US20030168085A1 - Detergent dispenser - Google Patents
Detergent dispenser Download PDFInfo
- Publication number
- US20030168085A1 US20030168085A1 US10/093,992 US9399202A US2003168085A1 US 20030168085 A1 US20030168085 A1 US 20030168085A1 US 9399202 A US9399202 A US 9399202A US 2003168085 A1 US2003168085 A1 US 2003168085A1
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- United States
- Prior art keywords
- water
- use solution
- wash
- dispenser
- outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000003599 detergent Substances 0.000 title claims abstract description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 393
- 238000004851 dishwashing Methods 0.000 claims abstract description 61
- 239000013042 solid detergent Substances 0.000 claims abstract description 52
- 239000012530 fluid Substances 0.000 claims description 14
- 238000006424 Flood reaction Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 238000004090 dissolution Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims 1
- 239000013505 freshwater Substances 0.000 description 15
- 230000005484 gravity Effects 0.000 description 2
- 244000248349 Citrus limon Species 0.000 description 1
- 235000005979 Citrus limon Nutrition 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/44—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants
- A47L15/4436—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants in the form of a detergent solution made by gradually dissolving a powder detergent cake or a solid detergent block
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4291—Recovery arrangements, e.g. for the recovery of energy or water
Definitions
- the present invention relates to a detergent dispenser, and more specifically, a detergent dispenser for dispensing a solid detergent into a re-circulating dishwashing machine.
- re-circulating dishwashing machines reuse the water used during the wash and rinse cycles in the wash cycle and fresh water is used each time in the rinse cycle. Therefore, as the wash water is diluted by the rinse water, more detergent must be added to return the detergent concentration to the desired level to effectively clean and sanitize the dishes.
- the re-circulating dishwashing machine has rinse arms and wash arms.
- the rinse arms receive and distribute water from a water source during a rinse cycle and the wash arms receive and distribute wash water from a wash water storage tank during a wash cycle.
- the wash water storage tank has an overflow wash water outlet and a use solution inlet. The water used during the rinse cycle enters the wash water storage tank thereby causing excess wash water to exit the wash water storage tank through the overflow wash water outlet and the wash water becomes diluted.
- a housing defines a cavity configured and arranged to receive a solid detergent and water from the water source, wherein water from the water source is supplied to the cavity simultaneously as water from the water source is supplied to the rinse arms of the dishwashing machine.
- the housing has a water inlet, a use solution outlet, and an overflow outlet.
- the water inlet receives water from the water source, wherein water flows into the cavity, floods the housing and dissolves a portion of the solid detergent to form a use solution. Water flows into the water inlet at a rate faster than the use solution flows out of the use solution outlet to flood the housing.
- the use solution outlet dispenses substantially all of the use solution out of the housing when the dispenser is not in use.
- a valve in fluid communication with the water source is operatively connected to the water inlet.
- the valve controls a desired rate at which water enters the water inlet of the housing from the water source thereby dispensing a desired volume of use solution from the dispenser.
- An outlet conduit has a first segment and a second segment. The first segment is in fluid communication with the use solution outlet and the second segment is in fluid communication with the overflow outlet.
- the outlet conduit carries the use solution into a wash water storage tank through a use solution inlet to replenish an amount of use solution in the wash water which was diluted by the rinse water thereby displacing a proportional amount of the wash water which is discharged through an overflow wash water outlet.
- a preferred embodiment dispenser for dispensing a use solution into a dishwashing machine has rinse arms that receive water from a water source during a rinse cycle.
- the use solution is created from a portion of a solid detergent dissolved in water from the water source during the rinse cycle.
- a housing defines a cavity configured and arranged to receive the solid detergent and water from the water source.
- the housing has a water inlet, a bottom, a use solution outlet, and an overflow outlet.
- the water inlet receives water from the water source during the rinse cycle concurrently as water is supplied to the rinse arms of the dishwashing machine. Water floods the housing from the bottom and dissolves a portion of the solid detergent to form a use solution.
- the use solution outlet dispenses substantially all of the use solution out of the housing when not in use.
- Tubing is in fluid communication with the water source and the water inlet, wherein water flows from the water source through the tubing and into the water inlet thereby flooding the housing to create the use solution.
- An outlet conduit is in fluid communication with the use solution outlet and the overflow outlet thereby allowing the use solution to exit the housing.
- the dishwashing machine has rinse arms and a wash water storage tank.
- the rinse arms receive water from a water source during a rinse cycle and the wash water storage tank holds wash water supplied to wash arms during a wash cycle.
- a solid detergent is placed in a dispenser, and the dispenser has a housing defining a cavity configured and arranged to receive the solid detergent and water from the water source.
- the housing has a water inlet and a use solution outlet. The water inlet receives water from the water source. Water is simultaneously supplied to the rinse arms of the dishwashing machine and to the water inlet of the dispenser thereby allowing the dispenser and the wash water storage tank to be supplied with water during the rinse cycle.
- the use solution outlet dispenses substantially all of the use solution out of the housing when the dispenser is not in use.
- a concentration of the solid detergent is supplied to the wash water by allowing the use solution to enter the wash water storage tank from the use solution outlet.
- the dishwashing machine has rinse arms and a wash water storage tank.
- the rinse arms receive water from a water source during a rinse cycle and the wash water storage tank holds wash water supplied to wash arms during a wash cycle.
- the wash water storage tank has an overflow wash water outlet.
- a solid detergent is placed in a dispenser.
- the dispenser has a housing defining a cavity configured and arranged to receive the solid detergent and water from a water source.
- the housing has a water inlet and a use solution outlet. The water inlet receives water from the water source. Water is simultaneously supplied to the rinse arms and the water inlet.
- the rinse arms supply a sufficient amount of water to fill a wash water storage tank, and the dispenser is flooded with water whereby a portion of the solid detergent is dissolved to create a use solution.
- the use solution is allowed to enter the wash water storage tank thereby displacing a first proportional amount of water in the wash water storage tank with the use solution.
- a sufficient concentration of the solid detergent to effectively wash the dishes is supplied to the wash water, wherein the first proportional amount of water is discharged through an overflow wash water outlet.
- the wash water is pumped into the wash arms to wash the dishes. Water is simultaneously supplied to the rinse arms and the water inlet thereby rinsing the dishes, supplying water to the wash water storage tank, and supplying the use solution to the wash water storage tank.
- the excess wash water is disposed of through the overflow wash water outlet and the use solution enters the wash water storage tank thereby displacing a second proportional amount of water in the wash water storage tank with the use solution.
- a sufficient concentration of the solid detergent to effectively wash the dishes is supplied to the wash water.
- the second proportional amount of water is discharged through the overflow wash water outlet.
- water is simultaneously supplied from a water source to a dispenser and rinse arms of a dishwashing machine during a rinse cycle.
- the water in the dispenser dissolves a portion of a solid detergent thereby creating a use solution.
- the use solution flows from the dispenser into the dishwashing machine to be supplied to wash arms of the dishwashing machine during a wash cycle.
- FIG. 1 is a perspective view showing a detergent dispenser constructed according to the principles of the present invention
- FIG. 2 is a top view of the detergent dispenser shown in FIG. 1;
- FIG. 3 is a front view of the detergent dispenser shown in FIG. 1;
- FIG. 4 is a left side view of the detergent dispenser shown in FIG. 1;
- FIG. 5 is a rear view of the detergent dispenser shown in FIG. 1;
- FIG. 6 is an elevational view showing a flow of water through rinse arms of a dishmachine and a detergent dispenser constructed according to the principles of the present invention.
- a preferred embodiment detergent dispenser constructed according to the principles of the present invention is designated as 100 in FIGS. 1 - 6 .
- the detergent dispenser 100 includes a housing 101 having a front side 102 , a back side 103 , a top 115 , and a bottom 119 .
- the back side 103 faces the wall or the mounting surface and the front side 102 faces outward from the wall or the mounting surface.
- the front side 102 and the back side 103 converge to form a right side 111 and a left side 112 .
