CN211968829U - A pad printing automatic production equipment - Google Patents
A pad printing automatic production equipment Download PDFInfo
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- CN211968829U CN211968829U CN202020086639.7U CN202020086639U CN211968829U CN 211968829 U CN211968829 U CN 211968829U CN 202020086639 U CN202020086639 U CN 202020086639U CN 211968829 U CN211968829 U CN 211968829U
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- 238000007649 pad printing Methods 0.000 title claims abstract description 119
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 99
- 238000007639 printing Methods 0.000 claims abstract description 68
- 238000004140 cleaning Methods 0.000 claims abstract description 55
- 238000001514 detection method Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims description 158
- 238000001444 catalytic combustion detection Methods 0.000 claims description 37
- 239000000428 dust Substances 0.000 claims description 22
- 238000001179 sorption measurement Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 3
- 238000010023 transfer printing Methods 0.000 claims 4
- 230000008878 coupling Effects 0.000 claims 3
- 238000010168 coupling process Methods 0.000 claims 3
- 238000005859 coupling reaction Methods 0.000 claims 3
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000007711 solidification Methods 0.000 claims 2
- 230000008023 solidification Effects 0.000 claims 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 81
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 23
- 230000009471 action Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
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Abstract
本实用新型公开了一种移印自动化生产设备,包括:上料装置、自动移印主机装置、下料装置,上料装置位于自动移印主机装置右侧,自动移印主机装置位于下料装置右侧,自动移印主机装置包括:物料自动翻转清洁装置、高精度移印装置、移印下料检测装置,高精度移印装置位于自动翻转清洁装置和移印下料检测装置之间。本实用新型上料装置将玻璃抓到自动移印主机装置进行印刷,自动移印主机装置将玻璃表面清洁后再印刷,移印处理完的玻璃经过移印下料检测装置,合格的送入下一个工序,不合格的则送入抛料皮带上回收再利用,运行平稳恒定,大大提高生产效率及印刷精度,降低人工的劳动强度,满足客户需求。
The utility model discloses an automatic pad printing production equipment, comprising: a feeding device, an automatic pad printing host device, and a feeding device. The feeding device is located on the right side of the automatic pad printing host device, and the automatic pad printing host device is located on the feeding device. On the right, the automatic pad printing host device includes: an automatic material inversion cleaning device, a high-precision pad printing device, and a pad printing blanking detection device. The high-precision pad printing device is located between the automatic reverse cleaning device and the pad printing blanking detection device. The feeding device of the utility model catches the glass to the automatic pad printing host device for printing, the automatic pad printing host device cleans the surface of the glass and then prints it. In one process, the unqualified ones are sent to the throwing belt for recycling and reuse. The operation is stable and constant, which greatly improves the production efficiency and printing accuracy, reduces the labor intensity of labor, and meets the needs of customers.
Description
技术领域technical field
本实用新型涉及玻璃移印领域,尤其涉及的是一种移印自动化生产设备。The utility model relates to the field of glass pad printing, in particular to an automatic production equipment for pad printing.
背景技术Background technique
现有技术中,随着各种智能手机的普及,市场对高精度玻璃的需求量不断增大,自动化的移印印刷以其高精度、高效率等优点而备受青睐。原本的半自动单印刷头印刷方式以不能满足移印印刷产品(玻璃)的精度及效率要求。半自动单印刷头印刷,劳动强度大,生产效率低下,单位成本较高。In the prior art, with the popularization of various smart phones, the market demand for high-precision glass continues to increase, and automated pad printing is favored for its advantages such as high precision and high efficiency. The original semi-automatic single printing head printing method cannot meet the precision and efficiency requirements of pad printing products (glass). Semi-automatic single printing head printing is labor-intensive, low in production efficiency and high in unit cost.
因此,现有技术存在缺陷,需要改进。Therefore, the prior art has shortcomings and needs to be improved.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种印刷精度高、印刷效率高、劳动强度小、低成本的移印自动化生产设备。The technical problem to be solved by the utility model is to provide a pad printing automatic production equipment with high printing precision, high printing efficiency, low labor intensity and low cost.
