US1998294A - Method of mining - Google Patents
Method of mining Download PDFInfo
- Publication number
- US1998294A US1998294A US694306A US69430633A US1998294A US 1998294 A US1998294 A US 1998294A US 694306 A US694306 A US 694306A US 69430633 A US69430633 A US 69430633A US 1998294 A US1998294 A US 1998294A
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- US
- United States
- Prior art keywords
- coal
- breast
- fissure
- mineral
- pitch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title description 35
- 238000005065 mining Methods 0.000 title description 34
- 239000003245 coal Substances 0.000 description 139
- 210000000481 breast Anatomy 0.000 description 122
- 229910052500 inorganic mineral Inorganic materials 0.000 description 82
- 239000011707 mineral Substances 0.000 description 82
- 235000010755 mineral Nutrition 0.000 description 82
- 210000003462 vein Anatomy 0.000 description 68
- 238000005422 blasting Methods 0.000 description 26
- 238000003776 cleavage reaction Methods 0.000 description 23
- 230000007017 scission Effects 0.000 description 23
- 239000002245 particle Substances 0.000 description 19
- 230000015572 biosynthetic process Effects 0.000 description 8
- 210000000078 claw Anatomy 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 230000006378 damage Effects 0.000 description 4
- 210000005069 ears Anatomy 0.000 description 4
- 239000002360 explosive Substances 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000002817 coal dust Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000000266 injurious effect Effects 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C41/00—Methods of underground or surface mining; Layouts therefor
- E21C41/16—Methods of underground mining; Layouts therefor
- E21C41/18—Methods of underground mining; Layouts therefor for brown or hard coal
Definitions
- This invention relates to a method of mining coal. More particularly, the invention relates to the pitch mining of hard coal or similar material.
- openings of the desired size which are closed by traps are usually of a width of approximately 4 feet square and of a length of about 30 to 40 feet. From each of such openings, a cut is made so as to form a working breast or face of approximately 24 feet in widthand extending the full'height or thickness of the strata or vein; The edges of each breast or face in turn are bounded by lateral ribs of sufficient thickness to form a support for the roof.
- each breast Adjacent to and along the lateral rib of. each breast is a man-way for the ingress and egress of the workmen, such man-ways being of a size just suificient to easily permit the passage of a workman therethrough.
- these manways act as ventilating ducts, and are also used for the purpose of taking timber, tools and other materials required by the operator at the working face or breast.
- Pitch mining as now practiced consists in drilling holes into the face or breast of the coal at suitably spaced points,,filling the holes with explosives, and then setting off the charges of explosives.
- the coal is broken from the face or breast by blasting.
- the degree of impact and shattering power of the blast is dependent upon the skill exercised by the miner in selecting the proper relative positions for each hole, in drilling the holes to the proper depth, in employing the correct amount of the explosive charge, and in tamping the charge properly in each of the holes.
- an object of the present invention is to provide a method of pitch mining wherein the coal or similar mineral is mined without blasting.
- Another object of the present invention is to provide a method of pitch mining without blasting wherein the coal or similarmineral is broken away and dislodged by the application of vibratory forces to the breast or face of the vein.
- a further object of the present invention is to provide a method of pitch mining without blasting wherein the coal or similar mineral is mined in greater quantities of sizable pieces convertiblein marketable sizes than is possible by the pitch mining employing blasting.
- a still further object of the present invention is to provide a method of pitch mining which enables the coal to be mined without the use of any explosives, and thereby eliminates the fire hazard and consequent injuries or fatalities to the workmen, the avoidance of undue dust and.
- the method according to the present invention comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each ofthe jo-inder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced, from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas vibratory forces whichin themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and un-. dersized particles.
- the fissure extending across the entire face of the breast may be formed by boring into the desired depth, withdrawing the boring elements,
- the depth-of the fissure is variable, it being dependent upon the length of the boring elements employed. In view of the restricted working space in front of the face of the breast, boring elements of a length just sufficient to bore to a depth of about two feet have been found to be most satisfactory. Although a depth of two feet is preferred, it is to be understood that satisfactory results are obtained if the depth of the fissure is considerably less or more than two feet.
- the formation of the fissure severe or fractures the cleavage between the bed rock of the floor and the coal ormineral to be mined.
- "I'he fracturing of the cleavage of the coal or mineral from the floor to the roof of the vein along the joinder points of the lateral ribs and the breast may be done in a manner like that employed in the formation of the fissure previously described, or in such manner that the coal is just punctured sufficiently at a plurality of spaced points along the joinder point from the floor to the roof of the vein so as to sever or break the cleavage of the coal at such point.
- the depth of the fracture should be substantially the same as that of the fissure.
- the application of the vibratory forces to the breast or face of the coal which are of will-- cient magnitude in themselves to break away and dislodge the coal or mineral in sizable pieces with a minimum of fines and undersized particles may be effected in a number of ways.
- One manner of doing this consists in contacting a plurality of aligned and spaced boring elements with the face of the breast in a plane spaced above the fissure and at an angle which is substantially parallel to the pitch of the floor of the vein, causing the boring elements to bore into the coal, and as the boring progresses applying a vibratory force to said elements, the vibratory force being applied continuously, intermittently, or intermittently and successively, preferably successively and at periodic intervals.
- the aligned boring elements are preferably of a length sufficient to bore holes of a depth substantially corresponding to that of the fissure and of an overall width corresponding to a multiple of the entire width of the breast, for example, two feet. "The boring action of the boring elements with the boring elements equally spaced from each other penetrates the coal and thereby forms spaced localized areas from which the vibratory forces exerted through the boring elements as the.boring progresses are distributed to the coal or mineral in the region of each of such areas to an extent sufficient to cause the breaking away and dislodging of the coal.
- Figure 1 is a side elevation showing the ap- 3 boring into the coal or mineral and applying vibratory forces thereto.
- Figure 3 is a side elevation in section, taken on the line 3--3 of Figure 2', showing the mechanism for applying vibratory forces to the boring elements.
- Figure 4 is a side elevation in section, taken on the line 44 of Figure 2, showing the mechanism for effecting the driving of the boring elements.
- Figure 5 is a front elevation, partly in section, taken on the line 5-5 of Figure 4 showing the mechanism for driving the plurality of spaced boring elements.
- Figure 6 isa partial side elevation in section, taken on the line 6-6 of Figure 2, showing the mechanism for imparting vibratory impulses to the boring elements while they are being driven.
- Figure 7 is a side elevation, partly in section, showing the means for effecting relative movement of the device for boring and applying vibratory forces with respect to the breast of coal and the means for supporting and anchoring same within the vein or strata.
- Figure 8 is a top elevation taken on the line 3-4) of Figure '7.
- Figure 9 is a front elevation, partly in section, taken on the line '9-9 of Figure '7, showing the means for effecting relative movement of the boring and vibratory device with respect to the breast of the coal or mineral.
- Figure 10 is a partial side elevation in section, showing the manner of connecting the boring and vibratory device to the means for effecting relative movement of said device with respect to the breast of the coal or mineral.
- Figure 11 is a rear elevation, partly in section, taken on the line i l-l i of Figure 1, showing the means for universally adjusting the position of the means for supporting the ,boring and vibratory device.
- Figure 12 is a partial side elevation, in section, showing a modification of the mechanism for applying vibratory forces to the boring elements.
- the numeral I designates the device for boring into the coal or mineral and applying vibratory forces thereto.
- Such device comprises a housing 2 which includes as a part thereof a motor casing 3 in which is mounted a combined rotor and stator d provided with a. shaft or spindle 5.
- the shaft or spindle 5 is mounted in bearings 6, i, and 8 and has a portion intermediate the bearings i and 8 which is hexagonal in shape.
- Mounted upon the hexagonal portion of the shaft or spindle 5 is a cam 9 which engages with and rides upon a roller l rotatably mounted on a shaft if supported by the ears l2 and i2 of a lever E3.
- the lever l3 in turn is fixedly mounted upon the hexagonal portion to of the shaft 85 as shown in Figure 3.
- the shaft i is provided with a plurality of hexagonally shaped portions it which are spaced therealong and is rotatably mounted in roller bearings l8 and bushed bearings 99. Upon each of the portions it of the shaft i5 is fixedly mounted a lever ll. 1
- the lever I3 contacts with and bears against a torsion lever Ellwhich is fixedly mounted on a torsion shaft 2!.
- is provided with a hexagonal shaped portion which extends through an opening in the housing 2 and is securely held against turning in said opening by means of adjusting sleeve 22 and lock nut 23.
- each of the drills 25 is provided with a collar 26 and is rotatably mounted in bearings 21, 28, and 29. Loosely mounted upon each of such drills 25 is a tension spring 30 having one end which bears against the collar 26 and the other end against the bearing 28.
- Each of the drills 25 is provided with a hexagonal shaped enlargement 3
- the hub 32 is provided with a plurality of teeth protruding from the outer periphery thereof in such manner as to form a sprocket 33.
- the boring end of the drills 25 may be of any desired shape or configuration, preferably it should comprise a detachable diamond shaped point or bit 34 and a spiral shaped portion 35 as shown in Figure 1
- a worm 36 mounted on the shaft 5 adjacent to and beyond the bearing 8 is a worm 36.
- the bearing 8 is supported by bracket 31 to which is secured a casing 38.
- a worm gear 39 which meshes with the worm 36.
- the worm gear 39 is carried by a shaft 40 which is mounted at I cation of all of the mechanism under working conditions.
- the device for boring and applying vibratory forces designated by the numeral I is attached to a flanged roller bearing 36 carried by an end of a staff 4'! by means of bolts 38 which pass through openings in the flange of the bearing &6 and openings of the housing 2 of the device i, as
- the opposite end of the bearing dB is provided with a plurality of openings which are shiftable into complemental relation with openings in a collar 49 carried by the staff M, and the collar ts locked to the bearing 46 at any desired position by means of a pin or pins 50.
- the staff ll is mounted on and is supported by a pair of arms 5! detachably secured by a pin or bolt to ears 52 of a roller bearing 53 mounted upon and surrounding a hollow tubular section 69 of a standard 56, the portion of said staff carrying the device 6 extending between the arms 5
- the free end of the staff M extends through a feeding nut 51 and is clamped thereto.
- the feeding nut 57 is provided with a threaded opening which engages with a screw 58 mounted ina hollow guide bracket 59 connected at one end to arms 51 as at til. The other end' in threaded engagement with a shackle bolt I2.
- a collar 13 On one end of the shackle bolt I2 is a collar 13 which is of a size such as to freely slide within the section 68. To the other endof the shackle bolt I2 is attached a claw shaped shoe I4. The shoe I4 may be adjusted with respect to the section 68 by means-of the nut.
- the free end of section 59 is provided with an adjustable claw shaped shoe 75 which is of the same structure as' shoe 74 just described, except a thrust bearing 16 is interposed between the collar 1! and the adjusting nut I8, the purpose of such bearing being to take the thrust induced by the rotation of the nut I8 toward the collar 11.
- the hollow standard 54 is fixedly anchored and braced against lateral stresses by means of a bracing member I9 and turn buckle tie rod 80.
- the bracing member I9 comprises a'hollow tube 8! having at one end thereof a claw shaped shoe 82 of a structure like that of shoe I4 previously described.
- is adjustably connected to the claw shaped shoe I5 by means of a threaded shackle bolt 83 and nut- 84.
- the shoe 82 is connected to or tied to shoe I4 by means of turn buckle tie rod 85.
- the roller bearing 53 mounted upon hollow tubular section 59 of the standard. 54 is provided with arms 86 and 8! which support a shaft 88. having a grooved drum 89 mounted thereon.
- the shaft 88 is provided with a shank 90 upon'which is mounted a worm gear 9
- cables 95 whichride over sheaves 91 and 98 mounted on.
- the boring and vibratory device I is taken up through the man-way to..,the working face of the breast.
- and staff 41 is next taken up through thaman way.
- the part consisting of the standard 54,. bracing member 19, and turn buckle tie rod 88 is taken up through the man-way. It is to be understood that these parts of the apparatus may be taken up through the man-way to the working face of thebreast in any desired order or sequence.-
- the operator and his helper first set up the standard 54 in such manner that the claw shoes I4 and I5 engage the roof and floor, respectively, whereupon the bracing member 19 is positioned so that the shoe 82 will engage the roof of the vein and thereby adequately brace the standard 54.
- the turn buckle tie rod 88 is secured in such manner that the shoes I4 and 82 are tightly connected together, and then the nut I8 is turned until the claws of the bracing member and standard are firmly and securely anchorecl.
- the cables 96 are then trained over the sheaves 91 and 98 "and in turn attached to the supporting arms 5
- the operator then turns the wheel 95 in the proper direction to shift the boring and vibratory device I to a position such that the drills are at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor.
- the operator connects the cable ID! to a suitable source of electricity which starts the rotation of the motor shaft 5.
- the rotation of the shaft 5 causes the rotation of the boring drills 25 through the worm 36, worm gear 39, shaft 4!), driving sprocket 44, sprocket chain 45, and sprockets 33.
- the peripheral surface of the cam 9 is caused to ride around the roller ID.
- the peripheral surface of the cam 9 is such that at certain points of its orbital travel it exerts pressure on the roller ID to such an extent as to cause the lever
- the striking of the hammer pins upon the complemental ends of the drills causes the hexagonal shaped enlargements 3
- the drills are urged toward the face of the breast until holes depth corresponding to the length of the drills are bored.
- theoperator When the holes have been bored to the desired depth, theoperator turns the wheel 66 in the opposite direction until the drills are clear of the face of the breast; whereupon the drills are shifted to a position such that the ends will contact with the portions of the K cient to fracture the cleavage of the coal or coal intermediate the plurality of spaced holes previously bored. The operator then turns the wheel Win the proper direction to advance the drills into the coal and continues the gradual turning until the coal intermediate the plurality of spaced bored holes has been bored away to the same depth, and thereby forms a continuous cut or fissure in the coal in the portion defined by the drills in the face of the breast at the juncture point of thefioor and breast.
- the operator shifts the mounting of the boring and vibratory device l to a position such that the drills are in a vertical plane.
- the opefiator again turns the wheel 66 in the proper direction to a degree sufficient to cause the advancement of the drills into contact with the face of the breast of coal or mineral at such point, and continues such advancement until another series of spaced holes are bored, whereupon he turns the wheel 66 in the opposite direction until the drills are again clear of the coal.
- These opera- 70tions are repeated successively until the coal ,in the same manner.
- drills are in a horizontal plane.
- a continuous unbroken fissure in the coal or mineral along each of the lateral ribs may be formed in the same manner as the fissure extending across the entlrewidth of the breast at the juncture point of the face of the breast and the floor, previously described, but it has been found that puncturing the coal at spaced points along the lateral ribs is sufiipuncturing or fracturing of the cleavage of the coal along the lateral ribs from the floor to the roof of the vein or strata, such forces exert their desired functions and results only in the subsequent steps which are subsequently described.
- the operator Upon completion of the step of fracturing the cleavage of the coal along the lateral-ribs from the floor to the roof of the vein or strata, the operator shifts the mounting of the boring and vibratory device l to a position such that the This is done by removing the pins 50, tilting the device to the desired position, aligning the openings in the housing 2 with the openings in the flange of the bearing 46, and then inserting the pins 50 in the aligned openings. The wheel is then turned in the proper direction to shift the boring and.
- the vibratory device i to a position such that the drills are positioned in a horizontal plane spaced, preferably about 2 feet, from the fissure in the base of the breast and at an angle substantially parallel with the pitch of the floor of the vein or strata.
- the staff 17 is then moved about its pivot until one of the drills is adjacent the free ture in one of the lateral ribs.
- the operator then turns the wheel 66 in the proper direction to a degree sufficient to cause the feeding nut 51 and screw 58 to advance the staff 4t until the drills contact with the face of the breast of coal or mineral. As the drills contact with the face of the breast, they begin to bore into the coal and form spaced localized areas.
- the operator continues to gradually turn the wheel 66 and continues such turning until the localized areas are of the desired depth, preferably of the same depth disruptive forces are of sufiicient magnitude to break away and dislodge the coal or mineral in the region of such areas in sizable pieces with a minimum of fines and undersized particles.
- these vibratory forces break away and dislodge the coal in the space bounded by the fissure and the portion of the plane in which the spaced localized areas are being formed.
- the coal thus mined slides down the pitched floor and collects upon the top of a base of mined coal which extends from the working breast to the trap door for controlling the discharge of coal therefrom.
- theoperator turns the wheel 66 in the opposite direction until the drills are free of the face of the breast, whereupon the drills are shifted to a position such that the-ends will contact witha portion of the face. of the-breast of coal or mineral adjacent the portion just broken away and dislodged. It is to be understood that the drills are merely moved to a position in the same plane and still are positioned at an angle substantially parallel to the pitch of the fioor of the vein or strata.
- the torsion spring device as shown in Figure 12 may be used;
- the outside face of the lever I3 is cut away as at I04 so as to provide a seat for one end of the torsion spring )5.
- the other end of said spring extends through an opening in the housing 2 and is placed under the desired tension by means of an adjusting nut I06 threaded within said opening of the housing.
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, and applying to said areas vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of suiiicient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles;
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a. fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or "mineral from the.
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast, and the fioor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the Vein, and applying to said areas intermittently and successively vibratory forces which in themselves and unsupplemented by any.
- auxiliary disruptive forces are of suificient magnitude to break away and dislodge the coal or mineral in the region of said.
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the.
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast ina plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas intermittently and sucsuccessively vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of'the lateral'ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle, substantially parallel to the pitch of the floor of the vein, applying to said areas intermittent vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge'the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the formation of a series of spaced localized areas in other planes spaced from said fissure and the application of vibratory forces to said
- the method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the-coal or mineral from the fioor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in.
- The. method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the fioor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localizedareas of a depth substantially corresponding to said fissure across the entire breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, applying to said areas intermittently and successively vibratory forces which in themselves and unsupplemented by any auxiliarydisruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said.
- the method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the fioor of the vein, boring into the coal or mineral from the floor to the roof of saidvein along each of the joinder points of the lateral ribs and the breast to fracture the cleavage of the coal or mineral boring a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas during the boring thereof vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sumcient magnitude to break away and dislodge the coal or mineral in the region .of said areas in sizable pieces with a minimum of fines and undersized particles.
- the method of pitch mining of coal or similar minerals without blasting which comprises bori'ng a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein,
- any auxiliary disruptive forces are of suffi-- cient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
- the method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein, boring into the 'coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to-fracture the cleavage of the coal or mineral, boring a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, and applying to said areas during the boring thereof intermittently and successively vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of suflicient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
- the method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, boring into the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to fracture the cleavage of the coal or mineral, boring a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a planespaced from said fissure and at an angle substantially parallel to the pitch.
- the method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, boring into the coal or, mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to'fracture the cleavage of the coal or mineral, boring a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, applying to said areas during the boring thereof intermittent vibratory forces which in'themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the boring of a series of spaced localized areas in other planes spaced from said
- the method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the'entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, boring into the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to fracture the cleavage of the coal or mineral, boring a.
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Description
April 16, 1935. E. A. THOMAS El AL 1,998,294
- METHOD OF MINING Filed Oct. 19, 1933 5 Sheets-Sheet l April 16, 1935. E. A. THOMAS ET AL 1,993,294
METHOD OF MINING Filed 0st. '19, 1955 5 Sheets-Sheet 2 p i 193 5. E. A. THOMAS ET AL 1,998,294
METHOD OF M.NING
Filed Oct. 19, 1.933
5 Shets-Sheet s ligand Qdzwalladez;
April 16, 1935. w E. A. THOMAS ET AL 1,998,294
- METHOD OF MINING Filed Oct. 19, 1933 5 Sheets-Sheet 4 ZdwardA.T/2oms lgarji @dzpnllader;
April 6, 3 E. A. THOMAS El AL 1,998,294
METHOD OF MINING Filed Oct. 19, 1933 5 Sheets-Sheet 5 Z'alwu rdA Tfiomas 5217473. bdzl allader Patented Apr. 16, 1935 UNITED STATES PATENT orr cs 1.998.294 METHOD or MINING Application October 19, 1933, Serial No. 694,306 16 Claims. (01. 2621) This invention relates to a method of mining coal. More particularly, the invention relates to the pitch mining of hard coal or similar material.
In most of the localities where hard coal is 5 found, the coal appears in strata or veins which run at an angle with respect. to the surface of the ground, such angle or pitch being anywhere from 10 to 70. In the mining of coal from such strata or veins, it is necessary to first sink a shaft or slopeof a depth sufllcient to reach the bottom or basin of the various strata of coal, and then form a tunnel or gangway in the basin for the reception of the coal which is mined from the strata. In such tunnel or gangway is mounted suitable machinery for transporting the coal which has collected therein to theshaft or slope, from which point it is conveyed to the surface for preparation for market. From this tunnel or gangway, the strata or 'veins of coal extend upwardly in different directions and at different degrees of pitch. The mining of coal from pitched strata or veins is what is known as pitch mining,
and will be termed such in the description hereinafter set forth.
In the system of pitch mining the face or breast of the strata or vein facing the tunnel or gangway is punctured by blasting at suitably spaced points therealong, so as to form openings of the desired size which are closed by traps. Such openings are usually of a width of approximately 4 feet square and of a length of about 30 to 40 feet. From each of such openings, a cut is made so as to form a working breast or face of approximately 24 feet in widthand extending the full'height or thickness of the strata or vein; The edges of each breast or face in turn are bounded by lateral ribs of sufficient thickness to form a support for the roof. These working breasts or faces and lateral ribs are so arranged with respect to each other as to form a battery of tunnels which are in communication with the main tunnel or gangway through said openings. Adjacent to and along the lateral rib of. each breast is a man-way for the ingress and egress of the workmen, such man-ways being of a size just suificient to easily permit the passage of a workman therethrough. In addition, these manways act as ventilating ducts, and are also used for the purpose of taking timber, tools and other materials required by the operator at the working face or breast.
Pitch mining as now practiced consists in drilling holes into the face or breast of the coal at suitably spaced points,,filling the holes with explosives, and then setting off the charges of explosives. In other words, the coal is broken from the face or breast by blasting. In this method the degree of impact and shattering power of the blast is dependent upon the skill exercised by the miner in selecting the proper relative positions for each hole, in drilling the holes to the proper depth, in employing the correct amount of the explosive charge, and in tamping the charge properly in each of the holes. Thus, it will be apparent that if great care and skill is not exercised by the miner, a blasting effect will result which is of such intensity and repercussion "as to cause severe fractures in the lateral ribs and cave-ins in the roof and shatter the coal into a relatively high percentage of small particles of a size known as undersized coal or fines. Further, the coal is blasted primarily from the central portion of the breast, leaving portions of the coal depending from the roof and protruding from the lateral ribs. In order to maintain the breast or face of uniform fracture, it is necessary to remove such portions, and this can only be done by hand-operated wedges, sledges, or picks. As a matter of fact, it is not possible to dislodge the coal by blasting from the entire area of the breast or face without causing some damage to the roof and the lateral ribs. The coal thus mined slides down the pitched floor and collects upon the top of a base of mined coal which extends from the working breast or face to the trap door for controlling the discharge of the mined coal therefrom'into the tunnel or main gangway. This bank of mined coal extending from the breast to the trap forms a platform for supporting the workman in his operations incident to mining.
In the blasting method of pitch mining, it is necessary to continually reinforce the roof by means of upright timbers and collars so as to protect the workmen from injury or fatality due to the falling of pieces or sections of the roof. The timber required for this purpose can only be brought up to the workmen in the breast through the man-ways, and this is an extremely difficult and burdensome task, because of the great weight of the timbers. Furthermore, the blasting causes an undue amount of smoke and coal dust which are not only injurious to the health of the workmen, but also unduly tax the system of ventilation. In addition, there is the grave danger of gas explosions and consequent fires which result in many injuries or fatalities to the workmen. Then again, this method of mining produces approximately of what is known as undersized coal or lines of each tom be sold at a price below the production cost.
Also, the average production of a miner with a helper for each working day of eight hours is only from 6 to 8 tons .of coal.
Accordingly, an object of the present invention is to providea method of pitch mining wherein the coal or similar mineral is mined without blasting.
Another object of the present invention is to provide a method of pitch mining without blasting wherein the coal or similarmineral is broken away and dislodged by the application of vibratory forces to the breast or face of the vein.
A further object of the present invention is to provide a method of pitch mining without blasting wherein the coal or similar mineral is mined in greater quantities of sizable pieces convertiblein marketable sizes than is possible by the pitch mining employing blasting.
. A still further object of the present invention is to provide a method of pitch mining which enables the coal to be mined without the use of any explosives, and thereby eliminates the fire hazard and consequent injuries or fatalities to the workmen, the avoidance of undue dust and.
smoke, and materially reduces the amount of timber required for supporting purposes.
Briefly stated, the method according to the present invention comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each ofthe jo-inder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced, from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas vibratory forces whichin themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and un-. dersized particles.
The fissure extending across the entire face of the breast may be formed by boring into the desired depth, withdrawing the boring elements,
and successively repeating such boring and withdrawing operations upon other portions of the face until the fissure extends across the entire width of the breast. The depth-of the fissure is variable, it being dependent upon the length of the boring elements employed. In view of the restricted working space in front of the face of the breast, boring elements of a length just sufficient to bore to a depth of about two feet have been found to be most satisfactory. Although a depth of two feet is preferred, it is to be understood that satisfactory results are obtained if the depth of the fissure is considerably less or more than two feet. The formation of the fissure severe or fractures the cleavage between the bed rock of the floor and the coal ormineral to be mined.
"I'he fracturing of the cleavage of the coal or mineral from the floor to the roof of the vein along the joinder points of the lateral ribs and the breast may be done in a manner like that employed in the formation of the fissure previously described, or in such manner that the coal is just punctured sufficiently at a plurality of spaced points along the joinder point from the floor to the roof of the vein so as to sever or break the cleavage of the coal at such point. Preferably, the depth of the fracture should be substantially the same as that of the fissure.
The application of the vibratory forces to the breast or face of the coal which are of will-- cient magnitude in themselves to break away and dislodge the coal or mineral in sizable pieces with a minimum of fines and undersized particles may be effected in a number of ways. One manner of doing this consists in contacting a plurality of aligned and spaced boring elements with the face of the breast in a plane spaced above the fissure and at an angle which is substantially parallel to the pitch of the floor of the vein, causing the boring elements to bore into the coal, and as the boring progresses applying a vibratory force to said elements, the vibratory force being applied continuously, intermittently, or intermittently and successively, preferably successively and at periodic intervals.
The selection of the plane above the fissure at which the boring elements are to penetrate the.
While it is preferred to have the plane of penetration at a distance of from 1 to 2 feet from the fissure, it is also possible to have the spacing of such plane more or less than the aforesaid distance. The aligned boring elements are preferably of a length sufficient to bore holes of a depth substantially corresponding to that of the fissure and of an overall width corresponding to a multiple of the entire width of the breast, for example, two feet. "The boring action of the boring elements with the boring elements equally spaced from each other penetrates the coal and thereby forms spaced localized areas from which the vibratory forces exerted through the boring elements as the.boring progresses are distributed to the coal or mineral in the region of each of such areas to an extent sufficient to cause the breaking away and dislodging of the coal. Inasmuch as the overall width of the spaced boringelements is but a multiple of the entire width of the breast, this same treatment which results in the formation of spaced localized areas and the application of vibratory forces to such areas is continued successively along the same plane until the entire width of the breast has been-treated. This same operation is successively repeated along suitably spaced planes until the entire face of thebreast of coal or mineral has been broken away and dislodged.
An embodiment of an apparatus for use in carrying out the method according to the present invention is illustrated in the accompanying drawings, wherein Figure 1 is a side elevation showing the ap- 3 boring into the coal or mineral and applying vibratory forces thereto.
Figure 3 is a side elevation in section, taken on the line 3--3 of Figure 2', showing the mechanism for applying vibratory forces to the boring elements.
Figure 4 is a side elevation in section, taken on the line 44 of Figure 2, showing the mechanism for effecting the driving of the boring elements.
Figure 5 is a front elevation, partly in section, taken on the line 5-5 of Figure 4 showing the mechanism for driving the plurality of spaced boring elements.
Figure 6 isa partial side elevation in section, taken on the line 6-6 of Figure 2, showing the mechanism for imparting vibratory impulses to the boring elements while they are being driven.
Figure 7 is a side elevation, partly in section, showing the means for effecting relative movement of the device for boring and applying vibratory forces with respect to the breast of coal and the means for supporting and anchoring same within the vein or strata.
Figure 8 is a top elevation taken on the line 3-4) of Figure '7. a
Figure 9 is a front elevation, partly in section, taken on the line '9-9 of Figure '7, showing the means for effecting relative movement of the boring and vibratory device with respect to the breast of the coal or mineral.
Figure 10 is a partial side elevation in section, showing the manner of connecting the boring and vibratory device to the means for effecting relative movement of said device with respect to the breast of the coal or mineral.
Figure 11 is a rear elevation, partly in section, taken on the line i l-l i of Figure 1, showing the means for universally adjusting the position of the means for supporting the ,boring and vibratory device.
Figure 12 is a partial side elevation, in section, showing a modification of the mechanism for applying vibratory forces to the boring elements. I
Referring to the drawings, the numeral I designates the device for boring into the coal or mineral and applying vibratory forces thereto.
Such device comprises a housing 2 which includes as a part thereof a motor casing 3 in which is mounted a combined rotor and stator d provided with a. shaft or spindle 5. The shaft or spindle 5 is mounted in bearings 6, i, and 8 and has a portion intermediate the bearings i and 8 which is hexagonal in shape. Mounted upon the hexagonal portion of the shaft or spindle 5 is a cam 9 which engages with and rides upon a roller l rotatably mounted on a shaft if supported by the ears l2 and i2 of a lever E3. The lever l3 in turn is fixedly mounted upon the hexagonal portion to of the shaft 85 as shown in Figure 3. The shaft i is provided with a plurality of hexagonally shaped portions it which are spaced therealong and is rotatably mounted in roller bearings l8 and bushed bearings 99. Upon each of the portions it of the shaft i5 is fixedly mounted a lever ll. 1
The lever I3 contacts with and bears against a torsion lever Ellwhich is fixedly mounted on a torsion shaft 2!. One end of the torsion shaft 2| is provided with a hexagonal shaped portion which extends through an opening in the housing 2 and is securely held against turning in said opening by means of adjusting sleeve 22 and lock nut 23.
Protruding from the face of lever l3 and of each of the levers H is a hammer pin 24. Supported'by the base of the housing 2 and mounted therein are a plurality of aligned and spaced boring elements or drills 25, which are so positioned with respect to the lever I3 and'levers I! that one end of each of the drills is in operative relation with a hammer pin 24. As shown in Figures 3 and 4, each of the drills 25 is provided with a collar 26 and is rotatably mounted in bearings 21, 28, and 29. Loosely mounted upon each of such drills 25 is a tension spring 30 having one end which bears against the collar 26 and the other end against the bearing 28. Each of the drills 25 is provided with a hexagonal shaped enlargement 3| as shown in Figure 6. Surrounding 'such hexagonal shaped enlargement 3! of the drill and disposed between the bearings 28 and 29 is a hollow hexagonal shaped hub '32 which is of such construction as to permit the hexagonal enlargement 3| to freely slide therein. The hub 32 is provided with a plurality of teeth protruding from the outer periphery thereof in such manner as to form a sprocket 33. The boring end of the drills 25 may be of any desired shape or configuration, preferably it should comprise a detachable diamond shaped point or bit 34 and a spiral shaped portion 35 as shown in Figure 1 Mounted on the shaft 5 adjacent to and beyond the bearing 8 is a worm 36. The bearing 8 is supported by bracket 31 to which is secured a casing 38. Within the casing 38 is a worm gear 39 which meshes with the worm 36. The worm gear 39 is carried by a shaft 40 which is mounted at I cation of all of the mechanism under working conditions.
The device for boring and applying vibratory forces designated by the numeral I is attached to a flanged roller bearing 36 carried by an end of a staff 4'! by means of bolts 38 which pass through openings in the flange of the bearing &6 and openings of the housing 2 of the device i, as
shown in Figure 10. The opposite end of the bearing dB is provided with a plurality of openings which are shiftable into complemental relation with openings in a collar 49 carried by the staff M, and the collar ts locked to the bearing 46 at any desired position by means of a pin or pins 50. The staff ll is mounted on and is supported by a pair of arms 5! detachably secured by a pin or bolt to ears 52 of a roller bearing 53 mounted upon and surrounding a hollow tubular section 69 of a standard 56, the portion of said staff carrying the device 6 extending between the arms 5| and resting upon rollers 55 and 56 carried by said arms. The free end of the staff M extends through a feeding nut 51 and is clamped thereto. The feeding nut 57 is provided with a threaded opening which engages with a screw 58 mounted ina hollow guide bracket 59 connected at one end to arms 51 as at til. The other end' in threaded engagement with a shackle bolt I2.
On one end of the shackle bolt I2 is a collar 13 which is of a size such as to freely slide within the section 68. To the other endof the shackle bolt I2 is attached a claw shaped shoe I4. The shoe I4 may be adjusted with respect to the section 68 by means-of the nut. The free end of section 59 is provided with an adjustable claw shaped shoe 75 which is of the same structure as' shoe 74 just described, except a thrust bearing 16 is interposed between the collar 1! and the adjusting nut I8, the purpose of such bearing being to take the thrust induced by the rotation of the nut I8 toward the collar 11.
The hollow standard 54 is fixedly anchored and braced against lateral stresses by means of a bracing member I9 and turn buckle tie rod 80. The bracing member I9 comprises a'hollow tube 8! having at one end thereof a claw shaped shoe 82 of a structure like that of shoe I4 previously described. The free end of said tube 8| is adjustably connected to the claw shaped shoe I5 by means of a threaded shackle bolt 83 and nut- 84. The shoe 82 is connected to or tied to shoe I4 by means of turn buckle tie rod 85.
The roller bearing 53 mounted upon hollow tubular section 59 of the standard. 54 is provided with arms 86 and 8! which support a shaft 88. having a grooved drum 89 mounted thereon. The shaft 88 is provided with a shank 90 upon'which is mounted a worm gear 9|, and such gear in turn is in mesh with worm 92 carried by a shaft 93.
, posed as to operate in the grooves are cables 95 whichride over sheaves 91 and 98 mounted on.
trunnions 99 and I00 extending from opposite sides of roller bearing |0| secured to the top of section 68 of the standard 54 by means of collar I02. The cables 96 extend from the sheaves 91 and 98 to the pair of arms 5| and are detachably secured thereto as at I03.
In carrying out the method of the present invention with the apparatus thus described, the boring and vibratory device I is taken up through the man-way to..,the working face of the breast. The part consisting of the supporting arms 5| and staff 41 is next taken up through thaman way. Then, finally the part consisting of the standard 54,. bracing member 19, and turn buckle tie rod 88 is taken up through the man-way. It is to be understood that these parts of the apparatus may be taken up through the man-way to the working face of thebreast in any desired order or sequence.-
The operator and his helper first set up the standard 54 in such manner that the claw shoes I4 and I5 engage the roof and floor, respectively, whereupon the bracing member 19 is positioned so that the shoe 82 will engage the roof of the vein and thereby adequately brace the standard 54. To fixedly anchor the bracing member 19 and standard 54, the turn buckle tie rod 88 is secured in such manner that the shoes I4 and 82 are tightly connected together, and then the nut I8 is turned until the claws of the bracing member and standard are firmly and securely anchorecl.
To the thus anchored standard 54 is secured the part consisting of the supporting arms 5| and staff 41 by arranging the ends of said arms in abutting relation with the ears 52 of the bearing 53 carried by section 59 of the standard, and securing the arms thereto by means of a pin or bolt which passes through complemental openings in-the ears and arms. The boring and vibratory device is then attached to the end of the staff 41 in such position that the drills are in a truly horizontal position by aligning the openings in the housing 2 with the openings in the flange of the bearing 46, and securing and locking the device in such position to the staff by inserting pins 50 in the'aligned openings. The cables 96 are then trained over the sheaves 91 and 98 "and in turn attached to the supporting arms 5| as at I03. The operator then turns the wheel 95 in the proper direction to shift the boring and vibratory device I to a position such that the drills are at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor.
When the apparatus thus described is in the proper position with respect to the face of the breast of the coal or mineral, the operator connects the cable ID! to a suitable source of electricity which starts the rotation of the motor shaft 5. The rotation of the shaft 5 causes the rotation of the boring drills 25 through the worm 36, worm gear 39, shaft 4!), driving sprocket 44, sprocket chain 45, and sprockets 33.
As theshaft 5 rotates the peripheral surface of the cam 9 is caused to ride around the roller ID. The peripheral surface of the cam 9 is such that at certain points of its orbital travel it exerts pressure on the roller ID to such an extent as to cause the lever |3 to overcome the force exerted thereon through the torsion lever 28 and then abruptly releases such pressure. The application of the pressure of such extent upon the lever I3 through the roller |0 so as to overcome the tensional stress or force exerted thereon by the torsion lever 20 induces the hammer pins 24 to be moved away from the complemental ends of the drills 25, and the abrupt release of such application of pressure causes the hammer pins of not only lever |,3 but also levers I to strike against the complemental ends of the drills to exert a vibratory force upon the drills while they are being rotated. The striking of the hammer pins upon the complemental ends of the drills causes the hexagonal shaped enlargements 3| on the hexagonal shaped hubs 32, which movement is translated into a vibratory force which in turn 5 is distributed to the coal or mineral in the regions of contact of the drills when the drills are until the drills have bored holes of the desired depth, for example a depth corresponding to the length of the drills or less. Preferably, the drills are urged toward the face of the breast until holes depth corresponding to the length of the drills are bored. When the holes have been bored to the desired depth, theoperator turns the wheel 66 in the opposite direction until the drills are clear of the face of the breast; whereupon the drills are shifted to a position such that the ends will contact with the portions of the K cient to fracture the cleavage of the coal or coal intermediate the plurality of spaced holes previously bored. The operator then turns the wheel Win the proper direction to advance the drills into the coal and continues the gradual turning until the coal intermediate the plurality of spaced bored holes has been bored away to the same depth, and thereby forms a continuous cut or fissure in the coal in the portion defined by the drills in the face of the breast at the juncture point of thefioor and breast. This operation is continued until a fissure has been formed clear across the breast at this point. Since the drills bore at an angle, the borings are picked up by the spiral portion and are conveyed back toward the working space of the vein and discharged upon the pitched floor. The formation of such fissure severs the coal from the bed rock of the fioor.
When the fissure atthe base of the breast has been formed, the operator shifts the mounting of the boring and vibratory device l to a position such that the drills are in a vertical plane.
' This is done by removing the pins 50, tilting the device to the desired position, aligning the openings in the housing 2 with the openings in the flange of the bearing 36, and then inserting the pins 56 in the aligned openings. The wheel 95 is then turned in the proper direction to shiftthe boring-and vibratory device I to a position such that the drills arepositioned in a vertical plane just above the fissure'and at one of the lateral ribs 'of the breast.- It is to be noted that the drills in such position are also at an angle substantially parallel to the pitch of the floor of the vein or strata. The operator next turns the wheel 65 in the proper'direction to a degree sufficient to cause the feeding nut 51 and screw 58 to advance the staff ll until the drills contact with the face of the breast of coal or mineral,-
and continues such turning of the wheel until a plurality of spaced holes have been bored into the coal or mineral to the desired depth, preferably to the same depth as that of the fissure, whereupon the wheel 66 is turned in the opposite direction until the drills are clear of the coal. The boring and vibratory device I is then elevated by means ofthe wheel 95 to a position such that the drills are just above the portion containing the thus drilled plurality of spaced holes, but in the same vertical plane. Then the opefiator again turns the wheel 66 in the proper direction to a degree sufficient to cause the advancement of the drills into contact with the face of the breast of coal or mineral at such point, and continues such advancement until another series of spaced holes are bored, whereupon he turns the wheel 66 in the opposite direction until the drills are again clear of the coal. These opera- 70tions are repeated successively until the coal ,in the same manner.
drills are in a horizontal plane.
The boring of spaced holes in the coal of the breast along each of the lateral ribs from the floor to the roof of the vein or strata fractures the cleavage of the coal at such points. If desired, a continuous unbroken fissure in the coal or mineral along each of the lateral ribs may be formed in the same manner as the fissure extending across the entlrewidth of the breast at the juncture point of the face of the breast and the floor, previously described, but it has been found that puncturing the coal at spaced points along the lateral ribs is sufiipuncturing or fracturing of the cleavage of the coal along the lateral ribs from the floor to the roof of the vein or strata, such forces exert their desired functions and results only in the subsequent steps which are subsequently described.
herein below.
Upon completion of the step of fracturing the cleavage of the coal along the lateral-ribs from the floor to the roof of the vein or strata, the operator shifts the mounting of the boring and vibratory device l to a position such that the This is done by removing the pins 50, tilting the device to the desired position, aligning the openings in the housing 2 with the openings in the flange of the bearing 46, and then inserting the pins 50 in the aligned openings. The wheel is then turned in the proper direction to shift the boring and. vibratory device i to a position such that the drills are positioned in a horizontal plane spaced, preferably about 2 feet, from the fissure in the base of the breast and at an angle substantially parallel with the pitch of the floor of the vein or strata. The staff 17 is then moved about its pivot until one of the drills is adjacent the free ture in one of the lateral ribs. The operator then turns the wheel 66 in the proper direction to a degree sufficient to cause the feeding nut 51 and screw 58 to advance the staff 4t until the drills contact with the face of the breast of coal or mineral. As the drills contact with the face of the breast, they begin to bore into the coal and form spaced localized areas. The operator continues to gradually turn the wheel 66 and continues such turning until the localized areas are of the desired depth, preferably of the same depth disruptive forces are of sufiicient magnitude to break away and dislodge the coal or mineral in the region of such areas in sizable pieces with a minimum of fines and undersized particles. In other words, these vibratory forces break away and dislodge the coal in the space bounded by the fissure and the portion of the plane in which the spaced localized areas are being formed. The coal thus mined slides down the pitched floor and collects upon the top of a base of mined coal which extends from the working breast to the trap door for controlling the discharge of coal therefrom. At this point theoperator turns the wheel 66 in the opposite direction until the drills are free of the face of the breast, whereupon the drills are shifted to a position such that the-ends will contact witha portion of the face. of the-breast of coal or mineral adjacent the portion just broken away and dislodged. It is to be understood that the drills are merely moved to a position in the same plane and still are positioned at an angle substantially parallel to the pitch of the fioor of the vein or strata. The
operator then turns the wheel 66 in the proper direction to advance the drills into the coal and continues such turning gradually until the coal in the space defined by the drills and the fissure is broken away and dislodged to the same depth as the adjacent space previously mined. This operation is continued until the coal has been broken away and dislodged clear across this plane. The operator then shifts the boring and vibratory device to a plane above and spaced from the first plane and then causes such device to operate in turn upon multiple portions of the breast along such plane until the coal bounded by such plane and the first plane has been mined. This is continued until all of the coal or mineral in the face of the breast has been broken away and dislodged.
In place of torsion lever 20, torsion shaft 2|,
- adjusting sleeve 22', and lock nut 23, the torsion spring device as shown in Figure 12 may be used;
In this structure the outside face of the lever I3 is cut away as at I04 so as to provide a seat for one end of the torsion spring )5. The other end of said spring extends through an opening in the housing 2 and is placed under the desired tension by means of an adjusting nut I06 threaded within said opening of the housing.
By the method ofpitch mining according to the present invention, it is possible for an operator and a helper to mine 4 to times more coal or mineral per working day of eight hours than is capable of being mined by the blasting method of pitch mining. Besides, by the present invention method, the percentage of undersized coal or fines of each ton mined is only from 10% to Having fully described the invention, what we claim as new and desire to secure by Letters Patent is:
1. The method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, and applying to said areas vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of suiiicient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles;
2. The method of pitch mining of coal or similar minerals without blasting which comprises forming a. fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or "mineral from the.
floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, and applying to said areas intermittent vibratory forces'which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or min eral in' the region of said areas in sizable pieces with a minimum of fines and undersized particles.
3. The method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast, and the fioor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the Vein, and applying to said areas intermittently and successively vibratory forces which in themselves and unsupplemented by any. auxiliary disruptive forces are of suificient magnitude to break away and dislodge the coal or mineral in the region of said.
areas in sizable pieces with a minimum of fines and undersized particles.
4. The method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the. lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of suificient magnitude to break away and dislodge the coal or mineral in forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a pla'nespaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, and applying to said areas intermittent vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufilcient.
magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
6. The method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast ina plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas intermittently and sucsuccessively vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
7. 'IPhe method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the fioor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane space from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, applying to said areas vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sumcient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the formation of a series of spaced localized areas in other planes spaced from said fissure and the application of vibratory forces to said areas until the entire face of the breast of coal or mineral has been broken away and dislodged.
8. The method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein, fracturing the cleavage of the coal or mineral from the floor to the roof of said vein along each of the joinder points of'the lateral'ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle, substantially parallel to the pitch of the floor of the vein, applying to said areas intermittent vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge'the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the formation of a series of spaced localized areas in other planes spaced from said fissure and the application of vibratory forces to said areas until the entire face of the breast of coal or mineral has been broken away and dislodged.
9. The method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the-coal or mineral from the fioor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localized areas of a depth substantially corresponding to said fissure in. the breast in a plane spaced from said fissure and at an .angle substantially parallel to the pitch of the fioor of the vein, applying to said areas intermittently and successively vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to-break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of time and undersized particles, and continuing the formation of a series of spaced localized areas in other planes spaced from said fissure and the application of vibratory forces to said areas until the entire face of the breast of coal or mineral has been broken away and dislodged.
10. The. method of pitch mining of coal or similar minerals without blasting which comprises forming a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, fracturing the cleavage of the coal or mineral from the fioor to the roof of said vein along each of the joinder points of the lateral ribs and the breast, forming a series of spaced localizedareas of a depth substantially corresponding to said fissure across the entire breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, applying to said areas intermittently and successively vibratory forces which in themselves and unsupplemented by any auxiliarydisruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said. areas in sizable pieces with a minimum of fines and undersized particles, and continuing the formation of a series of spaced localized areas in other planes spaced from said fissure and the application of vibratory forces to said areas until the entire face of thebreast of coal or mineral has been broken away and dislodged.
11. The method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the fioor of the vein, boring into the coal or mineral from the floor to the roof of saidvein along each of the joinder points of the lateral ribs and the breast to fracture the cleavage of the coal or mineral boring a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, and applying to said areas during the boring thereof vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sumcient magnitude to break away and dislodge the coal or mineral in the region .of said areas in sizable pieces with a minimum of fines and undersized particles.
12. The method of pitch mining of coal or similar minerals without blasting which comprises bori'ng a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein,
boring into the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to fracby any auxiliary disruptive forces are of suffi-- cient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
13, The method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the fioor of the vein, boring into the 'coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to-fracture the cleavage of the coal or mineral, boring a series of spaced localized areas of a depth substantially corresponding to said fissure in the breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, and applying to said areas during the boring thereof intermittently and successively vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of suflicient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles.
14. The method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the fioor at the juncture point of the breast and the floor of the vein, boring into the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to fracture the cleavage of the coal or mineral, boring a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a planespaced from said fissure and at an angle substantially parallel to the pitch.
of the floor of the vein, applying to said areas during the boring thereof vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the boring of a series of spaced localized areas in other planes spaced from said fissure and the applicationof vibratory forces to said areas until the entire face of the breast of coal or mineral has been broken away and dislodged.
15. The method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, boring into the coal or, mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to'fracture the cleavage of the coal or mineral, boring a series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the fioor of the vein, applying to said areas during the boring thereof intermittent vibratory forces which in'themselves and unsupplemented by any auxiliary disruptive forces are of sufficient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the boring of a series of spaced localized areas in other planes spaced from said fissure and the application of vibratory forces to said areas until the entire face of the breast of coal or mineral has been broken away and dislodged.
16. The method of pitch mining of coal or similar minerals without blasting which comprises boring a fissure extending across the'entire face of the breast at an angle substantially parallel to the pitch of the floor at the juncture point of the breast and the floor of the vein, boring into the coal or mineral from the floor to the roof of said vein along each of the joinder points of the lateral ribs and the breast to fracture the cleavage of the coal or mineral, boring a. series of spaced localized areas of a depth substantially corresponding to said fissure across the entire breast in a plane spaced from said fissure and at an angle substantially parallel to the pitch of the floor of the vein, applying to said areas during the boring thereof intermittently and successively vibratory forces which in themselves and unsupplemented by any auxiliary disruptive forces are of sufiicient magnitude to break away and dislodge the coal or mineral in the region of said areas in sizable pieces with a minimum of fines and undersized particles, and continuing the boring of a series of spaced localized areas in other planes spaced from said fissure and the 7 application of vibratory forces to said areas until the entire face of the breast of coal or mineral has been broken away and dislodged.
EDWARD A. THOMAS. EDGAR M. CADWALLADER.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US694306A US1998294A (en) | 1933-10-19 | 1933-10-19 | Method of mining |
US748724A US2059415A (en) | 1933-10-19 | 1934-10-17 | Mining apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US694306A US1998294A (en) | 1933-10-19 | 1933-10-19 | Method of mining |
Publications (1)
Publication Number | Publication Date |
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US1998294A true US1998294A (en) | 1935-04-16 |
Family
ID=24788272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US694306A Expired - Lifetime US1998294A (en) | 1933-10-19 | 1933-10-19 | Method of mining |
Country Status (1)
Country | Link |
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US (1) | US1998294A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2571862A (en) * | 1948-04-15 | 1951-10-16 | Joy L Glenn | Adjustable support for hammer drills |
US2602638A (en) * | 1948-08-27 | 1952-07-08 | Ingersoll Rand Co | Mounting for rock drills |
US2743092A (en) * | 1951-10-25 | 1956-04-24 | Funk Harry Calvin | Apparatus for the continuous underground mining of coal |
US2752757A (en) * | 1948-10-06 | 1956-07-03 | Joy Mfg Co | Apparatus for mine roof control |
US2798711A (en) * | 1948-02-27 | 1957-07-09 | Joy Mfg Co | Apparatus for mining coal or other minerals from the solid with deeply penetrating bits |
US2826402A (en) * | 1953-05-11 | 1958-03-11 | Union Carbide Corp | Remotely controlled mining system |
US2837324A (en) * | 1955-04-04 | 1958-06-03 | West Canadian Collieries Ltd | Apparatus for drilling large holes between galleries |
-
1933
- 1933-10-19 US US694306A patent/US1998294A/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2798711A (en) * | 1948-02-27 | 1957-07-09 | Joy Mfg Co | Apparatus for mining coal or other minerals from the solid with deeply penetrating bits |
US2571862A (en) * | 1948-04-15 | 1951-10-16 | Joy L Glenn | Adjustable support for hammer drills |
US2602638A (en) * | 1948-08-27 | 1952-07-08 | Ingersoll Rand Co | Mounting for rock drills |
US2752757A (en) * | 1948-10-06 | 1956-07-03 | Joy Mfg Co | Apparatus for mine roof control |
US2743092A (en) * | 1951-10-25 | 1956-04-24 | Funk Harry Calvin | Apparatus for the continuous underground mining of coal |
US2826402A (en) * | 1953-05-11 | 1958-03-11 | Union Carbide Corp | Remotely controlled mining system |
US2837324A (en) * | 1955-04-04 | 1958-06-03 | West Canadian Collieries Ltd | Apparatus for drilling large holes between galleries |
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