- the orientation of the right side 111 and the left side 112 of the dispenser 100 is determined by viewing the front side 102 of the dispenser 100 looking toward the wall or the mounting surface.
- the bottom encloses the front side 102 and the back side 103 while the top 115 provides an opening 117 , which allows access into a cavity 118 formed by the housing 101 .
- a hinge 116 is located proximate the back side 103 and the top 115 of the dispenser for connecting a lid 121 thereto.
- the lid 121 provides a cover for the opening 117 and the cavity 118 .
- the cavity 118 is configured and arranged to receive a solid detergent block 125 and water from a fresh water source 127 .
- the solid detergent block 125 rests upon a false bottom 120 proximate the bottom 119 of the dispenser.
- the false bottom 120 is a mesh or screen member that extends across the cavity 118 to position the detergent 125 above the water supply but allows water to pass through to dissolve the detergent 125 .
- the false bottom 120 ensures that the detergent 125 dissolves evenly because the bottom 126 of the detergent 125 is not always in contact with water remaining at the bottom 119 of the dispenser 100 .
- a mounting member 104 is operatively connected to the back side 103 of the dispenser 100 .
- the mounting member 104 includes flanges with apertures 104 a proximate the right side 111 and the left side 112 through which screws or other means for securing the dispenser 100 to a wall or an attachment surface are placed.
- the mounting member 104 also includes an aperture 105 proximate the top 115 and the right side 111 of the dispenser 100 through which tubing 130 from a rinse water source 127 is placed to supply the dispenser 100 with fresh water.
- a valve support member 106 proximate the center of the dispenser 100 below the aperture 105 is also included to support a 1 ⁇ 4 inch valve 122 .
- the valve support member 106 provides a compartment in which the valve 122 is placed and also includes an aperture 108 near the right side 111 of the dispenser for adjusting the valve 122 .
- Proximate the bottom of the valve support member 106 is an aperture 107 through which tubing 131 extends from the valve 122 to a water inlet 109 at the bottom 119 of the dispenser 100 .
- a water flow guide member 110 interconnects the tubing 131 to the water inlet 109 and ensures that the water fills from the bottom 119 of the dispenser.
- An optional vacuum breaker 139 in fluid communication with the tubing 130 ensures that excess water flowing into the water inlet 109 does not return to the water source 127 thereby contaminating the water source 127 .
- an air gap could be provided rather than providing the vacuum breaker 139 . Providing either the vacuum breaker 139 or an air gap is mandated by the ASSE plumbing code for back flow prevention.
- a use solution outlet 113 is located proximate the bottom 119 and the left side 112 of the dispenser.
- the use solution outlet 113 is configured and arranged to allow substantially all of the water and the use solution to flow out of the cavity 118 and into the dishwashing machine 132 .
- substantially all means that enough of the water and the use solution are dispensed so that the water and the use solution are not in contact with solid detergent 125 .
- the diameter of the use solution outlet 113 is approximately ⁇ fraction (3/16) ⁇ to ⁇ fraction ( 1 / 2 ) ⁇ inch.
- the overflow outlet 114 is a ⁇ fraction (3/16) ⁇ inch aperture proximate the top 115 of the dispenser 100 .
- the overflow outlet 114 allows excess water inside cavity 118 to readily escape in the event too much water flows into the cavity 118 rather than having the excess water or use solution spill out from the top 115 of the dispenser 100 . Therefore, a screen or sieve type member known in the art may be placed over the outlets 113 and 114 to prevent solid detergent 125 from flowing out of the dispenser 100 .
- the use solution outlet 113 and the overflow outlet 114 converge proximate the bottom 119 of the dispenser 100 to form an outlet 145 . Therefore, the outlet conduit 123 is in fluid communication with both the use solution outlet 113 and the overflow outlet 114 to allow the water and the use solution to flow into the dishwashing machine 132 .
- Use solution outlet 113 is always open and substantially all of the use solution in the cavity 118 is dispensed through the use solution outlet 113 . Therefore, no water remains in contact with the bottom of the detergent 125 when no water is flowing into the cavity 113 and the dispenser 100 is not in use.
- the rate of flow of water into the cavity 118 should be greater than the rate of flow of the use solution out of the use solution outlet 113 for a time sufficient to flood the cavity 118 and create the use solution.
- the rate of water flowing into the dispenser is approximately 0.5 to 1.0 gallons per minute, and the rate of use solution flowing out of the dispenser is approximately 0.1 to 0.2 gallons per minute.
- the preferred range of the detergent 125 concentration in the use solution is 1.0 to 2.0% weight to weight.
- the rate of water flowing into the cavity 118 depends on several factors including the diameter and length of tubing 130 , the amount of pressure in the water supply, and the valve 122 setting.
- the valve 122 may be adjusted to ensure that the desired volume of the use solution is dispensed from the dispenser 100 .
- the maximum outflow of water and use solution from the use solution outlet 113 is approximately 0.5 gallons per minute.
- An outlet conduit 123 utilizes gravity to allow the use solution to flow from the outlet 145 into the use solution inlet 138 of the dishwashing machine 132 . This is shown in FIG. 6.
- the preferred embodiment utilizes a 5 ⁇ 8 inch Mayon Hose (PVC) to carry the use solution to the dishmachine wash water storage tank 135 .
- the outlet conduit 123 is in fluid communication with the use solution outlet 113 and the overflow outlet 114 of the dispenser 100 , and the outlet conduit 123 is also in fluid communication with the use solution inlet 138 of the dishwashing machine 132 . Therefore, the outlet conduit 123 and the use solution inlet 138 allow the use solution to enter the wash water storage tank 135 in the dishwashing machine 132 .
- the dishwashing machine 132 is a re-circulating machine, which reuses the water used during the wash and rinse cycles in the wash cycle and uses fresh water each time in the rinse cycle. Therefore, as the wash water is diluted during each rinse water, more detergent must be added to return the detergent concentration to the desired level to effectively clean and sanitize the dishes.
- the dishwashing machine 132 receives water from a water line 128 , which is preferably a 3 ⁇ 4 inch line receiving water from a fresh water source 127 .
- a port 129 having a threaded plug diverts some of the water from the dishwashing machine 132 via water inlet tubing 130 to the dispenser 100 .
- the water inlet tubing 130 is preferably a 1 ⁇ 4 to 3 ⁇ 8 inch copper tubing.
- other means well known in the art may be used to divert the water to the dispenser 100 .
- the back pressure of the water flowing into the rinse arms 133 causes the rinse arms 133 to rotate and also causes water to flow through the port 129 and into the water inlet tubing 130 .
- a check valve 142 in the water inlet tubing 130 prevents back flow of water to the dishwashing machine 132 .
- An optional vacuum breaker 139 may be included if the dispenser 100 is mounted above the dishmachine vacuum breaker 140 .
- the dishmachine vacuum breaker 140 is an atmospheric vacuum breaker located approximately 6 inches higher than the dishwashing machine 132 to prevent back flow of water to the fresh water source 127 .
- rinse arms 133 receive water from the water line 128 .
- sump 136 pumps wash water from a wash water storage tank 135 into wash arms 134 .
- the wash water storage tank 135 also includes an overflow wash water outlet 137 that allows excess wash water to exit the storage tank 135 rather than overflow the dishwashing machine 132 .
- the excess wash water and rinse water exits the dishwashing machine 132 to the drain through tubing 144 .
- the preferred embodiment dispenser 100 is used with a 15 to 16 gallon 14AM Hobart dishwashing machine, but the dispenser 100 may be used with any type of re-circulating dishwashing machine.
- water may be supplied to the top 115 of the dispenser 100 . Therefore, the water inlet 109 may be placed at either the bottom 119 or the top 115 of the dispenser 100 . Although water may be sprayed onto the detergent 125 or otherwise allowed to contact the detergent 125 , this tends to erode the detergent 125 unevenly. Therefore, it is preferred to flood the dispenser 100 from the bottom 119 . To ensure that water does not unevenly erode the detergent 125 , the water flow guide member 110 is positioned proximate the water inlet 109 to guide the water to the bottom 119 of the dispenser 100 . This feature is disclosed in U.S. patent application Ser. No. 09/550,428, filed Apr. 17, 2000, which is herein incorporated by reference.
- water from the fresh water source 127 flows into the water line 128 during the rinse cycle of the dishwashing machine 132 .
- the water has a temperature of approximately 180° F. or higher and flows at a pressure of approximately 20 psi.
- the fresh water flows from the water line 128 into the rinse arms 133 of the dishwashing machine 132 .
- water also flows into the port 129 that directs the fresh water into the water inlet tubing 130 to the dispenser 100 .
- the water flows simultaneously into the rinse arms 133 and into the dispenser 100 via the water inlet tubing 130 .
- Simultaneously means that water is flowing concurrently into the rinse arms 133 and the dispenser 100 at some time during the rinse cycle.
- the water could start or stop in one or the other during the rinse cycle, but water is supplied at some point of the rinse cycle to both at the same time.
- the water from the rinse arms 133 cascades into the wash water storage tank 135 .
- the wash water storage tank 135 is empty so the cycle begins with an extended rinse cycle to sufficiently fill the tank 135 with fresh water.
- fresh water Depending upon the type of dishwashing machine used, approximately 10 to 100 or even greater gallons of fresh water fill the tank 135 .
- This fresh water does not contain any detergent, but the tank 135 receives use solution containing detergent from the dispenser simultaneously.
- the wash water containing detergent use solution becomes diluted with approximately 1.5 gallons of fresh rinse water, and the amount of fresh rinse water displaces a proportional amount of wash water, which exits through an overflow wash water outlet.
- a solenoid 141 connected to the control center (not shown) of the dishwashing machine 132 triggers the rinse cycle to begin, and every time fresh water flows through the dishmachine valve 143 , fresh water also fills the dispenser 100 to provide use solution to the wash water storage tank 135 .
- the water flows through the check valve 142 and into the water inlet tubing 130 .
- the check valve 142 ensures that water from the dispenser 100 does not flow into the dishwashing machine 132 .
- an optional vacuum breaker 139 may be included to provide additional assurance that water from the dispenser 100 does not flow into the dishwashing machine 132 .
- an optional restrictor may be provided to reduce the pressure and the flow of the water flowing into the dispenser 100 .
- the water flows through water inlet tubing 130 into valve 122 .
- the valve 122 regulates the amount of water flowing into the tubing 131 and the water inlet 109 via water flow guide member 110 .
- the water inlet 109 As the water enters the water inlet 109 , it floods the cavity 118 from the bottom. The water level rises above the false bottom 120 and contacts the detergent 125 , and a portion of the detergent 125 dissolves into the water thereby creating a use solution.
- the use solution exits the cavity 118 through the use solution outlet 113 by way of a gravity drain. Although the use solution outlet 113 is always open, water floods the cavity 118 at a faster rate than the use solution exits the use solution outlet 113 . It takes approximately 2 to 3 minutes for the water to fill the cavity 118 to approximately the water level L, as shown in FIGS. 3 and 4. Therefore an adequate amount of detergent 125 is able to dissolve in the water during the time allowed for the rinse cycle.
- the use solution flows from the use solution outlet 113 into the outlet 145 . However, if the cavity 118 becomes flooded with use solution, excess use solution will exit the dispenser 100 through the overflow outlet 114 , in which case the use solution will also flow into the outlet 145 . In either instance, the use solution will flow from the outlet 145 into the use solution inlet 138 of the wash water storage tank 135 via outlet conduit 123 . As the use solution enters the storage tank 135 , excess wash water in a proportional amount equal to the amount of use solution entering the storage tank 135 flows out of the storage tank 135 via the overflow wash water outlet (not shown). Therefore, the use solution replenishes the wash water that has become diluted during the rinse cycle with additional detergent as it displaces a proportional amount of diluted wash water equal to the amount of use solution entering the storage tank 135 .
- the sump 136 pumps the replenished wash water into the wash arms 134 .
- the wash water from the wash arms 134 cascades back into the wash water storage tank 135 where it again becomes diluted with fresh water from the rinse arms 133 during the subsequent rinse cycle.
- the wash water simultaneously becomes replenished with use solution during the rinse cycle, as described above. This cycling of diluting and replenishing continues for each full wash and rinse cycle.
- the wash water storage tank 135 is emptied and must be refilled as at the start of the day described previously.
- cavity 118 may be flooded from the top 115 , more turbulence in the water will occur and the detergent will likely erode unevenly resulting in a variance in concentration and shape of the detergent as it dissolves. Uniform erosion of the detergent 125 is important because there is a linear relationship between the surface area of the detergent exposed to the water and the number of grams dispensed. Therefore, if the shape of the detergent 125 remains relatively constant, the surface area of the detergent will remain relatively constant and the exposure to water will keep the detergent dispensing rate relatively constant.
- cavity 118 As cavity 118 is flooded with water from the bottom 119 of the dispenser 100 to a level L proximate the middle of the dispenser, the water contacts the detergent 125 and dissolves a portion of the detergent 125 to create a use solution.
- the cavity 118 is flooded approximately three to four inches above the false bottom 120 . Only a relatively small portion of the detergent 125 is dissolved each time water fills the cavity 118 and contacts the detergent 125 .
- the amount of water flowing into cavity 118 may be controlled by adjusting the valve 122 , which controls the amount of water flowing into the water inlet 109 .
- the water level L is important to ensure that the desired volume of use solution is dispensed into the dishwashing machine.
- the machines may require different volumes of use solution, and the volume is controlled by allowing either more or less water into cavity 118 of the dispenser 100 .
- the water inlet 109 is larger than the use solution outlet 113 to allow the detergent block 125 adequate time to dissolve into the use solution.
- No complicated mechanical or electrical devices are required to operate the dispenser 100 because the dispenser 100 works with the rinse cycle of the dishwashing machine 132 . All that is needed to control the amount of water entering the dispenser 100 , and therefore to control the volume of the use solution containing detergent 125 , is the valve 122 .
- other means known in the art may also be used such as a restrictor or other devices that control the flow of water.
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Abstract
During the rinse cycle of a re-circulating dishwashing machine (132), water is simultaneously diverted into a dispenser (100) as water is delivered to the rinse arms (133) of the dishwashing machine (132). The cavity (118) of the dispenser (100) contains a solid detergent block (125) and is flooded with water during the rinse cycle. The water contacts the detergent (125) during the rinse cycle to create a use solution, and the use solution exits the dispenser (100) and flows into a wash water storage tank (135) of the dishwashing machine (132). During the wash cycle of the dishwashing machine (132), the wash water containing the use solution from the dispenser (100) is pumped into the wash arms (134). The wash water becomes diluted during the subsequent rinse cycle, however, the water diverted into the dispenser (100) during the rinse cycle replenishes the detergent (125) concentration in the wash water for use in the subsequent wash cycle.
Description
- 1. Field of the Invention
- The present invention relates to a detergent dispenser, and more specifically, a detergent dispenser for dispensing a solid detergent into a re-circulating dishwashing machine.
- 2. Description of the Prior Art
- Generally, re-circulating dishwashing machines reuse the water used during the wash and rinse cycles in the wash cycle and fresh water is used each time in the rinse cycle. Therefore, as the wash water is diluted by the rinse water, more detergent must be added to return the detergent concentration to the desired level to effectively clean and sanitize the dishes.
- Currently, conductivity cell sensors are used to measure the concentration of detergent within the wash water storage tank, and when the concentration is low the sensor triggers the dispensing mechanism to add more detergent. Although this works relatively well, it is expensive and is not always accurate. It is possible to under-use or even over-use detergent if the water is heavily soiled or contains acids such as lemon juice thereby providing false readings by the sensor. In addition, timed boards could be used to provide additional detergent at specific times. However, timed boards are relatively expensive and require electricity to operate. Therefore, a more accurate and economical dispensing mechanism is desired.
- In a preferred embodiment detergent dispenser for use with a re-circulating dishwashing machine, the re-circulating dishwashing machine has rinse arms and wash arms. The rinse arms receive and distribute water from a water source during a rinse cycle and the wash arms receive and distribute wash water from a wash water storage tank during a wash cycle. The wash water storage tank has an overflow wash water outlet and a use solution inlet. The water used during the rinse cycle enters the wash water storage tank thereby causing excess wash water to exit the wash water storage tank through the overflow wash water outlet and the wash water becomes diluted. A housing defines a cavity configured and arranged to receive a solid detergent and water from the water source, wherein water from the water source is supplied to the cavity simultaneously as water from the water source is supplied to the rinse arms of the dishwashing machine. The housing has a water inlet, a use solution outlet, and an overflow outlet. The water inlet receives water from the water source, wherein water flows into the cavity, floods the housing and dissolves a portion of the solid detergent to form a use solution. Water flows into the water inlet at a rate faster than the use solution flows out of the use solution outlet to flood the housing. The use solution outlet dispenses substantially all of the use solution out of the housing when the dispenser is not in use. A valve in fluid communication with the water source is operatively connected to the water inlet. The valve controls a desired rate at which water enters the water inlet of the housing from the water source thereby dispensing a desired volume of use solution from the dispenser. An outlet conduit has a first segment and a second segment. The first segment is in fluid communication with the use solution outlet and the second segment is in fluid communication with the overflow outlet. The outlet conduit carries the use solution into a wash water storage tank through a use solution inlet to replenish an amount of use solution in the wash water which was diluted by the rinse water thereby displacing a proportional amount of the wash water which is discharged through an overflow wash water outlet.
- A preferred embodiment dispenser for dispensing a use solution into a dishwashing machine has rinse arms that receive water from a water source during a rinse cycle. The use solution is created from a portion of a solid detergent dissolved in water from the water source during the rinse cycle. A housing defines a cavity configured and arranged to receive the solid detergent and water from the water source. The housing has a water inlet, a bottom, a use solution outlet, and an overflow outlet. The water inlet receives water from the water source during the rinse cycle concurrently as water is supplied to the rinse arms of the dishwashing machine. Water floods the housing from the bottom and dissolves a portion of the solid detergent to form a use solution. Water flows into the water inlet at a rate faster than the use solution flows out of the use solution outlet to flood the housing. The use solution outlet dispenses substantially all of the use solution out of the housing when not in use. Tubing is in fluid communication with the water source and the water inlet, wherein water flows from the water source through the tubing and into the water inlet thereby flooding the housing to create the use solution. An outlet conduit is in fluid communication with the use solution outlet and the overflow outlet thereby allowing the use solution to exit the housing.
- In a preferred embodiment method for dispensing a use solution from a solid detergent into a dishwashing machine, the dishwashing machine has rinse arms and a wash water storage tank. The rinse arms receive water from a water source during a rinse cycle and the wash water storage tank holds wash water supplied to wash arms during a wash cycle. A solid detergent is placed in a dispenser, and the dispenser has a housing defining a cavity configured and arranged to receive the solid detergent and water from the water source. The housing has a water inlet and a use solution outlet. The water inlet receives water from the water source. Water is simultaneously supplied to the rinse arms of the dishwashing machine and to the water inlet of the dispenser thereby allowing the dispenser and the wash water storage tank to be supplied with water during the rinse cycle. Water floods the cavity and dissolves a portion of the solid detergent to form a use solution. Water flows into the water inlet at a rate faster than the use solution flows out of the use solution outlet to flood the cavity. The use solution outlet dispenses substantially all of the use solution out of the housing when the dispenser is not in use. A concentration of the solid detergent is supplied to the wash water by allowing the use solution to enter the wash water storage tank from the use solution outlet.
- In a preferred embodiment method for dispensing a detergent into a dishwashing machine for washing dishes, the dishwashing machine has rinse arms and a wash water storage tank. The rinse arms receive water from a water source during a rinse cycle and the wash water storage tank holds wash water supplied to wash arms during a wash cycle. The wash water storage tank has an overflow wash water outlet. A solid detergent is placed in a dispenser. The dispenser has a housing defining a cavity configured and arranged to receive the solid detergent and water from a water source. The housing has a water inlet and a use solution outlet. The water inlet receives water from the water source. Water is simultaneously supplied to the rinse arms and the water inlet. The rinse arms supply a sufficient amount of water to fill a wash water storage tank, and the dispenser is flooded with water whereby a portion of the solid detergent is dissolved to create a use solution. The use solution is allowed to enter the wash water storage tank thereby displacing a first proportional amount of water in the wash water storage tank with the use solution. A sufficient concentration of the solid detergent to effectively wash the dishes is supplied to the wash water, wherein the first proportional amount of water is discharged through an overflow wash water outlet. The wash water is pumped into the wash arms to wash the dishes. Water is simultaneously supplied to the rinse arms and the water inlet thereby rinsing the dishes, supplying water to the wash water storage tank, and supplying the use solution to the wash water storage tank. The excess wash water is disposed of through the overflow wash water outlet and the use solution enters the wash water storage tank thereby displacing a second proportional amount of water in the wash water storage tank with the use solution. A sufficient concentration of the solid detergent to effectively wash the dishes is supplied to the wash water. The second proportional amount of water is discharged through the overflow wash water outlet.
- In a preferred embodiment method for dispensing a solid detergent into a dishwashing machine, water is simultaneously supplied from a water source to a dispenser and rinse arms of a dishwashing machine during a rinse cycle. The water in the dispenser dissolves a portion of a solid detergent thereby creating a use solution. The use solution flows from the dispenser into the dishwashing machine to be supplied to wash arms of the dishwashing machine during a wash cycle.
- FIG. 1 is a perspective view showing a detergent dispenser constructed according to the principles of the present invention;
- FIG. 2 is a top view of the detergent dispenser shown in FIG. 1;
- FIG. 3 is a front view of the detergent dispenser shown in FIG. 1;
- FIG. 4 is a left side view of the detergent dispenser shown in FIG. 1;
- FIG. 5 is a rear view of the detergent dispenser shown in FIG. 1; and
- FIG. 6 is an elevational view showing a flow of water through rinse arms of a dishmachine and a detergent dispenser constructed according to the principles of the present invention.
- A preferred embodiment detergent dispenser constructed according to the principles of the present invention is designated as100 in FIGS. 1-6.
- Referring to FIGS. 1 and 2, the
detergent dispenser 100 includes ahousing 101 having afront side 102, aback side 103, a top 115, and a bottom 119. Theback side 103 faces the wall or the mounting surface and thefront side 102 faces outward from the wall or the mounting surface. Thefront side 102 and theback side 103 converge to form aright side 111 and aleft side 112. The orientation of theright side 111 and theleft side 112 of thedispenser 100 is determined by viewing thefront side 102 of thedispenser 100 looking toward the wall or the mounting surface. The bottom encloses thefront side 102 and theback side 103 while the top 115 provides anopening 117, which allows access into acavity 118 formed by thehousing 101. Ahinge 116 is located proximate theback side 103 and the top 115 of the dispenser for connecting alid 121 thereto. Thelid 121 provides a cover for theopening 117 and thecavity 118. - The
cavity 118 is configured and arranged to receive asolid detergent block 125 and water from afresh water source 127. Thesolid detergent block 125 rests upon afalse bottom 120 proximate the bottom 119 of the dispenser. Thefalse bottom 120 is a mesh or screen member that extends across thecavity 118 to position thedetergent 125 above the water supply but allows water to pass through to dissolve thedetergent 125. Thefalse bottom 120 ensures that thedetergent 125 dissolves evenly because thebottom 126 of thedetergent 125 is not always in contact with water remaining at the bottom 119 of thedispenser 100. - As shown in FIG. 5, a mounting
member 104 is operatively connected to theback side 103 of thedispenser 100. The mountingmember 104 includes flanges withapertures 104 a proximate theright side 111 and theleft side 112 through which screws or other means for securing thedispenser 100 to a wall or an attachment surface are placed. The mountingmember 104 also includes anaperture 105 proximate the top 115 and theright side 111 of thedispenser 100 through whichtubing 130 from a rinsewater source 127 is placed to supply thedispenser 100 with fresh water. Avalve support member 106 proximate the center of thedispenser 100 below theaperture 105 is also included to support a ¼inch valve 122. Thevalve support member 106 provides a compartment in which thevalve 122 is placed and also includes anaperture 108 near theright side 111 of the dispenser for adjusting thevalve 122. Proximate the bottom of thevalve support member 106 is anaperture 107 through whichtubing 131 extends from thevalve 122 to awater inlet 109 at the bottom 119 of thedispenser 100. A waterflow guide member 110 interconnects thetubing 131 to thewater inlet 109 and ensures that the water fills from thebottom 119 of the dispenser. Anoptional vacuum breaker 139 in fluid communication with thetubing 130 ensures that excess water flowing into thewater inlet 109 does not return to thewater source 127 thereby contaminating thewater source 127. Alternately, an air gap could be provided rather than providing thevacuum breaker 139. Providing either thevacuum breaker 139 or an air gap is mandated by the ASSE plumbing code for back flow prevention. - A
use solution outlet 113 is located proximate the bottom 119 and theleft side 112 of the dispenser. Theuse solution outlet 113 is configured and arranged to allow substantially all of the water and the use solution to flow out of thecavity 118 and into thedishwashing machine 132. When substantially all of the water and the use solution flow out ofcavity 118, substantially all means that enough of the water and the use solution are dispensed so that the water and the use solution are not in contact withsolid detergent 125. The diameter of theuse solution outlet 113 is approximately {fraction (3/16)} to {fraction (1/2)} inch. Although it is unlikely that portions ofsolid detergent 125 would flow out of thecavity 118 along with the use solution, it is possible, especially if solid detergent pellets rather than a block and anoverflow outlet 114 is used. Theoverflow outlet 114 is a {fraction (3/16)} inch aperture proximate the top 115 of thedispenser 100. Theoverflow outlet 114 allows excess water insidecavity 118 to readily escape in the event too much water flows into thecavity 118 rather than having the excess water or use solution spill out from the top 115 of thedispenser 100. Therefore, a screen or sieve type member known in the art may be placed over theoutlets solid detergent 125 from flowing out of thedispenser 100. Theuse solution outlet 113 and theoverflow outlet 114 converge proximate the bottom 119 of thedispenser 100 to form anoutlet 145. Therefore, theoutlet conduit 123 is in fluid communication with both theuse solution outlet 113 and theoverflow outlet 114 to allow the water and the use solution to flow into thedishwashing machine 132. - Use
solution outlet 113 is always open and substantially all of the use solution in thecavity 118 is dispensed through theuse solution outlet 113. Therefore, no water remains in contact with the bottom of thedetergent 125 when no water is flowing into thecavity 113 and thedispenser 100 is not in use. In order for thedispenser 100 to work properly, the rate of flow of water into thecavity 118 should be greater than the rate of flow of the use solution out of theuse solution outlet 113 for a time sufficient to flood thecavity 118 and create the use solution. In the preferred embodiment, the rate of water flowing into the dispenser is approximately 0.5 to 1.0 gallons per minute, and the rate of use solution flowing out of the dispenser is approximately 0.1 to 0.2 gallons per minute. Also, the preferred range of thedetergent 125 concentration in the use solution is 1.0 to 2.0% weight to weight. The rate of water flowing into thecavity 118 depends on several factors including the diameter and length oftubing 130, the amount of pressure in the water supply, and thevalve 122 setting. Thevalve 122 may be adjusted to ensure that the desired volume of the use solution is dispensed from thedispenser 100. The maximum outflow of water and use solution from theuse solution outlet 113 is approximately 0.5 gallons per minute. - An
outlet conduit 123 utilizes gravity to allow the use solution to flow from theoutlet 145 into theuse solution inlet 138 of thedishwashing machine 132. This is shown in FIG. 6. The preferred embodiment utilizes a ⅝ inch Mayon Hose (PVC) to carry the use solution to the dishmachine washwater storage tank 135. Theoutlet conduit 123 is in fluid communication with theuse solution outlet 113 and theoverflow outlet 114 of thedispenser 100, and theoutlet conduit 123 is also in fluid communication with theuse solution inlet 138 of thedishwashing machine 132. Therefore, theoutlet conduit 123 and theuse solution inlet 138 allow the use solution to enter the washwater storage tank 135 in thedishwashing machine 132. - The
dishwashing machine 132 is a re-circulating machine, which reuses the water used during the wash and rinse cycles in the wash cycle and uses fresh water each time in the rinse cycle. Therefore, as the wash water is diluted during each rinse water, more detergent must be added to return the detergent concentration to the desired level to effectively clean and sanitize the dishes. Thedishwashing machine 132 receives water from awater line 128, which is preferably a ¾ inch line receiving water from afresh water source 127. Aport 129 having a threaded plug diverts some of the water from thedishwashing machine 132 viawater inlet tubing 130 to thedispenser 100. Two ⅛ to ⅞ inch ports are typically available on a dishwashing machine, and thewater inlet tubing 130 is preferably a ¼ to ⅜ inch copper tubing. However, other means well known in the art may be used to divert the water to thedispenser 100. During the rinse cycle, the back pressure of the water flowing into the rinsearms 133 causes the rinsearms 133 to rotate and also causes water to flow through theport 129 and into thewater inlet tubing 130. Acheck valve 142 in thewater inlet tubing 130 prevents back flow of water to thedishwashing machine 132. Anoptional vacuum breaker 139 may be included if thedispenser 100 is mounted above thedishmachine vacuum breaker 140. Thedishmachine vacuum breaker 140 is an atmospheric vacuum breaker located approximately 6 inches higher than thedishwashing machine 132 to prevent back flow of water to thefresh water source 127. - During the rinse cycle of the
dishwashing machine 132, rinsearms 133 receive water from thewater line 128. During the wash cycle of thedishwashing machine 132,sump 136 pumps wash water from a washwater storage tank 135 intowash arms 134. The washwater storage tank 135 also includes an overflowwash water outlet 137 that allows excess wash water to exit thestorage tank 135 rather than overflow thedishwashing machine 132. The excess wash water and rinse water exits thedishwashing machine 132 to the drain throughtubing 144. Thepreferred embodiment dispenser 100 is used with a 15 to 16 gallon 14AM Hobart dishwashing machine, but thedispenser 100 may be used with any type of re-circulating dishwashing machine. - In another embodiment of the present invention, rather than supplying water to the
bottom 119 of thedispenser 100, water may be supplied to the top 115 of thedispenser 100. Therefore, thewater inlet 109 may be placed at either the bottom 119 or the top 115 of thedispenser 100. Although water may be sprayed onto thedetergent 125 or otherwise allowed to contact thedetergent 125, this tends to erode thedetergent 125 unevenly. Therefore, it is preferred to flood thedispenser 100 from the bottom 119. To ensure that water does not unevenly erode thedetergent 125, the waterflow guide member 110 is positioned proximate thewater inlet 109 to guide the water to thebottom 119 of thedispenser 100. This feature is disclosed in U.S. patent application Ser. No. 09/550,428, filed Apr. 17, 2000, which is herein incorporated by reference. - In operation, as shown in FIG. 6, water from the
fresh water source 127 flows into thewater line 128 during the rinse cycle of thedishwashing machine 132. The water has a temperature of approximately 180° F. or higher and flows at a pressure of approximately 20 psi. The fresh water flows from thewater line 128 into the rinsearms 133 of thedishwashing machine 132. Because of the back pressure of the water, water also flows into theport 129 that directs the fresh water into thewater inlet tubing 130 to thedispenser 100. The water flows simultaneously into the rinsearms 133 and into thedispenser 100 via thewater inlet tubing 130. Simultaneously means that water is flowing concurrently into the rinsearms 133 and thedispenser 100 at some time during the rinse cycle. The water could start or stop in one or the other during the rinse cycle, but water is supplied at some point of the rinse cycle to both at the same time. The water from the rinsearms 133 cascades into the washwater storage tank 135. - At the start of each day, the wash
water storage tank 135 is empty so the cycle begins with an extended rinse cycle to sufficiently fill thetank 135 with fresh water. Depending upon the type of dishwashing machine used, approximately 10 to 100 or even greater gallons of fresh water fill thetank 135. This fresh water does not contain any detergent, but thetank 135 receives use solution containing detergent from the dispenser simultaneously. During subsequent rinse cycles, the wash water containing detergent use solution becomes diluted with approximately 1.5 gallons of fresh rinse water, and the amount of fresh rinse water displaces a proportional amount of wash water, which exits through an overflow wash water outlet. Asolenoid 141 connected to the control center (not shown) of thedishwashing machine 132 triggers the rinse cycle to begin, and every time fresh water flows through thedishmachine valve 143, fresh water also fills thedispenser 100 to provide use solution to the washwater storage tank 135. - From the
port 129, the water flows through thecheck valve 142 and into thewater inlet tubing 130. Thecheck valve 142 ensures that water from thedispenser 100 does not flow into thedishwashing machine 132. If thedispenser 100 is mounted above thedishmachine vacuum breaker 140, anoptional vacuum breaker 139 may be included to provide additional assurance that water from thedispenser 100 does not flow into thedishwashing machine 132. Also, an optional restrictor may be provided to reduce the pressure and the flow of the water flowing into thedispenser 100. The water flows throughwater inlet tubing 130 intovalve 122. Thevalve 122 regulates the amount of water flowing into thetubing 131 and thewater inlet 109 via waterflow guide member 110. As the water enters thewater inlet 109, it floods thecavity 118 from the bottom. The water level rises above thefalse bottom 120 and contacts thedetergent 125, and a portion of thedetergent 125 dissolves into the water thereby creating a use solution. The use solution exits thecavity 118 through theuse solution outlet 113 by way of a gravity drain. Although theuse solution outlet 113 is always open, water floods thecavity 118 at a faster rate than the use solution exits theuse solution outlet 113. It takes approximately 2 to 3 minutes for the water to fill thecavity 118 to approximately the water level L, as shown in FIGS. 3 and 4. Therefore an adequate amount ofdetergent 125 is able to dissolve in the water during the time allowed for the rinse cycle. - The use solution flows from the
use solution outlet 113 into theoutlet 145. However, if thecavity 118 becomes flooded with use solution, excess use solution will exit thedispenser 100 through theoverflow outlet 114, in which case the use solution will also flow into theoutlet 145. In either instance, the use solution will flow from theoutlet 145 into theuse solution inlet 138 of the washwater storage tank 135 viaoutlet conduit 123. As the use solution enters thestorage tank 135, excess wash water in a proportional amount equal to the amount of use solution entering thestorage tank 135 flows out of thestorage tank 135 via the overflow wash water outlet (not shown). Therefore, the use solution replenishes the wash water that has become diluted during the rinse cycle with additional detergent as it displaces a proportional amount of diluted wash water equal to the amount of use solution entering thestorage tank 135. - After the rinse cycle has finished and it is time for the next wash cycle to begin, the
sump 136 pumps the replenished wash water into thewash arms 134. The wash water from thewash arms 134 cascades back into the washwater storage tank 135 where it again becomes diluted with fresh water from the rinsearms 133 during the subsequent rinse cycle. However, the wash water simultaneously becomes replenished with use solution during the rinse cycle, as described above. This cycling of diluting and replenishing continues for each full wash and rinse cycle. At the end of the day or after the wash water becomes heavily soiled, the washwater storage tank 135 is emptied and must be refilled as at the start of the day described previously. - In the preferred embodiment, water floods the
cavity 118 from thebottom 119 of thedispenser 100 and the water level increases as water flows into thecavity 118 from thewater inlet 109. Because of thefalse bottom 120, water floods thecavity 118 beneath thedetergent 125 and then rises above thefalse bottom 120 to contact thedetergent 125. Fillingcavity 118 from the bottom minimizes the vortices and the eddies, which tend to erode detergents unevenly. Less impingement occurs when thecavity 118 is filled from the bottom, and this allows forless detergent 125 to be dispensed than is typically dispensed in spray-type dispensers. In addition, this results in more uniform dissolution of thedetergent 125 and a relatively constant concentration and shape of the detergent is maintained. Although it is recognized thatcavity 118 may be flooded from the top 115, more turbulence in the water will occur and the detergent will likely erode unevenly resulting in a variance in concentration and shape of the detergent as it dissolves. Uniform erosion of thedetergent 125 is important because there is a linear relationship between the surface area of the detergent exposed to the water and the number of grams dispensed. Therefore, if the shape of thedetergent 125 remains relatively constant, the surface area of the detergent will remain relatively constant and the exposure to water will keep the detergent dispensing rate relatively constant. - As
cavity 118 is flooded with water from thebottom 119 of thedispenser 100 to a level L proximate the middle of the dispenser, the water contacts thedetergent 125 and dissolves a portion of thedetergent 125 to create a use solution. In the preferred embodiment, thecavity 118 is flooded approximately three to four inches above thefalse bottom 120. Only a relatively small portion of thedetergent 125 is dissolved each time water fills thecavity 118 and contacts thedetergent 125. The amount of water flowing intocavity 118 may be controlled by adjusting thevalve 122, which controls the amount of water flowing into thewater inlet 109. The water level L is important to ensure that the desired volume of use solution is dispensed into the dishwashing machine. Since different models of dishwashing machines may have different sump sizes, the machines may require different volumes of use solution, and the volume is controlled by allowing either more or less water intocavity 118 of thedispenser 100. Again, thewater inlet 109 is larger than theuse solution outlet 113 to allow thedetergent block 125 adequate time to dissolve into the use solution. No complicated mechanical or electrical devices are required to operate thedispenser 100 because thedispenser 100 works with the rinse cycle of thedishwashing machine 132. All that is needed to control the amount of water entering thedispenser 100, and therefore to control the volume of the usesolution containing detergent 125, is thevalve 122. However, other means known in the art may also be used such as a restrictor or other devices that control the flow of water. - The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.
Claims (16)
1. A detergent dispenser for use with a re-circulating dishwashing machine, the re-circulating dishwashing machine having rinse arms that receive and distribute water from a water source during a rinse cycle and wash arms that receive and distribute wash water from a wash water storage tank during a wash cycle, the wash water storage tank having an overflow wash water outlet and a use solution inlet, wherein water used during the rinse cycle enters the wash water storage tank thereby causing excess wash water to exit the wash water storage tank through the overflow wash water outlet and the wash water becomes diluted, comprising:
a) a solid detergent;
b) a housing defining a cavity configured and arranged to receive said solid detergent and water from a water source, wherein water from the water source is supplied to said cavity simultaneously as water from the water source is supplied to rinse arms of a dishwashing machine, said housing having a water inlet, a use solution outlet, and an overflow outlet, said water inlet receiving water from the water source, wherein water flows into said cavity, floods said housing and dissolves a portion of said solid detergent to form a use solution, wherein water flows into said water inlet at a rate faster than said use solution flows out of said use solution outlet to flood said housing, and wherein said use solution outlet dispenses substantially all of said use solution out of said housing when the dispenser is not in use;
c) a valve in fluid communication with the water source is operatively connected to said water inlet, said valve controlling a desired rate at which water enters said water inlet of said housing from the water source thereby dispensing a desired volume of use solution from the dispenser; and
d) an outlet conduit having a first segment and a second segment, said first segment being in fluid communication with said use solution outlet and said second segment being in fluid communication with said overflow outlet, wherein said outlet conduit carries said use solution into a wash water storage tank through a use solution inlet to replenish an amount of use solution in wash water which was diluted by rinse water thereby displacing a proportional amount of wash water which is discharged through an overflow wash water outlet.
2. The detergent dispenser of claim 1 , wherein said use solution outlet is always open and the water flows into said water inlet at approximately 0.5 to 1.0 gallons per minute and said use solution flows out of said use solution outlet at approximately 0.1 to 0.2 gallons per minute.
3. The detergent dispenser of claim 1 , wherein said solid detergent is dispensed in said use solution having a concentration of 1.0 to 2.0% weight to weight.
4. The detergent dispenser of claim 1 , wherein uniform dissolution of said solid detergent occurs, thereby maintaining a relatively constant concentration and a relatively constant shape of said solid detergent.
5. The detergent dispenser of claim 1 , said solid detergent having a bottom, wherein said housing is flooded proximate said bottom of said solid detergent.
6. A dispenser for dispensing a use solution into a dishwashing machine having rinse arms that receive water from a water source during a rinse cycle, wherein the use solution is created from a portion of a solid detergent dissolved in water from the water source during the rinse cycle, comprising:
a) a housing defining a cavity configured and arranged to receive a solid detergent and water from a water source, said housing having a water inlet, a bottom, a use solution outlet, and an overflow outlet, said water inlet receiving water from the water source during a rinse cycle concurrently as water is supplied to rinse arms of a dishwashing machine, wherein water floods said housing from said bottom and dissolves a portion of the solid detergent to form a use solution, wherein water flows into said water inlet at a rate faster than the use solution flows out of said use solution outlet to flood said housing, and wherein said use solution outlet dispenses substantially all of the use solution out of said housing when not in use;
b) tubing in fluid communication with the water source and said water inlet, wherein water flows from the water source through said tubing and into said water inlet thereby flooding said housing to create the use solution; and
c) an outlet conduit in fluid communication with said use solution outlet and said overflow outlet thereby allowing the use solution to exit said housing.
7. The dispenser of claim 6 , further comprising a false bottom of said housing, wherein the solid detergent rests upon said false bottom within said cavity, and wherein water floods said cavity from said bottom of said housing below said false bottom thereby ensuring that the solid detergent is dissolved uniformly and is dispensed at approximately equal concentration each time said cavity is flooded with water.
8. The dispenser of claim 6 , further comprising a valve operatively connected to said water inlet, said valve controlling a desired rate at which water enters said water inlet from the water source.
9. A method for dispensing a use solution from a solid detergent into a dishwashing machine having rinse arms that receive water from a water source during a rinse cycle and a wash water storage tank for holding wash water supplied to wash arms during a wash cycle, comprising:
a) placing a solid detergent in a dispenser, said dispenser having a housing defining a cavity configured and arranged to receive said solid detergent and water from a water source, said housing having a water inlet and a use solution outlet, said water inlet receiving water from the water source;
b) simultaneously supplying water to rinse arms of a dishwashing machine and to said water inlet of said dispenser thereby allowing said dispenser and a wash water storage tank to be supplied with water during a rinse cycle, wherein water floods said cavity and dissolves a portion of said solid detergent to form a use solution, wherein water flows into said water inlet at a rate faster than said use solution flows out of said use solution outlet to flood said cavity, and wherein said use solution outlet dispenses substantially all of said use solution out of said housing when said dispenser is not in use; and
c) supplying a concentration of said solid detergent to wash water by allowing said use solution to enter the wash water storage tank from said use solution outlet.
10. The method of claim 9 , wherein the wash water contained within the wash storage tank is diluted by the water from the rinse arms during subsequent rinse cycles and a proportional amount of said diluted wash water is displaced by said use solution to return the wash water to a desired concentration sufficient for effectively washing dishes.
11. The method of claim 9 , said housing having a bottom, wherein water floods said cavity from said bottom of said housing.
12. The method of claim 11 , wherein uniform dissolution of said solid detergent occurs thereby maintaining a relatively constant concentration and a relatively constant shape of said solid detergent.
13. A method for dispensing a detergent into a dishwashing machine for washing dishes having rinse arms that receive water from a water source during a rinse cycle and a wash water storage tank for holding wash water supplied to wash arms during a wash cycle, the wash water storage tank having an overflow wash water outlet, comprising:
a) placing a solid detergent in a dispenser, said dispenser having a housing defining a cavity configured and arranged to receive said solid detergent and water from a water source, said housing having a water inlet and a use solution outlet, said water inlet receiving water from the water source;
b) simultaneously supplying water to rinse arms and said water inlet, the rinse arms supplying a sufficient amount of water to fill a wash water storage tank, said dispenser being flooded with water whereby a portion of said solid detergent is dissolved to create a use solution;
c) allowing said use solution to enter the wash water storage tank thereby displacing a first proportional amount of water in the wash water storage tank with said use solution, wherein a concentration of said solid detergent is supplied to the wash water that is sufficient to effectively wash the dishes, wherein said first proportional amount of water is discharged through an overflow wash water outlet;
d) pumping wash water into wash arms to wash dishes; and
e) simultaneously supplying water to the rinse arms and said water inlet thereby rinsing the dishes, supplying water to the wash water storage tank, and supplying said use solution to the wash water storage tank, wherein excess wash water is disposed of through the overflow wash water outlet and said use solution enters the wash water storage tank thereby displacing a second proportional amount of water in the wash water storage tank with said use solution, wherein a concentration of said solid detergent is supplied to the wash water that is sufficient to effectively wash dishes, and wherein said second proportional amount of water is discharged through the overflow wash water outlet.
14. The method of claim 13 , wherein steps (d) and (e) are repeated until the wash water is discharged to be replaced with new wash water.
15. The method of claim 13 , wherein a greater amount of water is used in step (b) to initially fill the wash water storage tank than in step (e) to subsequently rinse the dishes and replenish said use solution in the wash water.
16. A method for dispensing a solid detergent into a dishwashing machine, comprising:
a) simultaneously supplying water from a water source to a dispenser and rinse arms of a dishwashing machine during a rinse cycle, wherein said water in said dispenser dissolves a portion of a solid detergent thereby creating a use solution, said use solution flowing from said dispenser into the dishwashing machine to be supplied to wash arms of the dishwashing machine during a wash cycle.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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AU2003225665A AU2003225665A1 (en) | 2002-03-07 | 2003-03-05 | Detergent dispenser |
EP03744183A EP1480547A1 (en) | 2002-03-07 | 2003-03-05 | Detergent dispenser |
CA002471738A CA2471738A1 (en) | 2002-03-07 | 2003-03-05 | Detergent dispenser |
PCT/US2003/006647 WO2003075738A1 (en) | 2002-03-07 | 2003-03-05 | Detergent dispenser |
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US10/093,992 US20030168085A1 (en) | 2002-03-07 | 2002-03-07 | Detergent dispenser |
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US20030168085A1 true US20030168085A1 (en) | 2003-09-11 |
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US10/093,992 Abandoned US20030168085A1 (en) | 2002-03-07 | 2002-03-07 | Detergent dispenser |
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US20040244434A1 (en) * | 2003-05-21 | 2004-12-09 | Klaus Zucholl | Household appliance |
US20050121058A1 (en) * | 2003-12-08 | 2005-06-09 | Furber John P. | Solid rinse additive dispenser |
US20050126608A1 (en) * | 2003-12-13 | 2005-06-16 | Deweerd Brent A. | Dishwasher with bulk wash aid dispenser |
WO2007051988A1 (en) * | 2005-11-07 | 2007-05-10 | Reckitt Benckiser N.V. | Assembly and device |
US20070253876A1 (en) * | 2006-04-27 | 2007-11-01 | Ecolab Inc. | Solid product dispenser |
WO2008034678A1 (en) * | 2006-09-19 | 2008-03-27 | BSH Bosch und Siemens Hausgeräte GmbH | Water-conducting domestic appliance comprising a dosing system |
US20080107576A1 (en) * | 2004-12-09 | 2008-05-08 | Ecolab Inc. | Detergent Dispenser |
US20080283091A1 (en) * | 2004-10-29 | 2008-11-20 | Electrolux Home Products Corporation N.V. | Method for Adding a Multi-Component Detergent Additve in a Water Leading Household Appliance |
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US7845361B1 (en) | 2006-11-08 | 2010-12-07 | Knight, Llc | Design and method for a dripless liquid wash aid pumping mechanism |
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US8338357B2 (en) | 2006-01-21 | 2012-12-25 | Reckitt Benckiser N.V. | Multiple dosing ware washing article |
US8603408B2 (en) * | 2011-06-16 | 2013-12-10 | Ecolab Usa Inc. | Apparatus for control of on site mixing of solid peroxide source and catalyst |
US20160120391A1 (en) * | 2014-10-29 | 2016-05-05 | Ecolab Usa Inc. | Solid chemical product dispensing using recycled fluid |
US20160237612A1 (en) * | 2015-02-17 | 2016-08-18 | Whirlpool Corporation | Laundry treating appliance with bulk dispenser and treating chemistry cartridge therefor |
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US20040244434A1 (en) * | 2003-05-21 | 2004-12-09 | Klaus Zucholl | Household appliance |
US20050121058A1 (en) * | 2003-12-08 | 2005-06-09 | Furber John P. | Solid rinse additive dispenser |
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US20050126608A1 (en) * | 2003-12-13 | 2005-06-16 | Deweerd Brent A. | Dishwasher with bulk wash aid dispenser |
US20080308570A1 (en) * | 2004-08-23 | 2008-12-18 | Reckitt Benckiser N.V. | Detergent Dispensing Device |
US20100176148A1 (en) * | 2004-08-23 | 2010-07-15 | Reckitt Benckiser N.V. | Detergent Dispensing Device |
US8221696B2 (en) | 2004-08-23 | 2012-07-17 | Reckitt Benckiser N.V. | Detergent dispensing device |
US8679257B2 (en) * | 2004-10-29 | 2014-03-25 | Electrolux Home Products Corporation N.V. | Method for adding a multi-component detergent additive in a water leading household appliance |
US20080283091A1 (en) * | 2004-10-29 | 2008-11-20 | Electrolux Home Products Corporation N.V. | Method for Adding a Multi-Component Detergent Additve in a Water Leading Household Appliance |
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WO2007051988A1 (en) * | 2005-11-07 | 2007-05-10 | Reckitt Benckiser N.V. | Assembly and device |
US20080293604A1 (en) * | 2005-11-07 | 2008-11-27 | Reckitt Benckiser N.V. | Dosage Element |
US20090235959A1 (en) * | 2005-11-07 | 2009-09-24 | Reckitt Benckiser N.V. | Assembly and Device |
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US7931032B1 (en) | 2006-05-19 | 2011-04-26 | Knight, Llc | Bulk dispensing of chemicals into a residential dishwasher |
WO2008034678A1 (en) * | 2006-09-19 | 2008-03-27 | BSH Bosch und Siemens Hausgeräte GmbH | Water-conducting domestic appliance comprising a dosing system |
US20100031978A1 (en) * | 2006-10-30 | 2010-02-11 | Reckitt Benckiser N.V. | Multi-Dosing Detergent delivery device |
US20100135874A1 (en) * | 2006-10-30 | 2010-06-03 | Reckitt Benckiser N.V. | Multi-Dosing Detergent Delivery Device |
US20100089422A1 (en) * | 2006-10-30 | 2010-04-15 | Reckitt Benckiser Nv | Multi-Dosing Detergent Delivery Device |
US8146610B2 (en) | 2006-10-30 | 2012-04-03 | Reckitt Benckiser N.V. | Multi-dosing detergent delivery device |
US8146609B2 (en) | 2006-10-30 | 2012-04-03 | Reckitt Benckiser N.V. | Device status indicator for a multi-dosing detergent delivery device |
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US20100179087A1 (en) * | 2006-10-30 | 2010-07-15 | Reckitt Benckiser Production (Poland) sp.z.o.o | Compressed Detergent Composition |
US20100170302A1 (en) * | 2006-10-30 | 2010-07-08 | Reckitt Benckiser N.V. | Multi-Dosing Detergent Delivery Device |
US20100155428A1 (en) * | 2006-10-30 | 2010-06-24 | Reckitt Benckiser Nv | Mounting Device |
US7845361B1 (en) | 2006-11-08 | 2010-12-07 | Knight, Llc | Design and method for a dripless liquid wash aid pumping mechanism |
US20100186781A1 (en) * | 2007-05-30 | 2010-07-29 | Reckitt Benckiser N.V. | Detergent Dosing Device |
US8815018B2 (en) | 2007-05-30 | 2014-08-26 | Reckitt Benckiser N.V. | Detergent dosing device |
US8758699B2 (en) | 2011-06-16 | 2014-06-24 | Ecolab USA, Inc. | Apparatus for control of on site mixing of solid peroxide source and catalyst |
US8603408B2 (en) * | 2011-06-16 | 2013-12-10 | Ecolab Usa Inc. | Apparatus for control of on site mixing of solid peroxide source and catalyst |
US20160120391A1 (en) * | 2014-10-29 | 2016-05-05 | Ecolab Usa Inc. | Solid chemical product dispensing using recycled fluid |
US9980626B2 (en) * | 2014-10-29 | 2018-05-29 | Ecolab Usa Inc. | Solid chemical product dispensing using recycled fluid |
US20160237612A1 (en) * | 2015-02-17 | 2016-08-18 | Whirlpool Corporation | Laundry treating appliance with bulk dispenser and treating chemistry cartridge therefor |
CN107326617A (en) * | 2016-04-28 | 2017-11-07 | 无锡小天鹅股份有限公司 | Device for dissolving detergent and the washing machine with it |
CN106644910A (en) * | 2016-12-15 | 2017-05-10 | 莱茵技术(上海)有限公司 | Device for testing surface performance of kitchen utensils |
CN108523813A (en) * | 2018-05-29 | 2018-09-14 | 广东浩喜电器科技有限公司 | A kind of consumptive material module of use in dishwasher |
CN111248833A (en) * | 2020-03-05 | 2020-06-09 | 佛山市顺德区美的洗涤电器制造有限公司 | Prompting method, washing electric appliance and storage medium |
WO2021174500A1 (en) * | 2020-03-05 | 2021-09-10 | 佛山市顺德区美的洗涤电器制造有限公司 | Control method, dispensing device, door body assembly, household appliance and storage medium |
CN111714060A (en) * | 2020-06-05 | 2020-09-29 | 中万恩科技有限公司 | Chain way type dish washing machine with intelligent distributor |
CN111743492A (en) * | 2020-06-05 | 2020-10-09 | 中万恩科技有限公司 | Channel type dish washing machine with intelligent distributor |
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US20240374111A1 (en) * | 2023-05-09 | 2024-11-14 | Haier Us Appliance Solutions, Inc. | Systems for wash conduit ports in dishwasher appliances |
Also Published As
Publication number | Publication date |
---|---|
AU2003225665A1 (en) | 2003-09-22 |
EP1480547A1 (en) | 2004-12-01 |
WO2003075738A1 (en) | 2003-09-18 |
CA2471738A1 (en) | 2003-09-18 |
WO2003075738B1 (en) | 2004-04-01 |
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AS | Assignment |
Owner name: ECOLAB INC., MINNESOTA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:SOWLE, EDDIE D.;ROLANDO, JOHN J.;FURBER, JOHN P.;AND OTHERS;REEL/FRAME:012713/0995;SIGNING DATES FROM 20020214 TO 20020301 |
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Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
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Owner name: ECOLAB USA INC., MINNESOTA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ECOLAB, INC.;REEL/FRAME:056862/0298 Effective date: 20090101 |