of brackets establish a horizontal spacing and a vertical spacing of block members relative to each other.
8. The wall system as recited in claim 1 , comprising at least one cross member extending between said plurality of brackets to support said wall framework.
9. The wall system as recited in claim 1 , wherein the wall system includes an inner wall and an outer wall, wherein said plurality of brackets establish a width between said inner wall and said outer wall.
10. The wall system as recited in claim 1 , wherein each of said plurality of brackets include at least one trough that funnels water through the wall system.
11. A method of assembling a wall system, comprising the steps of:
(a) positioning a plurality of bracket members to establish a self-supporting wall frame; and
(b) attaching a plurality of block members to the plurality of bracket members.
12. The method as recited in claim 11 , wherein said step (a) comprises the steps of:
affixing a first row of the plurality of bracket members at a starter strip; and
connecting a second row of the plurality of bracket members to the plurality of bracket members of the first row.
13. The method as recited in claim 11 , wherein the plurality of bracket members are bracket studs and said step (a) comprises the step of:
affixing a first bracket stud at a starter strip; and
affixing a second bracket stud adjacent to the first bracket stud along the starter strip.
14. The method as recited in claim 11 , wherein said step (b) comprises:
sliding the plurality of block members over a plurality of fins of the plurality of bracket members.
15. The method as recited in claim 11 , comprising the step of:
(c) applying an adhesive to at least a portion of the plurality of block members to secure the plurality of block members to the plurality of bracket members.
16. The method as recited in claim 15 , wherein said step (c) comprises:
applying the adhesive along an interface between each of the plurality of block members and a corresponding bracket member; and
applying the adhesive within a plurality of joints extending between adjacent block members.
17. The method as recited in claim 11 , wherein said step (b) is performed subsequent to said step (a).
18. The method as recited in claim 11 , comprising the step of:
(c) insulating and reinforcing the wall system.
19. A composite masonry block wall system, comprising:
a first row of composite masonry blocks; and
a second row of composite masonry blocks affixed to said first row, wherein said composite masonry blocks each include a first block member, a second block member and at least one bracket member, wherein said bracket members establish a wall frame independent of said first block members and said second block members.
20. The wall system as recited in claim 19 , wherein said bracket members of said first row and said second row form a self-supporting wall frame, wherein said bracket members of said first row and said second row are spaced apart a length equal to approximately 50% of a length of said first block members and said second block members.
21. The wall system as recited in claim 19 , wherein said bracket members each define a plurality of tabs and a plurality of leg members, wherein said plurality of tabs of said bracket members of said first row are at least partially received by said plurality of leg members of said bracket members of said second row.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/615,200 US20080148675A1 (en) | 2006-12-22 | 2006-12-22 | Composite masonry block |
US11/675,906 US20080148661A1 (en) | 2006-12-22 | 2007-02-16 | Masonry block wall system |
US12/392,370 US20090205282A1 (en) | 2006-12-22 | 2009-02-25 | Wall system |
