US20030102621A1 - Sheet processing apparatus and image forming apparatus - Google Patents
Sheet processing apparatus and image forming apparatus Download PDFInfo
- Publication number
- US20030102621A1 US20030102621A1 US09/998,417 US99841701A US2003102621A1 US 20030102621 A1 US20030102621 A1 US 20030102621A1 US 99841701 A US99841701 A US 99841701A US 2003102621 A1 US2003102621 A1 US 2003102621A1
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- United States
- Prior art keywords
- reversing
- sheet
- insert sheets
- conveying
- tray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 claims description 22
- 238000007730 finishing process Methods 0.000 claims description 14
- 238000009825 accumulation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/50—Piling apparatus of which the discharge point moves in accordance with the height to the pile
- B65H29/51—Piling apparatus of which the discharge point moves in accordance with the height to the pile piling by collecting on the periphery of cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C1/00—Collating or gathering sheets combined with processes for permanently attaching together sheets or signatures or for interposing inserts
- B42C1/10—Machines for both collating or gathering and interposing inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H15/00—Overturning articles
- B65H15/004—Overturning articles employing rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H33/00—Forming counted batches in delivery pile or stream of articles
- B65H33/04—Forming counted batches in delivery pile or stream of articles by inserting marker slips in pile or stream
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/10—Selective handling processes
- B65H2301/13—Relative to size or orientation of the material
- B65H2301/133—Face-up or face-down handling mode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/10—Selective handling processes
- B65H2301/16—Selective handling processes of discharge in bins, stacking, collating or gathering
- B65H2301/1635—Selective handling processes of discharge in bins, stacking, collating or gathering selective stapling modes, e.g. corner or edge or central
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/333—Inverting
- B65H2301/3331—Involving forward reverse transporting means
- B65H2301/33312—Involving forward reverse transporting means forward reverse rollers pairs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/21—Angle
- B65H2511/216—Orientation, e.g. with respect to direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/40—Identification
- B65H2511/414—Identification of mode of operation
Definitions
- the present invention relates to a sheet processing apparatus to supply insert sheets for finishing process of sheets with images formed thereon by a copying machine or a printer and an image forming apparatus.
- a finisher is generally provided adjoining to a discharge unit of the main body of the apparatus and paper with an image formed thereon is sorted and accumulated on an accumulation tray of the finisher after such a finishing process as a stapling process or a two-folding process at the center.
- an image forming apparatus further provided with an inserter near a finisher to supply an insert sheet is used to put an insert sheet that is differing from the paper having the image formed on the paper.
- an inserter supplies insert sheets taken out from an inserter tray directly in the finish processing direction regardless of a type of the finishing process of paper. That is, irrespective of a saddle stitching process or other process, insert sheets are supplied to the finisher while keeping the surfaces that are set on the inserter.
- a sheet processing apparatus which comprises: a sheet supporting device to support insert sheets; a supply device to supply the insert sheets in the direction of a recording medium conveying path from the sheet supporting device; a sheet conveying device that is extending from the supply device to the recording medium conveying path to convey the insert sheets; a sheet reversing/conveying device that is provided between the supply device and the recording medium conveying path to reverse the front and back sides of the insert sheets; and a gate to sort the insert sheets supplied from the supply device to either the sheet conveying device or the sheet reversing/conveying device.
- a sheet processing apparatus which comprises: an inserter tray to support insert sheets; supply rollers to supply insert sheets from the inserter tray in the direction of a recording medium conveying path; a sheet conveying device extending from the supply rollers to the recording medium conveying path to convey insert sheets; a sheet reversing/conveying device provided between the supply rollers and the recording medium conveying path to reverse the front and back sides of insert sheets; and a gate to sort the insert sheets supplied from the supply rollers to either the sheet conveying device or the sheet reversing/conveying device.
- an image forming apparatus which comprises: an image forming unit to form a fixed toner image on a recording medium; a finisher to finish process the recording medium with the fixed toner image formed thereon by the image forming unit; a recording medium conveying path extending from the image forming unit to the finisher; an inserter tray to support insert sheets; a supply roller to supply the insert sheets from the inserter tray to the direction of the recording medium conveying path; a sheet conveying device extending from the supply roller to the recording medium conveying path to convey the insert sheets; a sheet reversing/conveying device provided between the supply roller to the recording medium conveying path to reverse the front and back sides of the insert sheets; and a gate to sort the insert sheets supplied from the supply roller to either the sheet conveying device or the sheet reversing/conveying device.
- FIG. 1 is a schematic diagram showing a copying machine of an embodiment of the present invention
- FIG. 2 is a schematic diagram showing an inserter of an embodiment of the present invention
- FIG. 3 is a diagram for roughly explaining an inserter with the top cover opened in an embodiment of the present invention.
- FIG. 4 is a perspective view roughly showing a part of a tray unit of an embodiment of the present invention.
- FIG. 5 is a diagram for roughly showing reversing rollers and release of nip of reversing rollers.
- FIG. 1 is a schematic diagram showing a copier 10 that is an image forming apparatus of an embodiment of the present invention.
- the copier 10 has a main body 16 comprising an image forming unit 11 , an automatic duplex device 12 , a large volume paper feeder 13 , and a paper supply unit 14 , and an automatic document feeder 17 provided on the top of the main body, and a finisher 18 that is for the finish process and accumulation of paper P with an image formed by the main body 16 .
- the copier 10 has an inserter 70 that is a sheet processor to supply insert sheets S to paper P conveyed to the finisher 18 from the main body 16 , and a puncher 72 to perforate binding holes on paper P or the insert sheet S as optional items.
- inserter 70 is a sheet processor to supply insert sheets S to paper P conveyed to the finisher 18 from the main body 16 , and a puncher 72 to perforate binding holes on paper P or the insert sheet S as optional items.
- the image forming unit 11 of the main body 16 comprises: a reading optical system unit 26 that is composed of a halogen lamp 20 ; first through third mirrors 21 a - 21 c ; a focusing portion 22 ; a CCD pixel 26 that is a reading means; and a CCD substrate 24 , a writing optical system 31 that is composed of a laser oscillation element (not illustrated); a polygonal mirror 27 ; a lens system 28 and a reflecting mirror 30 , and an image forming unit 41 that has a charging device 33 ; an exposing device 34 , a developing device 36 , a transferring belt 37 , a cleaner 38 and a charge eliminator 40 around a photo-conductive drum.
- a manual paper supply table 42 and a conveying path 43 to lead paper P supplied from the large volume paper feeder 13 or a paper supply unit 14 to a paper discharge port 16 a via the photo-conductive drum are formed.
- An aligning roller pair 44 is arranged at the upper steam side from the photo-conductive drum 32 of this conveying path 43 , and a conveying guide 46 , a fixing roller pair 47 , a paper discharge roller pair 48 and a gate 50 to lead paper P to either the paper discharge roller pair 48 side or the automatic duplex device 12 are arranged at the downstream side.
- a saddle stitcher flapper 56 is provided to lead paper P discharged from the paper discharge port 16 a of the main body 16 to either a conveyor unit 53 that conveys paper P to a vertically movable first or second accumulation trays 51 , 52 or a saddle stitcher 54 .
- the conveyor unit 53 has an intermediate path roller pair 57 a , a conveying path 57 to convey paper P by first and second conveying rollers 57 b , 57 c and a paper discharge roller 57 d , and a buffer path 58 that is provided by branching at the middle of the conveying path 57 .
- the buffer path 58 has an entrance flapper 60 , a buffer roller 61 and a winding flapper 61 .
- 71 is a stapler
- 71 a is a processing tray
- 71 b is a knurling belt.
- first and second flappers 64 a , 64 b are provided for deciding a paper path according to a size of paper P and further for preventing paper P from being caught when putting paper P in a housing guide 66 .
- a stitcher 67 and a stitch pad 67 a for binding the center of paper P are provided at this side and the inner side.
- a folding roller pair 68 , a push plate 73 and further, a paper positioning plate 74 are provided at the downstream side of the stitcher 67 .
- 76 is a paper discharging guide plate for discharging folded paper P in a paper discharge tray 77 and 78 is a paper discharge guide plate to discharge paper P while suppressing it on the paper discharge tray 77 .
- the inserter 70 is composed of a lateral conveying path 79 to convey paper P discharged from paper discharge port 16 a of the main body 16 in the direction of the finisher 18 , a tray unit 80 having an inserter tray 80 a that sets insert sheets S and a reversing tray 80 b that is a reversing/supporting device formed in one unit with the inserter tray 80 a to reverse the front and back sides of insert sheets S on the inserter tray 80 a and support them, a paper feed unit 81 that is a paper supply device to supply insert sheets S one sheet at a time from the tray unit 80 , a vertical conveying path 82 that is a sheet conveying unit to convey insert sheets S supplied from the paper feed unit 81 in the direction of the lateral conveying path 79 , and a reversing unit 83 that is a sheet reversing and conveying unit to reverse the front and back sides of insert sheets S supplied from the paper feed unit 81 . Further, at the downstream side of the paper feed
- the gate unit 84 is driven and controlled by an not illustrated controller so as to sort insert sheets S to the reversing unit 83 side only when the finishing process of paper P by the finisher 18 is the two-folding process by the saddle stitcher 54 and in the other case, sort insert sheets S to the vertical conveying path 82 side.
- the paper feed unit 81 has a pick-up roller pair 81 a and a separation roller pair 81 b and also, has conveying roller pair 81 d , 81 e along the conveying path 81 c.
- the reversing unit 83 has a conveying path 83 a to convey insert sheets S in the direction of the reversing tray 80 b , a reversing roller pair 83 b and 83 c that is kept in contact with this reversing roller 83 b , which forming the reverse conveying roller pair.
- the reversing roller 83 c is compressed in the direction of the reversing roller 83 b by a rotary holder 88 that is oscillatory supported centering around a supporting point 88 d by a nip spring 88 c .
- the reversing unit 83 has a flapper 83 d that changes the convey of insert sheets S into the reversing unit 83 or the convey out from the reversing unit 83 to the vertical conveying path 82 side and a sensing switch 83 f to sense passage of insert sheets S.
- a conveying roller pair 79 a , 79 b is provided along the lateral conveying path 79 and a conveying roller pair 82 a , 82 b is provided along the vertical conveying path 82 .
- a lower conveying path 79 c of the lateral conveying path 79 can be opened or closed centering around a supporting point 79 d and a wall side conveying path 82 c of the vertical conveying path 82 can be opened or closed centering around a supporting point 82 d.
- the tray unit 80 is able to rotate the insert tray 80 a and the reversing tray 80 b jointly in one unit so as not to interfere the opening/closing operation of an upper cover 18 b of the finisher 18 .
- a supporting point gear 86 b is provided at a rotary supporting point 86 a of the tray unit 80 .
- the supporting point gear 86 b rotates a cam-gear 88 a that has a cam 88 b for oscillating a roller holder 88 to support the reversing roller 83 c via an idler gear 87 .
- the cam-gear 88 a rotates the roller holder 88 by bringing the cam 88 b in contact with the roller holder 88 and separates the reversing roller 83 c from the reversing roller 83 b.
- the toner image on paper P is heated, pressed and fixed in a fixing device 47 and thereafter, the paper P is conveyed through the gate 50 in the direction of the paper discharge roller 48 or the automatic duplex device 12 . Further, after completing the image transferring, the photo-conductive drum 32 becomes ready to next copying through the cleaner 38 and the charge eliminator 40 according to its rotation.
- a gate 84 of the inserter 70 is pressed against the arrow direction q and it becomes possible to sort insert sheets S to the reversing unit 83 side.
- the gate 84 of the inserter 70 is pressed in the arrow direction r and it becomes possible to sort insert sheets S to the vertical conveying path 83 side.
- paper P discharged from the main body 16 side passes through the inverter 70 and the punch unit 72 and conveyed into the finisher 18 from the carry-in port 18 a . Then, paper P is sorted to the saddle stitcher unit 54 side by the saddle stitcher flapper 56 and housed in the housing guide 66 in order via the first or second flappers 64 a , 64 b according to size of paper P.
- insert sheets S on the top position in the inserter tray 80 are taken out by the pick-up roller 81 a , separated one by one by the separation roller 81 b and conveyed to the gate 84 by the conveying rollers 81 d , 81 e .
- the inset sheets S are sorted in the direction of the reversing unit 83 by the gate 84 that is pressed in the arrow direction q, clamped and conveyed by the reversing roller 83 b that is rotated in the arrow direction t and the free rotating roller 83 c and led in the direction of the reversing tray 80 b .
- the insert sheets S are supported in the reversed state on the inserter tray 80 .
- the trailing edges of the insert sheets S are detected by the switch 83 f , the reversing roller 83 b is rotated in the direction reverse to the arrow direction t and the flapper 83 d is pressed in the arrow direction u, and insert sheets S are conveyed to the vertical conveying path 82 side in the front and back sides reversed state.
- the insert sheets S are further conveyed into the finisher 18 from the carry-in unit 18 a in the face-up state through the lateral conveying path 79 and the punch unit 72 by the conveying rollers 82 a , 82 b and the conveying rollers 79 a , 79 b .
- the insert sheets S are sorted to the saddle stitcher unit 54 side by the saddle stitcher flapper 56 similar to paper P, and housed in the housing guide 66 through the first or the second flapper 64 a , 64 b according to size of paper P and piled up on paper P.
- paper P and insert sheets S are positioned by the paper positioning plate 74 that is moved up/down according to size of paper/sheet so that the center fits to the binding position of the stitcher 67 .
- the central portions of paper P and insert sheets S are stitched by the stitcher 67 .
- the center of a bundle of paper P and insert sheets S is conveyed in the direction of the folding rollers 68 by pushing them in the arrow direction v by the pushing plate 73 .
- the paper and insert sheets S are folded in two by clamping between the folding rollers 68 and discharged on a paper discharge tray, and the saddle stitching processing is completed.
- the gate 84 of the inserter 70 is pressed in the arrow direction r and is able to sort insert sheets S to the vertical conveying path 82 side.
- insert sheets S at the top position are taken out by the pick-up rollers 81 a before paper P is discharged from the main body 16 side, separated one by one by the separation rollers 81 b and conveyed to the gate 84 by the conveying rollers 81 d , 81 e .
- the insert sheets S are sorted in the direction of the vertical conveying path 82 and conveyed into the finisher 18 from the carry-in unit 18 a through the lateral conveying path 79 and the punch unit 72 by the conveying rollers 82 a , 82 b and 79 a , 79 b.
- the insert sheets S are sorted to the conveying unit 53 side by the saddle stitcher flapper 56 , passed the conveying path 57 through an intermediate pass roller 57 a and an entrance flapper 60 and placed in, for example, a first accumulation tray 51 and a process tray 71 a in the face-down state.
- paper P discharged from the main body 16 side passes through the punch unit 72 and conveyed into the finisher 18 through the carry-in unit 18 a .
- the paper P is further sorted to the conveying unit 53 side by the saddle, stitcher flapper similar to the insert sheets S, and passing the conveying path 57 via the entrance flapper 60 , are put on the insert sheets S in order in the first accumulation tray in the face-down state.
- the jammed sheet S can be removed from the inserter tray 80 side or the reversing tray 90 b side.
- the insert sheets S are supplied to the saddle stitcher unit 54 after the reversing process in the reversing unit 83 in the inserter 70 when the finish processing is the saddle stichin process.
- the insert sheets S can be supplied to the conveying unit 53 without reversing them. Accordingly, irrespective of the finishing process being the saddle stitching process or other process, operator is only required to set insert sheets S in the face-up state whenever setting the insert sheets S in the inserter tray 80 and it becomes possible to set insert sheets S without confusion, prevent setting error and improve reliability of the finishing process.
- the nip between the reversing rollers 83 b and 83 c can be removed accompanied with the rotation of the tray 80 .
- the jam processing of a large insert sheet S extending over the inserter tray 80 and the reversing tray 80 it becomes possible to make the jam processing easily without breaking paper in the midway of the path and a sheet of paper left in the reversing unit 83 .
- the inserter tray 80 and the reversing tray 80 b can be rotated jointly, it becomes possible to make the jam processing smoothly in the finisher 18 without interfered by the tray 80 when opening or closing the upper cover 18 b of the finisher.
- the present invention is not restricted to the embodiment described above but can be modified without departing from the spirit and scope thereof.
- the reversing operation of insert sheets is not limited only to the key-in operation of the saddle stitch process but also can be made on the control panel or by a change-over switch provided on the inserter.
- the insert timing of insert sheets by the inserter is optional and plural sheets can be inserted optionally during one finishing process and kinds of the finishing process using the inserter are not limited.
- the conveying path of insert sheets of the reversing unit is also optional and a buffer tray may be provided in the inside of the inserter without providing a reversing tray at the outside of the inserter.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
- Collation Of Sheets And Webs (AREA)
- Pile Receivers (AREA)
Abstract
Description
- 1. Field of the Invention
- The present invention relates to a sheet processing apparatus to supply insert sheets for finishing process of sheets with images formed thereon by a copying machine or a printer and an image forming apparatus.
- 2. Description of the Related Art
- In a highly functional image forming apparatus, a finisher is generally provided adjoining to a discharge unit of the main body of the apparatus and paper with an image formed thereon is sorted and accumulated on an accumulation tray of the finisher after such a finishing process as a stapling process or a two-folding process at the center. In recent years, for the finishing process by such a finisher, an image forming apparatus further provided with an inserter near a finisher to supply an insert sheet is used to put an insert sheet that is differing from the paper having the image formed on the paper.
- As disclosed in Japanese Patent No. 2001-26367, an inserter supplies insert sheets taken out from an inserter tray directly in the finish processing direction regardless of a type of the finishing process of paper. That is, irrespective of a saddle stitching process or other process, insert sheets are supplied to the finisher while keeping the surfaces that are set on the inserter.
- Therefore, when setting insert sheets on the inserter tray, operator had to set insert sheets in the face-up state when the sorting/stapling process is made. On the other hand, insert sheets must be set in the face-down state when the saddle stitch process is made. So, operator had to select the front/back side of insert sheets that are to be set on the inset tray according to the mode of finishing process. Thus, it gave confusion to operator and a time was needed to check the setting direction of insert sheets.
- Accordingly, regardless of a difference in the mode of finishing process, it has been desired to make it possible to set insert sheets on the inserter tray with the same surfaces upward so that the operator's confusion when setting insert sheets and reliability as well as operability are improved.
- It is an object of the present invention to provide high reliability and operability in the finishing process without causing confusion regarding the setting surfaces of insert sheets by operator when setting insert sheets on an inserter try.
- According to an embodiment of the present invention, a sheet processing apparatus is provided, which comprises: a sheet supporting device to support insert sheets; a supply device to supply the insert sheets in the direction of a recording medium conveying path from the sheet supporting device; a sheet conveying device that is extending from the supply device to the recording medium conveying path to convey the insert sheets; a sheet reversing/conveying device that is provided between the supply device and the recording medium conveying path to reverse the front and back sides of the insert sheets; and a gate to sort the insert sheets supplied from the supply device to either the sheet conveying device or the sheet reversing/conveying device.
- Further, according to an embodiment of the present invention, a sheet processing apparatus is provided, which comprises: an inserter tray to support insert sheets; supply rollers to supply insert sheets from the inserter tray in the direction of a recording medium conveying path; a sheet conveying device extending from the supply rollers to the recording medium conveying path to convey insert sheets; a sheet reversing/conveying device provided between the supply rollers and the recording medium conveying path to reverse the front and back sides of insert sheets; and a gate to sort the insert sheets supplied from the supply rollers to either the sheet conveying device or the sheet reversing/conveying device.
- Further, according to an embodiment of the present invention, an image forming apparatus is provided, which comprises: an image forming unit to form a fixed toner image on a recording medium; a finisher to finish process the recording medium with the fixed toner image formed thereon by the image forming unit; a recording medium conveying path extending from the image forming unit to the finisher; an inserter tray to support insert sheets; a supply roller to supply the insert sheets from the inserter tray to the direction of the recording medium conveying path; a sheet conveying device extending from the supply roller to the recording medium conveying path to convey the insert sheets; a sheet reversing/conveying device provided between the supply roller to the recording medium conveying path to reverse the front and back sides of the insert sheets; and a gate to sort the insert sheets supplied from the supply roller to either the sheet conveying device or the sheet reversing/conveying device.
- FIG. 1 is a schematic diagram showing a copying machine of an embodiment of the present invention;
- FIG. 2 is a schematic diagram showing an inserter of an embodiment of the present invention;
- FIG. 3 is a diagram for roughly explaining an inserter with the top cover opened in an embodiment of the present invention;
- FIG. 4 is a perspective view roughly showing a part of a tray unit of an embodiment of the present invention; and
- FIG. 5 is a diagram for roughly showing reversing rollers and release of nip of reversing rollers.
- An embodiment of the present invention will be described below in detail referring to attached drawings. FIG. 1 is a schematic diagram showing a
copier 10 that is an image forming apparatus of an embodiment of the present invention. Thecopier 10 has a main body 16 comprising animage forming unit 11, anautomatic duplex device 12, a largevolume paper feeder 13, and apaper supply unit 14, and anautomatic document feeder 17 provided on the top of the main body, and a finisher 18 that is for the finish process and accumulation of paper P with an image formed by the main body 16. Further, thecopier 10 has aninserter 70 that is a sheet processor to supply insert sheets S to paper P conveyed to the finisher 18 from the main body 16, and apuncher 72 to perforate binding holes on paper P or the insert sheet S as optional items. - The
image forming unit 11 of the main body 16 comprises: a reading optical system unit 26 that is composed of ahalogen lamp 20; first through third mirrors 21 a-21 c; a focusing portion 22; a CCD pixel 26 that is a reading means; and aCCD substrate 24, a writingoptical system 31 that is composed of a laser oscillation element (not illustrated); apolygonal mirror 27; alens system 28 and a reflectingmirror 30, and animage forming unit 41 that has a charging device 33; an exposing device 34, a developing device 36, atransferring belt 37, acleaner 38 and acharge eliminator 40 around a photo-conductive drum. - Further, in the main body16, a manual paper supply table 42 and a
conveying path 43 to lead paper P supplied from the largevolume paper feeder 13 or apaper supply unit 14 to a paper discharge port 16 a via the photo-conductive drum are formed. An aligningroller pair 44 is arranged at the upper steam side from the photo-conductive drum 32 of thisconveying path 43, and aconveying guide 46, afixing roller pair 47, a paperdischarge roller pair 48 and agate 50 to lead paper P to either the paperdischarge roller pair 48 side or theautomatic duplex device 12 are arranged at the downstream side. - Next, the finisher18 and the
inserter 70 will be described in detail. At the lead-inunit 18 a of the finisher 18 to which the main body 16 and the paper P conveying path are connected via apunch unit 72 that has theinserter 70 and thepunch unit 71 a, asaddle stitcher flapper 56 is provided to lead paper P discharged from the paper discharge port 16 a of the main body 16 to either aconveyor unit 53 that conveys paper P to a vertically movable first orsecond accumulation trays saddle stitcher 54. Theconveyor unit 53 has an intermediatepath roller pair 57 a, aconveying path 57 to convey paper P by first andsecond conveying rollers paper discharge roller 57 d, and abuffer path 58 that is provided by branching at the middle of theconveying path 57. Thebuffer path 58 has anentrance flapper 60, abuffer roller 61 and awinding flapper 61. Further, 71 is a stapler, 71 a is a processing tray and 71 b is a knurling belt. - At the lead-in
unit 54 a of thesaddle stitcher 54, first andsecond flappers housing guide 66. On the middle of thehousing guide 66, astitcher 67 and astitch pad 67 a for binding the center of paper P are provided at this side and the inner side. At the downstream side of thestitcher 67, afolding roller pair 68, apush plate 73 and further, apaper positioning plate 74 are provided. Further, 76 is a paper discharging guide plate for discharging folded paper P in apaper discharge tray paper discharge tray 77. - Next, the
inserter 70 is composed of alateral conveying path 79 to convey paper P discharged from paper discharge port 16 a of the main body 16 in the direction of the finisher 18, atray unit 80 having aninserter tray 80 a that sets insert sheets S and a reversingtray 80 b that is a reversing/supporting device formed in one unit with theinserter tray 80 a to reverse the front and back sides of insert sheets S on theinserter tray 80 a and support them, apaper feed unit 81 that is a paper supply device to supply insert sheets S one sheet at a time from thetray unit 80, avertical conveying path 82 that is a sheet conveying unit to convey insert sheets S supplied from thepaper feed unit 81 in the direction of thelateral conveying path 79, and areversing unit 83 that is a sheet reversing and conveying unit to reverse the front and back sides of insert sheets S supplied from thepaper feed unit 81. Further, at the downstream side of thepaper feed unit 81, there is provided agate unit 84 that sorts insert sheets S to either thevertical conveying path 82 or thereversing unit 83. - The
gate unit 84 is driven and controlled by an not illustrated controller so as to sort insert sheets S to thereversing unit 83 side only when the finishing process of paper P by the finisher 18 is the two-folding process by thesaddle stitcher 54 and in the other case, sort insert sheets S to thevertical conveying path 82 side. Thepaper feed unit 81 has a pick-up roller pair 81 a and aseparation roller pair 81 b and also, has conveyingroller pair conveying path 81 c. - The
reversing unit 83 has aconveying path 83 a to convey insert sheets S in the direction of the reversingtray 80 b, a reversingroller pair roller 83 b, which forming the reverse conveying roller pair. The reversingroller 83 c is compressed in the direction of the reversingroller 83 b by arotary holder 88 that is oscillatory supported centering around a supportingpoint 88 d by anip spring 88 c. Further, thereversing unit 83 has aflapper 83 d that changes the convey of insert sheets S into thereversing unit 83 or the convey out from thereversing unit 83 to thevertical conveying path 82 side and asensing switch 83 f to sense passage of insert sheets S. In addition, aconveying roller pair lateral conveying path 79 and aconveying roller pair vertical conveying path 82. Alower conveying path 79 c of thelateral conveying path 79 can be opened or closed centering around a supportingpoint 79 d and a wallside conveying path 82 c of thevertical conveying path 82 can be opened or closed centering around a supportingpoint 82 d. - Further, the
tray unit 80 is able to rotate theinsert tray 80 a and the reversingtray 80 b jointly in one unit so as not to interfere the opening/closing operation of anupper cover 18 b of the finisher 18. At a rotary supportingpoint 86 a of thetray unit 80, a supportingpoint gear 86 b is provided. The supportingpoint gear 86 b rotates a cam-gear 88 a that has acam 88 b for oscillating aroller holder 88 to support the reversingroller 83 c via anidler gear 87. The cam-gear 88 a rotates theroller holder 88 by bringing thecam 88 b in contact with theroller holder 88 and separates the reversingroller 83 c from the reversingroller 83 b. - Next, the actions will be described. First, when the key on the control panel (not illustrated) is turned on and the image forming operation is started after inputting required image conditions when forming images, the photo-conductive drum32 is applied with charging, exposure and developing steps with its rotation and a toner image is formed. On the other hand, at the manual paper feeding table 42, the
automatic duplex device 12, a largevolume paper feeder 13 or thepaper feed unit 14 supplies prescribed paper P to thetransferring belt 37 synchronizing with a toner image on the photo-conductive drum 32. A toner image on the photo-conductive drum 32 is transferred on paper P at the position of thetransferring belt 37. The toner image on paper P is heated, pressed and fixed in afixing device 47 and thereafter, the paper P is conveyed through thegate 50 in the direction of thepaper discharge roller 48 or theautomatic duplex device 12. Further, after completing the image transferring, the photo-conductive drum 32 becomes ready to next copying through thecleaner 38 and thecharge eliminator 40 according to its rotation. - Next, the finish processing of paper P that is discharged from the
paper discharge roller 48 after the image process by the main body 16 will be described. When the finish processing is executed using an insert sheets S, insert sheets S are set in the face-up state with the surface upward in theinserter tray 80 when starting the image forming operation. Further, when paper P is two-folded using thesaddle stitcher unit 54 in the finishing process, the image forming operation is started by turning the start key on after keying in the saddle stitch processing through the control panel (not shown). - When the saddle stitch processing is keyed in through the control panel, a
gate 84 of theinserter 70 is pressed against the arrow direction q and it becomes possible to sort insert sheets S to thereversing unit 83 side. In the case of other than the saddle stitch processing, thegate 84 of theinserter 70 is pressed in the arrow direction r and it becomes possible to sort insert sheets S to the vertical conveyingpath 83 side. - In the saddle stitch processing, paper P discharged from the main body16 side passes through the
