US20070080065A1 - Methods for electrocoating full panel easy open ends - Google Patents
Methods for electrocoating full panel easy open ends Download PDFInfo
- Publication number
- US20070080065A1 US20070080065A1 US11/246,466 US24646605A US2007080065A1 US 20070080065 A1 US20070080065 A1 US 20070080065A1 US 24646605 A US24646605 A US 24646605A US 2007080065 A1 US2007080065 A1 US 2007080065A1
- Authority
- US
- United States
- Prior art keywords
- coating
- easy open
- full panel
- charge
- panel easy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000004070 electrodeposition Methods 0.000 title claims abstract description 26
- 238000000576 coating method Methods 0.000 claims description 52
- 239000011248 coating agent Substances 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- 229920000728 polyester Polymers 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004971 Cross linker Substances 0.000 claims description 6
- 239000004593 Epoxy Substances 0.000 claims description 5
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 4
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 claims description 2
- 229920000578 graft copolymer Polymers 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 12
- 235000013305 food Nutrition 0.000 description 11
- 229920006243 acrylic copolymer Polymers 0.000 description 10
- 238000007792 addition Methods 0.000 description 9
- 210000003298 dental enamel Anatomy 0.000 description 9
- 229920000178 Acrylic resin Polymers 0.000 description 8
- 239000004925 Acrylic resin Substances 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 235000013824 polyphenols Nutrition 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- IFXDUNDBQDXPQZ-UHFFFAOYSA-N 2-methylbutan-2-yl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)CC IFXDUNDBQDXPQZ-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical group CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 6
- 238000013019 agitation Methods 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229920000058 polyacrylate Polymers 0.000 description 5
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000008199 coating composition Substances 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- RNOOHTVUSNIPCJ-UHFFFAOYSA-N butan-2-yl prop-2-enoate Chemical compound CCC(C)OC(=O)C=C RNOOHTVUSNIPCJ-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Substances CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- IBLKWZIFZMJLFL-UHFFFAOYSA-N 1-phenoxypropan-2-ol Chemical compound CC(O)COC1=CC=CC=C1 IBLKWZIFZMJLFL-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 125000000466 oxiranyl group Chemical group 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- CNHDIAIOKMXOLK-UHFFFAOYSA-N toluquinol Chemical compound CC1=CC(O)=CC=C1O CNHDIAIOKMXOLK-UHFFFAOYSA-N 0.000 description 2
- -1 vinyl aromatic compounds Chemical class 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 1
- 229920003261 Durez Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N hydroquinone methyl ether Natural products COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- DAZXVJBJRMWXJP-UHFFFAOYSA-N n,n-dimethylethylamine Chemical compound CCN(C)C DAZXVJBJRMWXJP-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 239000005029 tin-free steel Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/44—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/44—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
- C09D5/4484—Anodic paints
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F289/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds not provided for in groups C08F251/00 - C08F287/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/08—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
Definitions
- composition used according to the present methods may further comprise one or more additives standard in the art, such as coalescence solvents, plasticizers, dispersing agents, wetting agents, light stabilizers, surfactants and catalysts.
- additives standard in the art, such as coalescence solvents, plasticizers, dispersing agents, wetting agents, light stabilizers, surfactants and catalysts.
- additives if used, will typically comprise 0.001 to 5 weight percent, based on the total solid weight of the coating.
- the present invention is further directed to methods for preparing a full panel easy open end comprising stamping an end from a metal sheet and electrodepositing on the end an electrodepositable coating. At least one surface of the end is substantially uncoated prior to the electrodeposition step.
- the metal may be lubricated prior to stamping, such as by using a commercially available lubricant. Suitable lubricants are available from PPG Industries, Inc. Typically, the lubricant is cleaned from the metal following stamping. Again, any conventional cleaner can be used to remove the lubricant, such as acidic or alkaline cleaners commercially available from PPG Industries, Inc.
- a second electrocoat would be desired to minimize the possibility of any blister points or touch points that may have been created during cure of the first coat.
- a single coat of electrodepositable coating on the full panel easy open end will give suitable enamel rater test results.
- the methods of the present invention can consistently result in ends giving enamel rater readings of less than 25 milliamps, such as less than 10 milliamps or even less than 5 milliamps. While a second electrocoat can be used according to the present invention, it is a feature of the present invention that no additional coat needs to be used over top of the electrocoat according to the present methods.
- the need to do a repair on an end is minimized, if not eliminated, because the part is stamped prior to coating.
- the present invention represents a significant savings in both time and materials as compared with conventional methods, in which one, two or even three coats are applied to a metal sheet, the end is stamped, and repair of the coating is required.
- the present invention is further directed to a full panel easy open end prepared according to any of the methods disclosed herein.
- This example illustrates the preparation of a polyester-graft-acrylic copolymer.
- Polyester “A” is Carried out as follows: TABLE 1 Ingredients Parts by Weight Charge #1 1,3-Butylene Glycol 177.1 Ethylene Glycol 34.4 Charge #2 1,4-Cylcohexanedicarboxylic Acid 259.6 Isophthalic Acid 107.2 Maleic Anhydride 18 Dibutyltin Oxide 1.19 Methyl Hydroquinone 0.054 Charge #3 Xylene 27.2 Charge #4 Xylene 188.7
- the determined acid value was 2.1 mg KOH/gram, and hydroxy value was 20.9 mg KOH/gram.
- the determined non-volatile content of the resin was 69.9% as measured by weight loss of a sample heated to 110° C. for 1 hour.
- Analysis of the polymer by GPC (using linear polystyrene standards) showed the polymer to have an M w value of 10,115, M n value of 2,798, and an M w /M n value of 3.6.
- Polyester-graft-acrylic Copolymer “B” is Carried out as follows: TABLE 2 Ingredients Parts by Weight Charge #1 Propylene Glycol Monomethyl Ether 184.0 Charge #2 Propylene Glycol Monomethyl Ether 43.2 t-Amylperoxy-2-Ethyl Hexanoate 16.2 Charge #3 Butyl Acrylate 77.8 2-Hydroxyethyl Methacrylate 90.7 Methacrylic Acid 77.1 Styrene 16.2 2-Ethylhexyl Acrylate 32.4 Methyl Methacrylate 29.8 Polyester A 1080.0 Propylene Glycol Monomethyl Ether 48.6 Charge #4 Propylene Glycol Monomethyl Ether 16.2 t-Amylperoxy-2-Ethyl Hexanoate 3.2 Charge #5 Propylene Glycol Monomethyl Ether 16.2 t-Amylperoxy-2-Ethyl Hexanoate 3.2 Charge #6 Propylene Glycol Monomethyl Ether 102.8
- Charge #1 was added to a round-bottom, 4-necked flask equipped with a motor driven stainless steel stir blade, water cooled condenser and a heating mantle with a thermometer connected through a temperature feed-back control device. The contents of the flask were heated to reflux temperature. The addition of Charges #2 and #3 were started simultaneously and continued over 3 hours. After the additions were complete, the reaction was held at 120° C. for 30 minutes. Charge #4 was then added to the mixture and after 60 additional minutes, Charge #5 was added. After Charge #5 was added, the mixture was held for 60 additional minutes, and Charge #6 was added.
- This example illustrates the preparation of an acrylic polymer.
- polyester-graft-acrylic copolymer “B” To a suitable container equipped with agitation was added 93.8 g of polyester-graft-acrylic copolymer “B”. To this was then added 40.0 g of GPRI 7590 (Georgia-Pacific) phenolic resin solution. When completely mixed 6.8 g of N,N′-diethylethanolamine was added under agitation followed by a very slow addition of 1859.4 g of deionized water.
- the resulting coating was electrodeposited on tinplated 207.5 easy open ends.
- the electrodeposition took place at a voltage of 245 volts over a 3 second dwell at a bath temperature of 77° F.
- the ends were baked in a gas fired oven at an oven temperature of 410° F. for 3 minutes, to give a film weight of ⁇ 8 mg/in 2 .
- the resulting ends were tested for film integrity using a Wilkens-Anderson WACO Digital Enamel Rater (See Table 5). Average Enamel Rater values less than 3 milliamps, with no single value greater than 5, were targeted.
- polyester-graft-acrylic copolymer “C” To a suitable container equipped with agitation was added 91.8 g of polyester-graft-acrylic copolymer “C”. To this was then added 40.0 g of GPRI 7590 (Georgia-Pacific) phenolic resin solution. When completely mixed 9.5 g of N,N′-diethylethanolamine was added under agitation followed by a very slow addition of 1858.7 g of deionized water.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Sealing Material Composition (AREA)
- Lubricants (AREA)
- Panels For Use In Building Construction (AREA)
- Containers Opened By Tearing Frangible Portions (AREA)
Priority Applications (17)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/246,466 US20070080065A1 (en) | 2005-10-07 | 2005-10-07 | Methods for electrocoating full panel easy open ends |
BRPI0617996-7A BRPI0617996A2 (pt) | 2005-10-07 | 2006-10-03 | método para eletrorrevestir uma superfìcie substancialmente não revestida de um painel superior easy open, método para preparar um painel superior easy open, e painel superior easy open |
EP06816152A EP1931738A2 (fr) | 2005-10-07 | 2006-10-03 | Procédé pour l électrorevêtement d extrémités à ouverture facile à panneaux plein |
CA2625346A CA2625346C (fr) | 2005-10-07 | 2006-10-03 | Procede pour l'electrorevetement d'extremites a ouverture facile a panneaux plein |
AU2006302532A AU2006302532B2 (en) | 2005-10-07 | 2006-10-03 | Methods for electrocoating full panel easy open ends |
NZ566808A NZ566808A (en) | 2005-10-07 | 2006-10-03 | Electrodeposition method for electrocoating full panel easy open end or lid of a can |
KR1020087008216A KR20080043395A (ko) | 2005-10-07 | 2006-10-03 | 전면 원터치 뚜껑의 전기 코팅 방법 |
CN2006800371166A CN101283058B (zh) | 2005-10-07 | 2006-10-03 | 整板易拉盖的电涂方法 |
PCT/US2006/038697 WO2007044359A2 (fr) | 2005-10-07 | 2006-10-03 | Procédé pour l’électrorevêtement d’extrémités à ouverture facile à panneaux plein |
JP2008534631A JP4790810B2 (ja) | 2005-10-07 | 2006-10-03 | フルパネルイージーオープン蓋を電気コーティングする方法 |
TW095136897A TWI336357B (en) | 2005-10-07 | 2006-10-04 | Methods for electrocoating full panel easy open ends |
ARP060104397A AR057537A1 (es) | 2005-10-07 | 2006-10-05 | Metodos para electro- recubrir extremos de latas de apertura facil de panel completo |
UY29841A UY29841A1 (es) | 2005-10-07 | 2006-10-05 | Metodos para electro-recubrir extremos de latas de apertura facil de panel completo |
PE2006001231A PE20070734A1 (es) | 2005-10-07 | 2006-10-10 | Metodo para electro-recubrir extremos de latas de apertura facil de panel completo |
ZA200802615A ZA200802615B (en) | 2005-10-07 | 2008-03-19 | Methods for electrocoating full panel easy open ends |
EC2008008344A ECSP088344A (es) | 2005-10-07 | 2008-04-03 | Métodos para electro-recubrir extremos de latas de apertura fácil de panel completo |
HK08113201.0A HK1121774A1 (en) | 2005-10-07 | 2008-12-04 | Methods for electrocoating full panel easy open ends |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/246,466 US20070080065A1 (en) | 2005-10-07 | 2005-10-07 | Methods for electrocoating full panel easy open ends |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070080065A1 true US20070080065A1 (en) | 2007-04-12 |
Family
ID=37882301
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/246,466 Abandoned US20070080065A1 (en) | 2005-10-07 | 2005-10-07 | Methods for electrocoating full panel easy open ends |
Country Status (17)
Country | Link |
---|---|
US (1) | US20070080065A1 (fr) |
EP (1) | EP1931738A2 (fr) |
JP (1) | JP4790810B2 (fr) |
KR (1) | KR20080043395A (fr) |
CN (1) | CN101283058B (fr) |
AR (1) | AR057537A1 (fr) |
AU (1) | AU2006302532B2 (fr) |
BR (1) | BRPI0617996A2 (fr) |
CA (1) | CA2625346C (fr) |
EC (1) | ECSP088344A (fr) |
HK (1) | HK1121774A1 (fr) |
NZ (1) | NZ566808A (fr) |
PE (1) | PE20070734A1 (fr) |
TW (1) | TWI336357B (fr) |
UY (1) | UY29841A1 (fr) |
WO (1) | WO2007044359A2 (fr) |
ZA (1) | ZA200802615B (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2785604B1 (fr) | 2011-12-02 | 2017-03-01 | PPG Industries Ohio Inc. | Composition de revêtement pour un récipient de nourriture et boisson |
US11708444B2 (en) | 2016-12-12 | 2023-07-25 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous coating composition containing the same |
US12018110B2 (en) | 2018-06-20 | 2024-06-25 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous coating composition containing the same |
US12104073B2 (en) | 2018-07-25 | 2024-10-01 | Ppg Industries Ohio, Inc. | Product coated with an aqueous or powder coating composition comprising an acrylic polyester resin |
US12258485B2 (en) | 2018-07-25 | 2025-03-25 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous or powder coating composition containing the same |
US12286724B1 (en) * | 2022-12-22 | 2025-04-29 | Swimc Llc | Polyester coating composition for electrodeposition and methods of coating a beverage end coil substrate |
Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3759810A (en) * | 1971-03-29 | 1973-09-18 | American Can Co | Roll through method for electro coating can ends |
US3799390A (en) * | 1971-12-21 | 1974-03-26 | Reynolds Metals Co | Easy open end closure |
US3801485A (en) * | 1972-09-01 | 1974-04-02 | American Can Co | Apparatus and method for electrodepositing a coating on interior surfaces of container bodies |
US4005000A (en) * | 1973-09-17 | 1977-01-25 | National Can Corporation | Electrocoating apparatus and method |
US4303488A (en) * | 1973-11-06 | 1981-12-01 | E. I. Du Pont De Nemours And Company | Electrocoating with water-borne coating composition made from epoxy resin, polymeric acid and tertiary amine |
US4751256A (en) * | 1986-01-21 | 1988-06-14 | Interez, Inc. | Aqueous epoxy resin can coating compositions |
US4997865A (en) * | 1986-08-16 | 1991-03-05 | Basf Lacke & Farben Ag | Aqueous coating agent, process for its manufacture and its use for coating containers based on acrylic monomers, epoxy- polyesters and methylol functional curing agents |
US5859154A (en) * | 1997-09-26 | 1999-01-12 | Ppg Industries, Inc. | Resinous composition of phosphatized polyester polymers and coating compositions for improved adhesion |
US6380281B1 (en) * | 1996-08-13 | 2002-04-30 | Georgia Tech Research Corporation | Water-borne polyester coatings by miniemulsion polymerization |
US20030024554A1 (en) * | 2001-08-03 | 2003-02-06 | Schultz Robert H. | Object washing apparatus |
US20030126731A1 (en) * | 2000-04-28 | 2003-07-10 | Jenkins Leonard Anthony | Can end |
US20040044117A1 (en) * | 2002-08-30 | 2004-03-04 | Laura Kiefer-Liptak | Compositions and methods for coating food cans |
US20040132895A1 (en) * | 2002-08-30 | 2004-07-08 | Ambrose Ronald R. | Compositions and methods for coating food cans |
US20040131784A1 (en) * | 2003-01-08 | 2004-07-08 | The Glidden Company | Coating composition having improved release properties and the process for making the same |
Family Cites Families (2)
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JP2837801B2 (ja) * | 1994-03-08 | 1998-12-16 | 昭和高分子株式会社 | 水性樹脂分散体 |
JP2004224905A (ja) * | 2003-01-23 | 2004-08-12 | Toyo Seikan Kaisha Ltd | 金属包装体用塗料及びその塗料を用いた金属包装体 |
-
2005
- 2005-10-07 US US11/246,466 patent/US20070080065A1/en not_active Abandoned
-
2006
- 2006-10-03 WO PCT/US2006/038697 patent/WO2007044359A2/fr active Application Filing
- 2006-10-03 CA CA2625346A patent/CA2625346C/fr not_active Expired - Fee Related
- 2006-10-03 CN CN2006800371166A patent/CN101283058B/zh not_active Expired - Fee Related
- 2006-10-03 AU AU2006302532A patent/AU2006302532B2/en not_active Ceased
- 2006-10-03 NZ NZ566808A patent/NZ566808A/en not_active IP Right Cessation
- 2006-10-03 EP EP06816152A patent/EP1931738A2/fr not_active Withdrawn
- 2006-10-03 KR KR1020087008216A patent/KR20080043395A/ko not_active Abandoned
- 2006-10-03 BR BRPI0617996-7A patent/BRPI0617996A2/pt not_active IP Right Cessation
- 2006-10-03 JP JP2008534631A patent/JP4790810B2/ja not_active Expired - Fee Related
- 2006-10-04 TW TW095136897A patent/TWI336357B/zh not_active IP Right Cessation
- 2006-10-05 UY UY29841A patent/UY29841A1/es not_active Application Discontinuation
- 2006-10-05 AR ARP060104397A patent/AR057537A1/es not_active Application Discontinuation
- 2006-10-10 PE PE2006001231A patent/PE20070734A1/es not_active Application Discontinuation
-
2008
- 2008-03-19 ZA ZA200802615A patent/ZA200802615B/xx unknown
- 2008-04-03 EC EC2008008344A patent/ECSP088344A/es unknown
- 2008-12-04 HK HK08113201.0A patent/HK1121774A1/xx not_active IP Right Cessation
Patent Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3759810A (en) * | 1971-03-29 | 1973-09-18 | American Can Co | Roll through method for electro coating can ends |
US3847786A (en) * | 1971-03-29 | 1974-11-12 | American Can Co | Roll-through method and apparatus for electrocoating can ends |
US3799390A (en) * | 1971-12-21 | 1974-03-26 | Reynolds Metals Co | Easy open end closure |
US3801485A (en) * | 1972-09-01 | 1974-04-02 | American Can Co | Apparatus and method for electrodepositing a coating on interior surfaces of container bodies |
US4005000A (en) * | 1973-09-17 | 1977-01-25 | National Can Corporation | Electrocoating apparatus and method |
US4303488A (en) * | 1973-11-06 | 1981-12-01 | E. I. Du Pont De Nemours And Company | Electrocoating with water-borne coating composition made from epoxy resin, polymeric acid and tertiary amine |
US4751256A (en) * | 1986-01-21 | 1988-06-14 | Interez, Inc. | Aqueous epoxy resin can coating compositions |
US4997865A (en) * | 1986-08-16 | 1991-03-05 | Basf Lacke & Farben Ag | Aqueous coating agent, process for its manufacture and its use for coating containers based on acrylic monomers, epoxy- polyesters and methylol functional curing agents |
US6380281B1 (en) * | 1996-08-13 | 2002-04-30 | Georgia Tech Research Corporation | Water-borne polyester coatings by miniemulsion polymerization |
US5859154A (en) * | 1997-09-26 | 1999-01-12 | Ppg Industries, Inc. | Resinous composition of phosphatized polyester polymers and coating compositions for improved adhesion |
US20030126731A1 (en) * | 2000-04-28 | 2003-07-10 | Jenkins Leonard Anthony | Can end |
US20030024554A1 (en) * | 2001-08-03 | 2003-02-06 | Schultz Robert H. | Object washing apparatus |
US20040044117A1 (en) * | 2002-08-30 | 2004-03-04 | Laura Kiefer-Liptak | Compositions and methods for coating food cans |
US20040132895A1 (en) * | 2002-08-30 | 2004-07-08 | Ambrose Ronald R. | Compositions and methods for coating food cans |
US20040131784A1 (en) * | 2003-01-08 | 2004-07-08 | The Glidden Company | Coating composition having improved release properties and the process for making the same |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2785604B1 (fr) | 2011-12-02 | 2017-03-01 | PPG Industries Ohio Inc. | Composition de revêtement pour un récipient de nourriture et boisson |
EP2785604B2 (fr) † | 2011-12-02 | 2019-10-02 | PPG Industries Ohio Inc. | Composition de revêtement pour un récipient de nourriture et boisson |
US11708444B2 (en) | 2016-12-12 | 2023-07-25 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous coating composition containing the same |
US11981764B2 (en) | 2016-12-12 | 2024-05-14 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous coating composition containing the same |
US12018110B2 (en) | 2018-06-20 | 2024-06-25 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous coating composition containing the same |
US12104073B2 (en) | 2018-07-25 | 2024-10-01 | Ppg Industries Ohio, Inc. | Product coated with an aqueous or powder coating composition comprising an acrylic polyester resin |
US12258485B2 (en) | 2018-07-25 | 2025-03-25 | Ppg Industries Ohio, Inc. | Acrylic polyester resin and an aqueous or powder coating composition containing the same |
US12286724B1 (en) * | 2022-12-22 | 2025-04-29 | Swimc Llc | Polyester coating composition for electrodeposition and methods of coating a beverage end coil substrate |
Also Published As
Publication number | Publication date |
---|---|
UY29841A1 (es) | 2007-04-30 |
TW200720487A (en) | 2007-06-01 |
CA2625346A1 (fr) | 2007-04-19 |
JP4790810B2 (ja) | 2011-10-12 |
BRPI0617996A2 (pt) | 2011-08-16 |
AU2006302532B2 (en) | 2010-01-28 |
AR057537A1 (es) | 2007-12-05 |
KR20080043395A (ko) | 2008-05-16 |
ECSP088344A (es) | 2008-05-30 |
JP2009515035A (ja) | 2009-04-09 |
TWI336357B (en) | 2011-01-21 |
WO2007044359A2 (fr) | 2007-04-19 |
PE20070734A1 (es) | 2007-07-27 |
AU2006302532A1 (en) | 2007-04-19 |
CN101283058A (zh) | 2008-10-08 |
HK1121774A1 (en) | 2009-04-30 |
EP1931738A2 (fr) | 2008-06-18 |
CN101283058B (zh) | 2011-03-23 |
NZ566808A (en) | 2010-11-26 |
ZA200802615B (en) | 2009-09-30 |
CA2625346C (fr) | 2011-03-22 |
WO2007044359A3 (fr) | 2007-11-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: PPG INDUSTRIES OHIO, INC., OHIO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:ORAVITZ, JEFFREY;ESSARY, WILLIAM A.;ZIEGLER, MICHAEL J.;AND OTHERS;REEL/FRAME:017377/0147;SIGNING DATES FROM 20051202 TO 20051215 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- AFTER EXAMINER'S ANSWER OR BOARD OF APPEALS DECISION |