US12/641,839 US20100095628A1 (en) | 2006-12-22 | 2009-12-18 | Wall system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/615,200 US20080148675A1 (en) | 2006-12-22 | 2006-12-22 | Composite masonry block |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/675,906 Continuation-In-Part US20080148661A1 (en) | 2006-12-22 | 2007-02-16 | Masonry block wall system |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080148675A1 true US20080148675A1 (en) | 2008-06-26 |
Family
ID=39540898
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/615,200 Abandoned US20080148675A1 (en) | 2006-12-22 | 2006-12-22 | Composite masonry block |
Country Status (1)
Country | Link |
---|---|
US (1) | US20080148675A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
MD3843C2 (en) * | 2008-07-15 | 2010-01-31 | Георге ГОНЦА | Building block (variants) |
US20150089825A1 (en) * | 2013-10-02 | 2015-04-02 | Jonathan E. Jones | Concrete Block Spacer System |
CN110318414A (en) * | 2019-06-06 | 2019-10-11 | 浙江华云电力工程设计咨询有限公司 | A kind of assembled sets of brackets on top of the columns basis |
US20220276029A1 (en) * | 2019-07-15 | 2022-09-01 | Krzysztof KASENDRA | A ballistic block and a ballistic wall made of ballistic blocks |
Citations (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US878276A (en) * | 1908-02-04 | Cornelius Collins | Fireproof building construction. | |
US892225A (en) * | 1908-04-27 | 1908-06-30 | Cornelius Collins | Fireproof building construction. |
US1074242A (en) * | 1911-11-27 | 1913-09-30 | Berger Mfg Co | Metal structure. |
US1591872A (en) * | 1925-09-08 | 1926-07-06 | Arthur F Levitt | Building wall |
US2005030A (en) * | 1935-01-16 | 1935-06-18 | Nelson O Geisinger | Veneer fastening means |
US2054512A (en) * | 1932-06-22 | 1936-09-15 | Starlock Mfg Company | Locking means for tiles and bricks |
US2103569A (en) * | 1936-03-20 | 1937-12-28 | David A Wallace | Brick support |
US2308242A (en) * | 1940-03-14 | 1943-01-12 | Revere Copper & Brass Inc | Wall and the like |
US2316819A (en) * | 1940-10-15 | 1943-04-20 | Roy B Tedrow | Wall structure |
US2589879A (en) * | 1946-10-29 | 1952-03-18 | Earle L Sheppard | Building construction |
US3061979A (en) * | 1958-07-28 | 1962-11-06 | Harold F Roof | Building block structures and components |
US3672112A (en) * | 1970-04-02 | 1972-06-27 | James B Sions | Brick hangers |
US4516373A (en) * | 1981-10-26 | 1985-05-14 | Yoshinori Osawa | Apparatus for tile-setting |
US5228937A (en) * | 1991-04-03 | 1993-07-20 | National Brick Panel Systems, Inc. | Method of making a brick panel |
US5657600A (en) * | 1994-06-20 | 1997-08-19 | Aab Building Systems Inc. | Web member for concrete form walls |
US5797233A (en) * | 1995-12-29 | 1998-08-25 | Hascall; Karl B. | Pre-spaced time-saving track for mounting studs for construction of drywall and other wall surfaces |
US5845448A (en) * | 1997-04-10 | 1998-12-08 | Potvin; Philip N. | Masonry block assembly |
US5983585A (en) * | 1997-02-04 | 1999-11-16 | Spakousky; John | Building block with insulating center portion |
US20040045252A1 (en) * | 2000-01-10 | 2004-03-11 | Lakdas Nanayakkara | Metal stud frame |
US6978581B1 (en) * | 1997-02-04 | 2005-12-27 | Pentstar Corporation | Composite building block with connective structure |
US7617648B2 (en) * | 2003-08-25 | 2009-11-17 | Nucon Steel Corporation | Thermal framing component |
-
2006
- 2006-12-22 US US11/615,200 patent/US20080148675A1/en not_active Abandoned
Patent Citations (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US878276A (en) * | 1908-02-04 | Cornelius Collins | Fireproof building construction. | |
US892225A (en) * | 1908-04-27 | 1908-06-30 | Cornelius Collins | Fireproof building construction. |
US1074242A (en) * | 1911-11-27 | 1913-09-30 | Berger Mfg Co | Metal structure. |
US1591872A (en) * | 1925-09-08 | 1926-07-06 | Arthur F Levitt | Building wall |
US2054512A (en) * | 1932-06-22 | 1936-09-15 | Starlock Mfg Company | Locking means for tiles and bricks |
US2005030A (en) * | 1935-01-16 | 1935-06-18 | Nelson O Geisinger | Veneer fastening means |
US2103569A (en) * | 1936-03-20 | 1937-12-28 | David A Wallace | Brick support |
