US20030031751A1 - Plastic optical fiber and face treatment method and treatment device - Google Patents
Plastic optical fiber and face treatment method and treatment device Download PDFInfo
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- US20030031751A1 US20030031751A1 US10/264,419 US26441902A US2003031751A1 US 20030031751 A1 US20030031751 A1 US 20030031751A1 US 26441902 A US26441902 A US 26441902A US 2003031751 A1 US2003031751 A1 US 2003031751A1
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- Prior art keywords
- face
- optical fiber
- plastic optical
- mold
- core
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- 239000013308 plastic optical fiber Substances 0.000 title claims abstract description 108
- 238000000034 method Methods 0.000 title claims description 22
- 238000003825 pressing Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 description 12
- 239000002184 metal Substances 0.000 description 10
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 239000004575 stone Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/255—Splicing of light guides, e.g. by fusion or bonding
- G02B6/2552—Splicing of light guides, e.g. by fusion or bonding reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/02—Optical fibres with cladding with or without a coating
- G02B6/02033—Core or cladding made from organic material, e.g. polymeric material
Definitions
- This invention relates to a plastic optical fiber end face treatment method and a treatment device, and more particularly relates to a treatment method and a treatment device that are suitable for forming a shape of a lens face on the end face of a plastic optical fiber
- a plastic optical fiber 50 comprises a core 51 consisting of high purity polymethylmethacrylate resin (PMMA) disposed at the center, a clad 52 consisting of special fluororesin that covers peripheral surface of the core 51 , and a jacket (cover) that covers the peripheral surface of the clad 52 .
- PMMA polymethylmethacrylate resin
- clad 52 consisting of special fluororesin that covers peripheral surface of the core 51
- jacket (cover) that covers the peripheral surface of the clad 52 .
- a member to be mounted is mounted so as to avoid the expansion portion of the core side face 51 b when the plastic optical fiber end 53 is inserted into the connecting parts such as light branch and coupler.
- the core end face of a plastic optical fiber end is pressed on a mold that is heated to a certain temperature to soften and fuse the core end face and to transfer the transfer face of the mold on the core end face.
- the second solving means comprises a step for pressing the core end face of a plastic optical fiber end on the transfer face of a heated mold, a step for separating the core end face from the mold and cooling the core end face naturally, and a step in which pressing/separating between the core end face and the transfer face of the mold is repeated intermittently to deform the shape of the core end face gradually and to transfer the transfer face of the mold.
- the core end face is formed in the lens face shape.
- the sixth solving means is provided with a chuck member for fixing the plastic optical fiber end, a guide member for guiding the core end face of the plastic optical fiber end, a mold having a transfer face for treating the core end face in the form of a predetermined shape, a heating unit for heating the mold to a certain temperature, and a moving unit for moving the core end face of the plastic optical fiber end and the transfer face of the mold to the position where both are pressed each other and separated, wherein the plastic optical fiber end is fixed by means of the chuck member and the guide member, and the mold is heated by means of the heating unit, the moving unit is reciprocated repeatedly to thereby transfer the transfer face of the mold on the core end face gradually.
- FIG. 1 is a schematic cross sectional view of a plastic optical fiber end face treatment device in accordance with one embodiment of the present invention.
- FIG. 2 is a partially enlarged cross sectional view of the plastic optical fiber end face treatment device in accordance with one embodiment of the present invention.
- FIG. 3 is a schematic cross sectional view for describing a plastic optical fiber end face treatment method in accordance with one embodiment of the present invention.
- FIG. 4 is a schematic cross sectional view for describing trapped air releasing in the plastic optical fiber end face treatment method in accordance with one embodiment of the present invention.
- FIG. 5 is a schematic cross sectional view for describing the chamfering of a plastic optical fiber in accordance with one embodiment of the present invention.
- FIG. 6 is a schematic cross sectional view for describing the chamfering of a plastic optical fiber in accordance with one embodiment of the present invention.
- FIG. 7 is a schematic cross sectional view for describing the end face treatment method after chamfering of a plastic optical fiber in accordance with one embodiment of the present invention.
- FIG. 8 is a partially schematic cross sectional view for describing the operation of the plastic optical fiber end face treatment device in accordance with one embodiment of the present invention.
- FIG. 9 is a schematic cross sectional view for describing a conventional plastic optical fiber end face treatment method.
- FIG. 10 is a schematic cross sectional view for describing a plastic optical fiber
- FIG. 1 is a schematic cross sectional view of an end face treatment device for treating a plastic optical fiber in accordance with the present invention
- the end treatment device comprises a fixing unit 12 mounted and fixed on a flat base table 11 , a moving unit 13 supported movably with respect to the base table 11 disposed with facing to the fixing unit 12 , and a control motor 15 placed on the base table 11 that is engaged with a part of the moving unit 13 and has a rotatable screw shaft 15 a.
- the fixing unit 12 is provided with a cylindrical mold 17 consisting of hard metal having a transfer face 17 a for transferring in the form of lens face, a heating device 18 such as a heater for heating the mold 17 , and a thermocouple 20 that is mounted on the mold 17 and served as a sensor to control the temperature of the heating device 18 constant
- the moving unit 13 is provided with a metal actuator 22 movable in the horizontal direction (in the drawing, in the direction XO), and the actuator is provided with a screw-shaped hole 22 a that passes through the center.
- a metal flat placing plate 24 is fixed to the actuator 22 to form a piece
- the placing plate 24 has a regulation section 24 a that projects upward and the regulation section has a through hole 24 b (refer to FIG. 2) through the center.
- a slide member 25 consisting of metal has a recess 26 a on the bottom 26 , a long metal shaft 27 is provided so as to penetrate through the recess 26 a, and a coil spring 28 is provided so as to wind around the shaft.
- the coil spring 28 is pressing the regulation section 24 a by means of the elastic force usually, and pressed against the position where the regulation section 24 a is in contact with the one end of the recess 26 a on the bottom 26 (left side on the drawing) with interposition of the shaft 27 mounted slidably in the through hole 24 b of the regulation section 24 a.
- an insertion hole 29 is formed for insertion of a plastic optical fiber 50 , and on the extension line of the insertion hole 29 , a chucking mechanism 30 mounted together with the slide member 25 is provided.
- FIG. 2 is a partially enlarged cross sectional view of an end face treatment device for treatment of a plastic optical fiber 50 .
- the chucking mechanism 30 is provided with a cylindrical metal housing 31 , a flange 31 a that extends outside is provided on the periphery of the end of the housing 31 , and a collar 31 b that extends slightly inside is provided on the periphery of the other end.
- a disk-shaped core guide member 32 is mounted together with the collar 31 b so as to overlap each other, a circular guide hole 32 a that penetrate through the thickness of the plate at the center is formed on the core guide member 32 , and the periphery of the guide hole 32 a is widened outside to form a counter bore 32 b .
- the periphery of the guide hole 32 a is projected in the counter bore 32 b, and a ridge periphery 32 c having a flat face is provided.
- at least two circular holes are formed through the peripheral wall of the housing 31 , and set screws 33 are mounted on these circular holes inward.
- a coil spring 35 is contained along the collar 31 b and the outer peripheral wall, and a collet chuck 36 is contained so as to hold the coil spring 35 in-between.
- the collet chuck 36 consisting of metal or high rigidity synthetic resin is provided with a circular sleeve 37 having a hole 37 a at the center and a generally cylindrical locknut 38 consisting of the same material as used for the sleeve 37 disposed rotatably in contact with the outer peripheral wall of the sleeve 37 .
- the one peripheral end of the above-mentioned sleeve 37 is divided into several portions, and a plurality of tapered nails 37 b with thin tip are provided.
- a recessed notch groove 38 a is formed on the periphery of the outer peripheral wall of the above-mentioned locknut 38 , and a tapered clamp 38 b having a thin tip extending from the notch groove 38 a is provided. On the other end of the outer peripheral wall of the locknut 38 , an extension 38 c that extends along the outer peripheral wall is provided.
- a chuck base 40 comprising a metal cylindrical member has a through hole 40 a at the center, a barrel 40 b at the one end of the through hole 40 a in a piece, and a collar 40 c at the center of the outer peripheral wall.
- the metal locknut 41 is a conical cylindrical member having a hole 41 a at the center, and the flange 31 a of the housing 31 is stopped slidably on the inside wall of the hole 41 a.
- the jacket of the plastic optical fiber 50 is held at the predetermined position with the collet chuck 36 , and a core end face 51 a of the plastic optical fiber end 53 is exposed.
- the mold 17 is disposed with facing to the core end face of the plastic optical fiber end 53 , and the heating device 18 heats the mold 17 to a predetermined temperature of, for example, approximately 120° C. to 200° C., and more preferably around 170° C. in the form of lens face (aspheric surface).
- the core end face is moved toward the mold 17 together with the collet chuck 36 that is served as the chucking mechanism 30 while the jacket 54 of the plastic optical fiber 50 is being held with the collet chuck 36 to thereby bring the core end face of the plastic optical fiber end 53 in contact with the transfer face 17 a of the mold 17 .
- the core end face 51 a is partially softened and fused around the contact position and deformed so as to fit the transfer face 17 a having a configuration of, for example, lens face in the state that the core end face 51 a is pressed loosely on the heated mold 17 .
- the plastic optical fiber end 53 is separated from the transfer face 17 a of the mold 17 together with the collet chuck 36 temporarily.
- the portion of the core end face 51 a that has been softened and fused of the plastic optical fiber end 53 that has been separated from the transfer face 17 a is cooled naturally and solidified.
- the plastic optical fiber end 53 is moved toward the mold 17 again together with the collet chuck 36 and the pressed loosely on the heated mold 17 , the slightly deformed core end face is softened and fused again, and the core end face is deformed so as to be deformed more fittingly to the predetermined curved face form than the first time deformation.
- the core end face of the plastic optical fiber end 53 is separated from the mold 17 and cooled naturally and solidified.
- a series of operations shown in FIG. 3B to in FIG. 3E is repeated 20 to 100 times, preferably approximately 70 times intermittently for obtaining the lens face (aspheric surface), the pressure applied on the core end face 51 a is 0.5 kgf to 3 kgf, preferably 2 kgf for obtaining the lens face (aspheric surface).
- the same configuration as that of the transfer face 17 a of the mold 17 is formed on the core end face.
- a trapped air S that is formed by enclosing air or gas in the initial stage of the end face treatment is formed on the core end face 51 a.
- the plastic optical fiber treatment device of the present invention because contact/separation operation is repeated many times so as to obtain the end face of the predetermined configuration such as lens face while the core end face is heated and pressed intermittently and the trapped air or gas is released gradually, the end face that is finished in a mirror-surface fashion in the form of a predetermined shape and has no trapped air S can be obtained.
- the interval (cycle) of repeated pressing is a constant interval in a range from 0.1 sec to 2 sec.
- the pressing interval is preferably 0.7 sec.
- the jacket 54 is removed previously by use of a tool at the tip of the plastic optical fiber end 53 to expose the core 51 and clad 52 .
- the plastic optical fiber end 53 is disposed inclined by fixing it with a chuck not shown in the drawing with respect to the rotation axis of a grinding stone T, the clad 52 that covers the core end face 51 a is brought into touch with the grinding stone T that is rotating at a high speed so that the clad 52 is ground, and the clad 52 is removed from the end and only the core 51 remains at the core end face 5 l a .
- the core end face is chamfered slant on the entire periphery with rotation of the plastic optical fiber 50 held by a chuck not shown in the drawing at a predetermined rotation speed round the axis center of the core 51 , and the needless clad 52 is removed from the core end face 51 of the end.
- FIG. 6 shows a method for chamfering the tip of the plastic optical fiber end 53 by use of a cutter C instead of the grinding stone T.
- the jacket is removed from the core end face 51 a of the plastic optical fiber end 53 , and the core 51 and the clad 52 are exposed.
- the plastic optical fiber 50 held by a chuck not shown in the drawing is rotated slowly at a predetermined speed round the core axis center and the cutting blade of the cutter C is touched slant on the core end face, the core end face is cut on the entire periphery and chamfered, and the needless clad 52 is thereby removed from the core end face.
- the plastic optical fiber 50 is fixed firmly on the moving unit 13 by means of the collet chuck 36 (refer to FIG. 2), and pressed against the transfer face 17 a of the mold 17 that is heated at a certain temperature.
- the core end face of the plastic optical fiber end 53 is heated and pressed against the mold 17 intermittently and repeatedly to thereby be formed in the desired shape corresponding to the shape of the transfer face 17 a such as lens face shape.
- the clad 52 does not cover the core end face 51 a , and does not hinder the core end face 51 a from being finished in a mirror-surface fashion.
- FIG. 8 shows schematic cross sectional views for illustrating successive steps of the plastic optical fiber end face treatment.
- the jacket 54 is removed previously from the core 51 and the clad 52 that covers the core 51 , and the clad 52 is removed from the core end face 51 a by chamfering the periphery of the core 51 and the clad 52 .
- the plastic optical fiber end 53 is inserted though the insertion hole 29 of the slide member 25 , the plastic optical fiber end 53 is positioned so that the core end face of the plastic optical fiber end 53 is located at the guide hole 32 a of the core guide member 32 and the jacket portion is located at the nails 37 b of the sleeve 37 .
- the core end face of the plastic optical fiber end 53 is inserted into the guide hole 32 a of the guide member 32 , and located at the predetermined position.
- the transfer face 17 a of the mold 17 is brought into contact with the projectional periphery 32 c in the counter bore 32 b of the core guide member 32 with a predetermined pressure.
- the flange 31 a of the housing 31 is moved slidingly toward the inner side in the hole 41 a of the locknut 41 .
- the core end face 51 a is brought into contact with the transfer face 17 a of the mold 17 and presses the transfer face 17 a, and the chucking mechanism 30 is pressed by means of the pressing force.
- the bottom plate 26 of the slide member 25 moves in the arrow direction X 1 in the drawing against the pressing force of the coil spring 28 to thereby separate the regulation section 24 a of the placing plate 24 from the one end of the recess 26 a of the slide member 25 .
- the pressing force exerted on the core end face 51 a of the plastic optical fiber end 53 is controlled to be constant, and the buffer action is working so that the pressing force is not so strong as the plastic optical fiber end 53 is broken.
- the regulation section 24 a of the slide member 25 is brought into contact with the other end (wall) in the recess 26 a of the bottom plate 26 by means of the pressing force of the coil spring 28 and returns to the original position, and returns to the original position so that the locknut 38 is brought into contact with the fixing screw 33 by means of the coil spring 35 , and the whole housing 31 returns to the original position that was when pressed against the mold 17 .
- the core end face of the plastic optical fiber end 53 is separated from the transfer face 17 a of the mold 17 , and a series of operations as described hereinabove is repeated to thereby complete the end face treatment of the core end face.
- the plastic optical fiber end 53 is formed accurately in the desired shape without needless deformation such as extrusion. Fluororesin material of the clad 52 of the plastic optical fiber end 53 does not adhere on the core end face of the plastic optical fiber end 53 and the core end face 51 a is protected from deterioration.
- the optical fiber end face treatment method and the end face treatment device of the present invention are by no means limited by the present embodiment.
- the transfer face of the mold may be a lens face or may be a flat face.
- the core end face of the plastic optical fiber end is pressed intermittently on the mold that is heated to a certain temperature so as to be softened and fused and so that the transfer face of the mold is transferred on the core end face to thereby mold the core end face gradually by heating and pressing the core end face intermittently, the portion that is softened in one operation is little, and the transfer area is increased gradually. Therefore, the softened core end face will not be extruded from the mold, and the desired shape is obtained without after-treatment.
- the plastic optical fiber end face treatment method comprises a step for pressing the core end face of the plastic optical fiber end on the transfer face of the heated mold, a step for separating the core end face from the mold and cooling the core end face naturally, and a step in which contacting/separating between the core end face and the transfer face of the mold is repeated intermittently to deform the shape of the core end face gradually to thereby transfer the transfer face of the mold, the end face treatment of the plastic optical fiber is carried out without an additional cooling device for cooling the core end face. The trapped air is released because of repeated pressing/separating operation, and the transfer face is formed accurately.
- the core end face is formed in the lens shape, a plastic optical fiber with a lens face can be used without the additional secondary treatment.
- the end face treatment device for treating the core end face of the plastic optical fiber end of the present invention is provided with a chuck member for fixing the plastic optical fiber end, a guide member for guiding the core end face of the plastic optical fiber end, a mold having a transfer face for forming the core end face in a predetermined shape, a heating unit for heating the mold at a certain temperature, and a moving unit for moving the core end face of the plastic optical fiber end and the transfer face of the mold to the position where both are pressed each other and separated, wherein the plastic optical fiber is fixed by means of the chuck member and the guide member, the mold is heated by means of the heating unit, the moving unit is reciprocated repeatedly to thereby transfer the transfer face on the core end face gradually, the mold can be reciprocated repeatedly, the core end face is heated and pressed intermittently by the mold to thereby form the transfer face on the core end face gradually, the portion that softened at one operation is little, and the transfer area can be increased gradually. As the result, the softened core end face will not
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Coupling Of Light Guides (AREA)
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
- Light Guides In General And Applications Therefor (AREA)
Abstract
An end face of a plastic optical fiber end is treated so as not to extrude to the core side face when the plastic optical fiber end is softened and fused. The core end face of the plastic optical fiber end is pressed intermittently on a mold that is heated to a certain temperature to soften and fuse the core end face to thereby transfer the transfer face of the mold on the core end face.
Description
- 1. Field of the Invention
- This invention relates to a plastic optical fiber end face treatment method and a treatment device, and more particularly relates to a treatment method and a treatment device that are suitable for forming a shape of a lens face on the end face of a plastic optical fiber
- 2. Description of the Related Art
- Conventionally, when an end face of an end of a plastic optical fiber is treated, the end of the plastic optical fiber is brought close to a high temperature source and the end is treated. For example, as shown in FIG. 9, a method in which using an end face treatment device for treating an
end face 53 of a plasticoptical fiber 50 provided with achuck 60 for fixing an plastic optical fiber having a jacket with an exposedcore end face 51, atransfer face 62 a at its end, and ametal mold 62 that is heated by means of aheater 61, a plasticoptical fiber end 53 is held with thechuck 60 and moved toward themold 62, the heatedmold 62 is pressed against thecore end face 51 a of the plasticoptical fiber end 53, thecore end face 51 a is softened and finished in a mirror surface fashion, and the core end face is formed in a predetermined shape such as lens form or the like has been used. - Herein, generally as shown in FIG. 10, a plastic
optical fiber 50 comprises acore 51 consisting of high purity polymethylmethacrylate resin (PMMA) disposed at the center, aclad 52 consisting of special fluororesin that covers peripheral surface of thecore 51, and a jacket (cover) that covers the peripheral surface of theclad 52. A light that enters from the one core end face of thecore 51 emitted from alight source 60 is totally reflected on the boundary between thecore 51 and clad 52, and comes out from the other core end face. - In the case of the conventional end face treatment method for treating a plastic
optical fiber end 53, a softenedcore 51 expands in the direction of thecore side face 51 b because the core end face is heated and pressed against themold 62 simultaneously, the expansion is a problem. - To avoid the above-mentioned problem, it is required that a member to be mounted is mounted so as to avoid the expansion portion of the
core side face 51 b when the plasticoptical fiber end 53 is inserted into the connecting parts such as light branch and coupler. - In particular, in the case that a plastic
optical fiber end 53 is inserted into a thin hole formed at the tip of a ferrule by use of the connection member such as ferrule (inner ring) not shown in the drawing, it is required that not only thecore end face 51 a but also the expanded portion of thecore 51 is projected from the ferrule end face, the accurate positioning of the plasticoptical fiber end 53 is difficult, and it is a problem. - It is the object of the present invention to provide a treatment method and a treatment device in which the expanded portion is not formed on the core side face when a plastic optical fiber end is softened and fused, and the end face of the plastic optical fiber end is finished in a mirror-surface fashion in the form of a predetermined shape.
- In the first solving means to solve at least one of the above-mentioned problems, the core end face of a plastic optical fiber end is pressed on a mold that is heated to a certain temperature to soften and fuse the core end face and to transfer the transfer face of the mold on the core end face.
- The second solving means comprises a step for pressing the core end face of a plastic optical fiber end on the transfer face of a heated mold, a step for separating the core end face from the mold and cooling the core end face naturally, and a step in which pressing/separating between the core end face and the transfer face of the mold is repeated intermittently to deform the shape of the core end face gradually and to transfer the transfer face of the mold.
- In the third solving means, the core end face is formed in the lens face shape.
- In the fourth solving means, a step in which the cover of the plastic optical fiber end is removed to expose the core end face is provided.
- In the fifth solving means, a step in which the clad of the core end face of the plastic optical fiber end is removed is provided.
- The sixth solving means is provided with a chuck member for fixing the plastic optical fiber end, a guide member for guiding the core end face of the plastic optical fiber end, a mold having a transfer face for treating the core end face in the form of a predetermined shape, a heating unit for heating the mold to a certain temperature, and a moving unit for moving the core end face of the plastic optical fiber end and the transfer face of the mold to the position where both are pressed each other and separated, wherein the plastic optical fiber end is fixed by means of the chuck member and the guide member, and the mold is heated by means of the heating unit, the moving unit is reciprocated repeatedly to thereby transfer the transfer face of the mold on the core end face gradually.
- FIG. 1 is a schematic cross sectional view of a plastic optical fiber end face treatment device in accordance with one embodiment of the present invention.
- FIG. 2 is a partially enlarged cross sectional view of the plastic optical fiber end face treatment device in accordance with one embodiment of the present invention.
- FIG. 3 is a schematic cross sectional view for describing a plastic optical fiber end face treatment method in accordance with one embodiment of the present invention.
- FIG. 4 is a schematic cross sectional view for describing trapped air releasing in the plastic optical fiber end face treatment method in accordance with one embodiment of the present invention.
- FIG. 5 is a schematic cross sectional view for describing the chamfering of a plastic optical fiber in accordance with one embodiment of the present invention.
- FIG. 6 is a schematic cross sectional view for describing the chamfering of a plastic optical fiber in accordance with one embodiment of the present invention.
- FIG. 7 is a schematic cross sectional view for describing the end face treatment method after chamfering of a plastic optical fiber in accordance with one embodiment of the present invention.
- FIG. 8 is a partially schematic cross sectional view for describing the operation of the plastic optical fiber end face treatment device in accordance with one embodiment of the present invention.
- FIG. 9 is a schematic cross sectional view for describing a conventional plastic optical fiber end face treatment method.
- FIG. 10 is a schematic cross sectional view for describing a plastic optical fiber
- An end face treatment method and a treatment device for treating a plastic optical fiber end in accordance with one embodiment of the present invention will be described in detail hereinafter with reference to the drawings.
- FIG. 1 is a schematic cross sectional view of an end face treatment device for treating a plastic optical fiber in accordance with the present invention
- As shown in FIG. 1, the end treatment device comprises a
fixing unit 12 mounted and fixed on a flat base table 11, a movingunit 13 supported movably with respect to the base table 11 disposed with facing to thefixing unit 12, and acontrol motor 15 placed on the base table 11 that is engaged with a part of the movingunit 13 and has arotatable screw shaft 15 a. - The
fixing unit 12 is provided with acylindrical mold 17 consisting of hard metal having atransfer face 17 a for transferring in the form of lens face, aheating device 18 such as a heater for heating themold 17, and athermocouple 20 that is mounted on themold 17 and served as a sensor to control the temperature of theheating device 18 constant - The
moving unit 13 is provided with ametal actuator 22 movable in the horizontal direction (in the drawing, in the direction XO), and the actuator is provided with a screw-shaped hole 22 a that passes through the center. - A metal flat placing
plate 24 is fixed to theactuator 22 to form a piece The placingplate 24 has aregulation section 24 a that projects upward and the regulation section has a throughhole 24 b (refer to FIG. 2) through the center. - A
slide member 25 consisting of metal has arecess 26 a on thebottom 26, along metal shaft 27 is provided so as to penetrate through therecess 26 a, and acoil spring 28 is provided so as to wind around the shaft. - The
coil spring 28 is pressing theregulation section 24 a by means of the elastic force usually, and pressed against the position where theregulation section 24 a is in contact with the one end of therecess 26 a on the bottom 26 (left side on the drawing) with interposition of theshaft 27 mounted slidably in the throughhole 24 b of theregulation section 24 a. - At the center of the
slide member 25, aninsertion hole 29 is formed for insertion of a plasticoptical fiber 50, and on the extension line of theinsertion hole 29, achucking mechanism 30 mounted together with theslide member 25 is provided. - Next, the chucking mechanism will be described herein under.
- FIG. 2 is a partially enlarged cross sectional view of an end face treatment device for treatment of a plastic
optical fiber 50. - The
chucking mechanism 30 is provided with acylindrical metal housing 31, aflange 31 a that extends outside is provided on the periphery of the end of thehousing 31, and acollar 31 b that extends slightly inside is provided on the periphery of the other end. - Furthermore, on the other end of the
housing 31, a disk-shapedcore guide member 32 is mounted together with thecollar 31 b so as to overlap each other, acircular guide hole 32 a that penetrate through the thickness of the plate at the center is formed on thecore guide member 32, and the periphery of theguide hole 32 a is widened outside to form acounter bore 32 b. The periphery of theguide hole 32 a is projected in the counter bore 32 b, and aridge periphery 32 c having a flat face is provided. Furthermore, at least two circular holes are formed through the peripheral wall of thehousing 31, and setscrews 33 are mounted on these circular holes inward. - In the above-mentioned
housing 31, acoil spring 35 is contained along thecollar 31 b and the outer peripheral wall, and acollet chuck 36 is contained so as to hold thecoil spring 35 in-between. - The
collet chuck 36 consisting of metal or high rigidity synthetic resin is provided with acircular sleeve 37 having ahole 37 a at the center and a generallycylindrical locknut 38 consisting of the same material as used for thesleeve 37 disposed rotatably in contact with the outer peripheral wall of thesleeve 37. - The one peripheral end of the above-mentioned
sleeve 37 is divided into several portions, and a plurality oftapered nails 37 b with thin tip are provided. - A
recessed notch groove 38 a is formed on the periphery of the outer peripheral wall of the above-mentionedlocknut 38, and atapered clamp 38 b having a thin tip extending from thenotch groove 38 a is provided. On the other end of the outer peripheral wall of thelocknut 38, an extension 38 c that extends along the outer peripheral wall is provided. - When an
end 53 of a plastic optical fiber is inserted into thehole 37 a of thesleeve 37, the plasticoptical fiber end 53 is clamped with thelocknut 38 that covers thesleeve 37, and the plasticoptical fiber end 53 is mounted and fixed. - Next, a
chuck base 40 comprising a metal cylindrical member has a throughhole 40 a at the center, abarrel 40 b at the one end of the throughhole 40 a in a piece, and acollar 40 c at the center of the outer peripheral wall. - The
metal locknut 41 is a conical cylindrical member having ahole 41 a at the center, and theflange 31 a of thehousing 31 is stopped slidably on the inside wall of thehole 41 a. - Next, the end face treatment method for treatment a plastic
optical fiber end 53 will be described herein under with reference to FIG. 3. - As shown in FIG. 3A, first the one end of the plastic
optical fiber 50 is inserted into thecollet chuck 36, the jacket of the plasticoptical fiber 50 is held at the predetermined position with thecollet chuck 36, and acore end face 51 a of the plasticoptical fiber end 53 is exposed. - The
mold 17 is disposed with facing to the core end face of the plasticoptical fiber end 53, and theheating device 18 heats themold 17 to a predetermined temperature of, for example, approximately 120° C. to 200° C., and more preferably around 170° C. in the form of lens face (aspheric surface). - Next, as shown in FIG. 3B, the core end face is moved toward the
mold 17 together with thecollet chuck 36 that is served as thechucking mechanism 30 while thejacket 54 of the plasticoptical fiber 50 is being held with thecollet chuck 36 to thereby bring the core end face of the plasticoptical fiber end 53 in contact with thetransfer face 17 a of themold 17. - The
core end face 51 a is partially softened and fused around the contact position and deformed so as to fit thetransfer face 17 a having a configuration of, for example, lens face in the state that thecore end face 51 a is pressed loosely on the heatedmold 17. - Next, as shown in FIG. 3C, the plastic
optical fiber end 53 is separated from thetransfer face 17 a of themold 17 together with thecollet chuck 36 temporarily. The portion of the core end face 51 a that has been softened and fused of the plasticoptical fiber end 53 that has been separated from the transfer face 17 a is cooled naturally and solidified. - Next, as shown in FIG. 3D, the plastic
optical fiber end 53 is moved toward themold 17 again together with thecollet chuck 36 and the pressed loosely on theheated mold 17, the slightly deformed core end face is softened and fused again, and the core end face is deformed so as to be deformed more fittingly to the predetermined curved face form than the first time deformation. - Furthermore, as shown in FIG. 3E, the core end face of the plastic
optical fiber end 53 is separated from themold 17 and cooled naturally and solidified. - A series of operations shown in FIG. 3B to in FIG. 3E is repeated 20 to 100 times, preferably approximately 70 times intermittently for obtaining the lens face (aspheric surface), the pressure applied on the core end face51 a is 0.5 kgf to 3 kgf, preferably 2 kgf for obtaining the lens face (aspheric surface). By applying heating pressure to form the core end face gradually as described hereinabove, the same configuration as that of the transfer face 17 a of the
mold 17 is formed on the core end face. - By the way, as shown in FIG. 4, a trapped air S that is formed by enclosing air or gas in the initial stage of the end face treatment is formed on the core end face51 a. However, in the case of the plastic optical fiber treatment device of the present invention, because contact/separation operation is repeated many times so as to obtain the end face of the predetermined configuration such as lens face while the core end face is heated and pressed intermittently and the trapped air or gas is released gradually, the end face that is finished in a mirror-surface fashion in the form of a predetermined shape and has no trapped air S can be obtained.
