US20040267268A1

US20040267268A1 - Bone graft harvester and related methods

Info

Publication number: US20040267268A1
Application number: US10/894,527
Authority: US
Inventors: Walter Gillespie; David Matsuura; James Marino; Corbett Stone
Original assignee: Nuvasive Inc
Current assignee: Nuvasive Inc
Priority date: 1999-11-23
Filing date: 2004-07-19
Publication date: 2004-12-30
Also published as: US6764452B1

Abstract

A bone graft harvesting drill, comprising: an elongated flexible member and a hollow cylindrical drill bit mounted to a distal end of the elongated flexible member.

Description

CROSS-REFERENCES TO RELATED APPLICATIONS

The present application is a continuation application of commonly owned and co-pending U.S. patent application Ser. No. 09/717,838, filed on Nov. 21, 2000, the complete disclosure of which is hereby incorporated herein by reference in its entirety for all purposes. Additionally, the present application claims benefit under 35 U.S.C. § 119(e) from U.S. Provisional Application Ser. No. 60/167,192 filed Nov. 23, 1999, the entire contents of which are hereby expressly incorporated by reference into this disclosure as if set forth fully herein.[0001]

The present invention relates to systems for removing bone graft material from a patient, and in particular to systems for removing bone graft material from a patient's ilium.

SUMMARY OF THE INVENTION

The present invention provides a bone graft harvesting drill comprised of a flexible tubular member having a hollow cylindrical drill bit mounted at its distal end. An advantage of the present harvesting drill is that it can be used to remove softer cancellous bone from between the harder cortical plates of the patient's ilium. Specifically, the present harvesting drill can be advanced in a path between the plates of the ilium, with the drill automatically tending to deflect off the hard cortical surfaces of the bone such that the drill instead bores a path therebetween through the cancellous bone material.

In preferred aspects, the drill bit has a plurality of wavy or sinusoidal teeth that may be sharpened such that the outer surfaces of the teeth taper inwardly towards their distal ends, wherein the inner surfaces of the teeth are aligned with the walls of the drill bit. An advantage of sharpening the teeth such that their outer surfaces slant inwardly while their inner surfaces remain parallel is that as the outer surface of the distal tip of the drill bit comes into contact with the curved inner surface of the cortical plate of the patient's ilium, the bevel or chamfer at the distal tip causes the distal tip to deflect away from the cortical bone. As the main body of the drill is flexible in radial directions, (i.e.: perpendicular to a longitudinally extending axis passing therethrough), and is preferably relatively rigid in compression along the longitudinal axis of the drill, a transverse load on the beveled end of the drill bit results in a “passive steering” condition. This “passive steering” feature of the device allows the harvesting drill to take the desired path of least resistance through the softer cancellous bone while preserving the harder cortical bone. Should the outermost edges of the drill tip instead be sharp, and not beveled or chamfered, the drill bit may instead have a tendency to catch the inner surface of the cortical bone and would undesirable pass through the ilium into the surrounding tissue. Another advantage of the beveled tip is that it is easier to push the drill through the bone during cutting.

In preferred aspects, an optional tissue-removing insert is slidably received through the inner bores of the flexible tubular member and the drill bit. This tissue-removing insert is specifically adapted to anchor into and, when rotated, tear away tissues which have become disposed within the inner bore of the drill bit.

In further optional aspects of the present invention, inwardly facing projections are found on the drill bit. These projections are specifically adapted to tear away tissues that have become disposed within the inner bore of the drill bit. In preferred aspects, the inwardly facing projection is formed from a C-shaped or L-shaped cut through the wall of the drill bit wherein the inner flange is bent inwardly into the bore of the drill bit. In alternate preferred aspects, a blade spans across the bore of the drill bit to tear away tissues protruding therein. An advantage of this embodiment of the invention is that the blade acts as a morcillator to pre-masticate the tissue prior to placement into the patient.

In a preferred method of using the present invention, the flexible tube and attached drill bit are rotated, however, they may instead be oscillated such that they preferentially cut through the softer cancellous tissues, avoiding harder cortical tissues.

