US20070181774A1

US20070181774A1 - Un-stripping waffle slab mold

Info

Publication number: US20070181774A1
Application number: US11/338,753
Authority: US
Inventors: Chia-Hung Weng; Chih-Sheng Wang
Original assignee: Chunghwa Picture Tubes Ltd
Current assignee: Chunghwa Picture Tubes Ltd
Priority date: 2006-01-25
Filing date: 2006-01-25
Publication date: 2007-08-09

Abstract

At least a wing slab are used to increase contact area and friction with RC (Reinforced Concrete) in order to link up un-stripping waffle slab mold with RC tightly. A cannular pillar and a horizontal-precision adjusting device are utilized to increase the height of the waffle slab and hold the waffle slab horizontal, and further can replace raised flooring installations.

Description

BACKGROUND

1. Field of the Invention
The present invention generally relates to an improvement in structure of an un-stripping waffle slab mold, and more particularly relates to a loose-proof and height-altering permanent waffle slab mold.
2. Description of the Prior Art
As times change, high quality products should be made in a clear environment in many high-technology factories for its precision processing demand. In clean room, steel frame and raised flooring installations are usually utilized to enhance the structural strength.
According to the traditional method, waffle slab can be made by the following step: first, molding RC (Reinforced Concrete) into shape of wood plate; second, stripping the wood plate after grouting; then, daubing the mold with epoxy resin. But it spends time too much and may vary to each other. Another method is to provide an un-stripping waffle slab mold, one of features is to utilize SMC(Sheet Molding Compound) method to form a mold. The surface of the mold is rough but interior thereof is smooth. The mold has not to be stripped, but may be out of shape or out of mold under the pressure of solidified RC. An improvement invention is shown in FIG. 1. The disclosed invention is to provide a waffle slab mold 100 of a cone-shaped and the tubular pillar 102 thereof was tapcred. The waffle slab mold 100 has a protruded edge 110 and a plurality of through hole 104 thereof. Wherein, the through hole 104 may be used to link up with each mold. However, several molds among waffle slab molds 100 with smooth surface may be loosed when subjected to pressure. Moreover, the height and thickness of the mold may be different for various dimension and structural strength demand. Generally speaking, raised flooring installations can be established to confirm the demand, but these will increase the construction time and the expense thereof.

SUMMARY OF THE INVENTION

In order to solve the problems mentioned above, the present invention provides a loose-proof and height-altering permanent waffle slab mold with fastening design.
The unfastened issue of the un-stripping waffle slab mold is resolved by utilizing the wing slab. The wing slab includes at least a through hole and at least a screw element arranged in the through hole. The wing slab and screw element cooperate to increase the friction with RC, so that each mold can be bound with RC tightly.
For corresponding with various height of factory building, the present invention utilizes a height-altering cannular pillar to increase the height of the mold. In addition, raised flooring installations above the waffle slab mold can be replaced, expenses of raised flooring installations can be saved, and construction period can be reduced.
Further, the cannular pillar can include a horizontal-precision adjusting device. The horizontal-precision adjusting device, as a trimming device, is utilized to meet the high horizontal-precision demand for factory design.
Accordingly, a first cannular pillar having a base in the bottom and at least a wing slab are arranged in the fringes thereof according to an embodiment of the present invention.
Other advantages of the present invention will become apparent from the following description taken in conjunction with the accompanying drawings wherein are set forth, by way of illustration and example, certain embodiments of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing aspects and many of the accompanying advantages of this invention will become more readily appreciated as the same becomes better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
FIG. 1 is a three-dimension view of the un-stripping waffle slab mold, in accordance with the prior art;
FIG. 2A is a three-dimension view of the un-stripping waffle slab mold of the first embodiment of the invention;
FIG. 2B-1 is a top view of a single un-stripping waffle slab mold of the first embodiment of the invention;
FIG. 2B-2 is a three-dimension view of a single un-stripping waffle slab mold of the first embodiment of the invention;
FIG. 2B-3 is a top view of two un-stripping waffle slab mold connected together of the first embodiment of the invention;
FIG. 2B-4 is a three-dimension view of two un-stripping waffle slab mold connected together of the first embodiment of the invention;
FIG. 2B-5 is a top view of three un-stripping waffle slab mold connected together of the first embodiment of the invention;
FIG. 2B-6 is a three-dimension view of three un-stripping waffle slab mold connected together of the first embodiment of the invention;
FIG. 2B-7 is a top view of four un-stripping waffle slab mold connected together of the first embodiment of the invention;
FIG. 2B-8 is a three-dimension view of four un-stripping waffle slab mold connected together of the first embodiment of the invention;
FIG. 2B-9 is an AA′ cross-sectional view of the FIG. 2B-7 of the invention;
FIG. 2B-10 is a partially enlarged view of the FIG. 2B-9 of the invention;
FIG. 3A is an schematically disconnected view of the un-stripping waffle slab mold of the second embodiment of the invention;
FIG. 3B-1 is a side view of the un-stripping waffle slab mold of the second embodiment of the invention;
FIG. 3B-2 is a partial cross-sectional view of the un-stripping waffle slab mold of the second embodiment of the invention;
FIG. 4A is an schematically disconnected view of the un-stripping waffle slab mold of the third embodiment of the invention;
FIG. 4B-1 is a side view of the un-stripping waffle slab mold of the third embodiment of the invention; and
FIG. 4B-2 is a partial cross-sectional view of the un-stripping waffle slab mold of the third embodiment of the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to FIG. 2A is a three-dimension view of the un-stripping waffle slab mold of the first embodiment of the invention. In the embodiment of the waffle slab mold 200, a first cannular pillar 202 includes a base 208 at the end, and at least a wing slab 204 arranged in the fringes thereof. In the embodiment, the first cannular pillar 202 is of flat-headed corn. The wing slab 204 may have at least a through hole 206, and at least a screw element therein (not shown in the drawing), for example, a bolt cooperates with at least a nut or a spacer. The wing slab 204 and the screw element may increase contact area and friction with RC and enhance the strength of anchors in RC and the waffle slab mold 200 in order to link up un-stripping waffle slab mold with RC tightly. In the embodiment, the base 208 may be quadrilateral and may have stretching wall 210 in the end. Wherein, the stretching wall 210 may have at least a perforation 212 in order to utilize connecting element pierced through the perforations to connect each waffle slab mold 200. For example, the connecting element may be a bolt and at least a nut or a rivet.
Accordingly, for meeting the demand of different pedestal distance and varied floor area, the waffle slab mold 200 may be assembled in various amounts. Referring to FIG. 23-1 to FIG. 2B-8, wherein FIG. 2B-1, FIG. 2B-3, FIG. 2B-5 and FIG. 2B-7 individually shows the schematically top view of a waffle slab mold 200, two waffle slab mold 200 connected together, three waffle slab mold 200 connected together, and four waffle slab mold 200 connected together. FIG. 2B-2, FIG. 2B-4, FIG. 2B-6 and FIG. 2B-8 individually shows the three-dimension view of a waffle slab mold 200, two waffle slab mold 200 connected together, three waffle slab mold 200 connected together, and four waffle slab mold 200 connected together. How to connect each mold has described in last paragraph already, the connecting element, for example a bolt and at least a nut or a rivet, may be used to connect two adjoining molds Correspondingly, such as shown in FIG. 2B-9. FIG. 2B-9 is an A-A′ cross-sectional view of FIG. 2B-7 of the invention. In the embodiment, the stretching wall 210 of the base 208 may have a fillister 214, as shown in FIG. 2B-10. The fillister 214 may be used to make the engagement more perfect.
FIG. 3A is a schematically disconnected view of the un-stripping waffle slab mold of the second embodiment of the invention. Such as shown in FIG. 3A, a waffle slab mold 200 and a second cannular pillar 220 are disclosed in the second embodiment. Wherein, the second cannular pillar 220 is utilized to adjust the horizontal height of the waffle slab mold 200. Then, FIG. 3A-1 and FIG. 3A-2 are the side view and partial cross-sectional view of the un-stripping waffle slab mold of the second embodiment of the invention. The second cannular pillar 220 has a collar 222 in the external fringe. In the embodiment, the internal fringe 224 of the second cannular pillar 220 includes a concave 226, wherein the second cannular pillar 220 can be positioned on the first cannular pillar 202 by the concave 226. When positioned on the first cannular pillar 202, the second cannular pillar 220 may be rightly engaged the first cannular pillar 202 with the concave 226, and the concave 226 can be utilized to rough adjust the horizontal height for general factories. Furthermore, the height of the first cannular pillar 202 can be changed for various design in order to further replace raised flooring installations above the traditional waffle slab mold.
The third embodiment is shown in FIG. 4A to FIG. 4B-3. A waffle slab mold 200, a second cannular pillar 240 and a horizontal-precision adjustment device 246 are disclosed in the embodiment. The first cannular pillar 202 and the horizontal-precision adjustment device 246 cooperate to increase the height of the un-stripping waffle slab mold 200 and regulate the horizontal level. Furthermore, FIG. 4B-1 and FIG. 4B-2 are the side view and partial enlarged view of the un-stripping waffle slab mold of the third embodiment of the invention. The second cannular pillar 240 has a collar 242 in the external fringe. In the embodiment, some protruded portions 244 each with a horizontal-precision adjustment device 246 are positioned at the sidewall of the collar 242. Positioning the second cannular pillar 240 in the first cannular pillar 202 can accurately regulate horizontal level by the horizontal-precision adjustment device 246 thereof. In the embodiment, the horizontal-precision adjustment device 246 may be a bolt and at least a nut, a washer or a spacer. In another embodiment, the second cannular pillar 240 may also be placed in any traditional waffle slab mold.
Accordingly, one of features is the wing slab may be used to enhance the accessibly and further a screw element arranged in the wing slab can be utilized to cooperate to increase the friction with RC in order to bound with RC tightly. Besides, three horizontal-precision adjustment devices arranged on the second cannular pillar can regulate the waffle slab mold accurately. Furthermore, another feature of the invention is to increase the height of the un-stripping waffle slab mold with changing the height of the cannular pillar to replace raised flooring installations. All of the features may be used to reduce the construction period, enhance anti-vibration ability, reduce the cost, and be more exquisite than traditional mold. And the waffle slab mold presented in the invention may be cast-in-place or pre-cast.
While the invention is susceptible to various modifications and alternative forms, a specific example thereof has been shown in the drawings and is herein described in detail. It should be understood, however, that the invention is not to be limited to the particular form disclosed, but to the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the appended claims.

Claims

1. An un-stripping waffle slab mold comprising:

a first cannular pillar having a base extending lateral from the bottom thereof; and

at least a wing slab arranged in the fringes of said first cannular pillar.

2. The un-stripping waffle slab mold according to claim 1, wherein said wing slab comprises at least a through hole.

3. The un-stripping waffle slab mold according to claim 2, wherein said wing slab further comprises at least a screw element arranged in said through hole.

4. The un-stripping waffle slab mold according to claim 3, wherein said screw element includes a bolt and at least a nut.

5. The un-stripping waffle slab mold according to claim 1, wherein said base includes a fillister arranged in an edge of said base.

6. The un-stripping waffle slab mold according to claim 1, wherein said base has a stretching wall at the end thereof.

7. The un-stripping waffle slab mold according to claim 6, wherein said stretching wall has a plurality of perforations at the sidewall thereof.

8. The un-stripping waffle slab mold according to claim 7, further including a connecting element pierced through said perforations in order to assemble two adjoining molds.

9. The un-stripping waffle slab mold according to claim 8, wherein said connecting element is a bolt and at least a nut or a rivet.

10. An un-stripping waffle slab mold comprising:

a first cannular pillar having a base extending lateral from the bottom thereof;

at least a wing slab arranged in the fringes of said first cannular pillar; and

a second cannular pillar positioned on said first cannular pillar and engaged with each other.

11. The un-stripping waffle slab mold according to claim 10, wherein said wing slab comprises at least a through hole.

12. The un-stripping waffle slab mold according to claim 11, wherein said wing slab further comprise at least a screw element arranged in said through hole.

13. The un-stripping waffle slab mold according to claim 12, wherein said screw element includes a bolt and at least a nut or at least a spacer.

14. The un-stripping waffle slab mold according to claim 10, wherein said base includes a fillister arranged in an edge of said base.

15. An un-stripping waffle slab mold comprising:

at least a wing slab arranged in the fringes of said first cannular pillar; and

a second cannular pillar positioned on said first cannular pillar and engaged with each other, wherein said second cannular pillar has a collar in the fringe, and said collar includes three protruded portions having at least a horizontal-precision adjustment device thereon individually.

16. The un-stripping waffle slab mold according to claim 15, wherein said horizontal-precision adjusting device comprises a bolt and at least a nut, the washer, or the plastics spacer.

17. The un-stripping waffle slab mold according to claim 15, wherein said wing slab comprises at least a through hole.

18. The un-stripping waffle slab mold according to claim 17, wherein said wing slab further comprise at least a screw element arranged in said through hole.

19. The un-stripping waffle slab mold according to claim 18, wherein said screw element includes a bolt and at least a nut or at least a spacer.