CN214225758U - Multistage monitoring center architecture based on industrial internet - Google Patents
Multistage monitoring center architecture based on industrial internet Download PDFInfo
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Abstract
The utility model relates to the technical field of data acquisition and monitoring control systems, in particular to a multi-level monitoring center framework based on industrial internet, which comprises a first-level monitoring center and a second-level monitoring center; the primary monitoring center comprises an industrial equipment monitoring end, a primary gateway, a cascade gateway, a primary SCADA upper computer and a primary SCADA server; the secondary monitoring center comprises an edge intelligent all-in-one machine, a secondary SCADA server and a secondary SCADA client; the primary monitoring center is in data connection with the secondary SCADA server through a cascade gateway and transmits data of the primary monitoring center to the secondary SCADA server; and the primary monitoring center is in data connection with the secondary SCADA server through the edge intelligent all-in-one machine. According to the scheme, the integration of a first-level monitoring center and a second-level monitoring center is realized through the cascade gateway and the edge intelligent integrated machine, the upgrading of a traditional industrial control system is realized through the integration of a two-level system, and an industrial Internet architecture system of end + edge + cloud is provided for the industrial field.
Description
Technical Field
The utility model relates to a data acquisition and supervisory control system technical field specifically are a multistage surveillance center framework based on industry internet.
Background
A SCADA (Supervisory Control And Data Acquisition, abbreviated as SCADA) generally adopts a two-layer architecture, i.e., a master station system located at a centralized Control center end And a slave station system located at a monitoring object end, And is used for realizing Data Acquisition, transmission, storage, centralized display, remote monitoring And the like. The SCADA aims at 'unattended or unattended operation and remote monitoring on site', and a remote centralized control center is set, so that workers can get rid of the severe working environment of an industrial site, and the operation and maintenance cost is reduced.
With the continuous deepening of the application of technologies such as an internet of things technology, cloud computing, big data, artificial intelligence, a mobile internet technology and an industrial internet technology, particularly the industrial internet technology with the deep fusion of IT and OT, technical support is provided for the upgrading of a traditional SCADA system, and a new challenge is brought to the production process control and scheduling automation industry of the traditional industry.
Therefore, a multistage production process control and scheduling automation system architecture which can promote the deep fusion of a new technology and an SCADA system so as to realize the evolution of the SCADA to a novel intelligent plus SCADA is urgently needed, so that the comprehensive deep crosslinking of equipment, a production line, an enterprise, a user, even links of an industrial chain and a value chain is realized, and a new networked cooperation mode is developed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a multistage production process control and dispatch automation system architecture combines marginal intelligent gateway or marginal intelligent all-in-one, realizes the system architecture that one-level SCADA and second grade SCADA fuse, combines to use big data, edge calculation, the new generation information processing technique that cloud service etc. represented to permeate to the manufacturing with higher speed and fuses, realizes equipment, produce the line, enterprise, the user is even the comprehensive degree of depth cross-linking of each link of industrial chain and value chain to cultivate networked new mode in coordination.
In order to achieve the above object, the utility model provides a following technical scheme: a multi-level monitoring center architecture based on an industrial internet comprises a first-level monitoring center and a second-level monitoring center; the primary monitoring center comprises an industrial equipment monitoring end, a primary gateway, a cascade gateway, a primary SCADA upper computer and a primary SCADA server; the input end of the cascade gateway is in data connection with the output ends of a plurality of PLC controllers at the monitoring end of the industrial equipment through an industrial Ethernet, so that the state data acquisition of the industrial equipment is realized, and the index information of the industrial equipment is obtained; the primary gateway is connected with the output end of the industrial equipment monitoring end through the switch, and the output end of the primary gateway is in data connection with the primary SCADA upper computer and the primary SCADA server;
the secondary monitoring center comprises an edge intelligent all-in-one machine, a secondary SCADA server and a secondary SCADA client; the primary monitoring center is in data connection with the secondary SCADA server through a cascade gateway and transmits data of the primary monitoring center to the secondary SCADA server; and the primary monitoring center is in data connection with the secondary SCADA server through the edge intelligent all-in-one machine.