BRIEF DESCRIPTION OF THE DRAWINGS

Many advantages of the present invention will be apparent to those skilled in the art with a reading of this specification in conjunction with the attached drawings, wherein like reference numerals are applied to like elements and wherein: [0008]
FIG. 1 is a perspective view of the present invention; [0009]
FIG. 2 is a close-up of the distal end of the present invention; [0010]
FIG. 3 is a sectional view of the distal end of the present invention; [0011]
FIG. 4 is a sectional view of the distal end of the present invention showing in the present invention cutting into a bone; [0012]
FIG. 5 corresponds to FIG. 4, but shows a tissue-removing insert anchored into a tissue mass protruding into the inner bore of the present invention; [0013]
FIG. 6 shows removal of the tissue mass from the inner bore of the invention; [0014]
FIG. 7 is a side elevation view of an embodiment of the invention having an inwardly facing projection in the drill bit; [0015]
FIG. 8 is a view corresponding to line [0016] 8-8 in FIG. 7;
FIG. 9 is similar to FIG. 7, but shows the inwardly facing projection disposed at an angle; [0017]
FIG. 10 shows an embodiment of the distal end of the present invention having a blade spanning across the inner bore of the drill bit; [0018]
FIG. 11 is a front view corresponding to FIG. 10; [0019]
FIG. 12 is a view taken along line [0020] 12-12 in FIG. 11;
FIG. 13 is a view taken along line [0021] 13-13 in FIG. 11;
FIG. 14 is an illustration of the direction of travel of the present invention as it moves between the tables of the ilium; [0022]
FIG. 15 is a side elevation view of the present invention; [0023]
FIG. 16 is a sectional view corresponding to line [0024] 16-16 in FIG. 15;
FIG. 17 is a side elevation view of the distal tip of the present invention; [0025]
FIG. 18 is a sectional view corresponding to [0026] line 18 in FIG. 17;
FIG. 19 is a side elevation view of the present invention; [0027]
FIG. 20 is a sectional view corresponding to line [0028] 20-20 in FIG. 19;
FIG. 21 is a side elevation view corresponding to FIGS. 19 and 20; [0029]
FIG. 22 is a schematic view of the present drill positioned between the tables of the ilium; [0030]
FIG. 23 is a close-up view of corresponding to FIG. 22; and [0031]
FIG. 24 is a close-up view of corresponding to FIG. 23;[0032]

DESCRIPTION OF THE SPECIFIC EMBODIMENTS

Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. The bone graft harvester system and related methods disclosed herein boast a variety of inventive features and components that warrant patent protection, both individually and in combination. [0033]
Referring to FIG. 1, the present invention comprises a bone [0034] graft harvesting drill 10 comprised of a flexible tubular member 12 with a hollow cylindrical drill bit 14 mounted to the distal end of the flexible tubular member 12 as shown. Preferably, the tubular member 12 is made from a biocompatable thermoplastic such as polyethylene or polypropylene, however, many other plastics could be used. The drill bit 14 is preferably made from stainless steel, however other materials could be used, such as hard metals or hard thermoplastics.
As can be seen in FIG. 2, [0035] drill bit 14 has a plurality of teeth 16 which wrap around its circumference. Preferably, teeth 16 are “wavy” or sinusoidal in shape as shown. An advantage of such a serrated tooth is that it is non-clogging, as opposed to a typical triangular saw tooth, which has a tendency to catch materials in the spaces between the teeth. A further advantage is that the aggressiveness of the tip of the drill is more easily controlled in the serrated type tip than in more conventional saw tooth forms. If the bit becomes too aggressive, damage to the inner planes of the cortical bone may occur. Furthermore, the serrated type tip is much easier and more cost effective to manufacture than conventional saw tooth forms.
Referring to FIG. 3, a sectional view of [0036] drill 10 is shown. Teeth 16 have outer surfaces 15 and inner surfaces 17. In a preferred aspect, inner surfaces 17 taper outwardly towards the distal end of drill 10. Inner surfaces 15 are preferably aligned parallel with one another and parallel with the outer surface of drill bit 14 as shown. An advantage of having outer surfaces 17 taper inwardly (as opposed to having inner surfaces 15 tapered outwardly), is that the drill bit 14 can be advanced to cut into tissues more easily.
FIG. 4 shows [0037] drill 10 cutting into bone B. In a preferred aspect of the invention, drill 10 is rotated, about a central longitudinal axis A extending therethrough. A mass of bone tissue B1 will enter into the central bore of drill 10 as drill 10 is cut into the bone. In an optional preferred aspect of the present invention, a tissue removing insert 20 is introduced into the central bore of drill 10 as shown in FIG. 5. Insert 20 may comprise a screw-type mechanism as illustrated, or any other system for gripping into and tearing away tissue mass B1. As seen in FIG. 6, insert 20 is used to tear away and remove tissue mass B1 from the inner bore of drill 10, such that tissue mass B1 can be used as bone graft material. The sequence of steps illustrated in FIGS. 4, 5, and 6 can preferably be repeated again and again as drill 10 advances further and further into bone B.
An additional preferred aspect of the invention is illustrated in FIGS. 7 and 8 in which an inwardly facing [0038] projection 25 which may be formed by a C-shaped cut 26 in drill bit 14 is found. Specifically, as seen in FIG. 8, projection 25 is bent to face inwardly into the inner bore of drill 10. An advantage of the projections 25 facing inwardly are that as drill 10 is advanced, projections 25 will tend to tear away tissue protruding therein such that the tissue can easily be removed from the central bore of drill such that it can be used for bone graft purposes. In preferred aspects, a plurality of projections 25 can be disposed around the circumference of drill bit 14. Preferably, such inwardly facing projections 25 will be disposed equidistantly around the circumference of drill bit 14. In preferred aspects, two, three, four or more of inwardly facing projections 25 may be used.
FIG. 9 shows an inwardly facing [0039] projection 27 formed by a C-shaped cut 29 wherein projection 27 is disposed at an angle to axis A. An advantage of projection 27 being angled to axis A is that it will tend to screw into the tissue mass disposed within the inner bore of drill 10, such that the tissue mass can be more easily torn away and removed.
FIG. 10 shows an alternate embodiment of the present invention in which a [0040] blade 30 spans across the bore of drill bit 14 as shown. As can be seen more clearly in FIGS. 11, 12, and 13, blade 30 may comprise two sections 32 and 34 which may be oppositely angled such that as drill 10 is rotated, each of blades 32 and 34 cut into the tissue which becomes disposed within the inner bore of drill bit 14 such that the tissue can be easily removed from the inner bore of drill bit 14.
FIGS. 14 and 22 to [0041] 24 show a preferred direction of travel for drill 10 wherein drill 10 is introduced into ilium 40 into a region of cancellous bone 42 disposed between ilium tables 44 and 46. Tables 44 and 46 comprise a very hard cortical bone. As such, as drill 10 is advanced in a distal direction, drill bit 14 will tend to be deflected along table 46 such that it cuts through cancellous bone 42, without cutting through either of tables 44 or 46. This is achieved by tube 12 being flexible such that it is able to respond to deflections of movement of drill bit 14 as drill 10 travels along path P as shown.
Bending of flexible [0042] tubular member 12 is also shown in FIGS. 20 and 21.
While the present invention has been shown and described in terms of preferred embodiments thereof, it should be understood that this invention is not limited to any particular embodiment, and that changes and modifications may be made without departing from the true spirit and scope of the invention as defined in the appended claims. [0043]

Claims

What is claimed is:

1. A device for creating a passageway within bone containing cortical bone and cancellous bone, said device comprising:

an elongated member having a distal end dimensioned to deflect off an inner wall of said cortical bone and maintain said elongated member and said distal end within said cancellous bone to create a passageway within said cancellous bone.

2. The device of claim 1, wherein said elongated member is flexible.

3. The device of claim 1, wherein said elongated member is hollow.

4. The device of claim 1, wherein said elongated member is generally cylindrical in shape.

5. The device of claim 1, wherein said distal end is hollow.

6. The device of claim 1, wherein said distal end is generally cylindrical in shape.

7. The device of claim 1, wherein said distal end has a beveled outer distal periphery.

8. The device of claim 1, wherein said distal end has a plurality of teeth having outer surfaces tapering inwardly towards their distal ends.

9. The device of claim 1, wherein said distal end comprises a drill bit.

10. The device of claim 9, wherein said drill bit includes a hollow inner bore.

11. The device of claim 10, further comprising a tissue removing insert received within said hollow inner bore of said drill bit.

12. The device of claim 9, wherein said drill bit comprises an inner bore, and at least one projection facing inwardly into the inner bore of the drill bit and dimensioned to tear away tissues disposed within the inner bore of the drill bit.

13. The device of claim 12, wherein the at least one projection comprises a plurality of inwardly facing projections disposed equidistantly around the circumference of the drill bit.

14. The device of claim 12, wherein the at least one projection is formed from a C-shaped or L-shaped cut passing through the wall of the drill bit.

15. The device of claim 12, wherein the at least one projection comprises a blade spanning across the inner bore of the drill bit.

16. A method of creating a passageway within bone containing cortical bone and cancellous bone, said method comprising:

providing an elongated member having a distal end dimensioned to deflect off an inner wall of said cortical bone and maintain said elongated member and said distal end within said cancellous bone to create a passageway within said cancellous bone;

inserting said distal end though an aperture formed in a patient's cortical bone; and

rotating said distal end such that, when advanced through said aperture, said distal end deflects off an inner wall of said cortical bone and thereby maintains said elongated member and said distal end within said cancellous bone, to create a passageway within said cancellous bone.

17. The method of claim 16, wherein said elongated member is flexible.

18. The method of claim 16, wherein said elongated member is hollow.

19. The method of claim 16, wherein said elongated member is generally cylindrical in shape.

20. The method of claim 16, wherein said distal end comprises a drill bit.

21. The method of claim 16, wherein said distal end is hollow.

22. The method of claim 16, wherein said distal end is generally cylindrical in shape.

23. The method of claim 16, wherein said distal end is inserted in a percutaneous cannulated approach.

24. A system for creating a passageway within bone containing cortical bone and cancellous bone, said system comprising:

a bone drill having an elongated region and a drill bit region, said elongated region having a proximal end and a distal end, said drill bit dimensioned to deflect off said cortical bone and thereby lead said distal end of said elongated region such that said bone drill creates a passageway within said cancellous bone.

25. The system of claim 24, wherein said elongated region is flexible.

26. The system of claim 24, wherein said elongated region is hollow.

27. The system of claim 24, wherein said elongated region is generally cylindrical in shape.

28. The system of claim 24, wherein said drill bit region is generally cylindrical in shape.

29. The system of claim 24, wherein said drill bit region has a beveled outer distal periphery.

30. The system of claim 24, wherein said drill bit has a plurality of teeth having outer surfaces tapering inwardly towards their distal ends.

31. The system of claim 24, wherein said drill bit includes a hollow inner bore.

32. The system of claim 31, further comprising a tissue removing insert received within said hollow inner bore of said drill bit.

33. The system of claim 24, wherein said drill bit comprises an inner bore, and at least one projection facing inwardly into the inner bore of the drill bit region and dimensioned to tear away tissues disposed within the inner bore of the drill bit region.

34. The system of claim 33, wherein the at least one projection comprises a plurality of inwardly facing projections disposed equidistantly around the circumference of the drill bit.

35. The system of claim 33, wherein the at least one projection is formed from a C-shaped or L-shaped cut passing through the wall of the drill bit.

36. The system of claim 33, wherein the at least one projection comprises a blade spanning across the inner bore of the drill bit.