本实用新型的技术方案如下:一种移印自动化生产设备,包括:上料装置、自动移印主机装置、下料装置,所述上料装置位于自动移印主机装置右侧,所述自动移印主机装置位于下料装置右侧,所述上料装置与下料装置结构相同且对称设置;所述自动移印主机装置包括:物料自动翻转清洁装置、高精度移印装置、移印下料检测装置,所述高精度移印装置位于自动翻转清洁装置左侧,所述移印下料检测装置位于高精度移印装置左侧;The technical scheme of the utility model is as follows: an automatic pad printing production equipment, comprising: a feeding device, an automatic pad printing host device, and a feeding device, the feeding device is located on the right side of the automatic pad printing host device, and the automatic pad printing host device is located on the right side. The printing host device is located on the right side of the unloading device. The feeding device and the unloading device have the same structure and are symmetrically arranged; the automatic pad printing host device includes: an automatic material inversion and cleaning device, a high-precision pad printing device, and a pad printing and blanking device. a detection device, the high-precision pad printing device is located on the left side of the automatic inversion cleaning device, and the pad printing blanking detection device is located on the left side of the high-precision pad printing device;
所述上料装置和下料装置分别包括:一个取料搬臂机构、若干料盘升降机构、若干全景定位取料CCD,所述取料搬臂机构位于各料盘升降机构后侧,各所述料盘升降机构上方分别设置有一个全景定位取料CCD;The feeding device and the unloading device respectively include: a reclaiming and moving arm mechanism, a plurality of material tray lifting mechanisms, and a plurality of panoramic positioning and reclaiming CCDs. A panorama positioning and reclaiming CCD is respectively arranged above the lifting mechanism of the material tray;
所述物料自动翻转清洁装置包括:翻转机构、旋转供料平台机构以及除尘机构,所述翻转机构位于旋转供料平台机构右侧,所述除尘机构位于旋转供料平台机构上方;The automatic material overturning and cleaning device includes: a turning mechanism, a rotating feeding platform mechanism and a dust removal mechanism, the turning mechanism is located on the right side of the rotating feeding platform mechanism, and the dust removal mechanism is located above the rotating feeding platform mechanism;
所述高精度移印装置包括:一个移印上下料搬臂、若干印刷平台、若干CCD移印定位机构、若干移印机构以及若干吹热风固化机构,所述移印上下料搬臂设于各印刷平台前侧,各所述印刷平台上方分别设置有一个CCD移印定位机构,每一所述印刷平台后侧分别与一移印机构对接,各所述印刷平台和各所述移印机构的旁侧分别设置有一个吹热风固化机构;The high-precision pad printing device includes: a pad printing loading and unloading arm, a number of printing platforms, a number of CCD pad printing positioning mechanisms, a number of pad printing mechanisms, and a number of hot air curing mechanisms, and the pad printing loading and unloading arms are arranged at each. On the front side of the printing platform, a CCD pad printing positioning mechanism is respectively arranged above each printing platform, and the rear side of each printing platform is respectively connected with a pad printing mechanism. There is a hot air curing mechanism on the side;
所述移印下料检测装置包括:搬料机构、检测平台、AOI检测CCD、移印NG抛料皮带线、吹热风固化机构,所述搬料机构位于检测平台前侧,所述AOI检测机构位于检测平台上方,所述移印NG抛料皮带线位于检测平台后侧,所述吹热风固化机构位于检测平台左侧。The pad printing and blanking detection device includes: a feeding mechanism, a detection platform, an AOI detection CCD, a pad printing NG throwing belt line, and a hot air curing mechanism. The feeding mechanism is located on the front side of the detection platform, and the AOI detection mechanism Located above the detection platform, the pad printing NG throwing belt line is located on the rear side of the detection platform, and the hot air blowing and curing mechanism is located on the left side of the detection platform.
采用上述各个技术方案,本实用新型上料装置将玻璃抓到自动移印主机装置进行印刷,自动移印主机装置将玻璃表面清洁后再印刷,移印处理完的玻璃经过移印下料检测装置,合格的送入下一个工序,不合格的则送入抛料皮带上回收再利用,运行平稳恒定,大大提高生产效率及印刷精度,降低人工的劳动强度,满足客户需求。By adopting the above technical solutions, the feeding device of the present invention grabs the glass to the automatic pad printing host device for printing, the automatic pad printing host device cleans the glass surface before printing, and the pad-printed glass passes through the pad printing blanking detection device , The qualified ones are sent to the next process, and the unqualified ones are sent to the throwing belt for recycling and reuse. The operation is stable and constant, which greatly improves the production efficiency and printing accuracy, reduces the labor intensity of labor, and meets customer needs.
附图说明Description of drawings
图1为本实用新型的整体框架示意图;Fig. 1 is the overall frame schematic diagram of the present utility model;
图2为本实用新型的上料装置或下料装置示意图;2 is a schematic diagram of a feeding device or a discharging device of the present invention;
图3为本实用新型的取料搬臂机构示意图;Fig. 3 is the schematic diagram of the reclaiming arm mechanism of the utility model;
图4为本实用新型的取料搬臂机构的取料头示意图;Fig. 4 is the reclaiming head schematic diagram of the material reclaiming arm mechanism of the utility model;
图5为本实用新型的料盘升降机构示意图;5 is a schematic diagram of the tray lifting mechanism of the present invention;
图6为本实用新型的全景定位取料CCD示意图;6 is a schematic diagram of a panoramic positioning and reclaiming CCD of the present invention;
图7为本实用新型的自动移印主机装置整体俯视示意图;Fig. 7 is the overall top view schematic diagram of the automatic pad printing host device of the present invention;
图8为本实用新型的物料自动翻转清洁装置示意图;Fig. 8 is the schematic diagram of the material automatic inversion cleaning device of the present invention;
图9为本实用新型的高精度移印装置局部示意图;9 is a partial schematic diagram of the high-precision pad printing device of the present invention;
图10为本实用新型的移印下料检测装置示意图;10 is a schematic diagram of the pad printing blanking detection device of the present invention;
图11为本实用新型的翻转机构示意图;Figure 11 is a schematic diagram of the turning mechanism of the present invention;
图12为本实用新型的旋转供料平台机构示意图;Figure 12 is a schematic diagram of the rotary feeding platform mechanism of the present invention;
图13为本实用新型的除尘机构示意图;13 is a schematic diagram of the dust removal mechanism of the present invention;
图14为本实用新型的移印上下料搬臂示意图;14 is a schematic diagram of the pad printing loading and unloading arm of the present invention;
图15为本实用新型的印刷平台示意图;15 is a schematic diagram of a printing platform of the present invention;
图16为本实用新型的CCD移印定位机构示意图;16 is a schematic diagram of the CCD pad printing positioning mechanism of the present invention;
图17为本实用新型的两个移印机构示意图;17 is a schematic diagram of two pad printing mechanisms of the present invention;
图18为本实用新型的油盘机构示意图;18 is a schematic diagram of the oil pan mechanism of the present invention;
图19为本实用新型的刮刀机构示意图;Figure 19 is a schematic diagram of the scraper mechanism of the present invention;
图20为本实用新型的搬料机构示意图;Figure 20 is a schematic diagram of the material handling mechanism of the present invention;
图21为本实用新型的检测平台示意图;21 is a schematic diagram of a detection platform of the present invention;
图22为本实用新型的AOI检测CCD示意图;22 is a schematic diagram of the AOI detection CCD of the present invention;
图23为本实用新型的吹热风固化机构示意图。FIG. 23 is a schematic diagram of the hot air curing mechanism of the present invention.
具体实施方式Detailed ways
以下结合附图和具体实施例,对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1和图7,本实施例提供了一种移印自动化生产设备,包括:上料装置A、自动移印主机装置B、下料装置C,所述上料装置A位于自动移印主机装置B右侧,所述自动移印主机装置B位于下料装置C右侧,所述上料装置A与下料装置C结构相同且对称设置;所述自动移印主机装置B包括:物料自动翻转清洁装置1、高精度移印装置2、移印下料检测装置3,所述高精度移印装置2位于自动翻转清洁装置1左侧,所述移印下料检测装置3位于高精度移印装置2左侧。上料装置A将玻璃抓到自动移印主机装置B上进行印刷,下料装置C再将印刷好的玻璃从自动移印主机装置B上抓走。As shown in FIG. 1 and FIG. 7 , this embodiment provides an automatic pad printing production equipment, including: a feeding device A, an automatic pad printing host device B, and a feeding device C, and the feeding device A is located in the automatic pad printing host. On the right side of the device B, the automatic pad printing host device B is located on the right side of the unloading device C, and the loading device A and the unloading device C have the same structure and are symmetrically arranged; the automatic pad printing host device B includes:
自动移印主机装置的物料自动翻转清洁装置1接收玻璃,并对玻璃的表面进行清洁工作。再将玻璃送至高精度移印装置2上,高精度移印装置2对玻璃印刷。印刷完后,移印下料检测装置3检测印刷的质量,如果合格进入下一个工序,如果不合格则作为NG品回收处理。The material of the automatic pad printing host device is automatically turned over and the
以下部分为上料装置和下料装置的详细机构以及运行原理说明。The following parts are the detailed mechanism and operation principle of the feeding device and the feeding device.
如图2,所述上料装置和下料装置分别包括:一个取料搬臂机构5、若干料盘升降机构7、若干全景定位取料CCD6,所述取料搬臂机构5位于各料盘升降机构7后侧,各所述料盘升降机构7上方分别设置有一个全景定位取料CCD6。As shown in Figure 2, the feeding device and the feeding device respectively include: a
如图3,所述取料搬臂机构5包括:取料X轴51、取料Y轴52、取料头53、搬空盘组件,所述搬空盘组件设于取料X轴51上,所述取料Y轴52设于搬空盘组件上,所述取料头53设于取料Y轴52上。As shown in FIG. 3 , the
如图3,所述搬空盘组件包括:固定组件541、底板542、垂直气缸545、两抓手组件543、两水平气缸544、若干空盘吸嘴546,所述固定组件541设于取料X轴51上,所述垂直气缸545设于固定组件541上,所述垂直气缸545的输出轴底部与底板542连接,所述底板542两侧对称设有抓手组件543,每一所述水平气缸544的输出轴与一个抓手组件543连接,所述水平气缸544设于底板542顶面,所述底板542上均匀设置若干空盘吸嘴546。As shown in FIG. 3 , the empty tray assembly includes: a
如图4,所述取料头53用于吸取玻璃,包括:连接组件531、上下料气缸532、用于吸取玻璃的上下料吸嘴533以及工业摄像头组件534,所述连接组件531设于取料Y轴52上,所述上下料气缸532与工业摄像头组件534并排设于连接组件531上,所述上下料气缸532的输出轴底部与上下料吸嘴533连接。工业摄像头组件534实时对下方的玻璃进行拍照定位,以保证控制系统能精准的将玻璃抓取并放置。As shown in FIG. 4 , the pick-up
如图5,各所述料盘升降机构7包括:升降轴和料盘推送组件,所述料盘推送组件位于升降轴上;所述升降轴包括:立板711、升降电机(未图示)、主动轮712、同步带713、从动轮714、滚珠丝杆715、丝杆螺母(未图示)、第一导轨716、第一滑块717、升降板718,所述升降电机固定于立板711上,所述升降电机输出轴穿过立板711顶部与主动轮712连接,所述主动轮712通过同步带713与从动轮714连接,所述从动轮714与滚珠丝杆715顶部连接,所述滚珠丝杆715上套有丝杆螺母,所述丝杆螺母与升降板718连接,所述升降板718通过第一滑块717与第一导轨716连接,所述第一导轨716设于立板711上,所述第一导轨716与滚珠丝杆715平行设置。As shown in FIG. 5, each of the tray lifting mechanisms 7 includes: a lifting shaft and a tray pushing assembly, the tray pushing assembly is located on the lifting shaft; the lifting shaft includes: a
如图5,所述料盘推送组件包括:第二导轨721、第二滑块722、接料板723,所述第二导轨721设于升降板718上,所述第二滑块722设于第二导轨721上,所述接料板723设于第二滑块722上;所述接料板723上设置有用于限制料盘位置的挡料块7231。As shown in FIG. 5 , the material tray pushing assembly includes: a
上料时,玻璃规则放置在料盘上,很多料盘堆叠整齐后通过人工放置在料盘升降机构7的接料板723上,人手将接料板723往升降轴的主体方向推动,升降轴将料盘升降到取料高度,方便取料搬臂机构5取料。整个料盘通过上方的全景定位取料CCD6进行拍照定位,将玻璃的位置信息传送至控制系统(未图示),控制系统调整取料搬臂机构5精准抓取玻璃,并对玻璃的位置做微调矫正,以保证印刷质量。下料时,则通过人手将空盘放置在料盘升降机构7上,取料搬臂机构5从自动移印主机装置上抓取印刷好的玻璃放置在空盘上,装满后,人手将料盘搬走。When feeding, the glass is regularly placed on the feeding tray. After many trays are stacked neatly, they are manually placed on the
需要说明的是,设置有两个全景定位取料CCD6,三个料盘升降机构7,其中一个料盘升降机构7上方并没有设置全景定位取料CCD6,这个料盘升降机构7可以用于其他作用,比如缓存,而且用于缓存的料盘升降机构7也不局限于一个,可以是多个,本实施例不做过多的限定。It should be noted that there are two panorama positioning and reclaiming CCD6, three pan lifting mechanisms 7, and one pan lifting mechanism 7 is not provided above the panorama positioning and reclaiming CCD6, this pan lifting mechanism 7 can be used for other The function, such as buffering, is not limited to one tray lifting mechanism 7 for buffering, but can be multiple, which is not limited in this embodiment.
如图6,全景定位取料CCD6包括L型固定座62和CCD相机61,CCD相机61设在L型固定座62上,CCD相机61可全景对下方的料盘进行信息采集,准确对料盘中的玻璃进行定位。使得取料的位置更加准确,可以解决小产品难以作机械校正的难题。As shown in Figure 6, the panorama positioning and reclaiming CCD6 includes an L-shaped fixing
如图5,为了很好的控制升降板718的高度,以及防止升降板718过低或过高,所述升降板718上设置有传感片73,所述立板711上设置有三个传感器74,三个所述传感器74呈垂直线设置,所述传感片73与传感器74适配。立板711上部设置有传感器74,立板711下部设置一个传感器74,上下两个传感器74之间又设置一个传感器74,传感片73随着升降板718上下运动后会经过传感器74,并将信息反馈至控制系统,以利于升降电机的运行。As shown in FIG. 5 , in order to well control the height of the
如图3,取料搬臂机构5可兼容托盘和吸塑盘,即底板上均匀设置有若干上下料吸嘴546(图3中仅仅给出一部分上下料吸嘴546),上下料吸嘴546可以吸住托盘或吸塑盘。As shown in FIG. 3 , the reclaiming
如图3,需要说明的是,为了保证底板542上下运动的稳定性,以及抓手组件543相对或相离运动的稳定性,底板542上设置有两个导杆,底板542上的两导杆垂直贯穿固定组件541;抓手组件543上设置有两导杆,抓手组件543上的两导杆水平贯穿底板542上的轴承。因此,通过导杆的导向作用,可以保证搬空盘组件的稳定运行。As shown in FIG. 3 , it should be noted that, in order to ensure the stability of the up and down movement of the
以下部分为自动移印主机装置的详细结构以及原理说明。The following part is the detailed structure and principle description of the automatic pad printing host device.
如图8,所述物料自动翻转清洁装置1包括:翻转机构11、旋转供料平台机构12以及除尘机构13,所述翻转机构11位于旋转供料平台机构12右侧,所述除尘机构13位于旋转供料平台机构12上方。As shown in FIG. 8 , the automatic material overturning and
如图11,所述翻转机构11包括:翻转气缸111和真空吸附板112,所述真空吸附板112与翻转气缸111连接。翻转机构11还设有支撑板113,支撑板113上设置翻转气缸111。真空吸附板112为L型板,所述L型板的缺口朝向第一真空吸附平台123。As shown in FIG. 11 , the
如图12,所述旋转供料平台机构12包括:X方向直线模组121、旋转气缸122、第一真空吸附平台123,所述旋转气缸122设于X方向直线模组121上,所述第一真空吸附平台123设于旋转气缸122上。As shown in FIG. 12 , the rotary
如图13,所述除尘机构13包括:粘尘辊组件和等离子清洁机132,所述粘尘辊组件与等离子清洁机132并排设置,所述粘尘辊组件位于等离子清洁机132右侧。所述粘尘辊组件包括移动轴承1311、粘纸滚筒1312以及轴承支架1313,所述轴承支架1313上设置有倾斜开口槽1314,所述移动轴承1311两端分别设于倾斜开口槽1314中,所述粘纸滚筒1312活动套于移动轴承1311上。As shown in FIG. 13 , the
物料自动翻转清洁装置1的原理如下:当玻璃的印刷面在反面时,则将玻璃放于第一真空吸附板112上,启动翻转气缸111,使玻璃的印刷面在正面。真空吸附板112呈L型板,且缺口朝向第一真空吸附平台123,非常方便真空吸附板112的翻转,防止真空吸附板112翻转时被第一真空吸附平台123挡住。此时玻璃位于第一真空吸附平台123上方,将玻璃放置在第一真空吸附平台123上。翻转气缸111再次回位翻转,使真空吸附板112回位至原来的位置,等待下一次玻璃放置。The principle of the automatic material
如果玻璃的印刷面在正面时,则不需要用翻转机构11翻转玻璃,直接将玻璃放置在第一真空吸附平台123上即可。由于玻璃的印刷方向有要求,当放置在第一真空吸附平台123上的玻璃印刷方向不对,则需要启动旋转气缸122,将玻璃旋转,调整玻璃的印刷方向。若玻璃的印刷方向正确,则不需要启动旋转气缸122将玻璃旋转,直接通过X方向直线模组121带动旋转气缸122和第一真空吸附平台123一起直线运动,使玻璃经过除尘机构13下方。If the printing surface of the glass is on the front side, the glass does not need to be turned over by the
如图13,玻璃首先与粘尘辊组件接触,粘尘辊组件将玻璃表面的灰尘粘掉,然后才经过等离子清洁机132下方,通过等离子清洁机132进行二次清洁,保证玻璃表面处于清洁状态,提高玻璃的印刷质量。As shown in Figure 13, the glass first contacts with the dust sticking roller assembly, and the dust sticking roller assembly sticks away the dust on the glass surface, and then passes under the
所述粘纸滚筒1312的底面低于物料顶面。所述倾斜开口槽1314的倾斜方向朝向翻转机构11的上方。所述移动轴承1311两端与倾斜开口槽1314滑动接触的面为平面。玻璃从粘纸滚筒1312下方经过时,玻璃会将移动轴承1311往上顶,使粘纸滚筒1312紧贴玻璃。当粘纸滚筒1312上的黏胶不能使用时,撕掉最外层的粘纸,露出里层的粘纸继续粘贴玻璃的灰尘。The bottom surface of the sticking
倾斜开口槽1314呈U型结构,即倾斜开口槽1314的上下两个面为平面,为了保证移动轴承1311在U型结构中只能直线滑动,将移动轴承1311两端与倾斜开口槽1314滑动接触的面也设置为平面,因此移动轴承1311只能直线斜向上滑动,保证只有粘纸滚筒1312滚动,除尘效果更加。而等离子清洁机132为常规的设备,用于对玻璃表面进行第二次清洁。The
如图9,仅给出了高精度移印装置2的一个印刷平台21、一个移印机构以及两个吹热风固化机构4,实际上,所述高精度移印装置2包括:一个移印上下料搬臂、若干印刷平台21、若干CCD移印定位机构、若干移印机构以及若干吹热风固化机构4,所述移印上下料搬臂设于各印刷平台21前侧,各所述印刷平台21上方分别设置有一个CCD移印定位机构,每一所述印刷平台21后侧分别与一移印机构对接,各所述印刷平台21和各所述移印机构的旁侧分别设置有一个吹热风固化机构4。As shown in FIG. 9, only one
本实施例设置两个印刷平台21、两个CCD移印定位机构、两个移印机构和四个第一吹热风固话机构,也就是设置双线印刷。当然,也可以设置三线或三线以上印刷,本实施例不做过多的限定,仅根据实际情况而定。In this embodiment, two
如图14,所述移印上下料搬臂包括:上料移动模组231、上料模块232、下料移动模组233、下料模块234,所述上料移动模组231和下料移动模组233结构相同,所述上料模块232和下料模块234结构相同,所述上料模块232设于上料移动模组231上,所述下料模块234设于下料移动模组233上。上料移动模组231带动上料模块232取料,将玻璃从上一工位取至印刷平台21上,下料移动模组233则带动下料模块234将印刷好的玻璃从印刷平台21上取下并送至下一工位。As shown in FIG. 14, the pad printing loading and unloading arm includes: a
如图14,所述上料模块232和下料模块234分别包括:取料支架、取料气缸、取料板、若干取料吸嘴(都未详细标注),所述上料移动模组231和下料移动模组233分别连接一取料支架,所述取料气缸设于支架上,所述取料气缸的输出轴底部与取料板连接,各所述取料吸嘴均匀设于取料板上。取料气缸可以带动取料吸嘴下移,使取料吸嘴接触玻璃,取料吸嘴吸住玻璃,取料气缸再带动玻璃上移,完成吸取动作。As shown in FIG. 14 , the
如图15,所述印刷平台21包括:UVW平台模块211、Y轴模组212,所述UVW平台模块211设于Y轴模组212上,所述UVW平台模块211上设置有第二真空吸附平台,玻璃被第二真空吸附板112固定。Y轴模组212位于移印机构和移印上下料搬臂之间,UVW平台放置有待印刷的玻璃后,Y轴模组212带动UVW平台模块211运行至移印机构下方,进行移印工作。15, the
如图16,所述CCD移印定位机构包括:X轴模组241、CCD组件242,所述CCD组件242设于X轴模组241上,所述CCD组件242位于Y轴模组212上方。X轴模组241调节CCD组件242的位置,以便于CCD组件242能清晰的对下方经过的玻璃进行拍照定位。定位信息发送至控制系统(未图示),控制系统再调整移印机构以及UVW平台模块211的位置,使玻璃的位置最佳,以便于印刷出合格的成品。As shown in FIG. 16 , the CCD pad printing positioning mechanism includes: an
如图9、图17~19,所述移印机构包括:印头机构221、刮刀机构222、油盘机构223、清洁机构224,所述清洁机构224位于印刷平台21上方,所述油盘机构223位于清洁机构224上方,所述刮刀机构222位于油盘机构223上方,所述印头机构221位于刮刀机构222上方。9, 17-19, the pad printing mechanism includes: a
如图18,油盘机构223包括油盘本体2231和推油盘组2232;如图19,刮刀机构222包括刮刀本2221、推刮刀组件2222。油盘机构223和刮刀机构222都为现有技术,本实施例不做过多的赘述。As shown in FIG. 18 , the
如图9和图17,所述清洁机构224包括:清洁膜以及两个清洁滚筒组件,所述清洁膜一端绕于一个清洁滚筒组件上,所述清洁膜另一端绕于另一个清洁滚筒组件上,一所述清洁滚筒高于另一所述清洁滚筒。9 and 17, the
移印机构的工作流程为:推油盘组2232将油盘本体2231推出,印头机构221的印头下降,印头取墨后上升,油盘本体2231缩回回墨。印刷平台21将玻璃移到印头下方,印头下压印刷。印刷好后,印头抬起,两个清洁滚筒组件伸出,带动清洁膜伸出。印头再下压,使印头接触清洁膜,两个清洁滚筒组件转动(图3和图11中,两个清洁滚筒组件逆时针转,清洁膜右移),带清洁膜移动,将印头的胶头清洁干净。清洁好后,印头抬起,油盘组件2231继续伸出给墨,循环之前的动作。若油盘组件2231中的油墨不利于印刷,则用刮刀组件将油盘组件中的油墨刮干净。The working process of the pad printing mechanism is as follows: the
如图23,所述吹热风固化机构4包括:热风产生组件和热风嘴,所述热风嘴设于热风产生组件上,所述热风嘴为软管结构,热风嘴的吹风角度可以任意调节。印刷后的玻璃,油墨不会立即固化,容易使印刷的图案变形。因此,在移印机构的一侧设置一个吹热风固化机构4,使热风嘴对准印刷位置,印刷完毕后,通过热风将油墨迅速吹干固化。当印刷平台21带动印刷好的玻璃往移印上下料搬臂方向运动经过吹热风固化机构4时,热风嘴再一次对玻璃上的油墨进行固化。As shown in FIG. 23 , the hot
如图10,所述移印下料检测装置3包括:搬料机构(未图示)、检测平台31、AOI检测CCD32、移印NG抛料皮带线34、吹热风固化机构4,所述搬料机构位于检测平台31前侧,所述AOI检测机构位于检测平台31上方,所述移印NG抛料皮带线34位于检测平台31后侧,所述吹热风固化机构4位于检测平台31左侧。As shown in FIG. 10 , the pad printing blanking
搬料机构将右侧印刷完的玻璃抓取放置在检测平台31上,检测平台31首先将玻璃带至AOI检测CCD32下方,AOI检测CCD32检测玻璃的印刷精度和外观等。如果玻璃印刷合格,则经过吹热风固话机构的热风固化,将玻璃的印刷油墨进一步固化。然后下料装置的全景定位取料CCD6进行拍照,取料搬臂机构5准确将玻璃抓至料盘升降机构7的空盘中。如果玻璃印刷不合格,则取料搬臂机构5将玻璃抓取至移印NG抛料皮带线34上进行回收处理,移印NG抛料皮带线34为常规的皮带线,上面设置有料盘,NG品放置在料盘上,当NG品排满后提醒人工取出料盘。The feeding mechanism grabs the printed glass on the right side and places it on the
如图14和图20,实际上,搬料机构为移印上下料搬臂的下料移动模组233和下料模块234部分。所述搬料机构包括:搬料X向模组351、搬料支架、搬料气缸、搬料板、若干搬料吸嘴352,所述搬料支架设于搬料X向模组351上,所述搬料气缸设于搬料支架上,所述搬料气缸的输出轴底部与搬料板连接,各所述搬料吸嘴352均匀设于搬料板上。搬料X向模组351带动搬料吸嘴352运动到玻璃上方,搬料气缸的输出轴下伸,将搬料吸嘴352吸住玻璃。再回缩输出轴,使搬料X向模组351将玻璃带至检测平台31上方,搬料气缸的输出轴下伸,将玻璃放置在检测平台31上。As shown in FIG. 14 and FIG. 20 , in fact, the feeding mechanism is the blanking moving
如图21,所述检测平台31包括:检测X向模组311、第三真空吸附平台312,所述第三真空吸附平台312设于检测X向模组311上,所述搬料吸嘴352位于第三真空吸附平台312上方;第三真空吸附平台312将玻璃牢牢吸住,使玻璃稳定运行经过AOI检测CCD322,以保证检测的精度。As shown in FIG. 21 , the
如图22,所述AOI检测CCD32包括:自动调节Y向模组321、检测CCD322,所述检测CCD322设于自动调节Y向模组321上,所述检测CCD322位于第三真空吸附平台312上方。自动调节Y轴模组212可带动检测CCD322运动至合适的位置,以使检测CCD322能全面对玻璃进行检测。As shown in FIG. 22 , the
采用上述各个技术方案,本实用新型上料装置将玻璃抓到自动移印主机装置进行印刷,自动移印主机装置将玻璃表面清洁后再印刷,移印处理完的玻璃经过移印下料检测装置3,合格的送入下一个工序,不合格的则送入抛料皮带上回收再利用,运行平稳恒定,大大提高生产效率及印刷精度,降低人工的劳动强度,满足客户需求。By adopting the above technical solutions, the feeding device of the present invention grabs the glass to the automatic pad printing host device for printing, the automatic pad printing host device cleans the glass surface before printing, and the pad-printed glass passes through the pad printing blanking
以上仅为本实用新型的较佳实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111137006A (en) * | 2020-01-15 | 2020-05-12 | 深圳市迈越智能设备有限公司 | A pad printing automatic production equipment |
| CN115782387A (en) * | 2022-12-21 | 2023-03-14 | 深圳振华富电子有限公司 | Pad printing device and pad printing equipment |
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2020
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111137006A (en) * | 2020-01-15 | 2020-05-12 | 深圳市迈越智能设备有限公司 | A pad printing automatic production equipment |
| CN111137006B (en) * | 2020-01-15 | 2024-11-05 | 深圳市迈越智能设备有限公司 | A pad printing automated production equipment |
| CN115782387A (en) * | 2022-12-21 | 2023-03-14 | 深圳振华富电子有限公司 | Pad printing device and pad printing equipment |
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