US20070107359A1 - Panels to be engaged with each other through a locking element - Google Patents
Panels to be engaged with each other through a locking element Download PDFInfo
- Publication number
- US20070107359A1 US20070107359A1 US11/314,560 US31456005A US2007107359A1 US 20070107359 A1 US20070107359 A1 US 20070107359A1 US 31456005 A US31456005 A US 31456005A US 2007107359 A1 US2007107359 A1 US 2007107359A1
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- panels
- locking element
- grooves
- tenons
- board
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- 230000008878 coupling Effects 0.000 claims abstract description 3
- 238000010168 coupling process Methods 0.000 claims abstract description 3
- 238000005859 coupling reaction Methods 0.000 claims abstract description 3
- 238000009434 installation Methods 0.000 claims description 62
- 239000003292 glue Substances 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 8
- 238000009408 flooring Methods 0.000 description 35
- 238000006073 displacement reaction Methods 0.000 description 14
- 230000008901 benefit Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 238000005034 decoration Methods 0.000 description 5
- 229920002521 macromolecule Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 240000005561 Musa balbisiana Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0138—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
- E04F2201/0517—U- or C-shaped brackets and clamps
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/07—Joining sheets or plates or panels with connections using a special adhesive material
Definitions
- the present invention relates to a construction decoration material, especially to flat strip flooring, or more particularly, to panels to be engaged with each other through locking elements, which panels can be used for various planar places.
- Strip flooring is a construction decoration material which is widely used. Especially in recent years, flooring has been broadly used in homes and various public places. Most of the earlier floorings are solid wood floorings, but now laminate flooring using HDF or MDF (high or medium density fiber) board have been introduced into homes with the development of technology. Laminate flooring has obvious advantageous over solid wood flooring, such as homogeneous material in nature, no tortuousness, no shrink and easy installation with no need of support assemblies. At present, laminate flooring is installed through its locking structure, such as those described in CN1419625A and CN1087056C.
- CN1419625A discloses a combination of horizontal connection and locking element connection, wherein the former is realized through tenon and groove structure provided at the edges of panels, which limits the movement and separation of two adjacent panels in vertical direction, and the latter is realized through a locking element, which limits the movement, separation and displacement of two adjacent panels in horizontal direction.
- the disadvantage by using such combination is that the clearances between the panels when in use could not be completely avoided because the panel and the locking element are made of different materials with different rigidities and expansion coefficients.
- CN1087056C has made certain improvement in comparison with CN1419625A, as in the former, a limiting structure for limiting the separation of two adjacent panels in horizontal direction is added to the tenon and groove structure, which brings the advantage of relatively simple installation; however, the disadvantages are: deformation tends to occur during the installation and in actual use; it requires high manufacturing precision and high uniformity in density, rigidity and homogeneousness of different panels, which definitely increases the cost; moreover, the overlapped parts of horizontally engaged tenon and groove locking structure occupy 6 to 8 percent of the total breadth of the two connected panels, which causes waste of 6 to 8 percent from the point of view of flooring material use efficiency.
- the productivity of laminate flooring within China has reached hundreds of millions of square meters annually, thus it is estimated that tens of hundreds square meters of materials will be wasted based on the annual productivity, which problem needs to be resolved.
- the said two kinds of planar materials are basically used as flooring and cannot be used as covering materials for walls and tops of constructions.
- One purpose of present invention is to provide a kind of simply structured panel which can achieve efficient use of the flooring material and can be engaged with another such panel.
- the other purpose of present application is to provide a planar covering material which can be used in various places.
- the present invention provides a panel to be engaged through a locking element.
- Said panel includes a strip board part and locking element part, wherein adjacent said strip boards can be engaged with each other through said locking element.
- the panels according to present invention are connected through the grooves on the board and the tenons on the locking element. Therefore, the panel has simple structure and is easy to be installed and removed. Moreover, except the grooves, there is no need to form tenons on the strip board, which can greatly save materials.
- a middle pole can be formed on the locking element.
- Said middle pole which is provided between the two tenons, extends from the bottom board of the locking element and in the same direction of the tenons. When assembled, the two sides of the middle pole abut against the sides of the two adjacent strip boards respectively.
- Forming a middle pole on the locking element will not only increase the structural strength of the locking element but also make it convenient for installation. Meanwhile, holding the middle pole between the two sides of the adjacent boards will increase the elasticity of the installed flooring.
- said grooves can be formed on the top or bottom surface of the strip board, that is to say, the opening of the groove can face up or down.
- the locking element can be fitted above the board, which makes the installation more convenient and makes it possible that the floorings after installation can present in various appearances.
- the grooves on the two sides of the strip board are symmetrically provided, and the two tenons on the locking element corresponding to the grooves are symmetrically provided accordingly.
- a hook portion is provided at the lower end of the outer wall of the groove, and a hook body is accordingly provided at the end of the tenons of the locking element; said hook portion can be engaged with the hook body.
- the horizontal displacements and the vertical positions between the boards can be better limited through the engagement of the hook portion and the hook body.
- said grooves on the two sides of the strip boards can be asymmetrically provided, and then the two tenons on the locking element corresponding to the grooves are asymmetrically provided accordingly.
- a hook portion is provided on the lower end of the outer wall of one side of the board, and a hook body is provided on the end of one tenon; while a recessed portion is provided on the outer wall of the other side of the board, and a protruded portion is provided on one side of the corresponding tenon of the locking element, wherein the said protruded portion can be engaged with the said recessed portion.
- the engaging surfaces of the said hook portion and said hook body are inclined surfaces or smooth transition surfaces or surfaces with a similar S-shaped profile. Such engaging surfaces would smooth the installation and removal of the boards.
- a clearance is provided between the hook portion and the hook body and/or a side surface slot is provided on the lateral surface of the strip board so as to receive remained glue.
- a hollow chamber is provided in one tenon of the locking element, which makes the tenon more elastic.
- an inclined plane is formed on the outside of the lateral surface of the strip board.
- a panel with an inclined plane formed at the lateral surface will benefit the installation of the boards and make the surfaces of the boards abut against each other closely.
- the contacting portions of the surfaces of the strip board and the locking element are designed with circular transition, which would be convenient for the assembly of the board and the locking element so as to avoid interference.
- one or more rigid strip-shaped elements can be provided within the central portion of the bottom plate of the said locking element, which will increase the rigidity of the locking element.
- a small inclined plane can be provided at the upper edge of the lateral surface of the strip board. After installation, therefore, a shallow V-shape groove can be formed between adjacent panels, which will enhance the aesthetic effect of the flooring.
- At least two through holes are provided at the bottom plate of the locking element, which allow the locking element to be fixed to a wall or to a ceiling through fasteners such as screws. In this way, the application range of the panels according to present invention is broadened.
- the top surface of the middle pole is lower than or in the same level with the surface of the strip board; said top surface of the middle pole is a planar surface or a convex surface, or in a reversed V shape or in a concave V shape.
- the middle pole can be hidden under the surface of the flooring; while when the top surface of the middle pole is in the same level with the surface of the board, then the top surface of the middle pole can be designed in different shapes so as to increase the aesthetic effect of the flooring surface after installation.
- the sides of the locking element contact closely with the strip boards after installation, which will help to limit the relative horizontal displacement between the strip boards.
