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US20070080614A1 - Drawer cabinet storage kit - Google Patents

Drawer cabinet storage kit Download PDF

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Publication number
US20070080614A1
US20070080614A1 US11/245,594 US24559405A US2007080614A1 US 20070080614 A1 US20070080614 A1 US 20070080614A1 US 24559405 A US24559405 A US 24559405A US 2007080614 A1 US2007080614 A1 US 2007080614A1
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United States
Prior art keywords
drawer
panel
locking
drawer cabinet
constructed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US11/245,594
Inventor
Robert Stein
Torrence Anderson
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Suncast Corp
Original Assignee
Suncast Corp
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Publication date
Application filed by Suncast Corp filed Critical Suncast Corp
Priority to US11/245,594 priority Critical patent/US20070080614A1/en
Assigned to SUNCAST CORPORATION reassignment SUNCAST CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ANDERSON, TORRENCE, STEIN, ROBERT J.
Priority to CA002561983A priority patent/CA2561983A1/en
Publication of US20070080614A1 publication Critical patent/US20070080614A1/en
Abandoned legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B47/00Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
    • A47B47/04Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made mainly of wood or plastics
    • A47B47/042Panels connected without frames
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B87/00Sectional furniture, i.e. combinations of complete furniture units, e.g. assemblies of furniture units of the same kind such as linkable cabinets, tables, racks or shelf units
    • A47B87/02Sectional furniture, i.e. combinations of complete furniture units, e.g. assemblies of furniture units of the same kind such as linkable cabinets, tables, racks or shelf units stackable ; stackable and linkable
    • A47B87/0284Cabinet systems consisting of stacked-and-linked uniform casings, each being a cabinet or drawer-holder, e.g. lockers, mail/file boxing systems

Definitions

  • This invention relates generally to a drawer cabinet kit constructed of plastic structural panels. More specifically, the present invention relates to a stackable modular cabinet constructed of injection molded plastic panels to contain at least one removable drawer, and which is capable of being packaged and shipped in a knocked-down state and constructed into a secure drawer cabinet at a desired site.
  • cabinets for storing items such as gardening tools, automotive supplies, household items and the like are well known.
  • One of the more popular type of cabinets for storing household items is a cabinet with a plurality of pull-out drawers. Cabinets of this type are generally shipped to a consumer or a supplier fully assembled. Shipping fully assembled cabinetry requires a considerable amount of space available within a shipping medium. Because space is limited, the cost associated with shipping assembled cabinets is comparatively high.
  • drawer cabinet assemblies are customized for the consumer based on the consumer's needs. With customized cabinets, the consumer selects the cabinet material, the size of the associated drawers, and the drawer guides needed to guide the drawers in and out of the cabinet. Numerous devices have been utilized throughout history to guide drawers in and out of drawer cabinets. The simplest mechanism is a box into which the drawer slides. Other methods of control include runners on either side of the drawer or a single runner under the bottom of the drawer with notches to hold the drawer in alignment with the cabinet. All of these basic guide systems have high levels of friction between the drawer and the cabinet and, consequently, rapidly wear out. Numerous low friction devices have been designed to facilitate movement of drawers in and out of cabinets including ball bearings, wheels, and sliders. Most of these low friction devices require unsightly tracks along the side of the drawers, and wide spaces between the sides of the drawers and the drawer face to allow passage of the low friction devices from the inside of the drawer cabinet to the outside when the drawer is extended.
  • the ball bearing type of drawer slide creates a different problem. Because there is virtually no side play in a ball bearing slide, the drawer cabinet must be perfectly aligned with the drawer slide in order to eliminate binding as the drawer is moved in and out. Skilled labor and time are required to properly position a ball bearing slide.
  • Fabrication costs of low friction slide arrangements are another problem.
  • the slide arrangements must be specially made for each different length of drawer.
  • a long drawer requires a long slide arrangement and a short drawer requires a short slide arrangement.
  • Manufacturers are required to maintain supplies of many different lengths of drawer slides or modify slides for each customer.
  • Full extension drawer slides are a variation of the typical drawer slide and are used to permit full extension of drawers, such that the back of the drawer is fully accessible.
  • Such drawer guides usually use three or more rails with one rail (cabinet rail) being attached to the cabinet, one rail (drawer rail) being attached to the drawer and one rail (floating rail) gliding between the drawer and cabinet rails. Examples of such drawer guides are disclosed in United States Pat. Nos. to Card, U.S. Pat. No. 1,537,067, Tobey, U.S. Pat. No. 2,099,148, Schaffert, U.S. Pat. No. 1,129,831, Bullock et al, U.S. Pat. No. 3,203,749, Vander Ley, U.S. Pat.
  • rollers or ball bearings are provided on racks between the floating rail and the cabinet and drawer rails to provide free gliding movement between each of the rails.
  • a cooperating drawer and guide should be present which can be easily assembled or modified after assembly of the side, top, base and back panels, and which provides security and dependable access to the contents of the drawers without the complex and difficult to assemble mechanisms associated with the prior art.
  • the drawer cabinet must be formed of relatively few component parts that are inexpensive to manufacture by conventional techniques.
  • the drawer cabinet must also be capable of being packaged and shipped in a knocked-down state.
  • a drawer cabinet system must satisfy in order to achieve acceptance by the end user.
  • the system must be easily and quickly assembled using minimal hardware and requiring a minimal number of tools.
  • the system must not require excessive strength to assemble or include heavy component parts.
  • the system must assemble together in such a way so as not to detract from the internal storage volume of the resulting wall cabinet or otherwise negatively affect the utility of the drawer cabinet.
  • the present invention provides an assembly, or kit, of injection molded panels having integrated connectors which combine to form a drawer cabinet with integrally formed guide rails and cooperating pull out drawers supported upon a plurality of rollers.
  • the cabinet panels are formed of injection molded plastic and include integrally formed connectors to interlock with one another without the need for separate fasteners.
  • the integrated connection of the side, back, top and base panels simplifies the drawer cabinet construction and minimizes the number of components required to assemble the drawer cabinet. Injection molding allows the panels to be formed with integral cross-bracing, ribs and gussets for increased rigidity. When supplied as a kit, assembly of the drawer cabinet requires minimal hardware and a minimum number of hand tools.
  • the drawer cabinet assembly includes a base panel, left and right side panels and a top panel.
  • the base panel is constructed with integrally formed outwardly extending contoured locking posts for interlocking cooperative engagement with sockets formed into the bottom surfaces of the left and right panels.
  • the engagement between the locking posts and the sockets serve to rigidly connect the components together, preventing the panels from bowing inwardly or outwardly under loads to provide a structurally sound cabinet with a pleasing aesthetic appearance.