US2308242A (en) * | 1940-03-14 | 1943-01-12 | Revere Copper & Brass Inc | Wall and the like |
US2316819A (en) * | 1940-10-15 | 1943-04-20 | Roy B Tedrow | Wall structure |
US2589879A (en) * | 1946-10-29 | 1952-03-18 | Earle L Sheppard | Building construction |
US3061979A (en) * | 1958-07-28 | 1962-11-06 | Harold F Roof | Building block structures and components |
US3672112A (en) * | 1970-04-02 | 1972-06-27 | James B Sions | Brick hangers |
US4516373A (en) * | 1981-10-26 | 1985-05-14 | Yoshinori Osawa | Apparatus for tile-setting |
US5228937A (en) * | 1991-04-03 | 1993-07-20 | National Brick Panel Systems, Inc. | Method of making a brick panel |
US5657600A (en) * | 1994-06-20 | 1997-08-19 | Aab Building Systems Inc. | Web member for concrete form walls |
US5797233A (en) * | 1995-12-29 | 1998-08-25 | Hascall; Karl B. | Pre-spaced time-saving track for mounting studs for construction of drywall and other wall surfaces |
US5983585A (en) * | 1997-02-04 | 1999-11-16 | Spakousky; John | Building block with insulating center portion |
US6978581B1 (en) * | 1997-02-04 | 2005-12-27 | Pentstar Corporation | Composite building block with connective structure |
US5845448A (en) * | 1997-04-10 | 1998-12-08 | Potvin; Philip N. | Masonry block assembly |
US20040045252A1 (en) * | 2000-01-10 | 2004-03-11 | Lakdas Nanayakkara | Metal stud frame |
US7617648B2 (en) * | 2003-08-25 | 2009-11-17 | Nucon Steel Corporation | Thermal framing component |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
MD3843C2 (en) * | 2008-07-15 | 2010-01-31 | Георге ГОНЦА | Building block (variants) |
US20150089825A1 (en) * | 2013-10-02 | 2015-04-02 | Jonathan E. Jones | Concrete Block Spacer System |
US9086268B2 (en) * | 2013-10-02 | 2015-07-21 | Jonathan E Jones | Concrete block spacer system |
CN110318414A (en) * | 2019-06-06 | 2019-10-11 | 浙江华云电力工程设计咨询有限公司 | A kind of assembled sets of brackets on top of the columns basis |
US20220276029A1 (en) * | 2019-07-15 | 2022-09-01 | Krzysztof KASENDRA | A ballistic block and a ballistic wall made of ballistic blocks |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7481032B2 (en) | Stud system for insulation of concrete structures | |
EP0434869B1 (en) | Steel stud and precast panel | |
AU2012261812B2 (en) | Stronger wall system | |
US8677718B2 (en) | Retrofit mounting clip for an exterior building surface | |
US10202752B2 (en) | Building construction | |
US20090056255A1 (en) | Rigid wall panel system | |
KR102045614B1 (en) | Slide fixing clip for earthquake-proof and construction method of exterior using the same | |
US20160130820A1 (en) | Insulating Wall Assembly with Framing Member Supports Partially Embedded within Rigid Insulation Panels | |
SK136593A3 (en) | Sheet metal structural member construction panel and method of construction | |
US20110036046A1 (en) | Insulation Roof or Floor Panels With Deformation Resistant Elements for Composite Insulated Concrete Roof or Floor System and Such System | |
WO2008113207A1 (en) | An exterior wall panel and an assembly method thereof | |
US20140075872A1 (en) | Building Wall Assembly | |
US20120011798A1 (en) | Building system and components therefor | |
US6389758B1 (en) | Insulated form assembly for poured concrete wall | |
WO2016161478A1 (en) | Stay-in-place beam formwork for concrete structures | |
US20080148675A1 (en) | Composite masonry block | |
US20080047213A1 (en) | Suspended ceiling clip and method of use | |
CN102301077B (en) | Fixing System And Method | |
US20100095628A1 (en) | Wall system | |
CA3113407A1 (en) | Insulated roof systems, support members thereof, and method of installing | |
US20090205282A1 (en) | Wall system | |
EP3219869B1 (en) | Fastener and wall element of building | |
US20080148661A1 (en) | Masonry block wall system | |
JP5010361B2 (en) | Large wall panel installation structure | |
EP4283063A1 (en) | A wall panel assembly |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |