US20010004654A1 - Silicone rubber composition for keypads - Google Patents
Silicone rubber composition for keypads Download PDFInfo
- Publication number
- US20010004654A1 US20010004654A1 US09/731,192 US73119200A US2001004654A1 US 20010004654 A1 US20010004654 A1 US 20010004654A1 US 73119200 A US73119200 A US 73119200A US 2001004654 A1 US2001004654 A1 US 2001004654A1
- Authority
- US
- United States
- Prior art keywords
- silicone rubber
- weight
- parts
- component
- calcium carbonate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 106
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 102
- 239000000203 mixture Substances 0.000 title claims abstract description 88
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 55
- 239000000843 powder Substances 0.000 claims abstract description 47
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 41
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 27
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 18
- 229920005645 diorganopolysiloxane polymer Polymers 0.000 claims abstract description 14
- 239000003054 catalyst Substances 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 10
- 229920006136 organohydrogenpolysiloxane Polymers 0.000 claims abstract description 10
- 150000001451 organic peroxides Chemical class 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 40
- 239000000377 silicon dioxide Substances 0.000 claims description 19
- 239000002245 particle Substances 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000006116 polymerization reaction Methods 0.000 claims description 4
- -1 3,3,3-trifluoropropyl Chemical group 0.000 description 36
- 238000000034 method Methods 0.000 description 10
- 125000005372 silanol group Chemical group 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 8
- 238000001816 cooling Methods 0.000 description 8
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 5
- 238000006459 hydrosilylation reaction Methods 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 4
- 239000004944 Liquid Silicone Rubber Substances 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 239000004205 dimethyl polysiloxane Substances 0.000 description 4
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- BITPLIXHRASDQB-UHFFFAOYSA-N ethenyl-[ethenyl(dimethyl)silyl]oxy-dimethylsilane Chemical compound C=C[Si](C)(C)O[Si](C)(C)C=C BITPLIXHRASDQB-UHFFFAOYSA-N 0.000 description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 4
- 229920001843 polymethylhydrosiloxane Polymers 0.000 description 4
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000007348 radical reaction Methods 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 125000003944 tolyl group Chemical group 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- BQARUDWASOOSRH-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-yl hydrogen carbonate Chemical compound CC(C)(C)OOC(C)(C)OC(O)=O BQARUDWASOOSRH-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 108010053481 Antifreeze Proteins Proteins 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical class SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- VDFSVAOAUUWORM-UHFFFAOYSA-N cerium(3+) oxidosilane Chemical class [Ce+3].[O-][SiH3].[O-][SiH3].[O-][SiH3] VDFSVAOAUUWORM-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000006038 hexenyl group Chemical group 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000011656 manganese carbonate Substances 0.000 description 1
- 235000006748 manganese carbonate Nutrition 0.000 description 1
- 229940093474 manganese carbonate Drugs 0.000 description 1
- 229910000016 manganese(II) carbonate Inorganic materials 0.000 description 1
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 description 1
- IZYBEMGNIUSSAX-UHFFFAOYSA-N methyl benzenecarboperoxoate Chemical compound COOC(=O)C1=CC=CC=C1 IZYBEMGNIUSSAX-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000001367 organochlorosilanes Chemical class 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 239000002683 reaction inhibitor Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
Definitions
- the present invention relates to a silicone rubber useful for keypads. More specifically the present invention relates to a silicone rubber composition that can be used to form silicone rubber possessing superior mechanical durability which can be used to form keypads possessing superior mechanical durability.
- Silicone rubber compositions are used for various applications.
- silicone rubber compositions containing dry process silica powder, wet process silica powder, and other reinforcing silica powders have been used for keypads and other applications requiring mechanical durability.
- the mechanical durability of silicone rubber keypads obtained by curing these compositions has not been entirely satisfactory.
- calcium carbonate powder is a known filler used in silicone rubber compositions.
- a silicone rubber composition containing 0.1 to about 10 parts by weight of a calcium carbonate powder per 100 parts by weight of a silicone rubber compound can be used to form silicone rubber with dramatically improved characteristics in terms of deterioration due to thermal hysteresis occurring when synthetic rubber and plastics co-exist.
- this composition even with this composition the mechanical durability of keypads of silicone rubber obtained by curing it has not been entirely satisfactory.
- the object of the present invention is to provide a silicone rubber composition that can be used to form silicone rubber possessing superior mechanical durability which is useful as a composition for forming keypads.
- a silicone rubber composition useful for keypads comprising a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
- the present invention is a silicone rubber composition
- a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
- the present composition is characterized by using a silicone rubber base obtained by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) a calcium carbonate powder.
- the cross-linkable diorganopolysiloxane of component (A) which is a principal component of the present composition, has a substantially linear molecular structure, but part of its molecular chain may be branched.
- Alkyl groups such as methyl, ethyl, and propyl; alkenyl groups such as vinyl, allyl, and hexenyl; aryl groups such as phenyl and tolyl; aralkyl groups such as benzyl and phenethyl; halogenated alkyl groups such as 3,3,3-trifluoropropyl and 3-chloropropyl, and other substituted or unsubstituted monovalent hydrocarbon groups, and in addition a small amount of hydroxyl groups, are suggested as the silicon-bonded groups contained in component (A).
- component (A) Various diorganopolysiloxanes ranging from low-viscosity liquid diorganopolysiloxanes to high-viscosity gum-like diorganopolysiloxanes can be used as component (A). Due to the excellent mechanical durability of the resultant silicone rubber it is particularly preferable that the viscosity of component (A) at 25°C. should be at least 100 mPa.s. Although there are no limitations concerning component (A) when the present composition is of the free-radical reaction curable type it is preferable component (A) should be a diorganopolysiloxane with an average degree of polymerization of 3,000 to about 10,000. In addition when the present composition is of the hydrosilation reaction curable type, component (A) should preferably be a diorganopolysiloxane having at least two alkenyl groups per molecule.
- the calcium carbonate powder of component (B) is a component used for imparting superior mechanical durability to silicone rubber obtained by curing the present composition.
- Component (B) is exemplified by colloidal calcium carbonate powder, light calcium carbonate (precipitated calcium carbonate) powder, and heavy calcium carbonate powder, with heavy calcium carbonate powders being preferable.
- the surface of component (B) may be either untreated, or treated with a fatty acid and/or rosin acid.
- a heavy calcium carbonate powder with a BET specific surface area of not less than 1 m 2 /g and an average particle size of not more than 10 ⁇ m is especially preferable as component (B).
- the content of component (B) is 20 to about 250 parts by weight, preferably 50 to about 200 parts by weight, and especially preferably 50 to about 150 parts by weight, per 100 parts by weight of component (A). This is due to the fact that when the content of component (B) is less than the lower limit of the above-mentioned range the mechanical strength of the resultant silicone rubber tends to decrease, and when it exceeds the upper limit of the above-mentioned range the mechanical durability of the resultant silicone rubber tends to decrease.
- the technique used for preparing a silicone rubber base by mixing under heat the above-described component (A) and component (B) is exemplified by a process in which mixing is carried out at 50 to about 250°C. using well-known mixing equipment, such as a Ross mixer or a kneader-mixer. At such time, one can either mix all of component (B) with component (A) or first mix part of component (B) with component (A), and then mix the remainder of component (B) with the resultant silicone rubber base.
- a reinforcing silica powder such as dry process silica powder, wet process silica powder, and silica powders obtained by treating their surfaces with organosilicon compounds, such as organoalkoxysilanes, organochlorosilanes, organosilazanes, and organosiloxane oligomers may be added to the silicone rubber base in order to improve the mechanical strength of the silicone rubber obtained by curing the present composition.
- the BET specific surface area of the reinforcing silica powder is preferably at least 50 m 2 /g.
- the amount of added silica powder is not limited; preferably however it is 1to about 50 parts by weight per 100 parts by weight of component (A).
- diorganosiloxane oligomers having both terminal ends of the molecular chain blocked by silanol groups may be added in order to improve the silica powder's dispersibility.
- the oligomers are exemplified by dimethylsiloxane oligomer having both terminal ends of the molecular chain blocked by silanol groups, methylvinylsiloxane oligomer in which both terminal ends of the molecular chain are blocked with silanol groups, dimethylsiloxane-methylvinylsiloxane co-polymer oligomer having both terminal ends of the molecular chain blocked by silanol groups, and methylphenylsiloxane oligomer having both terminal ends of the molecular chain blocked by silanol groups.
- the amount, in which the oligomers are added is preferably 1 to about 50 parts by weight per 100 parts by weight of the reinforcing silica powder.
- the present composition is prepared by mixing a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst with the silicone rubber base comprising components (A) and (B).
- the curing agent of component (C) is a component used for curing the present composition.
- the catalyst is (i) an organic peroxide and when the present composition is of the hydrosilation reaction curable type the curing agent consists of (ii) an organohydrogenpolysiloxane and a platinum catalyst.
- the organic peroxide of component (i) is exemplified by methylbenzoyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, and t-butylperoxyisopropyl monocarbonate, with 2,5-dimethyl-2,5-di(t-butylperoxy)hexane being preferable.
- the content of component (i) is sufficient for curing the present composition; preferably it is 0.1 to about 10 parts by weight, and especially preferably 0.1 about 5 parts by weight, per 100 parts by weight of component (A).
- the organohydrogenpolysiloxane of component (ii) can have a linear, partially branched linear, branched, or cyclic molecular structure, and its silicon-bonded groups other than hydrogen atoms are exemplified by substituted or unsubstituted monovalent hydrocarbon groups having no aliphatic unsaturation such as methyl, ethyl, propyl, and other alkyl groups; phenyl, tolyl, and other aryl groups; and 3,3,3-trifluoropropyl, 3-chloropropyl, and other halogenated alkyl groups.
- the content of the organohydrogenpolysiloxane is sufficient for curing the present composition; preferably, it is such that the amount of silicon-bonded hydrogen atoms is 0.5 to about 10 mole per 1 mole of alkenyl groups in component (A).
- the platinum catalyst of component (ii) is exemplified by chloroplatinic acid, alcohol solutions of chloroplatinic acid, olefin complexes of platinum, alkenylsiloxane complexes of platinum, carbonyl complexes of platinum, as well as by particulates of acrylic resins, polycarbonate resins, silicone resins, and other thermoplastic resins containing these platinum catalysts.
- the content of the platinum catalyst is sufficient for curing the present composition and preferably it is such that the content of platinum metal in the present composition is 0.1 to about 1,000 ppm and especially preferably 0.1 to about 500 ppm by weight.
- inorganic fillers such as diatomaceous earth, quartz powder, mica, talc, magnesium oxide, aluminum oxide, aluminum hydroxide, and magnesium hydroxide; pigments, such as carbon black, red iron oxide, and titanium dioxide; heat resistance-imparting agents, such as rare earth oxides, rare earth hydroxides, cerium silanolates, and cerium fatty acid salts; fire resistance-imparting agents, such as fumed titanium dioxide, manganese carbonate, and zinc carbonate; internal mold release agents, such as calcium stearate; and plasticizers may be added to the present composition as optional components.
- pigments such as carbon black, red iron oxide, and titanium dioxide
- heat resistance-imparting agents such as rare earth oxides, rare earth hydroxides, cerium silanolates, and cerium fatty acid salts
- fire resistance-imparting agents such as fumed titanium dioxide, manganese carbonate, and zinc carbonate
- internal mold release agents such as calcium stearate
- plasticizers may be added to the present composition as optional
- the present composition is of the hydrosilation reaction curable type it is particularly preferable to add a trace amount or a small amount of acetylene compounds, hydrazine compounds, triazole compounds, phosphine compounds, mercaptan compounds, or other hydrosilation reaction inhibitor.
- the present composition can be prepared by mixing the above-mentioned components (A) through (C) and other optional components using well-known mixing means such as a Ross mixer, a kneader-mixer, etc. It is particularly preferable if the present silicone rubber composition is prepared by mixing the above-mentioned component (C) with a silicone rubber base obtained in advance by mixing under heat the above-mentioned component (A) and component (B).
- the technique used for mixing under heat the above-mentioned component (A) and component (B) is exemplified by a process in which mixing is carried out at 50 to about 250°C. using well-known mixing equipment such as a Ross mixer or a kneader-mixer.
- the present composition can be used to form keypads of silicone rubber by well-known methods such as injection molding. There are no limitations concerning the conditions used for the molding of the present composition; however, it is preferable to carry out heating at 50 about 250°C. over a period of several seconds to several minutes. Because the thus formed keypads of silicone rubber exhibit superior mechanical durability they are particularly suited for use as computer keyboard keypads which are repeatedly subject to extension and compression or push/release impact.
- silicone rubber composition of the present invention will be now explained in detail by referring to application examples.
- viscosity refers to a value measured at 25°C.
- the silicone rubber composition was press molded for 10 minutes at 170°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm, which was then placed for 4 hours in a heat-circulation type oven at 200°C.
- Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet.
- the mechanical durability of the silicone rubber was evaluated by subjecting the specimens to five cycles of 100% extension and recovery per second and measuring the number of cycles required to produce rupture.
- the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
- the silicone rubber composition was press-molded for 10 minutes at 170°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm which was then placed for 4 hours in a heat-circulation type oven at 200°C.
- Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet.
- the mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1.
- the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
- the silicone rubber composition was press-molded for 10 minutes at 170°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm which was then placed for 4 hours in a heat-circulation type oven at 200°C.
- Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet.
- the mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1.
- the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
- the silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm.
- Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet.
- the mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1.
- the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
- the silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm.
- Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet.
- the mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1.
- the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
- the silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm.
- Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet.
- the mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1.
- the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A silicone rubber composition useful for keypads comprising a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
Description
- The present invention relates to a silicone rubber useful for keypads. More specifically the present invention relates to a silicone rubber composition that can be used to form silicone rubber possessing superior mechanical durability which can be used to form keypads possessing superior mechanical durability.
- Silicone rubber compositions are used for various applications. For example, silicone rubber compositions containing dry process silica powder, wet process silica powder, and other reinforcing silica powders have been used for keypads and other applications requiring mechanical durability. However, the mechanical durability of silicone rubber keypads obtained by curing these compositions has not been entirely satisfactory.
- In addition, calcium carbonate powder is a known filler used in silicone rubber compositions. As is disclosed in JP Patent Application Sho 57(1982)-195150, a silicone rubber composition containing 0.1 to about 10 parts by weight of a calcium carbonate powder per 100 parts by weight of a silicone rubber compound can be used to form silicone rubber with dramatically improved characteristics in terms of deterioration due to thermal hysteresis occurring when synthetic rubber and plastics co-exist. However, even with this composition the mechanical durability of keypads of silicone rubber obtained by curing it has not been entirely satisfactory.
- The authors of the present invention arrived at the present invention as a result of in-depth investigations aimed at eliminating the above-described problems. Namely, the object of the present invention is to provide a silicone rubber composition that can be used to form silicone rubber possessing superior mechanical durability which is useful as a composition for forming keypads.
- A silicone rubber composition useful for keypads comprising a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
- The present invention is a silicone rubber composition comprising a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
- Detailed explanations will now be first provided regarding the silicone rubber composition of the present invention. The present composition is characterized by using a silicone rubber base obtained by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) a calcium carbonate powder. The cross-linkable diorganopolysiloxane of component (A), which is a principal component of the present composition, has a substantially linear molecular structure, but part of its molecular chain may be branched. Alkyl groups such as methyl, ethyl, and propyl; alkenyl groups such as vinyl, allyl, and hexenyl; aryl groups such as phenyl and tolyl; aralkyl groups such as benzyl and phenethyl; halogenated alkyl groups such as 3,3,3-trifluoropropyl and 3-chloropropyl, and other substituted or unsubstituted monovalent hydrocarbon groups, and in addition a small amount of hydroxyl groups, are suggested as the silicon-bonded groups contained in component (A). Various diorganopolysiloxanes ranging from low-viscosity liquid diorganopolysiloxanes to high-viscosity gum-like diorganopolysiloxanes can be used as component (A). Due to the excellent mechanical durability of the resultant silicone rubber it is particularly preferable that the viscosity of component (A) at 25°C. should be at least 100 mPa.s. Although there are no limitations concerning component (A) when the present composition is of the free-radical reaction curable type it is preferable component (A) should be a diorganopolysiloxane with an average degree of polymerization of 3,000 to about 10,000. In addition when the present composition is of the hydrosilation reaction curable type, component (A) should preferably be a diorganopolysiloxane having at least two alkenyl groups per molecule.
- The calcium carbonate powder of component (B) is a component used for imparting superior mechanical durability to silicone rubber obtained by curing the present composition. Component (B) is exemplified by colloidal calcium carbonate powder, light calcium carbonate (precipitated calcium carbonate) powder, and heavy calcium carbonate powder, with heavy calcium carbonate powders being preferable. The surface of component (B) may be either untreated, or treated with a fatty acid and/or rosin acid. A heavy calcium carbonate powder with a BET specific surface area of not less than 1 m2/g and an average particle size of not more than 10 μm is especially preferable as component (B).
- In the present composition, the content of component (B) is 20 to about 250 parts by weight, preferably 50 to about 200 parts by weight, and especially preferably 50 to about 150 parts by weight, per 100 parts by weight of component (A). This is due to the fact that when the content of component (B) is less than the lower limit of the above-mentioned range the mechanical strength of the resultant silicone rubber tends to decrease, and when it exceeds the upper limit of the above-mentioned range the mechanical durability of the resultant silicone rubber tends to decrease.
- In the present composition the technique used for preparing a silicone rubber base by mixing under heat the above-described component (A) and component (B) is exemplified by a process in which mixing is carried out at 50 to about 250°C. using well-known mixing equipment, such as a Ross mixer or a kneader-mixer. At such time, one can either mix all of component (B) with component (A) or first mix part of component (B) with component (A), and then mix the remainder of component (B) with the resultant silicone rubber base.
- Furthermore, a reinforcing silica powder, such as dry process silica powder, wet process silica powder, and silica powders obtained by treating their surfaces with organosilicon compounds, such as organoalkoxysilanes, organochlorosilanes, organosilazanes, and organosiloxane oligomers may be added to the silicone rubber base in order to improve the mechanical strength of the silicone rubber obtained by curing the present composition. The BET specific surface area of the reinforcing silica powder is preferably at least 50 m2/g. In the present composition the amount of added silica powder is not limited; preferably however it is 1to about 50 parts by weight per 100 parts by weight of component (A). In addition, when the reinforcing silica powders are added to the silicone rubber base, diorganosiloxane oligomers having both terminal ends of the molecular chain blocked by silanol groups may be added in order to improve the silica powder's dispersibility. The oligomers are exemplified by dimethylsiloxane oligomer having both terminal ends of the molecular chain blocked by silanol groups, methylvinylsiloxane oligomer in which both terminal ends of the molecular chain are blocked with silanol groups, dimethylsiloxane-methylvinylsiloxane co-polymer oligomer having both terminal ends of the molecular chain blocked by silanol groups, and methylphenylsiloxane oligomer having both terminal ends of the molecular chain blocked by silanol groups. The amount, in which the oligomers are added is preferably 1 to about 50 parts by weight per 100 parts by weight of the reinforcing silica powder.
- The present composition is prepared by mixing a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst with the silicone rubber base comprising components (A) and (B). The curing agent of component (C) is a component used for curing the present composition. When the present composition is of the free-radical reaction curable type the catalyst is (i) an organic peroxide and when the present composition is of the hydrosilation reaction curable type the curing agent consists of (ii) an organohydrogenpolysiloxane and a platinum catalyst.
- The organic peroxide of component (i) is exemplified by methylbenzoyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, and t-butylperoxyisopropyl monocarbonate, with 2,5-dimethyl-2,5-di(t-butylperoxy)hexane being preferable. In the present composition, the content of component (i) is sufficient for curing the present composition; preferably it is 0.1 to about 10 parts by weight, and especially preferably 0.1 about 5 parts by weight, per 100 parts by weight of component (A).
- When the curing component is of a hydrosilation type, the organohydrogenpolysiloxane of component (ii) can have a linear, partially branched linear, branched, or cyclic molecular structure, and its silicon-bonded groups other than hydrogen atoms are exemplified by substituted or unsubstituted monovalent hydrocarbon groups having no aliphatic unsaturation such as methyl, ethyl, propyl, and other alkyl groups; phenyl, tolyl, and other aryl groups; and 3,3,3-trifluoropropyl, 3-chloropropyl, and other halogenated alkyl groups. In the present composition, the content of the organohydrogenpolysiloxane is sufficient for curing the present composition; preferably, it is such that the amount of silicon-bonded hydrogen atoms is 0.5 to about 10 mole per 1 mole of alkenyl groups in component (A).
- The platinum catalyst of component (ii) is exemplified by chloroplatinic acid, alcohol solutions of chloroplatinic acid, olefin complexes of platinum, alkenylsiloxane complexes of platinum, carbonyl complexes of platinum, as well as by particulates of acrylic resins, polycarbonate resins, silicone resins, and other thermoplastic resins containing these platinum catalysts. In the present composition, the content of the platinum catalyst is sufficient for curing the present composition and preferably it is such that the content of platinum metal in the present composition is 0.1 to about 1,000 ppm and especially preferably 0.1 to about 500 ppm by weight.
- In addition, inorganic fillers such as diatomaceous earth, quartz powder, mica, talc, magnesium oxide, aluminum oxide, aluminum hydroxide, and magnesium hydroxide; pigments, such as carbon black, red iron oxide, and titanium dioxide; heat resistance-imparting agents, such as rare earth oxides, rare earth hydroxides, cerium silanolates, and cerium fatty acid salts; fire resistance-imparting agents, such as fumed titanium dioxide, manganese carbonate, and zinc carbonate; internal mold release agents, such as calcium stearate; and plasticizers may be added to the present composition as optional components.
- When the present composition is of the hydrosilation reaction curable type it is particularly preferable to add a trace amount or a small amount of acetylene compounds, hydrazine compounds, triazole compounds, phosphine compounds, mercaptan compounds, or other hydrosilation reaction inhibitor.
- The present composition can be prepared by mixing the above-mentioned components (A) through (C) and other optional components using well-known mixing means such as a Ross mixer, a kneader-mixer, etc. It is particularly preferable if the present silicone rubber composition is prepared by mixing the above-mentioned component (C) with a silicone rubber base obtained in advance by mixing under heat the above-mentioned component (A) and component (B). The technique used for mixing under heat the above-mentioned component (A) and component (B) is exemplified by a process in which mixing is carried out at 50 to about 250°C. using well-known mixing equipment such as a Ross mixer or a kneader-mixer.
- The present composition can be used to form keypads of silicone rubber by well-known methods such as injection molding. There are no limitations concerning the conditions used for the molding of the present composition; however, it is preferable to carry out heating at 50 about 250°C. over a period of several seconds to several minutes. Because the thus formed keypads of silicone rubber exhibit superior mechanical durability they are particularly suited for use as computer keyboard keypads which are repeatedly subject to extension and compression or push/release impact.
- The silicone rubber composition of the present invention will be now explained in detail by referring to application examples. The term “viscosity,” as used in the application examples, refers to a value measured at 25°C.
- Application Example 1. After mixing 100 parts by weight of dimethylsiloxane-methylvinylsiloxane co-polymer (in which the mole ratio of dimethylsiloxane units to methylvinylsiloxane units was=99.82:0.18) with an average degree of polymerization (dp) of 7,000 and having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups and 100 parts by weight of a heavy calcium carbonate powder with a BET specific surface area of 3 m2/g and an average particle size of 0.7 μm in a kneader mixer, the mixture was mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 0.5 parts by weight of 2,5-dimethyl-2,5-di(t-butylperoxy)hexane was kneaded with 100 parts by weight of the silicone rubber base to produce a silicone rubber composition.
- The silicone rubber composition was press molded for 10 minutes at 170°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm, which was then placed for 4 hours in a heat-circulation type oven at 200°C. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated by subjecting the specimens to five cycles of 100% extension and recovery per second and measuring the number of cycles required to produce rupture. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
- Application Example 2. After mixing 100 parts by weight of dimethylsiloxane-methylvinylsiloxane co-polymer (in which the mole ratio of dimethylsiloxane units to methylvinylsiloxane units was=99.82:0.18 mol) with an average dp of 7,000 and having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups, 90 parts by weight of a heavy calcium carbonate powder with a BET specific surface area of 3 m2/g and an average particle size of 0.7 μm, 10 parts by weight of a dry process silica powder with a BET specific surface area of 200 m2/g, and 2 parts by weight of dimethylsiloxane oligomer with a viscosity of 40 mPa.s having both terminal ends of the molecular chain blocked by silanol groups in a kneader mixer, the mixture was mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 0.5 parts by weight of 2,5-dimethyl-2,5-di(t-butylperoxy)hexane was mixed with 100 parts by weight of the silicone rubber base to produce a silicone rubber composition.
- The silicone rubber composition was press-molded for 10 minutes at 170°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm which was then placed for 4 hours in a heat-circulation type oven at 200°C. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
- Comparative Example 1. After mixing 100 parts by weight of dimethylsiloxane-methylvinylsiloxane co-polymer (in which the mole ratio of dimethylsiloxane units to methylvinylsiloxane units was=99.82:0.18) with an average dp of 7,000 and having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups, 30 parts by weight of a dry process silica powder with a BET specific surface area of 200 m2/g, and 6 parts by weight of dimethylsiloxane oligomer with a viscosity of 40 mPa.s having both terminal ends of the molecular chain blocked by silanol groups in a kneader mixer, the mixture was mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 0.5 parts by weight of 2,5-dimethyl-2,5-di(t-butylperoxy)hexane was mixed with 100 parts by weight of the silicone rubber base to produce a silicone rubber composition.
- The silicone rubber composition was press-molded for 10 minutes at 170°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm which was then placed for 4 hours in a heat-circulation type oven at 200°C. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
- Comparative Example 2. After mixing 100 parts by weight of dimethylsiloxane-methylvinylsiloxane co-polymer (in which the mole ratio of dimethylsiloxane units to methylvinylsiloxane units was=99.82:0.18) with an average dp of 7,000 having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups, 30 parts by weight of a wet process silica powder with a BET specific surface area of 200 m2/g, and 3 parts by weight of dimethylsiloxane oligomer with a viscosity of 40 mPa.s having both terminal ends of the molecular chain blocked by silanol groups in a kneader mixer, the mixture was to mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 0.5 parts by weight of 2,5-dimethyl-2,5-di(t-butylperoxy)hexane was mixed with 100 parts by weight of the silicone rubber base to produce a silicone rubber composition.
- The silicone rubber composition was press-molded for 10 minutes at 1 70°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm which was then placed for 4 hours in a heat-circulation type oven at 200°C. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 1.
TABLE 1 Application Application Comparative Comparative Example 1 Example 2 Example 1 Example 2 Hardness 37 40 36 40 Durability 1630 850 240 120 (unit: 10,000 cycles) - Application Example 3. After mixing 100 parts by weight of dimethylpolysiloxane with a viscosity of 10,000 mPa.s having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups (vinyl group content=0.13 wt %) and 100 parts by weight of a heavy calcium carbonate powder with a BET specific surface area of 3 m2/g and an average particle size of 0.7 μm in a Ross mixer the mixture was mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 1.3 parts by weight of dimethylsiloxane-methylhydrogensiloxane co-polymer with a viscosity of 5 mPa.s having both terminal ends of the molecular chain blocked by trimethylsiloxy groups (content of silicon-bonded hydrogen atoms=0.7 wt %), 1,3-divinyltetramethyldisiloxane complex of platinum (in an amount providing platinum metal in the present composition at 2 ppm), and 0.02 parts by weight of 3,5-dimethyl-1-hexyn-3-ol were mixed with the silicone rubber base to produce a liquid silicone rubber composition.
- The silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
- Application Example 4. After mixing 100 parts by weight of dimethylpolysiloxane (vinyl group content=0.13 wt %) with a viscosity of 10,000 mPa.s having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups, 90 parts by weight of a heavy calcium carbonate powder with a BET specific surface area of 3 m2/g and an average particle size of 0.7 μm, 10 parts by weight of a wet process silica powder with a BET specific surface area of 200 m2/g, and 1 part by weight of dimethylsiloxane oligomer with a viscosity of 40 mpa.s having both terminal ends of the molecular chain blocked by silanol groups in a Ross mixer, the mixture was mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 1.3 parts by weight of dimethylsiloxane-methylhydrogensiloxane co-polymer with a viscosity of 5 mpa.s having both terminal ends of the molecular chain blocked by trimethylsiloxy groups (content of silicon-bonded hydrogen atoms=0.7 wt %), 1,3-divinyltetramethyldisiloxane complex of platinum (in an amount providing platinum metal in the present composition at 2 ppm), and 0.02 parts by weight of 3,5-dimethyl-1-hexyn-3-ol were mixed with the silicone rubber base to produce a liquid silicone rubber composition.
- The silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
- Comparative Example 3. After mixing 100 parts by weight of dimethylpolysiloxane (vinyl group content=0.13 wt %) with a viscosity of 10,000 mPa.s having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups, 35 parts by weight of a wet process silica powder with a BET specific surface area of 200 m2/g, and 2 parts by weight of dimethylsiloxane oligomer with a viscosity of 40 mPa.s having both terminal ends of the molecular chain blocked by silanol groups in a Ross mixer, the mixture was to mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 1.3 parts by weight of dimethylsiloxane-methylhydrogensiloxane co-polymer with a viscosity of 5 mPa.s having both terminal ends of the molecular chain blocked by trimethylsiloxy groups (content of silicon-bonded hydrogen atoms=0.7 wt %), 1,3-divinyltetramethyldisiloxane complex of platinum (in an amount providing platinum metal in the present composition at 2 ppm), and 0.02 parts by weight of 3,5-dimethyl-1-hexyn-3-ol were mixed with the silicone rubber base to produce a liquid silicone rubber composition.
- The silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
- Comparative Example 4. After mixing 100 parts by weight of dimethylpolysiloxane (vinyl group content=0.13 wt %) with a viscosity of 10,000 mPa.s having both terminal ends of the molecular chain blocked by dimethylvinylsiloxy groups and 300 parts by weight of a heavy calcium carbonate powder with a BET specific surface area of 3 m2/g and an average particle size of 0.7 μm in a Ross mixer, the mixture was mixed at 170°C. for 1 hour to prepare a silicone rubber base. After cooling the base, 1.3 parts by weight of dimethylsiloxane-methylhydrogensiloxane co-polymer with a viscosity of 5 mPa.s having both terminal ends of the molecular chain blocked by trimethylsiloxy groups (content of silicon-bonded hydrogen atoms=0.7 wt %), 1,3-divinyltetramethyldisiloxane complex of platinum (in an amount providing platinum metal in the present composition at 2 ppm), and 0.02 parts by weight of 3,5-dimethyl-1-hexyn-3-ol were mixed with the silicone rubber base to produce a liquid silicone rubber composition.
- The silicone rubber composition was press-molded for 5 minutes at 150°C. under a pressure of 2 MPa to form a silicone rubber sheet with a thickness of 2 mm. Dumbbell-shaped specimens of Type No. 3 as specified in JIS K 6251 were made from the resultant sheet. The mechanical durability of the silicone rubber was evaluated in the same manner as in Application Example 1. In addition, the hardness of the sheet was measured as Type A durometer as specified in JIS K 6253. The results are shown in Table 2.
TABLE 2 Application Application Comparative Comparative Example 3 Example 4 Example 3 Example 4 Hardness 37 40 36 46 Durability 2200 960 390 20 (unit: 10,000 cycles)
Claims (17)
1. A silicone rubber composition comprising a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
2. The silicone rubber composition according to , where component (B) is a heavy calcium carbonate powder.
claim 1
3. The silicone rubber composition according to , where component (B) is a heavy calcium carbonate powder with a BET specific surface area of not less than 1 m2/g and an average particle size of not more than 10 μ.
claim 1
4. The silicone rubber composition according to , where component (C) is an organic peroxide.
claim 1
5. The silicone rubber composition according to , where component (C) is an organohydrogenpolysiloxane and a platinum catalyst.
claim 1
6. The silicone rubber composition according to , where the cross-linkable diorganopolysiloxane has an average degree of polymerization of 3,000 to about 10,000.
claim 1
7. The silicone rubber composition according to comprising 50 to about 200 parts by weight of the calcium carbonate powder per 100 parts by weight of component (A).
claim 1
8. The silicone rubber composition according to comprising 50 to about 150 parts by weight of the calcium carbonate powder per 100 parts by weight of component (A).
claim 1
9. The silicone rubber composition according to further comprising a reinforcing silica powder.
claim 1
10. A silicone rubber keypad formed by curing a silicone rubber composition comprising a silicone rubber base produced by mixing under heat (A) a cross-linkable diorganopolysiloxane and (B) 20 to about 250 parts by weight calcium carbonate powder per 100 parts by weight of component (A), and (C) a curing agent consisting of (i) an organic peroxide or (ii) an organohydrogenpolysiloxane and a platinum catalyst in an amount sufficient to effect cure of the composition.
11. The silicone rubber keypad according to , where component (B) is a heavy calcium carbonate powder.
claim 10
12. The silicone rubber keypad according to , where component (B) is a heavy calcium carbonate powder with a BET specific surface area of not less than 1 m2/g and an average particle size of not more than 10 μm.
claim 10
13. The silicone rubber keypad according to , where the silicone rubber composition is formed by mixing under heat component (A) and component (B) and then adding component (C).
claim 10
14. The silicone rubber keypad according to , where the cross-linkable diorganopolysiloxane has an average degree of polymerization of 3,000 to about 10,000.
claim 10
15. The silicone rubber keypad according to further comprising a reinforcing silica powder.
claim 10
16. The silicone rubber keypad according to comprising 50 to about 200 parts by weight of the calcium carbonate powder per 100 parts by weight of component (A).
claim 10
17. The silicone rubber keypad according to comprising 50 to about 150 parts by weight of the calcium carbonate powder per 100 parts by weight of component (A).
claim 10
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-
1999
- 1999-12-10 JP JP35140499A patent/JP2001164111A/en active Pending
-
2000
- 2000-12-06 US US09/731,192 patent/US6407159B2/en not_active Expired - Fee Related
- 2000-12-08 KR KR1020000074640A patent/KR100727792B1/en not_active IP Right Cessation
- 2000-12-08 CN CN00137612A patent/CN1126792C/en not_active Expired - Fee Related
- 2000-12-08 EP EP00310921A patent/EP1106654A3/en not_active Withdrawn
- 2000-12-22 TW TW089126224A patent/TW561182B/en not_active IP Right Cessation
Cited By (10)
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US20080184496A1 (en) * | 2006-12-20 | 2008-08-07 | Gaelle Brun | Composition comprising a compound X and A compound Y, at least one of which is a silicone, and a hydrophobic direct dye |
US20080289647A1 (en) * | 2006-12-20 | 2008-11-27 | Gilles Genain | Process for treating hair fibres with compositions containing reactive silicones |
US20080292573A1 (en) * | 2006-12-20 | 2008-11-27 | Franck Giroud | Method for treating hair with a reactive vinyl silicone capable of reacting via hydrosilylation |
US20080292572A1 (en) * | 2006-12-20 | 2008-11-27 | Katarina Benabdillah | Production of structured hairstyles using a composition comprising reactive silicone compounds |
US20090183320A1 (en) * | 2006-12-20 | 2009-07-23 | Katarina Benabdillah | Composition comprising at least one silicone compound and at least one organosilane |
US20090260165A9 (en) * | 2006-12-20 | 2009-10-22 | Gaelle Brun | Composition comprising a compound X and A compound Y, at least one of which is a silicone, and a hydrophobic direct dye |
EP1935401A3 (en) * | 2006-12-20 | 2009-12-16 | L'oreal | Method for treating capillary fibres with compositions containing reactive silicones |
US20090317348A9 (en) * | 2006-12-20 | 2009-12-24 | Katarina Benabdillah | Production of structured hairstyles using a composition comprising reactive silicone compounds |
US7740664B2 (en) | 2006-12-20 | 2010-06-22 | L'oreal S.A. | Composition comprising at least one silicone compound and at least one organosilane |
US7780742B2 (en) | 2006-12-20 | 2010-08-24 | L'oreal S.A. | Composition comprising a compound X and A compound Y, at least one of which is a silicone, and a hydrophobic direct dye |
Also Published As
Publication number | Publication date |
---|---|
CN1315470A (en) | 2001-10-03 |
EP1106654A2 (en) | 2001-06-13 |
CN1126792C (en) | 2003-11-05 |
KR20010057559A (en) | 2001-07-04 |
KR100727792B1 (en) | 2007-06-14 |
EP1106654A3 (en) | 2002-01-02 |
TW561182B (en) | 2003-11-11 |
US6407159B2 (en) | 2002-06-18 |
JP2001164111A (en) | 2001-06-19 |
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