US20020007604A1 - Intermediate anchorage for concrete structures - Google Patents
Intermediate anchorage for concrete structures Download PDFInfo
- Publication number
- US20020007604A1 US20020007604A1 US09/771,724 US77172401A US2002007604A1 US 20020007604 A1 US20020007604 A1 US 20020007604A1 US 77172401 A US77172401 A US 77172401A US 2002007604 A1 US2002007604 A1 US 2002007604A1
- Authority
- US
- United States
- Prior art keywords
- tendon
- intermediate anchor
- cap
- adaptor
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/12—Anchoring devices
- E04C5/122—Anchoring devices the tensile members are anchored by wedge-action
Definitions
- the present invention relates to intermediate anchorages for the unbonded post-tensioning tendons used to reinforce concrete slabs and other concrete structures.
- an intermediate anchor system comprises a tendon, an intermediate anchor, a wedge, a backside seal, and a frontside seal.
- the tendon has a greased cable within a sheathing, the tendon has an exposed portion, and the exposed portion has no sheathing.
- the intermediate anchor having a backside, a frontside, and a wedge hole arranged to receive a wedge.
- the sheathed tendon extends through the intermediate anchor so that the exposed portion is within the wedge hole.
- the wedge is within the wedge hole and is clamped to the exposed portion of the sheathed tendon.
- the backside seal engages the sheathed tendon at the backside of the intermediate anchor.
- the frontside seal engages the sheathed tendon at the frontside of the intermediate anchor.
- the backside and frontside seals seal the exposed portion of the sheathed tendon.
- the encapsulated intermediate anchor 16 , the adaptor 22 , the backside O-ring seal 30 , and the externally threaded backside bushing 32 are located on a bearing side 34 of a construction joint 36 . Accordingly, during installation of the intermediate anchor system 10 , the encapsulated intermediate anchor 16 is suitably attached to a form 37 such as by nailing it to the form 37 at the construction joint 36 .
- the adaptor 22 is affixed to the encapsulated intermediate anchor 16 by inserting the neck 20 into the neck 18 until the external rib 24 snaps into the recess internal recess 26 of the neck 18 .
- the externally threaded backside bushing 32 is then threaded into the adaptor 22 until the backside O-ring seal 30 is forced into sealing engagement with the tendon 38 and the adaptor 22 .
- the backside O-ring seal 30 together with the adaptor 22 and the tendon 38 seals the encapsulated intermediate anchor 16 on the bearing side 34 of the construction joint 36 .
- a secondary O-ring 30 a provides a seal between the adapter 22 and the neck 18 of the encapsulated intermediate anchor 16 .
- the gripper wedge 56 penetrates the sheathing during tensioning of the tendon 38 , thereby damaging the sheathing at that location. This damaged portion of the sheathing may be repaired such as by taping so as to restore the integrity of the sheathing.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
Description
- The present invention relates to intermediate anchorages for the unbonded post-tensioning tendons used to reinforce concrete slabs and other concrete structures.
- Concrete slabs and other structures are used to form floors, walls, and other elements of buildings. Each such concrete structure is typically reinforced by placing an unbonded post-tensioning tendon in a form (usually a wood form) prior to pouring of the concrete and then tensioning the tendon after the concrete has been poured into the form and has set. This reinforcement permits the concrete structure to bear greater loads than would otherwise be the case.
- The tendon is composed of a greased high strength steel cable contained within a sheathing. Additionally, the tendon is usually provided with two terminal anchors, one at each end of the concrete structure that is to be reinforced. The tendon is installed in the form and the concrete is poured and allowed to set. The tendon is then tensioned, and the tension on the tendon is locked off at the terminal anchors. In corrosive environments such as parking garages, corrosion protection is used to protect the tendon and the anchors. Accordingly, it is known to provide sleeves and seals behind the terminal anchors and caps and seals on the frontsides of the terminal anchors.
- When concrete slabs and other structures are so large that they require two or more pours, intermediate anchors between the terminal anchors are added to the tendon at the construction joint between the different pours. In order to install an intermediate anchor, the intermediate anchor is positioned at the construction joint and the first pour of concrete is made. After this concrete has set, sheathing is stripped from the tendon on the frontside of the intermediate anchor so as to expose a long portion of the cable. A jack is applied so that it grips this exposed portion with wedges (tensioning grippers) and is operated to tension the tendon. A wedge is then installed in the intermediate anchor so that it grips the cable where the sheathing has been stripped away to thereby hold the tension. The length of sheathing that is stripped away is typically equal to the length of the jack and, therefore, a long length of the cable is exposed.
- As in the case of the terminal anchors, corrosion is also a problem where intermediate anchors are used because, even though the intermediate anchor is buried in concrete, concrete is porous allowing water to carry corrosive chemicals such as salt to the portion of the tendon that has been stripped of sheathing. Therefore, the tendon at the intermediate anchor must also be provided with corrosion protection.
- This corrosion protection is traditionally provided by covering the stripped portion of the tendon on the backside of the intermediate anchor with a split plastic tube or a long solid plastic tube with split seals. Split seals are also provided on the frontside of the intermediate anchor in an attempt to connect back to the sheathing. However, these traditional corrosion protection systems do not provide adequate corrosion protection.
- The present invention is directed to a sealing arrangement and method for use in connection with an intermediate anchor that overcomes one or more of the problems of the prior art.
- In accordance with one aspect of the present invention, a method comprises the following: (i) placing an intermediate anchor having a wedge hole at a concrete construction joint; (ii) inserting a tendon through the intermediate anchor leaving a sheathing of the tendon substantially intact; (iii) making a single cut circumferentially around the sheathing inside the wedge hole; (iv) tensioning the sheathed tendon following setting of concrete poured on a bearing side of the concrete construction joint, whereby the tensioning causes the sheathing to pull away from the single cut so as to thereby create an exposed portion of the tendon; and, (v) gripping the exposed portion with a wedge to hold the tension.
- In accordance with another aspect of the present invention, an intermediate anchor system for a tendon comprises an intermediate anchor and backside and frontside seals. The intermediate anchor has a backside, a frontside, and a wedge hole arranged to receive a wedge. The backside and frontside seals are at the backside and the frontside, respectively, of the intermediate anchor. The backside and frontside seals are arranged to seal an exposed portion of the tendon within the wedge hole, and the exposed portion of the tendon is confined to the wedge hole.
- In accordance with still another aspect of the present invention, an intermediate anchor system comprises a tendon, an intermediate anchor, a wedge, a backside seal, and a frontside seal. The tendon has a greased cable within a sheathing, the tendon has an exposed portion, and the exposed portion has no sheathing. The intermediate anchor having a backside, a frontside, and a wedge hole arranged to receive a wedge. The sheathed tendon extends through the intermediate anchor so that the exposed portion is within the wedge hole. The wedge is within the wedge hole and is clamped to the exposed portion of the sheathed tendon. The backside seal engages the sheathed tendon at the backside of the intermediate anchor. The frontside seal engages the sheathed tendon at the frontside of the intermediate anchor. The backside and frontside seals seal the exposed portion of the sheathed tendon.
- In accordance with yet another aspect of the present invention, a method comprises the following: (i) placing an intermediate anchor having a wedge hole at a concrete construction joint; (ii) inserting a tendon through the intermediate anchor leaving a sheathing of the tendon substantially intact; (iii) sealing the intermediate anchor on a bearing side of the concrete construction joint; (iv) making a cut circumferentially around the sheathing in the wedge hole; (v) tensioning the sheathed tendon following setting of concrete poured on the bearing side of the concrete construction joint, thereby creating an exposed portion of the tendon; (vi) gripping the exposed portion with a wedge to hold the tension; and, (vii) sealing the intermediate anchor on a stressing side of the concrete construction joint.
- In accordance with a further aspect of the present invention, an intermediate anchor is provided to anchor a tendon in concrete. The tendon has an outside diameter. The intermediate anchor has an O-ring to provide a seal between the intermediate anchor and the tendon, and the O-ring has an inside diameter. The inside diameter of the O-ring is sufficiently larger than the outside diameter of the tendon in order to permit the O-ring to move freely over the tendon during installation.
- These and other features and advantages of the present invention will become more apparent from a detailed consideration of the invention when taken in conjunction with the single FIGURE of the drawing which is a partially sectioned side view of a tendon and an intermediate anchor system according to at least one embodiment of the present invention.
- An
intermediate anchor system 10 according to one embodiment of the present invention is shown in the drawing. Theintermediate anchor system 10 includes an anchor main body 12 (usually a ductile iron casting) and a cover 14 (usually a plastic coating) together forming an encapsulatedintermediate anchor 16. Thecover 14 has a neck 18 on a backside of the encapsulatedintermediate anchor 16. The neck 18 receives aneck 20 of anadaptor 22. Theneck 20 of theadaptor 22 has anexternal rib 24 that is formed around its perimeter and that mates with aninternal recess 26 of the neck 18 so that theadaptor 22 is positively coupled to the encapsulatedintermediate anchor 16 of theintermediate anchor system 10. Theadaptor 22 also has an internally threadedportion 28 that receives a backside O-ring seal 30 and an externally threaded backside bushing 32. - The encapsulated
intermediate anchor 16, theadaptor 22, the backside O-ring seal 30, and the externally threaded backside bushing 32 are located on a bearing side 34 of aconstruction joint 36. Accordingly, during installation of theintermediate anchor system 10, the encapsulatedintermediate anchor 16 is suitably attached to aform 37 such as by nailing it to theform 37 at theconstruction joint 36. Atendon 38 is inserted through the externally threaded backside bushing 32, the backside O-ring seal 30, theadaptor 22, and the encapsulatedintermediate anchor 16, and is placed in theform 37 so that, when the concrete is poured into theform 37 during a first pour on the bearing side 34, thetendon 38 will have its proper location. Thetendon 38 is typically composed of a plastic sheathed high strength steel cable that is greased inside of the plastic sheathing. - The
adaptor 22 is affixed to the encapsulatedintermediate anchor 16 by inserting theneck 20 into the neck 18 until theexternal rib 24 snaps into the recessinternal recess 26 of the neck 18. The externally threaded backside bushing 32 is then threaded into theadaptor 22 until the backside O-ring seal 30 is forced into sealing engagement with thetendon 38 and theadaptor 22. Accordingly, the backside O-ring seal 30 together with theadaptor 22 and thetendon 38 seals the encapsulatedintermediate anchor 16 on the bearing side 34 of theconstruction joint 36. A secondary O-ring 30 a provides a seal between theadapter 22 and the neck 18 of the encapsulatedintermediate anchor 16. - An
open cap 40 is applied to a frontside of the encapsulatedintermediate anchor 16 and has arib 42 around an external perimeter of theopen cap 40. The encapsulatedintermediate anchor 16 has acomplementary rib 44 around an internal perimeter thereof. Theopen cap 40 has an internally threadedportion 46 that threadably engages an externally threaded frontside bushing 48. Theopen cap 40, the externally threaded frontside bushing 48, and an O-ring 50 are placed on thetendon 38, but are not engaged to one another until tensioning of thetendon 38 on the bearing side 34 is complete. To permit the O-ring 50 to move easily over thetendon 38, the inner diameter of the O-ring 50 is at least somewhat larger than the outer diameter of thetendon 38. This feature is important because intermediate anchors are applied to tendons off-site and the tendons with their corresponding intermediate anchors mounted thereon are then moved to the site for final installation. Therefore, it is frequently necessary to move intermediate anchors over long runs of their tendons which could damage the O-rings if the O-rings cannot move freely over their tendons. - Concrete may then be poured on the bearing side34 of the
construction joint 36. A pocket former may be applied to the encapsulatedintermediate anchor 16 prior to pouring of the concrete in order to prevent concrete from flowing into a wedge hole 52 of the encapsulatedintermediate anchor 16. After pouring, this pocket former may then be removed. - Once the concrete sets on the bearing side34, a circumferential cut is made around the sheathing of the
tendon 38 within the wedge hole 52 of the encapsulatedintermediate anchor 16. Thetendon 38 is then tensioned by placing the nose of a hydraulic jack against the encapsulatedintermediate anchor 16 on a stressingside 54 of theconstruction joint 36. Agripper wedge 56 is placed on thetendon 38 at the opposing end of the hydraulic jack so that thegripper wedge 56 penetrates the sheathing of thetendon 38 and engages the steel cable within the sheathing. Thetendon 38 is tensioned with thegripper wedge 56 by use of the jack. - During tensioning, the steel cable of the
tendon 38 stretches. Because the sheathing is bonded to the cured concrete on the bearing side 34, the sheathing of thetendon 38 in the wedge hole 52 will open as the steel cable stretches, thereby creating an exposedportion 58 in the sheathing. After a proper amount of tensioning has been applied to thetendon 38, apermanent wedge 60 surrounding the exposedportion 58 of thetendon 38 is placed into the wedge hole 52 of the encapsulatedintermediate anchor 16. When the jack is released, force is transferred from thegripper wedge 56 to thepermanent wedge 60 so as to lock off the tension in thetendon 38 on the bearing side 34 of theconstruction joint 36. - The
open cap 40 is then attached to the encapsulatedintermediate anchor 16 so that therib 42 is captured by the correspondingrib 44 to thereby lock theopen cap 40 onto the encapsulatedintermediate anchor 16 and to thereby compress agasket 61 to form a seal between theopen cap 40 and the encapsulatedintermediate anchor 16. The externally threadedfrontside bushing 48 is threaded into the internally threadedportion 46 until the frontside O-ring seal 50 is biased against thetendon 38 and against the internally threadedportion 46 of theopen cap 40 to form a seal around thetendon 38 to thereby seal the encapsulatedintermediate anchor 16 on the stressingside 54 of theconstruction joint 36. - Also, the
gripper wedge 56 penetrates the sheathing during tensioning of thetendon 38, thereby damaging the sheathing at that location. This damaged portion of the sheathing may be repaired such as by taping so as to restore the integrity of the sheathing. - Accordingly, the exposed
portion 58 of thetendon 38 is sealed by the encapsulatedintermediate anchor 16, theadaptor 22, the backside O-ring seal 30, and the externally threadedbackside bushing 32 on the bearing side 34 of theconstruction joint 36, and by the encapsulatedintermediate anchor 16, theopen cap 40, the frontside O-ring seal 50, and the externally threadedfrontside bushing 48 on the stressingside 54 of theconstruction joint 36. Thereafter, concrete may be poured into theform 37 during a second pour on the stressingside 54. - Certain modifications of the present invention will occur to those practicing in the art of the present invention. Accordingly, the description of the present invention is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode of carrying out the invention. The details may be varied substantially without departing from the spirit of the invention, and the exclusive use of all modifications which are within the scope of the appended claims is reserved.
Claims (51)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA 2355511 CA2355511A1 (en) | 2001-01-29 | 2001-08-20 | Intermediate anchorage for concrete structures |
MXPA02001031 MXPA02001031A (en) | 2001-01-29 | 2002-01-29 | Intermediate anchorage for concrete structures. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP221412/2000 | 2000-07-21 | ||
US09/771,777 US6491356B2 (en) | 2000-07-21 | 2001-01-29 | Brake system |
Publications (1)
Publication Number | Publication Date |
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US20020007604A1 true US20020007604A1 (en) | 2002-01-24 |
Family
ID=25092943
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/771,724 Abandoned US20020007604A1 (en) | 2000-07-21 | 2001-01-29 | Intermediate anchorage for concrete structures |
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US (1) | US20020007604A1 (en) |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070271762A1 (en) * | 2006-05-25 | 2007-11-29 | Actuant Corporation | System and method for automatically stressing mono-strand tendons |
US20070289239A1 (en) * | 2006-06-20 | 2007-12-20 | Davis Energy Group, Inc. | Slab edge insulating form system and methods |
US20090304441A1 (en) * | 2008-06-10 | 2009-12-10 | Landry Stanley A | Median Barrier Cable Termination |
CN101974960A (en) * | 2010-11-03 | 2011-02-16 | 杭州神列锻压件有限公司 | Pre-stressed anchor backing plate |
US8015774B1 (en) * | 2008-07-31 | 2011-09-13 | Sorkin Felix L | Process and apparatus for forming a sheathing retaining anchor |
US8065845B1 (en) * | 2008-07-18 | 2011-11-29 | Sorkin Felix L | Anchorage with tendon sheathing lock and seal |
US9097014B1 (en) * | 2014-07-24 | 2015-08-04 | Felix L. Sorkin | Cartridge for retaining a sheathing of a tendon within an anchor assembly |
US20150330078A1 (en) * | 2014-05-19 | 2015-11-19 | Felix Sorkin | Cap for Anchor of Post-Tension Anchorage System |
EP3128093A1 (en) * | 2015-08-04 | 2017-02-08 | Felix L. Sorkin | Sheathing lock end cap |
US20170037625A1 (en) * | 2015-08-04 | 2017-02-09 | Felix Sorkin | Sheathing retention capsule |
US20170037622A1 (en) * | 2015-08-04 | 2017-02-09 | Felix Sorkin | Spindle lock anchor for post tensioned concrete member |
WO2017023940A1 (en) * | 2015-08-04 | 2017-02-09 | Felix Sorkin | Sheathing lock end cap |
US9604416B2 (en) | 2014-05-19 | 2017-03-28 | Felix Sorkin | Method of forming a post-tensioned concrete member utilizing a pocket former with keyway former |
US9827721B2 (en) | 2015-08-04 | 2017-11-28 | Felix Sorkin | Collapsible element pocket former |
US9869091B2 (en) | 2015-08-04 | 2018-01-16 | Felix Sorkin | Pocket cap for post-tensioned concrete member |
US20180313086A1 (en) * | 2017-04-28 | 2018-11-01 | Actuant Corporation | Sealing cover for concrete anchor |
WO2020061654A1 (en) * | 2018-09-24 | 2020-04-02 | Evehx Engenharia Ltda | Encapsulated cable-anchoring system, provided with cutting system for the cable coating |
EP3885507A1 (en) * | 2020-03-26 | 2021-09-29 | Felix L. Sorkin | Intermediate anchor assembly |
-
2001
- 2001-01-29 US US09/771,724 patent/US20020007604A1/en not_active Abandoned
Cited By (35)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070271762A1 (en) * | 2006-05-25 | 2007-11-29 | Actuant Corporation | System and method for automatically stressing mono-strand tendons |
US20070289239A1 (en) * | 2006-06-20 | 2007-12-20 | Davis Energy Group, Inc. | Slab edge insulating form system and methods |
US7596915B2 (en) * | 2006-06-20 | 2009-10-06 | Davis Energy Group, Inc. | Slab edge insulating form system and methods |
US8286309B2 (en) * | 2008-06-10 | 2012-10-16 | Actuant Corporation | Median barrier cable termination |
US20090304441A1 (en) * | 2008-06-10 | 2009-12-10 | Landry Stanley A | Median Barrier Cable Termination |
US8065845B1 (en) * | 2008-07-18 | 2011-11-29 | Sorkin Felix L | Anchorage with tendon sheathing lock and seal |
US8015774B1 (en) * | 2008-07-31 | 2011-09-13 | Sorkin Felix L | Process and apparatus for forming a sheathing retaining anchor |
CN101974960A (en) * | 2010-11-03 | 2011-02-16 | 杭州神列锻压件有限公司 | Pre-stressed anchor backing plate |
US9604416B2 (en) | 2014-05-19 | 2017-03-28 | Felix Sorkin | Method of forming a post-tensioned concrete member utilizing a pocket former with keyway former |
US20150330078A1 (en) * | 2014-05-19 | 2015-11-19 | Felix Sorkin | Cap for Anchor of Post-Tension Anchorage System |
US10072429B2 (en) * | 2014-05-19 | 2018-09-11 | Felix Sorkin | Modified pocket former |
US9926698B2 (en) * | 2014-05-19 | 2018-03-27 | Felix Sorkin | Cap for anchor of post-tension anchorage system |
US20170152660A1 (en) * | 2014-05-19 | 2017-06-01 | Felix Sorkin | Modified Pocket Former |
US9097014B1 (en) * | 2014-07-24 | 2015-08-04 | Felix L. Sorkin | Cartridge for retaining a sheathing of a tendon within an anchor assembly |
US9827721B2 (en) | 2015-08-04 | 2017-11-28 | Felix Sorkin | Collapsible element pocket former |
US10145114B2 (en) | 2015-08-04 | 2018-12-04 | Felix Sorkin | Sheathing lock end cap |
US20170037622A1 (en) * | 2015-08-04 | 2017-02-09 | Felix Sorkin | Spindle lock anchor for post tensioned concrete member |
US9869091B2 (en) | 2015-08-04 | 2018-01-16 | Felix Sorkin | Pocket cap for post-tensioned concrete member |
US9896845B2 (en) * | 2015-08-04 | 2018-02-20 | Felix Sorkin | Spindle lock anchor for post tensioned concrete member |
US20170037625A1 (en) * | 2015-08-04 | 2017-02-09 | Felix Sorkin | Sheathing retention capsule |
US9932738B2 (en) * | 2015-08-04 | 2018-04-03 | Felix Sorkin | Sheathing retention capsule |
EP3128093A1 (en) * | 2015-08-04 | 2017-02-08 | Felix L. Sorkin | Sheathing lock end cap |
US10071530B2 (en) * | 2015-08-04 | 2018-09-11 | Felix Sorkin | Collapsible element pocket former |
US10113313B2 (en) * | 2015-08-04 | 2018-10-30 | Felix Sorkin | Sheathing retention capsule |
US10500799B2 (en) * | 2015-08-04 | 2019-12-10 | Felix Sorkin | Collapsible element pocket former |
WO2017023940A1 (en) * | 2015-08-04 | 2017-02-09 | Felix Sorkin | Sheathing lock end cap |
US20190024187A1 (en) * | 2015-08-04 | 2019-01-24 | Felix Sorkin | Collapsible element pocket former |
US20190063066A1 (en) * | 2015-08-04 | 2019-02-28 | Felix Sorkin | Sheathing lock end cap |
US10343354B2 (en) * | 2015-08-04 | 2019-07-09 | Felix Sorkin | Collapsible element pocket former |
US10428523B2 (en) * | 2015-08-04 | 2019-10-01 | Felix Sorkin | Sheathing lock end cap |
US20180313086A1 (en) * | 2017-04-28 | 2018-11-01 | Actuant Corporation | Sealing cover for concrete anchor |
US10508447B2 (en) * | 2017-04-28 | 2019-12-17 | Precision-Hayes International Inc. | Sealing cover for concrete anchor |
WO2020061654A1 (en) * | 2018-09-24 | 2020-04-02 | Evehx Engenharia Ltda | Encapsulated cable-anchoring system, provided with cutting system for the cable coating |
EP3885507A1 (en) * | 2020-03-26 | 2021-09-29 | Felix L. Sorkin | Intermediate anchor assembly |
US11486143B2 (en) | 2020-03-26 | 2022-11-01 | Felix Sorkin | Intermediate anchor assembly |
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Owner name: WESTLB AG, LONDON BRANCH, AS SECURITY AGENT, UNITE Free format text: GRANT OF SECURITY INTEREST;ASSIGNOR:DYWIDAG SYSTEMS INTERNATIONAL, USA, INC.;REEL/FRAME:017971/0154 Effective date: 20050929 |