  • the construction of the panels minimize complexity of completing the assembly while increasing versatility by allowing the consumer to customize the assembly for specific needs.
  • the bottom surface of the base panel includes sockets allowing the base panel to be used as a top panel. This construction permits the multiple drawer cabinet units to integrated into a multiple drawer cabinet.
  • the drawer cabinets may be placed in a stacked arrangement having the lower surface of one drawer cabinet removeably engaged with the upper surface of another top panel of an adjacently positioned drawer cabinet.
  • the interior portion of the cabinet includes integrally molded horizontal channels extending along each side.
  • the channels extend from the front portion of each side panel to the rear portion of each side panel.
  • Each channel is constructed and arranged to accept an outwardly depending drawer guide rail in a cooperating arrangement to prevent drawer tipping during extension and insertion thereof.
  • the base panel includes a plurality of rollers secured within the base panel in a manner to cooperate with the bottom surface of the drawer member, allowing the drawer to be easily moved when loaded.
  • a first pair of rollers are positioned to support the front portion of the drawer member and a second pair of rollers are positioned to support the rear portion of the drawer.
  • the snap together construction minimizes complexity of completing the assembly while increasing versatility by allowing the consumer to customize the assembly for specific needs.
  • the built-in construction of the drawer guide channels and rollers eliminates the need for skilled tradesmen to line-up and mount complicated hardware within the cabinet. In this manner, the consumer can select one or a plurality of drawer cabinets having various heights, snap together the panels in the desired configuration, and thereafter slide in the drawers to complete the assembly.
  • the drawers are pre-constructed of polymeric material and include a pair of integrally formed handles that allow a removed drawer to be easily transported.
  • the bottom surface of the drawer members are adapted to cooperate with the rollers for easy movement in and out of the cabinet even when heavily loaded.
  • the bottom surface of the drawer member includes an alignment pocket adapted to cooperate with the upper surface of the top panel of the cabinet for removeably fixed placement outside of the cabinet.
  • Yet a further objective of the present invention is to provide a drawer cabinet assembly having an integrally formed drawer guide which allows the drawer to be guided a sufficient distance out of the cabinet body to provide access to the interior of the drawer without tipping.
  • Still yet a further objective of the present invention is to provide a drawer cabinet assembly constructed from injection molded plastic panels having integrated connectors for increased structural integrity and easy assembly.
  • Another objective of the present invention is to provide a drawer cabinet storage kit in which the side walls, top panel, and base panel are interlocked without the need for separate fasteners.
  • Yet another objective of the present invention is to provide a kit for a drawer cabinet that is capable of being packaged and shipped in a knocked-down state and constructed into a secure drawer cabinet.
  • Still yet another objective of the present invention is to provide a drawer and guide assembly which allows an end user to customize a drawer cabinet to suit an individual application.
  • FIG. 1 is a perspective view of the instant invention
  • FIG. 2 is an exploded view of the instant invention, illustrated with the drawer omitted for clarity;
  • FIG. 3 is a perspective view illustrating a plurality of the embodiments shown in FIG. 1 in a stacked arrangement
  • FIG. 4 is a perspective view illustrating a plurality of the embodiments shown in FIG. 1 in an interlocked arrangement
  • FIG. 5 is a perspective view of the instant invention, illustrating the drawer member in an extended position
  • FIG. 6 is a perspective view of the instant invention, illustrating the drawer member engaged upon the upper surface of the top panel member
  • FIG. 7 is a partial perspective view illustrating the roller members of the instant invention.
  • FIG. 8 is a partial perspective view illustrating the locking assembly of the instant invention.
  • FIG. 9 is a lower perspective view of the instant invention.
  • FIG. 10 is a partial perspective view taken along line 1 - 1 of FIG. 9 ;
  • FIG. 11 is a partial perspective view illustrating the lower surface of the base panel of the instant invention.
  • FIGS. 1 and 2 which are now referenced illustrate perspective and exploded views of the drawer cabinet assembly, generally referenced as 10 , according to a preferred embodiment of the present invention.
  • the drawer cabinet is made up of a base panel 100 , top panel 200 , left side panel 300 , right side panel 400 and drawer 600 .
  • the panels comprising the assembly are formed of, but not limited to, a suitable polymeric material, through the process of injection molding. The result is that the panels comprising the drawer cabinet assembly 10 are formed as unitary panels with integral connectors and cross bracing. Strengthening ribs 120 ( FIG.
  • Injection molding offers significant strength and stability advantages over wood or metal construction as utilized in the prior art. In this manner the enclosure of the instant invention is capable of handling a significant amount of weight as compared to wooden or sheet metal cabinets.
  • the base panel 100 has an upper surface 102 , lower surface 103 ( FIG. 9 ), front edge 104 , rear edge 106 , left edge 108 and right edge 110 .
  • Adjacent to each of the left, and right edges 108 , 110 is a means of attaching the base panel to the left side panel 300 and right side panel 400 , illustrated herein as a plurality of formed locking posts 112 extending upwardly from the upper surface.
  • the integrally formed locking posts 112 are constructed and arranged to cooperate with sockets 310 extending inwardly in a linear fashion along the lower edges of the left 300 and right 400 panels.
  • the locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement.
  • the base panel locking posts 112 each include at least one integrally formed spring-tab 114 .
  • the spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the base panel 100 and the left and right panels 300 and 400 .
  • the top panel 200 has an upper surface 202 , lower surface 204 , front edge 206 , rear edge 208 , left edge 210 and right edge 212 . Adjacent to each of the rear, left and right edges 208 , 210 , and 212 respectively is a means of attaching the top panel to the left side panel 300 , right side panel 400 , and back panel 500 .
  • the means of attaching the panels is illustrated herein as a plurality of formed sockets 112 extending outwardly from the lower surface 204 .
  • the formed sockets are constructed and arranged to cooperate with locking posts 112 extending oywardly in a linear fashion along the upper edges of the left 300 and right 400 panels.
  • the locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement.
  • the side panel locking posts 112 each include at least one integrally formed spring-tab 114 .
  • the spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the top panel 200 and the left and right panels 300 and 400 .
  • the left side panel 300 is constructed and arranged for enclosing the left side of the drawer cabinet.
  • the left side panel 300 includes a top edge 302 , a bottom edge 304 , a front edge 306 , a back edge 308 , an inner surface 312 and an outer surface (not shown).
  • the top edge 302 includes a means for attaching the left side panel to the bottom surface of the panel 100 or the top panel 200 in a perpendicular relationship.
  • the attachment means is illustrated herein as a plurality of formed locking posts 112 extending upwardly from the top edge 302 .
  • the integrally formed locking posts 112 are constructed and arranged to cooperate with sockets 310 extending inwardly in a linear fashion along the lower edges of the base 100 and top 200 panels.
  • the locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement.
  • the side panel locking posts 112 each include at least one integrally formed spring-tab 114 .
  • the spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the base or top panel 100 , 200 and the left side panel 300 .
  • the bottom edge 304 include a means for attaching the left side panel to the base panel 100 in a perpendicular relationship.
  • the attachment means is illustrated herein as a plurality of locking sockets 310 arranged in a linear fashion extending inwardly along the bottom edge 304 .
  • the locking sockets 310 preferably include at least one aperture 314 .
  • the apertures 314 are constructed and arranged to cooperate with the locking post spring tabs 114 for positively maintaining secure coupling engagement between the left side panel 300 and the base panel 100 .
  • the inner surface 312 includes an integrally formed means for guiding a drawer member in a generally parallel relationship with respect to the upper and lower panels.
  • the drawer guide means is illustrated herein as a horizontally extending channel 316 integrally molded on the inner surface 312 of the left side panel 300 .
  • the channel 316 extends from about the front edge 306 of the panel to about the rear edge 308 of the panel.
  • the channel 316 is generally constructed and arranged to cooperate with a drawer rail 610 ( FIGS. 5 and 6 ) to prevent tipping of the drawer during insertion and removal thereof.
  • the right side panel 400 is constructed and arranged for enclosing the right side of the drawer cabinet 10 .
  • the right side panel 400 includes a top edge 402 , a bottom edge 404 , a front edge 406 , a back edge 408 , an inner surface (not shown) and an outer surface 414 .
  • the top edge 402 and the bottom edge 404 include a means for attaching the right side panel 400 to the base panel 100 and the top panel 200 in a perpendicular relationship.
  • the attachment means is illustrated herein as a plurality of formed locking posts 112 extending upwardly from the top edge 402 .
  • the integrally formed locking posts 112 are constructed and arranged to cooperate with sockets 310 extending inwardly in a linear fashion along the lower edges of the base 100 and top 200 panels.
  • the locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement.
  • the side panel locking posts 112 each include at least one integrally formed spring-tab 114 .
  • the spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the base or top panel 100 , 200 and the left side panel 300 .
  • the bottom edge 404 includes a means for attaching the left side panel to the base panel 100 in a perpendicular relationship.
  • the attachment means is illustrated herein as a plurality of locking sockets 310 arranged in a linear fashion extending inwardly along the bottom edge 404 .
  • the locking sockets 310 preferably include at least one aperture 314 .
  • the apertures 314 are constructed and arranged to cooperate with the locking post spring tabs 114 for positively maintaining secure coupling engagement between the right side panel 300 and the base panel 100 .
  • the inner surface includes an integrally formed means for guiding a drawer member in a generally parallel relationship with respect to the upper and lower panels.
  • the drawer guide means is illustrated herein as a horizontally extending channel 316 integrally molded on the inner surface 412 of the right side panel 400 .
  • the channel 316 extends from about the front edge 406 of the panel to about the rear edge 408 of the panel.
  • the channel 316 is generally constructed and arranged to cooperate with a drawer rail 610 ( FIGS. 5 and 6 ) to provide support and prevent tipping and canting of the drawers during insertion and removal thereof.
  • the left and right panels 300 and 400 are attached to the top and bottom panels 100 and 200 by inserting the locking posts 112 into locking sockets 310 until the spring tabs 114 integrally formed into the locking posts 112 engage the apertures 314 in the sockets 310 .
  • the purpose of the locking posts 112 are to align two panels in a perpendicular relationship and to facilitate their mechanical connection.
  • the perpendicular panels are brought into a coupled relationship wherein the locking posts 112 enter the corresponding sockets 310 .
  • the result is a mechanically secure engagement between the panels.
  • the coupling engagement between the panels as described above provides a secure connection and offers several advantages. First, the design allows the panels to be connected without the need for separate fasteners.
  • the design creates a positive lock that prevents separation of the panels.
  • the design maintains alignment of the panels and prevents bowing or bending of either panel relative to one another.
  • the resultant drawer cabinet created by the combination of the interlocking panels benefits from high structural integrity and reliable operation.
  • the upper surface 202 of the top panel 200 includes a raised alignment boss 214 .
  • the alignment boss is constructed and arranged to cooperate with a plurality of downwardly extending alignment tabs 116 formed onto the lower surface of the bottom panel 100 , as illustrated in FIG. 10 to releasably secure and prevent the drawer cabinet from sliding with respect to the adjacently positioned lower drawer cabinet.
  • the alignment tabs are positioned to engage the outer perimeter of the alignment boss 214 to permit the stacked arrangement without allowing the vertically positioned drawer cabinets to slide.
  • FIG. 4 a combination of drawer cabinets are illustrated in an integrated arrangement.
  • the top panel is omitted and the lower surface of the base panel 100 is constructed and arranged to cooperate with the top edge of the left and right side wall panels 300 , 400 in an interlocking relationship.
  • any number of drawer cabinets may be integrated together into a single unit to suit a user's needs.
  • a drawer 600 is provided for enclosing the front of the drawer cabinet 10 and providing storage within the cabinet.
  • the drawer 600 includes a front portion 602 , a rear portion 604 , a left side 606 , a right side 608 and a bottom surface 614 .
  • the left portion 606 and the right portion 608 each include at least one outwardly extending guide rail 610 integrally formed thereto.
  • the front and rear portions include integrally formed hand-holds 612 and lock bolt apertures 616 .
  • the rails 610 cooperate with the channels 316 of the side panels, while the rollers 118 and slides 124 cooperate with the bottom portion of the drawer 614 during movement of the drawer member 600 .
  • the lower surface 614 of the drawer 600 includes an integrally formed pocket (not shown) sized and shaped to cooperate with the alignment boss 214 to allow a drawer to be positioned on the upper surface of the top panel 200 releasably securing the drawer to cabinet.
  • the base panel 100 For supporting and facilitating easy movement of a drawer 600 , the base panel 100 includes a plurality of rollers 118 rotatably mounted therein.
  • the rollers 118 are sized and positioned between an upper surface 102 and a lower surface 122 of the base panel 100 so that a portion of the roller protrudes above the top surface.
  • the upper surface of the base panel 100 also includes a plurality of upwardly protruding slide surfaces 124 .
  • the slide surfaces are integrally formed into the upper surface 102 of the base panel and are constructed and arranged to cooperate with the bottom surface of the drawer members to prevent tipping and/or canting thereof.
  • the front portion of the top and or bottom panels include an integrally formed locking tab 216 .
  • the locking tab is constructed and arranged to align with the bolt aperture 616 within each drawer member. In this manner, a user may extend a seal or lock through the apertures to prevent unwanted entry into a drawer cabinet.
  • the lower surface 103 of the base panel is illustrated.
  • the lower surface of the base panel includes a plurality of integrally formed caster bosses 126 .
  • the caster basses are constructed and arranged to cooperate with casters 128 to allow an assembled drawer cabinet to be easily moved from one point to another even when loaded.
  • the kit is comprised of injection molded components having integrated connectors which may be assembled on a desired site without requiring separate fasteners or tools.

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  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Drawers Of Furniture (AREA)

Abstract

The present device provides an assembly, or kit, of injection molded panels having integrated connectors which combine to form a drawer cabinet with integrally formed guide rails and cooperating pull out drawers supported upon a plurality of rollers. The cabinet panels are formed of injection molded plastic and includes integrally formed connectors to interlock with one another without the need for separate fasteners. The integrated connection of the side, top and base panels simplifies the drawer cabinet construction and minimizes the number of components required to assemble the drawer cabinet. Injection molding allows the panels to be formed with integral cross-bracing, ribs and gussets for increased rigidity. When supplied as a kit, assembly of the drawer cabinet requires minimal hardware and a minimum number of hand tools.

Description

    FIELD OF THE INVENTION
  • This invention relates generally to a drawer cabinet kit constructed of plastic structural panels. More specifically, the present invention relates to a stackable modular cabinet constructed of injection molded plastic panels to contain at least one removable drawer, and which is capable of being packaged and shipped in a knocked-down state and constructed into a secure drawer cabinet at a desired site.
  • BACKGROUND INFORMATION
  • Throughout the home, a need exists to store a large variety of different items. This is particularly true of garage and utility areas where a vast array of products are generally stored for selected use. The accumulation of these various objects and products gives rise to a need for adequate storage of those items when not in use.
  • Various cabinets for storing items such as gardening tools, automotive supplies, household items and the like are well known. One of the more popular type of cabinets for storing household items is a cabinet with a plurality of pull-out drawers. Cabinets of this type are generally shipped to a consumer or a supplier fully assembled. Shipping fully assembled cabinetry requires a considerable amount of space available within a shipping medium. Because space is limited, the cost associated with shipping assembled cabinets is comparatively high.
  • Alternatively, drawer cabinet assemblies are customized for the consumer based on the consumer's needs. With customized cabinets, the consumer selects the cabinet material, the size of the associated drawers, and the drawer guides needed to guide the drawers in and out of the cabinet. Numerous devices have been utilized throughout history to guide drawers in and out of drawer cabinets. The simplest mechanism is a box into which the drawer slides. Other methods of control include runners on either side of the drawer or a single runner under the bottom of the drawer with notches to hold the drawer in alignment with the cabinet. All of these basic guide systems have high levels of friction between the drawer and the cabinet and, consequently, rapidly wear out. Numerous low friction devices have been designed to facilitate movement of drawers in and out of cabinets including ball bearings, wheels, and sliders. Most of these low friction devices require unsightly tracks along the side of the drawers, and wide spaces between the sides of the drawers and the drawer face to allow passage of the low friction devices from the inside of the drawer cabinet to the outside when the drawer is extended.
  • Side play of the drawer when extended is another difficult problem, particularly in the basic forms of drawer guides. Often the drawer must be moved from side to side and up and down in order to get it to return to the drawer cabinet. As the guides become worn, the problem becomes even more severe. Even drawer slides utilizing rollers, ball bearings and sliders have binding problems, especially when the drawers are heavily loaded or the slide parts have become slightly worn.
  • The ball bearing type of drawer slide creates a different problem. Because there is virtually no side play in a ball bearing slide, the drawer cabinet must be perfectly aligned with the drawer slide in order to eliminate binding as the drawer is moved in and out. Skilled labor and time are required to properly position a ball bearing slide.
  • Fabrication costs of low friction slide arrangements are another problem. The slide arrangements must be specially made for each different length of drawer. A long drawer requires a long slide arrangement and a short drawer requires a short slide arrangement. Manufacturers are required to maintain supplies of many different lengths of drawer slides or modify slides for each customer.
  • Full extension drawer slides are a variation of the typical drawer slide and are used to permit full extension of drawers, such that the back of the drawer is fully accessible. Such drawer guides usually use three or more rails with one rail (cabinet rail) being attached to the cabinet, one rail (drawer rail) being attached to the drawer and one rail (floating rail) gliding between the drawer and cabinet rails. Examples of such drawer guides are disclosed in United States Pat. Nos. to Card, U.S. Pat. No. 1,537,067, Tobey, U.S. Pat. No. 2,099,148, Schaffert, U.S. Pat. No. 1,129,831, Bullock et al, U.S. Pat. No. 3,203,749, Vander Ley, U.S. Pat. No. 4,004,841, Lautenschalager U.S. Pat. No. 5,733,027, Fleisch, U.S. Pat. No. 5,895,102, Fraccaro, U.S. Pat. No. 6,390,574. In these systems, rollers or ball bearings are provided on racks between the floating rail and the cabinet and drawer rails to provide free gliding movement between each of the rails.
  • One of the problems associated with such systems is that they tend to be rather large and bulky, which limits their use on smaller drawers. Further, such systems are relatively complicated and difficult to fabricate, resulting in high costs to consumers.
  • Such prior art systems have not met all of the needs of manufacturers to provide a product that can be easily manufactured, packaged and shipped, or the needs of consumers requiring economical and versatile do-it-yourself storage kits. Moreover, because the prior art devices do not break down they are difficult and expensive to ship from the manufacturer to the consumer.
  • Paramount among such needs is an easy to assemble kit which can be easily assembled by an average homeowner. Structure is a further consideration; a cabinet formed from separate panels must create cabinet walls which resist panel separation, buckling and racking in such a way as to unify the entire enclosure.
  • Also, from a versatility standpoint, a cooperating drawer and guide should be present which can be easily assembled or modified after assembly of the side, top, base and back panels, and which provides security and dependable access to the contents of the drawers without the complex and difficult to assemble mechanisms associated with the prior art.
  • There are also commercial considerations that must be satisfied by any viable drawer cabinet system or kit; considerations which are not entirely satisfied by state of the art products. The drawer cabinet must be formed of relatively few component parts that are inexpensive to manufacture by conventional techniques. The drawer cabinet must also be capable of being packaged and shipped in a knocked-down state.