- At that time, the interval (cycle) of repeated pressing is a constant interval in a range from 0.1 sec to 2 sec. In the case of the lens face (aspheric surface), the pressing interval is preferably 0.7 sec.
- Next, it is required to peel off the clad52 of the plastic
optical fiber end 53 from the core end face in order to treat the end face most preferably in forming the core end face of the plasticoptical fiber end 53 of the present invention. - The method will be described hereinunder. As shown in FIG. 5, the
jacket 54 is removed previously by use of a tool at the tip of the plasticoptical fiber end 53 to expose thecore 51 and clad 52. - The plastic
optical fiber end 53 is disposed inclined by fixing it with a chuck not shown in the drawing with respect to the rotation axis of a grinding stone T, the clad 52 that covers the core end face 51 a is brought into touch with the grinding stone T that is rotating at a high speed so that the clad 52 is ground, and the clad 52 is removed from the end and only the core 51 remains at the core end face 5la. Simultaneously, the core end face is chamfered slant on the entire periphery with rotation of the plasticoptical fiber 50 held by a chuck not shown in the drawing at a predetermined rotation speed round the axis center of the core 51, and the needless clad 52 is removed from thecore end face 51 of the end. - FIG. 6 shows a method for chamfering the tip of the plastic
optical fiber end 53 by use of a cutter C instead of the grinding stone T. - As shown in FIG. 6, the jacket is removed from the core end face51 a of the plastic
optical fiber end 53, and thecore 51 and the clad 52 are exposed. - The plastic
optical fiber 50 held by a chuck not shown in the drawing is rotated slowly at a predetermined speed round the core axis center and the cutting blade of the cutter C is touched slant on the core end face, the core end face is cut on the entire periphery and chamfered, and the needless clad 52 is thereby removed from the core end face. - The end face treatment of the plastic
optical fiber end 53 from which the clad 52 has been removed as described hereinabove will be described briefly. As shown in FIG. 7A, the clad 52 is removed from the peripheral portion of the exposed core end face by means of chamfering as described hereinabove. - The plastic
optical fiber 50 is fixed firmly on the movingunit 13 by means of the collet chuck 36 (refer to FIG. 2), and pressed against the transfer face 17 a of themold 17 that is heated at a certain temperature. - As shown in FIG. 7B, the core end face of the plastic
optical fiber end 53 is heated and pressed against themold 17 intermittently and repeatedly to thereby be formed in the desired shape corresponding to the shape of the transfer face 17 a such as lens face shape. The clad 52 does not cover the core end face 51 a, and does not hinder the core end face 51 a from being finished in a mirror-surface fashion. - Next, the operation of the plastic optical fiber end face treatment device of the present invention will be described herein under with reference to FIG. 8.
- FIG. 8 shows schematic cross sectional views for illustrating successive steps of the plastic optical fiber end face treatment.
- In the plastic
optical fiber end 53, thejacket 54 is removed previously from thecore 51 and the clad 52 that covers thecore 51, and the clad 52 is removed from the core end face 51 a by chamfering the periphery of thecore 51 and the clad 52. - As shown in FIG. 8A, the plastic
optical fiber end 53 is inserted though theinsertion hole 29 of theslide member 25, the plasticoptical fiber end 53 is positioned so that the core end face of the plasticoptical fiber end 53 is located at theguide hole 32 a of thecore guide member 32 and the jacket portion is located at thenails 37 b of thesleeve 37. - Next, when a fixing
screw 33 is turned together with thehousing 31 round the axis, the fixingscrew 33 is stopped in thenotch groove 38 a on the outer peripheral wall of thelocknut 38, and thelocknut 38 is turned together with thehousing 31. Thelocknut 38 is moved toward theslide member 25 side by means of a screw, not shown in the drawing, mounted on thelocknut 38 and chuckbase 40, thenails 37 b of thesleeve 37 is tightened by means of the lockingmember 38 b, and the jacket of the plasticoptical fiber end 53 is tightened. - At that time, the core end face of the plastic
optical fiber end 53 is inserted into theguide hole 32 a of theguide member 32, and located at the predetermined position. - Next, as shown in FIG. 8B, as the control motor15 (refer to FIG. 1) is driven rotationally, the moving
unit 13 and thechucking mechanism 30 mounted on the movingunit 13 are moved together toward the mold 17 (in the arrow direction XO in the drawing) along theshaft 15 a (refer to FIG. 1). - The transfer face17 a of the
mold 17 is brought into contact with theprojectional periphery 32 c in the counter bore 32 b of thecore guide member 32 with a predetermined pressure. - Next, as shown in FIG. 8C, as the
control motor 15 is further driven rotationally, the movingunit 13 is moved toward the mold 17 (in the arrow direction XO in the drawing), the transfer face 17 a of themold 17 presses the core end face 51 a of the plasticoptical fiber end 53 and theprojectional periphery 32 c in the counter bore 32 b of thecore guide member 32 to thereby presses thehousing 31 in the direction (arrow direction X2 in the drawing) opposite to the moving direction (arrow direction X1 in the drawing) of the movingunit 13 against the pressing force of thecoil spring 35. - Therefore, the
flange 31 a of thehousing 31 is moved slidingly toward the inner side in thehole 41 a of thelocknut 41. - Next, as shown in FIG. 8D, as the
control motor 15 is further driven rotationally, the movingunit 13 is moved further toward the mold 17 (in the arrow direction X0 in the drawing), and thehousing 31 is thereby moved further in the direction (in the arrow direction X2 in the drawing) opposite to the moving direction of the movingunit 13 against the pressing force of thecoil spring 35. - Thereby, the core end face51 a is brought into contact with the transfer face 17 a of the
mold 17 and presses the transfer face 17 a, and thechucking mechanism 30 is pressed by means of the pressing force. As the result, thebottom plate 26 of theslide member 25 moves in the arrow direction X1 in the drawing against the pressing force of thecoil spring 28 to thereby separate theregulation section 24 a of the placingplate 24 from the one end of therecess 26 a of theslide member 25. As described hereinabove, the pressing force exerted on the core end face 51 a of the plasticoptical fiber end 53 is controlled to be constant, and the buffer action is working so that the pressing force is not so strong as the plasticoptical fiber end 53 is broken. - Next, as shown in FIG. 8E, when the
shaft 15 a of the control motor 15 (refer to FIG. 1) is driven rotationally in the opposite direction, the placingplate 24 is moved in the arrow direction X1, but the movingunit 13 and thechucking mechanism 30 remain pressed and held by means of the coil springs 28 and 35 in the direction of the mold 17 (in the arrow direction X1) initially. - Then, the
regulation section 24 a of theslide member 25 is brought into contact with the other end (wall) in therecess 26 a of thebottom plate 26 by means of the pressing force of thecoil spring 28 and returns to the original position, and returns to the original position so that thelocknut 38 is brought into contact with the fixingscrew 33 by means of thecoil spring 35, and thewhole housing 31 returns to the original position that was when pressed against themold 17. - The core end face of the plastic
optical fiber end 53 is separated from the transfer face 17 a of themold 17, and a series of operations as described hereinabove is repeated to thereby complete the end face treatment of the core end face. - By applying the operation described hereinabove, the plastic
optical fiber end 53 is formed accurately in the desired shape without needless deformation such as extrusion. Fluororesin material of the clad 52 of the plasticoptical fiber end 53 does not adhere on the core end face of the plasticoptical fiber end 53 and the core end face 51 a is protected from deterioration. - The optical fiber end face treatment method and the end face treatment device of the present invention are by no means limited by the present embodiment. For example, the transfer face of the mold may be a lens face or may be a flat face.
- Because according to the optical fiber end face treatment method described hereinbefore, the core end face of the plastic optical fiber end is pressed intermittently on the mold that is heated to a certain temperature so as to be softened and fused and so that the transfer face of the mold is transferred on the core end face to thereby mold the core end face gradually by heating and pressing the core end face intermittently, the portion that is softened in one operation is little, and the transfer area is increased gradually. Therefore, the softened core end face will not be extruded from the mold, and the desired shape is obtained without after-treatment.
- Because the plastic optical fiber end face treatment method comprises a step for pressing the core end face of the plastic optical fiber end on the transfer face of the heated mold, a step for separating the core end face from the mold and cooling the core end face naturally, and a step in which contacting/separating between the core end face and the transfer face of the mold is repeated intermittently to deform the shape of the core end face gradually to thereby transfer the transfer face of the mold, the end face treatment of the plastic optical fiber is carried out without an additional cooling device for cooling the core end face. The trapped air is released because of repeated pressing/separating operation, and the transfer face is formed accurately.
- Furthermore, because the core end face is formed in the lens shape, a plastic optical fiber with a lens face can be used without the additional secondary treatment.
- Furthermore, because a step in which the cover of the plastic optical fiber end is removed and the core end face is exposed is provided, the cover will not cover the core end face, the core end face can be treated easily.
- Furthermore, because a step in which the clad of the plastic optical fiber end is removed is provided, the clad will not cover the core end face by molding, the core end face is treated accurately.
- Furthermore, because the end face treatment device for treating the core end face of the plastic optical fiber end of the present invention is provided with a chuck member for fixing the plastic optical fiber end, a guide member for guiding the core end face of the plastic optical fiber end, a mold having a transfer face for forming the core end face in a predetermined shape, a heating unit for heating the mold at a certain temperature, and a moving unit for moving the core end face of the plastic optical fiber end and the transfer face of the mold to the position where both are pressed each other and separated, wherein the plastic optical fiber is fixed by means of the chuck member and the guide member, the mold is heated by means of the heating unit, the moving unit is reciprocated repeatedly to thereby transfer the transfer face on the core end face gradually, the mold can be reciprocated repeatedly, the core end face is heated and pressed intermittently by the mold to thereby form the transfer face on the core end face gradually, the portion that softened at one operation is little, and the transfer area can be increased gradually. As the result, the softened core end face will not be extruded from the mold, and a desired shape can be formed without after-treatment.
Claims (6)
1. A plastic optical fiber end face treatment method in which the core end face of a plastic optical fiber end is pressed intermittently on a mold that is heated to a certain temperature to soften and fuse the core end face to thereby transfer the transfer face of the mold on the core end face.
2. A plastic optical fiber end face treatment method comprising;
a step for pressing the core end face of a plastic optical fiber end on the transfer face of a heated mold,
a step for separating the core end face from the mold and cooling the core end face naturally, and
a step in which pressing/separating between the core end face and the transfer face of the mold is repeated intermittently to deform the shape of the core end face gradually and to transfer the transfer face of the mold.
3. The plastic optical fiber end face treatment method as claimed in claim 2 , wherein the core end face is formed in the lens face shape.
4. The plastic optical fiber end face treatment method as claimed in claim 2 , wherein a step in which the cover of the plastic optical fiber end is removed to expose the core end face is provided.
5. The plastic optical fiber end face treatment method as claimed in claim 4 , wherein a step in which the clad of the core end face of the plastic optical fiber end is removed is provided.
6. An end face treatment device for treating a core end face of a plastic optical fiber end comprising:
a chuck member for fixing the plastic optical fiber end;
a guide member for guiding the core end face of the plastic optical fiber end;
a mold having a transfer face for treating the core end face in the form of a predetermined shape;
a heating unit for heating the mold to a certain temperature; and
a moving unit for moving the core end face of the plastic optical fiber end and the transfer face of the mold to the position where both are pressed each other and separated,
wherein;
the plastic optical fiber end is fixed by means of the chuck member and the guide member, and
the mold is heated by means of the heating unit, the moving unit is reciprocated repeatedly to thereby transfer the transfer face of the mold on the core end face gradually.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/264,419 US20030031751A1 (en) | 1999-07-08 | 2002-10-03 | Plastic optical fiber and face treatment method and treatment device |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11-194577 | 1999-07-08 | ||
JP11194577A JP2001021732A (en) | 1999-07-08 | 1999-07-08 | Plastic optical fiber end face machining method and machining device thereof |
US09/611,717 US6706221B1 (en) | 1999-07-08 | 2000-07-06 | Plastic optical fiber end face treatment method |
US10/264,419 US20030031751A1 (en) | 1999-07-08 | 2002-10-03 | Plastic optical fiber and face treatment method and treatment device |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/611,717 Division US6706221B1 (en) | 1999-07-08 | 2000-07-06 | Plastic optical fiber end face treatment method |
Publications (1)
Publication Number | Publication Date |
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US20030031751A1 true US20030031751A1 (en) | 2003-02-13 |
Family
ID=16326864
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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US09/611,717 Expired - Fee Related US6706221B1 (en) | 1999-07-08 | 2000-07-06 | Plastic optical fiber end face treatment method |
US10/264,419 Abandoned US20030031751A1 (en) | 1999-07-08 | 2002-10-03 | Plastic optical fiber and face treatment method and treatment device |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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US09/611,717 Expired - Fee Related US6706221B1 (en) | 1999-07-08 | 2000-07-06 | Plastic optical fiber end face treatment method |
Country Status (3)
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US (2) | US6706221B1 (en) |
JP (1) | JP2001021732A (en) |
DE (1) | DE10033123B4 (en) |
Cited By (5)
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US20080008420A1 (en) * | 2006-07-10 | 2008-01-10 | Schlumberger Technology Corporation | Apparatus and method for forming an optical fiber device |
GB2466893A (en) * | 2006-07-10 | 2010-07-14 | Schlumberger Holdings | A method of forming an optical fibre device |
WO2013127024A1 (en) * | 2012-03-02 | 2013-09-06 | 一诺仪器(威海)有限公司 | Plastic pressing hammer for optical fiber fusion splicer |
US20160349462A1 (en) * | 2015-05-25 | 2016-12-01 | Kow-Je Ling | Method for making optical fiber connector and structure thereof |
US9879389B1 (en) | 2014-10-30 | 2018-01-30 | Lura Enterprises, Inc. | Powered roller screed with adjustable handle for wet screed attachment |
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EP1291687B1 (en) * | 2001-09-07 | 2011-07-27 | Nhk Sales Company Limited | Fiber end surface processing method |
EP1494050A1 (en) * | 2003-06-18 | 2005-01-05 | Nhk Sales Company Limited | Optical fiber end surface processing apparatus |
JP2007149316A (en) * | 2005-11-02 | 2007-06-14 | Alps Electric Co Ltd | Method of inspecting thin film magnetic head element, and inspecting holding jig |
US20110002143A1 (en) * | 2006-12-28 | 2011-01-06 | Nokia Corporation | Light guide plate and a method of manufacturing thereof |
JP2008299303A (en) * | 2007-05-01 | 2008-12-11 | Namiki Precision Jewel Co Ltd | Optical fiber with lens and its manufacturing method |
US7892460B1 (en) * | 2009-02-17 | 2011-02-22 | Paradigm Optics | Enclosed drawing method |
GB201116675D0 (en) * | 2011-09-28 | 2011-11-09 | Bae Systems Plc | Plastic optical fibres |
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US5044721A (en) * | 1989-04-18 | 1991-09-03 | Amp Incorporated | Holder for optical fiber end-processing device |
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US20080008420A1 (en) * | 2006-07-10 | 2008-01-10 | Schlumberger Technology Corporation | Apparatus and method for forming an optical fiber device |
GB2439946A (en) * | 2006-07-10 | 2008-01-16 | Schlumberger Holdings | An apparatus for forming an optical fibre device |
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US20100038036A1 (en) * | 2006-07-10 | 2010-02-18 | Schlumberger Technology Corporation | Apparatus and method for forming an optical fiber device |
GB2439946B (en) * | 2006-07-10 | 2010-06-23 | Schlumberger Holdings | Apparatus for forming an optical fiber device |
GB2466893A (en) * | 2006-07-10 | 2010-07-14 | Schlumberger Holdings | A method of forming an optical fibre device |
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WO2013127024A1 (en) * | 2012-03-02 | 2013-09-06 | 一诺仪器(威海)有限公司 | Plastic pressing hammer for optical fiber fusion splicer |
US9879389B1 (en) | 2014-10-30 | 2018-01-30 | Lura Enterprises, Inc. | Powered roller screed with adjustable handle for wet screed attachment |
US20160349462A1 (en) * | 2015-05-25 | 2016-12-01 | Kow-Je Ling | Method for making optical fiber connector and structure thereof |
US10088637B2 (en) * | 2015-05-25 | 2018-10-02 | Kow-Je Ling | Method for making optical fiber connector and structure thereof |
Also Published As
Publication number | Publication date |
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DE10033123B4 (en) | 2008-01-03 |
DE10033123A1 (en) | 2001-01-25 |
US6706221B1 (en) | 2004-03-16 |
JP2001021732A (en) | 2001-01-26 |
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