US20020121095A1 - Controlled temperature compartment apparatus - Google Patents
Controlled temperature compartment apparatus Download PDFInfo
- Publication number
- US20020121095A1 US20020121095A1 US10/115,709 US11570902A US2002121095A1 US 20020121095 A1 US20020121095 A1 US 20020121095A1 US 11570902 A US11570902 A US 11570902A US 2002121095 A1 US2002121095 A1 US 2002121095A1
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- Prior art keywords
- housing
- drawer
- heat exchange
- exchange fins
- fan
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D19/00—Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B21/00—Machines, plants or systems, using electric or magnetic effects
- F25B21/02—Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect
- F25B21/04—Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect reversible
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2321/00—Details of machines, plants or systems, using electric or magnetic effects
- F25B2321/02—Details of machines, plants or systems, using electric or magnetic effects using Peltier effects; using Nernst-Ettinghausen effects
- F25B2321/023—Mounting details thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2321/00—Details of machines, plants or systems, using electric or magnetic effects
- F25B2321/02—Details of machines, plants or systems, using electric or magnetic effects using Peltier effects; using Nernst-Ettinghausen effects
- F25B2321/025—Removal of heat
- F25B2321/0251—Removal of heat by a gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/12—Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/06—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
- F25D2317/065—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air return
- F25D2317/0655—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air return through the top
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/06—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
- F25D2317/066—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air supply
- F25D2317/0665—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air supply from the top
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/06—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
- F25D2317/068—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the fans
- F25D2317/0683—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the fans the fans not of the axial type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/02—Charging, supporting, and discharging the articles to be cooled by shelves
- F25D25/024—Slidable shelves
- F25D25/025—Drawers
Definitions
- This invention relates to an apparatus having a temperature controlled compartment within the apparatus and, in particular, is directed to a kitchen drawer apparatus that may be heated or cooled for warming or cooling, respectively, plates, containers, food products, and the like or holding the same at a desired temperature.
- warming ovens usually in the form of a drawer, that is heated to a moderate temperature by a simple electric heating element controlled by a thermostat but cooling drawers are far less common and more complicated in requiring a normal refrigeration system with a compressor, condenser and evaporator. While the present invention is applicable to a heating drawer or a cooling drawer or selectable as either, it's principal utility is as a cooling drawer and therefore will be described in that manner.
- thermoelectric heat pump is provided for operation to draw heat from the interior compartment for creating a cooling compartment.
- Still another object of the present invention is to provide such an apparatus in the form of a highly insulated cooling compartment for receiving a kitchen drawer through which cold air is circulated from a thermoelectric heat pump and then back to the thermoelectric heat pump for cooling the air.
- FIG. 1 is an isometric view of the temperature controlled compartment apparatus of the present invention in the form of a kitchen drawer for mounting in a cabinet or wall;
- FIG. 2 is a sectional plan view of the temperature controlled compartment apparatus of FIG. 1 taken on the line 2 - 2 in FIG. 3 and illustrating the air circulation paths of the kitchen drawer apparatus;
- FIG. 3 is a side sectional elevation view of the temperature controlled compartment apparatus of FIG. 1 taken substantially on the line 3 - 3 of FIG. 2;
- FIG. 4 is a front sectional elevation view taken substantially on the line 4 - 4 of FIG. 2;
- FIG. 5 is a rear elevation view of the temperature controlled compartment apparatus
- FIG. 6 is a rear sectional elevation view taken substantially on the line 6 - 6 of FIG. 3;
- FIG. 7 is a rear sectional elevation view taken substantially on the line 7 - 7 of FIG. 3
- FIG. 8 is an enlarged sectional elevation of one of the thermoelectric heat pump modules used in the apparatus as shown in the circle 8 in the FIG. 2;
- FIG. 9 is an enlarged sectional elevation of one of the condensate drains used in the apparatus as shown at the circle 9 in the FIG. 4;
- FIG. 10 is a rear elevation view of the cooling drawer removed from the apparatus
- FIG. 11 is an enlarged sectional elevation of the air intake passage used in the apparatus as shown at the circle 11 in the FIG. 3;
- FIG. 12 is a view of the temperature controls for the temperature controlled compartment apparatus of FIG. 1;
- FIG. 13 is a rear isometric view of the rear of a modified form of the temperature controlled compartment apparatus
- FIG. 14 is a side sectional elevation view taken substantially on the line 14 - 14 of FIG. 13;
- FIG. 15 is an enlarged sectional elevation of a modified form of the exhaust fans and air passages used in the apparatus as shown at the circle in the FIG. 14;
- FIG. 16 is a side sectional elevation view similar to FIG. 14 and illustrating another modified form of the exhaust fans and air passages used in of the temperature controlled compartment apparatus.
- FIG. 17 is a side sectional elevation view of still another modified form of the temperature controlled compartment apparatus.
- FIGS. 1 - 12 The preferred embodiment of the present invention shown in FIGS. 1 - 12 is illustrated as a temperature controlled compartment apparatus 10 having a drawer 12 so that the apparatus may be conveniently mounted in an opening in a wall or in the front of a kitchen cabinet, similar to mounting of conventional warming ovens, but the apparatus may be constructed in other configurations, such as merely having a front door, without departing from the present invention.
- the apparatus 10 includes a double-walled housing 14 with insulation 16 between the walls on all sides, top and bottom, where possible, for reducing undesirable heat transfer between the exterior of the housing and interior compartment 18 formed within the housing 14 .
- the drawer 12 is supported in the housing 14 by rollers 20 in a conventional manner for ease in sliding the drawer 12 in and out of the interior compartment 18 , as shown in FIGS.
- the drawer may have a slidable or hinged top (not shown) for minimizing the loss of cold air from the drawer as the drawer is rolled in and out of the housing.
- the front 12 a of the drawer 12 also includes insulation 16 .
- the insulation 16 in the housing and also in the front 12 a of the drawer 12 is made of vacuum panels, such as made by Dow Chemical Company under their trademark “Instill”, which greatly reduces the heat transfer between the exterior of the housing and the interior compartment 18 .
- vacuum panels are normally available only in flat regularly shaped panels which are well suited for the front, top, bottom and side walls but not the rear wall which is of an irregular shape, as discussed below.
- the vacuum panels provide greater insulation while allowing for a much thinner wall for the housing to thereby increase the volume of the interior compartment 18 and drawer 12 for the same exterior size of the apparatus 10 .
- thermoelectric module thermoelectric heat pump modules 24 a and 24 b
- the thermoelectric modules 24 a and 24 b are located in the rear wall between the center of the housing 14 and the left and right, respectively, side walls of the housing 14 and approximately in the center in the top to bottom direction.
- each thermoelectric module 24 is provided with a pair of heat sinks 26 and 28 in horizontally spaced relationship with the rear heat sink 26 having a multiplicity of vertically extending fins 26 a and the front heat sink 28 having a multiplicity of generally horizontally extending fins 28 a .
- Fins 26 a all extend vertically from top to bottom, as viewed in FIGS. 3 and 7, and for the full height of the thermoelectric module 24 .
- the fins 28 a all extend in the lateral direction from right to left, as viewed in FIGS. 2, 4, and 8 , and for the full width of the thermoelectric module 24 .
- each thermoelectric module 24 includes a conventional thermocouple heat pump device 34 sandwiched between the heat sinks 26 and 28 with a heat transfer block 36 on one or both sides. Insulation 38 also is sandwiched between the heat sinks 26 and 28 at all locations other than the location of the thermocouple heat pump device 34 .
- the heat sinks 26 and 28 are held together by screws 40 surrounded by thermal washers 42 for minimizing the heat transfer between heat sinks 26 and 28 , except through the thermocouple heat pump device 34 and heat transfer block 36 .
- a motorized impeller fan 50 is provided in a cavity 51 adjacent a circular opening 52 in panel 19 in the heat exchange assemblage 22 at approximately the center (left to right) for drawing air from the interior compartment 18 and drawer 12 through openings 61 in the back wall 12 b of drawer 12 .
- a pair of ducts 54 conduct the air from the fan 50 laterally in both directions, as shown by the arrows 56 , between and along the fins 28 a of the thermoelectric modules 24 a and 24 b where heat is absorbed from the circulating air by the fins.
- the cooled air is discharged from between the fins into laterally spaced plenums 58 , through openings 59 in the rear panel 19 , and then through a plurality of openings or louvers 60 in the back wall 12 b of drawer 12 back into the interior compartment 18 and drawer 12 .
- the cooled air is also discharged from between the fins into air passages 70 , which are between the side walls 12 c , 12 d of drawer 12 and the side walls forming the interior compartment 18 , and then through a plurality of openings or louvers 72 , located at the front of the side walls 12 c and 12 d , as indicated by arrows 74 .
- the heat exchange assemblage 22 preferably includes a thick, molded wall 75 of insulating material, such as polystyrene foam, with openings for the thermoelectric modules 24 a and 24 b and forming the cavity 51 and ducts 54 and 58 whereby maximum insulation is provided at the back wall of the interior compartment 18 .
- the horizontally extending fins 28 a are preferably positioned at a slight angle to horizontal. Preferably, the angle is approximately 5°.
- the condensate drain 110 is positioned in the back wall 75 of the housing such that the condensate that runs off of the fins 28 a will collect in the drain 110 .
- the drain 110 has a p-trap 112 , such that there will always be water within the drain to prevent warmer air from passing through the drain and into the cooler air above the drain.
- the drain consists of a plastic pipe 114 and the p-trap 112 , however, any other type of material may be used and other drainage systems may be used to remove the condensate from the fins 28 a .
- the condensate drains from drain 110 into lower air passage 68 (described below) through which warm exhaust airflows that evaporates and thereby removes that condensate.
- motorized impeller fan sets 62 a and 62 b are provided in the heat exchange assemblage 22 at laterally spaced locations directly adjacent to the vertically extending fins 26 a .
- Each motorized impeller fan set 62 a and 62 b preferably comprises four fans 30 , as shown in FIG. 6, to circulate the external air past the fins 26 a .
- the fans 30 of sets 62 a and 62 b are positioned adjacent the louvers 64 , as shown in FIG.
- the air from the front of the apparatus 10 As the air from the front of the apparatus 10 is drawn to the back, it combines with the air drawn in from behind the apparatus and passes through the fans 30 of sets 62 a and 62 b and is then discharged by fans 62 a and 62 b to and through the spaces between the vertically extending fins 26 a on the thermoelectric modules 24 a and 24 b , as shown by arrows 85 , where the circulating external air absorbs heat from the fins that has been conducted or pumped through the thermoelectric modules by the thermocouple heat pump device 34 .
- An air passage 68 is formed along the bottom of apparatus 10 between the insulation panel 16 and bottom wall 67 which then conducts the heated air toward and through the bottom of the apparatus 10 to the front of the drawer 12 , as shown by arrows 69 .
- the heated air is then discharged to atmosphere through vent 89 , located at the bottom of the drawer front 12 a at a sufficient distance from the inlet 87 at the top of drawer front 12 a and the fan sets at 62 a and 62 b to avoid any direct recirculation of the heated air.
- the apparatus can be mounted in an enclosed cabinet that has little or no air circulation at the back of apparatus 10 .
- the external air is preferably circulated in this manner from above to below the apparatus 10 , even though heated air naturally rises, in order to avoid discharging the heated air at the top where it would impinge on a person opening the drawer 12 and tend to mix with the cold air in the drawer when its open. While an arrangement with two fan sets 62 a and 62 b has been described for effectively at least doubling the air circulated past the heat sink fins 26 a over the quantity of air circulated past the heat sink fins 28 a to the interior compartment 18 for improving the efficiency, it will be readily understood by those skilled in the art that a single set of fans or more than two sets of fans, or a single larger fan or two larger fans may be used. Also, it even may be possible to omit the external air fans 62 a , 62 b if convection air circulation of a continuous and reliable supply of cool air at the rear of the apparatus is adequate for the magnitude of heat transfer.
- the louver opening 87 at the top of the front 12 a of the drawer allows the external air to pass from outside the drawer to air passage 80 and then to the fans.
- a seal 90 is located on the housing 14 , just below the bottom of the air passage 80 .
- the seal 90 preferably encircles the entire front opening of the interior compartment 18 to engage the front 12 a of the drawer to minimize any loss of cold air when the drawer 12 is closed.
- the rear wall 12 b of drawer 12 which is juxtaposed to panel 19 of the interior compartment 18 , is shown in FIG. 10.
- the rear wall 12 b contains a plurality of openings 60 located at each lateral side.
- In the center of the wall 12 b there are a plurality of openings 61 which, when the drawer is closed, are adjacent to the opening 52 for the fan 50 .
- the seal 100 seals the air passage from the interior of drawer 12 through openings 60 and circular opening 52 around the fan 50 , so that the air the fan 50 draws in comes from within drawer 12 and does not come from the air surrounding the drawer 12 in the interior compartment 18 .
- a temperature probe 102 is provided in the apparatus, such as in the back wall 75 at plenum 58 (see FIG. 4) or elsewhere in the interior compartment 18 , and is connected to a thermostat (not shown) for selectively controlling the temperature within the interior compartment 18 and drawer 12 by a selection switch 76 , as shown in FIG. 12.
- An additional insulation panel 17 is located on the side of the housing 14 containing the selection switch 76 . This insulation panel 17 is adjacent to insulation 16 and allows for the placement of the wires extending between the selection switch 76 , the thermostat, an electrical source and temperature probe 102 .
- the selection switch 76 preferably has an On/Off switch 77 and a temperature control switch 78 for setting the drawer to the desired temperature.
- the selection switch also has a number of available temperatures 79 to which the drawer can be set.
- the temperature is set by first turning the drawer on, using the on/off switch 77 .
- the user then presses the temperature control switch 78 , to select the desired temperature.
- the temperature selection is cycled through the available temperatures 79 , to which the drawer may be cooled.
- the temperature at which the interior compartment 18 is currently set to is indicated by the LED light being illuminated next to the selected temperature.
- Other controls, such as a timer (not shown) also may be provided.
- the selection switch 76 is located on the front and on the side of the housing 14 , such that the front 12 a of the drawer 12 will cover the selection switch 76 , as shown in FIG. 1.
- FIGS. 13 - 15 A modification of the preferred embodiment is shown in FIGS. 13 - 15 .
- a pair of “squirrel cage” blower units 120 replace the pair of external air fan sets 62 a and 62 b .
- each of the “squirrel cage” blower units contains a pair of blowers 121 a and 121 b at the top and bottom, respectively.
- the blower 121 a draws the external air through the front vents 87 and into the air passage 80 at the top of the apparatus 10 , represented by arrows 122 .
- the air passes through the blower and is then directed downward towards the vertically extending fins 26 a , represented by arrow 123 .
- the blower 121 a then blows the external air over the vertically extending fins 26 a , to cool the fins and warm the air.
- the blower 121 b draws the air from the vertically extending fins 26 a and then redirects the air and blows it down air passage 68 to discharge at the front of the drawer 12 through vent 89 .
- a modified blower arrangement is shown in FIG. 15 where the blower 121 a draws the air from the top-rear portion of the ducting, rather than the front as in FIG. 14, and discharges the air directly downward through the fins 26 a.
- FIG. 16 Another modification of the preferred embodiment is represented in FIG. 16, wherein the external air passed through the fins 26 a of the thermoelectric modules 24 a and 24 b is drawn into and through the unit using both fans and “squirrel cage” blowers.
- the fan set 130 similar to fan sets 62 a , 62 b , is placed adjacent to the vertically extending fins 26 a and the “squirrel cage” blower 140 is placed at the bottom of the apparatus 10 .
- the fan set 130 draws air from behind the apparatus through louvers 64 and from the front 12 a of the drawer 12 through air passage 80 .
- the air from the air passage 80 and the rear of the apparatus is mixed as it passes through the fan set 130 .
- the fan set 130 blows the air over and along the vertically extending fins 26 a where the air is warmed by the heat from the fins 26 a .
- the blower 140 then blows the external hot air that passed over the fins 26 a through air passage 68 and out of the front of the drawer through vent 89 .
- the apparatus is shown as comprising a pair of apparatus 10 ′ and 10 ′′ in a stacked installation in FIG. 17.
- the apparatus 10 ′, 10 ′′ contain the “squirrel cage” blowers 121 a and 121 b as in the embodiment illustrated in FIG. 14.
- the “squirrel cage” blowers 121 a and 121 b operate in the same manner as in the FIG. 14 embodiment.
- the external air circulation is from the top-front of the drawer through vents 87 , through air passage 80 , down through the fins 26 a , through the lower air passage 68 and out the bottom-front vent 89 .
- the external air intake is reversed, such that air intake is through the bottom-front vent 89 and the warmer air is exhausted through top-front vent 87 of the drawer.
- the bottom apparatus 10 ′′ will intake cool room air rather than the warmer air that is exhausted from the top apparatus 10 ′ through vent 89 , thereby enhancing the cooling of fins 26 a with the cooler air from below the bottom apparatus 10 ′′.
- both apparatus 10 ′, 10 ′′ will exhaust the warmer air in the same location.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
Description
- This is a Continuation-In-Part of co-pending application Ser. No. 09/659,433, filed on Sep. 8, 2000, which is incorporated herein by this reference.
- This invention relates to an apparatus having a temperature controlled compartment within the apparatus and, in particular, is directed to a kitchen drawer apparatus that may be heated or cooled for warming or cooling, respectively, plates, containers, food products, and the like or holding the same at a desired temperature.
- Many residential kitchens are provided with warming ovens, usually in the form of a drawer, that is heated to a moderate temperature by a simple electric heating element controlled by a thermostat but cooling drawers are far less common and more complicated in requiring a normal refrigeration system with a compressor, condenser and evaporator. While the present invention is applicable to a heating drawer or a cooling drawer or selectable as either, it's principal utility is as a cooling drawer and therefore will be described in that manner.
- Often it is desirable to chill plates, such as for serving salad or a cold soup, or to maintain a food product cold, such as desserts, leaf salads, beverages or the like. While a conventional residential refrigerator may be used for such a chilling or cooling function, there may be inadequate space or shelving in a residential refrigerator to accommodate plates, bowls, and chilled food products that may be prepared for subsequent service. Further, while an extra small refrigerator may be provided in a residential kitchen for these chilling and cooling functions, conventional refrigerators employ a vapor compression/evaporation cycle requiring a compressor, a condenser and an evaporator which are slow in reducing the interior temperature and, therefore, are normally left on at all times, which is wasteful of energy. Moreover, an extra refrigerator that is maintained at a cold temperature usually attracts the storage of items thereby making it unavailable for special cooling uses. Further, heretofore conventional residential refrigerators have not been capable of selectively cooling or heating the interior of the refrigerator.