- the groove can extend along the whole length of the board, and locking elements can be correspondingly provided along the whole length of the board, which will increase the strength of the connection and give a better impression of the whole appearance.
- grooves can be formed at intervals along the length direction of the board and accordingly, locking elements can be provided corresponding to the positions of the grooves, so that the purpose of saving the amount of the locking element can be achieved.
- the panel according to present invention is simple in general structure and has comprehensive advantages of being applicable to various decoration places, moreover, it has advantages of easy installation and easy use, good performance in limiting the displacement in both vertical and horizontal directions, and comfortable foot feeling. Since the laminate flooring using HDF or MDF board has uniformity in respect of material and has minor deformation, the space allowing horizontal expansion of the panel can be ensured after installation and at the same time, it is almost impossible that the displacement of the panel in the vertical direction will occur.
- the present invention offers a better solution to limit horizontal displacement of the panels and to save materials.
- FIG. 1 is a section view of a board of the panel with symmetrical structure according to the present invention
- FIG. 2 is a section view of a board of the panel with asymmetrical structure according to the present invention
- FIG. 3 is a section view of the first embodiment of the installed panel according to the present invention.
- FIG. 4 is a section view of a variety of the first embodiment according to the present invention.
- FIG. 5 is a section view of another variety of the first embodiment according to the present invention.
- FIG. 6 is a section view of a further variety of the first embodiment according to the present invention.
- FIG. 7 is a section view of the fourth variety of the first embodiment according to the present invention.
- FIG. 8 is a section view of the second embodiment according to the present invention.
- FIG. 9 is a section view of the first variety of the second embodiment according to the present invention.
- FIG. 10 is a section view of the second variety of the second embodiment according to the present invention.
- FIG. 11 is a section view of the third variety of the second embodiment according to the present invention.
- FIG. 12 is a section view of the fourth variety of the second embodiment according to the present invention.
- FIG. 13 is a section view of the fifth variety of the second embodiment according to the present invention.
- FIG. 14 is a section view of the sixth variety of the second embodiment according to the present invention.
- FIG. 15 is a section view of the seventh variety of the second embodiment according to the present invention.
- FIG. 16 is a section view of the eighth variety of the second embodiment according to the present invention.
- FIG. 17 is a section view of the ninth variety of the second embodiment according to the present invention.
- FIG. 18 is a section view of the tenth variety of the second embodiment according to the present invention.
- FIG. 19 is a section view of the fifth variety of the first embodiment according to the present invention.
- the panel according to present invention includes strip board 1 and locking element 2 .
- FIG. 1 and FIG. 2 are the sectional views of different boards 1 .
- FIG. 3 shows the section view of the assembled board 1 and locking element 2 of the first embodiment.
- the board 1 according to present invention has a rectangular strip-shaped board body.
- a groove 3 in the vertical direction is provided approaching each of the two sides of one surface of the strip board 1 .
- the grooves 3 can be provided symmetrically, as shown in FIG. 1 , or asymmetrically, as shown in FIG. 2 .
- the locking element 2 as a separate part, is used to lock two strip boards 1 .
- Locking element 2 comprises a bottom plate and tenons 4 extending upwardly from said bottom plate.
- the tenons 4 are used to engage with the grooves 3 of the boards so as to connect two strip boards 1 .
- the section of the locking element 2 is in a inversed- ⁇ -shape.
- the locking element 2 is made of macromolecule materials with certain elasticity or is made of metal materials. When the locking element 2 is made of macromolecule materials, it will leave certain room for deformation and displacement of the strip board 1 in the horizontal direction.
- Said grooves 3 on the board 1 can face either up or down.
- the top surfaces of the installed panels are formed by the similar surfaces of the strip boards 1 ; when the grooves 3 faces up, however, the top surfaces of the installed panels are formed by stagger boards 1 and locking elements 2 , which will make it more convenient for flooring installation, removal and maintenance, and at the same time add the possibility for variety of the surface appearances of the floorings and variety of foot feelings.
- grooves 3 can extend along the whole length of the board 1 , and corresponding locking elements 2 can be provided along the whole length of the board 1 accordingly, which will increase the strength of the connection and give a better whole appearance.
- grooves 3 can be formed at intervals along the length direction of the board and accordingly, a locking element 2 can be provided corresponding to each position of the grooves, so that the purpose of saving materials for the locking element can be achieved.
- the grooves 3 on opposite sides of the strip boards 1 are symmetrically provided, and the corresponding two tenons of the locking element 2 are symmetrically provided too, wherein the said tenons 4 and the corresponding grooves 3 engage with each other.
- the engagement of the locking element 2 and the grooves 3 of the strip boards 1 firstly limits the displacement of the boards 1 in the horizontal direction; locking element 2 makes the corresponding sides of the two strip boards 1 press closely against each other, which not only limits the displacement of the strip boards 1 in the horizontal direction but also limits the positions in the vertical direction.
- a hook portion 302 is provided at the lower part of the outer wall 301 of the said groove 3
- a hook body 401 ( FIG. 3 ) is provided at the end of the corresponding tenon 4 of the locking element 2 .
- the hook portions 302 and the hook bodies 401 can engage with each other.
- Such locking structure can not only limit the horizontal displacement of the board 1 but also limit the displacement of the lateral surfaces of the board 1 in the vertical direction.
- the locking element 2 is made of plastic material with elasticity, multi-directional deformations will occur at the upper portion of the locking element 2 during installation, which depends on the size and shape of the chamber formed by the groove 3 and the direction of forces carried onto the groove 3 . Such multi-directional deformations will make the material of the panels 1 avoid suffering excess inside tension, which will greatly benefit the panels 1 during long term use.
- the two tenons 4 of the locking element 2 are asymmetrically provided accordingly, wherein the said tenons 4 and the corresponding grooves 3 can engage to form a locking structure as shown in FIG. 5 .
- Asymmetrically provided grooves 3 will allow better distribution of the forces applied to the engaged tenons 4 and grooves 3 , which will improve the engagement performance.
- Asymmetrical structure not only allows easier installation but also allows more convenient maintenance and removal of the flooring, which provides convenience to the after sale service.
- FIG. 4 is the section view of the first variety of the first embodiment according to the present invention.
- the grooves 3 of the board 1 and the tenons 4 of the locking element 2 are asymmetrically provided. Additionally, a chamber 7 is provided within one tenon 4 of the locking element 2 , which makes the tenon 4 more elastic.
- FIG. 5 is the section view of the second variety of the first embodiment according to present invention.
- the grooves 3 of the board 1 and the tenons 4 of the locking element 2 are asymmetrically provided, too.
- a hook portion 302 is provided on the lower end of the outer wall 301 of the groove 3
- a hook body 401 is provided on the end of one tenon 4
- a recessed portion 304 is provided on the outer wall 303 of the other side of the groove 3
- a protruded portion 402 is provided on one side of the corresponding tenon 4 of the locking element 2 .
- a clearance 5 is provided between the said hook portion 302 and the hook body 401 .
- the clearance 5 provides the room for deformation of locking element 2 , and on the other hand, receives remained glue when glue is needed under certain installation conditions.
- the clearance 5 can properly overcome the slight banana deformation of the board 1 .
- a side surface slot 6 may be also provided at the lateral surface of the strip board 1 . Side surface slot 6 may be used to receive remained glue.
- the engaging surfaces of the said hook portion 302 and hook body 401 are inclined surfaces or smooth transition surfaces or surfaces with a similar S-shaped profile. Such engaging surfaces would smooth the installation and removal of the flooring due to small deformation. Smooth transition surfaces or surfaces with a similar S-shaped profile of engaging surfaces of the hook portion 302 and hook body 401 make it possible to use various kinds of boards with different density.
- Locking element 2 can be made of macromolecule materials with different elasticity or plastic materials which contain considerable intensity (or rigidity).
- one or more chambers can be provided in the bottom plate of the locking element 2 , which chamber extends along the length direction of the locking element 2 .
- a strip-shaped element 11 is provided within the chamber, which will increase the rigidity of locking element 2 and facilitate the installation.
- the said strip-shaped element 11 may have a flat section.
- the other shapes of the section, such as circular or oval, can also be chosen, depending on the specific requirements on the size and strength of the locking element 2 .
- the strip-shaped element 11 can be elastic steel wire.
- FIG. 6 shows the third variety of the first embodiment according to present invention.
- a inclined plane 8 is provided on the outside of the lateral surface of the strip board 1 .
- a triangular space with a sharp angle point will be formed.
- Such space can receive remained glue. And, in this way, any difficulties for installation and inconvenience for removal due to various reasons can be avoided, and the upper parts of the corresponding side of the board 1 can contact with each other better.
- the contacting portions of the surfaces of the strip board 1 and the locking element 2 are designed with circular transition, which would be convenient for the assembly of the board and the locking element.
- FIG. 7 shows the fourth variety of the first embodiment according to present invention.
- the grooves of the board 1 are formed on the top surface of the board 1 , i.e. the grooves face up.
- the locking element 2 can be fitted at the top surface of the board.
- the top surfaces of the installed panels are formed by stagger boards 1 and locking elements 2 , which will make it more convenient for installation, removal and maintenance, and at the same time, obtain the possibility for diversity of the decoration surface appearances and variety of foot feelings.
- FIG. 19 shows the fifth variety of the first embodiment according to present invention.
- multiple through holes 13 are provided at the bottom plate of the locking element 2 .
- Such holes can be straight wall through holes or counterbores, which are used for the passing through of fasteners such as screws.
- the panels can be used for a surface other than a floor surface.
- the locking element 2 is firstly fixed to the straight walls or the top of the constructions via fasteners such as screws, then the strip board 1 can be engaged with the locking element 2 .
- the multiple through holes 13 should be arranged at equal or unequal intervals along the length direction of the locking element 2 , which depends on the specific application conditions.
- a small inclined plane can be provided at the edge of the upper surface of the strip board 1 .
- a shallow V-shape groove can be formed between adjacent boards.
- the shallow V-shape grooves may be arranged in the lateral or length direction or in both directions, which will get more stereo feeling of the flooring after installation.
- FIG. 8 shows the second embodiment of present invention.
- the panel according to the second embodiment also includes a strip board 1 and a locking element 2 .
- the board 1 and locking element 2 engage with each other through the grooves 3 provided on the board 1 and the tenons 4 provided on the locking element 2 .
- the difference is a middle pole 12 , which is provided in the middle between the two tenons 4 , extending from the bottom plate of the locking element 2 and in the same direction of the tenons 4 , which makes the section of the locking element 2 in a -shape.
- the middle pole 12 can not only increase the structural strength of the locking element 2 but also make it convenient for installation. Meanwhile, holding the middle pole 12 between the two sides of the adjacent boards 1 will increase the elasticity of the installed flooring.
- the locking element 2 is made of macromolecule materials with certain elasticity or is made of metal materials.
- the locking element 2 is made of plastic materials, then when the floorings bear pressure, the pressure will be firstly passed onto the middle pole 12 , then the end portion of the tenons 4 of the locking element 2 within the groove 3 will slightly deform due to the pressure, which will increase the engaging force between the boards 1 and therefore increase the engaging strength accordingly.
- the middle pole 12 will help to avoid damage to the edges of the panels when two engaged panels press against each other due to forces applied thereto, thus protecting the panels.
- FIG. 9 shows the section view of the first variety of the second embodiment according to present invention.
- a hook portion 302 is provided at the lower end of the outer wall 301 of the groove 3
- a hook body 401 is provided at the end of one tenon 4
- a recessed portion 304 is provided on the outer wall 303 of the other side of the groove 3
- a protruded portion 402 is provided on one side of the corresponding tenon 4 of the locking element 2 ;
- the recessed portion 304 engages with the protruded portion 402
- the size and shape of the hook body 401 and protruded portion 402 can be different, which makes the depths of the engaged parts of the hook body 401 and protruded portion 402 within the grooves 3 different, and therefore makes the deformation amounts of the elastic plastic different too.
- a chamber 7 for elastic deformation and strip-shaped element 11 for increasing the rigidity can also be provided in the locking element 2 .
- FIG. 10 is the section view of the second variety of the second embodiment according to present invention.
- the top surface of the middle pole 12 is lower than the surface of strip board 1 , while in FIG. 9 , the said two surfaces are on the same level.
- the middle pole 12 is covered by the two engaged panels and therefore is hidden within the panels, and the edges of the two engaged panels hold the middle pole 12 between the two panels.
- the top surface of the middle pole 12 is in the same level with the top surface of the strip board 1 . Then, the top surface of the middle pole 12 is exposed to the flooring surface after installation of the panels.
- the middle pole 12 is lower than the surface of the strip board 1 .
- a gap 10 is provided between the engaging surfaces of the board 1 and the locking element 2 .
- the top surface of the middle pole 12 can be a planar surface or a concave V surface of the fifth variety as shown in FIG. 13 , or a reversed V surface of the sixth variety as shown in FIG. 14 ; or a convex surface of the seventh variety as shown in FIG. 15 ; or a concave surface of the eighth variety as shown in FIG. 16 .
- the top surfaces, which can be in various shapes, of the middle pole 12 may not only enhance the stereo feeling of the whole profile of the flooring after installation but also prolonging the lifetime of the flooring.
- the concave V shape of the top surface of the middle pole 12 will make the installed flooring have more aesthetic feeling.
- FIG. 17 is the section view of the ninth variety of the second embodiment according to present invention. Similar as the variety of the first embodiment as shown in FIG. 6 , a inclined plane 8 is provided at the outside of the lateral surface of the strip board 1 . Upon installation, due to the existence of the inclined plane 8 , a triangular space with a sharp angle point will be formed between the strip boards 1 and the middle pole 12 of the locking element 2 . Such space can receive remained glue when glue is used for installation, and, in this way, any difficulties for installation and inconvenience for removal due to various reasons can be avoided, and the upper parts of the corresponding side of the board 1 can contact with each other better.
- the locking element 2 is provided above the board 1 . And, in this variety, the side surfaces of the locking element 2 closely contact the strip boards 1 ; no gap is provided between the side surfaces of the locking element 2 and the strip boards 1 , which can improve the seal and engaging strength of the tenons and achieve a good effect against the contracting force in the plane.