  • In addition, there are ergonomic needs that a drawer cabinet system must satisfy in order to achieve acceptance by the end user. The system must be easily and quickly assembled using minimal hardware and requiring a minimal number of tools. Further, the system must not require excessive strength to assemble or include heavy component parts. Moreover, the system must assemble together in such a way so as not to detract from the internal storage volume of the resulting wall cabinet or otherwise negatively affect the utility of the drawer cabinet.
  • BRIEF DESCRIPTION OF THE INVENTION
  • The present invention provides an assembly, or kit, of injection molded panels having integrated connectors which combine to form a drawer cabinet with integrally formed guide rails and cooperating pull out drawers supported upon a plurality of rollers. The cabinet panels are formed of injection molded plastic and include integrally formed connectors to interlock with one another without the need for separate fasteners. The integrated connection of the side, back, top and base panels simplifies the drawer cabinet construction and minimizes the number of components required to assemble the drawer cabinet. Injection molding allows the panels to be formed with integral cross-bracing, ribs and gussets for increased rigidity. When supplied as a kit, assembly of the drawer cabinet requires minimal hardware and a minimum number of hand tools.
  • The drawer cabinet assembly includes a base panel, left and right side panels and a top panel. The base panel is constructed with integrally formed outwardly extending contoured locking posts for interlocking cooperative engagement with sockets formed into the bottom surfaces of the left and right panels. The engagement between the locking posts and the sockets serve to rigidly connect the components together, preventing the panels from bowing inwardly or outwardly under loads to provide a structurally sound cabinet with a pleasing aesthetic appearance. The construction of the panels minimize complexity of completing the assembly while increasing versatility by allowing the consumer to customize the assembly for specific needs. For example, the bottom surface of the base panel includes sockets allowing the base panel to be used as a top panel. This construction permits the multiple drawer cabinet units to integrated into a multiple drawer cabinet. Alternatively, the drawer cabinets may be placed in a stacked arrangement having the lower surface of one drawer cabinet removeably engaged with the upper surface of another top panel of an adjacently positioned drawer cabinet.
  • The interior portion of the cabinet includes integrally molded horizontal channels extending along each side. The channels extend from the front portion of each side panel to the rear portion of each side panel. Each channel is constructed and arranged to accept an outwardly depending drawer guide rail in a cooperating arrangement to prevent drawer tipping during extension and insertion thereof. The base panel includes a plurality of rollers secured within the base panel in a manner to cooperate with the bottom surface of the drawer member, allowing the drawer to be easily moved when loaded. In a preferred embodiment, a first pair of rollers are positioned to support the front portion of the drawer member and a second pair of rollers are positioned to support the rear portion of the drawer.
  • The snap together construction minimizes complexity of completing the assembly while increasing versatility by allowing the consumer to customize the assembly for specific needs. The built-in construction of the drawer guide channels and rollers eliminates the need for skilled tradesmen to line-up and mount complicated hardware within the cabinet. In this manner, the consumer can select one or a plurality of drawer cabinets having various heights, snap together the panels in the desired configuration, and thereafter slide in the drawers to complete the assembly.
  • The drawers are pre-constructed of polymeric material and include a pair of integrally formed handles that allow a removed drawer to be easily transported. The bottom surface of the drawer members are adapted to cooperate with the rollers for easy movement in and out of the cabinet even when heavily loaded. In addition, the bottom surface of the drawer member includes an alignment pocket adapted to cooperate with the upper surface of the top panel of the cabinet for removeably fixed placement outside of the cabinet.
  • In operation, as a loaded drawer is pulled outward it rolls freely on the rollers, utilizing the track and channel combination prevent the drawer from tipping. This construction allows the drawers to be easily opened with heavy loads without requiring complex sliding track mechanisms to prevent tipping of the drawer.
  • Accordingly, it is an objective of the present invention to provide a polymeric drawer cabinet assembly having integrally formed guide assemblies and at least one cooperating drawer.
  • It is a further objective of the present invention to provide a drawer cabinet assembly having an integrally formed drawer guide, by which a cooperating drawer can be smoothly guided inwardly and outwardly of a cabinet body without the need for complex metal guiding mechanisms.
  • Yet a further objective of the present invention is to provide a drawer cabinet assembly having an integrally formed drawer guide which allows the drawer to be guided a sufficient distance out of the cabinet body to provide access to the interior of the drawer without tipping.
  • Still yet a further objective of the present invention is to provide a drawer cabinet assembly constructed from injection molded plastic panels having integrated connectors for increased structural integrity and easy assembly.
  • Another objective of the present invention is to provide a drawer cabinet storage kit in which the side walls, top panel, and base panel are interlocked without the need for separate fasteners.
  • Yet another objective of the present invention is to provide a kit for a drawer cabinet that is capable of being packaged and shipped in a knocked-down state and constructed into a secure drawer cabinet.
  • Still yet another objective of the present invention is to provide a drawer and guide assembly which allows an end user to customize a drawer cabinet to suit an individual application.
  • Other objectives and advantages of the present invention will become apparent from the following description taken in conjunction with the accompanying drawings wherein are set forth, by way of illustration and example, certain embodiments of this invention. The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
  • BRIEF DESCRIPTION OF THE FIGURES
  • FIG. 1 is a perspective view of the instant invention;
  • FIG. 2 is an exploded view of the instant invention, illustrated with the drawer omitted for clarity;
  • FIG. 3 is a perspective view illustrating a plurality of the embodiments shown in FIG. 1 in a stacked arrangement;
  • FIG. 4 is a perspective view illustrating a plurality of the embodiments shown in FIG. 1 in an interlocked arrangement;
  • FIG. 5 is a perspective view of the instant invention, illustrating the drawer member in an extended position;
  • FIG. 6 is a perspective view of the instant invention, illustrating the drawer member engaged upon the upper surface of the top panel member;
  • FIG. 7 is a partial perspective view illustrating the roller members of the instant invention;
  • FIG. 8 is a partial perspective view illustrating the locking assembly of the instant invention;
  • FIG. 9 is a lower perspective view of the instant invention;
  • FIG. 10 is a partial perspective view taken along line 1-1 of FIG. 9;
  • FIG. 11 is a partial perspective view illustrating the lower surface of the base panel of the instant invention.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • While the present invention is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described a presently preferred embodiment with the understanding that the present disclosure is to be considered an exemplification of the invention and is not intended to limit the invention to the specific embodiments illustrated.
  • FIGS. 1 and 2 which are now referenced illustrate perspective and exploded views of the drawer cabinet assembly, generally referenced as 10, according to a preferred embodiment of the present invention. The drawer cabinet is made up of a base panel 100, top panel 200, left side panel 300, right side panel 400 and drawer 600. In the preferred embodiment, the panels comprising the assembly are formed of, but not limited to, a suitable polymeric material, through the process of injection molding. The result is that the panels comprising the drawer cabinet assembly 10 are formed as unitary panels with integral connectors and cross bracing. Strengthening ribs 120 (FIG. 9) are integrally formed within the lower surfaces of the top and base panels 100, 200 in order to enhance rigidity of the panels while leaving the external surface in a generally smooth condition for aesthetic purposes, as shown in FIG. 1. Injection molding offers significant strength and stability advantages over wood or metal construction as utilized in the prior art. In this manner the enclosure of the instant invention is capable of handling a significant amount of weight as compared to wooden or sheet metal cabinets.
  • The base panel 100 has an upper surface 102, lower surface 103 (FIG. 9), front edge 104, rear edge 106, left edge 108 and right edge 110. Adjacent to each of the left, and right edges 108, 110 is a means of attaching the base panel to the left side panel 300 and right side panel 400, illustrated herein as a plurality of formed locking posts 112 extending upwardly from the upper surface. The integrally formed locking posts 112 are constructed and arranged to cooperate with sockets 310 extending inwardly in a linear fashion along the lower edges of the left 300 and right 400 panels. The locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement. In a most preferred embodiment, the base panel locking posts 112 each include at least one integrally formed spring-tab 114. The spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the base panel 100 and the left and right panels 300 and 400.
  • The top panel 200 has an upper surface 202, lower surface 204, front edge 206, rear edge 208, left edge 210 and right edge 212. Adjacent to each of the rear, left and right edges 208, 210, and 212 respectively is a means of attaching the top panel to the left side panel 300, right side panel 400, and back panel 500. The means of attaching the panels is illustrated herein as a plurality of formed sockets 112 extending outwardly from the lower surface 204. The formed sockets are constructed and arranged to cooperate with locking posts 112 extending oywardly in a linear fashion along the upper edges of the left 300 and right 400 panels. The locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement. In a most preferred embodiment, the side panel locking posts 112 each include at least one integrally formed spring-tab 114. The spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the top panel 200 and the left and right panels 300 and 400.
  • The left side panel 300 is constructed and arranged for enclosing the left side of the drawer cabinet. The left side panel 300 includes a top edge 302, a bottom edge 304, a front edge 306, a back edge 308, an inner surface 312 and an outer surface (not shown). The top edge 302 includes a means for attaching the left side panel to the bottom surface of the panel 100 or the top panel 200 in a perpendicular relationship. The attachment means is illustrated herein as a plurality of formed locking posts 112 extending upwardly from the top edge 302. The integrally formed locking posts 112 are constructed and arranged to cooperate with sockets 310 extending inwardly in a linear fashion along the lower edges of the base 100 and top 200 panels. The locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement. In a most preferred embodiment, the side panel locking posts 112 each include at least one integrally formed spring-tab 114. The spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the base or top panel 100, 200 and the left side panel 300. The bottom edge 304 include a means for attaching the left side panel to the base panel 100 in a perpendicular relationship. The attachment means is illustrated herein as a plurality of locking sockets 310 arranged in a linear fashion extending inwardly along the bottom edge 304. The locking sockets 310 preferably include at least one aperture 314. The apertures 314 are constructed and arranged to cooperate with the locking post spring tabs 114 for positively maintaining secure coupling engagement between the left side panel 300 and the base panel 100. The inner surface 312 includes an integrally formed means for guiding a drawer member in a generally parallel relationship with respect to the upper and lower panels. The drawer guide means is illustrated herein as a horizontally extending channel 316 integrally molded on the inner surface 312 of the left side panel 300. The channel 316 extends from about the front edge 306 of the panel to about the rear edge 308 of the panel. The channel 316 is generally constructed and arranged to cooperate with a drawer rail 610 (FIGS. 5 and 6) to prevent tipping of the drawer during insertion and removal thereof.
  • The right side panel 400 is constructed and arranged for enclosing the right side of the drawer cabinet 10. The right side panel 400 includes a top edge 402, a bottom edge 404, a front edge 406, a back edge 408, an inner surface (not shown) and an outer surface 414. The top edge 402 and the bottom edge 404 include a means for attaching the right side panel 400 to the base panel 100 and the top panel 200 in a perpendicular relationship. The attachment means is illustrated herein as a plurality of formed locking posts 112 extending upwardly from the top edge 402. The integrally formed locking posts 112 are constructed and arranged to cooperate with sockets 310 extending inwardly in a linear fashion along the lower edges of the base 100 and top 200 panels. The locking posts 112 and sockets 310 are constructed and arranged so that the locking posts 112 enter and mateably engage the sockets 310 securing the panels together in an inter-fitting perpendicular engagement. In a most preferred embodiment, the side panel locking posts 112 each include at least one integrally formed spring-tab 114. The spring-tabs are constructed and arranged to cooperate with apertures 314 provided in the locking sockets 310 for positively maintaining secure coupling engagement between the base or top panel 100, 200 and the left side panel 300. The bottom edge 404 includes a means for attaching the left side panel to the base panel 100 in a perpendicular relationship. The attachment means is illustrated herein as a plurality of locking sockets 310 arranged in a linear fashion extending inwardly along the bottom edge 404. The locking sockets 310 preferably include at least one aperture 314. The apertures 314 are constructed and arranged to cooperate with the locking post spring tabs 114 for positively maintaining secure coupling engagement between the right side panel 300 and the base panel 100. The inner surface includes an integrally formed means for guiding a drawer member in a generally parallel relationship with respect to the upper and lower panels. The drawer guide means is illustrated herein as a horizontally extending channel 316 integrally molded on the inner surface 412 of the right side panel 400. The channel 316 extends from about the front edge 406 of the panel to about the rear edge 408 of the panel. The channel 316 is generally constructed and arranged to cooperate with a drawer rail 610 (FIGS. 5 and 6) to provide support and prevent tipping and canting of the drawers during insertion and removal thereof.
  • The left and right panels 300 and 400 are attached to the top and bottom panels 100 and 200 by inserting the locking posts 112 into locking sockets 310 until the spring tabs 114 integrally formed into the locking posts 112 engage the apertures 314 in the sockets 310. It will be appreciated that the purpose of the locking posts 112 are to align two panels in a perpendicular relationship and to facilitate their mechanical connection. The perpendicular panels are brought into a coupled relationship wherein the locking posts 112 enter the corresponding sockets 310. The result is a mechanically secure engagement between the panels. The coupling engagement between the panels as described above provides a secure connection and offers several advantages. First, the design allows the panels to be connected without the need for separate fasteners. Second, the design creates a positive lock that prevents separation of the panels. Third, the design maintains alignment of the panels and prevents bowing or bending of either panel relative to one another. The resultant drawer cabinet created by the combination of the interlocking panels benefits from high structural integrity and reliable operation.
  • Referring to FIGS. 3, 9 and 10, a combination of drawer cabinets is illustrated in a stacked arrangement. To facilitate the stacked arrangement, the upper surface 202 of the top panel 200 includes a raised alignment boss 214. The alignment boss is constructed and arranged to cooperate with a plurality of downwardly extending alignment tabs 116 formed onto the lower surface of the bottom panel 100, as illustrated in FIG. 10 to releasably secure and prevent the drawer cabinet from sliding with respect to the adjacently positioned lower drawer cabinet. The alignment tabs are positioned to engage the outer perimeter of the alignment boss 214 to permit the stacked arrangement without allowing the vertically positioned drawer cabinets to slide.
  • Referring to FIG. 4, a combination of drawer cabinets are illustrated in an integrated arrangement. To facilitate the integrated arrangement, the top panel is omitted and the lower surface of the base panel 100 is constructed and arranged to cooperate with the top edge of the left and right side wall panels 300, 400 in an interlocking relationship. In this manner any number of drawer cabinets may be integrated together into a single unit to suit a user's needs.
  • Referring to FIG. 6, a drawer 600 is provided for enclosing the front of the drawer cabinet 10 and providing storage within the cabinet. The drawer 600 includes a front portion 602, a rear portion 604, a left side 606, a right side 608 and a bottom surface 614. The left portion 606 and the right portion 608 each include at least one outwardly extending guide rail 610 integrally formed thereto. The front and rear portions include integrally formed hand-holds 612 and lock bolt apertures 616. In the preferred embodiment the rails 610 cooperate with the channels 316 of the side panels, while the rollers 118 and slides 124 cooperate with the bottom portion of the drawer 614 during movement of the drawer member 600. In this manner, the cooperating rollers and drawer rails prevent the drawer from tipping as the drawer is extended outwardly from the drawer cabinet. The lower surface 614 of the drawer 600 includes an integrally formed pocket (not shown) sized and shaped to cooperate with the alignment boss 214 to allow a drawer to be positioned on the upper surface of the top panel 200 releasably securing the drawer to cabinet.
  • For supporting and facilitating easy movement of a drawer 600, the base panel 100 includes a plurality of rollers 118 rotatably mounted therein. The rollers 118 are sized and positioned between an upper surface 102 and a lower surface 122 of the base panel 100 so that a portion of the roller protrudes above the top surface. The upper surface of the base panel 100 also includes a plurality of upwardly protruding slide surfaces 124. The slide surfaces are integrally formed into the upper surface 102 of the base panel and are constructed and arranged to cooperate with the bottom surface of the drawer members to prevent tipping and/or canting thereof.
  • Referring to FIGS. 1-9, in a preferred embodiment the front portion of the top and or bottom panels include an integrally formed locking tab 216. The locking tab is constructed and arranged to align with the bolt aperture 616 within each drawer member. In this manner, a user may extend a seal or lock through the apertures to prevent unwanted entry into a drawer cabinet.
  • Referring to FIGS. 9-11, the lower surface 103 of the base panel is illustrated. The lower surface of the base panel includes a plurality of integrally formed caster bosses 126. The caster basses are constructed and arranged to cooperate with casters 128 to allow an assembled drawer cabinet to be easily moved from one point to another even when loaded.
  • Thus, a drawer cabinet kit with integral drawer guides and cooperating drawers has been shown and described. The kit is comprised of injection molded components having integrated connectors which may be assembled on a desired site without requiring separate fasteners or tools.
  • All patents and publications mentioned in this specification are indicative of the levels of those skilled in the art to which the invention pertains. All patents and publications are herein incorporated by reference to the same extent as if each individual publication was specifically and individually indicated to be incorporated by reference.
  • It is to be understood that while a certain form of the invention is illustrated, it is not to be limited to the specific form or arrangement herein described and shown. It will be apparent to those skilled in the art that various changes may be made without departing from the scope of the invention and the invention is not to be considered limited to what is shown and described in the specification.
  • One skilled in the art will readily appreciate that the present invention is well adapted to carry out the objectives and obtain the ends and advantages mentioned, as well as those inherent therein. The embodiments, methods, procedures and techniques described herein are presently representative of the preferred embodiments, are intended to be exemplary and are not intended as limitations on the scope. Changes therein and other uses will occur to those skilled in the art which are encompassed within the spirit of the invention and are defined by the scope of the appended claims. Although the invention has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention which are obvious to those skilled in the art are intended to be within the scope of the following claims.

Claims (20)

1. A drawer cabinet kit comprising:
a base panel for enclosing the bottom portion of said drawer cabinet, said base panel having an upper surface, a lower surface, a left end, a right end, a front portion and a rear portion, said left end including a plurality of upright locking posts constructed and arranged for attaching said base panel to a left side panel in a perpendicular relationship, said right end including a plurality of upright locking posts constructed and arranged for attaching said base panel to a right side panel in a perpendicular relationship, said rear portion including a means for preventing over insertion of a drawer member;
a top panel for enclosing the top portion of said drawer cabinet, said top panel having an upper surface, a lower surface, a left end, a right end, a front portion and a rear portion, said left end including a means for attaching said top panel to a left side panel in a perpendicular relationship, said right end including a means for attaching said top panel to a right side panel in a perpendicular relationship;
a left side panel for enclosing the left side portion of said drawer cabinet, said left side panel including a top edge, a bottom edge, a front edge, a back edge, an inner surface and an outer surface, said top edge including a means for attaching said left side panel to said top panel in a perpendicular relationship, said bottom edge including a plurality of locking sockets constructed and arranged to cooperate with said locking posts of said base panel, said locking posts of said base panel are brought into coupling engagement with corresponding locking sockets of said left panel resulting in a mechanically secure connection between said base panel and said left side panel arrange, said inner surface including a means for guiding at least one removably secured drawer member to provide support and prevent tipping and canting of said at least one drawer while said at least one drawer is moved inwardly and outwardly of said cabinet assembly;
a right side panel for enclosing the right side portion of said drawer cabinet, said right side panel including a top edge, a bottom edge, a front edge, a back edge, an inner surface and an outer surface, said top edge including a means for attaching said right side panel to said top panel in a perpendicular relationship, said bottom edge including a plurality of locking sockets constructed and arranged to cooperate with said locking posts of said base panel, said locking posts of said base panel are brought into coupling engagement with corresponding locking sockets of said right panel resulting in a mechanically secure connection between said base panel and said right side panel, said inner surface including a means for guiding at least one removably secured drawer member to provide support and prevent tipping and canting of said cabinet;
at least one drawer member for enclosing the front of said drawer cabinet and providing a storage area within said drawer cabinet, said at least one drawer including a front portion, a rear portion, a left side, a right side and a bottom, wherein said at least one drawer is constructed and arranged to be moved inwardly and outwardly with respect to said drawer cabinet to provide access to said storage area within said at least one drawer;
said lower surface of said base panel includes a plurality of integrally formed locking sockets, said locking sockets are constructed and arranged to cooperate with a plurality of locking posts arranged on said top edge of at least one of said left and said right side panels, said locking posts of said at least one of said left side panel and said right side panel are brought into a coupling engagement with corresponding locking sockets in said lower surface of said base panel resulting in a mechanically secure connection between said base panel and said side panels, wherein at least two drawer cabinets are integrated together into a multiple drawer cabinet;
wherein said drawer cabinet kit can be shipped in a disassembled state and assembled on a desired site without separate fasteners.
