US20040231721A1 - Spill-resistant relief valve - Google Patents
Spill-resistant relief valve Download PDFInfo
- Publication number
- US20040231721A1 US20040231721A1 US10/687,664 US68766403A US2004231721A1 US 20040231721 A1 US20040231721 A1 US 20040231721A1 US 68766403 A US68766403 A US 68766403A US 2004231721 A1 US2004231721 A1 US 2004231721A1
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- US
- United States
- Prior art keywords
- relief valve
- flow
- check valve
- valve assembly
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000012530 fluid Substances 0.000 claims abstract description 55
- 238000004891 communication Methods 0.000 claims description 39
- 238000007789 sealing Methods 0.000 claims description 11
- 230000004044 response Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- 230000000087 stabilizing effect Effects 0.000 claims description 4
- 230000002265 prevention Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims description 2
- 230000006641 stabilisation Effects 0.000 abstract description 20
- 238000011105 stabilization Methods 0.000 abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 230000009467 reduction Effects 0.000 description 3
- 235000012206 bottled water Nutrition 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/10—Devices for preventing contamination of drinking-water pipes, e.g. means for aerating self-closing flushing valves
- E03C1/104—Devices for preventing contamination of drinking-water pipes, e.g. means for aerating self-closing flushing valves using a single check valve
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/10—Devices for preventing contamination of drinking-water pipes, e.g. means for aerating self-closing flushing valves
- E03C1/108—Devices for preventing contamination of drinking-water pipes, e.g. means for aerating self-closing flushing valves having an aerating valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/06—Check valves with guided rigid valve members with guided stems
- F16K15/063—Check valves with guided rigid valve members with guided stems the valve being loaded by a spring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K24/00—Devices, e.g. valves, for venting or aerating enclosures
- F16K24/02—Devices, e.g. valves, for venting or aerating enclosures the enclosure being itself a valve, tap, or cock
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/3149—Back flow prevention by vacuum breaking [e.g., anti-siphon devices]
- Y10T137/3185—Air vent in liquid flow line
- Y10T137/3294—Valved
- Y10T137/3331—With co-acting valve in liquid flow path
Definitions
- This invention relates to relief valves for fluid backflow preventers.
- Backflow preventers are used, e.g., in water distribution lines to restrict reverse flow of possibly contaminated water back towards a potable water supply.
- a small, spring-loaded pressurized chamber is placed in the high pressure sensing line attached to the relief valve.
- a reduced pressure backflow preventer in another aspect, includes a body defining a passageway for flow of fluid between a supply pipe and a service pipe, a means for regulating flow in the passageway, a means for relieving pressure in the passageway, and a means for delaying flow from operation of the means for relieving pressure.
- a reduced pressure backflow preventer in another aspect, includes a body defining a passageway for flow of fluid between a supply pipe and a service pipe.
- a first check valve assembly can be positioned in the passageway, while a relief valve assembly can be positioned downstream of the first check valve assembly.
- a reservoir can be coupled to the body and configured to release fluid in a manner to delay flow from operation of the relief valve assembly.
- the body can have a first conduit in fluid communication with the passageway downstream of the check valve and a second conduit in fluid communication with the passageway downstream of the check valve.
- the reduced pressure backflow preventer can include a first valve positioned in the first conduit; and the relief valve assembly can include a first diaphragm positioned in the first conduit and a second valve positioned in the second conduit, where the first diaphragm is configured to actuate the first valve and the second valve.
- the reduced pressure backflow preventer can also have the first diaphragm disposed in sealing engagement with an inside wall of the body to define a chamber, and the reduced pressure backflow preventer can include a tube providing fluid communication between the passageway upstream of the check valve and the chamber.
- the reservoir can include a wall member disposed within the reservoir and defining a first reservoir portion fluidly isolated from a second reservoir portion.
- the wall member can be a flexible diaphragm.
- the reservoir can include a spring in biasing contact with the wall member.
- the wall member can alternatively be a first wall member and a second wall member, the first wall member and the second wall member being attached by a rod.
- the reservoir can also include a first port in fluid communication between the first reservoir portion and the passageway upstream of the check valve and a second port in fluid communication between the second reservoir portion and the passageway downstream of the check valve.
- a relief valve assembly in another raspect includes a body defining a first conduit, a first valve positioned in the first conduit, a first diaphragm in sealing engagement with an inside wall of the body to define a chamber fluidly isolated from the first conduit, the first diaphragm being configured to actuate the first valve, and a reservoir in fluid communication with the chamber.
- the body can include a second conduit, and the relief valve assembly can includes a second valve in the second conduit with the first diaphragm being configured to actuate the second valve.
- the relief valve assembly can also include a connecting rod coupling the first valve and the second valve.
- the reservoir can include a wall member disposed within the reservoir and defining a first reservoir portion fluidly isolated from a second reservoir portion.
- the reservoir can include a first port in fluid communication between the first reservoir portion and the chamber.
- a spring can be in biasing contact with the wall member.
- the wall member can be a flexible diaphragm.
- the wall member can include a first wall member and a second wall member, the first wall member and the second wall member being interconnected in an H-shape cross-sectional configuration.
- a method of stabilizing the operation of a relief valve in a backflow prevention assembly includes storing a fluid in a reservoir in fluid communication with the relief valve assembly, and, upon a loss of pressure in a supply pipe, releasing stored fluid into a first conduit of the relief valve assembly.
- the method can include sensing loss of fluid pressure in the supply pipe, fo example, by sensing a pressure change at a diaphragm.
- the relief valve assembly can include a diaphragm having a first surface exposed to a region in communication with the flow chamber at a service side of the first check valve and an opposite second surface exposed to a region in communication with the flow chamber at a supply side of the first check valve, where the diaphragm is responsive to a pressure differential between the first surface and the second surface to move between a first position, during normal flow, resisting flow of fluid through the relief valve assembly and a second position, during backflow, allowing flow fluid through the relief valve assembly.