- Therefore, it is a principle object of the present invention to provide a temperature-controlled compartment apparatus that may be operated to heat or cool an interior compartment. Specifically, it is a more detailed object of this invention to provide such a cooling apparatus wherein a thermoelectric heat pump is provided for operation to draw heat from the interior compartment for creating a cooling compartment. Still another object of the present invention is to provide such an apparatus in the form of a highly insulated cooling compartment for receiving a kitchen drawer through which cold air is circulated from a thermoelectric heat pump and then back to the thermoelectric heat pump for cooling the air.
- Other and more detailed objects and advantages of the present invention will appear to those skilled in the art from the following description of a preferred embodiment in connection with the drawings, wherein:
- FIG. 1 is an isometric view of the temperature controlled compartment apparatus of the present invention in the form of a kitchen drawer for mounting in a cabinet or wall;
- FIG. 2 is a sectional plan view of the temperature controlled compartment apparatus of FIG. 1 taken on the line2-2 in FIG. 3 and illustrating the air circulation paths of the kitchen drawer apparatus;
- FIG. 3 is a side sectional elevation view of the temperature controlled compartment apparatus of FIG. 1 taken substantially on the line3-3 of FIG. 2;
- FIG. 4 is a front sectional elevation view taken substantially on the line4-4 of FIG. 2;
- FIG. 5 is a rear elevation view of the temperature controlled compartment apparatus;
- FIG. 6 is a rear sectional elevation view taken substantially on the line6-6 of FIG. 3;
- FIG. 7 is a rear sectional elevation view taken substantially on the line7-7 of FIG. 3
- FIG. 8 is an enlarged sectional elevation of one of the thermoelectric heat pump modules used in the apparatus as shown in the
circle 8 in the FIG. 2; - FIG. 9 is an enlarged sectional elevation of one of the condensate drains used in the apparatus as shown at the
circle 9 in the FIG. 4; - FIG. 10 is a rear elevation view of the cooling drawer removed from the apparatus;
- FIG. 11 is an enlarged sectional elevation of the air intake passage used in the apparatus as shown at the circle11 in the FIG. 3;
- FIG. 12 is a view of the temperature controls for the temperature controlled compartment apparatus of FIG. 1;
- FIG. 13 is a rear isometric view of the rear of a modified form of the temperature controlled compartment apparatus;
- FIG. 14 is a side sectional elevation view taken substantially on the line14-14 of FIG. 13;
- FIG. 15 is an enlarged sectional elevation of a modified form of the exhaust fans and air passages used in the apparatus as shown at the circle in the FIG. 14;
- FIG. 16 is a side sectional elevation view similar to FIG. 14 and illustrating another modified form of the exhaust fans and air passages used in of the temperature controlled compartment apparatus; and
- FIG. 17 is a side sectional elevation view of still another modified form of the temperature controlled compartment apparatus.
- The preferred embodiment of the present invention shown in FIGS.1-12 is illustrated as a temperature controlled
compartment apparatus 10 having adrawer 12 so that the apparatus may be conveniently mounted in an opening in a wall or in the front of a kitchen cabinet, similar to mounting of conventional warming ovens, but the apparatus may be constructed in other configurations, such as merely having a front door, without departing from the present invention. Theapparatus 10 includes a double-walled housing 14 withinsulation 16 between the walls on all sides, top and bottom, where possible, for reducing undesirable heat transfer between the exterior of the housing andinterior compartment 18 formed within thehousing 14. Thedrawer 12 is supported in thehousing 14 byrollers 20 in a conventional manner for ease in sliding thedrawer 12 in and out of theinterior compartment 18, as shown in FIGS. 1 and 4. The drawer may have a slidable or hinged top (not shown) for minimizing the loss of cold air from the drawer as the drawer is rolled in and out of the housing. Thefront 12 a of thedrawer 12 also includesinsulation 16. Preferably, theinsulation 16 in the housing and also in thefront 12 a of thedrawer 12 is made of vacuum panels, such as made by Dow Chemical Company under their trademark “Instill”, which greatly reduces the heat transfer between the exterior of the housing and theinterior compartment 18. Presently, such vacuum panels are normally available only in flat regularly shaped panels which are well suited for the front, top, bottom and side walls but not the rear wall which is of an irregular shape, as discussed below. The vacuum panels provide greater insulation while allowing for a much thinner wall for the housing to thereby increase the volume of theinterior compartment 18 anddrawer 12 for the same exterior size of theapparatus 10. - A heat exchange assemblage, generally designated22, is provided as the rear portion of the
apparatus 10 andhousing 14 for creating the heat exchange between theinterior compartment 18 and the atmosphere around theapparatus 10. In this preferred embodiment, theheat exchange assemblage 22 is provided with two thermoelectricheat pump modules thermoelectric modules housing 14 and the left and right, respectively, side walls of thehousing 14 and approximately in the center in the top to bottom direction. - As shown in FIG. 8, each thermoelectric module24 is provided with a pair of
heat sinks rear heat sink 26 having a multiplicity of vertically extending fins 26 a and thefront heat sink 28 having a multiplicity of generally horizontally extending fins 28 a. Fins 26 a all extend vertically from top to bottom, as viewed in FIGS. 3 and 7, and for the full height of the thermoelectric module 24. Further, thefins 28 a all extend in the lateral direction from right to left, as viewed in FIGS. 2, 4, and 8, and for the full width of the thermoelectric module 24. As installed in theheat exchange assemblage 22, the outer (rearward) edges of the vertically extendingfins 26 a are adjacent to a cluster ofair intake fans 30, four on each side being shown in FIG. 6, for quiet but effective air circulation passed theheat sinks 26. The horizontally extendingfins 28 a are adjacent to therear panel 19 of theinterior compartment 18. Each thermoelectric module 24 includes a conventional thermocoupleheat pump device 34 sandwiched between theheat sinks heat transfer block 36 on one or both sides.Insulation 38 also is sandwiched between theheat sinks heat pump device 34. Theheat sinks screws 40 surrounded bythermal washers 42 for minimizing the heat transfer betweenheat sinks heat pump device 34 andheat transfer block 36. - Referring again more particularly to FIGS. 1, 2,3, and 4, the
apparatus 10 will be described in connection with its operation. A motorizedimpeller fan 50 is provided in acavity 51 adjacent acircular opening 52 inpanel 19 in theheat exchange assemblage 22 at approximately the center (left to right) for drawing air from theinterior compartment 18 anddrawer 12 throughopenings 61 in theback wall 12 b ofdrawer 12. A pair ofducts 54 conduct the air from thefan 50 laterally in both directions, as shown by thearrows 56, between and along thefins 28 a of thethermoelectric modules spaced plenums 58, throughopenings 59 in therear panel 19, and then through a plurality of openings orlouvers 60 in theback wall 12 b ofdrawer 12 back into theinterior compartment 18 anddrawer 12. The cooled air is also discharged from between the fins intoair passages 70, which are between theside walls drawer 12 and the side walls forming theinterior compartment 18, and then through a plurality of openings orlouvers 72, located at the front of theside walls arrows 74. Thus, with thethermoelectric modules fan 50 energized, the air withininterior compartment 18 is continually circulated and cooled for cooling the contents throughout thedrawer 12. Theheat exchange assemblage 22 preferably includes a thick,molded wall 75 of insulating material, such as polystyrene foam, with openings for thethermoelectric modules cavity 51 andducts interior compartment 18. - As shown in FIG. 4, generally the horizontally extending
fins 28 a are preferably positioned at a slight angle to horizontal. Preferably, the angle is approximately 5°. By having thefins 28 a inclined at a slight angle gravity allows the condensation, which accumulates during the cooling process to run along the fins to adrain 110, as shown in FIG. 9. Thecondensate drain 110 is positioned in theback wall 75 of the housing such that the condensate that runs off of thefins 28 a will collect in thedrain 110. Thedrain 110 has a p-trap 112, such that there will always be water within the drain to prevent warmer air from passing through the drain and into the cooler air above the drain. Preferably, the drain consists of aplastic pipe 114 and the p-trap 112, however, any other type of material may be used and other drainage systems may be used to remove the condensate from thefins 28 a. The condensate drains fromdrain 110 into lower air passage 68 (described below) through which warm exhaust airflows that evaporates and thereby removes that condensate. - In order to improve the efficiency of and capacity for cooling by the
heat exchange assemblage 22, means are provided for circulating external air past the vertically extending fins 26 a of thethermoelectric modules heat exchange assemblage 22 at laterally spaced locations directly adjacent to the vertically extendingfins 26 a. Each motorized impeller fan set 62 a and 62 b preferably comprises fourfans 30, as shown in FIG. 6, to circulate the external air past thefins 26 a. Thefans 30 ofsets louvers 64, as shown in FIG. 5, in therear panel 31 for drawing in air from behind theapparatus 10. The external air also is drawn in from the front of theapparatus 10 anddrawer 12 at the top of the drawer through vent openings orlouvers 87 and into anair passage 80, which is between the top of theinsulation 16 and thetop panel 82 of theapparatus 10, as shown byarrows 84. As the air from the front of theapparatus 10 is drawn to the back, it combines with the air drawn in from behind the apparatus and passes through thefans 30 ofsets fans fins 26 a on thethermoelectric modules heat pump device 34. Anair passage 68 is formed along the bottom ofapparatus 10 between theinsulation panel 16 andbottom wall 67 which then conducts the heated air toward and through the bottom of theapparatus 10 to the front of thedrawer 12, as shown byarrows 69. The heated air is then discharged to atmosphere throughvent 89, located at the bottom of thedrawer front 12 a at a sufficient distance from theinlet 87 at the top ofdrawer front 12 a and the fan sets at 62 a and 62 b to avoid any direct recirculation of the heated air. Thus, with thefans heat pump modules internal compartment 18, thefins 26 a of theheat sink 26 are continually cooled by the circulating air and the efficiency of theheat exchange assemblage 22 is maximized. Bydrawer passages apparatus 10 for cooling thefins 26 a, the apparatus can be mounted in an enclosed cabinet that has little or no air circulation at the back ofapparatus 10. The external air is preferably circulated in this manner from above to below theapparatus 10, even though heated air naturally rises, in order to avoid discharging the heated air at the top where it would impinge on a person opening thedrawer 12 and tend to mix with the cold air in the drawer when its open. While an arrangement with two fan sets 62 a and 62 b has been described for effectively at least doubling the air circulated past theheat sink fins 26 a over the quantity of air circulated past theheat sink fins 28 a to theinterior compartment 18 for improving the efficiency, it will be readily understood by those skilled in the art that a single set of fans or more than two sets of fans, or a single larger fan or two larger fans may be used. Also, it even may be possible to omit theexternal air fans - As shown in FIG. 11, the
louver opening 87 at the top of the front 12 a of the drawer allows the external air to pass from outside the drawer toair passage 80 and then to the fans. To prevent the external air from passing downward between the front 12 a of thedrawer 12 and thehousing 14, and into theinterior compartment 18, aseal 90 is located on thehousing 14, just below the bottom of theair passage 80. Theseal 90 preferably encircles the entire front opening of theinterior compartment 18 to engage the front 12 a of the drawer to minimize any loss of cold air when thedrawer 12 is closed. - The
rear wall 12 b ofdrawer 12, which is juxtaposed topanel 19 of theinterior compartment 18, is shown in FIG. 10. Therear wall 12 b contains a plurality ofopenings 60 located at each lateral side. In the center of thewall 12 b there are a plurality ofopenings 61 which, when the drawer is closed, are adjacent to theopening 52 for thefan 50. Surrounding the plurality ofopenings 61 on the exterior (back) ofrear wall 12 b is aseal 100. Theseal 100 seals the air passage from the interior ofdrawer 12 throughopenings 60 andcircular opening 52 around thefan 50, so that the air thefan 50 draws in comes from withindrawer 12 and does not come from the air surrounding thedrawer 12 in theinterior compartment 18. - A
temperature probe 102 is provided in the apparatus, such as in theback wall 75 at plenum 58 (see FIG. 4) or elsewhere in theinterior compartment 18, and is connected to a thermostat (not shown) for selectively controlling the temperature within theinterior compartment 18 anddrawer 12 by aselection switch 76, as shown in FIG. 12. Anadditional insulation panel 17 is located on the side of thehousing 14 containing theselection switch 76. Thisinsulation panel 17 is adjacent toinsulation 16 and allows for the placement of the wires extending between theselection switch 76, the thermostat, an electrical source andtemperature probe 102. Theselection switch 76 preferably has an On/Off switch 77 and atemperature control switch 78 for setting the drawer to the desired temperature. The selection switch also has a number ofavailable temperatures 79 to which the drawer can be set. The temperature is set by first turning the drawer on, using the on/offswitch 77. The user then presses thetemperature control switch 78, to select the desired temperature. By repeatedly pressing thetemperature control switch 78, the temperature selection is cycled through theavailable temperatures 79, to which the drawer may be cooled. The temperature at which theinterior compartment 18 is currently set to is indicated by the LED light being illuminated next to the selected temperature. Other controls, such as a timer (not shown) also may be provided. Preferably, theselection switch 76 is located on the front and on the side of thehousing 14, such that the front 12 a of thedrawer 12 will cover theselection switch 76, as shown in FIG. 1. - A modification of the preferred embodiment is shown in FIGS.13-15. In this embodiment, a pair of “squirrel cage”
blower units 120 replace the pair of external air fan sets 62 a and 62 b. As shown in FIG. 14, each of the “squirrel cage” blower units contains a pair ofblowers blower 121 a draws the external air through thefront vents 87 and into theair passage 80 at the top of theapparatus 10, represented by arrows 122. As the air reaches theblower 121 a, the air passes through the blower and is then directed downward towards the vertically extendingfins 26 a, represented byarrow 123. Theblower 121 a then blows the external air over the vertically extendingfins 26 a, to cool the fins and warm the air. Theblower 121 b draws the air from the vertically extendingfins 26 a and then redirects the air and blows it downair passage 68 to discharge at the front of thedrawer 12 throughvent 89. A modified blower arrangement is shown in FIG. 15 where theblower 121 a draws the air from the top-rear portion of the ducting, rather than the front as in FIG. 14, and discharges the air directly downward through thefins 26 a. - Another modification of the preferred embodiment is represented in FIG. 16, wherein the external air passed through the
fins 26 a of thethermoelectric modules fins 26 a and the “squirrel cage”blower 140 is placed at the bottom of theapparatus 10. The fan set 130 draws air from behind the apparatus throughlouvers 64 and from the front 12 a of thedrawer 12 throughair passage 80. The air from theair passage 80 and the rear of the apparatus is mixed as it passes through the fan set 130. The fan set 130 blows the air over and along the vertically extendingfins 26 a where the air is warmed by the heat from thefins 26 a. Theblower 140 then blows the external hot air that passed over thefins 26 a throughair passage 68 and out of the front of the drawer throughvent 89. - In still another modification of the preferred embodiment, the apparatus is shown as comprising a pair of
apparatus 10′ and 10″ in a stacked installation in FIG. 17. In this embodiment, theapparatus 10′, 10″ contain the “squirrel cage”blowers apparatus 10 on the top, the “squirrel cage”blowers vents 87, throughair passage 80, down through thefins 26 a, through thelower air passage 68 and out the bottom-front vent 89. In theapparatus 10″ on the bottom, the external air intake is reversed, such that air intake is through the bottom-front vent 89 and the warmer air is exhausted through top-front vent 87 of the drawer. In this manner, thebottom apparatus 10″ will intake cool room air rather than the warmer air that is exhausted from thetop apparatus 10′ throughvent 89, thereby enhancing the cooling offins 26 a with the cooler air from below thebottom apparatus 10″. Further, bothapparatus 10′, 10″ will exhaust the warmer air in the same location. - While the present invention has been described in connection with a specific preferred embodiment with various modifications of a kitchen drawer that may be either cooled or heated and a specific construction of the heat exchange assemblage for accomplishing heating and cooling, it will really appear to those skilled in the art that various other modifications and additions may be made for providing an apparatus for a purpose other than a kitchen drawer or with different components without departing from the invention as claimed below.
Claims (36)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US10/115,709 US20020121095A1 (en) | 2000-09-08 | 2002-04-03 | Controlled temperature compartment apparatus |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US09/659,433 US6370882B1 (en) | 2000-09-08 | 2000-09-08 | Temperature controlled compartment apparatus |
US10/115,709 US20020121095A1 (en) | 2000-09-08 | 2002-04-03 | Controlled temperature compartment apparatus |
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Application Number | Title | Priority Date | Filing Date |
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US09/659,433 Continuation-In-Part US6370882B1 (en) | 2000-09-08 | 2000-09-08 | Temperature controlled compartment apparatus |
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US20020121095A1 true US20020121095A1 (en) | 2002-09-05 |
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US10/115,709 Abandoned US20020121095A1 (en) | 2000-09-08 | 2002-04-03 | Controlled temperature compartment apparatus |
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US09/659,433 Expired - Fee Related US6370882B1 (en) | 2000-09-08 | 2000-09-08 | Temperature controlled compartment apparatus |
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US (2) | US6370882B1 (en) |
CA (1) | CA2356419A1 (en) |
GB (1) | GB2371677A (en) |
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US8220285B2 (en) * | 2006-10-24 | 2012-07-17 | Lg Electronics Inc. | Refrigerator |
US20090000031A1 (en) * | 2007-06-29 | 2009-01-01 | Steve Feher | Multiple convective cushion seating and sleeping systems and methods |
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US20100242523A1 (en) * | 2009-03-31 | 2010-09-30 | Todd Rubright | Electric Cooling System for Electronic Equipment |
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Also Published As
Publication number | Publication date |
---|---|
US6370882B1 (en) | 2002-04-16 |
CA2356419A1 (en) | 2002-03-08 |
GB2371677A (en) | 2002-07-31 |
MXPA01009093A (en) | 2004-11-10 |
GB0121746D0 (en) | 2001-10-31 |
IL145160A0 (en) | 2002-06-30 |
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