JPH06322010A - Production of amphoteric water-soluble high-molecular compound - Google Patents
Production of amphoteric water-soluble high-molecular compoundInfo
- Publication number
- JPH06322010A JPH06322010A JP5131026A JP13102693A JPH06322010A JP H06322010 A JPH06322010 A JP H06322010A JP 5131026 A JP5131026 A JP 5131026A JP 13102693 A JP13102693 A JP 13102693A JP H06322010 A JPH06322010 A JP H06322010A
- Authority
- JP
- Japan
- Prior art keywords
- aqueous solution
- monomer
- water
- polymerization
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/34—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Treatment Of Sludge (AREA)
Abstract
(57)【要約】
【目的】 汚泥の凝集脱水剤用としての高重合度で分子
量分布の狭い両性高分子化合物を光重合法により製造す
る。
【構成】 水溶性カチオンモノマー、光重合開始剤から
なる水溶液をpH4.5〜7.0に調整し、溶存酸素量
を制御した水溶液(I)と、水溶性アニオンモノマーと
該水溶液(I)を混合したときpHが4.0〜1.8と
なる量の酸を含み、溶存酸素量を制御した水溶液(II)を
混合し、直ちに重合容器に供給し光を照射して重合を行
うことを特徴とする両性水溶性高分子化合物の製造方
法。(57) [Summary] [Objective] An amphoteric polymer compound having a high degree of polymerization and a narrow molecular weight distribution is used as a flocculating and dehydrating agent for sludge by a photopolymerization method. [Constitution] An aqueous solution (I) in which an aqueous solution comprising a water-soluble cationic monomer and a photopolymerization initiator is adjusted to pH 4.5 to 7.0 and the amount of dissolved oxygen is controlled, a water-soluble anionic monomer and the aqueous solution (I) are prepared. When mixed, an aqueous solution (II) containing an acid having an amount of pH of 4.0 to 1.8 and having a controlled dissolved oxygen amount is mixed, immediately supplied to a polymerization container, and irradiated with light to perform polymerization. A method for producing an amphoteric water-soluble polymer compound.
Description
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は各種産業廃水、下水、し
尿処理等において発生する汚泥の凝集、脱水処理に有効
な両性水溶性高分子化合物の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an amphoteric water-soluble polymer compound which is effective for aggregating and dehydrating sludge generated in various industrial wastewater treatment, sewage treatment, human waste treatment and the like.
【0002】[0002]
【従来の技術】両性水溶性高分子化合物の製造法に関し
ては、特開昭49−6078号、特開昭53−1492
92号、特開昭62−129200号、特開昭62−2
05112号、特開平3−18900号公報等多くの提
案がなされている。2. Description of the Related Art A method for producing an amphoteric water-soluble polymer compound is disclosed in JP-A-49-6078 and JP-A-53-1492.
92, JP-A-62-129200, JP-A-62-2
Many proposals have been made such as No. 05112 and Japanese Patent Laid-Open No. 3-18900.
【0003】しかしながら、これらはいずれも重合槽内
で行なう回分式重合法であるため、重合槽よりのゲルの
取出せる性状を保たせるため重合熱の放散が不充分であ
り、また、ゲル粗砕など乾燥工程前までの後工程を円滑
に通過させる等の必要からモノマー濃度の上限は一般に
30%程度に制限される。However, since these are all batchwise polymerization processes carried out in a polymerization tank, the heat of polymerization is not sufficiently dissipated in order to maintain the property that the gel can be taken out from the polymerization tank, and the gel crushing is also performed. The upper limit of the monomer concentration is generally limited to about 30% because it is necessary to smoothly pass through the subsequent steps before the drying step.
【0004】従って生産性、特に乾燥効率が悪く生産性
が劣っている。また回分式のためバッチ間の品質の変
動、内部温度の不均一性、重合時の高温による得られる
高分子化合物の溶解性の悪化等の原因となっている。Therefore, the productivity, particularly the drying efficiency, is poor and the productivity is poor. Further, since it is a batch system, it causes variations in quality between batches, non-uniformity of internal temperature, and deterioration of solubility of the obtained polymer compound due to high temperature during polymerization.
【0005】[0005]
【発明が解決しようとする課題】重合性のモノマー溶液
を層状に保ち、上方より光を照射し重合する方法には幾
多の提案がされている。カチオン系ポリマーを製造する
場合、モノマー溶液のpHは4〜7と規定されている公
知文献(特開昭61−155405号公報)が見られ
る。また、アニオン・ノニオン系ポリマーを製造する場
合には、モノマー溶液のpHを8以上としている公知文
献(特公昭56−15805号公報)が見られる。カチ
オン系、アニオン・ノニオン系ポリマーを製造する場合
にモノマー溶液のpHを4〜14としている公知文献
(特公昭61−23926号公報)が有る。Various proposals have been made for a method of polymerizing a polymerizable monomer solution by keeping it in a layered form and irradiating it with light from above. In the case of producing a cationic polymer, a known document (JP-A 61-155405) in which the pH of a monomer solution is regulated to 4 to 7 is found. Further, in the case of producing an anion / nonion type polymer, a known document (Japanese Patent Publication No. 56-15805) in which the pH of a monomer solution is 8 or higher is found. There is a known document (Japanese Patent Publication No. 61-23926) in which a pH of a monomer solution is 4 to 14 when a cationic or anionic / nonionic polymer is produced.
【0006】両性ポリマーを製造するには、モノマー溶
液中にカチオンモノマーが絶えず含まれる。この場合、
カチオンモノマーはアルカリ側では加水分解反応するの
で、pHは7以下とする必要がある。両性ポリマーを得
るには、カチオンモノマーとアニオンモノマーが含まれ
ていなければならないが、pH4〜7で光重合した場合
得られたポリマーは水に対し不溶解物が多く水溶性ポリ
マーとしては使用出来ない。To produce amphoteric polymers, cationic monomers are constantly included in the monomer solution. in this case,
Since the cationic monomer undergoes a hydrolysis reaction on the alkaline side, the pH needs to be 7 or less. In order to obtain an amphoteric polymer, a cationic monomer and an anionic monomer must be contained, but the polymer obtained when photopolymerized at pH 4 to 7 has many insolubles in water and cannot be used as a water-soluble polymer. .
【0007】これは、重合前に既に、カチオンモノマー
とアニオンモノマーが中和反応してしまい、ポリマーは
架橋構造になっているためと推定される。この反応を防
ぎ、アニオンモノマー分子中のカルボキシル基の解離を
抑えるため、モノマー溶液のpHを4.0以下、好まし
くは2.5〜2.0として重合すれば水に対する溶解性
の優れた両性系ポリマーが得られる。It is presumed that this is because the cation monomer and the anion monomer have already undergone a neutralization reaction before the polymerization and the polymer has a crosslinked structure. In order to prevent this reaction and suppress the dissociation of the carboxyl group in the anionic monomer molecule, the amphoteric system having excellent water solubility can be obtained by polymerizing the pH of the monomer solution at 4.0 or less, preferably 2.5 to 2.0. A polymer is obtained.
【0008】モノマー溶液のpHを4.0以下とした場
合、溶液中の溶存酸素が1.0ppm以下となる様に窒
素の吹込、あるいは真空脱気すると、モノマーは長時
間、保存出来ない。また、使用するカチオンモノマーや
組成によっては、脱酸素中に増粘、発熱が生じ、重合す
ることがある。層状の重合装置の容量に対し、多量のモ
ノマー溶液を準備した場合、モノマー溶液の重合容器へ
の供給には、長時間を要するので、モノマー溶液は安定
性のよいことが不可欠である。カチオンモノマー、アニ
オンモノマーを含み、低pHで、低溶存酸素量のモノマ
ー溶液では安定性を保持出来ない。本発明はモノマー溶
液の安定性に関して、まったく心配のない技術を形成す
べくなされたものである。When the pH of the monomer solution is set to 4.0 or less, the monomer cannot be stored for a long time if nitrogen is blown or vacuum degassing is performed so that the dissolved oxygen in the solution becomes 1.0 ppm or less. Further, depending on the cationic monomer and composition used, thickening and heat generation may occur during deoxidation, and polymerization may occur. When a large amount of the monomer solution is prepared with respect to the capacity of the layered polymerization apparatus, it takes a long time to supply the monomer solution to the polymerization container. Therefore, it is essential that the monomer solution has good stability. A monomer solution containing a cation monomer and an anion monomer and having a low pH and a low dissolved oxygen content cannot maintain stability. The present invention has been made to form a technique which is completely free from the stability of the monomer solution.
【0009】[0009]
【課題を解決するための手段】本発明は、水溶性カチオ
ンモノマー、光重合開始剤からなる水溶液をpH4.5
〜7.0に調整し、溶存酸素量を制御した水溶液(I)
と、水溶性アニオンモノマーと該水溶液(I)を混合し
たときpHが4.0〜1.8となる量の酸を含み、溶存
酸素量を制御した水溶液(II)を混合し、直ちに重合容器
に供給し光を照射して重合を行うことを特徴とする両性
高分子化合物の製造方法にある。According to the present invention, an aqueous solution containing a water-soluble cationic monomer and a photopolymerization initiator is adjusted to pH 4.5.
Aqueous solution (I) in which the amount of dissolved oxygen is controlled to be adjusted to ˜7.0
And a water-soluble anion monomer and an aqueous solution (II) containing an amount of acid having a pH of 4.0 to 1.8 when the aqueous solution (I) is mixed and having a dissolved oxygen content controlled, and immediately mixed. The method for producing an amphoteric polymer compound is characterized in that polymerization is carried out by irradiating with light and irradiating with light.
【0010】両性水溶性高分子化合物を得るため所定量
の水溶性カチオンモノマーと水溶性アニオンモノマーと
からなる溶液に光重合開始剤を加えて脱酸素を行なう
と、溶液の安定性が低下し、組成によっては、脱酸素工
程中に重合発熱が見られる。本発明者等の研究によれば
特定のpH、溶存酸素濃度の両方を満たすと250〜6
00nmの光が照射されない場合でも、重合を開始する
ことを見い出した。すなわちWhen a photopolymerization initiator is added to a solution consisting of a predetermined amount of a water-soluble cationic monomer and a water-soluble anionic monomer in order to obtain an amphoteric water-soluble polymer compound and deoxidation is carried out, the stability of the solution decreases. Depending on the composition, a polymerization exotherm is seen during the deoxidation step. According to the research conducted by the present inventors, when both the specific pH and the dissolved oxygen concentration are satisfied, it is 250 to 6
It was found to initiate polymerization even when not irradiated with 00 nm light. Ie
【0011】水溶性カチオンモノマーと光開始剤、水
溶性アニオンモノマーと光開始剤のそれぞれの水溶液
は、pH4.0以下、溶存酸素量2ppm以下とすると
溶液の安定性は低下する。 また水溶性アニオンモノマーは、pH1.5の極低p
Hであっても溶存酸素量が2ppm以上であれば長時間
安定である。 さらに、光重合を定常的に進めるためには、光が照射
される時点におけるモノマー溶液の溶存酸素量を1pp
m以下とする必要がある。ことを把握した。If the pH of the aqueous solution of the water-soluble cation monomer and the photoinitiator, and that of the water-soluble anion monomer and the photoinitiator is 4.0 or less and the amount of dissolved oxygen is 2 ppm or less, the stability of the solution is lowered. The water-soluble anionic monomer has an extremely low p of pH 1.5.
Even if it is H, it is stable for a long time if the amount of dissolved oxygen is 2 ppm or more. Furthermore, in order to steadily advance the photopolymerization, the dissolved oxygen content of the monomer solution at the time of irradiation with light should be 1 pp.
It must be m or less. I understood that.
【0012】以上の3点を考慮し、長時間安定に光重合
するためには、 (I)水溶性カチオンモノマー、光開始剤、必要に応じ
て98重量部迄の水溶性ノニオンモノマー及び適当な添
加剤、希釈水からなる水溶液(I)を、pH4.5〜
7.0に調整し、溶存酸素量を次の水溶液(II)と混合し
たとき1ppm以下、好ましくは0.8〜0.2ppm
となる様に脱酸素を行なう。 (II) 水溶性アニオンモノマー、必要に応じて希釈水
と、水溶液(I)と混合したときのpHが4.0〜1.
8好ましくは2.5〜2.0となる様所定量の不揮発性
無機酸を加え、更に溶存酸素量を2ppm以上で且つ、
水溶液(I)と混合したとき1ppm以下となる量に、
場合により脱酸素は行なわず必要により脱酸素を行な
う。 この(I),(II)の水溶液を均一に混合し、直ちに光を
照射すれば水溶性高分子化合物を得ることができる。In view of the above three points, in order to perform stable photopolymerization for a long time, (I) a water-soluble cationic monomer, a photoinitiator, and if necessary, up to 98 parts by weight of a water-soluble nonionic monomer and a suitable Aqueous solution (I) consisting of additives and dilution water is added to pH 4.5-
When adjusted to 7.0 and the amount of dissolved oxygen is mixed with the following aqueous solution (II), it is 1 ppm or less, preferably 0.8 to 0.2 ppm.
Deoxidize so that (II) A water-soluble anionic monomer, if necessary, dilution water, and a pH when mixed with the aqueous solution (I) are 4.0 to 1.
8 A predetermined amount of non-volatile inorganic acid is added so that it is preferably 2.5 to 2.0, and the amount of dissolved oxygen is 2 ppm or more, and
To an amount of 1 ppm or less when mixed with the aqueous solution (I),
In some cases, deoxidation is not performed and deoxidation is performed if necessary. A water-soluble polymer compound can be obtained by uniformly mixing the aqueous solutions of (I) and (II) and immediately irradiating with light.
【0013】以下、本発明を詳細に説明する。本発明で
用いられる水溶性カチオンモノマーとしては次の一般式
で表される化合物(1)が用いられる。The present invention will be described in detail below. As the water-soluble cationic monomer used in the present invention, the compound (1) represented by the following general formula is used.
【0014】[0014]
【化4】 [Chemical 4]
【0015】上記一般式で表わした化合物(1)の具体
的名を挙げると次の14例のモノマーであり、これ等は
単独で用いても2種以上を混合して用いてもよい。 (メタ)アクリル酸ジメチルアミノエチルメチルクロラ
イド塩 (メタ)アクリル酸ジメチルアミノエチルメチルブロマ
イド塩 (メタ)アクリル酸ジメチルアミノエチルメチルベンジ
ルクロライド塩 (メタ)アクリル酸ジメチルアミノエチル硫酸塩 (メタ)アクリル酸ジメチルアミノメチル硫酸塩 (メタ)アクリル酸ジメチルアミノエチル塩酸塩 (メタ)アクリルアミノプロピルトリメチルアンモニウ
ムクロライド塩Specific examples of the compound (1) represented by the above general formula are the following 14 examples of monomers, which may be used alone or in combination of two or more kinds. (Meth) acrylic acid dimethylaminoethyl methyl chloride salt (meth) acrylic acid dimethylaminoethyl methyl bromide salt (meth) acrylic acid dimethylaminoethyl methylbenzyl chloride salt (meth) acrylic acid dimethylaminoethyl sulfate sulfate (meth) acrylic acid dimethyl salt Aminomethyl sulfate (meth) acrylic acid dimethylaminoethyl hydrochloride (meth) acrylaminopropyltrimethylammonium chloride salt
【0016】本発明において、水溶液(I)を構成する
モノマーとして必要に応じて用いられる水溶性ノニオン
モノマーとしては、次式で表わされる化合物(2)であ
り、その具体例としてアクリルアミド及びメタアクリル
アミドを挙げることができる。この化合物(2)のモノ
マーは単独でも併用でもよい。水溶性ノニオンモノマー
の量は最終的に得られる高分子化合物に要求されるカチ
オン度(meq/g)等により、決定されるが通常は0
〜98部である。In the present invention, the water-soluble nonionic monomer that is optionally used as a monomer constituting the aqueous solution (I) is a compound (2) represented by the following formula, and specific examples thereof include acrylamide and methacrylamide. Can be mentioned. The monomer of the compound (2) may be used alone or in combination. The amount of the water-soluble nonionic monomer is determined by the cation degree (meq / g) required for the polymer compound to be finally obtained, but is usually 0.
~ 98 parts.
【0017】[0017]
【化5】 [Chemical 5]
【0018】上述の水溶性カチオンモノマー、水溶性ア
ニオンモノマー共、市販されている物をそのまま用いる
のが最も好ましい。これ等モノマーは、一般的には水溶
液として市販されており、その濃度はカチオンモノマー
は通常70%〜85%であり、またノニオンモノマーは
50%が一般的である。Most preferably, the commercially available products of the above-mentioned water-soluble cation monomer and water-soluble anion monomer are used as they are. These monomers are generally commercially available as an aqueous solution, and the concentration thereof is usually 70% to 85% for cationic monomers and 50% for nonionic monomers.
【0019】しかし、水溶液(I)は組成、重合速度、
要求される高分子化合物の物性、性能などの要件により
水により希釈し低濃度としてもかまわない。低濃度の方
が重合時の温度が高くならないため一般的に分子量分布
が狭く、凝集剤としての性能は高いケースもあり、場合
によっては、生産性を優先させる事もある。ただし、移
送粗砕などの工程を円滑に通過させるため、ゲルとして
の形状を有する必要があり、組成の影響も大きいが最低
15%好ましくは20%以上である。工程上余裕が有れ
ば、モノマー結晶を加え、高濃度で重合を行なうことも
考えられる。しかし、市販品を無希釈で用いることが最
も有利である。However, the aqueous solution (I) has a composition, a polymerization rate,
It may be diluted with water to a low concentration depending on the required physical properties and performance of the polymer compound. Since a lower concentration does not raise the temperature during polymerization, the molecular weight distribution is generally narrow, and the performance as a coagulant is high in some cases. In some cases, productivity may be prioritized. However, in order to smoothly pass through processes such as transfer and crushing, it is necessary to have a shape as a gel, and the composition has a great influence, but at least 15%, preferably 20% or more. If there is a margin in the process, it is possible to add monomer crystals and carry out polymerization at a high concentration. However, it is most advantageous to use a commercially available product undiluted.
【0020】使用する光重合開始剤は250〜600n
mの紫外線によりラジカルを発生する一般的な開始剤で
次の一般式で示す化合物(3)が用いられる。The photopolymerization initiator used is 250 to 600 n.
A compound (3) represented by the following general formula is used as a general initiator that generates a radical by ultraviolet rays of m.
【0021】[0021]
【化6】 [Chemical 6]
【0022】化合物(3)の具体例の一部を挙げればベ
ンゾインメチルエーテル、ベンゾインエチルエーテル、
ベンゾインイソプロピルエーテル、2−ヒドロキシ−2
−メチル−1−フェニルプロパン−1−オン、1−(4
−イソプロピルフェニル)−2−ヒドロキシ−2−メチ
ルプロパン−1−オン、4−(2−ヒドロキシエトキ
シ)フェニル−(2−ヒドロキシ−2−プロピル)ケト
ン等であり、これ等の少くとも1種を用いる。Specific examples of the compound (3) include benzoin methyl ether, benzoin ethyl ether,
Benzoin isopropyl ether, 2-hydroxy-2
-Methyl-1-phenylpropan-1-one, 1- (4
-Isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 4- (2-hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone, etc., and at least one of these is To use.
【0023】光重合開始剤の添加量は水溶液(I)及び
(II)を混合したときに、2〜1000ppmの範囲で光
照射強度とモノマー組成及び濃度、得られるポリマーの
物性等により個々に決定される。光重合開始剤を多量に
添加すると通常の作業環境の照明の影響を受けて、重合
の均一性を阻害することになるが、光開始剤より、電力
の方が、はるかに安価である点を考慮するのが好まし
い。水に不溶性の光重合開始剤は、エチルアルコールな
どの水に可溶な有機物に溶解し添加する必要がある。The photopolymerization initiator is added in the amount of the aqueous solution (I) and
When (II) is mixed, it is individually determined in the range of 2 to 1000 ppm by the light irradiation intensity, the monomer composition and concentration, the physical properties of the obtained polymer and the like. If a large amount of photopolymerization initiator is added, it will be affected by the lighting in the normal working environment and the uniformity of polymerization will be impaired, but the point that electricity is much cheaper than photoinitiator is It is preferable to consider. The water-insoluble photopolymerization initiator needs to be added after being dissolved in a water-soluble organic substance such as ethyl alcohol.
【0024】水溶液(I)には必要に応じて、一般的に
利用されている消泡剤、剥離剤、連鎖移動剤、モレート
剤、pH調整剤、緩衝剤、粉砕助剤等を添加剤として加
えることができる。If necessary, the aqueous solution (I) may contain a generally used defoaming agent, a stripping agent, a chain transfer agent, a moating agent, a pH adjusting agent, a buffering agent, a grinding aid, etc. as an additive. Can be added.
【0025】次に、水溶液(I)は溶液のpHを4.5
〜7.0に好ましくは5.0以上に調整する。pHは高
ければ、安定性は問題ない。未調整でpHが7.0を超
すことはまれである。pHが4.0以下となると、溶存
酸素量によっては、紫外線が照射されなくとも、重合を
開始することがあるので、4.5以上好ましくは5.0
以上に保つ必要がある。Next, the aqueous solution (I) has a pH of 4.5.
It is adjusted to ˜7.0, preferably 5.0 or more. If the pH is high, stability is not a problem. Unadjusted pH rarely exceeds 7.0. If the pH is 4.0 or less, polymerization may start depending on the amount of dissolved oxygen even without irradiation with ultraviolet rays, so 4.5 or more, preferably 5.0 or more.
Need to keep above.
【0026】水溶液(I)はpHを調整した後脱酸素を
行なうが、溶存酸素量は、水溶液(I)、水溶液(II)を
混合したとき1ppm以下とすることが好ましい。ま
た、水溶液(II)は2ppm以上となっているので、水溶
液(II)の溶存酸素濃度と、容量を測り、混合後の溶存酸
素量が1ppm以下、好ましくは0.8〜0.2ppm
となる様に調整する必要がある。The aqueous solution (I) is deoxidized after adjusting the pH, and the amount of dissolved oxygen is preferably 1 ppm or less when the aqueous solution (I) and the aqueous solution (II) are mixed. Also, since the aqueous solution (II) is 2 ppm or more, the dissolved oxygen concentration and volume of the aqueous solution (II) are measured, and the dissolved oxygen amount after mixing is 1 ppm or less, preferably 0.8 to 0.2 ppm.
It is necessary to adjust so that
【0027】水溶液(II)の水溶性アニオンモノマーは、
次の一般式で表わされる化合物(4)及び(5)で、化
合物(4)の具体例としては(メタ)アクリル酸、イタ
コン酸、化合物(5)の具体例としては2−アクリルア
ミド−2−メチルプロパンスルフォン酸が挙げられる。The water-soluble anionic monomer of the aqueous solution (II) is
In the compounds (4) and (5) represented by the following general formula, specific examples of the compound (4) include (meth) acrylic acid and itaconic acid, and specific examples of the compound (5) include 2-acrylamide-2-. Methyl propane sulfonic acid may be mentioned.
【0028】[0028]
【化7】 [Chemical 7]
【化8】 [Chemical 8]
【0029】上述の水溶性アニオンモノマーの使用量
は、水溶液(I)のカチオンモノマーに対して重量比で
0.5〜35部、好ましくは2〜25部である。0.5
部より少ない場合は得られる両性高分子化合物を凝集剤
として使用した場合両性としての特性が発現しない。ま
た、35部を超える使用は高分子量の重合体が得難く、
また両性としての特性が低下する。The amount of the above water-soluble anionic monomer used is 0.5 to 35 parts by weight, preferably 2 to 25 parts by weight, relative to the cationic monomer in the aqueous solution (I). 0.5
When the amount is less than the amount, the amphoteric polymer compound does not exhibit amphoteric properties when used as a flocculant. Further, when it is used in excess of 35 parts, it is difficult to obtain a high molecular weight polymer,
In addition, the characteristics as amphotericity are deteriorated.
【0030】化合物(4)及び(5)の中(メタ)アク
リル酸は25〜50%水溶液として用いるのが、効率的
である。また、2−アクリルアミド−2−メチルプロパ
ンスルフォン酸は固体で市販されているので、20〜3
0%水溶液で用いるのが容易であり好ましい。モノマー
濃度は、水溶液(I)及び(II)の混合液が目標濃度とな
る様に設定する必要があり希釈する場合も生ずる。It is efficient to use the (meth) acrylic acid in the compounds (4) and (5) as a 25 to 50% aqueous solution. In addition, since 2-acrylamido-2-methylpropanesulfonic acid is commercially available as a solid, it is 20 to 3
It is preferred because it is easy to use as a 0% aqueous solution. The monomer concentration needs to be set so that the mixed solution of the aqueous solutions (I) and (II) has a target concentration, and may be diluted.
【0031】水溶液(I)はpH4.5〜7.0に調整
してあり、これを水溶液(II)と混合したときの混合溶液
のpHを4.0〜1.8とする必要があるので水溶液(I
I)に酸を添加して置く。添加する酸としては重合中高温
となる場合があるので無機で不揮発性のものが好まし
い。これには硫酸、硝酸及び燐酸を用いる。The pH of the aqueous solution (I) is adjusted to 4.5 to 7.0, and the pH of the mixed solution when it is mixed with the aqueous solution (II) needs to be 4.0 to 1.8. Aqueous solution (I
Add acid to I) and place. As the acid to be added, an inorganic and non-volatile one is preferable because the temperature may be high during the polymerization. Sulfuric acid, nitric acid and phosphoric acid are used for this.
【0032】重合開始時の溶液のpHは4.0〜1.
8、特に2.5〜2.0にするのが好ましい。pHが高
い場合化合物(4)及び(5)のアニオンモノマーのカ
ルボキシル基が解離し、カチオンモノマーと塩を造るこ
とが考えられ、得られる重合体は水に不溶となる。The pH of the solution at the start of polymerization is 4.0 to 1.
It is preferably set to 8, particularly 2.5 to 2.0. When the pH is high, it is considered that the carboxyl groups of the anionic monomers of the compounds (4) and (5) are dissociated to form a salt with the cationic monomer, and the obtained polymer becomes insoluble in water.
【0033】カルボキシル基の解離とpHの関係から、
解離はpH3.0近辺でほぼ0となる。しかし酸の添加
量に対するpH変動が大きくpHコントロールが難かし
いので、酸を過剰側として2.5以下とすると、添加量
によるpHの変動は小さく、工程上コントロールは容易
となる。pHが1.8より低い領域で脱酸素を行った混
合溶液は長時間安定性を保つことはできない。またpH
1.8以下にするには極端に酸の量を要するのでその必
要はない。実質的にはpHは2.5〜2.0で充分であ
る。From the relationship between the dissociation of the carboxyl group and pH,
The dissociation becomes almost 0 around pH 3.0. However, since there is a large variation in pH with respect to the amount of acid added and it is difficult to control the pH, if the acid is set to an excess side of 2.5 or less, the variation in pH due to the added amount is small, and the process control becomes easy. The mixed solution that has been deoxidized in the region where the pH is lower than 1.8 cannot maintain stability for a long time. Also pH
This is not necessary because an extremely high amount of acid is required to reduce it to 1.8 or less. A pH of 2.5 to 2.0 is substantially sufficient.
【0034】水溶液(II)の溶存酸素量は2ppm以上に
保つ必要がある。水溶液(I)及び(II)の溶量比と水溶
液(I)の溶存酸素量により、水溶液(II)の溶存酸素量
を水溶液(I),(II)を混合したとき1.0ppm以下
好ましくは0.8〜0.2ppmとなる様に溶存酸素量
を調整する必要がある。従って水溶液(I)と(II)の混
合液では溶存酸素量を調整する必要がない場合も生ず
る。The amount of dissolved oxygen in the aqueous solution (II) must be kept at 2 ppm or more. Depending on the ratio of the amounts of the aqueous solutions (I) and (II) dissolved and the amount of dissolved oxygen in the aqueous solution (I), the amount of dissolved oxygen in the aqueous solution (II) is preferably 1.0 ppm or less when the aqueous solutions (I) and (II) are mixed. It is necessary to adjust the amount of dissolved oxygen so as to be 0.8 to 0.2 ppm. Therefore, in the mixed solution of the aqueous solutions (I) and (II), it may not be necessary to adjust the amount of dissolved oxygen.
【0035】水溶液(I)と(II)それぞれの溶液は同一
温度にする。通常10〜40℃とするが、20〜30℃
が扱い易い範囲である。20℃以下にするには冷却能力
を大きくしなければならない。また、30℃以上とする
と、アニオンモノマーの蒸発が多くなりまた重合速度が
大きくなり過ぎ、得られる重合体性能上好ましくなくな
る。The solutions (I) and (II) are kept at the same temperature. Usually 10 to 40 ° C, but 20 to 30 ° C
Is a range that is easy to handle. To lower the temperature to 20 ° C or lower, the cooling capacity must be increased. On the other hand, when the temperature is 30 ° C. or higher, evaporation of the anionic monomer increases and the polymerization rate becomes too high, which is not preferable in terms of the obtained polymer performance.
【0036】調合した水溶液(I)、(II)を混合した溶
液は、直ちに調合したと同一温度のシャワー水を下部よ
り当てた重合容器に供給し、上面を酸素透過性を抑えた
透明フィルムで覆う。このフィルムは耐熱性、引張強
度、入手のし易さ等から、ポリエチレンテレフタレート
の二軸延伸品で、厚み10〜25μ片面にポリ塩化ビニ
リデンを2μ程度塗布した物が好ましい。重合容器には
混合水溶液と金属の接触を避けるため、ポリエチレンテ
レフタレートの二軸延伸品で厚み10〜25μのフィル
ムを底面に敷いておくのが好ましい。A solution prepared by mixing the prepared aqueous solutions (I) and (II) was immediately supplied to a polymerization container to which shower water having the same temperature as that of the prepared solution was applied from the lower part, and the upper surface was made of a transparent film with suppressed oxygen permeability. cover. From the viewpoint of heat resistance, tensile strength, availability, etc., this film is preferably a biaxially stretched product of polyethylene terephthalate and has a thickness of 10 to 25 μm and one side coated with about 2 μm of polyvinylidene chloride. In order to avoid contact between the mixed aqueous solution and the metal, it is preferable to lay a biaxially stretched polyethylene terephthalate film having a thickness of 10 to 25 μ on the bottom surface in the polymerization container.
【0037】重合容器における混合溶液の厚み(深さ)
は5〜50mmが良い。厚みが大きいと重合熱が内部を
伝達する速度が遅く、冷却により除去出来ず、重合熱が
蓄積し、下の冷却面と上の放冷面に対して温度差が大き
くなる。そのために、内部のポリマー物性差が大きくな
り、不均一な製品となる。また、高温となるため、内部
伝熱が重合の律速となり、生産性はむしろ低下して来
る。厚みが5mm程度より小さい場合、下面、上面での
フィルムとの接触部の割合が多くなり、ポリマーの均一
性が低下する。また生産性は、当然低下する。性能面か
らは5mm以上で出来るだけ薄く、生産性からは出来る
だけ厚くするのがよいが、好ましくは10〜30mmの
範囲である。Thickness (depth) of mixed solution in polymerization vessel
Is preferably 5 to 50 mm. When the thickness is large, the rate at which the heat of polymerization is transferred inside is slow and cannot be removed by cooling, and the heat of polymerization accumulates, resulting in a large temperature difference between the lower cooling surface and the upper cooling surface. Therefore, the difference in the physical properties of the polymer inside becomes large, resulting in a non-uniform product. Further, since the temperature becomes high, the internal heat transfer becomes the rate-determining factor for the polymerization, and the productivity rather decreases. When the thickness is less than about 5 mm, the ratio of the contact portion with the film on the lower surface and the upper surface increases, and the uniformity of the polymer decreases. In addition, productivity will naturally decrease. From the viewpoint of performance, it should be as thin as 5 mm or more and as thick as possible from the viewpoint of productivity, but it is preferably in the range of 10 to 30 mm.
【0038】重合は、上部より光の主波長が250〜6
00nmのケミカルランプを照射する。照射強度は混合
溶液表面で0.1〜50W/m2 の範囲となる様に設定
し、光重合開始剤の添加量、モノマー濃度、目的とする
ポリマーの分子量、組成比などで個々に決定する。In the polymerization, the dominant wavelength of light is 250 to 6 from the upper side.
Irradiate with a 00 nm chemical lamp. The irradiation intensity is set so as to be in the range of 0.1 to 50 W / m 2 on the surface of the mixed solution, and is individually determined by the addition amount of the photopolymerization initiator, the monomer concentration, the molecular weight of the target polymer, the composition ratio, etc. .
【0039】照射強度が0.1W/m2 以下で重合を開
始させることも可能ではあるが、この場合は一般の作業
環境での照射からの紫外線の強度により、重合が影響さ
れるため、重合装置の遮蔽が必要となり、また監視、点
検に困難さを増し、好ましくない。照射強度は通常のケ
ミカルランプの機器を並べて最短の距離で最大ほぼ50
W/m2 である。重合完了後は、ベルトより剥離し、通
常の粗砕、乾燥、粉砕し、製品として使用に供される。It is possible to start the polymerization at an irradiation intensity of 0.1 W / m 2 or less, but in this case, the polymerization is affected by the intensity of ultraviolet rays from irradiation in a general working environment, and therefore the polymerization is performed. It is not preferable because the device needs to be shielded and monitoring and inspection become more difficult. Irradiation intensity is up to about 50 at the shortest distance by arranging ordinary chemical lamp equipment.
W / m 2 . After completion of the polymerization, the product is peeled off from the belt, and then subjected to usual crushing, drying and crushing, and then used as a product.
【0040】[0040]
実施例1 重合溶液として下記の成分及び割合からなるカチオンモ
ノマー水溶液(I)とアニオンモノマー水溶液(II)を調
整した。 A:カチオンモノマー水溶液(I) (a)アクリル酸ジメチルアミノエチルメチルクロライド塩 80%水溶液 1019g (b)アクリルアミド50%水溶液 181g (c)2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン 10%メトキシエトキシエタノール溶液 1ml (d)エチレンジアミンテトラ酢酸2ナトリウム塩5%水溶液 4ml (e)水 800g (f)亜リン酸10%水溶液 2ml (g)ハイアミン 1622(離型剤、Rohm&Hass社製) 5ml B:アニオンモノマー水溶液(II) (h)アクリル酸50%水溶性液 82gExample 1 As a polymerization solution, a cationic monomer aqueous solution (I) and an anionic monomer aqueous solution (II) having the following components and ratios were prepared. A: Cationic monomer aqueous solution (I) (a) Acrylic acid dimethylaminoethyl methyl chloride salt 80% aqueous solution 1019 g (b) Acrylamide 50% aqueous solution 181 g (c) 2-Hydroxy-2-methyl-1-phenylpropan-1-one 10% methoxyethoxyethanol solution 1 ml (d) Ethylenediaminetetraacetic acid disodium salt 5% aqueous solution 4 ml (e) Water 800 g (f) Phosphorous acid 10% aqueous solution 2 ml (g) Hyamine 1622 (release agent, manufactured by Rohm & Hass) 5 ml B: Anionic monomer aqueous solution (II) (h) Acrylic acid 50% water-soluble liquid 82 g
【0041】上記カチオンモノマー水溶液(I)を褐色
の2000mlのガラス製の容器に入れ、20℃で溶液
1リットル当り5リットル/分の量の窒素ガスを吹き込
み、脱酸素を行い溶存酸素量を0.5ppmにする。こ
の溶液のpHは6.0であった。一方、上記アニオンモ
ノマー水溶液(II)に、該アニオンモノマー水溶液(II)と
カチオンモノマー水溶液(I)とを混合した溶液(以下
カチオンモノマー水溶液(I)とアニオンモノマー水溶
液(II)を混合した溶液を「モノマー溶液」と言う。)の
pHが5.0となる量の0.2mlの98%硫酸を添加
し20℃に保持する。溶存酸素濃度は7ppmであっ
た。なお、所定pHの重合溶液を得るためのアニオンモ
ノマー水溶液への硫酸の添加量は、あらかじめ上記モノ
マー水溶液(I)及び(II)の混合液に対して求めておい
た硫酸量−pHの検量線から決定した。The above cationic monomer aqueous solution (I) was placed in a brown 2000 ml glass container, and nitrogen gas of 5 liters / minute was blown at 20 ° C. per liter of the solution to deoxidize the solution so that the dissolved oxygen content was 0. 0.5 ppm. The pH of this solution was 6.0. On the other hand, a solution obtained by mixing the anionic monomer aqueous solution (II) with the anionic monomer aqueous solution (II) and the cationic monomer aqueous solution (I) (hereinafter, a solution obtained by mixing the cationic monomer aqueous solution (I) and the anionic monomer aqueous solution (II) This is referred to as a "monomer solution"), and 0.2 ml of 98% sulfuric acid having a pH of 5.0 is added and the temperature is maintained at 20 ° C. The dissolved oxygen concentration was 7 ppm. The amount of sulfuric acid added to the anionic monomer aqueous solution to obtain a polymerization solution having a predetermined pH is the amount of sulfuric acid-pH calibration curve previously determined for the mixed solution of the monomer aqueous solutions (I) and (II). Decided from.
【0042】次に、アニオンモノマー水溶液(II)をカチ
オンモノマー水溶液(I)に加えて混合した。得られた
モノマー溶液の溶存酸素量は、0.8ppmであった。
このモノマー溶液を使用して、その溶液の安定性及び重
合によって得られた重合体の性能を評価した。Next, the anionic monomer aqueous solution (II) was added to and mixed with the cationic monomer aqueous solution (I). The amount of dissolved oxygen in the obtained monomer solution was 0.8 ppm.
This monomer solution was used to evaluate the stability of the solution and the performance of the polymer obtained by polymerization.
【0043】(1)重合溶液の安定性 上記の重合溶液の一部(50ml)を、窒素置換した褐
色の100mlの三角フラスコに入れ、30℃の恒温水
槽中に浸漬して溶液の増粘性を肉眼で判定した。結果を
表1に示す。(1) Stability of Polymerization Solution A part (50 ml) of the above-mentioned polymerization solution was put in a brown 100 ml Erlenmeyer flask replaced with nitrogen and immersed in a constant temperature water bath at 30 ° C. to increase the viscosity of the solution. It was judged with the naked eye. The results are shown in Table 1.
【0044】(2)重合体の性能の評価 縦230mm×横230mm×深さ20mmとなるよう
にゴムで堰を設けたステンレス製の容器の内面に厚さ1
0μのポリエチレンテレフタレートフィルムを敷いて、
その上面を4μの塩化ビニリデン樹脂を塗布した10μ
のポリエチレンテレフタレートフィルムで覆い、重合溶
液注入用の厚さ約20mmの空間(セル)を形成させ
た。この空間を窒素で置換した後、モノマー溶液を注入
した。その量は約1,300gであった。(2) Evaluation of performance of polymer Thickness of 1 mm on the inner surface of a stainless steel container having a weir made of rubber so as to have a length of 230 mm × width of 230 mm × depth of 20 mm.
Spread 0μ polyethylene terephthalate film,
The top surface was coated with 4μ vinylidene chloride resin and 10μ
Was covered with a polyethylene terephthalate film (1) to form a space (cell) having a thickness of about 20 mm for injecting the polymerization solution. After replacing this space with nitrogen, the monomer solution was injected. The amount was about 1,300 g.
【0045】容器の低面に、下方より20℃の水を噴射
しながら、上方よりケミカルランプ(三菱電機(株)
製)で上側フィルム面で2W/m2 の照射強度で内部温
度が2℃上昇するまで照射し、その後0.5W/m2 の
強度で照射し、容器中央部での重合温度がピーク(72
℃)に達した後、さらに30分間保持し、次いで50W
/m2 の照射強度で10分間照射し、重合を完結させ
た。While spraying water at 20 ° C. from below onto the lower surface of the container, a chemical lamp (from Mitsubishi Electric Corp.)
Irradiation) with an irradiation intensity of 2 W / m 2 on the upper film surface until the internal temperature rises by 2 ° C., and then with an intensity of 0.5 W / m 2 , the polymerization temperature at the center of the container reaches a peak (72
℃), hold for another 30 minutes, then 50W
Irradiation was performed for 10 minutes at an irradiation intensity of / m 2 to complete the polymerization.
【0046】容器より重合体ゲルを取り出し、粗砕し、
水分含有量が7%以下となるよう乾燥し、ウィレー粉砕
機で粉砕し、20メッシュ篩の通過品を試料として採取
した。この試料5gを495gの純水中に浸漬し、24
0〜260rpmで4時間撹拌し、食塩5.84gを加
え更に30分間撹拌した。ブルックフィールド型粘度計
で、1%塩溶液粘度として測定した。その後それを80
メッシュの篩に移し、篩上に残ったゲル分を不溶解分と
してその重量を測定した。その結果を表2に示した。The polymer gel was taken out of the container, crushed,
It was dried so that the water content was 7% or less, pulverized with a Willey pulverizer, and a product passing through a 20-mesh sieve was collected as a sample. 5 g of this sample was immersed in 495 g of pure water,
The mixture was stirred at 0 to 260 rpm for 4 hours, 5.84 g of sodium chloride was added, and the mixture was further stirred for 30 minutes. It was measured with a Brookfield viscometer as a 1% salt solution viscosity. Then 80 it
It was transferred to a mesh sieve, and the weight of the gel remaining on the sieve was measured as insoluble matter. The results are shown in Table 2.
【0047】以下、同様にして重合溶液のpHを4.
0,3.0,2.5,2.0,1.8となるように98
%硫酸をそれぞれ0.35,0.53,0.70,0.
90,1.4ml添加したものについて、その溶液の安
定性及び重合体の性能評価を行った。結果を夫々表1及
び表2に示す。Thereafter, the pH of the polymerization solution was adjusted to 4.
98 to be 0, 3.0, 2.5, 2.0, 1.8
% Sulfuric acid at 0.35, 0.53, 0.70, 0.
90, 1.4 ml was added, and the stability of the solution and the performance of the polymer were evaluated. The results are shown in Table 1 and Table 2, respectively.
【0048】[0048]
【表1】 [Table 1]
【0049】[0049]
【表2】 [Table 2]
【0050】実施例2 重合溶液として下記の成分及び割合からなるカチオンモ
ノマー水溶液(I)とアニオンモノマー水溶液(II)とを
調整した。 A:カチオンモノマー水溶液(I) (a)メタクリル酸ジメチルアミノエチルメチルクロライド塩80% 水溶液 2000g (b)ベンゾインエチルエーテルの10%メトキシエトキシエタノール 溶液 4ml (c)エチレンジアミンテトラ酢酸2ナトリウム塩5%水溶液 4ml (d)ポリエチレングリコール#6000 8g B:アニオンモノマー水溶液(II) アクリル酸50%水溶液 64gExample 2 As a polymerization solution, a cationic monomer aqueous solution (I) and an anionic monomer aqueous solution (II) having the following components and ratios were prepared. A: Cationic monomer aqueous solution (I) (a) Methacrylic acid dimethylaminoethyl methyl chloride salt 80% aqueous solution 2000 g (b) Benzoin ethyl ether 10% methoxyethoxyethanol solution 4 ml (c) Ethylenediaminetetraacetic acid disodium salt 5% aqueous solution 4 ml (D) Polyethylene glycol # 6000 8 g B: Anionic monomer aqueous solution (II) Acrylic acid 50% aqueous solution 64 g
【0051】上記カチオンモノマー水溶液(I)を夫々
7個の褐色の2000mlのガラス製の容器に入れ、3
0℃で溶液1リットル当り5リットル/分の量の窒素ガ
スを吹き込み、溶液中の溶存酸素量が夫々2.0,1.
5,1.0,0.7,0.5,0.2(ppm)となる
ように脱酸素を行う。一方、上記アニオンモノマー水溶
液(II)を夫々7個のガラス製の200ml容器に入れ、
重合溶液のpHが夫々2.0となるように1.4mlの
98%硫酸を添加する。次いで実施例1と同様に重合を
行った。但し、重合時の容器の下方より噴射する水の温
度を30℃とし、また初期の照射強度を8W/m2 と
し、重合容器の内部温度がピーク(105℃)に達した
後、10分間保持し、その後50W/m2 10分間照射
し重合を完了した。実施例1と同様に粗砕、乾燥、粉
砕、篩別して評価した。結果を表4に示す。また重合溶
液の安定性を表3に示す。The above cationic monomer aqueous solution (I) was placed in each of 7 brown 2000 ml glass containers.
Nitrogen gas was blown at a rate of 5 liters / minute per 1 liter of the solution at 0 ° C., and the amount of dissolved oxygen in the solution was 2.0, 1.
Deoxidation is performed so as to be 5, 1.0, 0.7, 0.5, 0.2 (ppm). On the other hand, each of the anionic monomer aqueous solution (II) was placed in seven glass 200 ml containers,
1.4 ml of 98% sulfuric acid is added so that the pH of the polymerization solution is 2.0. Then, polymerization was carried out in the same manner as in Example 1. However, the temperature of water sprayed from below the container during polymerization was 30 ° C., the initial irradiation intensity was 8 W / m 2, and the internal temperature of the polymerization container reached a peak (105 ° C.) and then held for 10 minutes. Then, 50 W / m 2 was irradiated for 10 minutes to complete the polymerization. In the same manner as in Example 1, coarse crushing, drying, crushing and sieving were carried out for evaluation. The results are shown in Table 4. Table 3 shows the stability of the polymerization solution.
【0052】[0052]
【表3】 [Table 3]
【0053】[0053]
【表4】 [Table 4]
【0054】実施例3 次のモノマー溶液を調製する。 A:カチオンモノマー水溶液(I) (a)メタクリル酸ジメチルアミノエチル硫酸塩70%水溶液 1482g (b)アクリルアミド50%水溶液 518g (c)2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オンの 10%メトキシエトキシエタノール溶液 2ml (d)エチレンジアミンテトラ酢酸2−ナトリウム塩5%水溶液4ml (e)亜リン酸10%水溶液 4ml (f)ハイアミン 5ml B:アニオンモノマー水溶液(II) (g)アクリル酸50%水溶性液 207gExample 3 The following monomer solution is prepared. A: Cationic monomer aqueous solution (I) (a) 70% dimethylaminoethyl methacrylate aqueous solution 1482 g (b) 50% acrylamide aqueous solution 518 g (c) 2-hydroxy-2-methyl-1-phenylpropan-1-one 10% methoxyethoxyethanol solution 2 ml (d) ethylenediaminetetraacetic acid 2-sodium salt 5% aqueous solution 4 ml (e) phosphorous acid 10% aqueous solution 4 ml (f) hyamine 5 ml B: anionic monomer aqueous solution (II) (g) acrylic acid 50 % Water-soluble liquid 207g
【0055】上記カチオンモノマー水溶液(I)を30
℃に加温し、6等分する。この時のpHは5.26であ
った。その6等分したものに夫々5%苛性ソーダ0.2
1ml,10%硫酸0.12ml,10%硫酸0.34
ml,25%硫酸0.20ml,25%硫酸0.48m
lおよび25%硫酸0.88mlを添加して、pHが夫
々6.0,5.0,4.0,3.0,2.5,2.0の
ものを得る。これらのpH値を持つ溶液に実施例1と同
様に窒素ガスを吹き込み、各溶液中の溶存酸素量を0.
5ppmにし、密栓して30℃の恒温水槽中に浸漬して
安定性を検討した。結果を表5に示す。The above cationic monomer aqueous solution (I) was added to 30
Warm to ° C and divide into 6 equal parts. The pH at this time was 5.26. 5% caustic soda 0.2 was added to each of the 6 equal parts.
1 ml, 10% sulfuric acid 0.12 ml, 10% sulfuric acid 0.34
ml, 25% sulfuric acid 0.20 ml, 25% sulfuric acid 0.48 m
1 and 0.88 ml of 25% sulfuric acid are added to obtain pH values of 6.0, 5.0, 4.0, 3.0, 2.5 and 2.0, respectively. Nitrogen gas was blown into the solutions having these pH values in the same manner as in Example 1 to adjust the dissolved oxygen amount in each solution to 0.
Stability was examined by adjusting the concentration to 5 ppm, sealing the container, and immersing it in a constant temperature water bath at 30 ° C. The results are shown in Table 5.
【0056】[0056]
【表5】 [Table 5]
【0057】一方、上記組成のカチオンモノマー水溶液
[I]を30℃にして実施例1と同様に窒素ガスを吹き
込み溶存酸素量を0.5ppmに調製する。また、上記
組成のアニオンモノマー水溶液[II]に、重合溶液のpH
が2.0となるように98%硫酸1.2mlを添加す
る。溶液温度を30℃にして、窒素ガスを吹き込み溶存
酸素量を2.0ppmにする。On the other hand, the aqueous solution of the cationic monomer [I] having the above composition was heated to 30 ° C. and nitrogen gas was blown thereinto in the same manner as in Example 1 to adjust the dissolved oxygen amount to 0.5 ppm. In addition, the anion monomer aqueous solution [II] of the above composition, the pH of the polymerization solution
1.2 ml of 98% sulfuric acid is added so that the ratio becomes 2.0. The solution temperature is set to 30 ° C., and nitrogen gas is blown into the solution to adjust the dissolved oxygen amount to 2.0 ppm.
【0058】次いで、両端に高さ20mmの堰を有し、
堰と堰との間隔が200mm、有効ベルト長が1200
mmのステンレス製のエンドレスベルトの表面に厚さ1
0μのポリエチレンテレフタレートフィルムを連続的に
供給し、このフィルム上に上記カチオンモノマー水溶液
[I]を350ml/分、アニオンモノマー水溶液を5
0ml/分の割合となるように連続的に供給して混合し
た重合溶液を、窒素雰囲気下に注ぎ、その上に厚さ10
μポリエチレンテレフタレートフィルムに4μのポリ塩
化ビニリデンが塗布されているフィルムを連続的に供給
して覆った。ベルトの速度は100mm/分とした。Next, a weir having a height of 20 mm is provided at both ends,
Distance between weirs is 200 mm, effective belt length is 1200
mm thickness of stainless steel endless belt 1
A 0 μm polyethylene terephthalate film was continuously supplied, and 350 ml / min of the above cationic monomer aqueous solution [I] and 5 anionic monomer aqueous solution were applied onto this film.
The polymerization solution, which was continuously fed and mixed at a rate of 0 ml / min, was poured into a nitrogen atmosphere and a thickness of 10
A film in which 4 μ of polyvinylidene chloride was applied to a μ polyethylene terephthalate film was continuously supplied and covered. The belt speed was 100 mm / min.
【0059】上方より蛍光ケミカルランプ(三菱電機
(株)製)を次の条件となるように照度を設定して照射
した。重合溶液注入側よりベルト長0〜200mm間:
5W/m2 ,モノマー溶液注入側よりベルト長200〜
1000mm間:1W/m2 ,モノマー溶液注入側より
ベルト長1000〜1200mm間:50W/m2 。な
お、上記の照射においてベルト長200mmの出口にお
けるフィルムの表面温度の上昇が5〜10℃となるよう
に照射強度の調整を行った。定常状態になった時点での
ベルト長中間部での表面温度は70〜75℃であった。A fluorescent chemical lamp (manufactured by Mitsubishi Electric Corporation) was irradiated from above with the illuminance set under the following conditions. Belt length from 0 to 200 mm from the polymerization solution injection side:
5 W / m 2 , belt length 200 ~ from the monomer solution injection side
Between 1000 mm: 1 W / m 2 , belt length from the monomer solution injection side between 1000 and 1200 mm: 50 W / m 2 . In the above irradiation, the irradiation intensity was adjusted so that the surface temperature of the film at the exit of the belt length of 200 mm increased by 5 to 10 ° C. The surface temperature at the intermediate portion of the belt length at the time of the steady state was 70 to 75 ° C.
【0060】光重合機より取り出されたほぼ20mm厚
のシート状のゲル状重合体をフィルムから剥離した後、
切断し、以下実施例1と同様に粗砕、乾燥、粉砕、篩別
した。得られた重合体の1%塩水溶液粘度は260mP
a・sであり、また不溶解ゲル分は2.2gと少量であ
った。After peeling the sheet-like gel polymer having a thickness of about 20 mm taken out from the photopolymerizer from the film,
The pieces were cut, and then crushed, dried, crushed, and sieved in the same manner as in Example 1. The viscosity of a 1% aqueous salt solution of the obtained polymer is 260 mP.
The amount of insoluble gel was 2.2 g, which was a small amount.
【0061】実施例4 モノマー水溶液として下記のものを使用した。 A:カチオンモノマー水溶液[I] (a)アクリルアミドプロピルトリメチルアンモニウムクロライド塩 70%水溶液 714g (b)アクリルアミド50%水溶液 1000g (c)2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オンの 10%メトキシエトキシエタノール溶液 2ml (d)エチレンジアミンテトラ酢酸−2−ナトリウム塩5%水溶液 4ml (e)亜リン酸10%水溶液 4ml (f)ハイアミン 5ml (g)水 130g B:アニオンモノマー水溶液 (h)アクリル酸50%水溶液Example 4 The following was used as an aqueous monomer solution. A: Cationic monomer aqueous solution [I] (a) Acrylamidopropyltrimethylammonium chloride salt 70% aqueous solution 714 g (b) Acrylamide 50% aqueous solution 1000 g (c) 2-Hydroxy-2-methyl-1-phenylpropan-1-one 10 % Methoxyethoxyethanol solution 2 ml (d) Ethylenediaminetetraacetic acid-2-sodium salt 5% aqueous solution 4 ml (e) Phosphorous acid 10% aqueous solution 4 ml (f) Hyamine 5 ml (g) Water 130 g B: Anion monomer aqueous solution (h) Acrylic Acid 50% aqueous solution
【0062】上記カチオンモノマー水溶液(I)に窒素
ガスを吹き込み、溶存酸素量を0.6ppmにする。p
Hは6.5であった。次いで、カチオンモノマー(アク
リルアミドプロピルトリメチルアンモニウムクロライド
塩)/アニオンモノマー(アクリル酸)の重量比及び重
合溶液のpHが表6になるように、上記のカチオン系モ
ノマー水溶液(I)とpH調整用の硫酸を含むアニオン
モノマー水溶液(II)とを混合し、実施例1と同様に重合
する。ただし、ケミカルランプの照射強度は2.0W/
m2 とし、ピーク温度(75℃)を示した10分後に、
さらに10分間50W/m2 の強度で照射した。得られ
た重合体の性能を表6に示す。Nitrogen gas is blown into the above cationic monomer aqueous solution (I) to adjust the amount of dissolved oxygen to 0.6 ppm. p
H was 6.5. Then, the cationic monomer aqueous solution (I) and sulfuric acid for pH adjustment are adjusted so that the weight ratio of the cationic monomer (acrylamidopropyltrimethylammonium chloride salt) / anionic monomer (acrylic acid) and the pH of the polymerization solution are as shown in Table 6. And anionic monomer aqueous solution (II) containing are mixed and polymerized in the same manner as in Example 1. However, the irradiation intensity of the chemical lamp is 2.0 W /
m 2 and 10 minutes after showing the peak temperature (75 ° C.),
Irradiation was performed for 10 minutes at an intensity of 50 W / m 2 . The performance of the obtained polymer is shown in Table 6.
【0063】[0063]
【表6】 [Table 6]
【0064】実施例5 実施例3で得られた重合体の0.2%水溶液を用いて、
その性能を食品製造工程の汚泥により評価した。評価に
用いた汚泥の分析値は表7の通りである。Example 5 Using the 0.2% aqueous solution of the polymer obtained in Example 3,
The performance was evaluated by the sludge in the food manufacturing process. Table 7 shows the analysis values of the sludge used for the evaluation.
【0065】[0065]
【表7】 [Table 7]
【0066】5リットルの容器に、4リットルの上記汚
泥を採り、蒸発残留分に対しポリ塩化アルミニウムが1
0%、重合体が1.10%となるように加え、撹拌機で
1分間撹拌した。ベルト巾20cm、濾過部60cm、
ロールとの接触長30cmの小型ベルトプレス脱水機
を、ベルト速度30cm/分、ベルト部での圧力が1k
g/cm2となるように設定した。撹拌の終了した汚泥
を1リットル/分の速度で脱水機に供給した。脱水を終
了したケーキを採取し、含水率を測定した。含水率は8
2.0%であった。脱水前のフロック強度は大きく、し
まっており、ケーキも固く優れていた。4 liters of the above sludge was placed in a 5 liter container, and 1 part of polyaluminum chloride was added to the evaporation residue.
0% and 1.10% of the polymer were added, and the mixture was stirred with a stirrer for 1 minute. Belt width 20 cm, filtration unit 60 cm,
Using a small belt press dehydrator with a contact length of 30 cm with the roll, the belt speed is 30 cm / min and the pressure at the belt is 1 k.
It was set to be g / cm 2 . The sludge after stirring was supplied to the dehydrator at a rate of 1 liter / minute. The cake after dehydration was sampled and the water content was measured. Water content is 8
It was 2.0%. The floc strength before dehydration was large and tight, and the cake was firm and excellent.
【0067】[0067]
【発明の効果】本発明は、重合容器において深さ50m
m以下のモノマー溶液が、光強度と冷却により重合中の
温度が制御されて両性水溶性高分子化合物が得られる。
本発明において使用できるモノマーの濃度は、重合完了
時のゲル性状が保たれる一般的濃度として15%以上な
ら、モノマーが水溶液として保たれる濃度まで用いられ
る。高濃度側は市販品モノマーを未希釈で用いてもよ
く、場合によっては、結晶モノマーを加えて90%程度
までの高濃度として製造できる。更に、本発明によれ
ば、重合中の温度が制御され、また高濃度で、重合され
るため得られた両性高分子化合物の分子量を高くするこ
とができ、分子量分布もより狭くすることが可能で、性
能が向上する。また、高濃度のため、乾燥負荷は著しく
軽減され生産性が向上し、生産コスト低減に寄与するこ
と大である。INDUSTRIAL APPLICABILITY The present invention has a depth of 50 m in a polymerization vessel.
An amphoteric water-soluble polymer compound is obtained by controlling the temperature during polymerization of a monomer solution of m or less by light intensity and cooling.
The concentration of the monomer that can be used in the present invention is 15% or more as a general concentration at which the gel property at the time of completion of polymerization is maintained, and the monomer is used up to the concentration at which it is maintained as an aqueous solution. On the high concentration side, a commercially available monomer may be used undiluted, and in some cases, a crystalline monomer may be added to produce a high concentration up to about 90%. Furthermore, according to the present invention, since the temperature during the polymerization is controlled and the polymerization is carried out at a high concentration, the molecular weight of the obtained amphoteric polymer compound can be increased and the molecular weight distribution can be narrowed. The performance is improved. Further, because of the high concentration, the drying load is remarkably reduced, the productivity is improved, and the production cost is greatly reduced.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C08F 220/06 MLU 7242−4J 220/34 MMR 220/56 MNC 220/60 MNH ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI Technical display location C08F 220/06 MLU 7242-4J 220/34 MMR 220/56 MNC 220/60 MNH
Claims (5)
からなる水溶液をpH4.5〜7.0に調整し、溶存酸
素量を制御した水溶液(I)と、水溶性アニオンモノマ
ーと該水溶液(I)を混合したときpHが4.0〜1.
8となる量の酸を含み、溶存酸素量を制御した水溶液(I
I)を混合し、直ちに重合容器に供給し光を照射して重合
を行うことを特徴とする両性水溶性高分子化合物の製造
方法。1. An aqueous solution comprising a water-soluble cationic monomer and a photopolymerization initiator adjusted to pH 4.5 to 7.0 to control the amount of dissolved oxygen (I), a water-soluble anionic monomer and the aqueous solution (I). ) Is mixed and the pH is 4.0 to 1.
An aqueous solution (I
A method for producing an amphoteric water-soluble polymer compound, which comprises mixing I), immediately supplying it to a polymerization container, and irradiating it with light to carry out polymerization.
式で表わされる化合物の少なくとも1種を用いることを
特徴とする請求項1の製造方法。 【化1】 2. The method according to claim 1, wherein at least one compound represented by the following general formula is used as the water-soluble cationic monomer. [Chemical 1]
式で表わされる化合物の少なくとも1種を用いる請求項
1の製造方法。 【化2】 【化3】 3. The method according to claim 1, wherein at least one compound represented by the following general formula is used as the water-soluble anionic monomer. [Chemical 2] [Chemical 3]
水溶液(I)の水溶性カチオンモノマーに対して0.5
〜35重量部の比率で混合することを特徴とする請求項
1の製造方法。4. The water-soluble anionic monomer of the aqueous solution (II) is added to the water-soluble cationic monomer of the aqueous solution (I) at 0.5.
The manufacturing method according to claim 1, wherein the mixing is performed at a ratio of about 35 parts by weight.
を制御するに当たり、水溶液(II)の溶存酸素量を2pp
m以上に保ち、水溶液(I)と水溶液(II)を混合した直
後の水溶液の溶存酸素量が1.0ppm以下になるよう
に水溶液(I)及び水溶液(II)それぞれの溶存酸素量を
調整することを特徴とする請求項1の製造方法。5. The dissolved oxygen content of the aqueous solution (II) is controlled to 2 pp in controlling the dissolved oxygen content of the aqueous solution (I) and the aqueous solution (II).
The amount of dissolved oxygen in each of the aqueous solution (I) and the aqueous solution (II) is adjusted so that the amount of dissolved oxygen in the aqueous solution immediately after mixing the aqueous solution (I) and the aqueous solution (II) is 1.0 ppm or less. The manufacturing method according to claim 1, wherein:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5131026A JPH06322010A (en) | 1993-05-10 | 1993-05-10 | Production of amphoteric water-soluble high-molecular compound |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5131026A JPH06322010A (en) | 1993-05-10 | 1993-05-10 | Production of amphoteric water-soluble high-molecular compound |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06322010A true JPH06322010A (en) | 1994-11-22 |
Family
ID=15048280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5131026A Pending JPH06322010A (en) | 1993-05-10 | 1993-05-10 | Production of amphoteric water-soluble high-molecular compound |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06322010A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09174100A (en) * | 1995-12-21 | 1997-07-08 | Hymo Corp | Dewatering agent for organic sludge and its preparation |
| JP2002347046A (en) * | 2001-05-25 | 2002-12-04 | Mitsubishi Rayon Co Ltd | Apparatus and method for producing sheet polymer |
| JP2004321898A (en) * | 2003-04-23 | 2004-11-18 | Mitsubishi Rayon Co Ltd | Dope, method for producing the same, and coated product |
| CN104448128A (en) * | 2013-09-24 | 2015-03-25 | 中国石油化工股份有限公司 | Polymer mobility control agent suitable for high-temperature and high-salinity harsh reservoir and preparation method of polymer mobility control agent |
| CN104448133A (en) * | 2014-12-11 | 2015-03-25 | 湖南科技大学 | Preparation method and application of cationic polyacrylamide |
| CN105542073A (en) * | 2015-07-14 | 2016-05-04 | 孟红琳 | Preparation method of polyacrylamide for polymer-flooding oil extraction |
-
1993
- 1993-05-10 JP JP5131026A patent/JPH06322010A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09174100A (en) * | 1995-12-21 | 1997-07-08 | Hymo Corp | Dewatering agent for organic sludge and its preparation |
| JP2002347046A (en) * | 2001-05-25 | 2002-12-04 | Mitsubishi Rayon Co Ltd | Apparatus and method for producing sheet polymer |
| JP2004321898A (en) * | 2003-04-23 | 2004-11-18 | Mitsubishi Rayon Co Ltd | Dope, method for producing the same, and coated product |
| CN104448128A (en) * | 2013-09-24 | 2015-03-25 | 中国石油化工股份有限公司 | Polymer mobility control agent suitable for high-temperature and high-salinity harsh reservoir and preparation method of polymer mobility control agent |
| CN104448133A (en) * | 2014-12-11 | 2015-03-25 | 湖南科技大学 | Preparation method and application of cationic polyacrylamide |
| CN105542073A (en) * | 2015-07-14 | 2016-05-04 | 孟红琳 | Preparation method of polyacrylamide for polymer-flooding oil extraction |
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