- the relief valve assembly can include a stabilizer device that includes a fluid reservoir in communication with a volume at the second surface of the diaphragm and a flow constrictor orifice for resisting flow of fluid from the volume at the second surface of the diaphragm, for temporarily maintaining pressure at the second surface, thereby to temporarily delay movement of the diaphragm toward the second position during backflow.
- a stabilizer device that includes a fluid reservoir in communication with a volume at the second surface of the diaphragm and a flow constrictor orifice for resisting flow of fluid from the volume at the second surface of the diaphragm, for temporarily maintaining pressure at the second surface, thereby to temporarily delay movement of the diaphragm toward the second position during backflow.
- the relief valve assembly includes a diaphragm having a first surface exposed to a region in communication with the flow chamber at a service side of the first check valve and an opposite second side exposed to a region in communication with the flow chamber at a supply side of the first check valve, the diaphragm being responsive to a pressure differential between the first surface and the second surface to move between a first position, during normal flow, resisting flow of fluid through the relief valve and a second position, during backflow, allowing flow fluid through the relief valve.
- the relief vlve assembly includes a relief valve charging device in communication between a first region at a supply side of the first check valve and a second region at a service side of the first check valve, where the charging device includes a chamber containing an element moveable in response to pressure differential across the first check valve and a spring biasing the element in a first direction, for increasing the effective volume of the second region in response to reduced pressure in the first region.
- FIG. 1 is a partial view of a reduced pressure backflow preventer connected between a supply line and a service line.
- FIG. 2 is a side section view of the reduced pressure backflow preventer of FIG. 1, taken along the line 2 - 2 of FIG. 1, with a stabilization device according to one aspect of the invention;
- FIG. 3 is a somewhat diagrammatic view of an adapter defining a constricted orifice for use in the reduced pressure backflow preventer with the stabilization device of FIG. 2;
- FIGS. 4A, 4B and 4 C are side sections views of embodiments of stabilization device of the invention.
- FIG. 5 is a side section view of a reduced pressure backflow preventer of FIG. 1, taken along 2 - 2 of FIG. 1, with a stabilization device according to another aspect of the invention.
- FIGS. 6A, 6B and 6 C are side section views of other embodiments the stabilization device of the invention.
- a reduced pressure backflow preventer 12 having a body 13 connected between a supply pipe 14 and a service pipe 16 , includes a check valve 18 , a relief valve assembly 20 , and a pressurized stabilization chamber 21 containing a fluid reservoir 22 .
- fluid e.g. potable water
- W fluid flows from the supply pipe 14 , through the body 13 , to the service pipe 16 , as indicated by arrows, W.
- fluid is urged to flow in a direction opposite to arrows, W.
- the check valve 18 has a valve disk 30 mounted upon a stem 32 .
- the stem in turn is mounted to slide in guide 34 and retainer 36 , while spring 40 biases the valve disk into sealing contact upon opposed valve seat 41 .
- Relief valve assembly 20 communicates with the body passageway 45 at the service side of check valve 18 through upper passageway 42 and lower passageway 44 .
- Passageways 42 and 44 respectively communicate through valves 46 and 48 to ports 50 and 52 , open to the atmosphere.
- Lower passageway 44 communicates with body passageway 45 through port 47 , below horizontal plane A, which includes the lowermost point of check valve seat 41 .
- Upper passageway 42 communicates with body passageway 45 through port 49 , above port 47 .
- Valve 48 has a piston 60 with an enlarged, circumferential shoulder 62 having four downwardly extending fingers 64 .
- O-ring 68 in groove 66 seals between piston 60 and surrounding stainless steel sleeve 69 when the valve is closed. When the valve is open, the o-ring 68 is spaced from sealing contact.
- Spring assembly 70 biases piston 60 upwardly.
- Coil spring 71 surrounds stem 72 , while guide 74 is secured to the lower end of stem 72 and defines a shoulder 76 to receive one end of spring 71 .
- the guide is threaded into plug 78 , which in turn is threaded into valve body 79 .
- the upper end of stem 72 extends into counterbore 80 of piston 60 , and carries a nut 82 .
- Button 84 free to slide along stem 72 , fits in counterbore 86 within fingers 64 , and receives the upper end of spring 71 on shoulder 88 .
- gasket 90 in groove 92 of shoulder 94 seals against cylindrical wall 96 in valve body 79 .
- Wall 96 is dimensioned to ensure that gasket 90 remains in sealing contact throughout the travel of piston 60 , maintaining passageway 42 and port 50 continuously out of communication with passageway 44 and port 52 .
- Stem 98 connecting valves 46 , 48 , is pinned at one end in counterbore 100 in the upper end of piston 60 , and at its other end in counterbore 102 in the bottom of guide 104 of valve 46 .
- the upper portion of guide 104 has four fins 106 arranged at right angles and mounted to slide within stainless steel annular member 107 , the sharp upper end of which defines valve seat 108 .
- Valve disk 110 is mounted in recess 112 at the bottom of retainer 114
- rubber ring 116 is mounted in recess 118 near the outer periphery of disk 110 , positioned for engagement with seat 108 between passageway 42 and port 50 .
- guide 104 has an integral disk portion 120 and a threaded portion 122 screwed into hole 124 , thereby clamping together retainer 114 , disk 110 , and ring 116 .
- diaphragm 130 is clamped about its periphery between valve body 79 and cover 131 , defining a chamber 132 between the cover 131 and the upper surface of the diaphragm 130 .
- a petcock 140 mounted in cover 131 enables air to be bled from chamber 132 .
