TWI466665B - A cloth that can absorb water and store it, and a method for making the same - Google Patents
A cloth that can absorb water and store it, and a method for making the same Download PDFInfo
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Description
本發明是有關於一種布品,特別是指一種可吸水以儲溫的布品。The invention relates to a cloth, in particular to a cloth which can absorb water to store temperature.
市面上推出各種使身體感到清涼的產品,例如:涼巾,這些產品的結構,大都是直接運用裁縫的方式把高吸水性樹脂顆粒包覆在布料內做成產品。在需要使用的時候,先將產品置入冰水中浸泡,再拿來接觸肌膚,即可以產生清涼的感覺。但是高吸水性樹脂顆粒,因吸收水分膨脹,而容易從布料滲出,導致皮膚會感到黏膩,而且乾燥後會使布料不平整,造成外觀不佳且使用不便,另外,在下次使用時因為高吸水性樹脂顆粒的減少,還會有冰涼效果下降的問題。Various products that cool the body, such as cold towels, are introduced in the market. Most of the structures of these products are made by directly coating the superabsorbent resin particles in the fabric by means of tailoring. When you need to use it, put the product in ice water and soak it, then bring it into contact with the skin, which can produce a cool feeling. However, the superabsorbent resin particles are apt to bleed out from the cloth due to absorption of water, which causes the skin to feel sticky, and the cloth may be uneven after drying, resulting in poor appearance and inconvenient use, and high in the next use. The reduction of the water-absorbent resin particles also has a problem that the cooling effect is lowered.
因此,本發明之一目的在於提供一種具吸水性且易保持平整的可吸水以儲溫的布品。Accordingly, it is an object of the present invention to provide a fabric which is water absorbing and which is easy to maintain flat and which can absorb water for storage.
於是,本發明一種可吸水以儲溫的布品,包含:兩層疏水性不織布及一層夾置於該兩層疏水性不織布之間的吸水性不織布,該三層不織布疊置且周邊壓合固定,並且由周邊圍繞的內部區域以局部點壓結合。吸水性不織布含有吸水性纖維,且吸水性纖維固定在不織布中,在吸水之後不會像高吸水性樹脂顆粒容易流失,且疏水性不織布除了能有效阻隔吸水性不織布外露,還可以避免布品表面過濕。此外,疊置點壓結合的方式,會固定住吸水性不織布的厚度,使吸水性不織布在受外力拉扯時,就算纖維被扯斷依然會固定在一定的範圍內,而不會有纖維位移導致整體布品局部集中鼓起及局部稀疏扁塌的不平整現象;還有點壓後形成的凹槽能夠讓水分更容易被吸收到吸水性不織布內。Therefore, the present invention provides a cloth material capable of absorbing water for storage, comprising: two layers of hydrophobic non-woven fabric and a water-absorbent non-woven fabric interposed between the two layers of hydrophobic non-woven fabrics, the three layers of non-woven fabric are stacked and the periphery is pressed and fixed. And the inner area surrounded by the periphery is combined by local point pressure. The water-absorbent non-woven fabric contains water-absorbing fibers, and the water-absorbing fibers are fixed in the non-woven fabric, and are not easily lost like the super-absorbent resin particles after water absorption, and the hydrophobic non-woven fabric can effectively block the water-absorbent non-woven fabric from being exposed, and the surface of the cloth can be avoided. Too wet. In addition, the combination of stacking point pressure and pressure will fix the thickness of the water-absorbent non-woven fabric, so that when the water-absorbent non-woven fabric is pulled by external force, even if the fiber is broken, it will be fixed within a certain range without fiber displacement. The overall cloth is partially concentrated and partially uneven and flattened; and the groove formed after the pressure is pressed to make the water more easily absorbed into the absorbent non-woven fabric.
較佳地,該吸水性不織布含有高吸水棉纖維、聚對苯二甲酸乙二酯纖維(PET)及聚丙烯纖維(PP),且以針軋加工製成。選用具疏水性的聚對苯二甲酸乙二酯纖維及聚丙烯纖維,可以控制布品表面不會感到太濕,而且能夠補強高吸水棉的強度,避免外力拉扯造成流失。Preferably, the water-absorbent nonwoven fabric contains highly absorbent cotton fibers, polyethylene terephthalate fibers (PET) and polypropylene fibers (PP), and is produced by needle rolling. The choice of hydrophobic polyethylene terephthalate fiber and polypropylene fiber can control the surface of the cloth without feeling too wet, and can strengthen the strength of the high absorbent cotton and avoid the loss caused by external force pulling.
較佳地,該可吸水以儲溫的布品,還包含兩層分別疊置於各該疏水性不織布外側的外布,各該外布具有一面向該疏水性不織布的內表面,且該內表面經過磨毛處理。再加上一層外布,可以使視覺上的變化較多,而且經磨毛處理後的內表面會產生毛羽,利用毛羽的毛細現象,有助於將外布內的水分傳遞到外面。Preferably, the cloth which can absorb water to store temperature further comprises two outer cloths respectively stacked on the outer sides of each of the hydrophobic nonwoven fabrics, each of the outer cloths having an inner surface facing the hydrophobic non-woven fabric, and the inner surface The surface is sanded. Adding a layer of outer cloth can make more visual changes, and the inner surface of the sanded hair will produce hairiness. The capillary phenomenon of the hairiness helps to transfer the moisture inside the outer cloth to the outside.
較佳地,各該外布還具有一位於該內表面相反側的外表面,且該外表面以熱轉印的方式印上圖紋。Preferably, each of the outer sheets further has an outer surface on the opposite side of the inner surface, and the outer surface is printed with a pattern by thermal transfer.
較佳地,該疏水性不織布是以聚丙烯纖維由水針針軋加工製成。Preferably, the hydrophobic nonwoven fabric is made by processing a polypropylene fiber by a needle punching process.
或者,該可吸水以儲溫的布品選擇不同的加工方式,兩層疏水性不織布及一層夾置於兩層疏水性不織布之間的吸水性不織布,該三層不織布疊置且以針軋的方式製作與結合。Alternatively, the cloth that absorbs water to store temperature selects different processing methods, two layers of hydrophobic non-woven fabric and one layer of water-absorbent non-woven fabric sandwiched between two layers of hydrophobic non-woven fabrics, the three layers of non-woven fabric are stacked and needle-rolled. Way to make and combine.
本發明之另一目的在於提供一種具吸水性且易保持平整的可吸水以儲溫的布品的製作方法。Another object of the present invention is to provide a method for producing a cloth which absorbs water and stores temperature in a water-absorbing and easy-to-smooth manner.
於是,一種可吸水以儲溫的布品之製作方法,該方法包含以下步驟:製備一層吸水性不織布,是將高吸水棉纖維、聚對苯二甲酸乙二酯纖維及聚丙烯纖維混合後以針軋加工製成;製備兩層疏水性不織布,各層疏水性不織布是以疏水性纖維利用水針針軋加工製成;將該吸水性不織布置於該兩層疏水性不織布間,使該三層不織布疊置並以點壓方式熱熔結合;及將點壓結合固定的該三層不織布裁切,並以熱熔方式將周邊封邊壓合固定。Thus, a method for fabricating a cloth that absorbs water for storage, the method comprising the steps of: preparing a water-absorbent non-woven fabric by mixing high-absorbent cotton fibers, polyethylene terephthalate fibers, and polypropylene fibers; Prepared by needle rolling; preparing two layers of hydrophobic non-woven fabric, each layer of hydrophobic non-woven fabric is made by using hydrophobic needles by water needle needle rolling; the water absorbent non-woven fabric is arranged between the two layers of hydrophobic non-woven fabrics, so that the three layers The non-woven fabric is stacked and hot-melt-bonded in a point-pressing manner; and the three-layer non-woven fabric which is fixed by point pressure is cut, and the peripheral sealing edge is press-fixed by heat fusion.
較佳地,其中該吸水性不織布在與該等疏水性不織布疊置前,還進一步經過加熱步驟,該加熱溫度僅使其中的聚丙烯纖維熱熔。熱熔後的聚丙烯纖維在凝固後,將使吸水性不織布有更緊密的結合。Preferably, the water-absorptive nonwoven fabric is further subjected to a heating step before it is superposed with the hydrophobic nonwoven fabrics, and the heating temperature only heat-melts the polypropylene fibers therein. After the hot melted polypropylene fiber is solidified, the water absorbent nonwoven fabric will be more tightly bonded.
較佳地,其中該三層不織布點壓形成的壓點排列呈格紋線條。格紋線條在使用上除了有較佳的外觀外,同時也有將吸水性不織布分隔成許多範圍的效果,能夠使布品在受外力拉扯時,吸水性不織布的纖維若斷裂會被限制在一定的範圍內,使布品整體可保持均勻平整。Preferably, the pressure points formed by the three layers of non-woven dot pressing are arranged in a checkered line. In addition to having a better appearance, the plaid line also has the effect of separating the water-absorbent non-woven fabric into a plurality of ranges, so that when the cloth is pulled by an external force, the fiber of the water-absorbent non-woven fabric is restricted to a certain extent if it is broken. Within the scope, the overall quality of the fabric can be kept even and even.
較佳地,該可吸水以儲溫的布品之製作方法,還包含以下步驟:製備一外布,該外布之其中一面做磨毛處理;及將該外布疊置於各該疏水性不織布的外側,且將有磨毛處理的一面朝向該疏水性不織布,並以熱熔方式封邊壓合固定。Preferably, the method for fabricating a cloth that absorbs water for storage further comprises the steps of: preparing an outer cloth, one side of the outer cloth is subjected to sanding treatment; and stacking the outer cloth on each of the hydrophobicity The outer side of the non-woven fabric is oriented with the sanded side facing the hydrophobic non-woven fabric, and is crimped and fixed by hot-melt sealing.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.
參閱圖1,本發明可吸水以儲溫的布品之較佳實施例,能應用在各種布類產品上,例如製成涼巾、背心、帽子等。Referring to Fig. 1, a preferred embodiment of the present invention which can absorb water to store temperature can be applied to various cloth products, such as a towel, a vest, a hat, and the like.
本較佳實施例總共由五層布料相互疊置製成,其由內而外包含一層吸水性不織布1、兩層疏水性不織布2及兩層外布3。亦即,吸水性不織布1夾置於兩層疏水性不織布2之間且兩層外布3分別疊置於各疏水性不織布2外側,其中吸水性不織布1及兩層疏水性不織布2先疊合在一起後,再與兩層外布3疊合,具體製作方法說明如下:The preferred embodiment is formed by stacking five layers of fabric on each other, and comprises a layer of absorbent non-woven fabric 1, two layers of hydrophobic non-woven fabric 2 and two layers of outer fabric 3 from the inside to the outside. That is, the water-absorbent non-woven fabric 1 is interposed between the two layers of the hydrophobic non-woven fabric 2 and the two outer fabrics 3 are respectively stacked on the outer side of each of the hydrophobic non-woven fabrics 2, wherein the water-absorbent non-woven fabric 1 and the two-layer hydrophobic non-woven fabric 2 are first superposed. After being together, it is superimposed with two layers of outer cloth 3, and the specific production methods are as follows:
參閱圖2至圖5,本較佳實施例的製作方法包含以下步驟:Referring to FIG. 2 to FIG. 5, the manufacturing method of the preferred embodiment includes the following steps:
步驟41製備吸水性不織布1。吸水不織布1是將高吸水棉纖維、聚對苯二甲酸乙二酯纖維及聚丙烯纖維混合後以針軋加工製成,這三種纖維的比例以及針軋的密度可以依產品的使用需求去做調整,例如要增加產品的吸水效果,可以將高吸水棉纖維的比例調高。進一步地,可將吸水不織布1再經過加熱步驟,加熱溫度僅使其中的聚丙烯纖維熱熔,聚丙烯纖維冷卻凝固後,可以加強對高吸水棉纖維的固結效果。Step 41: A water-absorbent nonwoven fabric 1 was prepared. The water-absorbent non-woven fabric 1 is obtained by mixing high-absorbent cotton fiber, polyethylene terephthalate fiber and polypropylene fiber and then needle-rolling. The ratio of the three kinds of fibers and the density of needle rolling can be made according to the use requirements of the product. Adjustments, for example, to increase the water absorption of the product, can increase the proportion of highly absorbent cotton fibers. Further, the water-absorbent non-woven fabric 1 can be subjected to a heating step, and the heating temperature only heat-melts the polypropylene fibers therein, and after the polypropylene fibers are cooled and solidified, the consolidation effect on the highly absorbent cotton fibers can be enhanced.
步驟42製備疏水性不織布2。各層疏水性不織布2是以疏水性纖維利用水針針軋加工製成,水針針軋加工而成的不織布具有微孔,可供水份進出。在本實施例中,疏水性不織布2是以聚丙烯纖維製成。Step 42 prepares a hydrophobic nonwoven fabric 2. Each layer of the hydrophobic non-woven fabric 2 is produced by hydro-needle-needle-rolling of the hydrophobic fibers, and the non-woven fabric formed by the hydro-needle-needle rolling has micropores for allowing water to enter and exit. In the present embodiment, the hydrophobic nonwoven fabric 2 is made of polypropylene fibers.
步驟43疊置不織布1、2並以點壓熱熔結合。如圖2與圖3所示,將吸水性不織布1置於兩層疏水性不織布2間,使三層不織布1、2疊置並以點壓方式熱熔結合,如圖4所示,點壓形成的壓點21可以排列形成圖紋,在本實施例中,壓點21排列呈格紋線條,但是也可以設計排列呈不同的圖紋。或者將高吸水棉纖維、聚對苯二甲酸乙二酯纖維及聚丙烯纖維混合後,直接在其上下兩層鋪上疏水性不織布2一同針軋,而形成如同三明治的三層結構,這樣就不用再經過點壓的方式處理。Step 43 stacks the non-woven fabrics 1, 2 and combines them by hot pressing. As shown in FIG. 2 and FIG. 3, the water-absorbent non-woven fabric 1 is placed between two layers of hydrophobic non-woven fabric 2, and the three-layer non-woven fabrics 1 and 2 are stacked and hot-melt bonded by point pressing, as shown in FIG. The formed pressing points 21 may be arranged to form a pattern. In the present embodiment, the pressing points 21 are arranged in a checkered line, but they may be designed to have different patterns. Or, after mixing the high-absorbent cotton fiber, the polyethylene terephthalate fiber, and the polypropylene fiber, directly deposit the hydrophobic non-woven fabric 2 on the upper and lower layers thereof to form a three-layer structure like a sandwich, so that No need to deal with the pressure.
步驟44裁切後將周邊封閉壓合。參閱圖4,將點壓結合固定的三層不織布1、2依據所需的尺寸裁切,並以熱熔方式將周邊封邊壓合固定,以使吸水性不織布1內含的高吸水棉纖維不會外露,而且由周邊圍繞的內部區域即以局部點壓結合,藉此固定住吸水性不織布1的厚度,使吸水性不織布1在受外力拉扯時,就算纖維被扯斷依然會固定在一定的範圍內,而不會有纖維位移導致整體布品局部集中鼓起及局部稀疏扁塌的不平整現象,再者,由壓點21形成的凹槽能夠讓水分更容易被吸收到吸水性不織布1內。熱熔壓合的方式可以採用超音波熱熔壓合。After the step 44 is cut, the periphery is closed and pressed. Referring to FIG. 4, the three-layer non-woven fabric 1 and 2 which are fixed by the point pressure are cut according to the required size, and the peripheral edge seal is press-fixed by hot melt to make the high-absorbent cotton fiber contained in the water-absorbent non-woven fabric 1 It is not exposed, and the inner region surrounded by the periphery is joined by local point pressure, thereby fixing the thickness of the water-absorbent non-woven fabric 1, so that when the water-absorbent non-woven fabric 1 is pulled by an external force, even if the fiber is broken, it is fixed at a certain degree. Within the scope, there will be no fiber displacement, resulting in partial bulging of the overall cloth and unevenness of partial sparse collapse. Furthermore, the groove formed by the pressure point 21 can make the water more easily absorbed into the water-absorbent non-woven fabric. 1 inside. The hot melt bonding method can be performed by ultrasonic hot melt pressing.
步驟45製備一外布3。在外布3上利用熱昇華轉印技術印上圖紋,再對其中一面做磨毛處理,製造出許多的微細的毛羽,這些毛羽能利用毛細現象的方式,再將吸水性不織布1吸收的水份(經過冰涼後)快速的帶到外布3的另一表面(做為布品的外表面)。Step 45 prepares an outer cloth 3. On the outer cloth 3, the pattern is printed by the sublimation transfer technique, and one side is subjected to sanding treatment to produce a plurality of fine hairiness, which can absorb the water absorbed by the water-absorbent non-woven fabric 1 by means of capillary phenomenon. The portion (after cooling) is quickly brought to the other surface of the outer cloth 3 (as the outer surface of the cloth).
一併配合參閱圖1,步驟46將外布3疊置於疏水性不織布2外側。將外布3疊置於各疏水性不織布2的外側,且將有磨毛處理的一面朝向各疏水性不織布2,亦即有磨毛處理的一面為外布3的內表面31,位於內表面31相反側且印有圖紋的為外布3的外表面32,並以熱熔方式封邊壓合固定,也就是將上下層外布3與已壓合在一起的三層不織布1、2結合固定。在本實施例中,外布3是觸感較好的超細纖維布料,且外表面32印有圖紋,可以使布品具有較佳的觸感及美觀性。但是不使用外布3也可以,僅由兩層疏水性不織布2夾置吸水性不織布1的組合,即可直接做為布品使用。Referring to FIG. 1 together, in step 46, the outer cloth 3 is placed on the outer side of the hydrophobic non-woven fabric 2. The outer cloth 3 is placed on the outer side of each of the hydrophobic non-woven fabrics 2, and the sanded side is directed toward each of the hydrophobic non-woven fabrics 2, that is, the sanded side is the inner surface 31 of the outer cloth 3, on the inner surface. 31 is the opposite side and is printed with the outer surface 32 of the outer cloth 3, and is pressed and fixed by hot-melt sealing, that is, the upper and lower outer cloth 3 and the three-layer non-woven fabric 1 and 2 which have been pressed together. Combined with fixation. In the present embodiment, the outer cloth 3 is a microfiber cloth with a good touch, and the outer surface 32 is printed with a pattern, so that the cloth has a better touch and aesthetics. However, the outer cloth 3 may not be used, and the combination of the water-absorbent non-woven fabric 1 may be used only by the two layers of the hydrophobic non-woven fabric 2, and it may be used as a cloth.
以上步驟的順序只是方便說明起見所使用的一種說明順序,實際上有些步驟可以分別進行,例如步驟41、步驟42和步驟45可以分別進行。The order of the above steps is only an explanation order used for convenience of explanation. Actually, some steps may be separately performed, for example, step 41, step 42 and step 45 may be separately performed.
本較佳實施例的具體應用,可將布品放入溫度較低的冰涼水中浸泡,使吸水性不織布1吸水膨脹,將布品取出後擠出多餘的水分,即可以與皮膚接觸使用,藉由內含具有較低溫度的水分而使皮膚感到涼爽。In the specific application of the preferred embodiment, the cloth can be immersed in cold water with low temperature to make the water absorbent non-woven fabric 1 swell and swell, and the cloth can be taken out and squeezed out excess water, which can be used in contact with the skin. The skin feels cool by containing moisture with a lower temperature.
綜上所述,本發明吸水性不織布1所含的纖維互相糾纏,相較於高吸水性樹脂顆粒不易流失,且進一步夾置於上下兩層疏水性不織布2之間以點壓熱熔結合,更能防止纖維流失以保持高吸水性,且能保持平整不易變形,故確實能達成本發明之目的。In summary, the fibers contained in the water-absorbent nonwoven fabric 1 of the present invention are entangled with each other, are less likely to be lost than the superabsorbent resin particles, and are further sandwiched between the upper and lower layers of the hydrophobic non-woven fabric 2 by point pressure hot-melt bonding. It is possible to prevent the loss of fibers to maintain high water absorption, and to keep them flat and not easily deformed, so that the object of the present invention can be achieved.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
1...吸水性不織布1. . . Water absorbent non-woven fabric
2...疏水性不織布2. . . Hydrophobic non-woven fabric
21...壓點twenty one. . . Pressure point
3...外布3. . . Outer cloth
31...內表面31. . . The inner surface
32...外表面32. . . The outer surface
41~46...步驟41~46. . . step
圖1是一剖面圖,說明本發明可吸水以儲溫的布品之較佳實施例;Figure 1 is a cross-sectional view showing a preferred embodiment of the fabric of the present invention which can absorb water to store temperature;
圖2是一示意圖,說明製作該較佳實施例的其中一步驟;Figure 2 is a schematic view showing one of the steps of fabricating the preferred embodiment;
圖3是一示意圖,說明製作該較佳實施例的其中一步驟;Figure 3 is a schematic view showing one of the steps of fabricating the preferred embodiment;
圖4是該較佳實施例未包覆外布的正視圖;及Figure 4 is a front elevational view of the uncoated outer cloth of the preferred embodiment; and
圖5是一流程圖,說明該較佳實施例的製作方法。Figure 5 is a flow chart illustrating the fabrication of the preferred embodiment.
1...吸水性不織布1. . . Water absorbent non-woven fabric
2...疏水性不織布2. . . Hydrophobic non-woven fabric
21...壓點twenty one. . . Pressure point
3...外布3. . . Outer cloth
31...內表面31. . . The inner surface
32...外表面32. . . The outer surface
Claims (9)
Priority Applications (1)
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TW100137709A TWI466665B (en) | 2011-10-18 | 2011-10-18 | A cloth that can absorb water and store it, and a method for making the same |
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TW100137709A TWI466665B (en) | 2011-10-18 | 2011-10-18 | A cloth that can absorb water and store it, and a method for making the same |
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TW201316973A TW201316973A (en) | 2013-05-01 |
TWI466665B true TWI466665B (en) | 2015-01-01 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200417649A (en) * | 2003-02-07 | 2004-09-16 | Kuraray Co | Suede-finished leather-like sheet and production method thereof |
TW200607890A (en) * | 2004-08-20 | 2006-03-01 | Formosan Rubber Group Inc | Method for treating and manufacturing textile capable of improving bonding forces of water-repellant fabrics |
US20070156213A1 (en) * | 2005-12-15 | 2007-07-05 | Kimberly Clark Worldwide, Inc. | Conformable thermal device |
TW200835600A (en) * | 2006-11-28 | 2008-09-01 | Tomoegawa Co Ltd | Breathable water resistant sheet and absorbent article using the same |
TW201120270A (en) * | 2009-10-16 | 2011-06-16 | Kao Corp | Nonwoven fabric |
TW201134503A (en) * | 2010-01-13 | 2011-10-16 | Sumitomo Seika Chemicals | Water-absorbable sheet structure |
-
2011
- 2011-10-18 TW TW100137709A patent/TWI466665B/en not_active IP Right Cessation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200417649A (en) * | 2003-02-07 | 2004-09-16 | Kuraray Co | Suede-finished leather-like sheet and production method thereof |
TW200607890A (en) * | 2004-08-20 | 2006-03-01 | Formosan Rubber Group Inc | Method for treating and manufacturing textile capable of improving bonding forces of water-repellant fabrics |
US20070156213A1 (en) * | 2005-12-15 | 2007-07-05 | Kimberly Clark Worldwide, Inc. | Conformable thermal device |
TW200835600A (en) * | 2006-11-28 | 2008-09-01 | Tomoegawa Co Ltd | Breathable water resistant sheet and absorbent article using the same |
TW201120270A (en) * | 2009-10-16 | 2011-06-16 | Kao Corp | Nonwoven fabric |
TW201134503A (en) * | 2010-01-13 | 2011-10-16 | Sumitomo Seika Chemicals | Water-absorbable sheet structure |
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TW201316973A (en) | 2013-05-01 |
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