inverter 70 and thepunch unit 72 and conveyed into the finisher 18 from the carry-inport 18 a. Then, paper P is sorted to thesaddle stitcher unit 54 side by thesaddle stitcher flapper 56 and housed in thehousing guide 66 in order via the first orsecond flappers - On the other hand, synchronizing with completion of the discharge of paper P from the main body16 side, insert sheets S on the top position in the
inserter tray 80 are taken out by the pick-uproller 81 a, separated one by one by theseparation roller 81 b and conveyed to thegate 84 by the conveyingrollers unit 83 by thegate 84 that is pressed in the arrow direction q, clamped and conveyed by the reversingroller 83 b that is rotated in the arrow direction t and the freerotating roller 83 c and led in the direction of the reversingtray 80 b. The insert sheets S are supported in the reversed state on theinserter tray 80. - Hereafter, the trailing edges of the insert sheets S are detected by the
switch 83 f, the reversingroller 83 b is rotated in the direction reverse to the arrow direction t and theflapper 83 d is pressed in the arrow direction u, and insert sheets S are conveyed to the vertical conveyingpath 82 side in the front and back sides reversed state. The insert sheets S are further conveyed into the finisher 18 from the carry-inunit 18 a in the face-up state through thelateral conveying path 79 and thepunch unit 72 by the conveyingrollers rollers saddle stitcher unit 54 side by thesaddle stitcher flapper 56 similar to paper P, and housed in thehousing guide 66 through the first or thesecond flapper - In the
housing guide 66, paper P and insert sheets S are positioned by thepaper positioning plate 74 that is moved up/down according to size of paper/sheet so that the center fits to the binding position of thestitcher 67. When all paper P and insert sheets S are housed in thehousing guide 66, the central portions of paper P and insert sheets S are stitched by thestitcher 67. Then, the center of a bundle of paper P and insert sheets S is conveyed in the direction of thefolding rollers 68 by pushing them in the arrow direction v by the pushingplate 73. The paper and insert sheets S are folded in two by clamping between thefolding rollers 68 and discharged on a paper discharge tray, and the saddle stitching processing is completed. - Next, the finish processing other than the saddle stitch processing using insert sheets S, for example, a stapling process will be described. In this case, the
gate 84 of theinserter 70 is pressed in the arrow direction r and is able to sort insert sheets S to the vertical conveyingpath 82 side. First, insert sheets S at the top position are taken out by the pick-uprollers 81 a before paper P is discharged from the main body 16 side, separated one by one by theseparation rollers 81 b and conveyed to thegate 84 by the conveyingrollers path 82 and conveyed into the finisher 18 from the carry-inunit 18 a through thelateral conveying path 79 and thepunch unit 72 by the conveyingrollers - Then, the insert sheets S are sorted to the conveying
unit 53 side by thesaddle stitcher flapper 56, passed the conveyingpath 57 through anintermediate pass roller 57 a and anentrance flapper 60 and placed in, for example, afirst accumulation tray 51 and aprocess tray 71 a in the face-down state. Then, paper P discharged from the main body 16 side passes through thepunch unit 72 and conveyed into the finisher 18 through the carry-inunit 18 a. The paper P is further sorted to the conveyingunit 53 side by the saddle, stitcher flapper similar to the insert sheets S, and passing the conveyingpath 57 via theentrance flapper 60, are put on the insert sheets S in order in the first accumulation tray in the face-down state. When all the paper P and the insert sheets S are put on thefirst accumulation tray 51 and theprocessing tray 71 a, the paper P and the invert sheets S are aligned and after stapled by thestapler 71, discharged on thefirst accumulation tray 51 by theknurling belt 71 b and the stapling process is completed. - While the finish processing is being executed, if it becomes necessary to open or close the
upper cover 18 b of the finisher 18, for example, in order to remove jammed sheets in the finisher, turn theupper cover 18 b upward after rotating thetray 80 of theinserter 70 in the arrow direction w as shown in FIG. 3. - Further, when the inserter sheets S are jammed in the
inserter 70, open the conveying path of the insert sheets S according to the jam generating point. That is, when the sheets are jammed in the vertical conveyingpath 82, separate the inserter 70 from the main body 16, open the vertical conveyingpath 82 by rotating the wall side and remove the jammed sheet. When the jamming occurred in thelateral conveying path 79 similarly, open thelateral conveying path 79 by rotating the lower conveyingpath 79 c and remove the jammed sheet. - On the other hand, when the jamming occurred in the reversing
unit 83, rotate thetray 80 in the arrow direction w from the insert sheet S settable state when used. As a result of the rotation of the supportingpoint gear 86 b in the arrow direction w pursuant to the rotation of thistray 80 in the arrow direction w, theidler gear 87 is rotated in the arrow direction x and the cam-gear 88 a is rotated in the arrow direction y. With the rotation of the cam-gear 88 a in the arrow direction y, thecam 88 b of the cam-gear 88 a that was kept separated from aroller holder 88 when the insert sheets S were in the settable state is brought in contact with theroller holder 88 and rotates theroller holder 88 in the arrow direction z centering around the supportingpoint 88 d. As a result of the rotation of theroller holder 88 in the arrow direction z, the reversingroller 83 c is separated from a reversingroller 83 b. So, when the nip between the reversingrollers unit 83 is opened, the jammed sheet S can be removed from theinserter tray 80 side or the reversing tray 90 b side. - When constructed as described above, the insert sheets S are supplied to the
saddle stitcher unit 54 after the reversing process in the reversingunit 83 in theinserter 70 when the finish processing is the saddle stichin process. On the other hand, when the case of the finish processing is other than the saddle stitch processing, the insert sheets S can be supplied to the conveyingunit 53 without reversing them. Accordingly, irrespective of the finishing process being the saddle stitching process or other process, operator is only required to set insert sheets S in the face-up state whenever setting the insert sheets S in theinserter tray 80 and it becomes possible to set insert sheets S without confusion, prevent setting error and improve reliability of the finishing process. - Further, when constructed as described above, the nip between the reversing
rollers tray 80. In particular, in the jam processing of a large insert sheet S extending over theinserter tray 80 and the reversingtray 80, it becomes possible to make the jam processing easily without breaking paper in the midway of the path and a sheet of paper left in the reversingunit 83. Furthermore, as theinserter tray 80 and the reversingtray 80 b can be rotated jointly, it becomes possible to make the jam processing smoothly in the finisher 18 without interfered by thetray 80 when opening or closing theupper cover 18 b of the finisher. - Further, the present invention is not restricted to the embodiment described above but can be modified without departing from the spirit and scope thereof. For example, the reversing operation of insert sheets is not limited only to the key-in operation of the saddle stitch process but also can be made on the control panel or by a change-over switch provided on the inserter. In addition, the insert timing of insert sheets by the inserter is optional and plural sheets can be inserted optionally during one finishing process and kinds of the finishing process using the inserter are not limited. Further, the conveying path of insert sheets of the reversing unit is also optional and a buffer tray may be provided in the inside of the inserter without providing a reversing tray at the outside of the inserter.
Claims (12)
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US09/998,417 US6575448B1 (en) | 2001-12-03 | 2001-12-03 | Sheet processing apparatus and image forming apparatus |
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US09/998,417 US6575448B1 (en) | 2001-12-03 | 2001-12-03 | Sheet processing apparatus and image forming apparatus |
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US20030102621A1 true US20030102621A1 (en) | 2003-06-05 |
US6575448B1 US6575448B1 (en) | 2003-06-10 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040051238A1 (en) * | 1998-06-12 | 2004-03-18 | Kenji Yamada | Finisher for an image forming apparatus |
EP1908717A1 (en) * | 2005-07-26 | 2008-04-09 | Max Co., Ltd. | Paper processing device and paper processing method |
JP2019031056A (en) * | 2017-08-09 | 2019-02-28 | キヤノン株式会社 | Image formation system, control method and program of the same |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7306220B2 (en) * | 2005-01-12 | 2007-12-11 | Pitney Bowes Ltd. | Movable sheet guide |
JP5421032B2 (en) * | 2009-08-31 | 2014-02-19 | ニスカ株式会社 | Sheet stacking apparatus and image forming system having the same |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3309616B2 (en) * | 1994-12-26 | 2002-07-29 | セイコーエプソン株式会社 | Paper feeder |
US6330422B1 (en) * | 1999-02-02 | 2001-12-11 | Canon Kabushiki Kaisha | Image formation apparatus and image formation system |
JP2001026367A (en) | 1999-07-15 | 2001-01-30 | Canon Inc | Sheet processing device and image forming device having same device |
-
2001
- 2001-12-03 US US09/998,417 patent/US6575448B1/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040051238A1 (en) * | 1998-06-12 | 2004-03-18 | Kenji Yamada | Finisher for an image forming apparatus |
US6986511B2 (en) * | 1998-06-12 | 2006-01-17 | Ricoh Company, Ltd. | Finisher for an image forming apparatus |
EP1908717A1 (en) * | 2005-07-26 | 2008-04-09 | Max Co., Ltd. | Paper processing device and paper processing method |
US20090110516A1 (en) * | 2005-07-26 | 2009-04-30 | Max Co., Ltd. | Paper-processing apparatus and paper-processing method |
EP1908717A4 (en) * | 2005-07-26 | 2012-03-28 | Max Co Ltd | Paper processing device and paper processing method |
US8231321B2 (en) | 2005-07-26 | 2012-07-31 | Max Co., Ltd. | Paper-processing and punching apparatus |
JP2019031056A (en) * | 2017-08-09 | 2019-02-28 | キヤノン株式会社 | Image formation system, control method and program of the same |
JP6991009B2 (en) | 2017-08-09 | 2022-01-12 | キヤノン株式会社 | Image formation system |
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