US20060196107A1 - Cyclic mannich products - Google Patents
Cyclic mannich products Download PDFInfo
- Publication number
- US20060196107A1 US20060196107A1 US11/073,071 US7307105A US2006196107A1 US 20060196107 A1 US20060196107 A1 US 20060196107A1 US 7307105 A US7307105 A US 7307105A US 2006196107 A1 US2006196107 A1 US 2006196107A1
- Authority
- US
- United States
- Prior art keywords
- fuel
- compound
- chosen
- additives
- composition according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 125000004122 cyclic group Chemical group 0.000 title claims abstract description 20
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 74
- 150000001875 compounds Chemical class 0.000 claims abstract description 46
- 239000002816 fuel additive Substances 0.000 claims abstract description 23
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims abstract description 10
- 239000000654 additive Substances 0.000 claims description 43
- 239000000203 mixture Substances 0.000 claims description 41
- 239000000446 fuel Substances 0.000 claims description 35
- 230000000996 additive effect Effects 0.000 claims description 19
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 18
- -1 N,N-dimethylaminopropyl Chemical group 0.000 claims description 15
- 125000000217 alkyl group Chemical group 0.000 claims description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 150000003141 primary amines Chemical class 0.000 claims description 11
- 238000002485 combustion reaction Methods 0.000 claims description 10
- 125000001424 substituent group Chemical group 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 9
- 229910052736 halogen Inorganic materials 0.000 claims description 9
- 150000002367 halogens Chemical class 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 125000003342 alkenyl group Chemical group 0.000 claims description 8
- 125000000304 alkynyl group Chemical group 0.000 claims description 8
- 150000002576 ketones Chemical class 0.000 claims description 8
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 8
- 239000003599 detergent Substances 0.000 claims description 7
- 229920000768 polyamine Polymers 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims description 6
- 239000003607 modifier Substances 0.000 claims description 5
- 229920001748 polybutylene Polymers 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- IUNMPGNGSSIWFP-UHFFFAOYSA-N dimethylaminopropylamine Chemical group CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 239000003963 antioxidant agent Substances 0.000 claims description 3
- 239000003139 biocide Substances 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 239000000975 dye Substances 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000006078 metal deactivator Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 2
- 239000004480 active ingredient Substances 0.000 claims description 2
- 229920002866 paraformaldehyde Polymers 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 229920005606 polypropylene copolymer Polymers 0.000 claims 1
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 abstract 1
- 239000000047 product Substances 0.000 description 23
- 0 [1*]C1=C2OC([6*])([7*])N([5*])CC2=C([4*])C([2*])=C1[3*] Chemical compound [1*]C1=C2OC([6*])([7*])N([5*])CC2=C([4*])C([2*])=C1[3*] 0.000 description 9
- 150000001412 amines Chemical class 0.000 description 9
- 239000002480 mineral oil Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 6
- 150000002989 phenols Chemical class 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 230000002152 alkylating effect Effects 0.000 description 5
- 239000000969 carrier Substances 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 235000010446 mineral oil Nutrition 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229920002367 Polyisobutene Polymers 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 230000000153 supplemental effect Effects 0.000 description 3
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- KDSNLYIMUZNERS-UHFFFAOYSA-N 2-methylpropanamine Chemical compound CC(C)CN KDSNLYIMUZNERS-UHFFFAOYSA-N 0.000 description 2
- IGFHQQFPSIBGKE-UHFFFAOYSA-N 4-nonylphenol Chemical compound CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical class OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 238000006683 Mannich reaction Methods 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical group CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical group OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N but-2-ene Chemical compound CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical class OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 125000005702 oxyalkylene group Chemical group 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 229920013639 polyalphaolefin Polymers 0.000 description 2
- PDEDQSAFHNADLV-UHFFFAOYSA-M potassium;disodium;dinitrate;nitrite Chemical compound [Na+].[Na+].[K+].[O-]N=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PDEDQSAFHNADLV-UHFFFAOYSA-M 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- 150000005207 1,3-dihydroxybenzenes Chemical class 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- DMAXMXPDVWTIRV-UHFFFAOYSA-N 2-(2-phenylethyl)phenol Chemical compound OC1=CC=CC=C1CCC1=CC=CC=C1 DMAXMXPDVWTIRV-UHFFFAOYSA-N 0.000 description 1
- CDMGNVWZXRKJNS-UHFFFAOYSA-N 2-benzylphenol Chemical compound OC1=CC=CC=C1CC1=CC=CC=C1 CDMGNVWZXRKJNS-UHFFFAOYSA-N 0.000 description 1
- LTHNHFOGQMKPOV-UHFFFAOYSA-N 2-ethylhexan-1-amine Chemical compound CCCCC(CC)CN LTHNHFOGQMKPOV-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical class CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- KJWMCPYEODZESQ-UHFFFAOYSA-N 4-Dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=C(O)C=C1 KJWMCPYEODZESQ-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- KNDDEFBFJLKPFE-UHFFFAOYSA-N 4-n-Heptylphenol Chemical compound CCCCCCCC1=CC=C(O)C=C1 KNDDEFBFJLKPFE-UHFFFAOYSA-N 0.000 description 1
- NTDQQZYCCIDJRK-UHFFFAOYSA-N 4-octylphenol Chemical compound CCCCCCCCC1=CC=C(O)C=C1 NTDQQZYCCIDJRK-UHFFFAOYSA-N 0.000 description 1