- High pressure sensing line 142 provides communication between the passageway 45 in region, X, at the supply side of check valve 18 and chamber 132 .
- adapter 141 defines an orifice 152 having a flow circumference sized relative to the flow circumference of port 154 from reservoir 22 to control the rate of flow from the fluid reservoir 22 .
- port 154 has a diameter, P, e.g. about 0.250 inch to about 0.500 inch
- orifice 152 has a diameter, O, e.g. about 0.015 inch to about 0.100 inch.
- the stabilization chamber 21 is pressurized by a flexible diaphragm 144 in sealing engagement with the inner wall of the chamber, to define a first reservoir region 146 fluidly isolated from a second reservoir region 148 and from chamber 132 .
- the port 154 fluidly connects the second reservoir region 148 with chamber 132 .
- FIGS. 4A, 4B and 4 C different embodiments of stabilization chambers for use according to the invention in the reduced pressure backflow preventer of FIG. 2 are shown.
- a stabilization chamber 22 a consists of a container defining a single reservoir region 21 a , to be filled with water.
- the stabilization chamber 22 of FIG. 2 is shown in larger scale.
- a pressurized stabilization chamber 22 c contains a piston or rigid disk 144 c defining a first reservoir region 146 c and a second reservoir region 148 c containing water. The piston 144 c moves, in sealing engagement with the chamber wall, to pressurize air in the upper chamber.
- flow is normally from supply pipe 14 , through open check valve 18 in reduced pressure backflow preventer 12 , to service pipe 16 .
- Relief valves 46 and 48 are closed. Due to flow resistance through the check valve, the pressure at the supply side of open check valve 18 (region, X), communicated by high pressure sensing line 142 to the chamber at the top side of diaphragm 130 , is greater than the pressure at the service side of the check valve 18 (region, Y), communicated by passageway 42 to the underside of diaphragm 130 .
- the differential pressure across diaphragm 130 urges the relief valves 46 , 48 toward their closed positions, overcoming the upward biasing force of spring 71 acting against piston 60 of valve 48 .
- the connected valves 46 and 48 are urged downwardly and respectively close against seat 108 and sleeve 69 .
- check valve 18 closes, and because the pressure in passageway 45 in the region, Y, at the service side of the check valve is now greater than the pressure in passageway 45 in the region, X, at the supply side of the check valve, the pressure differential across diaphragm 130 is reversed, and diaphragm 130 is urged toward a position to actuate and open relief valves 46 , 48 .
- the reversal of pressure differential across diaphragm 130 also causes fluid to flow from reservoir 22 into chamber 132 , while flow of fluid from chamber 132 through high pressure sensing line 142 is restricted, i.e. slowed, by constricted orifice 152 .
- opening of relief valves 46 , 48 is temporarily delayed.
- valve 46 If, on the other hand, a backflow condition develops, as flow from the stabilizing chamber 22 is exhausted, the pressure differential across the diaphragm 130 is reversed, urging it upwardly and reducing or removing the downward force acting against spring 71 .
- the spring urges ring 116 of valve 46 from seat 108 , breaking the seal between upper passageway 42 and port 50 , to allow passageway 42 to vent to atmosphere.
- O-ring 68 is withdrawn from sleeve 69 , opening valve 48 to allow lower passageway 44 to vent to atmosphere through port 52 . Water is discharged through valve 48 and, at least at first, valve 46 .
- the fluid flow rate can be precisely calibrated to provide pressure differential across the diaphragm for a specified time interval after a drop in supply pressure.
- a by-pass line 200 is installed around the first check valve 18 , in communication between passageway 45 in the region, X, at the supply side of the check valve 18 and passageway 45 in the region, Y, at the service side of the check valve 18 .
- a stabilization device 201 consisting of a chamber 202 containing a piston 204 biased by spring 206 toward the supply side region, X, is installed in the by-pass line.
- the piston 204 in sealing engagement with the inner wall of the chamber 202 , serves to isolate the supply side pressure, in chamber portion 208 , from the service side pressure, in chamber portion 209 .
- the piston-operated stabilization device 201 is spring loaded to approximately the same level as the first check valve 18 , and when there is a drop in supply pressure, the piston 204 shifts in its chamber (arrow, B) to effectively increase the volume of the intermediate zone (region, Y) of the reduced pressure backflow preventer (at the service side of the first check valve 18 , between the first and second check valves). Since water is non-compressible, an increase in the effective volume of the intermediate zone (responsive to the reduction in supply pressure) also reduces the pressure in the intermediate zone, thus maintaining sufficient differential across the first check valve 18 to temporarily delay opening of the relief valves 46 , 48 .
- the loss of pressure is simply the result of a brief fluctuation in water supply pressure, the pressure returns to normal and the relief valves remain closed with no spillage or spitting.
- the invention thus greatly enhances the ability of the reduced pressure backflow preventer equipped with a stabilization device of this embodiment of the invention to resist spitting and spillage due to fluctuations or sudden drops in the supply pressure when the backflow preventer is in status condition. If, on the other hand, a backflow condition develops, the relief valves open after the short delay to relief pressure at the service side of the check valve.
- FIGS. 6B and 6C in other embodiments of the stabilization device 210 and 220 , respectively, the sealing piston 204 of FIG. 6A is replaced with a flexible diaphragm 212 (FIG. 6B) or a spool 222 (FIG. 6C).
- two independently operable relief valves one in the upper passageway, and one in the lower passageway, may be used in place of a connected valve arrangement.
- the lower valve may, by itself, open in response to a threshold pressure differential across the check valve.
- the upper valve may be arranged to open only in response to sub-atmospheric pressure downstream of the check valve, to allow air intake through the upper passageway.