2. The drawer cabinet kit as described in claim 1, wherein said means for guiding said at least one drawer includes at least one channel integrally molded into each of said inner surfaces of said left and said right side panels, wherein said at least one channel extends from about said front edge of said panels to about said rear edge of said panels.
3. The drawer cabinet kit as described in claim 1, wherein said left side and said right side of said at least one drawer each include at least one outwardly projecting guide rail, wherein said guide rail is constructed and arranged to cooperate with said at least one channel to prevent canting of said drawers while said drawers are moved inwardly and outwardly of said drawer cabinet.
4. The drawer cabinet kit as described in claim 3, wherein said guide rails are integrally formed to said at least one drawer.
5. The drawer cabinet kit as described in claim 3, wherein said at least one guide rail is constructed and arranged to have a substantially conjugate shape with respect to said at least one channel integrally formed into each said side panel, wherein said at least one guide rail enters said at least one channel for sliding engagement between said drawer member and said side panels.
6. The drawer cabinet kit as described in claim 1, wherein said base panel includes at least one pair of rollers for supporting said at least one drawer member, wherein said at least one pair of rollers are rotatably mounted in said front portion of said base panel, wherein said rollers are sized and positioned between said upper surface and said lower surface so that a portion of said rollers protrudes above said upper surface for engaging said bottom of said at least one drawer member.
7. The drawer cabinet kit as described in claim 6, wherein said base panel includes two pair of rollers for supporting said at least one drawer member, wherein one pair of said rollers are rotatably mounted in said front portion of said base panel, wherein one pair of said rollers are rotatably mounted in said rear portion of said base panel, wherein said rollers are sized and positioned between said upper surface and said lower surface so that a portion of said rollers protrudes above said upper surface for engaging said bottom of said at least one drawer member.
8. The drawer cabinet kit as described in claim 1, wherein said bottom of said at least one drawer member includes an alignment pocket integrally formed therein, wherein said alignment pocket is constructed and arranged to cooperate with an alignment boss integrally formed on said upper surface of said top panel for releasably securing said at least one drawer upon said upper surface of said top panel.
9. The drawer cabinet kit as described in claim 1, wherein said front portion of said top panel includes an integrally formed locking tab, wherein said locking tab includes an aperture constructed and arranged to align with a bolt aperture within said at least one drawer member when said drawer member is in a closed position, wherein a lock or seal may be extended through said locking tab aperture and said bolt aperture to prevent unwanted entry into said drawer member.
10. The drawer cabinet kit as described in claim 1, wherein said front portion of said base panel includes an integrally formed locking tab, wherein said locking tab includes an aperture constructed and arranged to align with a bolt aperture within said at least one drawer member when said drawer member is in a closed position, wherein a lock or seal may be extended through said locking tab aperture and said bolt aperture to prevent unwanted entry into said drawer member.
11. The drawer cabinet kit as described in claim 1, wherein said lower surface of said base panel includes a plurality of integrally formed caster bosses, wherein each of said caster bosses is constructed and arranged to cooperate with a caster for allowing said drawer cabinet to be easily moved.
12. The drawer cabinet kit as described in claim 1, wherein said lower surface of said base panel includes a plurality of integrally formed downwardly depending nesting tabs, wherein said nesting tabs are constructed and arranged to cooperate with a top panel alignment boss to allow at least two drawer cabinets to be placed in a stacked arrangement.
13. (canceled)
14. (canceled)
15. The drawer cabinet kit as described in claim 1 wherein said base panel locking posts include at least one integrally formed spring-tab, wherein said at least one spring-tab is constructed and arranged to cooperate with said locking sockets for positively maintaining secure coupling engagement between said base panel and said left and right panels.
16. The drawer cabinet kit as described in claim 1, wherein said means for attaching said top panel to said left side panel and said right side panel includes a plurality of outwardly extending locking posts extending upwardly from said top surface of said left and said right side panels, wherein said locking posts are constructed and arranged to cooperate with a plurality of locking sockets integrally formed into said lower surface of said top panel, wherein said locking posts are brought into an coupling engagement with corresponding locking sockets resulting in a mechanically secure connection between said top, left and right panels.
17. The drawer cabinet kit as described in claim 16 wherein said left and right side panel locking posts include at least one integrally formed spring-tab, wherein said at least one spring-tab is constructed and arranged to cooperate with said locking sockets for positively maintaining secure coupling engagement between said top panel and said left, right and back panels.
18. The drawer cabinet kit as described in claim 1 wherein said left side panel, and said right side panel include a plurality of locking sockets arranged in a linear fashion along said bottom edges thereof, said locking sockets extending inwardly between said outer surface and said inner surface, wherein said locking sockets are constructed and arranged to cooperate with said base panel, wherein said base panel is secured to said left and right panels via said locking sockets.
19. The drawer cabinet kit as described in claim 18, wherein at least one of said locking sockets include an aperture therethrough, wherein said aperture is constructed and arranged for mating engagement with said at least one spring-tab integrally formed onto said locking posts of said base panel.
20. The drawer cabinet kit as described in claim 1, wherein said lower surface of said base panel includes integrally formed cross-bracing, wherein said cross-bracing provides increased weight capacity and stability to said drawer cabinet kit.
US11/245,594 2005-10-07 2005-10-07 Drawer cabinet storage kit Abandoned US20070080614A1 (en)

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