- ANHQLUBMNSSPBV-UHFFFAOYSA-N 4h-pyrido[3,2-b][1,4]oxazin-3-one Chemical group C1=CN=C2NC(=O)COC2=C1 ANHQLUBMNSSPBV-UHFFFAOYSA-N 0.000 description 1
- GYDVOHLMGYUBIK-UHFFFAOYSA-N BP(I)C1=CC(C)=C2OCN(CCCC)CC2=C1 Chemical compound BP(I)C1=CC(C)=C2OCN(CCCC)CC2=C1 GYDVOHLMGYUBIK-UHFFFAOYSA-N 0.000 description 1
- YAWADSSHXGTQHX-UHFFFAOYSA-N BP(I)C1=CC(C)=C2OCN(CCCN(C)C)CC2=C1 Chemical compound BP(I)C1=CC(C)=C2OCN(CCCN(C)C)CC2=C1 YAWADSSHXGTQHX-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 238000003547 Friedel-Crafts alkylation reaction Methods 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 1
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000010533 azeotropic distillation Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical group FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 1
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229930003836 cresol Chemical class 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- XNMQEEKYCVKGBD-UHFFFAOYSA-N dimethylacetylene Natural products CC#CC XNMQEEKYCVKGBD-UHFFFAOYSA-N 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- BUHXFUSLEBPCEB-UHFFFAOYSA-N icosan-1-amine Chemical compound CCCCCCCCCCCCCCCCCCCCN BUHXFUSLEBPCEB-UHFFFAOYSA-N 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- QCAWEPFNJXQPAN-UHFFFAOYSA-N methoxyfenozide Chemical compound COC1=CC=CC(C(=O)NN(C(=O)C=2C=C(C)C=C(C)C=2)C(C)(C)C)=C1C QCAWEPFNJXQPAN-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005862 polyol Chemical class 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- BHRZNVHARXXAHW-UHFFFAOYSA-N sec-butylamine Chemical compound CCC(C)N BHRZNVHARXXAHW-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- HVZJRWJGKQPSFL-UHFFFAOYSA-N tert-Amyl methyl ether Chemical compound CCC(C)(C)OC HVZJRWJGKQPSFL-UHFFFAOYSA-N 0.000 description 1
- NUMQCACRALPSHD-UHFFFAOYSA-N tert-butyl ethyl ether Chemical compound CCOC(C)(C)C NUMQCACRALPSHD-UHFFFAOYSA-N 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- OPSWAWSNPREEFQ-UHFFFAOYSA-K triphenoxyalumane Chemical group [Al+3].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 OPSWAWSNPREEFQ-UHFFFAOYSA-K 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/06—Use of additives to fuels or fires for particular purposes for facilitating soot removal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/143—Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/232—Organic compounds containing nitrogen containing nitrogen in a heterocyclic ring
- C10L1/233—Organic compounds containing nitrogen containing nitrogen in a heterocyclic ring containing nitrogen and oxygen in the ring, e.g. oxazoles
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/18—Use of additives to fuels or fires for particular purposes use of detergents or dispersants for purposes not provided for in groups C10L10/02 - C10L10/16
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
Definitions
- the present teachings relate to fuel additives useful for reducing and/or preventing the formation of intake valve deposits.
- Fuels used in internal combustion engines generally contain components that lead to the formation of undesirable engine deposits. It is believed that these deposits can negatively affect engine performance by, for example, clogging fuel induction systems.
- Considerable research has been devoted to additives for controlling (preventing and/or reducing) deposit formation in internal combustion engines. The preparation and identification of fuel additives capable of controlling undesirable deposit formation has been a focal point of this research.
- Mannich products have previously been used as fuel additives for controlling deposit formation in internal combustion engines.
- Mannich products may be obtained by reacting an aldehyde, an amine, and a hydroxyl aromatic compound. These products may be combined with other ingredients to form detergent compositions.
- the present disclosure addresses a solution to such a need.
- R 1 R 3 , R 4 , and R 5 may each be independently chosen from H and substituted and unsubstituted hydrocarbyl radicals, wherein the substituents are chosen from halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals
- R 2 may be chosen from substituted and unsubstituted hydrocarbyl radicals having a number average molecular weight ranging from about 500 to about 3000, wherein the substituents are chosen from halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals
- R 6 and R 7 may be each independently chosen from H and C 1 -C 5 hydrocarbyl radicals; a process for preparing a compound of formula (I) comprising reacting a compound of formula (II):
- a fuel additive composition comprising a cyclic Mannich product prepared by the reaction of (A) a substituted hydroxyaromatic compound having at least one unsubstituted position ortho to the hydroxy group, (B) a formaldehyde source, and (C) a primary amine.
- the disclosed fuel additive comprises, in one embodiment, a detergent, such as a cyclic Mannich product of formula (I): wherein R 1 -R 7 are as defined above.
- a detergent such as a cyclic Mannich product of formula (I): wherein R 1 -R 7 are as defined above.
- the cyclic Mannich product may be prepared by the reaction of (A) a substituted hydroxyaromatic compound having at least one unsubstituted position ortho to the hydroxy group, (B) a formaldehyde source, (C) optionally a ketone, and (D) a primary amine.
- any substituted hydroxyaromatic compound may be used provided it reacts with the formaldehyde source and the primary amine.
- the hydroxyaromatic compound may be substituted with at least one substituent other than the hydroxyl moiety.
- the at least one substituent may be chosen from hydrocarbyl radicals, for example alkyl and alkenyl radicals, such as C 1 -C 4 alkyl and alkenyl radicals.
- Representative examples of hydroxyaromatic compounds useful in the process disclosed herein include, but are not limited to, phenolic compounds, including alkyl-substituted phenols.
- Phenolic compounds that may be used include, but are not limited to, high molecular weight alkyl-substituted derivatives of resorcinol, hydroquinone, cresol, catechol, xylenol, hydroxydiphenyl, benzylphenol, phenethylphenol, naphthol, and tolylnaphthol, among others, all of which may be optionally further substituted with any other substituent. Additional substituents may be chosen from, for example, halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals. Additional non-limiting examples of suitable oxyaromatic compounds include 4-octylphenol, 4-heptylphenol, 4-nonylphenol, and 4-dodecylphenol.
- Non-limiting examples include phenols alkylated with copolymers of butylene and/or isobutylene and/or propylene, and at least one mono-olefinic comonomers copolymerizable therewith (e.g., ethylene, 1-pentene, 1-hexene, 1-octene, 1-decene, etc.) where the copolymer molecule may comprise at least 50% by weight of butylene and/or isobutylene and/or propylene units.
- Such compounds may be further substituted with at least one additional group, e.g., hydrocarbyl groups, for example C 1 -C 4 alkyl groups, such as methyl.
- a suitable hydroxyaromatic compound may be polyisobutylcresol.
- the comonomers polymerized with propylene or the butylenes may be aliphatic and can also comprise non-aliphatic groups, e.g., styrene, o-methylstyrene, p-methylstyrene, divinyl benzene, and the like.
- the resulting polymers and copolymers used in forming the alkyl-substituted hydroxyaromatic compounds may be substantially aliphatic hydrocarbon polymers.
- Polybutylphenol (formed by alkylating phenol with polybutylene) may be suitable for the purposes of the present disclosure.
- the polybutylphenol ring may be further substituted with, for example, alkyl groups, such as lower, e.g., C 1 -C 4 , alkyl groups, for example methyl, in addition to other groups such as, for example, halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals.
- the polybutylphenol may be polyisobutylcresol.
- polybutylene is used in a generic sense to include polymers made from “pure” or “substantially pure” 1-butene or isobutene, and polymers made from mixtures of two or all three of 1-butene, 2-butene and isobutene. Commercial grades of such polymers may also comprise insignificant amounts of other olefins. So-called high reactivity polybutylenes having relatively high proportions of polymer molecules having a terminal vinylidene group, formed by methods such as described, for example, in U.S. Pat. No. 4,152,499, and W. German Offenlegungsschrift 29 04 31 the disclosures of which are incorporated by reference herein), may also be suitable for use in forming the long chain alkylated phenol reactant.
- the alkylation of the hydroxyaromatic compound may be performed in the presence of an alkylating catalyst at a temperature ranging from about 50 to about 200° C.
- Acidic catalysts may generally be used to promote Friedel-Crafts alkylation.
- Typical catalysts used in commercial production include, but are not limited to, sulfuric acid, BF 3 , aluminum phenoxide, methane-sulfonic acid, cationic exchange resin, acidic clays and modified zeolites or other Lewis acids, such as tin halides.
- the long chain alkyl substituents on the benzene ring of the phenolic compound may be derived from polyolefins having a number average molecular weight of from about 500 to about 3000 (for example, from about 500 to about 2000) as determined by gel permeation chromatography (GPC).
- the polyolefin may also have a polydispersity (weight average molecular weight/number average molecular weight) in the range of about 1 to about 4, for example from about 1 to about 2, as determined by GPC.
- polyalkylphenol reactants e.g., polypropylphenol and polybutylphenol whose alkyl groups have a number average molecular weight of from about 650 to about 1200 may be suitable for the preparation of the cyclic Mannich product.
- an alkyl group useful in accordance with the present disclosure may be a polybutyl group derived from polybutylene having a number average molecular weight in the range of from about 650 to about 950.
- the hydroxyaromatic compound is chosen from compounds of formula (II): wherein R 1 -R 4 may be as defined above.
- the formaldehyde source useful for the purposes of the present disclosure may include any source capable of providing formaldehyde to participate in the Mannich reaction. Suitable non-limiting examples of formaldehyde sources include formaldehyde, paraformaldehyde, and aqueous formaldehyde solutions, such as formalin.
- the formaldehyde may be inhibited or uninhibited, and may be in solution, for example aqueous or aqueous-alcoholic solution.
- the aqueous-alcoholic solutions may be aqueous methanolic or ethanolic formaldehyde solutions, wherein the formaldehyde may be present as a 5 to 80% aqueous solution, containing 0.5 to 60% aqueous alcohol solution.
- Non-limiting examples of such solutions include 37% aqueous formaldehyde containing 1.5% methanol, 37% aqueous formaldehyde containing 15% methanol, 44% aqueous formaldehyde containing 7% methanol, and 44% aqueous formaldehyde containing 1% methanol.
- ketones useful for the purposes of the present disclosure include those chosen from formula (III): wherein R 6 and R 7 are as defined above for formula (I).
- the amines useful for the purposes of the present disclosure may include molecules having at least one suitable reactive primary amine moiety that may react with an aldehyde or ketone and a substituted hydroxyaromatic compound to form a cyclic Mannich product.
- the amines may be further substituted by other groups, for example hydrocarbyl, hydroxyl, cyano, amido, and halogen.
- the amines may be chosen from aliphatic amines containing from about 1 to about 20 carbon atoms such as methylamine, ethylamine, n-propylamine, n-butylamine, isobutylamine, sec-butylamine, n-hexylamine, 2-ethylhexylamine, laurylamine, oleylamine, stearylamine, and eicosylamine.
- Another suitable class of amines for the purposes of the present disclosure may include polyamines, such as polyalkylenepolyamines, for example polyethylenepolyamines.
- amines may be represented by the following formula: H 2 N—(CH 2 CH 2 NH) x —H wherein x may be an integer ranging from about 1 to about 6.
