US20070190863A1 - Connector with crosstalk compensation - Google Patents
Connector with crosstalk compensation Download PDFInfo
- Publication number
- US20070190863A1 US20070190863A1 US11/674,359 US67435907A US2007190863A1 US 20070190863 A1 US20070190863 A1 US 20070190863A1 US 67435907 A US67435907 A US 67435907A US 2007190863 A1 US2007190863 A1 US 2007190863A1
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- United States
- Prior art keywords
- compensation
- zone
- jack
- plug interface
- fext
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-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6461—Means for preventing cross-talk
- H01R13/6464—Means for preventing cross-talk by adding capacitive elements
- H01R13/6466—Means for preventing cross-talk by adding capacitive elements on substrates, e.g. printed circuit boards [PCB]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/719—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
- H01R13/7195—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters with planar filters with openings for contacts
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0216—Reduction of cross-talk, noise or electromagnetic interference
- H05K1/0228—Compensation of cross-talk by a mutually correlated lay-out of printed circuit traces, e.g. for compensation of cross-talk in mounted connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
- H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
- H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
- H05K1/162—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed capacitors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09218—Conductive traces
- H05K2201/09245—Crossing layout
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09218—Conductive traces
- H05K2201/09263—Meander
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10189—Non-printed connector
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S439/00—Electrical connectors
- Y10S439/941—Crosstalk suppression
Definitions
- the present invention relates generally to electrical connectors, and more particularly, to a modular communication jack design with an improved wire containment cap and pair divider and crosstalk compensation.
- a second problem that exists when terminating wire pairs to the IDC terminals of a jack is variability.
- a technician is typically called on to properly terminate the wire pairs of a twisted pair cable to the proper IDC terminals of the jack.
- Each jack terminated by the technician should have similar crosstalk performance. This requires the termination to remain consistent from jack to jack.
- different installers may use slightly different techniques to separate the wire pairs and route them to their proper IDC terminals.
- a solution that controls the variability of terminations from jack to jack would be desirable.
- a final issue that arises when terminating wire pairs to the IDC terminals of a jack is the difficulty of the termination process.
- Typical jacks provide little assistance to the technician, resulting in occasional misterminations (e.g., a wire being terminated at an incorrect location in the jack).
- Even if detailed instructions are provided with the jack technicians may not read these instructions prior to installing the jacks.
- a jack with a difficult termination process can increase the installation time for the technician and result in a costly installation for the customer.
- a jack solution that simplifies the termination process and minimizes the possibility of technician error would be desirable.
- the present application meets the shortcomings of the prior art by providing a wire containment cap having a first side including a plurality of wire slots with retainers for retaining wires, a second side being opposite the first side, sidewalls extending between the first side and the second side, and twisted pair holes or slots with funnel-shaped entrances between the first side and the second side.
- a communication jack assembly is also described.
- the communication jack comprises a front portion including a retention clip, and the wire containment cap including a retention recess for securing the wire containment cap to the front portion.
- Wire containment caps and communication jack assemblies according to the present invention may be provided in shielded or unshielded embodiments. Further, the second side of wire containment caps according to the present invention may be provided with a slot and other features allowing for the use of an integral strain relief clip. A metal pair divider may also be incorporated in order to provide an electrical shield between wire pairs in the communication jack.
- Crosstalk compensation techniques are used to improve the communication performance of connectors in some embodiments of the present invention.
- FIG. 1 is a front upper right perspective view of a communication jack having a wire containment cap in accordance with an embodiment of the present invention
- FIG. 2 is a front upper right partially exploded view of the communication jack of FIG. 1 ;
- FIG. 3 is a front upper right perspective view of a wire containment cap in accordance with an embodiment of the present invention.
- FIG. 4 is a front view of the wire containment cap of FIG. 3 ;
- FIG. 5 is a rear upper left exploded view of a wire routing assembly comprising a wire containment cap, a metal pair divider, and a rear jack housing according to one embodiment of the present invention
- FIG. 6 is a front view of the wire routing assembly of FIG. 5 ;
- FIG. 7 is a cross-sectional view of the wire routing assembly of FIG. 6 , taken along the line A-A;
- FIG. 8 is a cross-sectional view of the wire routing assembly of FIG. 6 , taken along the line B-B;
- FIG. 9 is a front view of a communication jack according to one embodiment of the present invention.
- FIG. 10 is a cross-sectional view of the jack of FIG. 9 , taken along the line C-C;
- FIG. 11 is a partial exploded view of a communication jack
- FIG. 12 is an exploded view of a plug interface contact assembly and a compensation circuitry assembly
- FIG. 13 is a cross-sectional view of a flexible circuit being attached to a plug interface contact
- FIG. 13 a is a detail view of the detail “D” of FIG. 13 ;
- FIG. 14 is a cross-sectional view of a flexible circuit attached to a plug interface contact
- FIG. 14 a is a detail view of the detail “E” of FIG. 14 ;
- FIG. 15 is a cross-sectional view of an alternative embodiment of a plug interface contact
- FIG. 15 a is a detail view of the detail “H” of FIG. 15 ;
- FIG. 15 b is a cross-sectional view of an alternative embodiment of a plug interface contact
- FIG. 15 c is a detail view of the detail “I” of FIG. 15 b;
- FIG. 16 is a perspective view of a plug interface contact according to one embodiment of the present invention.
- FIG. 17 is a detail view of the detail “J” of FIG. 16 ;
- FIG. 18 is a plan view of compensation circuitry according to one embodiment of the present invention.
- FIGS. 18 a - 18 v are detail views of compensation zones of the compensation circuitry of FIG. 18 ;
- FIG. 19 is a plan view of compensation circuitry according to another embodiment of the present invention.
- FIGS. 19 a - 1 9 f are detail views of compensation zones of the compensation circuitry of FIG. 19 ;
- FIG. 19 g is a cross-sectional view of a communication jack with the compensation circuitry of FIG. 19 installed therein;
- FIG. 20 is a cross-sectional view of circuit traces for a FEXT compensation zone
- FIG. 20 a illustrates adjacent circuit traces according to one embodiment of a FEXT compensation zone
- FIG. 21 is a plan view of a circuitry zone employing FEXT compensation.
- FIG. 1 is a front upper right perspective view of a communication jack 100 according to one embodiment of the present invention.
- the communication jack 100 includes a front jack housing 102 , a rear jack housing 103 , and a wire containment cap 104 .
- the front jack housing 102 and rear jack housing 103 may house such components as plug interface contacts, a mechanism for coupling the jack to a plug, crosstalk compensation circuitry, and IDCs (insulation-displacement contacts) to provide an electrical connection between the jack and a four-twisted-pair communication cable.
- IDCs insulation-displacement contacts
- FIG. 2 is a front upper right partial-exploded view of the communication jack 100 of FIG. 1 .
- the wire containment cap 104 is slidably mounted within the rear jack housing 103 .
- a retention clip 106 on the rear jack housing 103 and a retention recess 108 on the wire containment cap 104 may be included to secure the wire containment cap 104 to the rear jack housing 103 .
- a retention latch 110 is also provided in the embodiment of FIG. 2 .
- Other mounting and securing techniques may also be used.
- FIGS. 3-5 illustrate the wire containment cap 104 in further detail.
- the wire containment cap 104 includes a large opening 112 in the back (shown in FIG. 5 ) to allow a cable to be inserted and to allow twisted pairs to separate in a short distance as they transition toward IDC terminals.
- the back of the wire containment cap 104 also has a strain relief guide slot 114 and strain relief latch teeth 116 to accommodate a strain relief clip as shown and described in U.S. provisional patent application Ser. No. 60/636,972, filed on Dec. 17, 2004 and entitled “Wire Containment Cap with an Integral Strain Relief Clip.”
- One embodiment of a strain relief 119 clip is shown in FIG. 11 .
- Shoulders 117 are provided on the left and right along the rear of the wire containment cap 104 .
- the opening 112 provides easy access to two twisted-pair slots 118 having funnel-shaped slot entrances 120 .
- a rear spine 122 separates the twisted-pair slots 118 toward the rear of the wire containment cap 104 .
- a saddle area 126 serves as a lower support for a cable when the cable is secured by the strain relief clip.
- twisted wire pairs are separated and crossed over as necessary toward the rear of the wire containment cap 104 , before two twisted pairs enter each of the slots 118 .
- the saddle area 126 is sufficiently low and the rear spine 122 is sufficiently offset from the rear end of the wire containment cap 104 to provide ample space to cross over twisted pairs as necessary on the rear sides of the slots 118 .
- One reason a crossover may be necessary is because the twisted pair layout on one end of a twisted pair cable is a mirror image of the wire pair layout on the opposite end of the twisted pair cable. Another reason this crossover may be necessary is because the Telecommunications Industry Association (“TIA”) standards allow structured cabling systems to be wired using two different wiring schemes. Finally, a crossover may occur because not all cables have the same pair layout.
- Telecommunications Industry Association Telecommunications Industry Association
- the communication jack 100 also incorporates a pair divider 128 .
- the pair divider 128 is preferably made of metal and provides an electrical shield between wire pairs in the area near the end of an installed cable. This portion of the cable typically lacks proper twist of the wires of each pair and/or lacks proper shielding of each pair. The metal pair divider therefore decreases crosstalk magnitude and variation.
- the pair divider 128 is made of a vacuum-metallized plastic.
- the pair divider 128 has a mounting projection 129 that is inserted into a mounting hole 131 in the rear jack housing 103 . After the mounting projection 129 is inserted into the mounting hole 131 , the pair divider 128 is lowered slightly so that fin restraints 133 provided on the rear jack housing 103 engage a lower fin 135 of the pair divider 128 . This prevents rotation of the pair divider 128 .
- the technician need only place twisted pairs through appropriate slots 118 , secure individual wires in the upper and lower wire retainers 130 and 132 having upper and lower wire restraints 134 and 136 (as shown in FIG. 3 ), cut off the excess wire ends, and attach the wire containment cap 104 to the rear jack housing 103 of the communication jack 100 to complete construction of the wire routing assembly 138 .
- IDC slots 140 within the rear jack housing 103 allow IDCs 142 (as shown in FIG. 12 ) to pass through and contact the wires.
- FIG. 9 is a front view of the communication jack 100
- FIG. 10 is a cross-sectional view of the communication jack 100 along the line C-C of FIG. 9 .
- a flexible printed circuit (FPC) 144 makes electrical contact with plug interface contacts 146 directly below the plug-jack interface 147 , where the contacts of a plug mate with the plug interface contacts 146 .
- the FPC 144 is also connected to a rigid circuit portion 148 , with the FPC 144 and the rigid circuit portion 148 combining to form a compensation circuitry assembly 150 .
- the IDCs 142 are inserted into the rigid circuit portion 148 of the compensation circuitry assembly 150 .
- FIG. 11 is an exploded view of the communication jack 100 .
- FIG. 12 is an exploded view of a portion of the communication jack 100 showing the plug interface contacts 146 , the compensation circuitry assembly 150 , and the IDCs 142 .
- the plug interface contacts 146 may be assembled in a plug interface contact assembly 152 , with lower ends 154 of the plug interface contacts 146 inserted into a lower plug interface contact mount 156 .
- Curved portions 158 of the plug interface contacts 146 are curved around curved portions 160 of an upper plug interface contact mount 162 .
- FIGS. 13-17 illustrate how the FPC 144 is attached to the plug interface contacts 146 by a welding process.
- FIGS. 13-17 illustrate connection to a single plug interface contact 146 , but the FPC 144 is preferably attached to multiple plug interface contacts 146 simultaneously.
- the FPC 144 is inserted between a mounting end 164 of the plug interface contact 146 and an opposing connecting surface 166 of the plug interface contact 146 .
- the mounting end 164 is positioned opposite the opposing connecting surface 166 by the formation of a bend 167 in the plug interface contact.
- Upper and lower welder electrodes 168 and 170 are positioned above and below a welding region 172 of the plug interface contact 146 .
- the welding region 172 may include upper and lower weld concentrator pivots 174 and 176 formed in the plug interface contact 146 .
- FIGS. 15 and 15 a show an alternative embodiment of a plug interface contact 146 having only a lower weld concentrator pivot 176 with no upper weld concentrator pivot.
- FIGS. 15 b and 15 c show another alternative embodiment of a plug interface contact 146 that is formed without any concentrator pivots.
- FIGS. 16 and 17 are perspective views of a plug interface contact 146 showing the locations of the upper and lower weld concentrator pivots 174 and 176 .
- FIG. 18 a trace diagram of conductive traces 178 on the FPC 144 and the rigid circuit portion 148 of the compensation circuitry assembly 150 is shown.
- the conductive traces consist of two layers: an upper layer that is shown by solid lines in FIG. 18 and a lower level that is shown in dotted lines. Zones A-F and Z are shown in FIGS. 18-18 v.
- Zone A is a transition zone from the connection to the plug interface contacts to the NEXT (Near-End CrossTalk) compensation zone
- Zone B is the NEXT compensation zone
- Zone C is a transition zone from the NEXT compensation zone to the NEXT crosstalk zone
- Zone D is a compensation zone to compensate for the plug interface contacts
- Zone E is the NEXT crosstalk zone
- Zone F is a neutral zone that connects the NEXT crosstalk zone to sockets for the IDCs
- Zone Z is an impedance compensation zone that ensures that the combined impedance of the communication jack and plug matches the impedance of other network elements.
- FIGS. 18-18 v extend from plug interface contact points 180 that contact the plug interface contacts 146 to IDC sockets 182 into which IDCs 142 are inserted.
- the traces may pass between the upper and lower layers through vias 184 .
- FIG. 18 illustrates the locations of zones according to one embodiment, and FIGS. 18 a through 18 v illustrate conductive traces within individual zones. Numbers one through eight shown in FIGS. 18 a - 18 u correspond to the first through eighth conductors in a four-pair embodiment.
- FIG. 18 a shows traces in Zone A.
- FIG. 18 b shows the conductive traces that are on the top layer in Zone A and
- FIG. 18 c shows the conductive traces that are on the bottom layer in Zone A.
- FIG. 18 d shows traces in Zone B.
- FIG. 18 e shows the conductive traces that are on the top layer in Zone B and
- FIG. 18 f shows the conductive traces that are on the bottom layer in Zone B.
- FIG. 18 g shows traces in Zone C.
- FIG. 18 h shows the conductive traces that are on the top layer in Zone C and
- FIG. 18 i shows the conductive traces that are on the bottom layer in Zone C.
- FIG. 18 j shows traces in Zone D corresponding to conductors 3 , 4 , 5 , and 6 .
- Zone D is positioned in the middle part of Zone B in the plan view of FIG. 18 .
- FIG. 18 k shows the conductive traces corresponding to these conductors that are on the top layer in Zone D and
- FIG. 18 l shows the conductive traces corresponding to these conductors that are on the bottom layer in Zone D.
- FIG. 18 m shows traces in Zone D corresponding to conductors 1 , 3 , 6 , and 8 .
- FIG. 18 n shows the conductive traces corresponding to these conductors that are on the top layer in Zone D and
- FIG. 18 o shows the conductive traces corresponding to these conductors that are on the bottom layer in Zone D.
- FIG. 18 p shows traces in Zone E.
- FIG. 18 q shows the conductive traces that are on the top layer in Zone E and
- FIG. 18 r shows the conductive traces that are on the bottom layer in Zone E.
- FIG. 18 s shows traces in Zone F.
- FIG. 18 t shows the conductive traces that are on the top layer in Zone F and
- FIG. 18 u shows the conductive traces that are on the bottom layer in Zone F.
- FIG. 18 v shows the conductive traces that are in Zone Z. Zone Z is located above Zone D in the plan view of FIG. 18 .
- FIG. 19 shows a portion of a flexible circuit board 186 according to another embodiment of the present invention.
- the flexible circuit board 186 has Zone D provided on a fold-over portion 188 , such that the fold-over portion 188 can be folded around a folding pivot 190 .
- the flexible circuit board 186 also includes a “Zone G” compensation section. Zone G is a zone in which compensation changes as frequency increases. Such compensation is further shown and described in U.S. patent application Ser. No. 11/099,110, Publication No. 2005/0277339, which is incorporated herein by reference in its entirety.
- FIG. 19 a shows conductive traces in Zone D of the embodiment of FIG. 19 .
- FIG. 19 b shows the conductive traces that are on the top layer in Zone D and
- FIG. 19 c shows the conductive traces that are on the bottom layer in Zone D.
- FIG. 19 d shows conductive traces in Zone G of the embodiment of FIG. 19 .
- FIG. 19 e shows the conductive traces that are on the top layer in Zone G and
- FIG. 19 f shows the conductive traces that are on the bottom layer in Zone G.
- FIG. 19 g is a cross-sectional view of part of a communication jack 189 with the flexible circuit board 186 installed.
- the flexible circuit board 186 makes electrical contact with the plug interface contacts 146 directly below the plug-jack interface 147 .
- the fold-over portion 188 is shown in its folded configuration.
- FEXT far-end crosstalk
- FEXT compensation may be used in connectors with balanced NEXT but net capacitive coupling greater than net inductive coupling.
- L R Total net inductance of connector without the FEXT zone.
- FIGS. 20 and 20 a show examples of conductive traces for conductors 3 , 4 , 5 , and 6 of a connector in which a distributed FEXT zone is used to result in substantially no FEXT.
- a fifth conductive trace overlies a sixth conductive trace and a fourth conductive trace overlies a third conductive trace.
- the lengths of the traces are chosen as required to result in zero FEXT for the connector.
- the arrows in FIG. 20 a show the direction of signal current through the conductive traces.
- FIG. 21 shows conductive traces in one embodiment of a circuit board in which FEXT compensation is incorporated into Zone F.
- Solid lines in FIG. 21 indicate traces on an upper layer and dotted lines represent traces on a lower layer. In sections where the traces on the upper and lower layers overlap, number designations are used to show the overlapping traces. For example, in a section labeled “6/3,” a conductive trace corresponding to the sixth conductor is overlapping a conductive trace corresponding to the third conductor.
- IDC sockets 182 and vias 184 are also illustrated in FIG. 21 .
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Abstract
Description
- This application claims priority to U.S. Provisional Patent Application No. 60/772,802 filed Feb. 13, 2006, entitled “Connector with Crosstalk Compensation.”
- This application further incorporates by reference in their entireties the following U.S. patent applications:
- a) Ser. No. 11/195,412, entitled “Wire Containment Cap,” filed Aug. 2, 2005;
- b) Ser. No. 11/305,476, entitled “Wire Containment Cap with an Integral Strain Relief Clip,” filed Dec. 16, 2005;
- c) Ser. No. 11/462,204, entitled “Wire Containment Cap,” filed Aug. 2, 2006; and
- d) Ser. No. 11/099,110, entitled “Electrical Connector with Improved Crosstalk Compensation,” filed Apr. 5, 2005, now U.S. Pat. No. 7,153,168.
- The present invention relates generally to electrical connectors, and more particularly, to a modular communication jack design with an improved wire containment cap and pair divider and crosstalk compensation.
- In the communications industry, as data transmission rates have steadily increased, crosstalk due to capacitive and inductive couplings among the closely spaced parallel conductors within the jack and/or plug has become increasingly problematic. Modular connectors with improved crosstalk performance have been designed to meet the increasingly demanding standards. Many of these connectors have addressed crosstalk by compensating at the front end of the jack, i.e., the end closest to where a plug is inserted into the jack. However, the wire pairs terminated to the insulation displacement contact (“IDC”) terminals at the rear portion of a jack may also affect the performance of the jack.
- One problem that exists when terminating wire pairs to the IDC terminals of a jack is the effect that termination has on the crosstalk performance of a jack. When a twisted-pair cable with four wire pairs is aligned and terminated to the IDC terminals of a jack, a wire pair may need to flip over or under another wire pair. An individual conductor of a wire pair may also be untwisted and oriented closely to a conductor from a different wire pair. Both of these conditions may result in unintended coupling in the termination area which can degrade the crosstalk performance of the jack. Thus, a solution addressing the crosstalk in the termination area of the jack would be desirable.
- A second problem that exists when terminating wire pairs to the IDC terminals of a jack is variability. A technician is typically called on to properly terminate the wire pairs of a twisted pair cable to the proper IDC terminals of the jack. Each jack terminated by the technician should have similar crosstalk performance. This requires the termination to remain consistent from jack to jack. However, different installers may use slightly different techniques to separate the wire pairs and route them to their proper IDC terminals. Thus, a solution that controls the variability of terminations from jack to jack would be desirable.
- A final issue that arises when terminating wire pairs to the IDC terminals of a jack is the difficulty of the termination process. Typical jacks provide little assistance to the technician, resulting in occasional misterminations (e.g., a wire being terminated at an incorrect location in the jack). Even if detailed instructions are provided with the jack, technicians may not read these instructions prior to installing the jacks. Furthermore, a jack with a difficult termination process can increase the installation time for the technician and result in a costly installation for the customer. Thus, a jack solution that simplifies the termination process and minimizes the possibility of technician error would be desirable.
- It is further desirable to combine these benefits with an improved pair divider within the connector, along with crosstalk compensation, to improve overall jack performance.
- The present application meets the shortcomings of the prior art by providing a wire containment cap having a first side including a plurality of wire slots with retainers for retaining wires, a second side being opposite the first side, sidewalls extending between the first side and the second side, and twisted pair holes or slots with funnel-shaped entrances between the first side and the second side.
- A communication jack assembly is also described. The communication jack comprises a front portion including a retention clip, and the wire containment cap including a retention recess for securing the wire containment cap to the front portion.
- Wire containment caps and communication jack assemblies according to the present invention may be provided in shielded or unshielded embodiments. Further, the second side of wire containment caps according to the present invention may be provided with a slot and other features allowing for the use of an integral strain relief clip. A metal pair divider may also be incorporated in order to provide an electrical shield between wire pairs in the communication jack.
- Crosstalk compensation techniques are used to improve the communication performance of connectors in some embodiments of the present invention.
-
FIG. 1 is a front upper right perspective view of a communication jack having a wire containment cap in accordance with an embodiment of the present invention; -
FIG. 2 is a front upper right partially exploded view of the communication jack ofFIG. 1 ; -
FIG. 3 is a front upper right perspective view of a wire containment cap in accordance with an embodiment of the present invention; -
FIG. 4 is a front view of the wire containment cap ofFIG. 3 ; -
FIG. 5 is a rear upper left exploded view of a wire routing assembly comprising a wire containment cap, a metal pair divider, and a rear jack housing according to one embodiment of the present invention; -
FIG. 6 is a front view of the wire routing assembly ofFIG. 5 ; -
FIG. 7 is a cross-sectional view of the wire routing assembly ofFIG. 6 , taken along the line A-A; -
FIG. 8 is a cross-sectional view of the wire routing assembly ofFIG. 6 , taken along the line B-B; -
FIG. 9 is a front view of a communication jack according to one embodiment of the present invention; -
FIG. 10 is a cross-sectional view of the jack ofFIG. 9 , taken along the line C-C; -
FIG. 11 is a partial exploded view of a communication jack; -
FIG. 12 is an exploded view of a plug interface contact assembly and a compensation circuitry assembly; -
FIG. 13 is a cross-sectional view of a flexible circuit being attached to a plug interface contact; -
FIG. 13 a is a detail view of the detail “D” ofFIG. 13 ; -
FIG. 14 is a cross-sectional view of a flexible circuit attached to a plug interface contact; -
FIG. 14 a is a detail view of the detail “E” ofFIG. 14 ; -
FIG. 15 is a cross-sectional view of an alternative embodiment of a plug interface contact; -
FIG. 15 a is a detail view of the detail “H” ofFIG. 15 ; -
FIG. 15 b is a cross-sectional view of an alternative embodiment of a plug interface contact; -
FIG. 15 c is a detail view of the detail “I” ofFIG. 15 b; -
FIG. 16 is a perspective view of a plug interface contact according to one embodiment of the present invention; -
FIG. 17 is a detail view of the detail “J” ofFIG. 16 ; -
FIG. 18 is a plan view of compensation circuitry according to one embodiment of the present invention; -
FIGS. 18 a-18 v are detail views of compensation zones of the compensation circuitry ofFIG. 18 ; -
FIG. 19 is a plan view of compensation circuitry according to another embodiment of the present invention; -
FIGS. 19 a-1 9 f are detail views of compensation zones of the compensation circuitry ofFIG. 19 ; -
FIG. 19 g is a cross-sectional view of a communication jack with the compensation circuitry ofFIG. 19 installed therein; -
FIG. 20 is a cross-sectional view of circuit traces for a FEXT compensation zone; -
FIG. 20 a illustrates adjacent circuit traces according to one embodiment of a FEXT compensation zone; and -
FIG. 21 is a plan view of a circuitry zone employing FEXT compensation. -
FIG. 1 is a front upper right perspective view of acommunication jack 100 according to one embodiment of the present invention. Thecommunication jack 100 includes afront jack housing 102, arear jack housing 103, and awire containment cap 104. Thefront jack housing 102 andrear jack housing 103 may house such components as plug interface contacts, a mechanism for coupling the jack to a plug, crosstalk compensation circuitry, and IDCs (insulation-displacement contacts) to provide an electrical connection between the jack and a four-twisted-pair communication cable. -
FIG. 2 is a front upper right partial-exploded view of thecommunication jack 100 ofFIG. 1 . In the embodiment shown, thewire containment cap 104 is slidably mounted within therear jack housing 103. Aretention clip 106 on therear jack housing 103 and aretention recess 108 on thewire containment cap 104 may be included to secure thewire containment cap 104 to therear jack housing 103. Aretention latch 110 is also provided in the embodiment ofFIG. 2 . Other mounting and securing techniques may also be used. -
FIGS. 3-5 illustrate thewire containment cap 104 in further detail. Thewire containment cap 104 includes alarge opening 112 in the back (shown inFIG. 5 ) to allow a cable to be inserted and to allow twisted pairs to separate in a short distance as they transition toward IDC terminals. The back of thewire containment cap 104 also has a strainrelief guide slot 114 and strainrelief latch teeth 116 to accommodate a strain relief clip as shown and described in U.S. provisional patent application Ser. No. 60/636,972, filed on Dec. 17, 2004 and entitled “Wire Containment Cap with an Integral Strain Relief Clip.” One embodiment of astrain relief 119 clip is shown inFIG. 11 .Shoulders 117 are provided on the left and right along the rear of thewire containment cap 104. - The
opening 112 provides easy access to two twisted-pair slots 118 having funnel-shaped slot entrances 120. Arear spine 122 separates the twisted-pair slots 118 toward the rear of thewire containment cap 104. Asaddle area 126 serves as a lower support for a cable when the cable is secured by the strain relief clip. - In a preferred embodiment of the present invention, twisted wire pairs are separated and crossed over as necessary toward the rear of the
wire containment cap 104, before two twisted pairs enter each of theslots 118. Thesaddle area 126 is sufficiently low and therear spine 122 is sufficiently offset from the rear end of thewire containment cap 104 to provide ample space to cross over twisted pairs as necessary on the rear sides of theslots 118. One reason a crossover may be necessary is because the twisted pair layout on one end of a twisted pair cable is a mirror image of the wire pair layout on the opposite end of the twisted pair cable. Another reason this crossover may be necessary is because the Telecommunications Industry Association (“TIA”) standards allow structured cabling systems to be wired using two different wiring schemes. Finally, a crossover may occur because not all cables have the same pair layout. - The
communication jack 100 also incorporates apair divider 128. Thepair divider 128 is preferably made of metal and provides an electrical shield between wire pairs in the area near the end of an installed cable. This portion of the cable typically lacks proper twist of the wires of each pair and/or lacks proper shielding of each pair. The metal pair divider therefore decreases crosstalk magnitude and variation. According to one embodiment, thepair divider 128 is made of a vacuum-metallized plastic. - In the embodiment of
FIGS. 5-8 , thepair divider 128 has a mountingprojection 129 that is inserted into a mountinghole 131 in therear jack housing 103. After the mountingprojection 129 is inserted into the mountinghole 131, thepair divider 128 is lowered slightly so thatfin restraints 133 provided on therear jack housing 103 engage alower fin 135 of thepair divider 128. This prevents rotation of thepair divider 128. - To complete the installation of wires in the
communication jack 100, the technician need only place twisted pairs throughappropriate slots 118, secure individual wires in the upper andlower wire retainers lower wire restraints 134 and 136 (as shown inFIG. 3 ), cut off the excess wire ends, and attach thewire containment cap 104 to therear jack housing 103 of thecommunication jack 100 to complete construction of thewire routing assembly 138.IDC slots 140 within therear jack housing 103 allow IDCs 142 (as shown inFIG. 12 ) to pass through and contact the wires. -
FIG. 9 is a front view of thecommunication jack 100, andFIG. 10 is a cross-sectional view of thecommunication jack 100 along the line C-C ofFIG. 9 . A flexible printed circuit (FPC) 144 makes electrical contact withplug interface contacts 146 directly below the plug-jack interface 147, where the contacts of a plug mate with theplug interface contacts 146. In the embodiment ofFIG. 10 , theFPC 144 is also connected to arigid circuit portion 148, with theFPC 144 and therigid circuit portion 148 combining to form acompensation circuitry assembly 150. TheIDCs 142 are inserted into therigid circuit portion 148 of thecompensation circuitry assembly 150. -
FIG. 11 is an exploded view of thecommunication jack 100.FIG. 12 is an exploded view of a portion of thecommunication jack 100 showing theplug interface contacts 146, thecompensation circuitry assembly 150, and theIDCs 142. As shown inFIG. 12 , theplug interface contacts 146 may be assembled in a pluginterface contact assembly 152, withlower ends 154 of theplug interface contacts 146 inserted into a lower pluginterface contact mount 156.Curved portions 158 of theplug interface contacts 146 are curved aroundcurved portions 160 of an upper pluginterface contact mount 162. -
FIGS. 13-17 illustrate how theFPC 144 is attached to theplug interface contacts 146 by a welding process.FIGS. 13-17 illustrate connection to a singleplug interface contact 146, but theFPC 144 is preferably attached to multipleplug interface contacts 146 simultaneously. As shown inFIGS. 13 and 13 a, theFPC 144 is inserted between a mountingend 164 of theplug interface contact 146 and an opposing connectingsurface 166 of theplug interface contact 146. The mountingend 164 is positioned opposite the opposing connectingsurface 166 by the formation of abend 167 in the plug interface contact. Upper andlower welder electrodes welding region 172 of theplug interface contact 146. Thewelding region 172 may include upper and lower weld concentrator pivots 174 and 176 formed in theplug interface contact 146. - Next, as shown in
FIGS. 14 and 14 a, force at the outer edge of theelectrodes end 164 of the plug interface contact to rotate inwardly around the weld concentrator pivots 174 and 176 towards theFPC 144 as shown by the arrow “F.” This causes a high spring force, indicated by the arrows “G,” which electrically connects theFPC 144 to theplug interface contact 146 and clamps theFPC 144, retaining theFPC 144 in connection with theplug interface contact 146. Aweld 177 holds the upper and lower weld concentrator pivots 174 and 176 together. -
FIGS. 15 and 15 a show an alternative embodiment of aplug interface contact 146 having only a lowerweld concentrator pivot 176 with no upper weld concentrator pivot. -
FIGS. 15 b and 15 c show another alternative embodiment of aplug interface contact 146 that is formed without any concentrator pivots. -
FIGS. 16 and 17 are perspective views of aplug interface contact 146 showing the locations of the upper and lower weld concentrator pivots 174 and 176. - Turning now to
FIG. 18 , a trace diagram ofconductive traces 178 on theFPC 144 and therigid circuit portion 148 of thecompensation circuitry assembly 150 is shown. The conductive traces consist of two layers: an upper layer that is shown by solid lines inFIG. 18 and a lower level that is shown in dotted lines. Zones A-F and Z are shown inFIGS. 18-18 v. These zones generally act as follows: Zone A is a transition zone from the connection to the plug interface contacts to the NEXT (Near-End CrossTalk) compensation zone; Zone B is the NEXT compensation zone; Zone C is a transition zone from the NEXT compensation zone to the NEXT crosstalk zone; Zone D is a compensation zone to compensate for the plug interface contacts; Zone E is the NEXT crosstalk zone; Zone F is a neutral zone that connects the NEXT crosstalk zone to sockets for the IDCs; and Zone Z is an impedance compensation zone that ensures that the combined impedance of the communication jack and plug matches the impedance of other network elements. - The conductive traces 178 illustrated in
FIGS. 18-18 v extend from plug interface contact points 180 that contact theplug interface contacts 146 toIDC sockets 182 into whichIDCs 142 are inserted. The traces may pass between the upper and lower layers throughvias 184.FIG. 18 illustrates the locations of zones according to one embodiment, andFIGS. 18 a through 18 v illustrate conductive traces within individual zones. Numbers one through eight shown inFIGS. 18 a-18 u correspond to the first through eighth conductors in a four-pair embodiment. -
FIG. 18 a shows traces in Zone A.FIG. 18 b shows the conductive traces that are on the top layer in Zone A andFIG. 18 c shows the conductive traces that are on the bottom layer in Zone A. -
FIG. 18 d shows traces in Zone B.FIG. 18 e shows the conductive traces that are on the top layer in Zone B andFIG. 18 f shows the conductive traces that are on the bottom layer in Zone B. -
FIG. 18 g shows traces in Zone C.FIG. 18 h shows the conductive traces that are on the top layer in Zone C andFIG. 18 i shows the conductive traces that are on the bottom layer in Zone C. -
FIG. 18 j shows traces in Zone D corresponding toconductors FIG. 18 .FIG. 18 k shows the conductive traces corresponding to these conductors that are on the top layer in Zone D andFIG. 18 l shows the conductive traces corresponding to these conductors that are on the bottom layer in Zone D. -
FIG. 18 m shows traces in Zone D corresponding toconductors FIG. 18 n shows the conductive traces corresponding to these conductors that are on the top layer in Zone D andFIG. 18 o shows the conductive traces corresponding to these conductors that are on the bottom layer in Zone D. -
FIG. 18 p shows traces in Zone E.FIG. 18 q shows the conductive traces that are on the top layer in Zone E andFIG. 18 r shows the conductive traces that are on the bottom layer in Zone E. -
FIG. 18 s shows traces in Zone F.FIG. 18 t shows the conductive traces that are on the top layer in Zone F andFIG. 18 u shows the conductive traces that are on the bottom layer in Zone F. -
FIG. 18 v shows the conductive traces that are in Zone Z. Zone Z is located above Zone D in the plan view ofFIG. 18 . -
FIG. 19 shows a portion of aflexible circuit board 186 according to another embodiment of the present invention. Theflexible circuit board 186 has Zone D provided on a fold-overportion 188, such that the fold-overportion 188 can be folded around afolding pivot 190. Theflexible circuit board 186 also includes a “Zone G” compensation section. Zone G is a zone in which compensation changes as frequency increases. Such compensation is further shown and described in U.S. patent application Ser. No. 11/099,110, Publication No. 2005/0277339, which is incorporated herein by reference in its entirety. -
FIG. 19 a shows conductive traces in Zone D of the embodiment ofFIG. 19 .FIG. 19 b shows the conductive traces that are on the top layer in Zone D andFIG. 19 c shows the conductive traces that are on the bottom layer in Zone D. -
FIG. 19 d shows conductive traces in Zone G of the embodiment ofFIG. 19 .FIG. 19 e shows the conductive traces that are on the top layer in Zone G andFIG. 19 f shows the conductive traces that are on the bottom layer in Zone G. -
FIG. 19 g is a cross-sectional view of part of acommunication jack 189 with theflexible circuit board 186 installed. Theflexible circuit board 186 makes electrical contact with theplug interface contacts 146 directly below the plug-jack interface 147. The fold-overportion 188 is shown in its folded configuration. - It is beneficial to include far-end crosstalk (FEXT) compensation in some embodiments of communication jacks. The location of distributed capacitive and/or inductive crosstalk or compensation does not affect FEXT, because signals generated by distributed couplings all arrive at the extremity of the connector at the same time. However, when negative-polarity capacitive (−C) and positive-polarity inductive (+L) compensation is added in a FEXT zone, ideally it is distributed, and the capacitive and inductive compensation disposed in the same location to make their effect on NEXT=0.
- FEXT compensation may be used in connectors with balanced NEXT but net capacitive coupling greater than net inductive coupling.
- The procedure to determine the magnitude of −C and +L in a FEXT compensation zone is as follows:
FEXT=C T −L T - CT=Total net capacitance of connector including the FEXT zone
- LT=Total net inductance of connector including the FEXT zone
- CF=Capacitance of FEXT compensation zone
- LF=Inductance of FEXT compensation zone
C T =C R +C F
L T =L R +L F - CR=Total net capacitance of connector without the FEXT zone
- LR=Total net inductance of connector without the FEXT zone.
- CF and LF are designed to be equal in magnitude and their magnitude is designed to make CT equal to LT and therefore FEXT=0.
-
FIGS. 20 and 20 a show examples of conductive traces forconductors FIG. 20 , a fifth conductive trace overlies a sixth conductive trace and a fourth conductive trace overlies a third conductive trace. As shown inFIG. 20 a, the lengths of the traces are chosen as required to result in zero FEXT for the connector. The arrows inFIG. 20 a show the direction of signal current through the conductive traces. -
FIG. 21 shows conductive traces in one embodiment of a circuit board in which FEXT compensation is incorporated into Zone F. Solid lines inFIG. 21 indicate traces on an upper layer and dotted lines represent traces on a lower layer. In sections where the traces on the upper and lower layers overlap, number designations are used to show the overlapping traces. For example, in a section labeled “6/3,” a conductive trace corresponding to the sixth conductor is overlapping a conductive trace corresponding to the third conductor.IDC sockets 182 and vias 184 are also illustrated inFIG. 21 . - While the present invention has been described with reference to one or more particular embodiments, those skilled in the art will recognize that many changes may be made thereto without departing from the spirit and scope of the present invention. Each of these embodiments and obvious variations thereof is contemplated as falling within the spirit and scope of the claimed invention, which is set forth in the following claims.
Claims (23)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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PCT/US2007/062061 WO2007095533A1 (en) | 2006-02-13 | 2007-02-13 | Connector with crosstalk compensation |
JP2008554544A JP2009527079A (en) | 2006-02-13 | 2007-02-13 | Connector with crosstalk compensation function |
US11/674,359 US8011972B2 (en) | 2006-02-13 | 2007-02-13 | Connector with crosstalk compensation |
EP07717613A EP1987569A1 (en) | 2006-02-13 | 2007-02-13 | Connector with crosstalk compensation |
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US77280206P | 2006-02-13 | 2006-02-13 | |
US11/674,359 US8011972B2 (en) | 2006-02-13 | 2007-02-13 | Connector with crosstalk compensation |
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US20070190863A1 true US20070190863A1 (en) | 2007-08-16 |
US8011972B2 US8011972B2 (en) | 2011-09-06 |
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US11/674,359 Expired - Fee Related US8011972B2 (en) | 2006-02-13 | 2007-02-13 | Connector with crosstalk compensation |
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EP (1) | EP1987569A1 (en) |
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Also Published As
Publication number | Publication date |
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JP2009527079A (en) | 2009-07-23 |
WO2007095533A1 (en) | 2007-08-23 |
US8011972B2 (en) | 2011-09-06 |
EP1987569A1 (en) | 2008-11-05 |
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