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- Health & Medical Sciences (AREA)
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- Hydrology & Water Resources (AREA)
- Public Health (AREA)
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Abstract
A reduced pressure backflow preventer includes a body defining a passageway for flow of fluid between a supply pipe and a service pipe; a check valve positioned in the passageway; a relief valve assembly positioned downstream of the check valve; and a stabilization device for delaying opening of the relief valve assembly. In one embodiment, the stabilization device includes a reservoir coupled to the body and configured to release fluid, thereby to delay operation of the relief valve assembly. In another embodiment, the stabilization device includes a charging device for increasing the effective volume of the region at the service side of the check valve, thereby to delay operation of the relief valve assembly.
Description
- This application is a utility filing of the provisional application U.S. Patent Application Ser. No. 60/419,417 filed on Oct. 18, 2002, the entire contents of which are hereby incorporated by reference.
- This invention relates to relief valves for fluid backflow preventers.
- Backflow preventers are used, e.g., in water distribution lines to restrict reverse flow of possibly contaminated water back towards a potable water supply.
- Conventionally, a backflow preventer has one or a pair of unidirectional check valves and, downstream of the first check valve, a relief valve. The check valves open to permit flow through the line in the normal direction only, and close to restrict backflow through the line, should the direction of flow reverse. The relief valve, closed when flow is normal, opens during a backflow condition to drain the possibly contaminated water from the line downstream of the first check valve (typically between the pair of check valves). This drainage through the relief valve is particularly important when a check valve malfunctions, for example, by failing to close completely because fouled by debris, because it helps to restrict water from flowing past the partially open check valve.
- It is recognized that, inherent with the design of reduced pressure backflow preventers, the relief valve will open and close in response to fluctuations in water supply pressure, without backflow. The resulting spillage and “spitting” are often perceived as a nuisance.
- According to one aspect of the present invention, a small, spring-loaded pressurized chamber is placed in the high pressure sensing line attached to the relief valve. By providing a small, restricted orifice in the relief valve sensing line upstream of the chamber, when there is a drop in the supply pressure, the chamber, with its stored pressure, can temporarily supply the relief valve with the lost pressure, thereby to delay opening of the relief valve for a short period of time.
- According to another aspect of the invention, a chamber containing a piston operated device is installed in a by-pass line around the first check valve of the reduced pressure backflow preventer. The piston operated device is spring loaded to approximately the same level as the first check valve, and when there is a drop in supply pressure, the piston shifts in its chamber to effectively increase the volume of the intermediate zone of the reduced pressure backflow preventer (at the service side of the first check valve, between the first and second check valves). Since water is non-compressible, an increase in the effective volume of the intermediate zone (responsive to the reduction in supply pressure) also reduces the pressure in the intermediate zone, thus maintaining sufficient differential pressure across the first check valve to temporarily delay opening of the relief valve.
- In both instances, if the loss of pressure is simply the result of a brief fluctuation in water supply pressure, the pressure returns to normal and the relief valve remains closed with no spillage or spitting. The invention thus greatly enhances the ability of the reduced pressure backflow preventer equipped with a device of the invention to resist spitting and spillage due to fluctuations or sudden drops in the supply pressure when the backflow preventer is in static condition. If, on the other hand, a backflow condition develops, the relief valve opens after the short delay to relief pressure at the service side of the check valve.
- In another aspect, a reduced pressure backflow preventer includes a body defining a passageway for flow of fluid between a supply pipe and a service pipe, a means for regulating flow in the passageway, a means for relieving pressure in the passageway, and a means for delaying flow from operation of the means for relieving pressure.
- In another aspect, a reduced pressure backflow preventer includes a body defining a passageway for flow of fluid between a supply pipe and a service pipe. A first check valve assembly can be positioned in the passageway, while a relief valve assembly can be positioned downstream of the first check valve assembly. A reservoir can be coupled to the body and configured to release fluid in a manner to delay flow from operation of the relief valve assembly. The body can have a first conduit in fluid communication with the passageway downstream of the check valve and a second conduit in fluid communication with the passageway downstream of the check valve. The reduced pressure backflow preventer can include a first valve positioned in the first conduit; and the relief valve assembly can include a first diaphragm positioned in the first conduit and a second valve positioned in the second conduit, where the first diaphragm is configured to actuate the first valve and the second valve.
- The reduced pressure backflow preventer can also have the first diaphragm disposed in sealing engagement with an inside wall of the body to define a chamber, and the reduced pressure backflow preventer can include a tube providing fluid communication between the passageway upstream of the check valve and the chamber.
- The reservoir can include a wall member disposed within the reservoir and defining a first reservoir portion fluidly isolated from a second reservoir portion. The wall member can be a flexible diaphragm. The reservoir can include a spring in biasing contact with the wall member. The wall member can alternatively be a first wall member and a second wall member, the first wall member and the second wall member being attached by a rod. The reservoir can also include a first port in fluid communication between the first reservoir portion and the passageway upstream of the check valve and a second port in fluid communication between the second reservoir portion and the passageway downstream of the check valve.
- In another raspect a relief valve assembly includes a body defining a first conduit, a first valve positioned in the first conduit, a first diaphragm in sealing engagement with an inside wall of the body to define a chamber fluidly isolated from the first conduit, the first diaphragm being configured to actuate the first valve, and a reservoir in fluid communication with the chamber. The body can include a second conduit, and the relief valve assembly can includes a second valve in the second conduit with the first diaphragm being configured to actuate the second valve. The relief valve assembly can also include a connecting rod coupling the first valve and the second valve. The reservoir can include a wall member disposed within the reservoir and defining a first reservoir portion fluidly isolated from a second reservoir portion. The reservoir can include a first port in fluid communication between the first reservoir portion and the chamber. A spring can be in biasing contact with the wall member. The wall member can be a flexible diaphragm. Alternatively, the wall member can include a first wall member and a second wall member, the first wall member and the second wall member being interconnected in an H-shape cross-sectional configuration.
- A method of stabilizing the operation of a relief valve in a backflow prevention assembly includes storing a fluid in a reservoir in fluid communication with the relief valve assembly, and, upon a loss of pressure in a supply pipe, releasing stored fluid into a first conduit of the relief valve assembly. The method can include sensing loss of fluid pressure in the supply pipe, fo example, by sensing a pressure change at a diaphragm.
- In another aspect, a reduced pressure backflow preventer can include a body defining a flow passageway in communication between a supply pipe and a service pipe, a first check valve and a second check valve disposed in the flow passageway and defining a flow chamber therebetween. The relief valve assembly can be disposed in communication with the flow chamber, with the relief valve assembly being responsive to pressure differential across the first check valve in a backflow situation to open to allow fluid to drain from the flow chamber outside of the body.
- The relief valve assembly can include a diaphragm having a first surface exposed to a region in communication with the flow chamber at a service side of the first check valve and an opposite second surface exposed to a region in communication with the flow chamber at a supply side of the first check valve, where the diaphragm is responsive to a pressure differential between the first surface and the second surface to move between a first position, during normal flow, resisting flow of fluid through the relief valve assembly and a second position, during backflow, allowing flow fluid through the relief valve assembly. The relief valve assembly can include a stabilizer device that includes a fluid reservoir in communication with a volume at the second surface of the diaphragm and a flow constrictor orifice for resisting flow of fluid from the volume at the second surface of the diaphragm, for temporarily maintaining pressure at the second surface, thereby to temporarily delay movement of the diaphragm toward the second position during backflow.
- In another aspect a reduced pressure backflow preventer includes a body defining a flow passageway in communication between a supply pipe and a service pipe, a first check valve and a second check valve disposed in the flow passageway, defining a flow chamber therebetween. The preventer includes a relief valve assembly disposed in communication with the flow chamber, the relief valve assembly being responsive to pressure differential across the first check valve in a backflow situation to open to allow fluid to drain from the flow chamber to outside of the body.
- The relief valve assembly includes a diaphragm having a first surface exposed to a region in communication with the flow chamber at a service side of the first check valve and an opposite second side exposed to a region in communication with the flow chamber at a supply side of the first check valve, the diaphragm being responsive to a pressure differential between the first surface and the second surface to move between a first position, during normal flow, resisting flow of fluid through the relief valve and a second position, during backflow, allowing flow fluid through the relief valve. The relief vlve assembly includes a relief valve charging device in communication between a first region at a supply side of the first check valve and a second region at a service side of the first check valve, where the charging device includes a chamber containing an element moveable in response to pressure differential across the first check valve and a spring biasing the element in a first direction, for increasing the effective volume of the second region in response to reduced pressure in the first region.
- The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
- FIG. 1 is a partial view of a reduced pressure backflow preventer connected between a supply line and a service line.
- FIG. 2 is a side section view of the reduced pressure backflow preventer of FIG. 1, taken along the line2-2 of FIG. 1, with a stabilization device according to one aspect of the invention;
- FIG. 3 is a somewhat diagrammatic view of an adapter defining a constricted orifice for use in the reduced pressure backflow preventer with the stabilization device of FIG. 2; and
- FIGS. 4A, 4B and4C are side sections views of embodiments of stabilization device of the invention.
- FIG. 5 is a side section view of a reduced pressure backflow preventer of FIG. 1, taken along2-2 of FIG. 1, with a stabilization device according to another aspect of the invention; and
- FIGS. 6A, 6B and6C are side section views of other embodiments the stabilization device of the invention.
- Referring to FIGS. 1 and 2, a reduced
pressure backflow preventer 12, having abody 13 connected between asupply pipe 14 and aservice pipe 16, includes acheck valve 18, arelief valve assembly 20, and a pressurizedstabilization chamber 21 containing afluid reservoir 22. During normal operation, fluid, e.g. potable water, flows from thesupply pipe 14, through thebody 13, to theservice pipe 16, as indicated by arrows, W. When a backflow condition occurs, fluid is urged to flow in a direction opposite to arrows, W. This results in a reduction in pressure in the region, X, at the supply side of thecheck valve 18, with a simultaneous increase in pressure in the region, Y, at the service side of thecheck valve 18, which actuates thepressurized stabilization chamber 21 to release water from thereservoir 22, thereby to delay opening of therelief valve assembly 20, as described in more detail below. - Referring to FIG. 2, the
check valve 18 has avalve disk 30 mounted upon astem 32. The stem in turn is mounted to slide inguide 34 andretainer 36, while spring 40 biases the valve disk into sealing contact upon opposed valve seat 41. -
Relief valve assembly 20 communicates with thebody passageway 45 at the service side ofcheck valve 18 throughupper passageway 42 andlower passageway 44.Passageways valves ports Lower passageway 44 communicates withbody passageway 45 throughport 47, below horizontal plane A, which includes the lowermost point of check valve seat 41.Upper passageway 42 communicates withbody passageway 45 throughport 49, aboveport 47. -
Valve 48 has apiston 60 with an enlarged,circumferential shoulder 62 having four downwardly extendingfingers 64. O-ring 68 ingroove 66 seals betweenpiston 60 and surroundingstainless steel sleeve 69 when the valve is closed. When the valve is open, the o-ring 68 is spaced from sealing contact. -
Spring assembly 70biases piston 60 upwardly. Coil spring 71 surrounds stem 72, whileguide 74 is secured to the lower end of stem 72 and defines ashoulder 76 to receive one end of spring 71. The guide is threaded intoplug 78, which in turn is threaded intovalve body 79. The upper end of stem 72 extends intocounterbore 80 ofpiston 60, and carries anut 82.Button 84, free to slide along stem 72, fits incounterbore 86 withinfingers 64, and receives the upper end of spring 71 onshoulder 88. - At the upper end of
piston 60,gasket 90 ingroove 92 of shoulder 94 seals against cylindrical wall 96 invalve body 79. Wall 96 is dimensioned to ensure thatgasket 90 remains in sealing contact throughout the travel ofpiston 60, maintainingpassageway 42 andport 50 continuously out of communication withpassageway 44 andport 52. -
Stem 98, connectingvalves piston 60, and at its other end in counterbore 102 in the bottom ofguide 104 ofvalve 46. The upper portion ofguide 104 has fourfins 106 arranged at right angles and mounted to slide within stainless steelannular member 107, the sharp upper end of which definesvalve seat 108. Valve disk 110 is mounted in recess 112 at the bottom ofretainer 114, andrubber ring 116 is mounted in recess 118 near the outer periphery of disk 110, positioned for engagement withseat 108 betweenpassageway 42 andport 50. At its upper end, guide 104 has an integral disk portion 120 and a threadedportion 122 screwed intohole 124, thereby clamping togetherretainer 114, disk 110, andring 116. - Above
valve 46,diaphragm 130 is clamped about its periphery betweenvalve body 79 andcover 131, defining achamber 132 between thecover 131 and the upper surface of thediaphragm 130. Apetcock 140 mounted incover 131 enables air to be bled fromchamber 132. Highpressure sensing line 142 provides communication between thepassageway 45 in region, X, at the supply side ofcheck valve 18 andchamber 132. Referring to FIGS. 2 and 3,adapter 141 defines anorifice 152 having a flow circumference sized relative to the flow circumference ofport 154 fromreservoir 22 to control the rate of flow from thefluid reservoir 22. For example,port 154 has a diameter, P, e.g. about 0.250 inch to about 0.500 inch, whileorifice 152 has a diameter, O, e.g. about 0.015 inch to about 0.100 inch. - In the embodiment shown, the
stabilization chamber 21 is pressurized by aflexible diaphragm 144 in sealing engagement with the inner wall of the chamber, to define afirst reservoir region 146 fluidly isolated from asecond reservoir region 148 and fromchamber 132. Theport 154 fluidly connects thesecond reservoir region 148 withchamber 132. - Referring to FIGS. 4A, 4B and4C, different embodiments of stabilization chambers for use according to the invention in the reduced pressure backflow preventer of FIG. 2 are shown. For example, in FIG. 4A, a
stabilization chamber 22 a consists of a container defining a single reservoir region 21 a, to be filled with water. In FIG. 4B, thestabilization chamber 22 of FIG. 2 is shown in larger scale. In FIG. 4C, a pressurized stabilization chamber 22 c contains a piston or rigid disk 144 c defining a first reservoir region 146 c and a second reservoir region 148 c containing water. The piston 144 c moves, in sealing engagement with the chamber wall, to pressurize air in the upper chamber. - Operation
- Referring to FIG. 1-4, flow is normally from
supply pipe 14, throughopen check valve 18 in reducedpressure backflow preventer 12, toservice pipe 16.Relief valves pressure sensing line 142 to the chamber at the top side ofdiaphragm 130, is greater than the pressure at the service side of the check valve 18 (region, Y), communicated bypassageway 42 to the underside ofdiaphragm 130. The differential pressure acrossdiaphragm 130 urges therelief valves piston 60 ofvalve 48. Theconnected valves seat 108 andsleeve 69. - During a backflow condition,
check valve 18 closes, and because the pressure inpassageway 45 in the region, Y, at the service side of the check valve is now greater than the pressure inpassageway 45 in the region, X, at the supply side of the check valve, the pressure differential acrossdiaphragm 130 is reversed, anddiaphragm 130 is urged toward a position to actuate andopen relief valves diaphragm 130 also causes fluid to flow fromreservoir 22 intochamber 132, while flow of fluid fromchamber 132 through highpressure sensing line 142 is restricted, i.e. slowed, by constrictedorifice 152. As a result, opening ofrelief valves - If the loss of pressure is simply the result of a brief fluctuation in supply pressure, the pressure differential returns to normal and the
relief valves - If, on the other hand, a backflow condition develops, as flow from the stabilizing
chamber 22 is exhausted, the pressure differential across thediaphragm 130 is reversed, urging it upwardly and reducing or removing the downward force acting against spring 71. The spring urgesring 116 ofvalve 46 fromseat 108, breaking the seal betweenupper passageway 42 andport 50, to allowpassageway 42 to vent to atmosphere. Aftervalve 46 opens, O-ring 68 is withdrawn fromsleeve 69, openingvalve 48 to allowlower passageway 44 to vent to atmosphere throughport 52. Water is discharged throughvalve 48 and, at least at first,valve 46. When the water level inbody passageway 45 drops below the entrance ofupper passageway 42, air will be inspirated throughupper passageway 42 above the draining water, which continues to discharge throughlower passageway 44. The separate air intake passageway provides more rapid drainage than a single passageway relief valve system in which air intake and water discharge must take place concurrently through the same passageway. Therelief valves check valve 18. - Since the volume of the stabilizing
chamber 22, the tension provided by thediaphragm 130, and the orifice sizes 0, P, are known, the fluid flow rate can be precisely calibrated to provide pressure differential across the diaphragm for a specified time interval after a drop in supply pressure. - During a back siphonage condition, pressure in
supply pipe 14 drops below atmospheric. Backflow fromservice pipe 16 closes checkvalve 18, andrelief valves check valve 18 and prevent it from closing completely, suction insupply line 14 will draw backflow through the partially open check valve, despite drainage through the relief valve assembly. Advantageously, air intake throughupper passageway 42 relieves the suction insupply pipe 14, increasing the rate of discharge throughlower passageway 44, and reducing flow past the fouledcheck valve 18. - Referring now to FIGS. 5 and 6A, in an alternative embodiment of the reduced pressure backflow preventer described above with reference to FIGS. 1 and 2, a by-
pass line 200 is installed around thefirst check valve 18, in communication betweenpassageway 45 in the region, X, at the supply side of thecheck valve 18 andpassageway 45 in the region, Y, at the service side of thecheck valve 18. Astabilization device 201, consisting of achamber 202 containing apiston 204 biased byspring 206 toward the supply side region, X, is installed in the by-pass line. Thepiston 204, in sealing engagement with the inner wall of thechamber 202, serves to isolate the supply side pressure, inchamber portion 208, from the service side pressure, inchamber portion 209. The piston-operatedstabilization device 201 is spring loaded to approximately the same level as thefirst check valve 18, and when there is a drop in supply pressure, thepiston 204 shifts in its chamber (arrow, B) to effectively increase the volume of the intermediate zone (region, Y) of the reduced pressure backflow preventer (at the service side of thefirst check valve 18, between the first and second check valves). Since water is non-compressible, an increase in the effective volume of the intermediate zone (responsive to the reduction in supply pressure) also reduces the pressure in the intermediate zone, thus maintaining sufficient differential across thefirst check valve 18 to temporarily delay opening of therelief valves - If the loss of pressure is simply the result of a brief fluctuation in water supply pressure, the pressure returns to normal and the relief valves remain closed with no spillage or spitting. The invention thus greatly enhances the ability of the reduced pressure backflow preventer equipped with a stabilization device of this embodiment of the invention to resist spitting and spillage due to fluctuations or sudden drops in the supply pressure when the backflow preventer is in status condition. If, on the other hand, a backflow condition develops, the relief valves open after the short delay to relief pressure at the service side of the check valve.
- Referring to FIGS. 6B and 6C, in other embodiments of the
stabilization device sealing piston 204 of FIG. 6A is replaced with a flexible diaphragm 212 (FIG. 6B) or a spool 222 (FIG. 6C). - Other embodiments are within the following claims, for example, two independently operable relief valves, one in the upper passageway, and one in the lower passageway, may be used in place of a connected valve arrangement. The lower valve may, by itself, open in response to a threshold pressure differential across the check valve. The upper valve may be arranged to open only in response to sub-atmospheric pressure downstream of the check valve, to allow air intake through the upper passageway.
- A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.
Claims (22)
1. A reduced pressure backflow preventer comprising:
a body defining a passageway for flow of fluid between a supply pipe and a service pipe;
a first check valve assembly positioned in the passageway;
a relief valve assembly positioned downstream of the first check valve assembly; and
a reservoir coupled to the body and configured to release fluid in a manner to delay flow from operation of the relief valve assembly.
2. The reduced pressure backflow preventer of claim 1 , wherein the body further defines a first conduit in fluid communication with the passageway downstream of the check valve and a second conduit in fluid communication with the passageway downstream of the check valve;
the reduced pressure backflow preventer further comprising a first valve is positioned in the first conduit; and
the relief valve assembly further comprises a first diaphragm positioned in the first conduit and a second valve positioned in the second conduit, the first diaphragm being configured to actuate the first valve and the second valve.
3. The reduced pressure backflow preventer of claim 2 , wherein the first diaphragm is disposed in sealing engagement with an inside wall of the body to define a chamber, and said reduced pressure backflow preventer further comprises a tube providing fluid communication between the passageway upstream of the check valve and the chamber.
4. The reduced pressure backflow preventer of claim 1 , wherein the reservoir comprises a wall member disposed within the reservoir and defining a first reservoir portion fluidly isolated from a second reservoir portion.
5. The reduced pressure backflow preventer of claim 4 , wherein the wall member comprises a flexible diaphragm.
6. The reduced pressure backflow preventer of claim 4 , wherein the reservoir further comprises a spring in biasing contact with the wall member.
7. The reduced pressure backflow preventer of claim 6 , wherein the wall member comprises a first wall member and a second wall member, the first wall member and the second wall member being attached by a rod.
8. The reduced pressure backflow preventer of claim 4 , wherein the reservoir further comprises a first port in fluid communication between the first reservoir portion and the passageway upstream of the check valve and a second port in fluid communication between the second reservoir portion and the passageway downstream of the check valve.
9. A relief valve assembly comprising:
a body defining a first conduit;
a first valve positioned in the first conduit;
a first diaphragm in sealing engagement with an inside wall of the body to define a chamber fluidly isolated from the first conduit, the first diaphragm being configured to actuate the first valve; and
a reservoir in fluid communication with the chamber.
10. The relief valve assembly of claim 9 , wherein the body further defines a second conduit, and said relief valve assembly further comprises a second valve in the second conduit; and
the first diaphragm being configured to actuate the second valve.
11. The relief valve assembly of claim 10 , further comprising a connecting rod coupling the first valve and the second valve.
12. The relief valve assembly of claim 9 , wherein the reservoir further comprises a wall member disposed within the reservoir and defining a first reservoir portion fluidly isolated from a second reservoir portion.
13. The backflow prevention assembly of claim 12 , wherein the wall member comprises a flexible diaphragm.
14. The relief valve assembly of claim 12 , wherein the reservoir further comprises a spring in biasing contact with the wall member.
15. The relief valve assembly of claim 12 , wherein the wall member comprises a first wall member and a second wall member, the first wall member and the second wall member being interconnected in an H-shape cross-sectional configuration.
16. The relief valve assembly of claim 12 , wherein the reservoir further comprises a first port in fluid communication between the first reservoir portion and the chamber.
17. A method of stabilizing the operation of a relief valve in a backflow prevention assembly comprising the steps of:
storing a fluid in a reservoir in fluid communication with a relief valve assembly; and,
upon a loss of pressure in a supply pipe, releasing stored fluid into a first conduit of the relief valve assembly.
18. The method of claim 17 comprising the further step of:
sensing loss of fluid pressure in the supply pipe.
19. The method of claim 18 wherein the step of sensing the loss of fluid pressure comprises sensing a pressure change at a diaphragm.
20. A reduced pressure backflow preventer comprising:
a body defining a flow passageway in communication between a supply pipe and a service pipe;
a first check valve and a second check valve disposed in said flow passageway and defining a flow chamber therebetween;
a relief valve assembly disposed in communication with said flow chamber, said relief valve assembly being responsive to pressure differential across said first check valve in a backflow situation to open to allow fluid to drain from said flow chamber to external of said body,
said relief valve assembly comprising a diaphragm having a first surface exposed to a region in communication with said flow chamber at a service side of said first check valve and an opposite second surface exposed to a region in communication with said flow chamber at a supply side of said first check valve,
said diaphragm being responsive to a pressure differential between said first surface and said second surface to move between a first position, during normal flow, resisting flow of fluid through said relief valve assembly and a second position, during backflow, allowing flow fluid through said relief valve assembly; and
a stabilizer device comprising a fluid reservoir in communication with a volume at said second surface of said diaphragm and a flow constrictor orifice for resisting flow of fluid from said volume at said second surface of said diaphragm, for temporarily maintaining pressure at said second surface, thereby to temporarily delay movement of the diaphragm toward said second position during backflow.
21. A reduced pressure backflow preventer comprising
a body defining a flow passageway in communication between a supply pipe and a service pipe;
a first check valve and a second check valve disposed in said flow passageway and defining a flow chamber therebetween;
a relief valve assembly disposed in communication with said flow chamber, said relief valve assembly being responsive to pressure differential across said first check valve in a backflow situation to open to allow fluid to drain from said flow chamber to external of said body,
said relief valve assembly comprising a diaphragm having a first surface exposed to a region in communication with said flow chamber at a service side of said first check valve and an opposite second side exposed to a region in communication with said flow chamber at a supply side of said first check valve,
said diaphragm being responsive to a pressure differential between said first surface and said second surface to move between a first position, during normal flow, resisting flow of fluid through said relief valve assembly and a second position, during backflow, allowing flow fluid through said relief valve assembly; and
a relief valve charging device in communication between a first region at a supply side of said first check valve and a second region at a service side of said first check valve, said charging device comprising a chamber containing an element moveable in response to pressure differential across said first check valve and a spring biasing said element in a first direction, for increasing the effective volume of said second region in response to reduced pressure in said first region.
22. A reduced pressure backflow preventer comprising:
a body defining a passageway for flow of fluid between a supply pipe and a service pipe;
means for regulating flow in the passageway;
means for relieving pressure in the passageway; and
means for delaying flow from operation of the means for relieving pressure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/687,664 US20040231721A1 (en) | 2002-10-18 | 2003-10-20 | Spill-resistant relief valve |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US41941702P | 2002-10-18 | 2002-10-18 | |
US10/687,664 US20040231721A1 (en) | 2002-10-18 | 2003-10-20 | Spill-resistant relief valve |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040231721A1 true US20040231721A1 (en) | 2004-11-25 |
Family
ID=32108077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/687,664 Abandoned US20040231721A1 (en) | 2002-10-18 | 2003-10-20 | Spill-resistant relief valve |
Country Status (3)
Country | Link |
---|---|
US (1) | US20040231721A1 (en) |
AU (1) | AU2003282978A1 (en) |
WO (1) | WO2004036098A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220316612A1 (en) * | 2020-01-31 | 2022-10-06 | Ishizaki Co., Ltd. | Check valve |
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US5363875A (en) * | 1992-02-14 | 1994-11-15 | Honeywell Inc. | Hydraulic disconnector |
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DE20113917U1 (en) * | 2001-08-28 | 2001-11-22 | Max Widenmann Armaturenfabrik, 89537 Giengen | Hose connection valve |
-
2003
- 2003-10-20 WO PCT/US2003/033377 patent/WO2004036098A1/en not_active Application Discontinuation
- 2003-10-20 AU AU2003282978A patent/AU2003282978A1/en not_active Abandoned
- 2003-10-20 US US10/687,664 patent/US20040231721A1/en not_active Abandoned
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US3656816A (en) * | 1969-07-09 | 1972-04-18 | Itt | Braking system with deceleration derivative control |
US3904131A (en) * | 1973-10-25 | 1975-09-09 | Environment One Corp | Pressure sewer system |
US3971398A (en) * | 1973-12-06 | 1976-07-27 | Taylor Duane F | Apparatus for augmenting venous blood flow |
US3906839A (en) * | 1974-03-07 | 1975-09-23 | Caterpillar Tractor Co | Relief valve dampening device |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20220316612A1 (en) * | 2020-01-31 | 2022-10-06 | Ishizaki Co., Ltd. | Check valve |
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Also Published As
Publication number | Publication date |
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WO2004036098A1 (en) | 2004-04-29 |
AU2003282978A1 (en) | 2004-05-04 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: WATTS REGULATOR CO., MASSACHUSETTS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ACKROYD, RAND;REEL/FRAME:014879/0877 Effective date: 20040716 |
|
AS | Assignment |
Owner name: WATTS REGULATOR CO., MASSACHUSETTS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ACKROYD, RAND;REEL/FRAME:015135/0228 Effective date: 20040909 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |