US20020001751A1 - Electrode composition comprising doped tungsten oxides, method of preparation thereof and electrochemical cell comprising same - Google Patents
Electrode composition comprising doped tungsten oxides, method of preparation thereof and electrochemical cell comprising same Download PDFInfo
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- US20020001751A1 US20020001751A1 US09/916,347 US91634701A US2002001751A1 US 20020001751 A1 US20020001751 A1 US 20020001751A1 US 91634701 A US91634701 A US 91634701A US 2002001751 A1 US2002001751 A1 US 2002001751A1
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- electrochemical cell
- active material
- tungsten
- oxide
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 229910001930 tungsten oxide Inorganic materials 0.000 title claims description 26
- 238000002360 preparation method Methods 0.000 title description 8
- VVRQVWSVLMGPRN-UHFFFAOYSA-N oxotungsten Chemical class [W]=O VVRQVWSVLMGPRN-UHFFFAOYSA-N 0.000 title description 3
- DZKDPOPGYFUOGI-UHFFFAOYSA-N tungsten(iv) oxide Chemical compound O=[W]=O DZKDPOPGYFUOGI-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 45
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 27
- 239000002019 doping agent Substances 0.000 claims abstract description 25
- 239000011149 active material Substances 0.000 claims abstract description 24
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims description 25
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 claims description 22
- 239000002904 solvent Substances 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 239000011572 manganese Substances 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 11
- 238000002441 X-ray diffraction Methods 0.000 claims description 9
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten(VI) oxide Inorganic materials O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 claims description 9
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- 229910052748 manganese Inorganic materials 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 6
- 239000002033 PVDF binder Substances 0.000 claims description 6
- 239000003575 carbonaceous material Substances 0.000 claims description 6
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- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
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- 230000008569 process Effects 0.000 claims description 6
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical group [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 6
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- 239000011135 tin Substances 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 150000003657 tungsten Chemical class 0.000 claims description 5
- 229910001290 LiPF6 Inorganic materials 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 Teflon® Polymers 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- OVHDZBAFUMEXCX-UHFFFAOYSA-N benzyl 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OCC1=CC=CC=C1 OVHDZBAFUMEXCX-UHFFFAOYSA-N 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
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- 239000011261 inert gas Substances 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims 3
- 229910052726 zirconium Inorganic materials 0.000 claims 3
- 239000007772 electrode material Substances 0.000 abstract description 17
- 210000004027 cell Anatomy 0.000 description 58
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 229910052744 lithium Inorganic materials 0.000 description 11
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- 230000000052 comparative effect Effects 0.000 description 10
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- 230000008901 benefit Effects 0.000 description 4
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
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- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 3
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- 229910002651 NO3 Inorganic materials 0.000 description 3
- PKEYUIGYMIUDOO-UHFFFAOYSA-N O=[W+2].N Chemical group O=[W+2].N PKEYUIGYMIUDOO-UHFFFAOYSA-N 0.000 description 3
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- 150000002500 ions Chemical class 0.000 description 3
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- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 3
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- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229920013683 Celanese Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 239000006183 anode active material Substances 0.000 description 2
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- 239000003990 capacitor Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- 238000012552 review Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
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- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 239000006182 cathode active material Substances 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical class [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
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- AMWRITDGCCNYAT-UHFFFAOYSA-L manganese oxide Inorganic materials [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 1
- PPNAOCWZXJOHFK-UHFFFAOYSA-N manganese(2+);oxygen(2-) Chemical class [O-2].[Mn+2] PPNAOCWZXJOHFK-UHFFFAOYSA-N 0.000 description 1
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- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical class [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
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- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 description 1
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- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- YFGRPIXHCIXTLM-UHFFFAOYSA-N tungsten(4+) Chemical compound [W+4] YFGRPIXHCIXTLM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1391—Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
- H01M6/16—Cells with non-aqueous electrolyte with organic electrolyte
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to an electrode composition having a doped tungsten (IV) active material, which electrode is suitable for use in an electrochemical cell.
- the invention also relates to an electrochemical cell which employs the electrode composition, as well as to a method of preparing the electrode composition.
- the invention has particular applicability to the manufacture of primary and rechargeable power sources.
- Metal oxides have been extensively used as electrode active materials in electrochemical systems, for example in batteries and capacitors.
- a lithium ion cell can be formed using metal oxides for both anode and cathode. Such a cell is desirable if a sufficiently high voltage and high capacity can be achieved.
- cathode metal oxides include, for example, lithiated cobalt oxides (LiCoO 2 ), lithiated nickel oxides (LiNiO 2 ) and lithiated manganese oxides (LiMn 2 O 4 ).
- Typical metal oxides used in the anode include, for example, iron oxide (Fe 2 O 3 ), tin oxide (SnO 2 ) and tungsten oxide (WO 2 ). Because of the instability of these oxides and their solubility in electrolyte solutions, lithium ion cells employing these oxides in the electrode active material crystal structure lose charge-discharge capacity during long term storage and/or after cycling.
- lithium ion cells employ carbon as the anode active material. While carbon is capable of accepting lithium atoms into its crystal lattice and of performing well at ambient temperatures, the anode performance degrades at higher temperatures (e.g., greater than 45° C.) due to exfoliation caused by mechanical stress after repeated lithium intercalation. In addition, at high charge rates during intercalation, lithium metal tends to deposit on the surface of the carbon electrode. Such metal deposition on the carbon surface creates safety concerns due to dendrite formation as well as causing premature cell failure. Moreover, lithium ion cells can catch fire when operated under abuse conditions. In such cases, carbon can enhance the magnitude of the fire, thereby raising major safety concerns.
- tungsten (IV) oxide WO 2
- tungsten oxide WO 2
- the present inventors have also explored the use of tungsten (IV) oxide as an electrode material and found that it can provide significant benefits over other electrode materials such as carbon.
- tungsten oxide is not flammable and no dendrites are formed even at very high charge rates of, for example, greater than 20 mA/cm 2 . These features are particularly important for high rate applications, for example, in electric vehicle and power tool applications.
- FIG. 1 The electrochemical performance of a Li/WO 2 cell is shown in FIG. 1.
- the capacity of the cell increases with a decrease in cell voltage, as more lithium is being intercalated into the tungsten oxide host crystal structure.
- the crystal structure of the resultant tungsten oxide changes and becomes electrochemically inactive.
- this cell was charged after discharging to 0.2V vs. Li, only a small fraction of the capacity was obtained. This is due to deterioration of the oxide crystal structure. It is, therefore, preferable to cycle the cell between 0.7 and 3.0V to obtain several hundred of charge-discharge processes.
- an object of the present invention to provide an electrode composition which makes the electrode particularly suitable for use in an electrochemical cell.
- the electrode composition exhibits improved charge-discharge capacity per unit weight of the electrode active material, and is additionally chemically and electrochemically stable.
- a novel electrode composition suitable for use in an electrochemical cell comprises a polymeric binder material and a doped tungsten (IV) oxide active material.
- the active material comprises a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material when used in an electrochemical cell.
- a method of forming an electrode composition suitable for use in an electrochemical cell comprises the steps of:
- an electrochemical cell comprising an anode, a cathode and an electrolyte providing a conducting medium between said anode and the cathode.
- the anode or the cathode comprises an electrode composition comprising a polymeric binder material and a doped tungsten (TV) oxide active material.
- the active material comprises a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material.
- FIG. 1 is a graph of cell voltage versus discharge capacity, showing the discharge voltage profile, for a Li/WO 2 cell
- FIG. 2 shows X-ray diffraction patterns for electrode compositions prepared in accordance with the invention and for a comparative WO 2 electrode composition
- FIG. 3 is a graph of voltage versus capacity of doped and undoped tungsten (IV) oxides, showing voltage profiles during discharge and charging periods;
- FIG. 4 is a graph of discharge capacity versus number of cycles for three electrochemical cells which include doped tungsten oxide electrode compositions in accordance with the invention, and a comparative cell using an undoped tungsten oxide composition;
- FIG. 5 is a schematic diagram of an exemplary electrochemical cell in accordance with one aspect of the invention.
- the electrode composition in accordance with the invention includes a tungsten (IV) oxide electrode active host material and a metal dopant in the host material.
- the metal dopant is effective to increase the charge-discharge capacity per unit weight of the electrode active materials, as well as providing improved chemical and electrochemical stability and high temperature performance when compared with cells employing an undoped tungsten oxide or other conventional electrode materials.
- metal dopant means a metal atom or ion which has been incorporated into the host material crystal lattice during formation of the material. This does not include atoms or ions introduced into the crystal lattice of the host material during use of the electrode occurring, for example, during intercalation.
- the doped tungsten (IV) oxide includes a minor amount of the metal dopant, for example, from about 1 to 50 mol %, preferably from about 5 to 15 mol %.
- the doped tungsten oxide is preferably of general formula A x W 1-x O 2 , wherein A is a metal, and x is a number from 0.01 to 0.5, preferably from 0.05 to 0.15.
- One or more additional dopant metals can optionally be employed.
- Preferable metals for use as the dopant include, but are not limited to, aluminum (Al), manganese (Mn), barium (Ba), cobalt (Co), molybdenum (Mo), tin (Sn), titanium (Ti), yttrium (Y), zirconium (Zr) or combinations thereof.
- Al aluminum
- Mn manganese
- Ba barium
- Co cobalt
- Mo molybdenum
- Sn molybdenum
- Ti titanium
- Y yttrium
- zirconium zirconium
- the process allows for the preparation of such electrodes having the desired charge-discharge capacity per unit weight of the electrode active material and chemical and electrochemical stability characteristics.
- the process allows for control of the physical characteristics of the resultant material.
- the materials may be fabricated to comprise materials of variable particle sizes, including submicron sized particles having high surface area. This eliminates additional material processing steps, such as grinding, sieving, etc., which are typically needed to fabricate electrodes, particularly in all solid state systems.
- a salt of tungsten or tungsten (VI) oxide (WO 3 ) is mixed with a salt of the desired dopant and a solvent in a suitable container.
- the order of mixing is not critical. However, it is preferred that the dopant metal salt first be added to and mixed with the solvent, followed by adding and mixing in of the tungsten (VI) oxide (WO 3 ) or salt.
- An exemplary tungsten salt is ammonium tungsten oxide [(NH 4 ) 10 W 12 O 41 .xH 2 O].
- a suitable salt includes, for example, aluminum nitrate [Al(NO 3 ) 3 .9H 2 O] or manganese nitrate [Mn(NO 3 ) 2 .xH 2 O], respectively.
- the mixing can be accomplished in various ways, including grinding the solid materials or by dissolution in water or other suitable solvent.
- a pore former such as ammonium nitrate, ammonium bicarbonate, ammonium carbonate, urea, or the like, can optionally be included in the mixture.
- the solvent is removed by heating of the mixture at an appropriate temperature while stirring.
- the heating temperature will depend on the solvent and other components of the mixture. A temperature of from about 100 to 120° C. is typical where water is used as the solvent.
- the resulting dried powder is next ground and heat treated, for example, in a tube furnace.
- This heat treatment completely dries the powder and activates the dopant in the tungsten oxide crystal lattice, thereby forming doped tungsten (IV) oxide, for example of the above-described general formula A x W 1-x O 2 .
- this heat treatment is a stepwise heat treatment of the completely dried powder.
- hydrogen or a hydrogen-containing inert gas such as an argon-hydrogen gas mixture is flushed through the tube at a typical rate of from about 10 to 200 ml/min, while raising the temperature of the furnace from ambient temperature to a temperature of from about 650 to 800° C., preferably from about 675 to 700° C., in a time period of, for example, from about 60 minutes to 4 hours.
- the temperature ramp rate is preferably from about 0.3 to 10° C./min.
- the powder is next baked at that temperature with the gas flow continued for from about 30 to 200 hours.
- the temperature of the furnace is then ramped down with hydrogen atmosphere to ambient temperature.
- the product is then ready for immediate use to fabricate electrodes.
- the material can be stored in a dry, air tight container until required for further use.
- the powder obtained has substantially the same structural formula as the tungsten (IV) oxide host material, as will become apparent upon review of the specific examples below.
- the rate of heating and cooling, and the amount of pore formers, if used, are the predominant controllers of the particle size and surface area of the resultant doped tungsten oxides.
- the resulting powder can then be used to form, through conventional techniques, an electrode composition which can be used in an anode or cathode in an electrochemical cell.
- a method for preparing the electrode from the doped tungsten (IV) oxide powder will now be described.
- An electrode paste or slurry is formed by mixing together a binder, a solvent and the doped tungsten oxide powder.
- a conductive carbon material can be added.
- Typical binders include, for example, polyvinylidene fluoride (PVDF) and TEFLON powder.
- the solvent can be, for example, 1-methyl-2-pyrrolidinone, dimethyl sulfoxide, acetonitrile, and dimethyl formate.
- the conductive carbon material can be, for example, acetylene black conductive carbon, graphite or other known materials.
- the binder is first added to and mixed with the solvent. This is followed by addition of the conductive carbon material and mixing.
- the tungsten oxide is added and mixed to form a thick paste to slurry.
- the paste or slurry is coated on a smooth, flat surface, and a desired thickness (e.g., from about 0.001 to 0.01 inch) is obtained by use of a suitable tool such as a doctor blade.
- the material is then dried, preferably under vacuum, at from about 130 to 170° C., preferably about 150° C., for a period of from about 6 to 15 hours.
- the electrode in accordance with the invention can be employed in an electrochemical cell as an anode or a cathode.
- an exemplary electrochemical cell 500 in accordance with the invention will now be described.
- a series of anodes 502 and an equal number of cathodes 504 typically of the same thickness are formed on anode and cathode current collectors 506 , 508 .
- Either the anode or cathode is constructed from the doped tungsten oxide material described above.
- the other of the anode or cathode is formed of a suitable electrode material, for example, metallic lithium anode or other conventional material.
- Suitable materials for the current collectors are known and include, for example, aluminum, copper or nickel, for the anode current collector, and aluminum for the cathode current collector.
- the anodes or cathodes are typically formed on opposite surfaces of the anode current collectors 506 or cathode current collectors 508 , respectively.
- a separator 510 is formed for each of the anode-cathode pairs to prevent contact between the anodes 502 and cathodes 504 in the final structure.
- Suitable separator materials are known in the art and include, for example, Celgard® 3501, commercially available from Hoechst Celanese.
- the anodes 502 and cathodes 504 are alternately stacked in an array as shown.
- the electrochemical cell 500 is placed into a container 511 , such as a plastic bag, and the anode and cathode current collectors 506 , 508 are each connected to a respective terminal or electrical feedthrough 512 , 514 in the container. Electrolyte is then added to the cell, and the cell is sealed. Optionally, the electrolyte can be filled after pulling a vacuum on the interior of container 511 .
- Suitable electrolytes are known in the art and include, for example, LiPF 6 in ethylene carbonate (EC) and diethylcarbonate (DEC) or in ethylene carbonate (EC) and dimethylcarbonate (DMC). Other known, non-aqueous electrolytes that are suitable for lithium cells can alternatively be employed.
- Undoped tungsten (IV) oxide (WO 2 ), purchased from Cerac Inc., Milwaukee, Wisc, USA was used as received for purposes of comparison.
- the dried tungsten oxide powder was visually examined, and was found to have a dark grayish brown color.
- the X-ray diffraction pattern was measured with a Rigaku MiniFlex X-ray Diffractometer with a chromium cathode. The scan rate was 2 degrees per minute with silicon powder being used as a reference. The resulting diffraction pattern is shown in FIG. 2, and is further described in numerical form in Table 1.
- the mixture was baked at 650° C. with the Ar (5%H 2 ) flow for 179 hours, and then cooled with the Ar (5%H 2 ) flow. Visual examination showed the powder as having a dark grayish color.
- the X-ray diffraction pattern was measured as in Comparative Example 1. The resulting spectrum is shown in FIG. 2 and is described in numerical form in Table 1.
- the characteristic peaks of the WO 2 electrode material are present at substantially identical positions in the Al 0.05 W 0.95 O 2 , Al 0.1 W 0.9 O 2 and Mn 0.1 W 0.9 O 2 electrode materials.
- PVDF-741 polyvinylidene fluoride
- 1-methyl-2-pyrrolidinone 50 g
- 4 g of Chevron acetelyne black conductive carbon was added and mixed well.
- 42.5 g of the tungsten oxide from Comparative Example 1 was added and mixed well to form a thick paste to slurry.
- thin (0.001 to 0.010 inch) electrode sheets were fabricated. The electrodes were then dried under vacuum at 150° C. for 6-15 hours.
- the electrochemical performance of the undoped tungsten oxide electrode material purchased from Cerac Inc. was evaluated by fabricating an electrochemical cell as illustrated in FIG. 5.
- Copper and aluminum foils were used as anode and cathode current collectors 506 , 508 .
- Celgard® 3501 commercially available from Hoechst Celanese, was used to form a separator 510 between each of the anode/cathode pairs. Each of the separators was formed with two 0.001 inch thick layers of the material.
- Electrodes having an electrode area of 12.7 cm 2 were packaged in plastic bags and sealed after activation with 1.0 M LiPF 6 in ethylene carbonate (EC) and diethylcarbonate (DEC) solutions (1:1) as the electrolyte.
- EC ethylene carbonate
- DEC diethylcarbonate
- Other known, non-aqueous electrolytes that are suitable for lithium cells can also be employed.
- FIG. 1 is a graph of cell voltage versus discharge capacity.
- the voltage profile of the cell (FIG. 3) was, however, measured using a discharge and charge current of 10 mA. From a starting voltage of about 2.8V, the discharge was allowed to proceed until a minimum voltage of 0.7V was reached, at which time the cell was charged to 3V.
- FIG. 3 which is a graph of voltage versus capacity as measured in mAh/g of oxides.
- the capacity fade characteristics of the cell were also determined.
- FIG. 4 is a graph of discharge capacity versus number of cycles for the cell.
- FIG. 4 shows that significant capacity improvements with the doped tungsten oxides were achieved.
- the capacity fade of cells with undoped tungsten (IV) oxide was greater than the cells with doped tungsten (IV) oxides.
- Cell capacity fade was, in general, higher for the cell with the undoped tungsten oxide. It should be noted, however, that part of the capacity fade was due to the use of the lithium metal anode.
- the doping of tungsten oxide can dramatically improve not only the capacity, but also can increases its crystal structure stability during intercalation and deintercalation taking place during the cell charging and discharging processes.
- the inventive electrodes and cells can be used, for example, as a battery in cellular or other forms of mobile telephones; in electrically powered vehicles such as a pure electric vehicle, a hybrid electric vehicle or a power assisted electric vehicle (e.g., automobiles, trucks, mopeds, motorcycles powered by an engine and a battery or by a fuel cell and a battery); in medical devices; in power tools; in animal tracking systems; and in security systems such a personal computer or building security systems; in security cards or credit cards which use an internal power supply.
- the invention is applicable to any type of device where a capacitor or battery are used.
- the materials of the invention can be used as either a cathode or anode active material.
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Abstract
Provided is a novel electrode composition suitable for use in an electrochemical cell. The composition includes a polymeric binder material and a doped tungsten (IV) oxide active material. The active material includes a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material when used in an electrochemical cell. Also provided is a method for forming the electrode composition and an electrochemical cell comprising the composition. The invention results in an electrochemical cell having improved charge-discharge capacity per unit weight of the electrode active material, and is additionally chemically and electrochemically stable.
Description
- 1. Field of the Invention
- The invention relates to an electrode composition having a doped tungsten (IV) active material, which electrode is suitable for use in an electrochemical cell. The invention also relates to an electrochemical cell which employs the electrode composition, as well as to a method of preparing the electrode composition. The invention has particular applicability to the manufacture of primary and rechargeable power sources.
- 2. Description of the Related Art
- Metal oxides have been extensively used as electrode active materials in electrochemical systems, for example in batteries and capacitors. A lithium ion cell can be formed using metal oxides for both anode and cathode. Such a cell is desirable if a sufficiently high voltage and high capacity can be achieved.
- Recently, lithium ion technology with metal oxide cathodes has been shown to outperform most of the existing rechargeable batteries. Such metal oxides are special materials in that they can act as host materials in accepting guest atoms and ions into their crystal lattice. Commonly used cathode metal oxides include, for example, lithiated cobalt oxides (LiCoO2), lithiated nickel oxides (LiNiO2) and lithiated manganese oxides (LiMn2O4). Typical metal oxides used in the anode include, for example, iron oxide (Fe2O3), tin oxide (SnO2) and tungsten oxide (WO2). Because of the instability of these oxides and their solubility in electrolyte solutions, lithium ion cells employing these oxides in the electrode active material crystal structure lose charge-discharge capacity during long term storage and/or after cycling.
- Most of the commercially available lithium ion cells employ carbon as the anode active material. While carbon is capable of accepting lithium atoms into its crystal lattice and of performing well at ambient temperatures, the anode performance degrades at higher temperatures (e.g., greater than 45° C.) due to exfoliation caused by mechanical stress after repeated lithium intercalation. In addition, at high charge rates during intercalation, lithium metal tends to deposit on the surface of the carbon electrode. Such metal deposition on the carbon surface creates safety concerns due to dendrite formation as well as causing premature cell failure. Moreover, lithium ion cells can catch fire when operated under abuse conditions. In such cases, carbon can enhance the magnitude of the fire, thereby raising major safety concerns.
- The use of tungsten (IV) oxide (WO2 ) as an anode material is known. See, e.g., Auborn et al, “Lithium Intercalation of Cells Without Metallic Lithium,” J. Electrochem. Soc.: Electrochemical Science and Technology, March 1987, pp. 638-641. The present inventors have also explored the use of tungsten (IV) oxide as an electrode material and found that it can provide significant benefits over other electrode materials such as carbon. For example, unlike carbon, tungsten oxide is not flammable and no dendrites are formed even at very high charge rates of, for example, greater than 20 mA/cm2. These features are particularly important for high rate applications, for example, in electric vehicle and power tool applications.
- The electrochemical performance of a Li/WO2 cell is shown in FIG. 1. As can be seen from that graph, the capacity of the cell increases with a decrease in cell voltage, as more lithium is being intercalated into the tungsten oxide host crystal structure. As the lithium intercalation proceeds, the crystal structure of the resultant tungsten oxide changes and becomes electrochemically inactive. For example, when this cell was charged after discharging to 0.2V vs. Li, only a small fraction of the capacity was obtained. This is due to deterioration of the oxide crystal structure. It is, therefore, preferable to cycle the cell between 0.7 and 3.0V to obtain several hundred of charge-discharge processes.
- To overcome or conspicuously ameliorate the disadvantages of the related art, it is an object of the present invention to provide an electrode composition which makes the electrode particularly suitable for use in an electrochemical cell. The electrode composition exhibits improved charge-discharge capacity per unit weight of the electrode active material, and is additionally chemically and electrochemically stable.
- Other objects, advantages and aspects of the present invention will become apparent to one of ordinary skill in the art on a review of the specification, drawings and claims appended hereto.
- According to a first aspect of the invention, a novel electrode composition suitable for use in an electrochemical cell is provided. The composition comprises a polymeric binder material and a doped tungsten (IV) oxide active material. The active material comprises a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material when used in an electrochemical cell.
- According to a first aspect of the invention, a method of forming an electrode composition suitable for use in an electrochemical cell is provided. The method comprises the steps of:
- (a) forming an electrode paste or slurry from components comprising a first solvent, a polymeric binder material and a doped tungsten (IV) oxide active material, wherein the active material is formed by a process comprising the steps of:
- (i) mixing a tungsten (VI) oxide or a tungsten salt with a salt of the metal dopant and a second solvent, thereby forming a mixture;
- (ii) heating the mixture to substantially remove the solvent therefrom;
- (iii) performing a further heat treatment of the mixture; and
- (iv) cooling the resulting product to ambient temperature;
- (b) forming a coating of the electrode slurry; and
- (c) evaporating the solvent.
- According to yet a further aspect of the invention, an electrochemical cell is provided. The cell comprises an anode, a cathode and an electrolyte providing a conducting medium between said anode and the cathode. The anode or the cathode comprises an electrode composition comprising a polymeric binder material and a doped tungsten (TV) oxide active material. The active material comprises a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material.
- The objects and advantages of the invention will become apparent from the following detailed description of the preferred embodiments thereof in connection with the accompanying drawings, in which like numerals designate like elements, and in which:
- FIG. 1 is a graph of cell voltage versus discharge capacity, showing the discharge voltage profile, for a Li/WO2 cell;
- FIG. 2 shows X-ray diffraction patterns for electrode compositions prepared in accordance with the invention and for a comparative WO2 electrode composition;
- FIG. 3 is a graph of voltage versus capacity of doped and undoped tungsten (IV) oxides, showing voltage profiles during discharge and charging periods;
- FIG. 4 is a graph of discharge capacity versus number of cycles for three electrochemical cells which include doped tungsten oxide electrode compositions in accordance with the invention, and a comparative cell using an undoped tungsten oxide composition; and
- FIG. 5 is a schematic diagram of an exemplary electrochemical cell in accordance with one aspect of the invention.
- The electrode composition in accordance with the invention includes a tungsten (IV) oxide electrode active host material and a metal dopant in the host material. The metal dopant is effective to increase the charge-discharge capacity per unit weight of the electrode active materials, as well as providing improved chemical and electrochemical stability and high temperature performance when compared with cells employing an undoped tungsten oxide or other conventional electrode materials.
- As used herein, the term “metal dopant” means a metal atom or ion which has been incorporated into the host material crystal lattice during formation of the material. This does not include atoms or ions introduced into the crystal lattice of the host material during use of the electrode occurring, for example, during intercalation.
- The doped tungsten (IV) oxide includes a minor amount of the metal dopant, for example, from about 1 to 50 mol %, preferably from about 5 to 15 mol %. The doped tungsten oxide is preferably of general formula AxW1-xO2, wherein A is a metal, and x is a number from 0.01 to 0.5, preferably from 0.05 to 0.15. One or more additional dopant metals can optionally be employed.
- Preferable metals for use as the dopant include, but are not limited to, aluminum (Al), manganese (Mn), barium (Ba), cobalt (Co), molybdenum (Mo), tin (Sn), titanium (Ti), yttrium (Y), zirconium (Zr) or combinations thereof. Of these dopants, aluminum and manganese are preferred as these materials are both non-toxic and relatively inexpensive.
- Methods for forming the doped tungsten oxide electrodes in accordance with the invention will now be described. The process allows for the preparation of such electrodes having the desired charge-discharge capacity per unit weight of the electrode active material and chemical and electrochemical stability characteristics. In addition, the process allows for control of the physical characteristics of the resultant material. For example, the materials may be fabricated to comprise materials of variable particle sizes, including submicron sized particles having high surface area. This eliminates additional material processing steps, such as grinding, sieving, etc., which are typically needed to fabricate electrodes, particularly in all solid state systems.
- First, a salt of tungsten or tungsten (VI) oxide (WO3) is mixed with a salt of the desired dopant and a solvent in a suitable container. The order of mixing is not critical. However, it is preferred that the dopant metal salt first be added to and mixed with the solvent, followed by adding and mixing in of the tungsten (VI) oxide (WO3) or salt. An exemplary tungsten salt is ammonium tungsten oxide [(NH4)10W12O41.xH2O]. In the case of aluminum or manganese as the dopant material, a suitable salt includes, for example, aluminum nitrate [Al(NO3)3.9H2O] or manganese nitrate [Mn(NO3)2.xH2O], respectively. The mixing can be accomplished in various ways, including grinding the solid materials or by dissolution in water or other suitable solvent. A pore former such as ammonium nitrate, ammonium bicarbonate, ammonium carbonate, urea, or the like, can optionally be included in the mixture.
- The solvent is removed by heating of the mixture at an appropriate temperature while stirring. The heating temperature will depend on the solvent and other components of the mixture. A temperature of from about 100 to 120° C. is typical where water is used as the solvent.
- The resulting dried powder is next ground and heat treated, for example, in a tube furnace. This heat treatment completely dries the powder and activates the dopant in the tungsten oxide crystal lattice, thereby forming doped tungsten (IV) oxide, for example of the above-described general formula AxW1-xO2. Preferably, this heat treatment is a stepwise heat treatment of the completely dried powder. After evacuating the tube furnace to preferably about 800 microtorr, hydrogen or a hydrogen-containing inert gas such as an argon-hydrogen gas mixture is flushed through the tube at a typical rate of from about 10 to 200 ml/min, while raising the temperature of the furnace from ambient temperature to a temperature of from about 650 to 800° C., preferably from about 675 to 700° C., in a time period of, for example, from about 60 minutes to 4 hours. The temperature ramp rate is preferably from about 0.3 to 10° C./min. The powder is next baked at that temperature with the gas flow continued for from about 30 to 200 hours. The temperature of the furnace is then ramped down with hydrogen atmosphere to ambient temperature. The product is then ready for immediate use to fabricate electrodes. Alternatively, the material can be stored in a dry, air tight container until required for further use.
- The powder obtained has substantially the same structural formula as the tungsten (IV) oxide host material, as will become apparent upon review of the specific examples below. The rate of heating and cooling, and the amount of pore formers, if used, are the predominant controllers of the particle size and surface area of the resultant doped tungsten oxides.
- The resulting powder can then be used to form, through conventional techniques, an electrode composition which can be used in an anode or cathode in an electrochemical cell. A method for preparing the electrode from the doped tungsten (IV) oxide powder will now be described. An electrode paste or slurry is formed by mixing together a binder, a solvent and the doped tungsten oxide powder. Optionally, a conductive carbon material can be added. Typical binders include, for example, polyvinylidene fluoride (PVDF) and TEFLON powder. The solvent can be, for example, 1-methyl-2-pyrrolidinone, dimethyl sulfoxide, acetonitrile, and dimethyl formate. The conductive carbon material can be, for example, acetylene black conductive carbon, graphite or other known materials. Typically, the binder is first added to and mixed with the solvent. This is followed by addition of the conductive carbon material and mixing. Next, the tungsten oxide is added and mixed to form a thick paste to slurry. The paste or slurry is coated on a smooth, flat surface, and a desired thickness (e.g., from about 0.001 to 0.01 inch) is obtained by use of a suitable tool such as a doctor blade. The material is then dried, preferably under vacuum, at from about 130 to 170° C., preferably about 150° C., for a period of from about 6 to 15 hours.
- The electrode in accordance with the invention can be employed in an electrochemical cell as an anode or a cathode. With reference to FIG. 5, an exemplary
electrochemical cell 500 in accordance with the invention will now be described. A series ofanodes 502 and an equal number ofcathodes 504 typically of the same thickness are formed on anode and cathodecurrent collectors - The anodes or cathodes are typically formed on opposite surfaces of the anode
current collectors 506 or cathodecurrent collectors 508, respectively. As shown, aseparator 510 is formed for each of the anode-cathode pairs to prevent contact between theanodes 502 andcathodes 504 in the final structure. Suitable separator materials are known in the art and include, for example, Celgard® 3501, commercially available from Hoechst Celanese. - The
anodes 502 andcathodes 504 are alternately stacked in an array as shown. Theelectrochemical cell 500 is placed into acontainer 511, such as a plastic bag, and the anode and cathodecurrent collectors electrical feedthrough container 511. Suitable electrolytes are known in the art and include, for example, LiPF6 in ethylene carbonate (EC) and diethylcarbonate (DEC) or in ethylene carbonate (EC) and dimethylcarbonate (DMC). Other known, non-aqueous electrolytes that are suitable for lithium cells can alternatively be employed. - In order to further illustrate the present invention and the advantages thereof, the following specific examples are given, it being understood that same are intended only as illustrative and in nowise limitative. The following examples demonstrate the significantly improved results which can be achieved through use of the doped tungsten oxide material as an active electrode material.
- Undoped tungsten (IV) oxide (WO2), purchased from Cerac Inc., Milwaukee, Wisc, USA was used as received for purposes of comparison.
- The dried tungsten oxide powder was visually examined, and was found to have a dark grayish brown color. The X-ray diffraction pattern was measured with a Rigaku MiniFlex X-ray Diffractometer with a chromium cathode. The scan rate was 2 degrees per minute with silicon powder being used as a reference. The resulting diffraction pattern is shown in FIG. 2, and is further described in numerical form in Table 1.
- 1.52 g of aluminum nitrate (Al(NO3)3.9H2O) was dissolved in 30 ml of water in a 100 ml glass beaker. 20 g of ammonium tungsten oxide [(NH4)10W12O41.xH2O, 89.2% WO3 yield] powder was then added to the beaker and mixed thoroughly. After removing the solvent at 110° C. while stirring, the powder was ground and then placed in a tube furnace. After evacuating the tube furnace for 15 minutes, argon gas containing 5% hydrogen (Ar (5%H2)) was flushed therethrough at a rate of 12 ml/min while raising the temperature of the furnace to 650° C. in one hour. The mixture was baked at 650° C. with the Ar (5%H2) flow for 132 hours, and then cooled with the Ar (5%H2) flow. Visual examination showed the powder as having a dark grayish brown color. The X-ray diffraction pattern was measured as in Comparative Example 1. The resulting spectrum is shown in FIG. 2 and is described in numerical form in Table 1.
- 0.947 g of aluminum nitrate (Al(NO3)3.9H2O) was dissolved in 5 ml of water in a 100 ml glass beaker. 5.844 g of ammonium tungsten oxide [(NH4)10W12O41.xH2O, 89.2% WO3 yield] powder was then added to the beaker and mixed thoroughly. After removing the solvent at 110° C. while stirring, the powder was ground and then placed in a tube furnace. After evacuating the tube furnace for 15 minutes, Ar (5%H2) was flushed therethrough at a rate of 12 ml/min while raising the temperature of the furnace to 650° C. in one hour. The mixture was baked at 650° C. with the Ar (5%H2) flow for 179 hours, and then cooled with the Ar (5%H2) flow. Visual examination showed the powder as having a dark grayish color. The X-ray diffraction pattern was measured as in Comparative Example 1. The resulting spectrum is shown in FIG. 2 and is described in numerical form in Table 1.
- 1.23 g of manganese nitrate [Mn(NO3)2.xH2O, 22.0% Mn yield] and 12.1 g of ammonium tungstate hydrate [(NH4)6H2W12O41.xH2O, 85% WO3 yield] were dissolved in 10 ml of water in a 100 ml glass beaker. After removing the solvent at 110° C. while stirring, the powder was ground and then placed in a tube furnace. After evacuating the tube furnace for 15 minutes, Ar (5%H2) was flushed therethrough at a rate of 12 ml/min while raising the temperature of the furnace to 650° C. in one hour. The mixture was baked at 650° C. with the Ar (5%H2) flow for 101 hours, and then cooled with the Ar (5%H2) flow. Visual examination showed the powder as having a dark grayish brown color. The X-ray diffraction pattern was measured as in Comparative Example 1. The resulting spectrum is shown in FIG. 2 and is described in numerical form in Table 1.
TABLE I X-ray Diffraction Data WO2 Al0.05W0.95O2 Al0.1W0.9O2 Mn0.1W0.9O2 d(A) I d(A) I d(A) I d(A) I 4.2977 2 4.0572 4 3.8712 5 3.7863 12 3.7845 3.8110 8 3.7394 5 3.6466 4 3.4535 100 3.4514 100 3.4519 100 3.4511 100 2.9320 2 2.9232 4 2.9985 3 2.6613 4 2.9539 3 2.6233 3 2.4979 2 2.5289 4 2.4438 35 2.4430 28 2.4419 31 2.4451 26 2.4248 46 2.4268 39 2.4254 52 2.4292 33 2.3981 23 2.4009 29 2.3999 38 2.4046 19 2.1840 3 2.1835 3 1.8923 4 1.8552 3 1.8524 2 1.8323 6 1.8346 4 1.8326 5 1.8366 3 1.7296 65 1.7285 35 1.7287 35 1.7282 30 1.7139 25 1.7141 10 1.7133 14 1.7141 13 1.7029 30 1.7041 22 1.7028 33 1.7048 15 1.5465 28 1.5472 14 1.5447 16 1.5460 13 1.5425 21 1.5425 12 1.5418 14 1.5418 10 - As can be seen from the resulting X-ray diffraction data, the characteristic peaks of the WO2 electrode material are present at substantially identical positions in the Al0.05W0.95O2, Al0.1W0.9O2 and Mn0.1W0.9O2 electrode materials. These spectra make clear that the crystal structure of the doped WO2 electrode materials in accordance with the invention have substantially the same crystal structure as that of the undoped WO2 electrode material, and that the dopants are well incorporated in the WO2 crystal structure.
- 3.5 g of polyvinylidene fluoride (PVDF-741, made by Elf Atochem of Philadelphia, Pa.) was dissolved in 50 g of 1-methyl-2-pyrrolidinone at 80° C. 4 g of Chevron acetelyne black conductive carbon was added and mixed well. Finally, 42.5 g of the tungsten oxide from Comparative Example 1 was added and mixed well to form a thick paste to slurry. Using a doctor blade, thin (0.001 to 0.010 inch) electrode sheets were fabricated. The electrodes were then dried under vacuum at 150° C. for 6-15 hours.
- The electrochemical performance of the undoped tungsten oxide electrode material purchased from Cerac Inc. was evaluated by fabricating an electrochemical cell as illustrated in FIG. 5. A series of 0.010 inch thick
metallic lithium anodes 502 and an equal number ofcathodes 504 of the same capacity equivalent thickness, constructed from the undoped tungsten oxide material of Comparative Example 1, were used to construct the cell. Copper and aluminum foils were used as anode and cathodecurrent collectors separator 510 between each of the anode/cathode pairs. Each of the separators was formed with two 0.001 inch thick layers of the material. Cells having an electrode area of 12.7 cm2 were packaged in plastic bags and sealed after activation with 1.0 M LiPF6 in ethylene carbonate (EC) and diethylcarbonate (DEC) solutions (1:1) as the electrolyte. Other known, non-aqueous electrolytes that are suitable for lithium cells can also be employed. - The cell was then discharged and charged, and various performance characteristics of the cell were measured. The discharge voltage characteristics of the cell were measured for a discharge current of 0.1 mA/cm2. The results thereof are illustrated in FIG. 1 which is a graph of cell voltage versus discharge capacity. The voltage profile of the cell (FIG. 3) was, however, measured using a discharge and charge current of 10 mA. From a starting voltage of about 2.8V, the discharge was allowed to proceed until a minimum voltage of 0.7V was reached, at which time the cell was charged to 3V. The results are shown in FIG. 3, which is a graph of voltage versus capacity as measured in mAh/g of oxides. The capacity fade characteristics of the cell were also determined. The results are shown in FIG. 4, which is a graph of discharge capacity versus number of cycles for the cell.
- The electrochemical performance of the doped tungsten oxide electrode materials prepared in Examples 1-3 were evaluated by fabricating an electrochemical cell in the same manner described above with reference to Comparative Example 1. The voltage profile and capacity fade characteristics were measured in the same manner described above. The results of those tests are also shown in FIGS. 3 and 4, respectively. As can be seen from these figures, improved capacities can be achieved with cells built with doped tungsten (IV) oxides.
- In particular, FIG. 4 shows that significant capacity improvements with the doped tungsten oxides were achieved. When cells were cycled between 0.65 and 3.0 volts, the capacity fade of cells with undoped tungsten (IV) oxide was greater than the cells with doped tungsten (IV) oxides. Cell capacity fade was, in general, higher for the cell with the undoped tungsten oxide. It should be noted, however, that part of the capacity fade was due to the use of the lithium metal anode. In summary, the doping of tungsten oxide can dramatically improve not only the capacity, but also can increases its crystal structure stability during intercalation and deintercalation taking place during the cell charging and discharging processes.
- A wide range of uses are envisioned for the electrodes and electrochemical cells in accordance with the present invention. For example, without being limited in anyway thereto, the invention is particularly applicable to the following applications.
- The inventive electrodes and cells can be used, for example, as a battery in cellular or other forms of mobile telephones; in electrically powered vehicles such as a pure electric vehicle, a hybrid electric vehicle or a power assisted electric vehicle (e.g., automobiles, trucks, mopeds, motorcycles powered by an engine and a battery or by a fuel cell and a battery); in medical devices; in power tools; in animal tracking systems; and in security systems such a personal computer or building security systems; in security cards or credit cards which use an internal power supply. In general, the invention is applicable to any type of device where a capacitor or battery are used. Furthermore, the materials of the invention can be used as either a cathode or anode active material.
- While the invention has been described in detail with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various changes and modifications can be made, and equivalents employed, without departing from the scope of the appended claims.
Claims (31)
1. An electrode composition suitable for use in an electrochemical cell, comprising a polymeric binder material and a doped tungsten (IV) oxide active material, the active material comprising a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material when used in an electrochemical cell.
2. The electrode composition according to claim 1 , wherein the metal dopant is a metal selected from the group consisting of aluminum, manganese, barium, cobalt, molybdenum, tin, titanium, yttrium, zirconium and combinations thereof.
3. The electrode composition according to claim 2 , wherein the metal dopant is aluminum or manganese.
4. The electrode composition according to claim 1 , wherein the active material is of general formula AxW1-xO2, wherein A is a metal, and x is a number from 0.05 to 0.15.
5. The electrode composition according to claim 1 , wherein the active material has an X-ray diffraction pattern which comprises peaks at substantially the same positions as tungsten oxide.
6. The electrode composition according to claim 1 , wherein the polymeric binder material is polyvinylidene fluoride or TEFLON powder.
7. The electrode composition according to claim 1 , further comprising a conductive carbon material.
8. A method of forming an electrode composition suitable for use in an electrochemical cell, comprising the steps of:
(a) forming an electrode paste or slurry from components comprising a first solvent, a polymeric binder material and a doped tungsten (IV) oxide active material, wherein the active material is formed by a process comprising the steps of:
(i) mixing a tungsten (VI) oxide or a tungsten salt with a salt of the metal dopant and a second solvent, thereby forming a mixture;
(ii) heating the mixture to substantially remove the solvent therefrom;
(iii) performing a further heat treatment of the mixture; and
(iv) cooling the resulting product to ambient temperature;
(b) forming a coating of the electrode slurry; and
(c) evaporating the solvent.
9. The method of claim 8 , wherein the salt of the metal dopant is a salt of a metal selected from the group consisting of aluminum, manganese, barium, cobalt, molybdenum, tin, titanium, yttrium and zirconium.
10. The method of claim 9 , wherein the salt of the metal dopant is a salt of aluminum or manganese.
11. The method of claim 10 , wherein the tungsten salt is ammonium tungstate.
12. The method of claim 8 , wherein the tungsten salt is ammonium tungstate.
13. The method according to claim 8 , wherein the step (a)(ii) heating is conducted at a temperature of from about 100 to 120° C.
14. The method according to claim 8 , wherein the step (a)(iii) further heat treatment is conducted in pure hydrogen or in an inert gas/hydrogen mixture.
15. The method according to claim 14 , wherein the step (a)(iii) further heat treatment comprises a step of heating at a temperature of from about 650 to 800° C. for a period of from about 30 to 200 hours.
16. The method according to claim 8 , wherein the polymeric binder material is polyvinylidene fluoride or TEFLON powder.
17. The method according to claim 8 , wherein the components forming the electrode paste or slurry further comprise a conductive carbon material.
18. An electrochemical cell, comprising:
an anode, a cathode and an electrolyte providing a conducting medium between said anode and said cathode, wherein said anode or said cathode comprises an electrode composition comprising a polymeric binder material and a doped tungsten (IV) oxide active material, the active material comprising a tungsten (IV) oxide host material and a metal dopant in the host material effective to increase the charge-discharge capacity per unit weight of the active material.
19. The electrochemical cell according to claim 18 , wherein the metal dopant is a metal selected from the group consisting of aluminum, manganese, barium, cobalt, molybdenum, tin, titanium, yttrium, zirconium and combinations thereof.
20. The electrochemical cell according to claim 19 , wherein the metal dopant is aluminum or manganese.
21. The electrochemical cell according to claim 18 , wherein the active material is of general formula AxW1-xO2, wherein A is a metal, and x is a number from 0.05 to 0.15.
22. The electrochemical cell according to claim 18 , wherein the active material has an X-ray diffraction pattern which comprises peaks at substantially the same positions as tungsten oxide.
23. The electrochemical cell according to claim 18 , wherein the polymeric binder material is polyvinylidene fluoride or TEFLON powder.
24. The electrochemical cell according to claim 18 , wherein the electrode composition further comprises a conductive carbon material.
25. The electrochemical cell according to claim 18 , wherein the cell comprises a plurality of anodes and a plurality of cathodes.
26. The electrochemical cell according to claim 18 , further comprising a separator interposed between the anode and cathode.
27. The electrochemical cell according to claim 18 , wherein the electrolyte comprises LiPF6 in ethylene carbonate and diethylcarbonate, or LiPF6 in ethylene carbonate and dimethylcarbonate.
28. A mobile telephone comprising the electrochemical cell according to claim 18 .
29. An electrically powered vehicle comprising the electrochemical cell according to claim 18 .
30. A medical device comprising the electrochemical cell according to claim 18 .
31. A security system comprising the electrochemical cell according to claim 18.
Priority Applications (1)
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US09/916,347 US20020001751A1 (en) | 1999-09-15 | 2001-07-30 | Electrode composition comprising doped tungsten oxides, method of preparation thereof and electrochemical cell comprising same |
Applications Claiming Priority (2)
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US09/396,464 US6291100B1 (en) | 1999-09-15 | 1999-09-15 | Electrode composition comprising doped tungsten oxides and electrochemical cell comprising same |
US09/916,347 US20020001751A1 (en) | 1999-09-15 | 2001-07-30 | Electrode composition comprising doped tungsten oxides, method of preparation thereof and electrochemical cell comprising same |
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US09/396,464 Division US6291100B1 (en) | 1999-09-15 | 1999-09-15 | Electrode composition comprising doped tungsten oxides and electrochemical cell comprising same |
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US09/396,464 Expired - Lifetime US6291100B1 (en) | 1999-09-15 | 1999-09-15 | Electrode composition comprising doped tungsten oxides and electrochemical cell comprising same |
US09/916,347 Abandoned US20020001751A1 (en) | 1999-09-15 | 2001-07-30 | Electrode composition comprising doped tungsten oxides, method of preparation thereof and electrochemical cell comprising same |
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US09/396,464 Expired - Lifetime US6291100B1 (en) | 1999-09-15 | 1999-09-15 | Electrode composition comprising doped tungsten oxides and electrochemical cell comprising same |
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US (2) | US6291100B1 (en) |
JP (1) | JP4868677B2 (en) |
KR (1) | KR100724814B1 (en) |
AU (1) | AU7702000A (en) |
WO (1) | WO2001020695A1 (en) |
Cited By (3)
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US20130101900A1 (en) * | 2010-06-21 | 2013-04-25 | Hiroki Nagai | Lithium secondary battery |
US20150155554A1 (en) * | 2013-11-29 | 2015-06-04 | Panasonic Intellectual Property Management Co., Ltd. | Active material of lithium ion secondary battery and lithium ion secondary battery using the same |
US9525171B2 (en) | 2010-06-21 | 2016-12-20 | Toyota Jidosha Kabushiki Kaisha | Lithium secondary battery including tungsten-containing lithium complex oxide |
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JP3889555B2 (en) * | 2000-07-04 | 2007-03-07 | 三洋電機株式会社 | Nonaqueous electrolyte secondary battery |
KR100437339B1 (en) * | 2002-05-13 | 2004-06-25 | 삼성에스디아이 주식회사 | A method of preparing active material for battery and active material prepared therefrom |
US20040043286A1 (en) * | 2002-08-28 | 2004-03-04 | Janmey Robert M. | Seal for an electrochemical cell |
JP2005276684A (en) * | 2004-03-25 | 2005-10-06 | Mitsubishi Chemicals Corp | Lithium transition metal composite oxide inclusions for non-aqueous electrolyte secondary battery active materials |
KR100805206B1 (en) * | 2005-12-28 | 2008-02-21 | 한국전기연구원 | Electrode active material, an electrode having the same and a manufacturing method thereof |
JP2009099522A (en) * | 2007-09-25 | 2009-05-07 | Sanyo Electric Co Ltd | Active material for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery using the same |
JP5387904B2 (en) * | 2009-12-17 | 2014-01-15 | トヨタ自動車株式会社 | Lithium ion secondary battery |
KR101323247B1 (en) * | 2011-12-06 | 2013-10-30 | 한국전기연구원 | manufacturing method for synthsis of WO3 paste using Polyvinylpyrrolidone mixed solution for photoelectrode fabrication |
DE102012211474A1 (en) * | 2012-07-03 | 2014-01-09 | Siemens Aktiengesellschaft | Memory structure of an electrical energy storage cell |
ES2906384T3 (en) * | 2012-10-18 | 2022-04-18 | Nantenergy Inc | Electrochemical cell with metal anode doping |
US10483595B2 (en) | 2013-10-16 | 2019-11-19 | Suzhou Hans Energy Storage Technology Co., Ltd. | Tungsten-based material super battery and supercapacitor |
CN106550613A (en) * | 2014-07-25 | 2017-03-29 | 苏州汉瀚储能科技有限公司 | A kind of purposes of tungstenic material |
JP6627535B2 (en) * | 2016-01-29 | 2020-01-08 | 株式会社Gsユアサ | Negative electrode active material for non-aqueous electrolyte secondary battery and non-aqueous electrolyte secondary battery |
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JP7571714B2 (en) | 2021-12-03 | 2024-10-23 | トヨタ自動車株式会社 | Positive electrodes for lithium-ion secondary batteries |
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US3915740A (en) | 1974-02-07 | 1975-10-28 | Electrochimica Corp | Galvanic cell |
JP3019326B2 (en) | 1989-06-30 | 2000-03-13 | 松下電器産業株式会社 | Lithium secondary battery |
JP3390195B2 (en) | 1993-01-18 | 2003-03-24 | セイコーインスツルメンツ株式会社 | Non-aqueous electrolyte secondary battery and method of manufacturing the same |
US5558961A (en) | 1994-06-13 | 1996-09-24 | Regents, University Of California | Secondary cell with orthorhombic alkali metal/manganese oxide phase active cathode material |
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US5783333A (en) | 1996-11-27 | 1998-07-21 | Polystor Corporation | Lithium nickel cobalt oxides for positive electrodes |
JP3540575B2 (en) | 1997-10-07 | 2004-07-07 | 三洋電機株式会社 | Lithium secondary battery |
JP3670878B2 (en) | 1999-03-25 | 2005-07-13 | 三洋電機株式会社 | Lithium secondary battery |
-
1999
- 1999-09-15 US US09/396,464 patent/US6291100B1/en not_active Expired - Lifetime
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2000
- 2000-09-14 WO PCT/US2000/025091 patent/WO2001020695A1/en active Application Filing
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- 2000-09-14 KR KR1020027003377A patent/KR100724814B1/en not_active Expired - Fee Related
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2001
- 2001-07-30 US US09/916,347 patent/US20020001751A1/en not_active Abandoned
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130101900A1 (en) * | 2010-06-21 | 2013-04-25 | Hiroki Nagai | Lithium secondary battery |
US9466832B2 (en) * | 2010-06-21 | 2016-10-11 | Toyota Jidosha Kabushiki Kaisha | Lithium secondary battery including a nickel containing lithium complex oxide |
US9525171B2 (en) | 2010-06-21 | 2016-12-20 | Toyota Jidosha Kabushiki Kaisha | Lithium secondary battery including tungsten-containing lithium complex oxide |
US20150155554A1 (en) * | 2013-11-29 | 2015-06-04 | Panasonic Intellectual Property Management Co., Ltd. | Active material of lithium ion secondary battery and lithium ion secondary battery using the same |
Also Published As
Publication number | Publication date |
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JP4868677B2 (en) | 2012-02-01 |
WO2001020695A1 (en) | 2001-03-22 |
KR20020042677A (en) | 2002-06-05 |
AU7702000A (en) | 2001-04-17 |
WO2001020695A9 (en) | 2002-10-03 |
JP2003509829A (en) | 2003-03-11 |
US6291100B1 (en) | 2001-09-18 |
KR100724814B1 (en) | 2007-06-04 |
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