- the amines may be used individually, or as a mixture. Suitable non-limiting examples of polyethylene polyamines include ethylenediamine, diethylenetriamine, triethylenetetramine, and tetraethylenepentamine. Corresponding polypropylene polyamines may also be suitable reactants. The alkylene polyamines may be obtained from the reaction of ammonia and dihaloalkanes, such as dichloroalkanes. According to one aspect of the disclosure, a suitable polyamine is N,N-dimethyl-1,3-propane diamine.
- the substituted hydroxyaromatic compound, the formaldehyde source or ketone, and the primary amine may be reacted under suitable Mannich reaction conditions to form a cyclic Mannich product.
- the reaction may be conducted at a temperature in the range of 40° to 200° C.
- the reaction may be conducted in bulk (no diluent or solvent) or in a solvent or diluent. Water may be evolved and can be removed by azeotropic distillation during the course of the reaction.
- the cyclic Mannich product may be formed, in one embodiment, by reacting the substituted hydroxyaromatic compound, the formaldehyde source, and the amine in the molar ratio of 1.0:0.2-2.8:1.0, respectively, for example 1:0.5-2.5:1.5-2.5, for example 1:2:1.
- the reaction may be performed in two steps. First, one mole of formaldehyde is reacted per mole of amine. Second, one mole of ketone (formula (III)) is reacted per mole of amine.
- the cyclic Mannich product may be present in a fuel additive composition in any amount sufficient to reduce and/or prevent the formation of deposits on intake valves.
- the cyclic Mannich product may comprise from about 5 ptb to about 300 ptb, for example from about 25 ptb to about 200 ptb, and as a further example from about 75 to about 150 ptb, of active material in the fuel additive composition.
- Commercial examples of a fuel additive comprising a Mannich product include HiTEC® 6416 (Ethyl Corp., Richmond, Va.).
- the disclosed fuel additive composition may comprise reaction by-products.
- the fuel additive composition may, in one embodiment, comprise up to 15% by weight of unreacted polyisobutylene phenol, and/or up to 10% by weight of unreacted polyisobutylene.
- the cyclic Mannich product (with or without other additives) is employed in an amount sufficient to reduce or inhibit deposit formation in an internal combustion engine.
- the fuels may contain a minor amount of the cyclic Mannich product that prevents or reduces formation of engine deposits, including intake system deposits, for example intake valve deposits in spark-ignition internal combustion engines.
- the fuels in accordance with the present disclosure may contain, on an active ingredient basis, an amount of cyclic Mannich product in the range of about 5 to about 2000 ptb (pounds by weight of additive per thousand barrels by volume of fuel), for example an amount ranging from about 5 to about 50 ptb, for example an amount ranging from about 15 to about 40 ptb.
- Fuel compositions may comprise a major amount of a base fuel and a minor amount of a fuel additive composition.
- a “major amount” may be understood to mean greater than or equal to about 50%.
- a “minor amount” may be understood to mean less than about 50%.
- the fuel compositions of the present disclosure may contain at least one supplemental additive in addition to the cyclic Mannich product.
- the at least one supplemental additive may be chosen from, for example, dispersants, detergents, antioxidants, carrier fluids, metal deactivators, dyes, markers, corrosion inhibitors, biocides, antistatic additives, drag-reducing agents, demulsifiers, dehazers, anti-icing additives, anti-knock additives, anti-valve-seat recession additives, lubricity additives, friction modifiers, multifunctional additives (e.g., methylcyclopentadienyl manganese tricarbonyl, MMT®, Afton Chemical Corp., Richmond, Va. and/or other cyclopentadienyl compounds), and combustion improvers.
- the at least one supplemental additive may be provided in the fuel composition in an amount necessary to achieve the desired effect.
- the base fuels used in formulating the fuel compositions according to the present disclosure include any base fuels suitable for use in the operation of spark-ignition internal combustion engines, such as leaded or unleaded motor and aviation gasolines, and so-called reformulated gasolines which typically contain both hydrocarbons of the gasoline boiling range and fuel-soluble oxygenated blending agents, such as alcohols, ethers and other suitable oxygen-containing organic compounds.
- Suitable oxygenates include, for example, methanol, ethanol, isopropanol, t-butanol, mixed C 1 to C 5 alcohols, methyl tertiary butyl ether, tertiary amyl methyl ether, ethyl tertiary butyl ether and mixed ethers.
- Oxygenates, when used, will normally be present in the base fuel in an amount below about 25% by volume, for example in an amount that provides an oxygen content in the overall fuel in the range of about 0.5 to about 5 percent by volume.
- the cyclic Mannich products are used in combination with at least one liquid carrier or induction aid.
- liquid carrier can be of various types such as, for example, liquid poly- ⁇ -olefin oligomers, mineral oils, liquid poly(oxyalkylene) compounds, liquid alcohols or polyols, polyalkenes, liquid esters, and similar liquid carriers. Mixtures of two or more such carriers can be employed.
- Exemplary liquid carriers include 1) a mineral oil or a blend of mineral oils that have a viscosity index of less than about 120, 2) at least one poly- ⁇ -olefin oligomers, 3) at least one poly(oxyalkylene) compounds having an average molecular weight in the range of about 500 to about 3000, 4) polyalkenes or 5) a mixture of any two, three or all four of 1), 2), 3) and 4).
- the mineral oil carriers that can be used include paraffinic, naphthenic and asphaltic oils, and can be derived from various petroleum crude oils and processed in any suitable manner.
- the mineral oils may be solvent extracted or hydrotreated oils. Reclaimed mineral oils can also be used.
- the mineral oil used has a viscosity at 40° C. of less than about 1600 SUS, for example ranging from about 300 to 1500 SUS at 40° C.
- Paraffinic mineral oils suitably have viscosities at 40° C. in the range of about 475 SUS to about 700 SUS.
