US20080061034A1 - Etching apparatus and etching method using the same - Google Patents
Etching apparatus and etching method using the same Download PDFInfo
- Publication number
- US20080061034A1 US20080061034A1 US11/852,012 US85201207A US2008061034A1 US 20080061034 A1 US20080061034 A1 US 20080061034A1 US 85201207 A US85201207 A US 85201207A US 2008061034 A1 US2008061034 A1 US 2008061034A1
- Authority
- US
- United States
- Prior art keywords
- substrate
- substrate support
- screening unit
- chamber
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005530 etching Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims description 21
- 239000000758 substrate Substances 0.000 claims abstract description 201
- 238000012216 screening Methods 0.000 claims abstract description 87
- 239000007789 gas Substances 0.000 claims abstract description 52
- 238000002347 injection Methods 0.000 claims abstract description 19
- 239000007924 injection Substances 0.000 claims abstract description 19
- 238000009826 distribution Methods 0.000 claims description 28
- 239000002245 particle Substances 0.000 claims description 7
- 230000003287 optical effect Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims 1
- 239000010409 thin film Substances 0.000 description 13
- 230000008901 benefit Effects 0.000 description 5
- 239000011261 inert gas Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012811 non-conductive material Substances 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000012780 transparent material Substances 0.000 description 3
- 238000000151 deposition Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000001312 dry etching Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- -1 more particularly Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32917—Plasma diagnostics
- H01J37/3299—Feedback systems
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/32091—Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32733—Means for moving the material to be treated
- H01J37/32743—Means for moving the material to be treated for introducing the material into processing chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32733—Means for moving the material to be treated
- H01J37/32752—Means for moving the material to be treated for moving the material across the discharge
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32917—Plasma diagnostics
- H01J37/32935—Monitoring and controlling tubes by information coming from the object and/or discharge
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
- H01L21/681—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68785—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the mechanical construction of the susceptor, stage or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
Definitions
- the present invention relates to a substrate processing apparatus for manufacturing semiconductor devices or liquid crystal display devices, and more particularly, to an etching apparatus that uniformly removes particles at edges of a substrate and an etching method using the same.
- a semiconductor device or a flat panel display device is fabricated by depositing thin films on a surface of a substrate, such as wafer or glass, and then etching the thin films to thereby form thin film patterns.
- the thin film is deposited substantially on an entire surface of the substrate.
- the thin film is mainly etched on a central area of the substrate. Therefore, at edges of the substrate, the unremoved thin film may remain, and by-products or particles, which may be generated during the etching step, may accumulate. If next steps progress without removing such a thin film or particles accumulated at the edges of the substrate, the thin film or particles may peel off and may contaminate other areas of the substrate. Or the substrate may bend and may be misaligned.
- FIG. 1 illustrates an etching apparatus for edges of a substrate using plasma according to the related art.
- a related art etching apparatus 100 includes a chamber 10 defining a reaction area, a substrate support 20 disposed in the chamber 10 , and a gas distribution plate 30 disposed over the substrate support 20 and having a plurality of injection holes 32 .
- the gas distribution plate 30 seals up an upper wall of the chamber 10 .
- An exhaust line 12 is connected to a lower part of the chamber 10 .
- the substrate support 20 is movable up and down by an up-and-down driving unit 70 .
- the substrate support 20 may have a smaller diameter than the substrate S.
- the injection holes 32 are disposed along a periphery of the gas distribution plate 30 and are connected to a gas supply line 40 , thereby injecting etching gases only around the edges of the substrate S.
- the gas supply line 40 is connected to a gas supply unit 50 .
- an inert gas supply line (not shown) may be connected to a central portion of the gas distribution plate 30 .
- the inert gas supply line may inject inert gases when the edges of the substrate S are etched, and thus a central portion of the substrate S may be prevented from being etched.
- An RF (radio frequency) power source 60 is electrically connected to the substrate support 20 , and an impedance matching system 62 is disposed between the substrate support 20 and the RF power source 60 .
- a substrate-screening unit 31 is protruded from a bottom surface of the gas distribution plate 30 .
- the substrate-screening unit 31 covers the central portion of the substrate S and makes only the edges of the substrate S exposed to plasma.
- the substrate-screening unit 31 may be formed as one united body with the gas distribution plate 30 or may be separately formed and then attached to the gas distribution plate 30 .
- the substrate-screening unit 31 has a symmetrical shape to the substrate support 20 and has a diameter smaller than or equal to the substrate S.
- FIG. 2 illustrates the etching apparatus in a process of etching the edges of the substrate according to the related art.
- the substrate S is carried into the chamber 10 through a gate (not shown) and is disposed on the substrate support 20 .
- the chamber 10 is under a vacuum condition by a vacuum pumping, and the substrate support 20 is raised to a process position by the up-and-down driving unit 70 as shown in FIG. 2 .
- the substrate support 20 may be raised to a position such that a distance between the substrate S and the substrate-screening unit 31 may be within a range of about 0.2 mm to 0.5 mm. This is why radicals or ions of plasma generated at the edges of the substrate S are prevented from being diffused into the central portion of the substrate S and badly affecting a thin film pattern already formed on the central portion of the substrate S.
- etching gases are injected through the injection holes 32 at the periphery of the gas distribution plate 30 , and simultaneously, an RF power is applied to the substrate support 20 from the RF power source 60 , whereby plasma is generated around the edges of the substrate S.
- the radicals or ions in the plasma etch and remove a thin film formed at the edges of the substrate S.
- the substrate support 20 and the substrate-screening unit 31 should be highly processed, and intervals therebetween should be uniform at all points when the substrate support 20 and the substrate-screening unit 31 are set up.
- a transparent window is disposed at a side wall of the chamber, and a sensor is established on the outside of the transparent window.
- a distancing state may be monitored by analyzing patterns or intensities of a received laser light.
- the intervals between the substrate S and the substrate-screening unit 31 are measured from sides thereof. Accordingly, it is difficult to exactly notice what the interval between the substrate S the substrate-screening unit 31 is at each point. Therefore, when it is decided that the distance is not uniform by the sensor, this causes a problem that the distance may be controlled by trial and error because there is no information about how which part is controlled.
- widths of the edges of the substrate S to be etched should be uniform, and thus the edges of the substrate S exposed beyond the substrate-screening unit 31 may have uniform widths.
- a center of the substrate-screening unit 31 may coincide with a center of the substrate support 20 . If the center of the substrate-screening unit 31 lies off that of the substrate support 20 , the widths of the etched edges of the substrate S are not uniform even if etch uniformity is high.
- the present invention is directed to an etching apparatus and an etching method using the same that precisely sense points at which intervals between a substrate support and a substrate-screening unit are not uniform.
- An object of the present invention is to provide an etching apparatus and an etching method using the same that detect whether or not centers of the substrate support and the substrate-screening unit are coincident in real-time.
- an etching apparatus includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than or equals to a substrate, a gas injection means injecting gases onto a periphery of the substrate, a power supply unit providing an RF (radio frequency) power into the chamber, and a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit.
- RF radio frequency
- an etching apparatus in another aspect, includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than or equals to a substrate, a gas injection means injecting gases onto a periphery of the substrate, a power supply unit providing an RF power into the chamber, and a view port at a center of the substrate-screening unit, wherein the view port is used for detecting a coincidence between centers of the substrate-screening unit and the substrate support.
- an etching method using an etching apparatus which includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, a gas injection means injecting gases onto a periphery of a substrate to be disposed on the substrate support, a power supply unit providing an RF power into the chamber; a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit, a level-controlling unit connected to the substrate support, a view port at a center of the substrate-screening unit for detecting a coincidence of centers of the substrate-screening unit and the substrate support, and a horizontal driving unit horizontally moving the substrate support with respect to the substrate-screening unit, includes forming a vacuum condition in the chamber, first controlling a first distance between the substrate support and the substrate-screening unit using the plurality of sensors and the level-controlling unit such that the intervals equal to one another, first aligning the substrate support with the substrate-screening unit using the view port and the horizontal driving unit, loading the substrate on the
- FIG. 1 is a view of illustrating an etching apparatus for edges of a substrate using plasma according to the related art
- FIG. 2 is a view of illustrating the etching apparatus in a process of etching the edges of the substrate according to the related art
- FIG. 3 is a view of schematically illustrating an etching apparatus according to a first embodiment of the present invention
- FIG. 4 is a cross-sectional view of illustrating a substrate support including sensors within according to the first embodiment of the present invention
- FIG. 5 is a perspective view of illustrating a substrate support including sensors within according to the first embodiment of the present invention
- FIG. 6 is a view of schematically illustrating an etching apparatus according to another example of the first embodiment of the present invention.
- FIG. 7 is a view of schematically illustrating an etching apparatus according to another example of the first embodiment of the present invention.
- FIG. 8 is a view of schematically illustrating an etching apparatus according to a second embodiment of the present invention.
- FIG. 3 is a view of schematically illustrating an etching apparatus according to a first embodiment of the present invention.
- the same parts as the related art may have the same references, and explanation of the same parts may be omitted.
- An etching apparatus 100 includes a chamber 10 , a substrate support 20 , which may be referred to as a susceptor, disposed in the chamber 10 , and a gas distribution plate 30 disposed over the substrate support 20 and having a plurality of injection holes 32 .
- the gas distribution plate 30 and the substrate support 20 function as electrodes.
- the etching apparatus 100 further includes a plurality of sensors 110 in the substrate support 20 so that intervals between the substrate support 20 and a substrate-screening unit 31 may be measured at several points and it may be checked at which point the interval is not the same as others.
- the substrate-screening unit 31 is protruded from a bottom surface of the gas distribution plate 30 .
- the substrate-screening unit 31 may be formed as one united body with the gas distribution plate 30 or may be separately formed and then attached to the gas distribution plate 30 .
- the substrate-screening unit 31 has a symmetrical shape to the substrate support 20 and has a diameter smaller than or equal to a substrate S disposed on the substrate support 20 .
- the substrate-screening unit 31 comes very close to the substrate support 20 , which an RF power from the RF power source 60 is applied to. Therefore, to prevent electric arcs between the substrate support 20 and the substrate-screening unit 31 , the substrate-screening unit 31 may be formed of or its surface may be treated with a dielectric material such as aluminum oxide (Al 2 O 3 ).
- the substrate support 20 may have a smaller diameter than the substrate S, and it is desirable that the diameter of the substrate support 20 may be smaller than that of the substrate-screening unit 31 .
- the substrate S should be disposed on the substrate support 20 such that the center of the substrate S coincides with the center of the substrate support 20 .
- a distance between the substrate support 20 and the substrate-screening unit 31 may have a very precise margin of error within 10 micrometers over all, and thus the sensors 110 , desirably, may have a resolution of about 1 micrometer.
- a sensor may be classified into a contact-type and a noncontact-type.
- a noncontact-type sensor may be adopted as the sensors 110 by considering that the substrate S is disposed on the substrate support 20 .
- a noncontact-type sensor having the above-mentioned resolution may include a laser optical sensor and an eddy current sensor.
- FIG. 4 It is desirable for a vacuum condition or their durability that the sensors 110 are not exposed in the reaction area. Therefore, as shown in FIG. 4 , through-holes are formed in the substrate support 20 , and vacuum seal walls 22 are disposed in the through-holes such that the vacuum seal walls 22 seal up upper portions of the through-holes. Then, the sensors 110 are set up under the vacuum seal walls 22 in the through-holes, respectively.
- a signal line 112 is connected to each sensor 110 to transmit sensed data to a controller (not shown).
- the vacuum seal walls 22 may be selectively formed of a transparent or opaque material depending on a kind of the sensors 110 .
- the vacuum seal walls 22 may be formed of a transparent material, and if the laser optical sensor detects wavelengths of ultraviolet light or infrared light, the vacuum seal walls 22 may be formed of either a transparent material or an opaque material.
- the vacuum seal walls 22 may be formed of either a transparent material or an opaque material but cannot be formed of a metallic material.
- a plurality of sensors 110 may be set up, and more beneficially, more than three sensors 110 may be set up.
- FIG. 5 shows a substrate support including sensors within according to the first embodiment of the present invention.
- three sensors 110 are disposed in the substrate support 20 such that the sensors 110 are equidistant from the center of the substrate support 20 and one of the sensors 110 are at equal distances from the others. The more sensors 110 may be set up, the more accurate points, at which the intervals are not uniform, can be detected.
- the sensed data may be transmitted from the sensors 110 and may be visually displayed on a monitor of a computer. Accordingly, an administrator of the apparatus can check the distance between the substrate support 20 and the substrate screening unit 31 in real-time.
- the substrate support 20 may be leveled by a level-controlling unit 150 .
- the level-controlling unit 150 controls a height of a certain part of the substrate support 20 up and down.
- pillars are set up as the level-controlling unit 150 to support a lower surface of the substrate support 20 at least three points, wherein the pillars are independently connected to respective driving means, such as a motor, a pneumatic cylinder, or a hydraulic cylinder.
- a height of the gas distribution plate 30 may be changed at a corresponding point.
- the etching apparatus 100 has another feature that the etching apparatus 100 includes a view port 130 at a center of the gas distribution plate 30 , more particularly, at a center of the substrate-screening unit 31 .
- the view port 130 is required for checking whether the centers of the substrate-screening unit 31 and the substrate support 20 are coincident by seeing with the naked eye or a camera therethrough from the outside of the chamber 10 .
- the view port 130 may be formed by inserting a transparent window such as quartz into a through portion formed in the gas distribution plate 30 .
- the view port 130 may be vacuum-sealed by an O-ring.
- a first mark such as a “+” shape is marked at the center of an upper surface of the substrate support 20
- a second mark (not shown) corresponding to the first mark is marked at the view port 130 .
- the coincidence of the centers of the substrate-screening unit 31 and the substrate support 20 in a vacuum condition may be checked after the chamber 10 is closed and a vacuum pumping is accomplished, even if a test substrate is not directly etched.
- a camera 140 may be set up over the view port 130 , and the coincidence may be checked by displaying images taken from the camera 140 on a screen.
- the substrate support 20 may be moved horizontally by a horizontal driving unit 120 so that the centers of the substrate-screening unit 31 and the substrate support 20 are coincident to each other without taking the apparatus apart.
- the horizontal driving unit 120 moves the substrate support 20 along an x-axis or a y-axis using a driving means, such as a motor, a pneumatic cylinder, or a hydraulic cylinder, which is operated by a user or automatically controlled by a controlling unit.
- the coincidence of the centers can be checked in real-time under the vacuum condition.
- time for adjusting the elements can be reduced.
- the gas distribution plate 30 may be moved horizontally in place of the substrate support 20 .
- the distance between the substrate support 20 and the substrate-screening unit 31 is uniform before a substrate is carried into the etching apparatus 100 .
- the sensors 110 are operated, and some values are measured from the sensors 110 .
- the measured values are compared with each other or with a reference value.
- the distance is controlled by the level-controlling unit 150 . This step may be referred as a distance-controlling step.
- the substrate support 20 may be moved horizontally by the horizontal driving unit 120 such that the first and second marks are coincident with each other. This step may be referred to as a center-controlling step.
- a rechecking step will be performed. In other words, it is checked again whether the distance between the substrate support 20 and the substrate-screening unit 31 is uniform and the centers of the substrate-screening unit 31 and the substrate support 20 are coincident. In this step, remeasured values are compared with reference values, and when the remeasurced values are not within a margin of error, a gate of the chamber 10 is not open so that a substrate is not carried into the chamber 10 .
- a substrate (not shown) is carried into the chamber 10 and is loaded on the substrate support 20 .
- the substrate support 20 is moved up such that a distance between the substrate support 20 and the substrate-screening unit 31 is within a range of 0.2 mm to 0.5 mm.
- Etching gases are injected onto edges of the substrate through the injection holes 32 .
- An RF power is applied to the substrate support 20 , and plasma is generated to thereby etch the edges of the substrate, more particularly, particles or a thin film at the edges of the substrate.
- FIG. 6 is a view of schematically illustrating an etching apparatus according to another example of the first embodiment of the present invention.
- a first RF power source 80 is electrically connected to the gas distribution plate 30 that functions as an upper electrode
- a second RF power source 90 is electrically connected to the substrate support 20 that functions as a lower electrode
- the RF power source 60 is electrically connected to only the substrate support 20 in the example of FIG. 3 .
- the first RF power source 80 is used for generation of plasma
- the second RF power source 90 is used for bias.
- a first impedance matching system 82 and a second impedance matching system 92 are connected to output portions of the first RF power source 80 and the second RF power source 90 , respectively.
- Using the second RF power source 90 for bias makes it easy to control ion energies, and thus an etching efficiency can be increased.
- the gas distribution plate 30 may be formed of a metallic material such as aluminum (Al).
- the substrate-screening unit 31 may be coated with a nonconductive material or may be formed of a nonconductive material and connected to the gas distribution plate 30 .
- FIG. 7 illustrates an etching apparatus according to another example of the first embodiment of the present invention.
- an antenna 84 is disposed over the gas distribution plate 30 so that inductively-coupled plasma may be generated.
- the gas distribution plate 30 may be formed of a nonconductive material.
- the etching apparatus includes the gas distribution plate 30 having injection holes 32 at its periphery, a plurality of injectors may be formed at side walls of the chamber 10 of the etching apparatus.
- FIG. 8 is a view of schematically illustrating an etching apparatus according to a second embodiment of the present invention.
- the etching apparatus of FIG. 8 has the same structure as that of FIG. 3 except for a position of sensors.
- the same parts may have the same references, and explanation of the same parts may be omitted.
- the etching apparatus 100 includes a plurality of sensors 112 in the substrate-screening unit 31 . From the sensors 112 , intervals between the substrate support 20 and the substrate-screening unit 31 may be measured at several points, and it may be checked whether the distance is uniform or not. When the distance is not uniform, a height of either the substrate support 20 or the substrate-screening unit 31 may be controlled.
- the sensors 112 may have the same structure as those of FIG. 4 .
- points at which the distance between the substrate support and the substrate-screening unit is not uniform can be detected in real-time.
- the distance can be easily controlled by the level-controlling unit connected to the substrate support without taking the apparatus apart.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Drying Of Semiconductors (AREA)
Abstract
An etching apparatus includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than as or equals to a substrate, a gas injection means injecting gases onto a periphery of the substrate, a power supply unit providing an RF (radio frequency) power into the chamber, and a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit.
Description
- The present invention claims the benefit of Korean Patent Application Nos. 10-2006-086704 filed on Sep. 8, 2006 and 10-2007-090631 filed on Sep. 6, 2007, which is hereby incorporated by references.
- 1. Field of the Invention
- The present invention relates to a substrate processing apparatus for manufacturing semiconductor devices or liquid crystal display devices, and more particularly, to an etching apparatus that uniformly removes particles at edges of a substrate and an etching method using the same.
- 2. Discussion of the Related Art
- In general, a semiconductor device or a flat panel display device is fabricated by depositing thin films on a surface of a substrate, such as wafer or glass, and then etching the thin films to thereby form thin film patterns.
- During a deposition step of a thin film, the thin film is deposited substantially on an entire surface of the substrate. However, during an etching step of the thin film using an etching mask, the thin film is mainly etched on a central area of the substrate. Therefore, at edges of the substrate, the unremoved thin film may remain, and by-products or particles, which may be generated during the etching step, may accumulate. If next steps progress without removing such a thin film or particles accumulated at the edges of the substrate, the thin film or particles may peel off and may contaminate other areas of the substrate. Or the substrate may bend and may be misaligned.
- To solve the problems, recently, an additional process of etching the edges of the substrate, which may be referred to as a bevel etching process, has been performed particularly in manufacturing semiconductor devices.
- A method of etching the edges of a substrate is divided into wet-etching using etchant and dry-etching using plasma generated by gases.
FIG. 1 illustrates an etching apparatus for edges of a substrate using plasma according to the related art. - A related art etching apparatus 100 includes a
chamber 10 defining a reaction area, asubstrate support 20 disposed in thechamber 10, and agas distribution plate 30 disposed over thesubstrate support 20 and having a plurality ofinjection holes 32. Thegas distribution plate 30 seals up an upper wall of thechamber 10. Anexhaust line 12 is connected to a lower part of thechamber 10. - The
substrate support 20 is movable up and down by an up-and-downdriving unit 70. To expose edges of a substrate S to plasma, thesubstrate support 20 may have a smaller diameter than the substrate S. - The
injection holes 32 are disposed along a periphery of thegas distribution plate 30 and are connected to agas supply line 40, thereby injecting etching gases only around the edges of the substrate S. Thegas supply line 40 is connected to agas supply unit 50. - Further, an inert gas supply line (not shown) may be connected to a central portion of the
gas distribution plate 30. The inert gas supply line may inject inert gases when the edges of the substrate S are etched, and thus a central portion of the substrate S may be prevented from being etched. - An RF (radio frequency)
power source 60 is electrically connected to thesubstrate support 20, and animpedance matching system 62 is disposed between thesubstrate support 20 and theRF power source 60. - Meanwhile, a substrate-
screening unit 31 is protruded from a bottom surface of thegas distribution plate 30. The substrate-screening unit 31 covers the central portion of the substrate S and makes only the edges of the substrate S exposed to plasma. The substrate-screening unit 31 may be formed as one united body with thegas distribution plate 30 or may be separately formed and then attached to thegas distribution plate 30. The substrate-screening unit 31 has a symmetrical shape to thesubstrate support 20 and has a diameter smaller than or equal to the substrate S. - Hereinafter, an etching method of edges of a substrate using the related art etching apparatus 100 will be described with reference to
FIG. 2 .FIG. 2 illustrates the etching apparatus in a process of etching the edges of the substrate according to the related art. - First, the substrate S is carried into the
chamber 10 through a gate (not shown) and is disposed on thesubstrate support 20. Thechamber 10 is under a vacuum condition by a vacuum pumping, and thesubstrate support 20 is raised to a process position by the up-and-downdriving unit 70 as shown inFIG. 2 . At this point, thesubstrate support 20 may be raised to a position such that a distance between the substrate S and the substrate-screening unit 31 may be within a range of about 0.2 mm to 0.5 mm. This is why radicals or ions of plasma generated at the edges of the substrate S are prevented from being diffused into the central portion of the substrate S and badly affecting a thin film pattern already formed on the central portion of the substrate S. - After raising the
substrate support 20 to the process position, etching gases are injected through theinjection holes 32 at the periphery of thegas distribution plate 30, and simultaneously, an RF power is applied to thesubstrate support 20 from theRF power source 60, whereby plasma is generated around the edges of the substrate S. The radicals or ions in the plasma etch and remove a thin film formed at the edges of the substrate S. - By the way, in the etching apparatus 100, because the distance between the substrate-
screening unit 31 and the substrate S is very small at the process position, the substrate support 20 and the substrate-screening unit 31 should be highly processed, and intervals therebetween should be uniform at all points when the substrate support 20 and the substrate-screening unit 31 are set up. - If uniformity of the intervals between the substrate support 20 and the substrate-
screening unit 31 is lowered, an etching rate at the edges of the substrate S varies according to locations. Therefore, to prevent the problem, the intervals between the substrate S and the substrate-screening unit 31 have been generally observed by a means, such as a sensor. - In a related art observing method, a transparent window is disposed at a side wall of the chamber, and a sensor is established on the outside of the transparent window. A distancing state may be monitored by analyzing patterns or intensities of a received laser light.
- However, in the related art observing method, the intervals between the substrate S and the substrate-
screening unit 31 are measured from sides thereof. Accordingly, it is difficult to exactly notice what the interval between the substrate S the substrate-screening unit 31 is at each point. Therefore, when it is decided that the distance is not uniform by the sensor, this causes a problem that the distance may be controlled by trial and error because there is no information about how which part is controlled. - Meanwhile, in the etching apparatus 100, widths of the edges of the substrate S to be etched should be uniform, and thus the edges of the substrate S exposed beyond the substrate-
screening unit 31 may have uniform widths. To do this, substantially, a center of the substrate-screening unit 31 may coincide with a center of thesubstrate support 20. If the center of the substrate-screening unit 31 lies off that of the substrate support 20, the widths of the etched edges of the substrate S are not uniform even if etch uniformity is high. - In the related art, to align the centers with each other, assembly accuracy of components is checked in several steps during assembling the components. However, even though the components are precisely assembled under an atmosphere condition, the components deviate from initially set-up positions because the components such as O-rings or each element are pressed or modified by a vacuum pressure when the components are under a vacuum condition of an actual process mode.
- Accordingly, recently, when the components of the apparatus are assembled, by etching a test substrate at a final inspection step, it is determined whether the widths of the edges of the substrate to be etched are uniform. However, there is a problem that it cannot be confirmed in real-time whether the centers of the substrate-
screening unit 31 and thesubstrate support 20 are coincident in thechamber 10 before the test substrate is etched. - Accordingly, the present invention is directed to an etching apparatus and an etching method using the same that precisely sense points at which intervals between a substrate support and a substrate-screening unit are not uniform.
- An object of the present invention is to provide an etching apparatus and an etching method using the same that detect whether or not centers of the substrate support and the substrate-screening unit are coincident in real-time.
- Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
- To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, an etching apparatus includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than or equals to a substrate, a gas injection means injecting gases onto a periphery of the substrate, a power supply unit providing an RF (radio frequency) power into the chamber, and a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit.
- In another aspect, an etching apparatus includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than or equals to a substrate, a gas injection means injecting gases onto a periphery of the substrate, a power supply unit providing an RF power into the chamber, and a view port at a center of the substrate-screening unit, wherein the view port is used for detecting a coincidence between centers of the substrate-screening unit and the substrate support.
- In another aspect, an etching method using an etching apparatus, which includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, a gas injection means injecting gases onto a periphery of a substrate to be disposed on the substrate support, a power supply unit providing an RF power into the chamber; a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit, a level-controlling unit connected to the substrate support, a view port at a center of the substrate-screening unit for detecting a coincidence of centers of the substrate-screening unit and the substrate support, and a horizontal driving unit horizontally moving the substrate support with respect to the substrate-screening unit, includes forming a vacuum condition in the chamber, first controlling a first distance between the substrate support and the substrate-screening unit using the plurality of sensors and the level-controlling unit such that the intervals equal to one another, first aligning the substrate support with the substrate-screening unit using the view port and the horizontal driving unit, loading the substrate on the substrate support, moving the substrate support such that the substrate has a second distance from the substrate-screening unit, and removing particles at edges of the substrate by generating plasma.
- It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
- The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:
-
FIG. 1 is a view of illustrating an etching apparatus for edges of a substrate using plasma according to the related art; -
FIG. 2 is a view of illustrating the etching apparatus in a process of etching the edges of the substrate according to the related art; -
FIG. 3 is a view of schematically illustrating an etching apparatus according to a first embodiment of the present invention; -
FIG. 4 is a cross-sectional view of illustrating a substrate support including sensors within according to the first embodiment of the present invention; -
FIG. 5 is a perspective view of illustrating a substrate support including sensors within according to the first embodiment of the present invention; -
FIG. 6 is a view of schematically illustrating an etching apparatus according to another example of the first embodiment of the present invention; -
FIG. 7 is a view of schematically illustrating an etching apparatus according to another example of the first embodiment of the present invention; and -
FIG. 8 is a view of schematically illustrating an etching apparatus according to a second embodiment of the present invention. - Reference will now be made in detail to the preferred exemplary embodiments, examples of which are illustrated in the accompanying drawings.
-
FIG. 3 is a view of schematically illustrating an etching apparatus according to a first embodiment of the present invention. InFIG. 3 , the same parts as the related art may have the same references, and explanation of the same parts may be omitted. - An etching apparatus 100 includes a
chamber 10, asubstrate support 20, which may be referred to as a susceptor, disposed in thechamber 10, and agas distribution plate 30 disposed over thesubstrate support 20 and having a plurality of injection holes 32. Thegas distribution plate 30 and thesubstrate support 20 function as electrodes. - The etching apparatus 100 further includes a plurality of
sensors 110 in thesubstrate support 20 so that intervals between thesubstrate support 20 and a substrate-screening unit 31 may be measured at several points and it may be checked at which point the interval is not the same as others. - The substrate-
screening unit 31 is protruded from a bottom surface of thegas distribution plate 30. The substrate-screening unit 31 may be formed as one united body with thegas distribution plate 30 or may be separately formed and then attached to thegas distribution plate 30. The substrate-screening unit 31 has a symmetrical shape to thesubstrate support 20 and has a diameter smaller than or equal to a substrate S disposed on thesubstrate support 20. - During the process, the substrate-
screening unit 31 comes very close to thesubstrate support 20, which an RF power from theRF power source 60 is applied to. Therefore, to prevent electric arcs between thesubstrate support 20 and the substrate-screening unit 31, the substrate-screening unit 31 may be formed of or its surface may be treated with a dielectric material such as aluminum oxide (Al2O3). - In addition, the
substrate support 20, beneficially, may have a smaller diameter than the substrate S, and it is desirable that the diameter of thesubstrate support 20 may be smaller than that of the substrate-screening unit 31. - The substrate S should be disposed on the
substrate support 20 such that the center of the substrate S coincides with the center of thesubstrate support 20. - A distance between the
substrate support 20 and the substrate-screening unit 31 may have a very precise margin of error within 10 micrometers over all, and thus thesensors 110, desirably, may have a resolution of about 1 micrometer. - In general, a sensor may be classified into a contact-type and a noncontact-type. In the present invention, a noncontact-type sensor may be adopted as the
sensors 110 by considering that the substrate S is disposed on thesubstrate support 20. A noncontact-type sensor having the above-mentioned resolution may include a laser optical sensor and an eddy current sensor. - It is desirable for a vacuum condition or their durability that the
sensors 110 are not exposed in the reaction area. Therefore, as shown inFIG. 4 , through-holes are formed in thesubstrate support 20, and vacuum seal walls 22 are disposed in the through-holes such that the vacuum seal walls 22 seal up upper portions of the through-holes. Then, thesensors 110 are set up under the vacuum seal walls 22 in the through-holes, respectively. Asignal line 112 is connected to eachsensor 110 to transmit sensed data to a controller (not shown). - The vacuum seal walls 22 may be selectively formed of a transparent or opaque material depending on a kind of the
sensors 110. For example, in case of a laser optical sensor, if the laser optical sensor detects wavelengths of visible light, the vacuum seal walls 22 may be formed of a transparent material, and if the laser optical sensor detects wavelengths of ultraviolet light or infrared light, the vacuum seal walls 22 may be formed of either a transparent material or an opaque material. Alternatively, in case of an eddy current sensor, the vacuum seal walls 22 may be formed of either a transparent material or an opaque material but cannot be formed of a metallic material. - Like this, if the vacuum seal walls 22 are formed in the
substrate support 20 and thesensors 110 are set up under the vacuum seal walls 22, there is less limitation on drawing thesignal lines 112 out as compared with the case that thesensors 110 are exposed to the vacuum. This brings about advantages in designing. - To achieve the objects of the present invention for detecting points of non-uniform intervals, it is desirable that a plurality of
sensors 110 may be set up, and more beneficially, more than threesensors 110 may be set up. -
FIG. 5 shows a substrate support including sensors within according to the first embodiment of the present invention. InFIG. 5 , threesensors 110 are disposed in thesubstrate support 20 such that thesensors 110 are equidistant from the center of thesubstrate support 20 and one of thesensors 110 are at equal distances from the others. Themore sensors 110 may be set up, the more accurate points, at which the intervals are not uniform, can be detected. - The sensed data may be transmitted from the
sensors 110 and may be visually displayed on a monitor of a computer. Accordingly, an administrator of the apparatus can check the distance between thesubstrate support 20 and thesubstrate screening unit 31 in real-time. - When the distance between the
substrate support 20 and the substrate-screening unit 31 is needed to be adjusted, thesubstrate support 20 may be leveled by a level-controllingunit 150. The level-controllingunit 150 controls a height of a certain part of thesubstrate support 20 up and down. For example, pillars are set up as the level-controllingunit 150 to support a lower surface of thesubstrate support 20 at least three points, wherein the pillars are independently connected to respective driving means, such as a motor, a pneumatic cylinder, or a hydraulic cylinder. - Alternatively, when adjusting the distance between the
substrate support 20 and the substrate-screening unit 31 is required, a height of thegas distribution plate 30 may be changed at a corresponding point. - Meanwhile, the etching apparatus 100 according to the first embodiment of the present invention has another feature that the etching apparatus 100 includes a
view port 130 at a center of thegas distribution plate 30, more particularly, at a center of the substrate-screening unit 31. - The
view port 130 is required for checking whether the centers of the substrate-screening unit 31 and thesubstrate support 20 are coincident by seeing with the naked eye or a camera therethrough from the outside of thechamber 10. Theview port 130 may be formed by inserting a transparent window such as quartz into a through portion formed in thegas distribution plate 30. Theview port 130 may be vacuum-sealed by an O-ring. - A first mark (not shown) such as a “+” shape is marked at the center of an upper surface of the
substrate support 20, and a second mark (not shown) corresponding to the first mark is marked at theview port 130. Seeing in through theview port 130, it is easily checked if the centers of the substrate-screening unit 31 and thesubstrate support 20 are coincident from coincidence of the first and second marks. The coincidence of the centers of the substrate-screening unit 31 and thesubstrate support 20 in a vacuum condition may be checked after thechamber 10 is closed and a vacuum pumping is accomplished, even if a test substrate is not directly etched. - To avoid annoyance of checking everything with the naked eye, a
camera 140 may be set up over theview port 130, and the coincidence may be checked by displaying images taken from thecamera 140 on a screen. - When it is checked through the
view port 130 that the centers of the substrate-screening unit 31 and thesubstrate support 20 are not coincident, thesubstrate support 20 may be moved horizontally by ahorizontal driving unit 120 so that the centers of the substrate-screening unit 31 and thesubstrate support 20 are coincident to each other without taking the apparatus apart. Thehorizontal driving unit 120 moves thesubstrate support 20 along an x-axis or a y-axis using a driving means, such as a motor, a pneumatic cylinder, or a hydraulic cylinder, which is operated by a user or automatically controlled by a controlling unit. - Accordingly, the coincidence of the centers can be checked in real-time under the vacuum condition. In addition, since the positions of the elements can be adjusted without taking the apparatus apart, time for adjusting the elements can be reduced.
- Alternatively, to make the centers of the
gas distribution plate 30 and thesubstrate support 20, thegas distribution plate 30 may be moved horizontally in place of thesubstrate support 20. - Hereinafter, operation of the etching apparatus 100 will be described with reference to
FIG. 3 . - Referring to
FIG. 3 , it is first checked whether the distance between thesubstrate support 20 and the substrate-screening unit 31 is uniform before a substrate is carried into the etching apparatus 100. To do this, after thechamber 10 is pumped and is under a vacuum condition, thesensors 110 are operated, and some values are measured from thesensors 110. The measured values are compared with each other or with a reference value. When the distance between thesubstrate support 20 and the substrate-screening unit 31 is not uniform as a result of comparison, the distance is controlled by the level-controllingunit 150. This step may be referred as a distance-controlling step. - It is also previously checked whether the centers of the substrate-
screening unit 31 and thesubstrate support 20 are coincident. This is performed through theview port 130 by the naked eye or a camera. More particularly, it is checked whether or not the first mark of thesubstrate support 20 is coincident with the second mark of theview port 130. When the first mark is not coincident with the second mark, thesubstrate support 20 may be moved horizontally by thehorizontal driving unit 120 such that the first and second marks are coincident with each other. This step may be referred to as a center-controlling step. - After the distance-controlling step and the center-controlling step, a rechecking step will be performed. In other words, it is checked again whether the distance between the
substrate support 20 and the substrate-screening unit 31 is uniform and the centers of the substrate-screening unit 31 and thesubstrate support 20 are coincident. In this step, remeasured values are compared with reference values, and when the remeasurced values are not within a margin of error, a gate of thechamber 10 is not open so that a substrate is not carried into thechamber 10. - Then, a substrate (not shown) is carried into the
chamber 10 and is loaded on thesubstrate support 20. Next, thesubstrate support 20 is moved up such that a distance between thesubstrate support 20 and the substrate-screening unit 31 is within a range of 0.2 mm to 0.5 mm. - Etching gases are injected onto edges of the substrate through the injection holes 32. An RF power is applied to the
substrate support 20, and plasma is generated to thereby etch the edges of the substrate, more particularly, particles or a thin film at the edges of the substrate. - Meanwhile, another example of the first embodiment of the present invention is shown in
FIG. 6 .FIG. 6 is a view of schematically illustrating an etching apparatus according to another example of the first embodiment of the present invention. InFIG. 6 , a firstRF power source 80 is electrically connected to thegas distribution plate 30 that functions as an upper electrode, and a secondRF power source 90 is electrically connected to thesubstrate support 20 that functions as a lower electrode, while theRF power source 60 is electrically connected to only thesubstrate support 20 in the example ofFIG. 3 . The firstRF power source 80 is used for generation of plasma, and the secondRF power source 90 is used for bias. A firstimpedance matching system 82 and a secondimpedance matching system 92 are connected to output portions of the firstRF power source 80 and the secondRF power source 90, respectively. - Using the second
RF power source 90 for bias makes it easy to control ion energies, and thus an etching efficiency can be increased. - To use the
gas distribution plate 30 as an upper electrode, thegas distribution plate 30 may be formed of a metallic material such as aluminum (Al). On the other hand, to prevent arcing, the substrate-screening unit 31 may be coated with a nonconductive material or may be formed of a nonconductive material and connected to thegas distribution plate 30. -
FIG. 7 illustrates an etching apparatus according to another example of the first embodiment of the present invention. InFIG. 7 , anantenna 84 is disposed over thegas distribution plate 30 so that inductively-coupled plasma may be generated. Here, thegas distribution plate 30 may be formed of a nonconductive material. - Even though the etching apparatus includes the
gas distribution plate 30 having injection holes 32 at its periphery, a plurality of injectors may be formed at side walls of thechamber 10 of the etching apparatus. -
FIG. 8 is a view of schematically illustrating an etching apparatus according to a second embodiment of the present invention. The etching apparatus ofFIG. 8 has the same structure as that ofFIG. 3 except for a position of sensors. The same parts may have the same references, and explanation of the same parts may be omitted. - In
FIG. 8 , the etching apparatus 100 includes a plurality ofsensors 112 in the substrate-screening unit 31. From thesensors 112, intervals between thesubstrate support 20 and the substrate-screening unit 31 may be measured at several points, and it may be checked whether the distance is uniform or not. When the distance is not uniform, a height of either thesubstrate support 20 or the substrate-screening unit 31 may be controlled. Thesensors 112 may have the same structure as those ofFIG. 4 . - According to the etching apparatus of the present invention, points at which the distance between the substrate support and the substrate-screening unit is not uniform can be detected in real-time. In addition, the distance can be easily controlled by the level-controlling unit connected to the substrate support without taking the apparatus apart.
