CN203170602U - Mechanical parts quality detection sorting device - Google Patents
Mechanical parts quality detection sorting device Download PDFInfo
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- CN203170602U CN203170602U CN 201320126604 CN201320126604U CN203170602U CN 203170602 U CN203170602 U CN 203170602U CN 201320126604 CN201320126604 CN 201320126604 CN 201320126604 U CN201320126604 U CN 201320126604U CN 203170602 U CN203170602 U CN 203170602U
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Abstract
本实用涉及一种机械零部件质量检测分拣装置，具有检测工作台，检测工作台中心安装有产品旋转台，产品旋转台上间隔放置有产品挡块，产品旋转台的外边缘处设置有自动送料机构、检测工具及电器控制部件，检测工具包括条码扫描枪、产品摄像头、传感器部件、RFID读写器，条码扫描枪、产品摄像头、传感器部件、RFID读写器呈圆周排列，RFID读写器的后续位置设有不良品存放区及良品存放区，不良品存放区、良品存放区之间设有电动分拣装置，良品存放区的后续位置设有用于阻挡产品的挡块。本实用新型实现了对产品例如机械零部件是否合格的自动分拣处理。提高了产品生产的自动化智能化程度,大大降低劳动密集型环节的人力成本。
The utility model relates to a quality detection and sorting device for mechanical parts, which has a detection workbench, a product rotation table is installed in the center of the detection workbench, product stoppers are placed at intervals on the product rotation table, and an automatic Feeding mechanism, detection tools and electrical control components, detection tools include barcode scanners, product cameras, sensor components, RFID readers, barcode scanners, product cameras, sensor components, RFID readers are arranged in a circle, RFID readers The follow-up location is equipped with a defective product storage area and a good product storage area. An electric sorting device is installed between the defective product storage area and the good product storage area. The subsequent position of the good product storage area is provided with a stopper for blocking products. The utility model realizes the automatic sorting process on whether products such as mechanical parts are qualified or not. The degree of automation and intelligence of product production is improved, and the labor cost of labor-intensive links is greatly reduced.
Description
Technical field
The utility model relates to a kind of component of machine quality testing sorting equipment and method.
Background technology
In relevant industries such as light industry, electronics, component of machine are produced, for the detection demand ubiquity of product quality.Such as in component of machine is produced, for basic physical specification such as the aspects such as length, hardness of parts need carefully detecting, to classify and quality judging for underproof product.At present traditional product quality manual detection method is inefficiency not only, and has problems such as false retrieval, loss height, detects difficult quality guarantee, has reduced production efficiency, has strengthened labor workload.And because product variety, the form difference of producing, examination criteria is also different, does not also have universal equipment on the market and can choose, and is difficult to satisfy the customization requirement that component of machine enterprise is detected.
Summary of the invention
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, a kind of component of machine quality testing sorting equipment and method are provided, realize whether qualified automatic letter sorting is handled to component of machine.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of component of machine quality testing sorting equipment, has the testing platform, described testing platform center is equipped with the product turntable, be placed with the product block for the interval product on the described product turntable at interval, the outer edge of described product turntable is provided with automatic feed mechanism, testing tool and electrical equipment control device, described automatic feed mechanism is used for product is pushed to the product turntable, described testing tool comprises the bar code scan rifle for scanning product bar code, the product camera that is used for the product shooting, sensor element for detection of target level of product quality, rfid interrogator, described bar code scan rifle, the product camera, sensor element, rfid interrogator is circumferential arrangement, the follow-up location of described rfid interrogator is provided with defective products storage area and non-defective unit storage area, described defective products storage area, be provided with electronic sorting equipment between the non-defective unit storage area, the follow-up location of described non-defective unit storage area is provided be used to the block that stops product.
Described sensor element comprises for detection of the height detection head of product height and/or for detection of the diameter detection head of product diameter.
The follow-up location of described bar code scan rifle is provided with the 5V Switching Power Supply for bar code scan rifle switch, and the follow-up location of described product camera is provided with the 5V Switching Power Supply for product camera switch.
The follow-up location of described height detection head is provided with the 12V Switching Power Supply for a height detection switch, and the follow-up location of described diameter detection head is provided with the 12V Switching Power Supply for diameter detection head switch.
A kind of method that adopts above-mentioned component of machine quality testing sorting equipment to carry out the product detection, when using, component of machine quality testing sorting equipment is connected with background server by electrical equipment control device, the product that needs to detect is sent into the product turntable by automatic feed mechanism, between each product by the product block at interval, product rotates to bar code scan rifle place, get access to the ID of product and be recorded in the database of background server by bar code scan rifle scanning barcode, background server inquires the title of product according to the ID of product, type and quality standard, the product camera obtains the image information of product and image information is deposited in the database of background server, product is through sensor element, sensor element is sent to telegon in the electrical equipment control device with the product quality information obtained by the Zigbee agreement, telegon transfers to background server with the product quality information of gathering, background server compares the product quality information of gathering and the target level of product quality of obtaining according to product IDs, background server writes rfid interrogator with comparative result, and write the RFID label of product by rfid interrogator, when the electronic sorting equipment of product process, background server reads the information of RFID label, if the information of RFID label shows that product is qualified products, then electronic sorting equipment is failure to actuate, and product further enters the non-defective unit storage area; If the information of RFID label shows that product is substandard product, then electronic sorting equipment action, product is pushed into the defective products storage area by electronic sorting equipment.
The beneficial effects of the utility model are: this practicality realized to product for example component of machine whether qualified automatic letter sorting handle.
The component of machine quality testing sorting equipment that this is practical for a kind of full-automatic production line, has been realized the fast automatic detecting to the component of machine quality, has satisfied relevant industries, the particularly urgent need of auto parts and components enterprise.This practicality can be widened and is applied in other associated mechanical process industry production industry, especially industrial control fields, and advanced technology and the equipment of quality testing is provided in process of production for these industries.
The utility model has improved technological means and the equipment of quality testing in the component of machine production process, improved the automation and intelligentification degree of production, reduce the human cost of labour-intensive link greatly, for enterprise improves production efficient, guarantees product quality, reduces personnel cost performance key effect.
Description of drawings
Below in conjunction with accompanying drawing this practicality is further specified.
Fig. 1 is the planar structure schematic diagram of sorting equipment in the utility model;
Fig. 2 is the perspective view of sorting equipment in the utility model;
Wherein: 1, bar code scan rifle, 2, the Switching Power Supply of 5V, 3, the product camera, 4, height detection head, 5, the Switching Power Supply of 12V, 6, the diameter detection head, 7, rfid interrogator, 8, the defective products storage area, 9, electronic sorting equipment, 10, non-defective unit storage area, 11, block, 12, automatic feed mechanism, 13, the product turntable, 14, electrical equipment control device, 20, the product block.
The specific embodiment
By reference to the accompanying drawings this practicality is further described now.The schematic diagram that these accompanying drawings are simplification only illustrates the basic structure that this is practical in a schematic way, so it only shows the formation relevant with this practicality.
Shown in Figure 2 as Fig. 1, a kind of component of machine quality testing sorting equipment, has the testing platform, testing platform center is equipped with product turntable 13, be placed with the product block 20 for the interval product on the product turntable 13 at interval, the outer edge of product turntable 13 is provided with automatic feed mechanism 12, testing tool and electrical equipment control device, automatic feed mechanism 12 is used for product is pushed to product turntable 13, testing tool comprises the bar code scan rifle 1 for scanning product bar code, the product camera 3 that is used for the product shooting, sensor element for detection of target level of product quality, rfid interrogator 7, bar code scan rifle 1, product camera 3, sensor element, rfid interrogator 7 is circumferential arrangement, the follow-up location of rfid interrogator 7 is provided with defective products storage area 8 and non-defective unit storage area 10, defective products storage area 8, be provided with electronic sorting equipment 9 between the non-defective unit storage area 10, the follow-up location of non-defective unit storage area 10 is provided be used to the block 11 that stops product.
Sensor element comprises for detection of the height detection of product height 4 with for detection of the diameter detection head 6 of product diameter.
The follow-up location of bar code scan rifle 1 is provided with the Switching Power Supply 2 for the 5V of bar code scan rifle 1 switch, and the follow-up location of product camera 3 is provided with the Switching Power Supply 2 for the 5V of product camera 3 switches.The follow-up location of height detection 4 is provided with the Switching Power Supply 5 for the 12V of height detection 4 switch, and the follow-up location of diameter detection head 6 is provided with the Switching Power Supply 5 for the 12V of diameter detection head 6 switches.
Electrical equipment control device comprises switching value module, analog module, communication module, motor Executive Module, telegon and start button, stop button, usb hub, power switch, supply socket.
A kind of method that adopts above-mentioned component of machine quality testing sorting equipment to carry out the product detection, when using, component of machine quality testing sorting equipment is connected with background server by electrical equipment control device, the product that needs to detect is sent into product turntable 13 by automatic feed mechanism 12, between each product by product block 20 at interval, product rotates to bar code scan rifle 1 place, get access to the ID of product and be recorded in the database of background server by bar code scan rifle 1 scanning barcode, background server inquires the title of product according to the ID of product, type and quality standard, product camera 3 obtains the image information of product and image information is deposited in the database of background server, product is through sensor element, sensor element is sent to telegon in the electrical equipment control device with the product quality information obtained by the Zigbee agreement, telegon transfers to background server with the product quality information of gathering, background server compares the product quality information of gathering and the target level of product quality of obtaining according to product IDs, background server writes rfid interrogator 7 with comparative result, and write the RFID label of product by rfid interrogator 7, when product during through electronic sorting equipment 9, background server reads the information of RFID label, if the information of RFID label shows that product is qualified products, then electronic sorting equipment 9 is failure to actuate, and product further enters non-defective unit storage area 10; If the information of RFID label shows that product is substandard product, then electronic sorting equipment 9 actions, product is pushed into defective products storage area 8 by electronic sorting equipment 9.Whether qualified automatic letter sorting is handled to product especially component of machine in realization.
The component of machine quality testing sorting equipment that this is practical for a kind of full-automatic production line, has been realized the fast automatic detecting to the component of machine quality, has satisfied relevant industries, the particularly urgent need of auto parts and components enterprise.This practicality can be widened and is applied in other associated mechanical process industry production industry, especially industrial control fields, and advanced technology and the equipment of quality testing is provided in process of production for these industries.
This practicality has improved technological means and the equipment of quality testing in the component of machine production process, improved the automation and intelligentification degree of production, reduce the human cost of labour-intensive link greatly, for enterprise improves production efficient, guarantees product quality, reduces personnel cost performance key effect.
Be enlightenment with above-mentioned foundation desirable embodiment of the present utility model, by above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this utility model technological thought.The technical scope of this utility model is not limited to the content on the specification, must determine its technical scope according to the claim scope.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320126604 CN203170602U (en) | 2013-03-19 | 2013-03-19 | Mechanical parts quality detection sorting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320126604 CN203170602U (en) | 2013-03-19 | 2013-03-19 | Mechanical parts quality detection sorting device |
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| CN203170602U true CN203170602U (en) | 2013-09-04 |
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| CN 201320126604 Expired - Fee Related CN203170602U (en) | 2013-03-19 | 2013-03-19 | Mechanical parts quality detection sorting device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212538A (en) * | 2013-03-19 | 2013-07-24 | 常州机电职业技术学院 | Mechanical part quality detection sorting device and method |
| CN104826809A (en) * | 2015-05-18 | 2015-08-12 | 慈溪市南盾电器有限公司 | Height material-checking device for workpiece |
| CN105389669A (en) * | 2015-12-08 | 2016-03-09 | 浙江汉脑数码科技有限公司 | NFC industrial Information source data central processing center |
| CN105526867A (en) * | 2014-10-24 | 2016-04-27 | 富鼎电子科技(嘉善)有限公司 | Multifunctional detection device |
| CN109508904A (en) * | 2018-12-17 | 2019-03-22 | 杭州优工品科技有限公司 | Industrial part production and product examine data processing method, server and terminal |
| CN112034796A (en) * | 2020-08-21 | 2020-12-04 | 顾洋 | Precise mold machining system based on Internet of things and working method thereof |
-
2013
- 2013-03-19 CN CN 201320126604 patent/CN203170602U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212538A (en) * | 2013-03-19 | 2013-07-24 | 常州机电职业技术学院 | Mechanical part quality detection sorting device and method |
| CN105526867A (en) * | 2014-10-24 | 2016-04-27 | 富鼎电子科技(嘉善)有限公司 | Multifunctional detection device |
| CN104826809A (en) * | 2015-05-18 | 2015-08-12 | 慈溪市南盾电器有限公司 | Height material-checking device for workpiece |
| CN105389669A (en) * | 2015-12-08 | 2016-03-09 | 浙江汉脑数码科技有限公司 | NFC industrial Information source data central processing center |
| CN105389669B (en) * | 2015-12-08 | 2024-01-19 | 浙江汉脑数码科技有限公司 | NFC industrial information source data central processing system |
| CN109508904A (en) * | 2018-12-17 | 2019-03-22 | 杭州优工品科技有限公司 | Industrial part production and product examine data processing method, server and terminal |
| CN112034796A (en) * | 2020-08-21 | 2020-12-04 | 顾洋 | Precise mold machining system based on Internet of things and working method thereof |
| CN112034796B (en) * | 2020-08-21 | 2022-05-10 | 山西迈杰模具制造有限公司 | Precise mold machining system based on Internet of things and working method thereof |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130904 Termination date: 20160319 |