- the mineral oil has a viscosity index of less than about 100, for example less than about 70, such as in the range of from about 30 to about 60.
- the cyclic Mannich product can be synthesized in the carrier fluid.
- the preformed detergent may be blended with a suitable amount of the carrier fluid. If desired, the detergent can be formed in a suitable carrier fluid and then blended with an additional quantity of the same or a different carrier fluid.
- the additives used in formulating the fuels disclosed herein can be blended into the base fuel individually or in various sub-combinations. However, it may be desirable in some instances to blend all of the components concurrently using an additive concentrate (i.e., additives plus a diluent, such as a hydrocarbon solvent).
- an additive concentrate i.e., additives plus a diluent, such as a hydrocarbon solvent.
- the use of an additive concentrate takes advantage of the mutual compatibility afforded by the combination of ingredients when in the form of an additive concentrate. Also, use of a concentrate may reduce blending time and may lessen the possibility of blending errors.
- aspects of the present invention include methods for reducing the formation or persistence of intake valve deposits and eliminating valve sticking in a spark-ignition engine by fueling and/or operating the engine with the fuel composition disclosed herein.
- Valve Deposit Cylinder Head Deposit Piston Top Deposit 1 14.7 1011.4 726.1 2 0.3 1192.4 706.4 3 11.4 1021.7 751.1 4 22.4 1273.2 741.3 5 0.3 1029.4 608.6 6 39.1 1190.1 898.6 Avg. 14.7 1119.7 738.7
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Abstract
Description
- The present teachings relate to fuel additives useful for reducing and/or preventing the formation of intake valve deposits.
- Fuels used in internal combustion engines generally contain components that lead to the formation of undesirable engine deposits. It is believed that these deposits can negatively affect engine performance by, for example, clogging fuel induction systems. Considerable research has been devoted to additives for controlling (preventing and/or reducing) deposit formation in internal combustion engines. The preparation and identification of fuel additives capable of controlling undesirable deposit formation has been a focal point of this research.
- Compositions comprising Mannich products have previously been used as fuel additives for controlling deposit formation in internal combustion engines. Mannich products may be obtained by reacting an aldehyde, an amine, and a hydroxyl aromatic compound. These products may be combined with other ingredients to form detergent compositions. Despite extensive prior research activities on Mannich fuel additives, a need exists for Mannich products having superior performance capabilities, particularly with regard to controlling deposit formation in currently available hotter-burning engines. The present disclosure addresses a solution to such a need.
- According to one aspect of the disclosure, there is provided a compound of formula (I):
wherein R1 R3, R4, and R5 may each be independently chosen from H and substituted and unsubstituted hydrocarbyl radicals, wherein the substituents are chosen from halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals, R2 may be chosen from substituted and unsubstituted hydrocarbyl radicals having a number average molecular weight ranging from about 500 to about 3000, wherein the substituents are chosen from halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals, and R6 and R7 may be each independently chosen from H and C1-C5 hydrocarbyl radicals; a process for preparing a compound of formula (I) comprising reacting a compound of formula (II): - with (A) a formaldehyde source, (B) optionally a ketone, and (C) a primary amine to yield the compound of formula (I); and a fuel additive composition comprising a cyclic Mannich product prepared by the reaction of (A) a substituted hydroxyaromatic compound having at least one unsubstituted position ortho to the hydroxy group, (B) a formaldehyde source, and (C) a primary amine.
- It is to be understood that both the foregoing general description and the following description of various embodiments are exemplary and explanatory only and are not restrictive.
- The disclosed fuel additive comprises, in one embodiment, a detergent, such as a cyclic Mannich product of formula (I):
wherein R1-R7 are as defined above. The cyclic Mannich product may be prepared by the reaction of (A) a substituted hydroxyaromatic compound having at least one unsubstituted position ortho to the hydroxy group, (B) a formaldehyde source, (C) optionally a ketone, and (D) a primary amine. - Any substituted hydroxyaromatic compound may be used provided it reacts with the formaldehyde source and the primary amine. In accordance with the present disclosure, the hydroxyaromatic compound may be substituted with at least one substituent other than the hydroxyl moiety. For example, the at least one substituent may be chosen from hydrocarbyl radicals, for example alkyl and alkenyl radicals, such as C1-C4 alkyl and alkenyl radicals. Representative examples of hydroxyaromatic compounds useful in the process disclosed herein include, but are not limited to, phenolic compounds, including alkyl-substituted phenols. Phenolic compounds that may be used include, but are not limited to, high molecular weight alkyl-substituted derivatives of resorcinol, hydroquinone, cresol, catechol, xylenol, hydroxydiphenyl, benzylphenol, phenethylphenol, naphthol, and tolylnaphthol, among others, all of which may be optionally further substituted with any other substituent. Additional substituents may be chosen from, for example, halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals. Additional non-limiting examples of suitable oxyaromatic compounds include 4-octylphenol, 4-heptylphenol, 4-nonylphenol, and 4-dodecylphenol.
- Mention may also be made of polypropylphenol (formed by alkylating phenol with polypropylene), polybutylphenols (formed by alkylating phenol with polybutenes and/or polyisobutylene), and polybutyl-co-polypropylphenols (formed by alkylating phenol with a copolymer of butylene and/or butylene and propylene). Other similar long-chain alkylphenols may also be used. Non-limiting examples include phenols alkylated with copolymers of butylene and/or isobutylene and/or propylene, and at least one mono-olefinic comonomers copolymerizable therewith (e.g., ethylene, 1-pentene, 1-hexene, 1-octene, 1-decene, etc.) where the copolymer molecule may comprise at least 50% by weight of butylene and/or isobutylene and/or propylene units. Such compounds may be further substituted with at least one additional group, e.g., hydrocarbyl groups, for example C1-C4 alkyl groups, such as methyl. According to one aspect of the present disclosure, a suitable hydroxyaromatic compound may be polyisobutylcresol. The comonomers polymerized with propylene or the butylenes may be aliphatic and can also comprise non-aliphatic groups, e.g., styrene, o-methylstyrene, p-methylstyrene, divinyl benzene, and the like. Thus, in any case the resulting polymers and copolymers used in forming the alkyl-substituted hydroxyaromatic compounds may be substantially aliphatic hydrocarbon polymers.
- Polybutylphenol (formed by alkylating phenol with polybutylene) may be suitable for the purposes of the present disclosure. The polybutylphenol ring may be further substituted with, for example, alkyl groups, such as lower, e.g., C1-C4, alkyl groups, for example methyl, in addition to other groups such as, for example, halogen, hydroxyl, alkyl, alkenyl, alkynyl, nitro, and amino radicals.
- According to one aspect of the present disclosure, the polybutylphenol may be polyisobutylcresol. Unless otherwise specified herein, the term “polybutylene” is used in a generic sense to include polymers made from “pure” or “substantially pure” 1-butene or isobutene, and polymers made from mixtures of two or all three of 1-butene, 2-butene and isobutene. Commercial grades of such polymers may also comprise insignificant amounts of other olefins. So-called high reactivity polybutylenes having relatively high proportions of polymer molecules having a terminal vinylidene group, formed by methods such as described, for example, in U.S. Pat. No. 4,152,499, and W. German Offenlegungsschrift 29 04 31 the disclosures of which are incorporated by reference herein), may also be suitable for use in forming the long chain alkylated phenol reactant.
- The alkylation of the hydroxyaromatic compound may be performed in the presence of an alkylating catalyst at a temperature ranging from about 50 to about 200° C. Acidic catalysts may generally be used to promote Friedel-Crafts alkylation. Typical catalysts used in commercial production include, but are not limited to, sulfuric acid, BF3, aluminum phenoxide, methane-sulfonic acid, cationic exchange resin, acidic clays and modified zeolites or other Lewis acids, such as tin halides.
- The long chain alkyl substituents on the benzene ring of the phenolic compound may be derived from polyolefins having a number average molecular weight of from about 500 to about 3000 (for example, from about 500 to about 2000) as determined by gel permeation chromatography (GPC). The polyolefin may also have a polydispersity (weight average molecular weight/number average molecular weight) in the range of about 1 to about 4, for example from about 1 to about 2, as determined by GPC.
- According to certain aspects of the present disclosure, polyalkylphenol reactants, e.g., polypropylphenol and polybutylphenol whose alkyl groups have a number average molecular weight of from about 650 to about 1200 may be suitable for the preparation of the cyclic Mannich product. According to certain embodiments, an alkyl group useful in accordance with the present disclosure may be a polybutyl group derived from polybutylene having a number average molecular weight in the range of from about 650 to about 950.
-
- The formaldehyde source useful for the purposes of the present disclosure may include any source capable of providing formaldehyde to participate in the Mannich reaction. Suitable non-limiting examples of formaldehyde sources include formaldehyde, paraformaldehyde, and aqueous formaldehyde solutions, such as formalin. The formaldehyde may be inhibited or uninhibited, and may be in solution, for example aqueous or aqueous-alcoholic solution.
- According to certain aspects of the disclosure, the aqueous-alcoholic solutions may be aqueous methanolic or ethanolic formaldehyde solutions, wherein the formaldehyde may be present as a 5 to 80% aqueous solution, containing 0.5 to 60% aqueous alcohol solution. Non-limiting examples of such solutions include 37% aqueous formaldehyde containing 1.5% methanol, 37% aqueous formaldehyde containing 15% methanol, 44% aqueous formaldehyde containing 7% methanol, and 44% aqueous formaldehyde containing 1% methanol.
-
- The amines useful for the purposes of the present disclosure may include molecules having at least one suitable reactive primary amine moiety that may react with an aldehyde or ketone and a substituted hydroxyaromatic compound to form a cyclic Mannich product. The amines may be further substituted by other groups, for example hydrocarbyl, hydroxyl, cyano, amido, and halogen. By way of non-limiting example the amines may be chosen from aliphatic amines containing from about 1 to about 20 carbon atoms such as methylamine, ethylamine, n-propylamine, n-butylamine, isobutylamine, sec-butylamine, n-hexylamine, 2-ethylhexylamine, laurylamine, oleylamine, stearylamine, and eicosylamine. Another suitable class of amines for the purposes of the present disclosure may include polyamines, such as polyalkylenepolyamines, for example polyethylenepolyamines. They may be represented by the following formula:
H2N—(CH2CH2NH)x—H
wherein x may be an integer ranging from about 1 to about 6. The amines may be used individually, or as a mixture. Suitable non-limiting examples of polyethylene polyamines include ethylenediamine, diethylenetriamine, triethylenetetramine, and tetraethylenepentamine. Corresponding polypropylene polyamines may also be suitable reactants. The alkylene polyamines may be obtained from the reaction of ammonia and dihaloalkanes, such as dichloroalkanes. According to one aspect of the disclosure, a suitable polyamine is N,N-dimethyl-1,3-propane diamine. - The substituted hydroxyaromatic compound, the formaldehyde source or ketone, and the primary amine may be reacted under suitable Mannich reaction conditions to form a cyclic Mannich product. The reaction may be conducted at a temperature in the range of 40° to 200° C. The reaction may be conducted in bulk (no diluent or solvent) or in a solvent or diluent. Water may be evolved and can be removed by azeotropic distillation during the course of the reaction. In the case where R6 and R7 are hydrogen (formulae (I)), the cyclic Mannich product may be formed, in one embodiment, by reacting the substituted hydroxyaromatic compound, the formaldehyde source, and the amine in the molar ratio of 1.0:0.2-2.8:1.0, respectively, for example 1:0.5-2.5:1.5-2.5, for example 1:2:1. In the instances where R6 and R7 are other than hydrogen, the reaction may be performed in two steps. First, one mole of formaldehyde is reacted per mole of amine. Second, one mole of ketone (formula (III)) is reacted per mole of amine.
- The cyclic Mannich product may be present in a fuel additive composition in any amount sufficient to reduce and/or prevent the formation of deposits on intake valves. In an embodiment, the cyclic Mannich product may comprise from about 5 ptb to about 300 ptb, for example from about 25 ptb to about 200 ptb, and as a further example from about 75 to about 150 ptb, of active material in the fuel additive composition. Commercial examples of a fuel additive comprising a Mannich product include HiTEC® 6416 (Ethyl Corp., Richmond, Va.).
- The disclosed fuel additive composition may comprise reaction by-products. For example, the fuel additive composition may, in one embodiment, comprise up to 15% by weight of unreacted polyisobutylene phenol, and/or up to 10% by weight of unreacted polyisobutylene.
- When formulating the fuel compositions in accordance with the present disclosure, the cyclic Mannich product (with or without other additives) is employed in an amount sufficient to reduce or inhibit deposit formation in an internal combustion engine. Thus, the fuels may contain a minor amount of the cyclic Mannich product that prevents or reduces formation of engine deposits, including intake system deposits, for example intake valve deposits in spark-ignition internal combustion engines. By way of non-limiting example, the fuels in accordance with the present disclosure may contain, on an active ingredient basis, an amount of cyclic Mannich product in the range of about 5 to about 2000 ptb (pounds by weight of additive per thousand barrels by volume of fuel), for example an amount ranging from about 5 to about 50 ptb, for example an amount ranging from about 15 to about 40 ptb.
- Fuel compositions may comprise a major amount of a base fuel and a minor amount of a fuel additive composition. A “major amount” may be understood to mean greater than or equal to about 50%. A “minor amount” may be understood to mean less than about 50%.
- The fuel compositions of the present disclosure may contain at least one supplemental additive in addition to the cyclic Mannich product. The at least one supplemental additive may be chosen from, for example, dispersants, detergents, antioxidants, carrier fluids, metal deactivators, dyes, markers, corrosion inhibitors, biocides, antistatic additives, drag-reducing agents, demulsifiers, dehazers, anti-icing additives, anti-knock additives, anti-valve-seat recession additives, lubricity additives, friction modifiers, multifunctional additives (e.g., methylcyclopentadienyl manganese tricarbonyl, MMT®, Afton Chemical Corp., Richmond, Va. and/or other cyclopentadienyl compounds), and combustion improvers. The at least one supplemental additive may be provided in the fuel composition in an amount necessary to achieve the desired effect.
- The base fuels used in formulating the fuel compositions according to the present disclosure include any base fuels suitable for use in the operation of spark-ignition internal combustion engines, such as leaded or unleaded motor and aviation gasolines, and so-called reformulated gasolines which typically contain both hydrocarbons of the gasoline boiling range and fuel-soluble oxygenated blending agents, such as alcohols, ethers and other suitable oxygen-containing organic compounds. Suitable oxygenates include, for example, methanol, ethanol, isopropanol, t-butanol, mixed C1 to C5 alcohols, methyl tertiary butyl ether, tertiary amyl methyl ether, ethyl tertiary butyl ether and mixed ethers. Oxygenates, when used, will normally be present in the base fuel in an amount below about 25% by volume, for example in an amount that provides an oxygen content in the overall fuel in the range of about 0.5 to about 5 percent by volume.
- According to one aspect of the present disclosure, the cyclic Mannich products are used in combination with at least one liquid carrier or induction aid. Such carriers can be of various types such as, for example, liquid poly-α-olefin oligomers, mineral oils, liquid poly(oxyalkylene) compounds, liquid alcohols or polyols, polyalkenes, liquid esters, and similar liquid carriers. Mixtures of two or more such carriers can be employed.
- Exemplary liquid carriers include 1) a mineral oil or a blend of mineral oils that have a viscosity index of less than about 120, 2) at least one poly-α-olefin oligomers, 3) at least one poly(oxyalkylene) compounds having an average molecular weight in the range of about 500 to about 3000, 4) polyalkenes or 5) a mixture of any two, three or all four of 1), 2), 3) and 4). The mineral oil carriers that can be used include paraffinic, naphthenic and asphaltic oils, and can be derived from various petroleum crude oils and processed in any suitable manner. For example, the mineral oils may be solvent extracted or hydrotreated oils. Reclaimed mineral oils can also be used. In accordance with certain aspects of the present disclosure, the mineral oil used has a viscosity at 40° C. of less than about 1600 SUS, for example ranging from about 300 to 1500 SUS at 40° C. Paraffinic mineral oils suitably have viscosities at 40° C. in the range of about 475 SUS to about 700 SUS. According to certain aspects of the present disclosure, the mineral oil has a viscosity index of less than about 100, for example less than about 70, such as in the range of from about 30 to about 60.
- In some cases, the cyclic Mannich product can be synthesized in the carrier fluid. In other instances, the preformed detergent may be blended with a suitable amount of the carrier fluid. If desired, the detergent can be formed in a suitable carrier fluid and then blended with an additional quantity of the same or a different carrier fluid.
- The additives used in formulating the fuels disclosed herein can be blended into the base fuel individually or in various sub-combinations. However, it may be desirable in some instances to blend all of the components concurrently using an additive concentrate (i.e., additives plus a diluent, such as a hydrocarbon solvent). The use of an additive concentrate takes advantage of the mutual compatibility afforded by the combination of ingredients when in the form of an additive concentrate. Also, use of a concentrate may reduce blending time and may lessen the possibility of blending errors.
- Other aspects of the present invention include methods for reducing the formation or persistence of intake valve deposits and eliminating valve sticking in a spark-ignition engine by fueling and/or operating the engine with the fuel composition disclosed herein.
-
- to reduce and/or prevent the formation of intake valve deposits was analyzed in a 5,000 mile test on a dynamometer in the 3.3 L, V-6 engine of a 1997 Dodge Intrepid. The inventive compound was combined with gasoline at 55.2 ptb in a dispersant/carrier comprising HiTEC® 6140 @ 17.11/14.2, with a total solids of 32. The average speed of the vehicle was 45.7 mph, and the cycle length was 76 miles. At the conclusion of 5,000 miles, the mass of the deposits on each of the six valves was measured. The results are provided in Table 1.
TABLE 1 Deposit Mass, mg. Intake Valve No. Valve Deposit Cylinder Head Deposit Piston Top Deposit 1 14.7 1011.4 726.1 2 0.3 1192.4 706.4 3 11.4 1021.7 751.1 4 22.4 1273.2 741.3 5 0.3 1029.4 608.6 6 39.1 1190.1 898.6 Avg. 14.7 1119.7 738.7 - Next, the same test was performed a number of times using various additives, dispersant, carrier fluid, and fuel combinations. The comparative additives are known standards containing polyisobutenyl radicals, and the inventive product contains a highly reactive terminal vinylidene polyisobutenyl radical. The results are summarized in Table 2.
TABLE 2 Deposit Mass, Mg. Dispersant/Carrier Fluid Test No. Additive (Disp/CF) Fuel IVD1 CHD2 PTD3 60 Comparative A H64764 @ 60.7 ptb (additive and X 61.3 860.4 792.0 (60.7 ptb) Disp./CF combined for a total of 32 ptb) 61 Inventive Prod. Mann/2400 @ 60.7 ptb (additive X 23.2 892.8 690.6 (60.7 ptb) and Disp./CF combined for a total of 35.2 ptb) 62 Comparative B Mann/2400 @ 60.7 ptb (additive Y 70.3 944.5 699.6 (60.7 ptb) and Disp./CF combined for a total of 35.2 ptb) 63 Comparative A H6476 @ 60.7 ptb (additive and Y 50.1 950.0 688.6 (60.7 ptb) Disp./CF combined for a total of 32 ptb) 64 Comparative C Mann/24004 @ 81.4 ptb (additive Y 0 1200.7 866.9 (81.4 ptb) and Disp./CF combined for a total of 48 ptb) New Engine Block/Cylinder Heads 65 Comparative C Mann/2400 @ 67.8 ptb (additive Z 13.5 1005.5 941.0 (67.8 ptb) and Disp./CF combined for a total of 40 ptb) 66 Comparative A H64764 @ 60.7 ptb (additive and Z 49.9 948.4 904.6 (60.7 ptb) Disp./CF combined for a total of 32 ptb) 67 Inventive Prod. Mann/2400 @ 55.2 ptb (additive Z 14.7 1119.7 738.7 (55.2 ptb) and Disp./CF combined for a total of 32 ptb) 68 Comparative C Mann/2400 @ 67.8 ptb (additive Z 22.6 1151.9 983.0 (67.8 ptb) and Disp./CF combined for a total of 40 ptb) 69 None Z 647.7 943.8 778.5
1Intake valve deposits
2Cylinder head deposits
3Piston top deposits
4HiTEC ® 6476.
- The results summarized in Table 2 show that the inventive product actively reduced the formation of intake, cylinder head, and piston top deposits.
- For the purposes of this specification and appended claims, unless otherwise indicated, all numbers expressing quantities, percentages or proportions, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
- Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, all ranges disclosed herein are to be understood to encompass any and all subranges subsumed therein. For example, a range of “less than 10” includes any and all subranges between (and including) the minimum value of zero and the maximum value of 10, that is, any and all subranges having a minimum value of equal to or greater than zero and a maximum value of equal to or less than 10, e.g., 1 to 5.
- It is noted that, as used in this specification and the appended claims, the singular forms “a,” “an,” and “the,” include plural referents unless expressly and unequivocally limited to one referent. Thus, for example, reference to “a friction modifier” includes two or more friction modifiers. As used herein, the term “include” and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items.
- It will be apparent to those skilled in the art that various modifications and variations can be made to various embodiments described herein without departing from the spirit or scope of the present teachings. Thus, it is intended that the various embodiments described herein cover other modifications and variations within the scope of the appended claims and their equivalents.
Claims (36)
Priority Applications (2)
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US11/073,071 US20060196107A1 (en) | 2005-03-04 | 2005-03-04 | Cyclic mannich products |
DE102006006251A DE102006006251A1 (en) | 2005-03-04 | 2006-02-10 | Cyclic Mannich products |
Applications Claiming Priority (1)
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US11/073,071 US20060196107A1 (en) | 2005-03-04 | 2005-03-04 | Cyclic mannich products |
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US20060196107A1 true US20060196107A1 (en) | 2006-09-07 |
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US11/073,071 Abandoned US20060196107A1 (en) | 2005-03-04 | 2005-03-04 | Cyclic mannich products |
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DE (1) | DE102006006251A1 (en) |
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US20230080086A1 (en) * | 2021-08-25 | 2023-03-16 | Afton Chemical Corporation | Mannich-based quaternary ammonium salt fuel additives |
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