- Moreover, it can be checked in real-time whether the centers of the substrate support and the substrate-screening unit are coincident, and the centers can be coincident with each other using the horizontal driving unit connected to the substrate support without taking the apparatus apart.
- It will be apparent to those skilled in the art that various modifications and variations can be made in the apparatus without departing from the spirit or scope of the invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Claims (16)
1. An etching apparatus, comprising:
a chamber;
a substrate support in the chamber;
a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than or equals to a substrate;
a gas injection means injecting gases onto a periphery of the substrate;
a power supply unit providing an RF (radio frequency) power into the chamber; and
a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit.
2. The apparatus according to claim 1 , wherein the plurality of sensors are disposed in the substrate support.
3. The apparatus according to claim 2 , wherein the substrate support includes a plurality of through-holes, each through-hole is sealed up by a vacuum seal wall, and each sensor is disposed under the vacuum seal wall in the through-hole.
4. The apparatus according to claim 1 , wherein the plurality of sensors are disposed in the substrate-screening unit.
5. The apparatus according to claim 1 , wherein the plurality of sensors include one of a laser optical sensor and an eddy current sensor.
6. The apparatus according to claim 1 , further comprising a level-controlling unit connected to the substrate support, wherein the level-controlling unit includes at least three parts, each of which independently controls a height of the substrate support at each of the at least three parts.
7. The apparatus according to claim 1 , wherein the power supply unit includes an RF power source electrically connected to the substrate support and an impedance matching system disposed between the substrate support and the RF power source.
8. The apparatus according to claim 1 , wherein the gas injection means includes a gas distribution plate sealing up an upper wall of the chamber and having injection holes, wherein the substrate-screening unit is connected to a bottom surface of the gas distribution plate, and the injection holes are disposed along a periphery of the gas distribution plate such that the injection holes surround the substrate-screening unit.
9. The apparatus according to claim 1 , wherein the power supply unit includes a first RF power source electrically connected to the substrate support, a first impedance matching system disposed between the substrate support and the first RF power source, a second RF power source electrically connected to the gas injection means, and a second impedance matching system disposed between the gas injection means and the second RF power source, wherein the first RF power source is used for generation of plasma, and the second RF power source is used for bias.
10. The apparatus according to claim 1 , wherein the power supply unit includes an antenna outside the chamber.
11. An etching apparatus, comprising:
a chamber;
a substrate support in the chamber;
a substrate-screening unit over the substrate support, wherein a diameter of the substrate-screening unit is smaller than or equals to a substrate;
a gas injection means injecting gases onto a periphery of the substrate;
a power supply unit providing an RF power into the chamber; and
a view port at a center of the substrate-screening unit, wherein the view port is used for detecting a coincidence between centers of the substrate-screening unit and the substrate support.
12. The apparatus according to claim 11 , wherein the substrate support has a first mark at a center thereof, and the view port has a second mark at a center thereof.
13. The apparatus according to claim 11 , further comprising a horizontal driving unit horizontally moving the substrate support with respect to the substrate-screening unit.
14. The apparatus according to claim 11 , further comprising a camera over the view port outside the chamber.
15. An etching method using an etching apparatus, which includes a chamber, a substrate support in the chamber, a substrate-screening unit over the substrate support, a gas injection means injecting gases onto a periphery of a substrate to be disposed on the substrate support, a power supply unit providing an RF power into the chamber; a plurality of sensors sensing intervals between the substrate support and the substrate-screening unit, a level-controlling unit connected to the substrate support, a view port at a center of the substrate-screening unit for detecting a coincidence of centers of the substrate-screening unit and the substrate support, and a horizontal driving unit horizontally moving the substrate support with respect to the substrate-screening unit, the method comprising:
forming a vacuum condition in the chamber;
first controlling a first distance between the substrate support and the substrate-screening unit using the plurality of sensors and the level-controlling unit such that the intervals equal to one another;
first aligning the substrate support with the substrate-screening unit using the view port and the horizontal driving unit;
loading the substrate on the substrate support;
moving the substrate support such that the substrate has a second distance from the substrate-screening unit; and
removing particles at edges of the substrate by generating plasma.
16. The method according to claim 15 , farther comprising second controlling the first distance between the substrate support and the substrate-screening unit and second aligning the substrate support with the substrate-screening unit before loading the substrate on the substrate support.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR20060086704 | 2006-09-08 | ||
KR10-2006-86704 | 2006-09-08 | ||
KR10-2007-90631 | 2007-09-06 | ||
KR1020070090631A KR20080023172A (en) | 2006-09-08 | 2007-09-06 | Board Edge Etching Device |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080061034A1 true US20080061034A1 (en) | 2008-03-13 |
Family
ID=39168525
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/852,012 Abandoned US20080061034A1 (en) | 2006-09-08 | 2007-09-07 | Etching apparatus and etching method using the same |
Country Status (1)
Country | Link |
---|---|
US (1) | US20080061034A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110030898A1 (en) * | 2003-04-25 | 2011-02-10 | Tokyo Electron Limited | Plasma Processing Apparatus and the Upper Electrode Unit |
US20130086787A1 (en) * | 2011-10-06 | 2013-04-11 | Applied Materials, Inc. | Electrochemical processor alignment system |
US20150311129A1 (en) * | 2014-04-29 | 2015-10-29 | Lam Research Corporation | Systems and methods for detecting endpoint for through-silicon via reveal applications |
US20180073143A1 (en) * | 2016-09-12 | 2018-03-15 | Toshiba Memory Corporation | Plasma processing apparatus and plasma processing method |
WO2024072601A1 (en) * | 2022-09-30 | 2024-04-04 | Applied Materials, Inc. | Wireless data communication in plasma process chamber through vi sensor and rf generator |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5724144A (en) * | 1995-02-14 | 1998-03-03 | International Business Machines Corp. | Process monitoring and thickness measurement from the back side of a semiconductor body |
US20020063221A1 (en) * | 2000-11-28 | 2002-05-30 | Sumitomo Heavy Industries, Ltd. | Gap adjustment apparatus and gap adjustment method for adjusting gap between two objects |
US20020078889A1 (en) * | 1999-05-27 | 2002-06-27 | Michael D. Welch | Apparatus and method for detecting a presence or position of a substrate |
US20020102511A1 (en) * | 2001-01-31 | 2002-08-01 | Il-Jung Choi | Apparatus for baking wafers |
US20040074603A1 (en) * | 2002-03-07 | 2004-04-22 | Naoyuki Tamura | Vacuum processing method |
-
2007
- 2007-09-07 US US11/852,012 patent/US20080061034A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5724144A (en) * | 1995-02-14 | 1998-03-03 | International Business Machines Corp. | Process monitoring and thickness measurement from the back side of a semiconductor body |
US20020078889A1 (en) * | 1999-05-27 | 2002-06-27 | Michael D. Welch | Apparatus and method for detecting a presence or position of a substrate |
US20020063221A1 (en) * | 2000-11-28 | 2002-05-30 | Sumitomo Heavy Industries, Ltd. | Gap adjustment apparatus and gap adjustment method for adjusting gap between two objects |
US20020102511A1 (en) * | 2001-01-31 | 2002-08-01 | Il-Jung Choi | Apparatus for baking wafers |
US20040074603A1 (en) * | 2002-03-07 | 2004-04-22 | Naoyuki Tamura | Vacuum processing method |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110030898A1 (en) * | 2003-04-25 | 2011-02-10 | Tokyo Electron Limited | Plasma Processing Apparatus and the Upper Electrode Unit |
US8083891B2 (en) * | 2003-04-25 | 2011-12-27 | Tokyo Electron Limited | Plasma processing apparatus and the upper electrode unit |
US20130086787A1 (en) * | 2011-10-06 | 2013-04-11 | Applied Materials, Inc. | Electrochemical processor alignment system |
US8968532B2 (en) * | 2011-10-06 | 2015-03-03 | Applied Materials, Inc. | Electrochemical processor alignment system |
US20150311129A1 (en) * | 2014-04-29 | 2015-10-29 | Lam Research Corporation | Systems and methods for detecting endpoint for through-silicon via reveal applications |
US9543225B2 (en) * | 2014-04-29 | 2017-01-10 | Lam Research Corporation | Systems and methods for detecting endpoint for through-silicon via reveal applications |
US20180073143A1 (en) * | 2016-09-12 | 2018-03-15 | Toshiba Memory Corporation | Plasma processing apparatus and plasma processing method |
WO2024072601A1 (en) * | 2022-09-30 | 2024-04-04 | Applied Materials, Inc. | Wireless data communication in plasma process chamber through vi sensor and rf generator |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR100942466B1 (en) | Liquid crystal dropping device | |
US12148645B2 (en) | Calibration jig and calibration method | |
KR101893309B1 (en) | Alignment apparatus, alignment method, film forming apparatus, film forming method and manufacturing method of electronic device | |
CN113802106B (en) | Substrate mounting method, electronic device manufacturing method, and substrate mounting apparatus | |
TWI473159B (en) | Etching apparatus and etching method using the same | |
KR100952525B1 (en) | Board Mount and Plasma Processing Equipment | |
US5688415A (en) | Localized plasma assisted chemical etching through a mask | |
US20080061034A1 (en) | Etching apparatus and etching method using the same | |
US20040163762A1 (en) | Plasma treating device and substrate mounting table | |
KR20190079450A (en) | Electrostatic chuck, film formation device, substrate suction/peeling method, film formation method, and manufacturing method of electronic device | |
KR101028961B1 (en) | Plasma processing method and apparatus | |
JP4774167B2 (en) | Proximity exposure apparatus and photomask deformation correction method in the apparatus | |
KR101937335B1 (en) | Apparatus and method for treating substrate | |
CN215342540U (en) | Substrate alignment device and substrate processing system | |
CN107527837B (en) | Substrate processing apparatus, maintenance tool, and maintenance method for substrate processing apparatus | |
US7307703B2 (en) | Methods of determining an etching end point based on compensation for etching disturbances | |
JP4758454B2 (en) | Press machine | |
US20250069871A1 (en) | Sensor apparatus, plasma processing apparatus including the same, and manufacturing method of semiconductor device using the same | |
KR20070067894A (en) | Substrate processing apparatus having a substrate sensor and substrate sliding sensing method using the same | |
KR20090028126A (en) | Plasma processing equipment | |
KR20240139339A (en) | Substrate processing apparatus and substrate processing method | |
KR20240139355A (en) | Substrate processing apparatus and control method for substrate processing apparatus | |
JP2003151955A (en) | Plasma etching method | |
KR20140097795A (en) | Plasma measuring apparats | |
KR20060062930A (en) | Plasma generator |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: JUSUNG ENGINEERING CO., LTD., KOREA, REPUBLIC OF Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JUNN, DAE-SIK;LEE, JEONG-BEOM;CHA, SUNG-HO;AND OTHERS;REEL/FRAME:019801/0839 Effective date: 20070906 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |