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TWI813051B - Roll-to-roll bakery filling filling device - Google Patents

Roll-to-roll bakery filling filling device Download PDF

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Publication number
TWI813051B
TWI813051B TW110140802A TW110140802A TWI813051B TW I813051 B TWI813051 B TW I813051B TW 110140802 A TW110140802 A TW 110140802A TW 110140802 A TW110140802 A TW 110140802A TW I813051 B TWI813051 B TW I813051B
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Taiwan
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blowing
filling
workstation
unit
food
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TW110140802A
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Chinese (zh)
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TW202318983A (en
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楊昆南
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翔大機械股份有限公司
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  • Manufacturing And Processing Devices For Dough (AREA)
  • Basic Packing Technique (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

一種捲繞式烘焙食品餡料填充裝置,包含一機台、一模盤單元、一入管單元、一填料單元及一吹實單元,該模盤單元包括一模盤及一模盤驅動件,該入管單元可將多數食品推入該模盤的多數模孔中,該填料單元可將舀起的餡料推入對應的食品的一內孔中,該吹實單元可對該食品中的餡料進行吹實操作。藉此,可達到入管、裝填餡料及餡料吹實的一貫化食品加工作業,且使餡料定位於食品的內孔中,而不容易掉出。A roll-type baked food stuffing filling device includes a machine platform, a mold plate unit, a tube feeding unit, a filling unit and a blowing unit. The mold plate unit includes a mold plate and a mold plate driving part. The tube feeding unit can push a plurality of foods into a plurality of mold holes of the mold plate. The filling unit can push the scooped fillings into an inner hole of the corresponding food. The blowing unit can push the fillings in the food. Perform blowing operations. In this way, the unified food processing operations of tube insertion, stuffing filling and stuffing blowing can be achieved, and the filling can be positioned in the inner hole of the food and will not fall out easily.

Description

捲繞式烘焙食品餡料填充裝置Roll-type baked goods filling device

本發明是有關於一種食品製造設備,特別是指一種捲繞式烘焙食品餡料填充裝置。 The present invention relates to a food manufacturing equipment, in particular to a roll-type baked food stuffing filling device.

一種市面上所販售的蛋捲,是由麵粉、雞蛋、糖、油等主要材料製成的中空管狀,為了增加風味的變化性,有的是在麵糊中添加芝麻、咖啡粉、可可粉、茶粉等材料,有的則是在蛋捲內部捲入內餡。 A type of egg roll sold on the market is a hollow tube made of main materials such as flour, eggs, sugar, and oil. In order to increase the variability of flavor, some add sesame seeds, coffee powder, cocoa powder, and tea powder to the batter. Wait for the ingredients, and some roll the filling inside the egg roll.

例如,台灣證書號數第M592231號專利所公開之一種蛋捲棒,適用於製作具有內餡之蛋捲,其是在二棒元件兩端各安裝有一棒端部,且使結合的該等棒元件之間形成有可容置內餡之容置空間,以利於捲動餅皮之前可先行填入內餡。並於捲動完成後,分別將該等棒元件自蛋捲左右兩側抽出,進而完成具有內餡之蛋捲的製作。 For example, Taiwan Patent No. M592231 discloses an egg roll stick, which is suitable for making egg rolls with fillings. It has a rod end installed at both ends of two rod elements, and the combined rods are A space for accommodating the filling is formed between the components, so that the filling can be filled in before rolling the pie crust. After the rolling is completed, the rod elements are pulled out from the left and right sides of the egg roll respectively, thereby completing the production of the egg roll with filling.

雖然上述的蛋捲棒可用於製作包含有內餡的蛋捲,但是若內餡呈鬆散狀的肉鬆,肉鬆被蛋餅皮捲入於內部後,容易因結構 鬆散而朝外掉出。 Although the above-mentioned egg roll sticks can be used to make egg rolls containing fillings, if the filling is loose meat floss, and the meat floss is rolled inside by the egg cake skin, it is easy to be damaged by the structure. Loose and falling out.

因此,本發明的目的,即在提供一種可完成自動充填內餡且使內餡定位性佳的捲繞式烘焙食品餡料填充裝置。 Therefore, the object of the present invention is to provide a roll-type baked food stuffing filling device that can automatically fill the stuffing and ensure good positioning of the stuffing.

於是,本發明捲繞式烘焙食品餡料填充裝置,適宜對多數呈中空捲管狀的食品進行餡料填充,每一食品具有一內孔,該烘焙食品餡料填充裝置包含一機台、一模盤單元、一入管單元、一填料單元及一吹實單元。該機台具有一入管工作站、一填料工作站,以及一吹實工作站,該模盤單元安裝於該機台,並包括一模盤,以及一可驅動該模盤間歇動作的模盤驅動件,該模盤具有多數模孔,該模盤驅動件可帶動該模盤的每一個模孔依序對應於該入管工作站、該填料工作站及該吹實工作站,該入管單元設置於該機台的入管工作站,並至少包括一推桿,以及一連動該推桿的入管驅動件,啟動該入管驅動件可帶動該推桿將每一食品推入對應於該入管工作站的模孔,該填料單元設置於該機台的填料工作站,並至少包括一撥件,以及一設置於該撥件一側的填料驅動件,該撥件具有至少一可撥取餡料的勺部,啟動該填料驅動件可將該勺部中的餡料推入對應於該填料工作站的食品的內孔中,該吹實單元設置於該機台的吹實工作站,並包括一吹氣組,以及一連接至該吹氣組的高壓氣源,該吹氣組伸設於已移至該吹實工作站的食品的內孔中,並可對 餡料進行吹實操作。 Therefore, the roll-type baked food stuffing filling device of the present invention is suitable for filling most foods in the shape of hollow roll tubes. Each food has an inner hole. The baked food stuffing filling device includes a machine and a mold. Disk unit, a pipe inlet unit, a filling unit and a blowing unit. The machine has a pipe entry workstation, a filling workstation, and a blowing workstation. The mold plate unit is installed on the machine and includes a mold plate and a mold plate driver that can drive the mold plate to move intermittently. The mold plate has a plurality of mold holes, and the mold plate driver can drive each mold hole of the mold plate to correspond to the pipe entry workstation, the filling workstation and the blowing workstation in sequence. The pipe entry unit is installed at the pipe entry workstation of the machine. , and includes at least a push rod, and a tube entry driver that links the push rod. Activating the tube entry driver can drive the push rod to push each food into the die hole corresponding to the tube entry workstation. The filling unit is provided on the tube entry workstation. The filling work station of the machine includes at least one dialing member and a filling driving member provided on one side of the dialing member. The dialing member has at least one spoon portion that can pick up the filling. The filling driving member can be activated to move the filling workstation. The filling in the spoon is pushed into the inner hole of the food corresponding to the filling workstation. The blowing unit is provided at the blowing workstation of the machine and includes a blowing group and a blowing unit connected to the blowing group. High-pressure air source, the blowing group is extended in the inner hole of the food that has been moved to the blowing work station, and can The filling is blown into place.

本發明的功效在於:利用整體的配置,可達到入管、裝填餡料及餡料吹實的一貫化食品加工作業,且利用該吹實單元可對鬆散的餡料被吹實,且使餡料定位於食品的內孔中,而不容易掉出。 The effect of the present invention is that by utilizing the overall configuration, the unified food processing operations of tube filling, stuffing filling and filling blowing can be achieved, and the blowing unit can be used to blow loose fillings and position the fillings. In the inner hole of the food, it will not fall out easily.

1:食品 1:Food

101:內孔 101:Inner hole

10:機台 10:Machine

11:立板 11: vertical board

12:入管工作站 12: Entry management workstation

13:填料工作站 13: Filling workstation

14:吹實工作站 14: Fuki workstation

15:出料工作站 15: Discharging workstation

20:模盤單元 20:Mold plate unit

21:模盤 21:Mold plate

211:模孔 211: Die hole

22:模盤驅動件 22:Mold plate driver

30:入管單元 30:Inlet management unit

31:承座 31:Bearing

311:承槽 311: Socket

32:升降壓缸 32:Lift and pressure cylinder

33:入管驅動件 33: Pipe entry driver

34:推桿 34:Putter

40:填料單元 40:Packing unit

41:儲料箱 41:Storage box

411:容置空間 411:accommodation space

42:置料盒 42: Material box

421:容料室 421: Material storage room

43:推擠驅動件 43: Push driver

431:推擠壓力缸 431: Push pressure cylinder

432:推塊 432:Push block

44:撥件 44: Dial

441:勺部 441:Spoon part

45:撥料驅動件 45: Material driving parts

46:填料驅動件 46:Packing drive parts

461:填料桿 461: Stuffing rod

50:吹實單元 50: Blow solid unit

51:吹氣組 51: Air blowing group

511:吹氣驅動件 511: Blowing drive parts

512:後封套 512:Rear envelope

513:吹氣針 513: Blowing needle

52:高壓氣源 52: High pressure air source

53:擋氣組 53:Air blocking group

531:擋封驅動件 531:Block seal driver

532:支撐桿 532:Support rod

533:定位管 533: Positioning tube

534:前封套 534: Front envelope

535:彈性件 535: Elastic parts

60:出料單元 60: Discharging unit

61:出料驅動件 61: Discharging drive parts

62:出料桿 62: Discharge rod

63:導板 63: Guide plate

70:輸送單元 70:Conveying unit

71:送料馬達 71:Feeding motor

72:輸送帶 72: Conveyor belt

721:第一端 721:First end

722:第二端 722:Second end

L:軸線 L: axis

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明捲繞式烘焙食品餡料填充裝置一實施例的一立體組合圖;圖2是該實施例的一局部放大立體示意圖;圖3是該實施例的一前視示意圖;圖4是該實施例的一入管單元的立體示意圖;圖5是該實施例的一填料單元的立體示意圖;圖6是該實施例的一吹實單元的立體示意圖;圖7是該實施例的一出料單元的立體示意圖;圖8是該實施例的一後視立體示意圖;圖9是沿圖3中之線Ⅸ-Ⅸ的一剖面圖;圖10是沿圖3中之線X-X的一剖面圖;圖11是沿圖3中之線XI-XI的一剖面圖;及圖12是沿圖10中之線XⅡ-XⅡ的一剖面圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a perspective assembly view of an embodiment of the roll-type baked food stuffing filling device of the present invention; Figure 2 is A partially enlarged three-dimensional schematic view of this embodiment; Figure 3 is a front schematic view of this embodiment; Figure 4 is a three-dimensional schematic view of a pipe inlet unit of this embodiment; Figure 5 is a three-dimensional schematic view of a filling unit of this embodiment; Figure 6 is a schematic three-dimensional view of a blowing unit in this embodiment; Figure 7 is a schematic three-dimensional view of a discharging unit in this embodiment; Figure 8 is a rear perspective schematic view of this embodiment; Figure 9 is a schematic view along the line in Figure 3 Figure 10 is a cross-sectional view along line X-X in Figure 3; Figure 11 is a cross-sectional view along line XI-XI in Figure 3; and Figure 12 is a cross-sectional view along line XI-XI in Figure 10 A cross-sectional view of the line XII-XII.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are designated with the same numbering.

參閱圖1至圖3,本發明捲繞式烘焙食品餡料填充裝置的一實施例,適宜對多數呈中空捲管狀的食品1(本實施例為蛋捲)進行餡料填充,每一食品1具有一內孔101,該烘焙食品餡料填充裝置包含一機台10、一模盤單元20、一入管單元30、一填料單元40、一吹實單元50、一出料單元60及一輸送單元70。 Referring to Figures 1 to 3, one embodiment of the roll-type baked food stuffing filling device of the present invention is suitable for filling most hollow tube-shaped foods 1 (egg rolls in this embodiment). Each food 1 With an inner hole 101, the baked food stuffing filling device includes a machine 10, a mold plate unit 20, a tube inlet unit 30, a filling unit 40, a blowing unit 50, a discharging unit 60 and a conveying unit 70.

該機台10具有一垂直於水平面的立板11,以及設置於該立板11的一軸線L、一入管工作站12、一填料工作站13、一吹實工作站14,以及一出料工作站15,該入管工作站12、該填料工作站13、該吹實工作站14及該出料工作站15圍繞該軸線L呈間隔設置(在圖3中圍繞該軸線L朝順時鐘方向呈間隔設置)。且該填料工作站13設置於該入管工作站12的下游,該吹實工作站14設置於該填料工作站13的下游,該出料工作站15設置於該吹實工作站14的下游。 The machine 10 has a vertical plate 11 perpendicular to the horizontal plane, an axis L disposed on the vertical plate 11, a pipe entry workstation 12, a filling workstation 13, a blowing workstation 14, and a discharging workstation 15. The pipe entry workstation 12, the filling workstation 13, the blowing workstation 14 and the discharging workstation 15 are arranged at intervals around the axis L (in Figure 3, they are arranged at intervals around the axis L in the clockwise direction). The filling workstation 13 is provided downstream of the pipe inlet workstation 12 , the blowing workstation 14 is provided downstream of the filling workstation 13 , and the discharging workstation 15 is provided downstream of the blowing workstation 14 .

該模盤單元20安裝於該機台10,並包括一軸設於該機台10的模盤21,以及一可驅動該模盤21以該軸線L為轉動中心且產生間歇轉動的模盤驅動件22(見圖8),該模盤21呈圓盤狀,並具有多數圍繞該軸線L呈間隔設置的模孔211,該模盤驅動件22採用伺服馬達搭配減速機構,且可帶動該模盤21的每一個模孔211依序對應 於該入管工作站12、該填料工作站13、該吹實工作站14及該出料工作站15。 The mold plate unit 20 is installed on the machine 10 and includes a mold plate 21 with a shaft on the machine 10 and a mold plate driving member that can drive the mold plate 21 to rotate intermittently with the axis L as the center of rotation. 22 (see Figure 8), the mold plate 21 is disc-shaped, and has a plurality of mold holes 211 arranged at intervals around the axis L. The mold plate driving part 22 adopts a servo motor with a reduction mechanism, and can drive the mold plate. Each die hole 211 of 21 corresponds in sequence At the pipe entry workstation 12, the filling workstation 13, the blowing workstation 14 and the discharging workstation 15.

配合參圖4,該入管單元30設置於該機台10的入管工作站12,並包括一承座31、一可驅動該承座31升降的升降壓缸32、一設置於該升降壓缸32一側的入管驅動件33,以及一受該入管驅動件33連動的推桿34,該承座31具有一承槽311,該升降壓缸32帶動該承座31在一下降位置時,其中一個食品1可落入該承槽311中,該升降壓缸32帶動該承座31在一上升位置時,該承座31可將該食品1頂推至對應於該入管工作站12的模孔211,再啟動該入管驅動件33帶動該推桿34將該食品1推入對應於該入管工作站12的模孔211。 Referring to FIG. 4 , the pipe entry unit 30 is provided at the pipe entry workstation 12 of the machine 10 , and includes a support 31 , a lifting and lowering cylinder 32 that can drive the supporting seat 31 to rise and fall, and a lifting and lowering cylinder 32 disposed on the lifting and lowering cylinder 32 . The inlet pipe driving member 33 on the side and a push rod 34 linked by the inlet pipe driving member 33. The support 31 has a receiving groove 311. When the lifting and lowering cylinder 32 drives the support 31 to a lowered position, one of the food items 1 can fall into the trough 311. When the lifting and lowering cylinder 32 drives the holder 31 to a rising position, the holder 31 can push the food 1 to the mold hole 211 corresponding to the tube entry workstation 12, and then The tube inlet driving member 33 is activated to drive the push rod 34 to push the food 1 into the die hole 211 corresponding to the tube inlet work station 12 .

配合參圖5、圖9,該填料單元40設置於該機台10的填料工作站13,並包括一儲料箱41、一可卸離地安裝於該儲料箱41中的置料盒42、一安裝於該儲料箱41一側的推擠驅動件43、一軸設於該儲料箱41中的撥件44、一安裝於該機台10的撥料驅動件45,以及一設置於該撥件44一側的填料驅動件46。該儲料箱41具有一可容置該置料盒42的容置空間411,該置料盒42具有一連通於該撥件44且容納餡料的容料室421,該推擠驅動件43具有一推擠壓力缸431,以及一受該推擠壓力缸431推動的推塊432,該推塊432可自該容料室421一端伸入於並將餡料朝該撥件44推動。該撥件44呈輪 狀且設於該容置空間411,並具有多數凹設於周面且呈凹槽狀的勺部441,該撥料驅動件45採用伺服馬達搭配減速機構,且可帶動該撥件44產生間歇轉動,且使該等勺部441自該容料室421撥取餡料(肉鬆)。該填料驅動件46採用壓力缸,並具有一可穿過其中一勺部441且對應於該填料工作站13的模孔211的填料桿461,啟動該填料驅動件46,可使該填料桿461將所對應的勺部441中的餡料推入對應於該填料工作站13的食品1的內孔101中。 5 and 9 , the filling unit 40 is provided at the filling workstation 13 of the machine 10 and includes a storage box 41, a storage box 42 detachably installed in the storage box 41, A pushing driving member 43 installed on one side of the storage box 41, a dialing member 44 shafted in the storage box 41, a dialing driving member 45 installed on the machine 10, and a dialing member 45 installed on the machine 10. The stuffing driving member 46 on one side of the dialing member 44. The storage box 41 has a storage space 411 that can accommodate the storage box 42 . The storage box 42 has a storage chamber 421 that is connected to the dial 44 and accommodates fillings. The push driving member 43 It has a pushing pressure cylinder 431 and a pushing block 432 pushed by the pushing pressure cylinder 431. The pushing block 432 can extend from one end of the material containing chamber 421 and push the filling toward the dialing member 44. . The dial 44 is in the form of a wheel shape and is disposed in the accommodating space 411, and has a plurality of concave and groove-shaped scoop portions 441 on the circumferential surface. The material driving member 45 adopts a servo motor with a deceleration mechanism, and can drive the dialing member 44 to generate intermittent Rotate and use the spoon parts 441 to pick up the filling (pork floss) from the filling chamber 421 . The filling driving part 46 adopts a pressure cylinder and has a filling rod 461 that can pass through one of the spoon parts 441 and correspond to the die hole 211 of the filling workstation 13. When the filling driving part 46 is activated, the filling rod 461 can be The filling in the corresponding spoon part 441 is pushed into the inner hole 101 of the food 1 corresponding to the filling workstation 13 .

配合參圖6、圖10及圖12,該吹實單元50設置於該機台10的吹實工作站14,並包括一設置於該模盤21一側的吹氣組51、一連接至該吹氣組51的高壓氣源52,以及一設置於該模盤21另一側且與該吹氣組51相對設置的擋氣組53。該吹氣組51具有一固定於該立板11的吹氣驅動件511、一套設於該立板11的後封套512,以及一受該吹氣驅動件511帶動的吹氣針513,該吹氣針513可穿過該後封套512且伸設於已移至該吹實工作站14的食品1的內孔101中,該吹氣組51可對該內孔101中的餡料進行吹實操作。該擋氣組53具有一固定於該立板11頂部的擋封驅動件531(採用氣壓缸)、一受該擋封驅動件531帶動的支撐桿532、一套設於該支撐桿532的定位管533、一套設於該定位管533的前封套534,以及一彈抵於該支撐桿532與該定位管533之間的彈性件535,啟動該擋封驅動件531可帶動支撐桿532、該定位管533與該前封套534將對應於該吹實工 作站14的模孔211前側封閉。該彈性件535提供該支撐桿532與該定位管533之間的緩衝彈性。 6, 10 and 12, the blowing unit 50 is provided at the blowing work station 14 of the machine 10, and includes a blowing group 51 provided on one side of the mold plate 21, a blowing group 51 connected to the The high-pressure air source 52 of the air group 51, and an air blocking group 53 arranged on the other side of the mold plate 21 and opposite to the air blowing group 51. The blowing group 51 has a blowing driving part 511 fixed on the vertical plate 11, a rear envelope 512 arranged on the vertical plate 11, and a blowing needle 513 driven by the blowing driving part 511. The blowing needle 513 can pass through the rear envelope 512 and extend into the inner hole 101 of the food 1 that has been moved to the blowing station 14. The blowing group 51 can blow the filling in the inner hole 101. operate. The air blocking group 53 has a blocking driving member 531 (using a pneumatic cylinder) fixed on the top of the vertical plate 11 , a support rod 532 driven by the blocking driving member 531 , and a set of positioning rods arranged on the supporting rod 532 tube 533, a front envelope 534 arranged on the positioning tube 533, and an elastic member 535 that springs between the support rod 532 and the positioning tube 533. Activating the seal driving member 531 can drive the support rod 532, The positioning tube 533 and the front envelope 534 will correspond to the blowing The front side of the mold hole 211 of the work station 14 is closed. The elastic member 535 provides buffer elasticity between the support rod 532 and the positioning tube 533 .

配合參圖7、圖8及圖11,該出料單元60設置於該出料工作站15,並包括一固定於該立板11的出料驅動件61(氣壓缸)、一受該出料驅動件61帶動的出料桿62,以及一對應於該出料桿62且設置於該立板11前側的導板63,該導板63呈傾斜狀。啟動該出料驅動件61可帶動該出料桿62將對應於該出料工作站15的模孔211中已填有餡料的食品1自該模孔211中推出。 With reference to Figures 7, 8 and 11, the discharging unit 60 is provided at the discharging workstation 15, and includes a discharging driving member 61 (pneumatic cylinder) fixed on the vertical plate 11, a discharging unit driven by the discharging There is a discharging rod 62 driven by the component 61, and a guide plate 63 corresponding to the discharging rod 62 and disposed on the front side of the vertical plate 11. The guide plate 63 is inclined. Activating the discharging driving member 61 can drive the discharging rod 62 to push out the filled food 1 from the mold hole 211 corresponding to the discharging workstation 15 .

該輸送單元70設置於該機台10且位於該入管單元30一側,該輸送單元70用於將該等食品1朝該入管單元30輸送,並具有固定於該機台10的送料馬達71,以及一受該送料馬達71所帶動的輸送帶72,該輸送帶72具有一第一端721,以及一趨近於該入管單元30的第二端722。該升降壓缸32帶動該承座31在下降位置時,該承座31位於該第二端722外側下方,且該承槽311可承接自該第二端722落下的食品1。 The conveying unit 70 is disposed on the machine 10 and is located on one side of the tube entry unit 30. The conveying unit 70 is used to convey the foods 1 toward the tube entry unit 30, and has a feeding motor 71 fixed on the machine 10. And a conveyor belt 72 driven by the feeding motor 71 , the conveyor belt 72 has a first end 721 and a second end 722 close to the pipe entry unit 30 . When the lift cylinder 32 drives the holder 31 to the lowered position, the holder 31 is located below the outside of the second end 722 , and the trough 311 can receive the food 1 falling from the second end 722 .

為供進一步瞭解本發明各元件配合所產生的作用、運用技術手段,以及所預期達成的功效,將再說明如下,相信當可由此而對本發明有更深入且具體的瞭解。 In order to further understand the functions of the various components of the present invention, the technical means used, and the expected effects, they will be further described below. I believe that this will provide a more in-depth and specific understanding of the present invention.

配合參圖4,當要進行食品1(蛋捲)的填料(肉鬆)操作時,利用該輸送單元70的輸送帶72可將該等食品1朝該入管單元30 輸送,自該第二端722落下的食品1會剛好落在位於下降位置的承槽311中,該入管單元30的升降壓缸32再帶動該承座31由下降位置移升至該上升位置,該承座31可將該食品1頂升至對應於該入管工作站12的模孔211,再啟動該入管驅動件33帶動該推桿34將該食品1推入對應於該入管工作站12的模孔211。該承座31在上升位置時,剛好可以阻擋在該第二端722的側邊,且使食品1不會再被推移。 Referring to FIG. 4 , when the filling (pork floss) operation of food 1 (egg rolls) is to be performed, the conveyor belt 72 of the conveyor unit 70 can be used to move the food 1 toward the tube inlet unit 30 When conveyed, the food 1 falling from the second end 722 will just fall into the receiving groove 311 in the descending position, and the lifting and lowering cylinder 32 of the pipe inlet unit 30 then drives the supporting seat 31 to move from the descending position to the ascending position. The support 31 can lift the food 1 to the die hole 211 corresponding to the tube entry workstation 12, and then start the tube entry driver 33 to drive the push rod 34 to push the food 1 into the die hole corresponding to the tube entry workstation 12. 211. When the support 31 is in the raised position, it can just block the side of the second end 722 and prevent the food 1 from being pushed.

利用該模盤驅動件22帶動該模盤21朝圖3的順時針轉動,可將已裝填有食品1的模孔211,由該入管工作站12朝該填料工作站13旋動。 The mold plate driving member 22 is used to drive the mold plate 21 to rotate clockwise in FIG. 3 , so that the mold hole 211 filled with food 1 can be rotated from the tube entry workstation 12 toward the filling workstation 13 .

接著,參圖3及圖9,該填料單元40的推擠驅動件43定時進行推擠餡料的操作,且該撥料驅動件45帶動該撥件44間歇轉動,該撥件44的該等勺部441可自該容料室421撥取餡料(肉鬆)。當啟動該填料驅動件46,可使該填料桿461將所對應的勺部441中的餡料推入對應於該填料工作站13的食品1的內孔101中。完成填料操作後,再啟動該填料驅動件46且使該填料桿461自所對應的勺部441中退出。 Next, referring to Figures 3 and 9, the pushing driving member 43 of the stuffing unit 40 performs the operation of pushing the fillings regularly, and the dialing driving member 45 drives the dialing member 44 to rotate intermittently, and the dialing members 44 rotate intermittently. The spoon part 441 can pick up the stuffing (pork floss) from the stuffing chamber 421 . When the filling driving member 46 is activated, the filling rod 461 can push the filling in the corresponding spoon portion 441 into the inner hole 101 of the food 1 corresponding to the filling workstation 13 . After the filling operation is completed, the filling driving member 46 is started again and the filling rod 461 is withdrawn from the corresponding spoon portion 441 .

再利用該模盤驅動件22帶動該模盤21朝圖3的順時針轉動,可將已裝填有餡料的食品1,由該填料工作站13朝該吹實工作站14旋動。 The mold plate driving member 22 is then used to drive the mold plate 21 to rotate clockwise in FIG. 3 , so that the food 1 filled with fillings can be rotated from the filling workstation 13 toward the blowing workstation 14 .

接著,如圖6、圖10及圖12所示,啟動該吹實單元50的擋封驅動件531,可帶動支撐桿532、該定位管533與該前封套534將對應於該吹實工作站14的模孔211前側封閉。同時,啟動該吹氣驅動件511帶動該吹氣針513,該吹氣針513可穿過該後封套512且伸設於已移至該吹實工作站14的食品1的內孔101中,該吹氣組51可對該內孔101中的餡料進行吹實操作。吹實操作完成後,再啟動該擋封驅動件531,且使該前封套534自該模盤21上移開,也再啟動該吹氣驅動件511帶動該吹氣針513自所對應的模孔211中移出。 Then, as shown in FIGS. 6 , 10 and 12 , the seal driving member 531 of the blowing unit 50 is activated to drive the support rod 532 , the positioning tube 533 and the front envelope 534 to correspond to the blowing workstation 14 The front side of the mold hole 211 is closed. At the same time, the blowing driver 511 is activated to drive the blowing needle 513. The blowing needle 513 can pass through the rear envelope 512 and extend into the inner hole 101 of the food 1 that has been moved to the blowing workstation 14. The air blowing group 51 can perform a blowing operation on the filling in the inner hole 101 . After the blowing operation is completed, the seal driving member 531 is started again, and the front envelope 534 is moved away from the mold plate 21, and the blowing driving member 511 is also started to drive the blowing needle 513 from the corresponding mold plate. removed from hole 211.

再利用該模盤驅動件22帶動該模盤21朝圖3的順時針轉動,可將已吹實餡料的食品1,由該吹實工作站14朝該出料工作站15旋動。 The mold plate driving member 22 is then used to drive the mold plate 21 to rotate clockwise in FIG. 3 , so that the food 1 with filled fillings can be rotated from the blowing work station 14 toward the discharging work station 15 .

如圖7、圖8及圖11所示,利用該出料單元60的出料驅動件61帶動該出料桿62將對應於該出料工作站15的模孔211中已填有餡料的食品1自該模孔211中推出,且利用該導板63可將已填有餡料的食品1導送並蒐集。 As shown in FIGS. 7 , 8 and 11 , the discharging driver 61 of the discharging unit 60 is used to drive the discharging rod 62 to fill the food corresponding to the mold hole 211 of the discharging workstation 15 . 1 is pushed out from the mold hole 211, and the food 1 filled with fillings can be guided and collected using the guide plate 63.

因此,本發明利用該模盤單元20、該入管單元30、該填料單元40、該吹實單元50、該出料單元60及該輸送單元70的配合,可使食品1自送料、入管、充填餡料、餡料吹實、出料等完全自動化生產,且該模盤21的每一個模孔211依序對應於該入管工作站12、該填料工作站13、該吹實工作站14及該出料工作站15,可使 該入管工作站12、該填料工作站13、該吹實工作站14及該出料工作站15同時進行各項作業,如此一來,不但可提升產能,且即使是鬆散的內餡也利用吹實操作,而不會朝外掉出,可以確保產品的品質。 Therefore, the present invention utilizes the cooperation of the mold plate unit 20, the pipe entry unit 30, the filling unit 40, the blowing unit 50, the discharging unit 60 and the conveying unit 70 to enable the food 1 to be fed, piped and filled by itself. The filling, filling blowing and discharging are completely automated, and each mold hole 211 of the mold plate 21 corresponds to the pipe entry workstation 12, the filling workstation 13, the blowing workstation 14 and the discharging workstation in sequence. 15, can make The tube entry workstation 12, the filling workstation 13, the blowing workstation 14 and the discharging workstation 15 perform various operations at the same time. In this way, not only can the production capacity be increased, but even loose fillings can be used for blowing operations, and It will not fall out, ensuring the quality of the product.

值得一提的是,本發明捲繞式烘焙食品餡料填充裝置若採用自動化作業,透過「控制元件」可以用來控制各構成組件之間的動作順序,但是「控制元件」並非本發明論究的範圍,所以不多加說明且圖未示。 It is worth mentioning that if the roll-type baked food stuffing filling device of the present invention adopts automated operation, the "control element" can be used to control the action sequence between each component, but the "control element" is not what the present invention discusses. range, so no further explanation is given and the figure is not shown.

綜上所述,本發明捲繞式烘焙食品餡料填充裝置,利用整體的配合,可以達到自動化填料作業,且使餡料緊實、品質佳,確實能達成本發明的目的。 In summary, the roll-type baked food stuffing filling device of the present invention can achieve automatic filling operations by utilizing the overall cooperation, and can make the stuffing tight and of good quality, and can indeed achieve the purpose of the present invention.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above are only examples of the present invention and should not be used to limit the scope of the present invention. All simple equivalent changes and modifications made based on the patent scope of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope covered by the patent of this invention.

1:食品 10:機台 11:立板 12:入管工作站 13:填料工作站 14:吹實工作站 15:出料工作站 20:模盤單元 21:模盤 30:入管單元 40:填料單元 50:吹實單元 60:出料單元 70:輸送單元 1:Food 10:Machine 11: vertical board 12: Entry management workstation 13: Filling workstation 14: Fuki workstation 15: Discharging workstation 20:Mold plate unit 21:Mold plate 30:Inlet management unit 40:Packing unit 50: Blow solid unit 60: Discharging unit 70:Conveying unit

Claims (7)

一種捲繞式烘焙食品餡料填充裝置,適宜對多數呈中空捲管狀的食品進行餡料填充,每一食品具有一內孔,該烘焙食品餡料填充裝置包含:一機台,具有一入管工作站、一填料工作站,以及一吹實工作站;一模盤單元,安裝於該機台,並包括一模盤,以及一可驅動該模盤間歇動作的模盤驅動件,該模盤具有多數模孔,該模盤驅動件可帶動該模盤的每一個模孔依序對應於該入管工作站、該填料工作站及該吹實工作站;一入管單元,設置於該機台的入管工作站,並至少包括一推桿,以及一連動該推桿的入管驅動件,啟動該入管驅動件可帶動該推桿將每一食品推入對應於該入管工作站的模孔;一填料單元,設置於該機台的填料工作站,並至少包括一撥件,以及一設置於該撥件一側的填料驅動件,該撥件具有至少一可撥取餡料的勺部,啟動該填料驅動件可將該勺部中的餡料推入對應於該填料工作站的食品的內孔中;及一吹實單元,設置於該機台的吹實工作站,並包括一吹氣組,以及一連接至該吹氣組的高壓氣源,該吹氣組伸設於已移至該吹實工作站的食品的內孔中,並可對餡料進行吹實操作。 A roll-type baked food stuffing filling device, suitable for filling most hollow tube-shaped foods. Each food has an inner hole. The baked food stuffing filling device includes: a machine with a tube entry workstation , a filling workstation, and a blowing workstation; a mold plate unit, installed on the machine, and includes a mold plate, and a mold plate driving part that can drive the intermittent movement of the mold plate, and the mold plate has a plurality of mold holes , the mold plate driver can drive each mold hole of the mold plate to correspond to the pipe entry workstation, the filling workstation and the blowing work station in sequence; a pipe entry unit is provided at the pipe entry workstation of the machine, and includes at least one A push rod, and a tube entry driver that links the push rod, and activating the tube entry driver can drive the push rod to push each food into the die hole corresponding to the tube entry workstation; a filling unit, which is provided on the filler of the machine The workstation includes at least a dialing member and a stuffing driving member provided on one side of the dialing member. The dialing member has at least one spoon portion that can pick up the filling. Activating the stuffing driving member can remove the filling from the spoon portion. The filling is pushed into the inner hole of the food corresponding to the filling workstation; and a blowing unit is provided at the blowing workstation of the machine and includes a blowing group and a high-pressure gas connected to the blowing group. Source, the blowing group is extended in the inner hole of the food that has been moved to the blowing work station, and can perform blowing operations on the fillings. 如請求項1所述的捲繞式烘焙食品餡料填充裝置,其中, 機台還具有一軸線,該入管工作站、該填料工作站及該吹實工作站圍繞該軸線呈間隔設置,該模盤單元的模盤呈圓盤狀,該模盤的該等模孔圍繞該軸線呈間隔設置。 The roll-type baked food stuffing filling device according to claim 1, wherein, The machine also has an axis. The pipe entry workstation, the filling workstation and the blowing workstation are arranged at intervals around the axis. The mold plate of the mold plate unit is disk-shaped, and the mold holes of the mold plate are arranged in a circular shape around the axis. Interval settings. 如請求項1所述的捲繞式烘焙食品餡料填充裝置,還包含一設置於該機台且位於該入管單元一側的輸送單元,該輸送單元用於將該等食品朝該入管單元輸送,並具有一第一端,以及一趨近於該入管單元的第二端,且該入管單元還包括一設置於該第二端一側的承座,以及一可驅動該承座升降的升降壓缸,該承座具有一承槽,該承座在一下降位置時,其中一個食品可落入該承槽中,該承座在一上升位置時,該承座可將該食品頂推至對應於該入管工作站的模孔,再啟動該入管驅動件帶動該推桿將該食品推入對應於該入管工作站的模孔。 The roll-type baked food stuffing filling device according to claim 1, further includes a conveying unit provided on the machine and located on one side of the tube entry unit, and the conveying unit is used to convey the foods toward the tube entry unit. , and has a first end, and a second end close to the pipe inlet unit, and the pipe inlet unit also includes a bearing disposed on one side of the second end, and a lift that can drive the bearing upward and downward. Press cylinder, the support has a support groove, when the support is in a lowered position, one of the food items can fall into the support channel, and when the support seat is in a raised position, the support seat can push the food item to the Corresponding to the die hole of the tube entry workstation, the tube entry driver is activated to drive the push rod to push the food into the die hole corresponding to the tube entry workstation. 如請求項1所述的捲繞式烘焙食品餡料填充裝置,其中,該填料單元還包括一儲料箱、一可卸離地安裝於該儲料箱中的置料盒、一安裝於該儲料箱一側的推擠驅動件,以及一撥料驅動件,該儲料箱具有一容置空間,該撥件呈輪狀,並具有多數凹設於周面且呈凹槽狀的勺部,該撥件軸設於該容置空間且受該撥料驅動件驅動可轉動,該置料盒具有一連通於該撥件且容納餡料的容料室,該推擠驅動件具有一推擠壓力缸,以及一受該推擠壓力缸推動的推塊,該推塊可自該容料室一端伸入於並將餡料朝該撥件推動。 The roll-type baked food stuffing filling device according to claim 1, wherein the stuffing unit further includes a stuffing box, a stuffing box detachably installed in the stuffing box, and a stuffing box installed in the stuffing box. There is a pushing driving part on one side of the storage box and a driving part for pushing materials. The storage box has a receiving space. The pushing part is wheel-shaped and has a plurality of scoops that are recessed on the peripheral surface and are in the shape of grooves. part, the dialing piece shaft is disposed in the accommodation space and is driven to rotate by the dialing driving member. The stuffing box has a filling chamber that is connected to the dialing piece and accommodates fillings. The pushing driving member has a A pushing pressure cylinder, and a pushing block pushed by the pushing pressure cylinder. The pushing block can extend from one end of the material-containing chamber and push the filling toward the dial. 如請求項1所述的捲繞式烘焙食品餡料填充裝置,其中,該吹實單元的吹氣組具有一固定於該機台的吹氣驅動 件、一套設於該機台的後封套,以及一受該吹氣驅動件帶動的吹氣針,該吹氣針可穿過該後封套且伸設於已移至該吹實工作站的食品的內孔中,該吹氣組可對該內孔中的餡料進行吹實操作。 The roll-type baked food stuffing filling device as claimed in claim 1, wherein the blowing group of the blowing unit has a blowing drive fixed on the machine. components, a set of rear envelopes provided on the machine, and a blowing needle driven by the blowing driving component. The blowing needle can pass through the rear envelope and extend on the food that has been moved to the blowing station. In the inner hole, the blowing group can perform a blowing operation on the filling in the inner hole. 如請求項5所述的捲繞式烘焙食品餡料填充裝置,其中該吹實單元的吹氣組設置於該模盤一側,該吹實單元還包括一設置於該模盤另一側且與該吹氣組相對設置的擋氣組,該擋氣組具有一固定於該機台頂部的擋封驅動件、一受該擋封驅動件帶動的支撐桿、一套設於該支撐桿的定位管、一套設於該定位管的前封套,以及一彈抵於該支撐桿與該定位管之間的彈性件,啟動該擋封驅動件可帶動支撐桿、該定位管與該前封套將對應於該吹實工作站的模孔前側封閉。 The roll-type baked food stuffing filling device according to claim 5, wherein the blowing group of the blowing unit is disposed on one side of the mold plate, and the blowing unit further includes a blowing group disposed on the other side of the mold plate. An air blocking group is provided opposite to the blowing group. The air blocking group has a blocking driving member fixed on the top of the machine, a support rod driven by the blocking driving member, and a set of supporting rods arranged on the supporting rod. A positioning tube, a front envelope arranged on the positioning tube, and an elastic member that springs between the support rod and the positioning tube. Activating the seal driving member can drive the support rod, the positioning tube and the front envelope. The front side of the mold hole corresponding to the blowing station is closed. 如請求項1所述的捲繞式烘焙食品餡料填充裝置,其中,該機台還具有一設置於該吹實工作站一側的出料工作站,該烘焙食品餡料填充裝置還包含一設置於該出料工作站的出料單元,該出料單元包括一出料驅動件,以及一受該出料驅動件帶動的出料桿,啟動該出料驅動件可帶動該出料桿將對應於該出料工作站的模孔中已填有餡料的食品自該模孔中推出。 The roll-type baked food stuffing filling device according to claim 1, wherein the machine also has a discharging workstation arranged on one side of the blowing work station, and the baked food stuffing filling device further includes a discharging station arranged on one side of the blowing work station. The discharging unit of the discharging workstation includes a discharging driving member and a discharging rod driven by the discharging driving member. When the discharging driving member is activated, the discharging rod can be driven to correspond to the discharging rod. The food that has been filled with fillings in the mold hole of the discharging workstation is pushed out from the mold hole.
TW110140802A 2021-11-02 2021-11-02 Roll-to-roll bakery filling filling device TWI813051B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040180117A1 (en) * 2002-01-04 2004-09-16 Mattson Gerald T. Method for stuffing food items
TW201031344A (en) * 2009-02-23 2010-09-01 Kuan-Zong Lin Full automatic disk-type egg roll machine
CN204653731U (en) * 2015-05-18 2015-09-23 厦门市奇奇保健食品有限公司 A kind of dried meat floss filling tool manufactured for egg roll with dried meat floss
TW202137892A (en) * 2020-04-10 2021-10-16 吳典育 Turntable-type egg roll machine
TWM618437U (en) * 2021-04-08 2021-10-21 上友精機企業股份有限公司 Meat-floss egg roll filling machine structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040180117A1 (en) * 2002-01-04 2004-09-16 Mattson Gerald T. Method for stuffing food items
TW201031344A (en) * 2009-02-23 2010-09-01 Kuan-Zong Lin Full automatic disk-type egg roll machine
CN204653731U (en) * 2015-05-18 2015-09-23 厦门市奇奇保健食品有限公司 A kind of dried meat floss filling tool manufactured for egg roll with dried meat floss
TW202137892A (en) * 2020-04-10 2021-10-16 吳典育 Turntable-type egg roll machine
TWM618437U (en) * 2021-04-08 2021-10-21 上友精機企業股份有限公司 Meat-floss egg roll filling machine structure

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