Preferably, the industrial equipment monitoring terminal comprises industrial equipment and a sensor, and the sensor is connected with the industrial equipment according to a certain physical interface and a communication protocol and is used for acquiring real-time state data of the industrial equipment.
Preferably, the industrial equipment monitoring terminal further comprises a PLC controller, and the PLC controller is connected with the output end of the sensor and is used for converting the analog signal of the sensor into a digital signal.
Preferably, the primary SCADA upper computer and the primary SCADA Server perform information interaction through a Client/Server system architecture, and the primary SCADA upper computer is used for displaying data information of the primary SCADA Server in real time.
Preferably, the input end of the edge intelligent all-in-one machine is in data connection with a primary SCADA server of a primary monitoring center, and the output end of the edge intelligent all-in-one machine is in data connection with the secondary SCADA server and the input end of a secondary SCADA client.
Preferably, the secondary monitoring center further comprises an industrial client and an application development end, and the input ends of the industrial client and the application development end are connected with the output ends of the secondary SCADA server and the secondary SCADA client.
Preferably, the secondary SCADA server further comprises a cloud collaboration center; the cloud collaboration center is built by relying on a service basic framework and comprises a cloud storage module, a cloud computing module, a cloud model building module and a cloud task issuing module.
Preferably, the secondary monitoring center adopts a Browser/Client system architecture.
Preferably, the primary monitoring center further comprises a data center, the data center is built by relying on a micro-service basic framework through a cascade gateway, and the data center comprises a protocol analysis module, a data storage module, a data calculation module, a data service module and a visual interface; through development of ETL tools or customized interfaces, data of industrial equipment are obtained from a primary monitoring center in batches and are transmitted to an access secondary SCADA server, the secondary SCADA server realizes cloud storage, calculation, model establishment and task issuing by depending on a service basic framework, and therefore cooperation of the cloud is achieved.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model provides a multistage SCADA's system architecture can realize the integration of one-level surveillance center (one-level SCADA system) and second grade surveillance center (second grade SCADA system) through cascade gateway and marginal intelligent all-in-one machine, through the integration of two-stage system, has realized traditional industrial control system's upgrading, provides the industry internet framework system of end + limit + cloud for industrial field.
2. The utility model provides a multistage SCADA's system architecture, edge intelligence all-in-one in cascade gateway or second grade surveillance center (second grade SCADA system) through one-level surveillance center (one-level SCADA system), realize the collection of industrial equipment state index to with information transmission to second grade surveillance center (second grade SCADA system), with this realization to industrial equipment's remote management and scientific decision-making, provide scientific decision-making support for industrial equipment's global optimization and end-to-end system optimization control.
Drawings
Fig. 1 is a system architecture diagram of a multi-stage SCADA according to the present invention;
FIG. 2 is an interactive schematic view of the cascade gateway and the secondary SCADA server of the present invention;
figure 3 is the utility model discloses an edge intelligence all-in-one and the mutual sketch map of second grade SCADA server.
In the figure: 1. industrial equipment; 2. a sensor; 3. a PLC controller; 4. a first-level gateway; 5. a cascade gateway; 6. a primary SCADA upper computer; 7. a primary SCADA server; 8. an edge intelligent all-in-one machine; 9. a secondary SCADA server; 10. a secondary SCADA client; 11. an industrial user side; 12. the application development end.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Referring to fig. 1-3, the present invention provides a technical solution: a multi-level monitoring center architecture based on an industrial internet comprises a first-level monitoring center and a second-level monitoring center; the primary monitoring center comprises an industrial equipment monitoring end, a primary gateway 4, a cascade gateway 5, a primary SCADA upper computer 6 and a primary SCADA server 7; the input end of the cascade gateway 5 is in data connection with the output end of the industrial equipment monitoring end through an industrial Ethernet and is used for acquiring index information of the industrial equipment 1; the primary gateway 4 is connected with the output end of the industrial equipment monitoring end through a switch, and the output end of the primary gateway 4 is in data connection with the primary SCADA upper computer 6 and the primary SCADA server 7;
the secondary monitoring center comprises an edge intelligent all-in-one machine 8, a secondary SCADA server 9 and a secondary SCADA client 10; the primary monitoring center is in data connection with the secondary SCADA server 9 through the cascade gateway 5, and transmits the data of the primary monitoring center to the secondary SCADA server 9; the primary monitoring center is in data connection with the secondary SCADA server 9 through the edge intelligent integrated machine 8.
Further, the industrial equipment monitoring end comprises industrial equipment 1 and a sensor 2, and the sensor 2 is connected with the industrial equipment 1 according to a certain physical interface and a communication protocol and is used for acquiring real-time state data of the industrial equipment 1.
Further, the industrial equipment monitoring end further comprises a PLC (programmable logic controller) 3, wherein the PLC 3 is connected with the output end of the sensor 2 and used for converting the analog signal of the sensor 2 into a digital signal.
Further, the primary SCADA upper computer 6 and the primary SCADA Server 7 perform information interaction through a Client/Server system architecture, and the primary SCADA upper computer 6 is used for displaying data information of the primary SCADA Server 7 in real time.
Further, the input end of the edge intelligent integrated machine 8 is in data connection with the primary SCADA server 7 of the primary monitoring center, and the output end of the edge intelligent integrated machine 8 is in data connection with the input ends of the secondary SCADA server 9 and the secondary SCADA client 10.
Further, the secondary monitoring center further comprises an industrial client 11 and an application development end 12, and input ends of the industrial client 11 and the application development end 12 are connected with output ends of the secondary SCADA server 9 and the secondary SCADA client 10.
Further, the secondary SCADA server 9 further includes a cloud collaboration center; the cloud collaboration center is built by relying on a service basic framework and comprises a cloud storage module, a cloud computing module, a cloud model building module and a cloud task issuing module.
Furthermore, the secondary monitoring center adopts a Browser/Client system architecture.
Further, the primary monitoring center also comprises a data center, the data center is built by relying on a micro-service basic framework through a cascade gateway 5, and the data center comprises a protocol analysis module, a data storage module, a data calculation module, a data service module and a visual interface; through development of ETL tools or customized interfaces, data of the industrial equipment 1 are obtained from the primary monitoring center in batches and are transmitted to the access secondary SCADA server 9, and the secondary SCADA server 9 realizes cloud storage, calculation, model establishment and task issuing by relying on a dimensional service basic framework, so that cloud cooperation is realized.
An implementation of a system architecture for multi-level SCADA comprises the following steps:
the sensor 2 acquires real-time state data of the industrial equipment 1 through a certain physical interface and a communication protocol; the PLC 3 is connected with one or more sensors 2, and converts analog signals of the sensors 2 into digital signals; the primary gateway 4 is connected with the PLC 3 through a switch to obtain real-time parameters and real-time alarm information of the industrial equipment 1, and stores the information transmission value in a primary SCADA server 7 to be displayed in real time on a primary SCADA upper computer 6; the primary monitoring center adopts a Client/Server (C/S for short) system architecture, so that the primary SCADA upper computer 6 and the primary SCADA Server 7 can perform information interaction.
The secondary monitoring center adopts a Browser/Client (B/S for short) structure; the first-level monitoring center has two modes to perform data interaction with the second-level monitoring center: 1. transmitting the data to the secondary SCADA server 9 through the cascade gateway 5; 2. and data are acquired from the primary monitoring center through the edge intelligent integrated machine 8 and are transmitted to the secondary SCADA server 9 and the secondary SCADA client 10.
According to the scheme, the deep fusion of a primary monitoring center (a primary SCADA system) and a secondary monitoring center (a secondary SCADA system) is realized through the cascade gateway 5 or the edge intelligent integrated machine 8, and two fused system architectures are provided: one is to realize the fusion of time sequence data and a secondary SCADA system through a cascade gateway 5; the other is that the integration of batch data and a secondary SCADA system is realized through an edge intelligent integrated machine 8; the multistage SCADA system is a novel multistage production process control and scheduling automation system integrating the technologies of the Internet of things, cloud computing, big data, mobile internet and industrial internet, realizes upgrading of a traditional industrial control system, provides an industrial internet architecture system of end + edge + cloud for the industrial field, can realize remote management and scientific decision making of industrial equipment 1, and provides scientific decision support for global optimization and end-to-end system optimization control of the industrial equipment 1.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a multistage surveillance center framework based on industry internet which characterized in that: comprises a first-stage monitoring center and a second-stage monitoring center; the primary monitoring center comprises an industrial equipment monitoring end, a primary gateway (4), a cascade gateway (5), a primary SCADA upper computer (6) and a primary SCADA server (7); the input end of the cascade gateway (5) is in data connection with the output end of the industrial equipment monitoring end through an industrial Ethernet; the primary gateway (4) is connected with the output end of the industrial equipment monitoring end through a switch, and the output end of the primary gateway (4) is in data connection with the primary SCADA upper computer (6) and the primary SCADA server (7);
the secondary monitoring center comprises an edge intelligent all-in-one machine (8), a secondary SCADA server (9) and a secondary SCADA client (10); the primary monitoring center is in data connection with a secondary SCADA server (9) through a cascade gateway (5); and the primary monitoring center is in data connection with a secondary SCADA server (9) through an edge intelligent integrated machine (8).
2. The industrial internet-based multi-level monitoring center architecture according to claim 1, wherein: the industrial equipment monitoring end comprises industrial equipment (1) and a sensor (2), wherein the sensor (2) is connected with the industrial equipment (1) according to a certain physical interface and a communication protocol and is used for acquiring real-time state data of the industrial equipment (1).
3. The industrial internet-based multi-level monitoring center architecture according to claim 1, wherein: the industrial equipment monitoring end further comprises a PLC (programmable logic controller) (3), and the PLC (3) is connected with the output end of the sensor (2).
4. The industrial internet-based multi-level monitoring center architecture according to claim 1, wherein: the input end of the edge intelligent integrated machine (8) is in data connection with a primary SCADA server (7) of a primary monitoring center, and the output end of the edge intelligent integrated machine (8) is in data connection with the input ends of a secondary SCADA server (9) and a secondary SCADA client (10).
5. The industrial internet-based multi-level monitoring center architecture according to claim 1, wherein: the secondary monitoring center further comprises an industrial client (11) and an application development end (12), and the input ends of the industrial client (11) and the application development end (12) are connected with the output ends of the secondary SCADA server (9) and the secondary SCADA client (10).
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114363378A (en) * | 2022-01-14 | 2022-04-15 | 上海交通大学 | A microservice system architecture and management method for industrial heterogeneous network management |
| WO2025043496A1 (en) * | 2023-08-29 | 2025-03-06 | 西门子股份公司 | Control system for low-code functional block, apparatus, and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114363378A (en) * | 2022-01-14 | 2022-04-15 | 上海交通大学 | A microservice system architecture and management method for industrial heterogeneous network management |
| CN114363378B (en) * | 2022-01-14 | 2022-10-11 | 上海交通大学 | A microservice system architecture and management method for industrial heterogeneous network management |
| WO2025043496A1 (en) * | 2023-08-29 | 2025-03-06 | 西门子股份公司 | Control system for low-code functional block, apparatus, and method |
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