- screw holes can be provided on the bottom of the locking element 2 in the second embodiment. Such holes can be used to install the locking element 2 to the walls or ceilings of houses, after then, the board 1 can be fit to the locking element. In this way, the application range of the panels can be broadened.
- the panel according to present invention only comprises two parts, i.e. the board and the locking element, which are assembled through a way of locking.
- the panel according to present invention is simple in general structure and easy in installation and use. Since the locking element can be fixed to other construction surfaces besides the floor surfaces, thus the panel according to present invention is applicable to various decoration places.
- the panel according to present invention can achieve good performance in limiting the displacement in both vertical and horizontal directions, and get comfortable foot feeling. Since the laminate flooring using HDF or MDF board has uniformity in respect of material and has minor deformation, the space allowing the expansion of the panel in the horizontal direction can be ensured after installation and at the same time, it is almost impossible that the displacement of the panel in the vertical direction will occur.
- the present invention offers a better solution to limit the displacement of the panels in the horizontal direction and to save materials. Moreover, except the grooves, there is no need to form tenons on the strip board, while the tenons are provided on the locking elements that can be made of different materials. Thus, materials for manufacturing the board can be greatly saved.
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Abstract
Panels to be engaged with each other through a locking element, comprising board (1) and locking element (2), adjacent said boards (1) engaging with each other through said locking element (2); a groove (3) is formed in the vertical direction at each of the coupling parts of the adjacent strip boards (1); said locking element (2) comprises two tenons (4) extending from the bottom plate of the locking element (2); the positions and the shapes of the two tenons (4) correspond to the said grooves (3); when assembling the said boards (1) and said locking element (2), said tenons (4) are engaged in the grooves (3) respectively, thus the adjacent boards (1) are connected with each other through the locking element (2). The panels to be engaged with each other according to present invention are simple in structure and is easy to install and remove, and therefore could greatly save materials.
Description
- This application claims priority from Chinese Patent Application Number 200510115777.3, filed on Nov. 11, 2005, and titled “Panels To Be Engaged With Each Other Through A Locking Element.” The complete disclosure of this prior application, including drawings, is hereby incorporated into this application by reference.
- The present invention relates to a construction decoration material, especially to flat strip flooring, or more particularly, to panels to be engaged with each other through locking elements, which panels can be used for various planar places.
- Strip flooring is a construction decoration material which is widely used. Especially in recent years, flooring has been broadly used in homes and various public places. Most of the earlier floorings are solid wood floorings, but now laminate flooring using HDF or MDF (high or medium density fiber) board have been introduced into homes with the development of technology. Laminate flooring has obvious advantageous over solid wood flooring, such as homogeneous material in nature, no tortuousness, no shrink and easy installation with no need of support assemblies. At present, laminate flooring is installed through its locking structure, such as those described in CN1419625A and CN1087056C. CN1419625A discloses a combination of horizontal connection and locking element connection, wherein the former is realized through tenon and groove structure provided at the edges of panels, which limits the movement and separation of two adjacent panels in vertical direction, and the latter is realized through a locking element, which limits the movement, separation and displacement of two adjacent panels in horizontal direction. The disadvantage by using such combination is that the clearances between the panels when in use could not be completely avoided because the panel and the locking element are made of different materials with different rigidities and expansion coefficients. CN1087056C has made certain improvement in comparison with CN1419625A, as in the former, a limiting structure for limiting the separation of two adjacent panels in horizontal direction is added to the tenon and groove structure, which brings the advantage of relatively simple installation; however, the disadvantages are: deformation tends to occur during the installation and in actual use; it requires high manufacturing precision and high uniformity in density, rigidity and homogeneousness of different panels, which definitely increases the cost; moreover, the overlapped parts of horizontally engaged tenon and groove locking structure occupy 6 to 8 percent of the total breadth of the two connected panels, which causes waste of 6 to 8 percent from the point of view of flooring material use efficiency. The productivity of laminate flooring within China has reached hundreds of millions of square meters annually, thus it is estimated that tens of hundreds square meters of materials will be wasted based on the annual productivity, which problem needs to be resolved. Furthermore, the said two kinds of planar materials are basically used as flooring and cannot be used as covering materials for walls and tops of constructions.
- One purpose of present invention is to provide a kind of simply structured panel which can achieve efficient use of the flooring material and can be engaged with another such panel.
- The other purpose of present application is to provide a planar covering material which can be used in various places.
- To achieve the above mentioned purposes, the present invention provides a panel to be engaged through a locking element. Said panel includes a strip board part and locking element part, wherein adjacent said strip boards can be engaged with each other through said locking element. There are grooves formed at the coupling ends of the strip board and in the vertical direction; said locking element comprises two tenons extending from the bottom plate of the locking element; the positions and the shapes of the two tenons correspond to the said grooves. When assembling the said board and said locking element, said tenons are engaged in the grooves, thus the adjacent strip boards are connected with each other through the locking element.
- The panels according to present invention are connected through the grooves on the board and the tenons on the locking element. Therefore, the panel has simple structure and is easy to be installed and removed. Moreover, except the grooves, there is no need to form tenons on the strip board, which can greatly save materials.
- Preferably, a middle pole can be formed on the locking element. Said middle pole, which is provided between the two tenons, extends from the bottom board of the locking element and in the same direction of the tenons. When assembled, the two sides of the middle pole abut against the sides of the two adjacent strip boards respectively.
- Forming a middle pole on the locking element will not only increase the structural strength of the locking element but also make it convenient for installation. Meanwhile, holding the middle pole between the two sides of the adjacent boards will increase the elasticity of the installed flooring.
- Preferably, said grooves can be formed on the top or bottom surface of the strip board, that is to say, the opening of the groove can face up or down. When the groove faces up, the locking element can be fitted above the board, which makes the installation more convenient and makes it possible that the floorings after installation can present in various appearances.
- Preferably, the grooves on the two sides of the strip board are symmetrically provided, and the two tenons on the locking element corresponding to the grooves are symmetrically provided accordingly.
- When the grooves are symmetrically provided, a hook portion is provided at the lower end of the outer wall of the groove, and a hook body is accordingly provided at the end of the tenons of the locking element; said hook portion can be engaged with the hook body. The horizontal displacements and the vertical positions between the boards can be better limited through the engagement of the hook portion and the hook body.
- On the other hand, said grooves on the two sides of the strip boards can be asymmetrically provided, and then the two tenons on the locking element corresponding to the grooves are asymmetrically provided accordingly.
- When the grooves are asymmetrically provided, a hook portion is provided on the lower end of the outer wall of one side of the board, and a hook body is provided on the end of one tenon; while a recessed portion is provided on the outer wall of the other side of the board, and a protruded portion is provided on one side of the corresponding tenon of the locking element, wherein the said protruded portion can be engaged with the said recessed portion.
- Preferably, the engaging surfaces of the said hook portion and said hook body are inclined surfaces or smooth transition surfaces or surfaces with a similar S-shaped profile. Such engaging surfaces would smooth the installation and removal of the boards.
- Preferably, a clearance is provided between the hook portion and the hook body and/or a side surface slot is provided on the lateral surface of the strip board so as to receive remained glue.
- Preferably, there is a gap of 0.1 mm to 1 mm between the lower end surface of the outer wall of the strip board and the surface of the bottom plate of the said locking element, which makes the flooring in use more elastic and enables the flooring to get better foot feeling.
