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JP2008170389A - Vibration and temperature measuring instrument - Google Patents

Vibration and temperature measuring instrument Download PDF

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Publication number
JP2008170389A
JP2008170389A JP2007006086A JP2007006086A JP2008170389A JP 2008170389 A JP2008170389 A JP 2008170389A JP 2007006086 A JP2007006086 A JP 2007006086A JP 2007006086 A JP2007006086 A JP 2007006086A JP 2008170389 A JP2008170389 A JP 2008170389A
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Prior art keywords
vibration
probe
temperature
sensor
thermocouple
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JP2007006086A
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Japanese (ja)
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Masahisa Hiroya
昌久 広谷
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TLV Co Ltd
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TLV Co Ltd
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Priority to JP2007006086A priority Critical patent/JP2008170389A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vibration and temperature measuring instrument capable of correcting an inclination of a probe by knowing the beginning of inclination in the probe during measurement, and capable of accurately measuring vibrations and a temperature. <P>SOLUTION: A level 30 is visibly provided from the outside in the probe 1, in the vibration and temperature-measuring instrument of a measuring object with a vibration sensor 6 and a temperature sensor 4 built in the probe 1, with one end of a vibration detecting stylus 7 contact-pressed onto a measuring object of the vibration sensor 6 that is projected from the probe 1, with one end of a thermocouple 5 contact-pressed onto the object to be measured of the temperature sensor 4 projected from the probe 1; and with one end of the vibration detecting stylus 7 of the vibration sensor 6 and one end of the thermocouple 5 of the temperature sensor 4 contact-pressed onto the measuring object, to thereby measure the vibration and the temperature of the measuring object. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明はコンプレッサーやタービンやポンプ、あるいは、ベアリングや歯車等の各種回転機械、及び、内部を流体が通過する弁やスチームトラップ等の作動に伴う振動及び温度を検出して、作動の良否を確認するときに用いる振動及び温度測定器に関する。   The present invention detects the vibration and temperature associated with the operation of compressors, turbines, pumps, various rotating machines such as bearings and gears, and valves and steam traps through which fluid passes, and confirms the quality of the operation. The present invention relates to a vibration and temperature measuring instrument used for the measurement.

工場やプラントにおける生産現場においては各種の回転機械や弁が数多く取り付けられており、これらの機械や弁は、最少の消費エネルギーで最大の生産量を得ると共に最高の生産品質を維持するために、絶えず又は定期的にその作動状況がチェックされている。従来の振動及び温度測定器としては、例えば、特開平7−5027号公報に示されたものがある。これは、振動センサと温度センサがプローブに内蔵され、振動センサと温度センサの被測定対象物へ押し当てられる一端がそれぞれプローブから突出せしめられ、振動センサと温度センサのそれぞれの一端を被測定対象物に押し当てることにより被測定対象物の振動と温度を測定するものである。   A lot of various rotary machines and valves are installed in production sites in factories and plants, and these machines and valves are used to obtain the maximum production volume with the minimum energy consumption and maintain the highest production quality. The operating status is checked constantly or periodically. As a conventional vibration and temperature measuring instrument, for example, there is one disclosed in JP-A-7-5027. This is because the vibration sensor and the temperature sensor are built in the probe, and one end of the vibration sensor and the temperature sensor that is pressed against the object to be measured is protruded from the probe. The vibration and temperature of the object to be measured are measured by pressing against the object.

上記従来のものは、測定中にプローブが傾くと振動センサと温度センサの被測定対象物への押し当て角度が変化するために振動と温度を正確に測定できなくなる。そのため、測定中にプローブが傾かないように保持しなければならないが、プローブが傾き始めたか否かが判らないために振動と温度を正確に測定できたか否かが判らない問題点があった。
特開平7−5027号公報
In the conventional apparatus, if the probe is tilted during measurement, the pressing angle of the vibration sensor and the temperature sensor against the measurement object changes, so that vibration and temperature cannot be measured accurately. Therefore, it is necessary to hold the probe so that it does not tilt during measurement. However, since it is not known whether the probe has started to tilt, there is a problem that it is not possible to determine whether vibration and temperature can be measured accurately.
Japanese Unexamined Patent Publication No. 7-5027

解決しようとする課題は、測定中にプローブが傾き始めたことが判るようにしてプローブの傾きを修正でき、振動と温度を正確に測定できる振動及び温度測定器を提供することである。   The problem to be solved is to provide a vibration and temperature measuring instrument that can correct the tilt of the probe so that it can be seen that the probe has started to tilt during measurement, and can accurately measure vibration and temperature.

本発明は、振動センサと温度センサがプローブに内蔵され、振動センサと温度センサの被測定対象物へ押し当てられる一端がそれぞれプローブから突出せしめられ、振動センサと温度センサのそれぞれの一端を被測定対象物に押し当てることにより被測定対象物の振動と温度を測定するものにおいて、プローブに水準器を外部から視認可能に設けたことを特徴とする。   In the present invention, the vibration sensor and the temperature sensor are built in the probe, and one end of the vibration sensor and the temperature sensor pressed against the object to be measured is protruded from the probe, respectively, and one end of each of the vibration sensor and the temperature sensor is measured. An apparatus for measuring vibration and temperature of an object to be measured by pressing against the object is characterized in that a level is provided on the probe so as to be visible from the outside.

本発明は、プローブに水準器を外部から視認可能に設けることにより、測定中にプローブが傾き始めたことを水準器が視認可能に表示するので、傾きを修正することにより、振動と温度を正確に測定できるという優れた効果を生じる。 In the present invention, by providing a level indicator on the probe so that the probe can be visually recognized from outside, the level indicator displays that the probe has started to tilt during measurement. Therefore, by correcting the tilt, vibration and temperature can be corrected accurately. This produces an excellent effect of being able to measure.

本発明の振動及び温度測定器は、プローブに水準器を外部から視認可能に設けたものである。そのため、測定中にプローブが傾き始めると傾き始めたことを水準器が視認可能に表示する。そのため、傾きを修正することにより、振動と温度を正確に測定できる。   The vibration and temperature measuring instrument of the present invention is provided with a level on the probe so as to be visible from the outside. Therefore, when the probe starts to tilt during measurement, the level indicator displays that the tilt has started to be visible. Therefore, vibration and temperature can be measured accurately by correcting the tilt.

上記の技術的手段の具体例を示す実施例を説明する(図1乃至図3参照)。図1に本発明の振動及び温度測定器の正面図(イ)と底面図(ロ)を示す。プローブ1の上端からビス2a,2bによって固定された保護管3が突出し、保護管3の上端から温度センサ4の熱電対5の上端が僅かに突出し、熱電対5の中心から振動センサ6の振動検出針7の先端が僅かに突出している。プローブ1のほぼ中央部には振動及び温度の測定値を表示する表示部8が設けられている。表示部8は測定値をデジタル8a及びバーグラフ8bで表示する。表示部8の下に電源及び所望の測定結果をシフトして表示させるためのキー9が設けられている。プローブ1の側面にはイヤホン10が連結される。プローブ1の下端部には水準器30が外部から視認可能に設けられている。   An embodiment showing a specific example of the above technical means will be described (see FIGS. 1 to 3). FIG. 1 shows a front view (b) and a bottom view (b) of the vibration and temperature measuring instrument of the present invention. The protective tube 3 fixed by screws 2a and 2b protrudes from the upper end of the probe 1, the upper end of the thermocouple 5 of the temperature sensor 4 slightly protrudes from the upper end of the protective tube 3, and the vibration of the vibration sensor 6 from the center of the thermocouple 5 The tip of the detection needle 7 protrudes slightly. A display unit 8 for displaying measured values of vibration and temperature is provided at a substantially central portion of the probe 1. The display unit 8 displays the measurement value as a digital 8a and a bar graph 8b. A key 9 for shifting and displaying a power source and a desired measurement result is provided below the display unit 8. An earphone 10 is connected to the side surface of the probe 1. A level 30 is provided at the lower end of the probe 1 so as to be visible from the outside.

図2に上記プローブ1の上部のみの断面を示す。振動検出針7の下部には小径の雄ねじが形成され、雌ねじが形成された振動伝達板11がねじ結合されて、大径部下面に振動伝達板11の上面が当接している。また振動伝達板11の下側には電極板12と圧電素子13と電極板14とウエイト15とが順次挿入され、ナット16で夫々接触せしめられて振動検出針7に固定されている。振動検出針7と振動伝達板11はステンレス鋼で形成され、ウエイト15はジルコニアセラミックで形成される。振動検出針7と振動伝達板11と電極板12と圧電素子13と電極板14とウエイト15とから振動センサ6のユニットが形成される。そして振動伝達板11の上面とウエイト15の下面がプローブ1に固定されたスイッチ金具17に挟まれている。スイッチ金具17は上壁と、上壁から下方に延びた両側の2つの側壁と、上壁の向う側の端から下方へ更に手前側へ延びた二股のばね部とから形成され、側壁によってプローブ1に固定される。またばね部によって振動センサ6が上方へ付勢され、上壁下面に振動伝達板11の上面が当接されている。また上壁には手前から向う側へ切込みが設けられていて、振動検出針7が手前側から差込まれる。電極板12,14からの導線(図示せず)は信号処理回路18の端子19,20へ結線される。   FIG. 2 shows a cross section of only the upper part of the probe 1. A small-diameter male screw is formed below the vibration detection needle 7, and a vibration transmission plate 11 formed with a female screw is screw-coupled thereto, and the upper surface of the vibration transmission plate 11 is in contact with the lower surface of the large-diameter portion. An electrode plate 12, a piezoelectric element 13, an electrode plate 14, and a weight 15 are sequentially inserted below the vibration transmission plate 11, and are brought into contact with each other by a nut 16 and fixed to the vibration detection needle 7. The vibration detection needle 7 and the vibration transmission plate 11 are made of stainless steel, and the weight 15 is made of zirconia ceramic. A unit of the vibration sensor 6 is formed from the vibration detection needle 7, the vibration transmission plate 11, the electrode plate 12, the piezoelectric element 13, the electrode plate 14, and the weight 15. The upper surface of the vibration transmission plate 11 and the lower surface of the weight 15 are sandwiched between switch fittings 17 fixed to the probe 1. The switch fitting 17 is formed of an upper wall, two side walls on both sides extending downward from the upper wall, and a bifurcated spring portion extending further downward from the opposite end of the upper wall. Fixed to. Further, the vibration sensor 6 is biased upward by the spring portion, and the upper surface of the vibration transmitting plate 11 is in contact with the lower surface of the upper wall. Further, the upper wall is provided with a cut from the front side, and the vibration detection needle 7 is inserted from the front side. Conductive wires (not shown) from the electrode plates 12 and 14 are connected to terminals 19 and 20 of the signal processing circuit 18.

熱電対5はクロメルとアルメルの長い薄板5a,5bの上端を夫々内側へ曲げ、曲げた部分の上下に中央に孔を有する円板状で周囲を下方に曲げた形状の接触板21と中央に孔を有する円板状の保護板22を溶接して固定することによって形成される。熱電対5の薄板5a,5bの下部は断熱管23の下部の大径孔に巻込まれ、断熱管23の大径孔に圧入されたリング24によって固定されている。熱電対5の保護板22の下面と断熱管23の上面との間には僅かな隙間が設けられている。断熱管23の両側には二つの窓25a,25bが設けられている。断熱管23の外側に保護管3が挿入されている。熱電対5と断熱管23とリング24と保護管3とから温度センサ4のユニットが形成される。熱電対5の薄板5a,5bは夫々熱電対接点26a,26bを介して信号処理回路18の端子27,28に結線される。リング24と断熱管23及び熱電対5を貫通して振動検出針7の先端が僅かに突出している。   The thermocouple 5 is formed in a disc-like shape having a hole in the center at the top and bottom of the bent portions 5a and 5b, and in the center and a contact plate 21 having a shape bent downward in the center. It is formed by welding and fixing a disk-shaped protective plate 22 having holes. The lower portions of the thin plates 5a and 5b of the thermocouple 5 are wound into a large-diameter hole in the lower portion of the heat insulating tube 23 and fixed by a ring 24 press-fitted into the large-diameter hole of the heat insulating tube 23. A slight gap is provided between the lower surface of the protection plate 22 of the thermocouple 5 and the upper surface of the heat insulating tube 23. Two windows 25 a and 25 b are provided on both sides of the heat insulation pipe 23. The protective tube 3 is inserted outside the heat insulating tube 23. A unit of the temperature sensor 4 is formed from the thermocouple 5, the heat insulating tube 23, the ring 24 and the protective tube 3. The thin plates 5a and 5b of the thermocouple 5 are connected to terminals 27 and 28 of the signal processing circuit 18 via thermocouple contacts 26a and 26b, respectively. The tip of the vibration detection needle 7 protrudes slightly through the ring 24, the heat insulating tube 23 and the thermocouple 5.

図3のブロック図に本発明の振動及び温度測定表示器の電気的回路を示す。図2に示したプローブ1に内蔵の振動センサ6は同じくプローブ1に内蔵の信号処理回路18の増幅回路31に連結され、検波回路32に連結され、更に中央演算処理回路33を通して、同じくプローブ1に設けた表示部8に連結される。また増幅回路31からプローブ1に連結されたイヤホン10に連結される。図2に示したプローブ1に内蔵の温度センサ4は信号処理回路18の増幅回路34に連結され、中央演算処理回路33を通して、表示部8に連結される。   The block diagram of FIG. 3 shows the electrical circuit of the vibration and temperature measurement indicator of the present invention. The vibration sensor 6 built in the probe 1 shown in FIG. 2 is connected to the amplification circuit 31 of the signal processing circuit 18 built in the probe 1, connected to the detection circuit 32, and further through the central processing circuit 33, the probe 1. It is connected to the display unit 8 provided in FIG. The amplifier circuit 31 is connected to the earphone 10 connected to the probe 1. The temperature sensor 4 built in the probe 1 shown in FIG. 2 is connected to the amplifier circuit 34 of the signal processing circuit 18, and is connected to the display unit 8 through the central processing circuit 33.

被測定対象物の作動状態を測定する場合、プローブ1を手で握って、振動検出針7の先端を被測定対象物の表面に押し当て、スイッチ金具17のばね部の弾性力に抗して熱電対5の接触板21の上面まで押し込むことによって、熱電対5も被測定対象物に押し当てる。更に熱電対5の薄板5a,5bを撓めて振動検出針7の先端と接触板21の上面を保護管3の上面まで押し込む。被測定対象物の機械的振動が振動検出針7を通して振動伝達板11に伝わり、圧力変動として圧電素子13に作用する。これに応じて圧電素子13に電圧変動が生じる。この電圧変動は電極板12,14から導線を介して信号処理回路18の端子19,20に送られ、増幅回路で31で増幅され、イヤホン10に送られて振動音が発せられる。また増幅回路31から検波回路32を通して中央演算処理回路33に送られ、平均値やピーク値等を表示部8にデジタル8aやバーグラフ8b表示される。一方被測定対象物の温度信号が熱電対5によって検出され、熱電対接点26a,26bを介して信号処理回路18の端子27,28に送られ、増幅回路34を通して中央演算処理回路33に送られ、表示部8にデジタル8a表示される。測定中にプローブ1が傾き始めると傾き始めたことを水準器30が視認可能に表示するので、傾きを修正することにより、振動と温度を正確に測定できる。   When measuring the operating state of the object to be measured, the probe 1 is grasped by hand, the tip of the vibration detection needle 7 is pressed against the surface of the object to be measured, and the elastic force of the spring portion of the switch fitting 17 is resisted. By pressing the thermocouple 5 to the upper surface of the contact plate 21, the thermocouple 5 is also pressed against the object to be measured. Further, the thin plates 5 a and 5 b of the thermocouple 5 are bent to push the tip of the vibration detection needle 7 and the upper surface of the contact plate 21 to the upper surface of the protective tube 3. Mechanical vibration of the object to be measured is transmitted to the vibration transmitting plate 11 through the vibration detecting needle 7 and acts on the piezoelectric element 13 as pressure fluctuation. In response to this, voltage fluctuations occur in the piezoelectric element 13. This voltage fluctuation is sent from the electrode plates 12 and 14 to the terminals 19 and 20 of the signal processing circuit 18 through the conductive wires, amplified by the amplifier circuit 31 and sent to the earphone 10 to generate vibration sound. Further, the signal is sent from the amplifier circuit 31 to the central processing circuit 33 through the detection circuit 32, and the average value, the peak value, etc. are displayed on the display unit 8 as a digital 8a or a bar graph 8b. On the other hand, the temperature signal of the object to be measured is detected by the thermocouple 5 and sent to the terminals 27 and 28 of the signal processing circuit 18 through the thermocouple contacts 26a and 26b, and sent to the central processing circuit 33 through the amplifier circuit 34. , Digital 8a is displayed on the display unit 8. When the probe 1 starts to tilt during measurement, the level 30 displays that the tilt has started to be visible, so that the vibration and temperature can be accurately measured by correcting the tilt.

本発明の振動及び温度測定表示器の実施例を示す正面図(イ)と底面図(ロ)である。It is the front view (b) and bottom view (b) which show the example of the vibration and temperature measurement indicator of the present invention. 図1の上部のみの断面図である。It is sectional drawing of only the upper part of FIG. 本発明の振動及び温度測定表示器の実施例の電気回路のブロック図である。It is a block diagram of the electric circuit of the Example of the vibration and temperature measurement indicator of this invention.

符号の説明Explanation of symbols

1 プローブ
4 温度センサ
5 熱電対
6 振動センサ
7 振動検出針
13 圧電素子
18 信号処理回路
30 水準器
31,34 増幅回路
32 検波回路
33 中央演算処理回路
DESCRIPTION OF SYMBOLS 1 Probe 4 Temperature sensor 5 Thermocouple 6 Vibration sensor 7 Vibration detection needle 13 Piezoelectric element 18 Signal processing circuit 30 Level 31 and 34 Amplification circuit 32 Detection circuit 33 Central processing circuit

Claims (1)

振動センサと温度センサがプローブに内蔵され、振動センサと温度センサの被測定対象物へ押し当てられる一端がそれぞれプローブから突出せしめられ、振動センサと温度センサのそれぞれの一端を被測定対象物に押し当てることにより被測定対象物の振動と温度を測定するものにおいて、プローブに水準器を外部から視認可能に設けたことを特徴とする振動及び温度測定器。
A vibration sensor and a temperature sensor are built in the probe, one end of the vibration sensor and the temperature sensor pressed against the object to be measured is protruded from the probe, and one end of each of the vibration sensor and the temperature sensor is pushed to the object to be measured. What measures the vibration and temperature of a to-be-measured object by touching, The vibration and temperature measuring device which provided the level level to the probe so that visual recognition was possible from the outside.
JP2007006086A 2007-01-15 2007-01-15 Vibration and temperature measuring instrument Pending JP2008170389A (en)

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JP2014506997A (en) * 2011-02-14 2014-03-20 ローズマウント インコーポレイテッド Acoustic transducer assembly for pressure vessels
JP2016095232A (en) * 2014-11-14 2016-05-26 積水化学工業株式会社 Vibration detection device, vibration detection method, and abnormal sound detection device
JP2017215267A (en) * 2016-06-02 2017-12-07 株式会社テイエルブイ Contact type inspection device and contact type inspection method
JP2019032269A (en) * 2017-08-09 2019-02-28 国立大学法人神戸大学 Mechanical sound measurement apparatus, mechanical sound reproduction apparatus, and experiential education method
JP2022079836A (en) * 2020-11-17 2022-05-27 株式会社ミヤワキ Diagnostic device
JP2022129966A (en) * 2021-02-25 2022-09-06 株式会社ミヤワキ Measuring device

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Publication number Priority date Publication date Assignee Title
JP2014506997A (en) * 2011-02-14 2014-03-20 ローズマウント インコーポレイテッド Acoustic transducer assembly for pressure vessels
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JP2019032269A (en) * 2017-08-09 2019-02-28 国立大学法人神戸大学 Mechanical sound measurement apparatus, mechanical sound reproduction apparatus, and experiential education method
JP2022079836A (en) * 2020-11-17 2022-05-27 株式会社ミヤワキ Diagnostic device
JP2022129966A (en) * 2021-02-25 2022-09-06 株式会社ミヤワキ Measuring device
JP7253277B2 (en) 2021-02-25 2023-04-06 株式会社ミヤワキ Measuring device

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