- Preferably, a hollow chamber is provided in one tenon of the locking element, which makes the tenon more elastic.
- Preferably, an inclined plane is formed on the outside of the lateral surface of the strip board. A panel with an inclined plane formed at the lateral surface will benefit the installation of the boards and make the surfaces of the boards abut against each other closely.
- Preferably, the contacting portions of the surfaces of the strip board and the locking element are designed with circular transition, which would be convenient for the assembly of the board and the locking element so as to avoid interference.
- Preferably, one or more rigid strip-shaped elements can be provided within the central portion of the bottom plate of the said locking element, which will increase the rigidity of the locking element.
- Preferably, a small inclined plane can be provided at the upper edge of the lateral surface of the strip board. After installation, therefore, a shallow V-shape groove can be formed between adjacent panels, which will enhance the aesthetic effect of the flooring.
- In order to realize the second purpose of the invention, at least two through holes are provided at the bottom plate of the locking element, which allow the locking element to be fixed to a wall or to a ceiling through fasteners such as screws. In this way, the application range of the panels according to present invention is broadened.
- Preferably, the top surface of the middle pole is lower than or in the same level with the surface of the strip board; said top surface of the middle pole is a planar surface or a convex surface, or in a reversed V shape or in a concave V shape. When the top surface of the middle pole is lower than the top surface of the strip board, the middle pole can be hidden under the surface of the flooring; while when the top surface of the middle pole is in the same level with the surface of the board, then the top surface of the middle pole can be designed in different shapes so as to increase the aesthetic effect of the flooring surface after installation.
- Preferably, the sides of the locking element contact closely with the strip boards after installation, which will help to limit the relative horizontal displacement between the strip boards.
- Preferably, the groove can extend along the whole length of the board, and locking elements can be correspondingly provided along the whole length of the board, which will increase the strength of the connection and give a better impression of the whole appearance. Or, grooves can be formed at intervals along the length direction of the board and accordingly, locking elements can be provided corresponding to the positions of the grooves, so that the purpose of saving the amount of the locking element can be achieved.
- The panel according to present invention is simple in general structure and has comprehensive advantages of being applicable to various decoration places, moreover, it has advantages of easy installation and easy use, good performance in limiting the displacement in both vertical and horizontal directions, and comfortable foot feeling. Since the laminate flooring using HDF or MDF board has uniformity in respect of material and has minor deformation, the space allowing horizontal expansion of the panel can be ensured after installation and at the same time, it is almost impossible that the displacement of the panel in the vertical direction will occur. The present invention offers a better solution to limit horizontal displacement of the panels and to save materials.
-
FIG. 1 is a section view of a board of the panel with symmetrical structure according to the present invention; -
FIG. 2 is a section view of a board of the panel with asymmetrical structure according to the present invention; -
FIG. 3 is a section view of the first embodiment of the installed panel according to the present invention; -
FIG. 4 is a section view of a variety of the first embodiment according to the present invention; -
FIG. 5 is a section view of another variety of the first embodiment according to the present invention; -
FIG. 6 is a section view of a further variety of the first embodiment according to the present invention; -
FIG. 7 is a section view of the fourth variety of the first embodiment according to the present invention; -
FIG. 8 is a section view of the second embodiment according to the present invention; -
FIG. 9 is a section view of the first variety of the second embodiment according to the present invention; -
FIG. 10 is a section view of the second variety of the second embodiment according to the present invention; -
FIG. 11 is a section view of the third variety of the second embodiment according to the present invention; -
FIG. 12 is a section view of the fourth variety of the second embodiment according to the present invention; -
FIG. 13 is a section view of the fifth variety of the second embodiment according to the present invention; -
FIG. 14 is a section view of the sixth variety of the second embodiment according to the present invention; -
FIG. 15 is a section view of the seventh variety of the second embodiment according to the present invention; -
FIG. 16 is a section view of the eighth variety of the second embodiment according to the present invention; -
FIG. 17 is a section view of the ninth variety of the second embodiment according to the present invention; -
FIG. 18 is a section view of the tenth variety of the second embodiment according to the present invention; and -
FIG. 19 is a section view of the fifth variety of the first embodiment according to the present invention. - The panel according to present invention includes
strip board 1 and lockingelement 2.FIG. 1 andFIG. 2 are the sectional views ofdifferent boards 1.FIG. 3 shows the section view of the assembledboard 1 and lockingelement 2 of the first embodiment. It can be seen that theboard 1 according to present invention has a rectangular strip-shaped board body. Agroove 3 in the vertical direction is provided approaching each of the two sides of one surface of thestrip board 1. Thegrooves 3 can be provided symmetrically, as shown inFIG. 1 , or asymmetrically, as shown inFIG. 2 . InFIG. 3 , the lockingelement 2, as a separate part, is used to lock twostrip boards 1. Lockingelement 2 comprises a bottom plate and tenons 4 extending upwardly from said bottom plate. Thetenons 4 are used to engage with thegrooves 3 of the boards so as to connect twostrip boards 1. In the first embodiment according to present invention, the section of thelocking element 2 is in a inversed-Π-shape. The lockingelement 2 is made of macromolecule materials with certain elasticity or is made of metal materials. When the lockingelement 2 is made of macromolecule materials, it will leave certain room for deformation and displacement of thestrip board 1 in the horizontal direction. - Said
grooves 3 on theboard 1 can face either up or down. When thegrooves 3 face down, the top surfaces of the installed panels are formed by the similar surfaces of thestrip boards 1; when thegrooves 3 faces up, however, the top surfaces of the installed panels are formed by staggerboards 1 and lockingelements 2, which will make it more convenient for flooring installation, removal and maintenance, and at the same time add the possibility for variety of the surface appearances of the floorings and variety of foot feelings. - Moreover, the
grooves 3 can extend along the whole length of theboard 1, and correspondinglocking elements 2 can be provided along the whole length of theboard 1 accordingly, which will increase the strength of the connection and give a better whole appearance. Or,grooves 3 can be formed at intervals along the length direction of the board and accordingly, alocking element 2 can be provided corresponding to each position of the grooves, so that the purpose of saving materials for the locking element can be achieved. - As shown in
FIG. 3 , thegrooves 3 on opposite sides of thestrip boards 1 are symmetrically provided, and the corresponding two tenons of thelocking element 2 are symmetrically provided too, wherein the said tenons 4 and thecorresponding grooves 3 engage with each other. The engagement of thelocking element 2 and thegrooves 3 of thestrip boards 1 firstly limits the displacement of theboards 1 in the horizontal direction; lockingelement 2 makes the corresponding sides of the twostrip boards 1 press closely against each other, which not only limits the displacement of thestrip boards 1 in the horizontal direction but also limits the positions in the vertical direction. - In
FIG. 1 , ahook portion 302 is provided at the lower part of theouter wall 301 of the saidgroove 3, and a hook body 401 (FIG. 3 ) is provided at the end of thecorresponding tenon 4 of thelocking element 2. Thehook portions 302 and thehook bodies 401 can engage with each other. Such locking structure can not only limit the horizontal displacement of theboard 1 but also limit the displacement of the lateral surfaces of theboard 1 in the vertical direction. Since thelocking element 2 is made of plastic material with elasticity, multi-directional deformations will occur at the upper portion of thelocking element 2 during installation, which depends on the size and shape of the chamber formed by thegroove 3 and the direction of forces carried onto thegroove 3. Such multi-directional deformations will make the material of thepanels 1 avoid suffering excess inside tension, which will greatly benefit thepanels 1 during long term use. - If the
grooves 3 at both sides of thestrip board 1 are asymmetrically provided, as shown inFIG. 2 , the twotenons 4 of thelocking element 2 are asymmetrically provided accordingly, wherein the said tenons 4 and thecorresponding grooves 3 can engage to form a locking structure as shown inFIG. 5 . Asymmetrically providedgrooves 3 will allow better distribution of the forces applied to the engagedtenons 4 andgrooves 3, which will improve the engagement performance. Asymmetrical structure not only allows easier installation but also allows more convenient maintenance and removal of the flooring, which provides convenience to the after sale service. -
FIG. 4 is the section view of the first variety of the first embodiment according to the present invention. Thegrooves 3 of theboard 1 and thetenons 4 of thelocking element 2 are asymmetrically provided. Additionally, achamber 7 is provided within onetenon 4 of thelocking element 2, which makes thetenon 4 more elastic. -
FIG. 5 is the section view of the second variety of the first embodiment according to present invention. Thegrooves 3 of theboard 1 and thetenons 4 of thelocking element 2 are asymmetrically provided, too. Ahook portion 302 is provided on the lower end of theouter wall 301 of thegroove 3, ahook body 401 is provided on the end of onetenon 4; while a recessedportion 304 is provided on theouter wall 303 of the other side of thegroove 3, and a protrudedportion 402 is provided on one side of thecorresponding tenon 4 of thelocking element 2. Moreover, there is a gap of 0.1 to 1 mm between the lower end surface of the outer wall of thestrip board 1 and the surface of the bottom plate of the saidlocking element 2, as shown byreference number 10. Providing a certain gap will allow automatic correction of certain amount of the error due to installation or slight deformation of the ground surface during installation and in use. Furthermore, it will make the whole flooring more elastic and provide more comfortable foot feeling when in use. When the flooring bears pressure, the pressure will be firstly passed onto theboard 1, then the end portion of the tenons of thelocking element 2 within thegroove 3 will slightly deform due to the pressure, which will increase the engaging force between the boards and therefore increase the engaging strength accordingly. - Preferably, a
clearance 5 is provided between the saidhook portion 302 and thehook body 401. Theclearance 5, on one hand, provides the room for deformation of lockingelement 2, and on the other hand, receives remained glue when glue is needed under certain installation conditions. Theclearance 5 can properly overcome the slight banana deformation of theboard 1. Moreover, aside surface slot 6 may be also provided at the lateral surface of thestrip board 1.Side surface slot 6 may be used to receive remained glue. - As can be seen from
FIGS. 3, 4 and 5, the engaging surfaces of the saidhook portion 302 andhook body 401 are inclined surfaces or smooth transition surfaces or surfaces with a similar S-shaped profile. Such engaging surfaces would smooth the installation and removal of the flooring due to small deformation. Smooth transition surfaces or surfaces with a similar S-shaped profile of engaging surfaces of thehook portion 302 andhook body 401 make it possible to use various kinds of boards with different density. Lockingelement 2 can be made of macromolecule materials with different elasticity or plastic materials which contain considerable intensity (or rigidity). - Furthermore, one or more chambers can be provided in the bottom plate of the
locking element 2, which chamber extends along the length direction of thelocking element 2. A strip-shapedelement 11 is provided within the chamber, which will increase the rigidity of lockingelement 2 and facilitate the installation. The said strip-shapedelement 11 may have a flat section. The other shapes of the section, such as circular or oval, can also be chosen, depending on the specific requirements on the size and strength of thelocking element 2. The strip-shapedelement 11 can be elastic steel wire. -
FIG. 6 shows the third variety of the first embodiment according to present invention. In the third variety, ainclined plane 8 is provided on the outside of the lateral surface of thestrip board 1. Upon installation, a triangular space with a sharp angle point will be formed. Such space can receive remained glue. And, in this way, any difficulties for installation and inconvenience for removal due to various reasons can be avoided, and the upper parts of the corresponding side of theboard 1 can contact with each other better. - In the second the third varieties, the contacting portions of the surfaces of the
strip board 1 and thelocking element 2 are designed with circular transition, which would be convenient for the assembly of the board and the locking element. -
FIG. 7 shows the fourth variety of the first embodiment according to present invention. In this variety, the grooves of theboard 1 are formed on the top surface of theboard 1, i.e. the grooves face up. The lockingelement 2 can be fitted at the top surface of the board. In this way, the top surfaces of the installed panels are formed by staggerboards 1 and lockingelements 2, which will make it more convenient for installation, removal and maintenance, and at the same time, obtain the possibility for diversity of the decoration surface appearances and variety of foot feelings. -
FIG. 19 shows the fifth variety of the first embodiment according to present invention. In this variety, multiple throughholes 13 are provided at the bottom plate of thelocking element 2. Such holes can be straight wall through holes or counterbores, which are used for the passing through of fasteners such as screws. By using such holes, the panels can be used for a surface other than a floor surface. During installation, the lockingelement 2 is firstly fixed to the straight walls or the top of the constructions via fasteners such as screws, then thestrip board 1 can be engaged with the lockingelement 2. Such structure will considerably broaden the use of the panels according to present invention. The multiple throughholes 13 should be arranged at equal or unequal intervals along the length direction of thelocking element 2, which depends on the specific application conditions. - More preferably, a small inclined plane can be provided at the edge of the upper surface of the
strip board 1. After installation, a shallow V-shape groove can be formed between adjacent boards. The shallow V-shape grooves may be arranged in the lateral or length direction or in both directions, which will get more stereo feeling of the flooring after installation. -
FIG. 8 shows the second embodiment of present invention. Similarly, the panel according to the second embodiment also includes astrip board 1 and alocking element 2. Theboard 1 and lockingelement 2 engage with each other through thegrooves 3 provided on theboard 1 and thetenons 4 provided on thelocking element 2. The difference is amiddle pole 12, which is provided in the middle between the twotenons 4, extending from the bottom plate of thelocking element 2 and in the same direction of thetenons 4, which makes the section of thelocking element 2 in a -shape. Themiddle pole 12 can not only increase the structural strength of thelocking element 2 but also make it convenient for installation. Meanwhile, holding themiddle pole 12 between the two sides of theadjacent boards 1 will increase the elasticity of the installed flooring. Similarly, the lockingelement 2 is made of macromolecule materials with certain elasticity or is made of metal materials. - If the
locking element 2 is made of plastic materials, then when the floorings bear pressure, the pressure will be firstly passed onto themiddle pole 12, then the end portion of thetenons 4 of thelocking element 2 within thegroove 3 will slightly deform due to the pressure, which will increase the engaging force between theboards 1 and therefore increase the engaging strength accordingly. Themiddle pole 12 will help to avoid damage to the edges of the panels when two engaged panels press against each other due to forces applied thereto, thus protecting the panels. -
FIG. 9 shows the section view of the first variety of the second embodiment according to present invention. Similar to the first embodiment, ahook portion 302 is provided at the lower end of theouter wall 301 of thegroove 3, ahook body 401 is provided at the end of onetenon 4; while a recessedportion 304 is provided on theouter wall 303 of the other side of thegroove 3, and a protrudedportion 402 is provided on one side of thecorresponding tenon 4 of thelocking element 2; the recessedportion 304 engages with the protrudedportion 402, the size and shape of thehook body 401 and protrudedportion 402 can be different, which makes the depths of the engaged parts of thehook body 401 and protrudedportion 402 within thegrooves 3 different, and therefore makes the deformation amounts of the elastic plastic different too. Similarly, in the variety of the second embodiment, achamber 7 for elastic deformation and strip-shapedelement 11 for increasing the rigidity can also be provided in thelocking element 2. -
FIG. 10 is the section view of the second variety of the second embodiment according to present invention. The top surface of themiddle pole 12 is lower than the surface ofstrip board 1, while inFIG. 9 , the said two surfaces are on the same level. In this way, themiddle pole 12 is covered by the two engaged panels and therefore is hidden within the panels, and the edges of the two engaged panels hold themiddle pole 12 between the two panels. - In the third variety as shown in
FIG. 11 , the top surface of themiddle pole 12 is in the same level with the top surface of thestrip board 1. Then, the top surface of themiddle pole 12 is exposed to the flooring surface after installation of the panels. - In the fourth variety as shown in
FIG. 12 , themiddle pole 12 is lower than the surface of thestrip board 1. At the same time, agap 10 is provided between the engaging surfaces of theboard 1 and thelocking element 2. - The top surface of the
middle pole 12 can be a planar surface or a concave V surface of the fifth variety as shown inFIG. 13 , or a reversed V surface of the sixth variety as shown inFIG. 14 ; or a convex surface of the seventh variety as shown inFIG. 15 ; or a concave surface of the eighth variety as shown inFIG. 16 . The top surfaces, which can be in various shapes, of themiddle pole 12 may not only enhance the stereo feeling of the whole profile of the flooring after installation but also prolonging the lifetime of the flooring. The concave V shape of the top surface of themiddle pole 12 will make the installed flooring have more aesthetic feeling. -
FIG. 17 is the section view of the ninth variety of the second embodiment according to present invention. Similar as the variety of the first embodiment as shown inFIG. 6 , ainclined plane 8 is provided at the outside of the lateral surface of thestrip board 1. Upon installation, due to the existence of theinclined plane 8, a triangular space with a sharp angle point will be formed between thestrip boards 1 and themiddle pole 12 of thelocking element 2. Such space can receive remained glue when glue is used for installation, and, in this way, any difficulties for installation and inconvenience for removal due to various reasons can be avoided, and the upper parts of the corresponding side of theboard 1 can contact with each other better. - In the tenth variety as shown in
FIG. 18 , the lockingelement 2 is provided above theboard 1. And, in this variety, the side surfaces of thelocking element 2 closely contact thestrip boards 1; no gap is provided between the side surfaces of thelocking element 2 and thestrip boards 1, which can improve the seal and engaging strength of the tenons and achieve a good effect against the contracting force in the plane. - Although it is not shown, but as it can be imaged, several screw holes can be provided on the bottom of the
locking element 2 in the second embodiment. Such holes can be used to install thelocking element 2 to the walls or ceilings of houses, after then, theboard 1 can be fit to the locking element. In this way, the application range of the panels can be broadened. - The panel according to present invention only comprises two parts, i.e. the board and the locking element, which are assembled through a way of locking. Thus, the panel according to present invention is simple in general structure and easy in installation and use. Since the locking element can be fixed to other construction surfaces besides the floor surfaces, thus the panel according to present invention is applicable to various decoration places. Through the engagement of the hook portion and hook body, the panel according to present invention can achieve good performance in limiting the displacement in both vertical and horizontal directions, and get comfortable foot feeling. Since the laminate flooring using HDF or MDF board has uniformity in respect of material and has minor deformation, the space allowing the expansion of the panel in the horizontal direction can be ensured after installation and at the same time, it is almost impossible that the displacement of the panel in the vertical direction will occur. The present invention offers a better solution to limit the displacement of the panels in the horizontal direction and to save materials. Moreover, except the grooves, there is no need to form tenons on the strip board, while the tenons are provided on the locking elements that can be made of different materials. Thus, materials for manufacturing the board can be greatly saved.
- Although only the above two embodiments are provided to describe the present invention, persons skilled in the art would recognize that certain modifications and changes would come within the scope of this invention. For that reason, the following claims should be studied to determine the scope of this invention.
Claims (54)
1. Panels to be engaged with each other through a locking element, comprising at least two boards and at least one locking element, adjacent said boards engaging with each other through said locking element, wherein a groove is formed in the vertical direction at each of the coupling parts of the adjacent strip boards; said locking element comprises two tenons extending from the bottom plate of the locking element; the positions and the shapes of the two tenons are corresponding to the said grooves; when assembling the said boards and said locking element, said tenons are engaged in the grooves respectively, thus the adjacent boards are connected with each other through the locking element.
2. The panels according to claim 1 , wherein a middle pole is formed on the locking element; said middle pole is provided between the two tenons and extends in the same direction of the tenons from the bottom board of the locking element; when assembled, the two sides of the middle pole abut against the sides of the two adjacent boards respectively.
3. The panels according to claim 1 or 2 , wherein said grooves can be formed on the top or bottom surface of the boards, i.e. the openings of the grooves can faces up or down.
4. The panels according to claim 1 or 2 , wherein the grooves on the two sides of the board are symmetrically provided, the two tenons on the locking element corresponding to the grooves are symmetrically provided accordingly.
5. The panels according to claim 4 , wherein a hook portion is provided at the lower end of the outer wall of the groove, a hook body is accordingly provided at the end of the tenon of the locking element; said hook portion can be engaged with the hook body.
6. The panels according to claim 1 or 2 , wherein said grooves on the two sides of the boards can be asymmetrically provided, and the two tenons on the locking element corresponding to the grooves are asymmetrically provided accordingly.
7. The panels according to claim 6 , wherein a hook portion is provided on the lower end of the outer wall of one side of the board, a hook body is provided on the end of one tenon; while a recessed portion is provided on the outer wall of the other side of the board, and a protruded portion is provided on one side of the corresponding tenon of the locking element, said protruded portion engaging with said recessed portion.
8. The panels according to claim 5 , wherein the engaging surfaces of the said hook portion and said hook body are inclined surfaces or smooth transition surfaces or surfaces with a similar S-shaped profile.
9. The panels according to claim 7 , wherein the engaging surfaces of the said hook portion and said hook body are inclined surfaces or smooth transition surfaces or surfaces with a similar S-shaped profile.
10. The panels according to claim 8 , wherein a clearance is provided between the hook portion and the hook body; and/or a side surface slot is provided on the lateral surface of the board.
11. The panels according to claim 1 or 2 , wherein a gap of 0.1 mm to 1 mm between the lower end surface of the outer wall of the board and the surface of the bottom plate of the said locking element.
12. The panels according to claim 1 or 2 , wherein a hollow chamber is provided in one tenon of the locking element.
13. The panels according to claim 1 or 2 , wherein an inclined plane is formed on the outside of the lateral surface of the board.
14. The panels according to claim 1 or 2 , wherein the contacting portions of the surfaces of the board and the locking element are designed with circular transition.
15. The panels according to claim 1 or 2 , wherein one or more rigid strip-shaped elements are provided within the central portion of the bottom plate of the said locking element.
16. The panels according to claim 1 or 2 , wherein a small inclined plane is provided at the upper edge of the lateral surface of the strip board.
17. The panels according to claim 1 or 2 , wherein at least two through holes are provided at the bottom plate of the locking element.
18. The panels according to claim 1 or 2 , wherein the top surface of the middle pole is lower than or in the same level with the surface of the board; said top surface of the middle pole is a planar surface or a convex surface, or in a reversed V shape or in a concave V shape.
19. The panels according to claim 1 or 2 , wherein the sides of the locking element contact closely with the boards.
20. The panels according to claim 1 or 2 , wherein the grooves extend along the whole length of the board, or, grooves are formed at intervals along the length direction of the board.
21. An apparatus comprising:
a pair of panels, each of which has a top surface, a bottom surface, and a side edge portion with a vertically extending groove; and
an installation element configured to hold the side edge portions of the panels in installed positions adjacent to each other, including a pair of vertically projecting tenons configured to be received in the grooves in the panels upon movement of the side edge portions of the panels into engagement with the installation element.
22. An apparatus as defined in claim 21 wherein the tenons on the installation element are configured to interlock the panels both vertically and horizontally when received in the grooves.
23. An apparatus as defined in claim 22 wherein the tenons on the installation element are formed of elastically deflectable material and are configured to snap into the grooves.
24. An apparatus as defined in claim 21 wherein the grooves face upward.
25. An apparatus as defined in claim 24 wherein the installation element has a bottom surface and is configured for its bottom surface to be coplanar with the bottom surfaces of the panels when the panels are in the installed positions.
26. An apparatus as defined in claim 24 wherein the panels are configured for the top surfaces to adjoin along the adjacent side edge portions when the panels are in the installed positions.
27. An apparatus as defined in claim 21 wherein the grooves face downward.
28. An apparatus as defined in claim 27 wherein the installation element has a top surface, and is configured for its top surface to be coplanar with the top surfaces of the panels when the panels are in the installed positions.
29. An apparatus as defined in claim 27 wherein the panels are configured for the bottom surfaces to adjoin along the adjacent side edge portions when the panels are in the installed positions.
30. An apparatus as defined in claim 21 wherein the panels are rectangular strip-shaped bodies and the grooves extend lengthwise of the panels.
31. An apparatus as defined in claim 30 wherein the grooves extend the full lengths of the panels.
32. An apparatus as defined in claim 31 wherein the installation element is an elongated structure extending the full length of each panel.
33. An apparatus as defined in claim 21 wherein the grooves are formed at intervals along the side edge portions of the panels.
34. An apparatus as defined in claim 33 wherein the installation element is one of a plurality of installation elements corresponding to the grooves in the panels.
35. An apparatus as defined in claim 21 wherein the installation element is one of a pair of installation elements that are alike, and each panel has a pair of opposite side edge portions, each of which has a vertically extending groove configured to receive a tenon on an installation element.
36. An apparatus as defined in claim 35 wherein each panel is symmetrical such that the grooves in each panel are alike, and each installation element is symmetrical such that the tenons on each installation element are alike.
37. An apparatus as defined in claim 35 wherein each panel is asymmetrical such that the grooves in each panel differ from each other, and the installation elements are asymmetrical such that the tenons on each installation element likewise differ from each other.
38. An apparatus as defined in claim 37 wherein one tenon on each installation element is larger than the other and has a hollow internal chamber extending along its length.
39. An apparatus as defined in claim 37 wherein one side edge portion of each panel is configured to overlie a surface of a respective installation element that is located between the respective tenons when the panel is in the installed position, and the other side edge portion of each panel is configured to define a gap between the panel and the intermediate surface of the respective installation element when the panel is in the installed position.
40. An apparatus as defined in claim 21 wherein the side edge portions of the panels and the tenons on the installation element are configured to define clearance between the panels and the installation element at locations between the tenons.
41. An apparatus as defined in claim 40 wherein the grooves in the panel and the tenons on the installation element have arcuate surfaces configured to define the clearance.
42. An apparatus as defined in claim 21 wherein the installation element has an imbedded strip-shaped rigidifying element.
43. An apparatus as defined in claim 21 wherein each panel has an inclined planar side edge surface configured to define a triangular space between the adjacent panels.
44. An apparatus as defined in claim 21 wherein the installation element has apertures configured to receive fasteners for fastening the installation element to a floor surface or a wall surface.
45. An apparatus as defined in claim 21 wherein each panel has a side edge surface with a slot configured to receive glue.
46. An apparatus as defined in claim 21 wherein the installation element further has a vertically projecting post located horizontally between the tenons.
47. An apparatus as defined in claim 46 wherein the tenons are configured to snap into interlocked engagement with the side edge portions of the panels within the grooves, and the post is configured to adjoin the side edge portions of the panels on its opposite sides without interlocking with the panels.
48. An apparatus as defined in claim 46 wherein the post has an upper end surface and is configured for the upper end surface to be level with the top surfaces of the panels when the panels are in the installed positions.
49. An apparatus as defined in claim 46 wherein the post has an upper end surface and is configured for the upper end surface to be spaced vertically from the top surfaces of the panels when the panels are in the installed positions.
50. An apparatus as defined in claim 46 wherein the post has an upper end surface with a concave contour.
51. An apparatus as defined in claim 50 wherein the concave contour is V-shaped.
52. An apparatus as defined in claim 46 wherein the post has an upper end surface with a convex contour.
53. An apparatus as defined in claim 52 wherein the convex contour is bowed.
54. An apparatus as defined in claim 46 wherein each panel has an inclined planar side edge surface configured to define a triangular space between the panel and the post on the installation element.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN200510115777.3 | 2005-11-11 | ||
CNA2005101157773A CN1757856A (en) | 2005-11-11 | 2005-11-11 | Plate material with bar shaped fastener capable of mutually locked |
Publications (1)
Publication Number | Publication Date |
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US20070107359A1 true US20070107359A1 (en) | 2007-05-17 |
Family
ID=36703399
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/314,560 Abandoned US20070107359A1 (en) | 2005-11-11 | 2005-12-21 | Panels to be engaged with each other through a locking element |
Country Status (3)
Country | Link |
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US (1) | US20070107359A1 (en) |
CN (1) | CN1757856A (en) |
WO (1) | WO2007053983A1 (en) |
Cited By (20)
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- 2005-11-11 CN CNA2005101157773A patent/CN1757856A/en active Pending
- 2005-12-15 WO PCT/CN2005/002192 patent/WO2007053983A1/en active Application Filing
- 2005-12-21 US US11/314,560 patent/US20070107359A1/en not_active Abandoned
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Also Published As
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---|---|
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CN1757856A (en) | 2006-04-12 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: POWER DEKOR GROUP CO., LTD.,CHINA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ZHANG, WEIGANG;REEL/FRAME:018383/0239 Effective date: 20060523 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |