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CN201765050U - System for verifying large weighing apparatus and its self-positioning loading and unloading load measuring device - Google Patents

System for verifying large weighing apparatus and its self-positioning loading and unloading load measuring device Download PDF

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CN201765050U
CN201765050U CN2010202578263U CN201020257826U CN201765050U CN 201765050 U CN201765050 U CN 201765050U CN 2010202578263 U CN2010202578263 U CN 2010202578263U CN 201020257826 U CN201020257826 U CN 201020257826U CN 201765050 U CN201765050 U CN 201765050U
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loading
unloading
weighing
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林建辉
宋健康
姚进辉
池辉
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Fujian Metrology Institute
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Abstract

The utility model provides a large-sized weighter calibration system and a self-positioning loading-unloading load measuring device of the same. The calibration system consists of at least four tension frames and at least four self-positioning loading-unloading load measuring devices, wherein the four tension frames penetrate through a weighting platform hole preset on the surface of a weighting platform of a weighter, connected with a weighting platform foundation and is perpendicular to the surface of the weighting platform, and the four self-positioning loading-unloading load measuring devices correspond to the tension frames. Each self-positioning loading-unloading load measuring device comprises a self-positioning loading-unloading mechanism, a high-precision load measuring instrument and a constant load control device, wherein the high-precision load measuring instrument is disposed tightly close to the upper end of the loading-unloading mechanism, accuracy of the high-precision load measuring instrument is three times of that of the weighter, and the constant load control device is connected with the loading-unloading mechanism and used for keeping added loads constant when load is applied to the loading-unloading mechanism. The calibration system is reasonable in structure, and can greatly increase work efficiency and safety and save cost when used for calibration.

Description

检定大型衡器的系统及其自定位加卸载载荷测量装置 System for verifying large weighing apparatus and its self-positioning loading and unloading load measuring device

【技术领域】【Technical field】

本实用新型涉及一种电子衡器的检定,特别涉及一种检定大型固定式电子衡器的系统,属于计量检定技术领域。The utility model relates to a verification of an electronic weighing apparatus, in particular to a system for verifying a large fixed electronic weighing apparatus, which belongs to the technical field of measurement verification.

【背景技术】【Background technique】

固定式电子衡器是目前世界上技术最为成熟的称重计量器具,属于量大面广的计量器具,广泛应用于冶金、化工、铁路、港口及工矿企业各种载重车辆及货物计量,以及用于贸易结算、生产过程中称重流程的工艺控制,是企业提高称重计量现代化水平的理想计量设备。固定式电子衡器的工作原理是将被称重物或载重汽车置于秤台上,在重力作用下,秤台将重力传递至摇摆支承(钢球、压头等),使称重传感器弹性体产生形变,贴附于弹性体上的应变片桥路失去平衡,输出与重量值成正比例的电信号,经线性放大器将信号放大,再经A/D转换为数字信号,然后由仪表的微处理器对信号进行处理后直接显示重量数。Fixed electronic scales are currently the most mature weighing and measuring instruments in the world. They are measuring instruments with a large quantity and a wide range. The process control of trade settlement and weighing process in the production process is an ideal measurement equipment for enterprises to improve the modernization level of weighing measurement. The working principle of the fixed electronic scale is to place the object to be weighed or the truck on the scale platform. Under the action of gravity, the scale platform transmits the gravity to the swing support (steel ball, pressure head, etc.), so that the elastic body of the load cell produces Deformation, the strain gauge bridge attached to the elastic body loses balance, outputs an electrical signal proportional to the weight value, the signal is amplified by a linear amplifier, and then converted into a digital signal by A/D, and then the microprocessor of the instrument After the signal is processed, the weight number is displayed directly.

固定式电子衡器在实际投入使用前必须进行检定,确定其准确度等级,另外,大型衡器在使用一段时间后或更换器件后,也要进行再次检定,确认其准确度等级,以便作相应调整使之满足准确度要求。现有的检定固定式电子衡器用的标准器主要有三种,标准号为GB7723-2008的固定式电子衡器的国家标准(该标准采用国际建议OIML R76《非自动衡器》(2006E))中明确指出了允许采用的下述三种检定用标准器:一是砝码,具体是指标准砝码或标准质量;二是辅助检定装置,具体是指衡器配备辅助检定装置或独立的辅助检定装置;三是检定用标准砝码的替代,具体是指部分标准砝码和其他任意固定载荷替代标准砝码。Fixed electronic weighing instruments must be calibrated before they are actually put into use to determine their accuracy level. In addition, after a period of use or replacement of components, large scales must be calibrated again to confirm their accuracy level so that they can be adjusted accordingly. meet the accuracy requirements. There are mainly three kinds of standard instruments used for the verification of fixed electronic weighing instruments. The national standard for fixed electronic weighing instruments with the standard number GB7723-2008 (this standard adopts the international recommendation OIML R76 "Non-automatic Weighing Instruments" (2006E)) clearly states that The following three kinds of verification standards are allowed: one is weight, specifically refers to standard weight or standard mass; It is a substitute for standard weights for verification, specifically referring to partial standard weights and other arbitrary fixed loads instead of standard weights.

然而,在JJG539-1997《数字指示秤》检定规程中规定检定衡器用的标准器是:1.是标准砝码、2.是标准砝码和“标准砝码的替代物”。所以在我国目前检定固定式电子衡器所使用的标准器均为标准砝码或标准砝码及其替代物,没有采用辅助检定装置作为标准器来检定固定式衡器。在R76《非自动衡器》国际建议和GB7723-2008固定式电子衡器国家标准中对辅助检定装置仅作以下规定:如果衡器配备辅助检定装置,或以单独的辅助装置检定时,则该装置的最大允许误差应为所检载荷最大允许误差的1/3。“辅助检定装置”是一种什么样的东西呢,在国际建议和GB7723-2008标准中都没有讲,仅规定了“辅助检定装置”最大允许误差。到目前为止,全国或世界上关于采用“独立的辅助检定装置”运用于现场检定大吨位固定式电子衡器的文献资料很少见到。However, in the JJG539-1997 "Digital Indicating Scale" verification regulations, it is stipulated that the standard used for the verification of weighing instruments is: 1. It is a standard weight, 2. It is a standard weight and "a substitute for a standard weight". Therefore, the standard instruments used in the verification of fixed electronic weighing instruments in our country are standard weights or standard weights and their substitutes, and no auxiliary verification device is used as a standard to verify fixed weighing instruments. In the R76 "Non-automatic Weighing Instrument" international proposal and the national standard GB7723-2008 for stationary electronic weighing instruments, only the following provisions are made on the auxiliary verification device: if the weighing instrument is equipped with an auxiliary verification device, or when a separate auxiliary device is used for verification, the maximum The allowable error should be 1/3 of the maximum allowable error of the tested load. What kind of "auxiliary verification device" is, it is not mentioned in the international proposal and GB7723-2008 standard, only the maximum allowable error of "auxiliary verification device" is stipulated. So far, there are few literatures in the country or in the world about the use of "independent auxiliary verification device" for on-site verification of large-tonnage fixed electronic weighing instruments.

公开日1988年2月17日的中国专利号为CN86105843,其专利名称为《汽车衡和轨道衡的检定装置》的发明专利揭示了一种非砝码型的检定装置,但该装置所采用的准压力表的准确度根本不可能满足该类衡器检定的准确度要求。公告日2003年1月22日的中国专利号为CN02230837.7,其专利名称为《大型衡器检定仪》的新型专利也公开了一种非砝码型的衡器检定仪,具体技术方案是由检定传感器(4)、显示仪表(7)、施压装置、加压支架(3)组成,加压支架与需要检定衡器的底座成为整体,施压装置固定在加压支架上,检定传感器和显示仪表的计量准确度大于被检定的衡器计量准确度,检定传感器置于需要检定衡器的秤体(9)上,检定传感器与施压装置之间通过球体连接,检定传感器的输出与显示仪表连接。施压装置的压力施加在传感器上,通过显示仪表显示出来,该压力同时施加在需要检定衡器的秤体上,通过衡器仪表显示出来,比较他们显示值,即可确定被检定衡器的计量误差,但是该检定装置只能对衡器中的使用传感器进行逐个检定,该检定装置实际上为叠加式力标准机。但该装置中施压装置、加压支架为手动加载,无法满足《JJG734-2001力标准机检定规程》及《JJG144-2007标准测力仪检定规程》中对负荷波动性(力源稳定度)、力值稳定保持时间的要求。检定量程仅为衡器中使用每个传感器载荷值,不是对衡器的满量程进行检定,由于衡器的测量准确度不仅与各个传感器的准确度有关,而且还与秤台的刚度、秤台的基础、仪表的准确度、接线盒有关。也就是说衡器中使用的传感器合格,衡器的计量性能不一定合格。所以不是对衡器计量性能进行全面检定,检定过程中还需要另外考虑秤台台面的挠度、秤台的基础、仪表的准确度、接线盒对衡器准确度的影响,因为只能在传感器处进行检定,所以检定过程不能模拟实际的称重状态,所以该检定装置对衡器的检定仅对衡器中使用的传感器进行近似的模拟比对,最关键的是不能直接对衡器实施检定。The Chinese patent No. on February 17th, 1988 on the date of publication is CN86105843, and its patent name is the invention patent of "Verification Device for Truck Scale and Rail Scale" which discloses a non-weight type verification device, but the quasi- It is impossible for the accuracy of the pressure gauge to meet the accuracy requirements of this type of weighing instrument verification. The Chinese patent number of January 22, 2003 on the date of announcement is CN02230837.7, and its new patent titled "Large Weighing Apparatus Calibration Apparatus" also discloses a non-weight type weighing apparatus verification apparatus. The sensor (4), the display instrument (7), the pressure device, and the pressure support (3) are composed. The pressure support is integrated with the base of the weighing instrument that needs to be verified. The pressure device is fixed on the pressure support to verify the sensor and the display instrument. The measurement accuracy is greater than the measurement accuracy of the weighing instrument to be verified. The verification sensor is placed on the scale body (9) of the weighing instrument to be verified. The verification sensor is connected to the pressure device through a sphere, and the output of the verification sensor is connected to the display instrument. The pressure of the pressure device is applied to the sensor, which is displayed by the display instrument. The pressure is simultaneously applied to the scale body of the weighing instrument that needs to be verified, and displayed by the instrument of the weighing instrument. By comparing their displayed values, the measurement error of the verified weighing instrument can be determined. However, the verification device can only verify the sensors used in the weighing instrument one by one, and the verification device is actually a superimposed force standard machine. However, the pressure device and the pressure support in this device are manually loaded, which cannot meet the load fluctuation (force source stability) in the "JJG734-2001 Force Standard Machine Verification Regulation" and "JJG144-2007 Standard Force Meter Verification Regulation" , Force value stable maintenance time requirements. The verification range only uses the load value of each sensor in the weighing instrument, not the full scale of the weighing instrument, because the measurement accuracy of the weighing instrument is not only related to the accuracy of each sensor, but also related to the stiffness of the weighing platform, the foundation of the weighing platform, The accuracy of the meter is related to the junction box. That is to say, the sensor used in the weighing instrument is qualified, but the measurement performance of the weighing instrument is not necessarily qualified. Therefore, it is not a comprehensive verification of the measurement performance of the weighing instrument. During the verification process, the deflection of the weighing platform, the foundation of the weighing platform, the accuracy of the instrument, and the influence of the junction box on the accuracy of the weighing instrument need to be considered, because the verification can only be performed at the sensor. , so the verification process cannot simulate the actual weighing state, so the verification device only performs an approximate analog comparison of the sensors used in the weighing instrument, and the most critical thing is that it cannot directly perform verification on the weighing instrument.

目前,全国对固定式电子衡器检定方法如下:以检定100吨固定式电子汽车衡为例说明,按照GB7723-2008固定式电子衡器国家标准或JJG539-1997《数字指示秤》检定规程要求,采用标准砝码和“标准砝码的替代物”进行检定。其中,如图1所示,需要说明的是规格为100吨的固定式电子汽车衡2’,三节共18米长、e=50kg、m=2000,包括秤显示仪表21’,包括三个秤台台面,分别编号为211’,212’,213’,采用八个传感器,分别编号为231’-238’,在各传感器的上方包括八个传感器支承点,分别编号为241’-248’,每一传感器支承点的周围划分一对应的偏载测试区域,如图1中虚线框所示,分别编号为251’-258’,检定时,将标准砝码或标准砝码的替代物3’放置在上述的各偏载测试区域逐一进行偏载测试,具体的计量性能检定过程如下:At present, the verification methods for fixed electronic scales in the country are as follows: Take the verification of 100 tons of fixed electronic truck scales as an example, according to the national standard of GB7723-2008 fixed electronic scales or the requirements of the verification regulations of JJG539-1997 "Digital Indicator Scale", the standard Weights and "substitutes for standard weights" for verification. Wherein, as shown in Figure 1, it should be noted that the specification is a fixed electronic truck scale 2' of 100 tons, three sections are 18 meters long, e=50kg, m=2000, including scale display instrument 21', including three scales The platform, numbered 211', 212', 213' respectively, adopts eight sensors, numbered 231'-238' respectively, and includes eight sensor supporting points above each sensor, numbered 241'-248' respectively, A corresponding eccentric load test area is divided around each sensor support point, as shown in the dotted line box in Figure 1, numbered 251'-258' respectively. During the verification, the standard weight or the substitute of the standard weight is 3' Place them in the above-mentioned partial load test areas to conduct partial load tests one by one. The specific measurement performance verification process is as follows:

1、预压:应预加一次载荷到100t,或用不少于50t的载重车辆往返通过承载器不少于3次;1. Preloading: Preload the load once to 100t, or use a load vehicle of not less than 50t to go back and forth through the carrier for no less than 3 times;

2、置零与除皮装置的准确度;2. The accuracy of zero setting and tare removal device;

3、加载前的置零;3. Zero setting before loading;

4、称量性能:4. Weighing performance:

4.1采用标准砝码和替代物检定时为确认标准砝码量而对秤进行重复性测试:首先检查50t称量点的重复性,在承载器上施加3次50t标准砝码,若重复性误差不大于0.3e,标准砝码3’可减少至35%最大秤量;若重复性误差不大于0.2e,标准砝码3’可减少至20%最大秤量;4.1 When using standard weights and substitutes for verification, perform repeatability tests on scales to confirm the amount of standard weights: first check the repeatability of the 50t weighing point, and apply 50t standard weights on the carrier for 3 times, if the repeatability error Not greater than 0.3e, the standard weight 3' can be reduced to 35% of the maximum capacity; if the repeatability error is not greater than 0.2e, the standard weight 3' can be reduced to 20% of the maximum capacity;

4.2称量测试:从零点起按由小到大的顺序加砝码或替代物3’至100t,用相同方法卸砝码至零点,测试至少应选定1t、25t、50t、75t、100t五个检定点;4.2 Weighing test: add weights or substitutes from 3' to 100t in ascending order from zero, unload the weights to zero in the same way, at least 1t, 25t, 50t, 75t, 100t should be selected for the test check point;

4.3除皮称量测试:至少应对2个不同的皮重量进行除皮称量测试,按照4.2进行,测试点为:1t、50t、最大允许误差改变的秤量、可能的最大净重值、80t五个检定点;4.3 Tare weighing test: At least 2 different tare weights should be tested for tare weighing, according to 4.2, the test points are: 1t, 50t, the scale with the maximum allowable error change, the possible maximum net weight value, and 80t five check point;

4.4偏载测试:用14t的标准砝码3’轮流加放在8个偏载测试区域251’-258’进行测试,直至满足在8个偏载测试区域测试251’-258’的示值误差均不大于50kg;4.4 Eccentric load test: use 14t standard weight 3' to test in 8 eccentric load test areas 251'-258' in turn until the indication error of 251'-258' in 8 eccentric load test areas is satisfied No more than 50kg;

4.5鉴别力测试:在1t、50t、100t称量点测试,检定过程中同时进行;4.5 Identification test: at the 1t, 50t, 100t weighing point test, and at the same time during the verification process;

4.6重复性测试:分别在50t秤量和接近最大秤量(90t)进行两组测试,每组至少重复3次。4.6 Repeatability test: Carry out two groups of tests at 50t weighing capacity and near maximum weighing capacity (90t), and repeat at least 3 times for each group.

在上述的检定过程中,需搬运砝码或替代物的吨位量:1、上述预压过程中需搬运100t;2、上述4.1中采用标准砝码和替代物检定时为确认标准砝码量而对秤进行重复性测试需搬运150t;3、上述4.2中称量测试需搬运100t;4、上述4.3中除皮称量测试需搬运160t;5、上述4.4中偏载测试需搬运112t;6.上述4.6中重复性测试需搬运270t。In the above verification process, the tonnage of weights or substitutes to be transported: 1. 100t needs to be transported in the above preloading process; 2. When using standard weights and substitutes in the above 4.1 for verification, it is necessary to confirm the standard weight. 150t is required for the repeatability test of the scale; 3. 100t is required for the weighing test in 4.2 above; 160t is required for the tare weighing test in 4.3 above; 112t is required for the partial load test in 4.4 above; 6. The repeatability test in 4.6 above needs to carry 270t.

所以,采用标准砝码或标准砝码和替代物检定固定式电子衡器的检定方法存在以下缺点:Therefore, the verification method of using standard weights or standard weights and substitutes to verify fixed electronic weighing instruments has the following disadvantages:

1、检定工作量巨大、效率极低。检定一台合格100t固定式电子汽车衡共需搬动砝码和替代物达932t,若不合格就应该调整,调整后就得重新检定,重新检定就得再次搬运砝码,其搬运砝码或替代物达上千吨以上;1. The verification workload is huge and the efficiency is extremely low. A qualified 100t fixed electronic truck scale needs to move a total of 932t of weights and substitutes. If it is unqualified, it should be adjusted. Substitutes amount to thousands of tons or more;

2、搬运大量砝码或替代物的安全性极差。由于电子汽车衡的承载台面面积有限(如100吨,台面面积也只有54平方),要在有限的面积上堆放100吨的砝码或替代物是很困难,在装卸砝码或替代物时是很危险的;2. The safety of carrying a large amount of weights or substitutes is extremely poor. Due to the limited loading table area of the electronic truck scale (such as 100 tons, the table area is only 54 square meters), it is very difficult to stack 100 tons of weights or substitutes on the limited area. very dangerous;

3、替代物难于寻找。不是每台大型电子汽车衡的用户都能提供合适的替代物,如安装在公路旁的公平秤就很难找到合适的替代物、铁路、港口、有毒液、气体化工企业、纺织厂、煤矿等用户也很难提供合适的替代物;3. Substitutes are hard to find. Not every user of large electronic truck scales can provide suitable substitutes. For example, it is difficult to find suitable substitutes for fair scales installed beside roads, railways, ports, poisonous liquids, gas chemical enterprises, textile factories, coal mines, etc. It is also difficult for users to provide suitable substitutes;

4、标准砝码难于运输。检定一台100吨汽车衡,至少要运输50吨标准砝码;检定一台150吨汽车衡,至少要运输75吨标准砝码。而目前在国内运输一次砝码也只能15吨左右,特别是山区地带,有危桥限载、道路限载、地形限载,安装在山沟里(如矿山)等等就会限制一次砝码运输量;4. Standard weights are difficult to transport. For the verification of a 100-ton truck scale, at least 50 tons of standard weight must be transported; for the verification of a 150-ton truck scale, at least 75 tons of standard weight must be transported. At present, only about 15 tons of weights can be transported in China at one time, especially in mountainous areas, where there are dangerous bridges, roads, and terrains, and installation in ravines (such as mines) will limit the weights once. transport volume;

5、成本费用极高。运输和搬运如此多的标准砝码或替代物,需要多部检衡车和吊车,检定需要几天时间(检一台100吨汽车衡一般需7个工作日)和多人合作才能完成检定工作。5. The cost is extremely high. To transport and carry so many standard weights or substitutes, many weighing trucks and cranes are needed, and the verification takes several days (it usually takes 7 working days to inspect a 100-ton truck scale) and the cooperation of multiple people to complete the verification work .

综上所述,由于目前大部分县级、市级、省级计量检定单位对大型衡器(如150吨电子汽车衡)检定没有足够的标准砝码;即使有了足够的标准砝码,其砝码装卸、运输砝码的安全性、运输成本在现有的技术条件也是无法保证;其次,就算是砝码运输到现场,若按JJG539-1997《数字指示秤》检定规程中规定进行检定,其检定工作量巨大,检定耗时过长,因而无法保证按检定规程进行。由此可见,检定大型固定式电子衡器时,标准器采用标准砝码或标准砝码和替代物的检定方法是需要改进的。To sum up, most county-level, city-level, and provincial-level metrology verification units do not have enough standard weights for the verification of large scales (such as 150-ton electronic truck scales); even if there are enough standard weights, the weight The safety of loading and unloading, transporting weights, and transportation costs cannot be guaranteed under the existing technical conditions; secondly, even if the weights are transported to the site, if the verification is carried out according to the verification regulations of JJG539-1997 "Digital Indicating Scale", its The verification workload is huge, and the verification takes too long, so it cannot be guaranteed to be carried out according to the verification regulations. It can be seen that when verifying large-scale fixed electronic weighing instruments, the verification method of standard weights or standard weights and substitutes needs to be improved.

【实用新型内容】【Content of utility model】

本实用新型要解决的技术问题之一在于提供一种检定大型衡器的系统,要解决的技术问题之二在于提供用于检定大型衡器的自定位加卸载载荷测量装置、通过采用该系统和该自定位加卸载载荷测量装置来实施检定可以大大提高工作效率和安全性、节约成本,能够解决现有技术中采用标准砝码或标准砝码和替代物或其它非砝码型衡器检定装置检定固定式电子衡器时存在的检定工作量巨大,检定耗时耗力、检定过程繁琐、准确度不够等各种问题。One of the technical problems to be solved by the utility model is to provide a system for verifying large scales, and the second technical problem to be solved is to provide a self-positioning loading and unloading load measuring device for verifying large scales. Positioning the loading and unloading load measuring device to perform verification can greatly improve work efficiency and safety, and save costs, and can solve the problem of using standard weights or standard weights and substitutes or other non-weight type weighing apparatus verification devices in the prior art. There are many problems in the verification workload of electronic weighing instruments, such as time-consuming and labor-intensive verification, cumbersome verification process, and insufficient accuracy.

本实用新型是通过采用以下技术方案解决上述技术问题的:The utility model solves the above technical problems by adopting the following technical solutions:

本实用新型解决的技术问题之一所采用的技术方案如下所述:The technical scheme adopted by one of the technical problems solved by the utility model is as follows:

一种检定大型衡器的系统,其中,包括:至少四个穿过预设在所述衡器的秤台台面上的一秤台孔与秤台地基相连接并且垂直于所述秤台台面设置的拉力框架;至少四个对应所述拉力框架设置用于替代标准砝码或标准砝码的替代物对秤台台面加卸载以及进行载荷测量的自定位加卸载载荷测量装置,所述自定位加卸载载荷测量装置环绕所述拉力框架的四周设置;以及一与所述加卸载机构相连接并用于使所述加卸载机构加载时保持所加载荷恒定的恒载荷控制装置。A system for verifying large-scale weighing instruments, including: at least four pulling forces that pass through a weighing platform hole preset on the weighing platform platform of the weighing instrument to connect to the foundation of the weighing platform and set perpendicular to the weighing platform platform Frame; at least four self-positioning loading and unloading load measuring devices for loading and unloading the weighing platform platform and performing load measurement corresponding to the tensile frame are arranged to replace standard weights or standard weights, and the self-positioning loading and unloading loads A measuring device is arranged around the tension frame; and a constant load control device connected with the loading and unloading mechanism and used to keep the applied load constant when the loading and unloading mechanism is loaded.

进一步地,所述自定位加卸载载荷测量装置包括一可自定位的加卸载机构以及一紧邻所述加卸载机构的上端设置的高精度载荷测量仪,所述高精度载荷测量仪的准确度至少为所述衡器的准确度的3倍。Further, the self-positioning loading and unloading load measuring device includes a self-positioning loading and unloading mechanism and a high-precision load measuring instrument arranged close to the upper end of the loading and unloading mechanism, and the accuracy of the high-precision load measuring instrument is at least 3 times the accuracy of said scale.

进一步地,所述高精度载荷测量仪包括至少三个环绕所述拉力框架的中心轴线均匀布设的标准传感器、一设于所述标准传感器的上方的限位件以及与各所述标准传感器相连接并用于显示所述标准传感器的力值载荷的标准传感器测量显示仪表。Further, the high-precision load measuring instrument includes at least three standard sensors uniformly arranged around the central axis of the tension frame, a limit piece arranged above the standard sensor and connected to each standard sensor And the standard sensor measurement display instrument for displaying the force value load of the standard sensor.

进一步地,所述加卸载机构包括一主油缸和一自定位承压板,所述主油缸包括位于外侧的油缸部分和位于内侧的活塞部分,所述活塞部分紧邻所述标准传感器的下端设置,所述加卸载机构还包括一设置在所述衡器的秤台台面上并且套设在所述拉力框架上的自定位承压板,所述自定位承压板设置在所述主油缸的下方。Further, the loading and unloading mechanism includes a main oil cylinder and a self-positioning pressure bearing plate, the main oil cylinder includes an outer cylinder part and an inner piston part, and the piston part is arranged adjacent to the lower end of the standard sensor, The loading and unloading mechanism also includes a self-positioning pressure bearing plate arranged on the weighing platform of the weighing apparatus and sleeved on the tension frame, and the self-positioning pressure bearing plate is arranged under the main oil cylinder.

进一步地,所述自定位承压板包括一与所述油缸部分间隔一定距离设置的承压板板体以及至少三个用于自动调节承压方向使所述标准传感器的受力轴与所述拉力杆主体的受力轴平行的万向球轴承,所述万向球轴承环绕所述拉力框架的中心轴线均匀布设镶嵌在所述承压板板体的上端面上并露出所述万向球轴承的上端部分与所述主油缸的油缸部分刚好接触。Further, the self-positioning pressure bearing plate includes a pressure bearing plate body set at a certain distance from the cylinder part and at least three pressure bearing directions for automatic adjustment so that the force bearing axis of the standard sensor is in line with the Universal ball bearings parallel to the stress axis of the main body of the tension rod, the universal ball bearings are evenly arranged around the central axis of the tension frame and embedded on the upper end surface of the pressure bearing plate body and expose the universal balls The upper end portion of the bearing is just in contact with the oil cylinder portion of the main oil cylinder.

进一步地,所述主油缸的外侧还设有一可对所述主油缸进行水平调整的螺钉,所述螺钉的顶端顶住所述承压板板体的上端面。Further, a screw that can adjust the level of the main oil cylinder is provided on the outside of the main oil cylinder, and the top end of the screw bears against the upper end surface of the pressure bearing plate body.

进一步地,所述拉力框架包括一埋设在所述秤台地基的深处的地脚拉力杆或拉力环和一连接在所述地脚拉力杆或拉力环上的拉力杆主体。Further, the tension frame includes an anchor tension rod or tension ring buried deep in the foundation of the weighing platform and a tension rod main body connected to the foundation tension rod or tension ring.

进一步地,所述限位件为一套设在所述拉力杆主体的最上端的用于锁紧的螺母。Further, the limiting member is a set of locking nuts arranged on the uppermost end of the main body of the tension rod.

进一步地,所述拉力框架还包括一紧邻所述螺母的下端且套设在所述拉力杆主体上的承压垫、一紧邻所述承压垫的下端并套设在所述拉力杆主体上用于自动调整所述拉力杆主体与所述标准传感器的同轴度的推力关节轴承。Further, the tension frame also includes a pressure pad adjacent to the lower end of the nut and sleeved on the main body of the tension rod, and a lower end adjacent to the lower end of the pressure pad and sleeved on the main body of the tension rod. A thrust joint bearing used for automatically adjusting the coaxiality between the main body of the tension rod and the standard sensor.

进一步地,所述标准传感器包括上底座,下底座以及设于上下底座之间的弹性体,所述上底座紧邻所述推力关节轴承的下端设置。Further, the standard sensor includes an upper base, a lower base and an elastic body disposed between the upper and lower bases, and the upper base is disposed adjacent to the lower end of the thrust joint bearing.

进一步地,所述拉力框架还包括一可使所述拉力杆主体保持同轴且垂直于所述秤台台面的自调整同轴度机构,所述自调整同轴度机构设置在所述拉力杆主体与所述地脚拉力杆或拉力环之间,所述自调整同轴度机构包括一杆端推力轴承。Further, the tension frame also includes a self-adjusting coaxiality mechanism that can keep the main body of the tension rod coaxial and perpendicular to the platform surface of the weighing platform, and the self-adjusting coaxiality mechanism is arranged on the tension rod Between the main body and the anchor rod or the tension ring, the self-adjusting coaxiality mechanism includes a rod-end thrust bearing.

进一步地,所述拉力框架还包括一设置在所述拉力杆主体位于所述秤台台面以下的下端的高度调节拉杆。Further, the tension frame further includes a height adjustment pull rod arranged at the lower end of the tension rod main body below the weighing platform platform.

进一步地,所述恒载荷控制装置包括油源机构、恒载荷控制机构、带恒载荷控制软件的计算机。Further, the constant load control device includes an oil source mechanism, a constant load control mechanism, and a computer with constant load control software.

进一步地,所述油源机构包括第一伺服电机、第二伺服电机、第一伺服油泵、第二伺服油泵,所述第一伺服电机和第二伺服电机的输入端均与所述计算机连接,所述第一伺服电机的输出端与所述第一伺服油泵的输入端连接,所述第二伺服电机的输出端与所述第二伺服油泵的输入端连接;所述恒载荷控制机构包括一溢流阀、一换向阀以及一电动截止阀,所述换向阀的输入端分别与所述第一伺服油泵和第二伺服油泵的输出端连接,所述换向阀还与所述溢流阀连接,所述换向阀的输出端与所述主油缸连接;所述至少三个标准传感器与所述标准传感器测量显示仪表连接,所述标准传感器测量显示仪表再与所述计算机连接,所述衡器的各传感器与所述衡器的显示仪表相连接,所述衡器的显示仪表再与所述计算机连接。Further, the oil source mechanism includes a first servo motor, a second servo motor, a first servo oil pump, and a second servo oil pump, and the input ends of the first servo motor and the second servo motor are connected to the computer, The output end of the first servo motor is connected to the input end of the first servo oil pump, the output end of the second servo motor is connected to the input end of the second servo oil pump; the constant load control mechanism includes a Relief valve, a reversing valve and an electric cut-off valve, the input ends of the reversing valve are respectively connected with the output ends of the first servo oil pump and the second servo oil pump, and the reversing valve is also connected with the overflow The flow valve is connected, the output end of the reversing valve is connected with the main oil cylinder; the at least three standard sensors are connected with the standard sensor measurement display instrument, and the standard sensor measurement display instrument is connected with the computer, Each sensor of the weighing instrument is connected with the display instrument of the weighing instrument, and the display instrument of the weighing instrument is connected with the computer.

本实用新型解决的技术问题之二所采用的技术方案如下所述:The technical solution adopted by the second technical problem solved by the utility model is as follows:

用于检定大型衡器的自定位加卸载载荷测量装置,其中,所述自定位加卸载载荷测量装置包括一可用于替代标准砝码或标准砝码的替代物对秤台台面加卸载的自定位的加卸载机构以及一紧邻所述加卸载机构的上端设置的高精度载荷测量仪,所述高精度载荷测量仪的准确度至少为所述衡器的准确度的3倍。A self-positioning loading and unloading load measuring device for verifying large-scale weighing instruments, wherein the self-positioning loading and unloading load measuring device includes a self-positioning device that can be used to replace the standard weight or a substitute for the standard weight to load and unload the weighing platform The loading and unloading mechanism and a high-precision load measuring instrument arranged adjacent to the upper end of the loading and unloading mechanism, the accuracy of the high-precision load measuring instrument is at least 3 times the accuracy of the weighing instrument.

进一步地,所述自定位加卸载载荷测量装置沿着一穿过预设在所述衡器的秤台台面上的一秤台孔与秤台地基相连接并且垂直于所述秤台台面设置的拉力框架的四周设置。Further, the self-positioning loading and unloading load measuring device is connected to the foundation of the weighing platform through a weighing platform hole preset on the weighing platform platform of the weighing instrument and is perpendicular to the tension set on the weighing platform platform. Set around the frame.

进一步地,所述高精度载荷测量仪包括至少三个环绕所述拉力框架的中心轴线均匀布设的标准传感器、一设于所述高精度载荷测量仪的上方的限位件以及一与所述各标准传感器相连接并用于显示所述标准传感器的力值载荷的标准传感器测量显示仪表。Further, the high-precision load measuring instrument includes at least three standard sensors uniformly arranged around the central axis of the tension frame, a limiter arranged above the high-precision load measuring instrument, and a The standard sensor is connected with the standard sensor and is used to display the standard sensor's force value load and a standard sensor measurement display instrument.

进一步地,所述加卸载机构包括一主油缸和一自定位承压板,所述主油缸包括位于外侧的油缸部分和位于内侧的活塞部分,所述活塞部分紧邻所述标准传感器的下端设置,所述加卸载机构还包括一设置在所述衡器的秤台台面上并且套设在所述拉力框架上的自定位承压板,所述自定位承压板设置在所述主油缸的下方。Further, the loading and unloading mechanism includes a main oil cylinder and a self-positioning pressure bearing plate, the main oil cylinder includes an outer cylinder part and an inner piston part, and the piston part is arranged adjacent to the lower end of the standard sensor, The loading and unloading mechanism also includes a self-positioning pressure bearing plate arranged on the weighing platform of the weighing apparatus and sleeved on the tension frame, and the self-positioning pressure bearing plate is arranged under the main oil cylinder.

进一步地,所述自定位承压板包括一与所述油缸部分间隔一定距离设置的承压板板体以及至少三个用于自动调节承压方向使所述标准传感器的受力轴与所述拉力杆主体的受力轴平行的万向球轴承,所述万向球轴承环绕所述拉力框架的中心轴线均匀布设镶嵌在所述承压板板体的上端面上并露出所述万向球轴承的上端部分与所述主油缸的油缸部分刚好接触。Further, the self-positioning pressure bearing plate includes a pressure bearing plate body set at a certain distance from the cylinder part and at least three pressure bearing directions for automatic adjustment so that the force bearing axis of the standard sensor is in line with the Universal ball bearings parallel to the stress axis of the main body of the tension rod, the universal ball bearings are evenly arranged around the central axis of the tension frame and embedded on the upper end surface of the pressure bearing plate body and expose the universal balls The upper end portion of the bearing is just in contact with the oil cylinder portion of the main oil cylinder.

本实用新型所实现的一种检定大型衡器的系统,是采用国际标准中规定的第二种标准器来检定大型衡器,第二种标准器具体是一种独立的辅助装置,即非砝码型校验衡器装置,具有如下优点:A system for verifying large-scale weighing instruments realized by the utility model adopts the second type of standard device stipulated in international standards to verify large-scale weighing devices. The second type of standard device is specifically an independent auxiliary device, that is, non-weight type Calibration weighing device has the following advantages:

1、因为不是检定衡器的传感器,而是直接对衡器进行所需的各项检定,所以不需要检测秤台台面的挠度,并且检定过程中可直接在传感器支承点附近实施检定,不限定在传感器支承点的位置,因而能模拟衡器实际的称重状态。1. Because it is not to verify the sensor of the weighing instrument, but to directly perform various verifications required on the weighing instrument, there is no need to detect the deflection of the weighing platform, and the verification can be carried out directly near the supporting point of the sensor during the verification process, not limited to the sensor The position of the support point can simulate the actual weighing state of the scale.

2、检定和运输安全方便。所述非砝码校验衡器装置整套自重不超过1.5吨,体积小、重量轻,所以检定和运输安全方便;2. The verification and transportation are safe and convenient. The self-weight of the whole set of non-weight verification weighing device is not more than 1.5 tons, small in size and light in weight, so the verification and transportation are safe and convenient;

3、检定工作量小。由于采用恒载荷控制装置进行自动加卸载荷,并可通过软件设计,进行自动控制,无需搬动几百甚至上千吨砝码或替代物,捡定工作量小;3. The verification workload is small. Since the constant load control device is used for automatic loading and unloading, and can be automatically controlled through software design, there is no need to move hundreds or even thousands of tons of weights or substitutes, and the workload of picking is small;

4、检定效率高。无需运输检定所需大量标准砝码和寻找替代物,半个工作日就能检定一台100吨或200吨汽车衡,工作效率极高。4. High testing efficiency. A 100-ton or 200-ton truck scale can be tested in half a working day without the need to transport a large number of standard weights and find substitutes for verification, and the work efficiency is extremely high.

5、检定所需成本低。实施该装置时,只需一部小型货车一次就能将标准器运到目的地,只要半个工作日就能完成检定。5. The cost required for verification is low. When the device is implemented, only a small truck can transport the standard to the destination at one time, and the verification can be completed in half a working day.

6、社会效益极好。与过去采用标准砝码作为标准器检定衡器的检定方法相比,根据估算,平均检定一台大吨电子汽车衡,运输费可节约5000元、人工费可节约3000元,例如,福建全省共有4000多台,一年检定2次,一年就可为福建企业节约成本陆仟多万元。6. Excellent social benefits. Compared with the verification method of using standard weights as standard instruments in the past, according to estimates, the average verification of a large-ton electronic truck scale can save 5,000 yuan in transportation costs and 3,000 yuan in labor costs. For example, there are 4,000 yuan in total in Fujian Province. Multiple units are tested twice a year, which can save Fujian enterprises more than 60 million yuan a year.

【附图说明】【Description of drawings】

下面参照附图结合具体实施例对本实用新型作进一步的说明。The utility model will be further described below in conjunction with specific embodiments with reference to the accompanying drawings.

图1是现有技术中采用标准砝码或标准砝码和替代物检定衡器的示意图。Fig. 1 is a schematic diagram of a weighing instrument using standard weights or standard weights and substitutes in the prior art.

图2是本实用新型所述的检定系统的剖视图。Fig. 2 is a cross-sectional view of the verification system described in the present invention.

图3是本实用新型所述的自定位加卸载载荷测量装置的剖视图。Fig. 3 is a cross-sectional view of the self-positioning loading and unloading load measuring device described in the utility model.

图4是本实用新型所述的检定系统的剖视图。Fig. 4 is a cross-sectional view of the verification system described in the present invention.

图5a是本实用新型所述的标准传感器的剖视图。Fig. 5a is a cross-sectional view of the standard sensor described in the present invention.

图5b是图5a中的标准传感器的A-A剖视图。Fig. 5b is an A-A sectional view of the standard sensor in Fig. 5a.

图6是本实用新型所述的加卸载机构和高精度载荷测量仪的位置关系的剖视图。Fig. 6 is a cross-sectional view of the positional relationship between the loading and unloading mechanism and the high-precision load measuring instrument described in the utility model.

图7a是本实用新型所述的自定位承压板的剖视图。Fig. 7a is a cross-sectional view of the self-positioning pressure bearing plate of the present invention.

图7b是图7a中的自定位承压板的俯视图。Fig. 7b is a top view of the self-positioning pressure bearing plate in Fig. 7a.

图8是安装本实用新型所述的检定系统的内外部连接关系图。Fig. 8 is a diagram of the internal and external connections of the verification system installed in the utility model.

图9a是采用本实用新型所述的检定系统检定衡器的示意图。Fig. 9a is a schematic diagram of a weighing apparatus verified by the verification system of the present invention.

图9b是采用本实用新型所述的检定系统检定衡器的示意图。Fig. 9b is a schematic diagram of the verification of the weighing apparatus by the verification system of the present invention.

【具体实施方式】【Detailed ways】

请重点参阅图2、图3、图4和图8所示,本实用新型所述的一种检定大型衡器的系统,所述检定系统1是一种非砝码型的独立的辅助衡器的检定系统,可用于对大型固定式电子衡器2(见图9a)进行计量检定,包括:至少四个拉力框架11、至少四个自定位加卸载载荷测量装置12以及一恒载荷控制装置13,所述拉力框架11的数目与所述自定位加卸载载荷测量装置12的数目一致,并且一一对应设置在一起,各所述拉力框架11穿过预设在所述衡器2的秤台台面21上的一秤台孔211与秤台地基3相连接并且垂直于所述秤台台面21设置;各所述自定位加卸载载荷测量装置12沿着各所述拉力框架11的四周设置用于替代标准砝码或标准砝码的替代物对秤台台面21加卸载以及进行载荷测量,各所述自定位加卸载载荷测量装置12包括一可自定位的加卸载机构121和一高精度载荷测量仪122,所述高精度载荷测量仪122紧邻所述加卸载机构121的上端设置,为保证检定的准确性和溯源性,所述高精度载荷测量仪122的准确度至少为所述衡器的准确度的3倍。所述恒载荷控制装置13与所述加卸载机构121相连接并用于使所述加卸载机构121加载时保持所加载荷恒定。Please focus on Fig. 2, Fig. 3, Fig. 4 and Fig. 8, a system for verifying a large-scale weighing instrument described in the present invention, the verification system 1 is a verification of a non-weight type independent auxiliary weighing instrument The system, which can be used for metrological verification of a large fixed electronic weighing instrument 2 (see Figure 9a), includes: at least four tension frames 11, at least four self-positioning loading and unloading load measuring devices 12 and a constant load control device 13, the The number of tension frames 11 is consistent with the number of the self-positioning loading and unloading load measuring devices 12, and they are arranged together in one-to-one correspondence. A weighing platform hole 211 is connected to the weighing platform foundation 3 and is arranged perpendicular to the weighing platform surface 21; each of the self-positioning loading and unloading load measuring devices 12 is arranged around each of the tension frames 11 to replace standard weights A substitute for a code or a standard weight is used to load and unload the weighing platform platform 21 and perform load measurement. Each of the self-positioning loading and unloading load measuring devices 12 includes a self-positioning loading and unloading mechanism 121 and a high-precision load measuring instrument 122, The high-precision load measuring instrument 122 is arranged adjacent to the upper end of the loading and unloading mechanism 121. In order to ensure the accuracy and traceability of the verification, the accuracy of the high-precision load measuring instrument 122 is at least 3 times the accuracy of the weighing instrument. times. The constant load control device 13 is connected with the loading and unloading mechanism 121 and is used to keep the applied load constant when the loading and unloading mechanism 121 is loaded.

请重点参阅图3所示,所述高精度载荷测量仪122包括至少一个标准传感器1221、一标准传感器测量显示仪表1222(见图8)以及一限位件1223,所述限位件1223设置在所述标准传感器1221的上方,为可拆卸式,可用于限定和调节所述标准传感器1221的位置,本实施例中,所述限位件1223由一螺设在所述拉力框架11上的螺母承担,所述螺母可用于锁紧限位;所述标准传感器测量显示仪表1222与所述标准传感器1221相连接并用于显示所述标准传感器1221的力值载荷。Please focus on Fig. 3, the high-precision load measuring instrument 122 includes at least one standard sensor 1221, a standard sensor measurement display instrument 1222 (see Figure 8) and a limiter 1223, the limiter 1223 is arranged on The top of the standard sensor 1221 is detachable and can be used to limit and adjust the position of the standard sensor 1221. In this embodiment, the limiting member 1223 is formed by a nut screwed on the tension frame 11. Assume that the nut can be used to lock the limit; the standard sensor measurement display instrument 1222 is connected with the standard sensor 1221 and used to display the force value load of the standard sensor 1221 .

请重点参阅图4所示,所述拉力框架11包括一地脚拉力杆111、一拉力杆主体112、一承压垫113、一推力关节轴承114、一自调整同轴度机构115以及一高度调节拉杆116。图4中所示为地脚拉力杆111,所述地脚拉力杆111埋设在所述秤台地基的深处并与所述拉力杆主体112固定连接;所述承压垫113紧邻所述限位件1223(即螺母)的下端且套设在所述拉力杆主体112上的;所述推力关节轴承114紧邻所述承压垫113的下端并套设在所述拉力杆主体112上;所述自调整同轴度机构115设置在所述拉力杆主体112与所述地脚拉力杆111之间,可用于自动调整所述拉力杆主体112与所述标准传感器1221(见图3)的同轴度,可使所述拉力杆主体112保持同轴且垂直于所述秤台台面21,具体地,所述自调整同轴度机构115通过一杆端推力轴承承担来实现同轴度的调整;所述高度调节拉杆116设置在所述拉力杆主体112的下端,具体地是指拉力杆主体112位于所述秤台台面21以下的下端,所述高度调节拉杆116可以根据检定场地的秤台台面21与秤台地基3的高度很方便地调节拉力框架11所需的高度。Please focus on Fig. 4, the tension frame 11 includes a ground tension rod 111, a tension rod main body 112, a pressure pad 113, a thrust joint bearing 114, a self-adjusting coaxiality mechanism 115 and a height Adjust the pull rod 116. Shown in Fig. 4 is anchor rod 111, and described anchor rod 111 is embedded in the depth of described weighing platform foundation and is fixedly connected with described tension rod main body 112; The lower end of the position piece 1223 (ie nut) is sleeved on the main body 112 of the tension rod; the thrust joint bearing 114 is adjacent to the lower end of the pressure pad 113 and is sleeved on the main body 112 of the tension rod; The self-adjusting coaxiality mechanism 115 is arranged between the tension rod main body 112 and the anchor tension rod 111, and can be used to automatically adjust the alignment between the tension rod main body 112 and the standard sensor 1221 (see FIG. 3 ). Coaxiality can keep the tension rod main body 112 coaxial and perpendicular to the weighing platform platform 21. Specifically, the self-adjusting coaxiality mechanism 115 realizes the adjustment of the coaxiality through a rod end thrust bearing. The height adjustment pull rod 116 is arranged on the lower end of the tension rod main body 112, specifically refers to the lower end of the tension rod main body 112 located below the weighing platform platform 21, and the height adjustment pull rod 116 can be adjusted according to the weighing platform of the verification site. The height of the platform 21 and the weighing platform foundation 3 can be adjusted to the required height of the tension frame 11 very conveniently.

请重点参阅图5a和图5b所示,所述高精度载荷测量仪122包括至少三个标准传感器1221,所述各标准传感器1221环绕所述拉力框架11的中心轴线均匀布设,所述标准传感器测量显示仪表1222(见图3)与所述各标准传感器1221相连接并用于显示所述各标准传感器1221的合力的力值载荷,所述标准传感器1221包括上底座12211,下底座12212以及设于上下底座之间的弹性体12213,所述上底座12211紧邻所述推力关节轴承114(见图4)的下端设置。所述高精度载荷测量仪122还包括一将所述标准传感器1221包裹在内的壳体1224,以及设于所述壳体1224上可方便操作的扶手1225。Please focus on Fig. 5a and Fig. 5b, the high-precision load measuring instrument 122 includes at least three standard sensors 1221, and the standard sensors 1221 are evenly arranged around the central axis of the tension frame 11, and the standard sensors measure Display instrument 1222 (see Fig. 3) is connected with described each standard sensor 1221 and is used for displaying the force value load of the resultant force of described each standard sensor 1221, and described standard sensor 1221 comprises upper base 12211, lower base 12212 and is located at up and down The elastic body 12213 between the bases, the upper base 12211 is arranged adjacent to the lower end of the thrust joint bearing 114 (see FIG. 4 ). The high-precision load measuring instrument 122 also includes a housing 1224 enclosing the standard sensor 1221 , and a handrail 1225 provided on the housing 1224 for easy operation.

请重点参阅图6所示,所述加卸载机构121包括一自定位承压板1211以及一主油缸1212。所述主油缸1212包括位于外侧的油缸部分12121和位于内侧的活塞部分12122,所述活塞部分12122紧邻所述标准传感器1221的下底座12212设置,所述活塞部分12122向上运动做功时,可使所述标准传感器1221受力;所述加卸载机构121还包括一设置在所述衡器2(见图图9a)的秤台台面21(见图9a)上并且套设在所述拉力框架11上的自定位承压板1211,所述自定位承压板1211设置在所述主油缸1212的下方,当油缸部分12121向下运动做功时,所述自定位承压板1211受力,从而使秤台台面21受力。因为,所述自定位承压板1211具有一定覆盖面积,所以能覆盖秤台孔211附近的一部分面积,从而能模拟所述衡器2的真实称重状态,实现更科学的计量检定。Please refer to FIG. 6 , the loading and unloading mechanism 121 includes a self-positioning pressure bearing plate 1211 and a master oil cylinder 1212 . The master cylinder 1212 includes a cylinder part 12121 on the outside and a piston part 12122 on the inside. The piston part 12122 is arranged next to the lower base 12212 of the standard sensor 1221. When the piston part 12122 moves upward to do work, it can make the The standard sensor 1221 is stressed; the loading and unloading mechanism 121 also includes a weighing platform 21 (see FIG. 9a ) of the weighing apparatus 2 (see FIG. 9a ) and sleeved on the tension frame 11. Self-positioning pressure bearing plate 1211, the self-positioning pressure bearing plate 1211 is arranged below the main oil cylinder 1212, when the oil cylinder part 12121 moves downward to do work, the self-positioning pressure bearing plate 1211 is stressed, so that the weighing platform Mesa 21 is stressed. Because the self-positioning pressure bearing plate 1211 has a certain coverage area, it can cover a part of the area near the weighing platform hole 211, thereby simulating the real weighing state of the weighing apparatus 2 and realizing more scientific measurement verification.

请重点参阅图6、图7a和7b所示,所述自定位承压板1211包括一承压板板体12111以及与至少三个万向球轴承12112。所述承压板板体12111与所述油缸部分12121间隔一定距离设置;本实施例中,所述万向球轴承12112为6个,所述万向球轴承12112环绕所述拉力杆主体112的中心轴线均匀布设镶嵌在所述承压板板体12111的上端面上并露出所述万向球轴承12112的上端部分与所述主油缸1211的油缸部分12121刚好接触,所述承压板板体12111和设置在上部的所述油缸部分12121之间除了与各万向球轴承12112接触外,其它地方都有一定的空隙,所述万向球轴承12112用于自动调节承压方向使所述标准传感器1221的受力轴与所述拉力杆主体112的受力轴平行。所述主油缸1211的外侧还设有一可进行水平调整的螺钉12123,所述螺钉12123的顶端顶住所述承压板板体12111的上端面,可用于调整定位使所述主油缸1212整体上处于水平状态,以保证所述主油缸1212在位置定位后使用。Please refer to FIG. 6 , and FIG. 7 a and 7 b. The self-positioning pressure bearing plate 1211 includes a pressure bearing plate body 12111 and at least three universal ball bearings 12112 . The pressure bearing plate body 12111 is set at a certain distance from the cylinder part 12121; in this embodiment, there are six universal ball bearings 12112, and the universal ball bearings 12112 surround the main body 112 of the tension rod The central axis is evenly arranged and inlaid on the upper end surface of the pressure bearing plate body 12111 and exposed. The upper end part of the universal ball bearing 12112 is just in contact with the oil cylinder part 12121 of the main cylinder 1211, and the pressure bearing plate body Between 12111 and the oil cylinder part 12121 arranged on the upper part, except for the contact with each universal ball bearing 12112, there is a certain gap in other places, and the universal ball bearing 12112 is used to automatically adjust the bearing direction to make the standard The stress axis of the sensor 1221 is parallel to the stress axis of the tension rod main body 112 . The outer side of the main oil cylinder 1211 is also provided with a screw 12123 that can be adjusted horizontally. The top end of the screw 12123 withstands the upper end surface of the pressure bearing plate body 12111, which can be used to adjust the positioning to make the main oil cylinder 1212 integrally It is in a horizontal state to ensure that the main oil cylinder 1212 is used after being positioned.

请重点参阅图2、图8所示,所述恒载荷控制装置13包括油源机构131、恒载荷控制机构132、带恒载荷控制软件的计算机133。所述油源机构131包括第一伺服电机1311、第二伺服电机1312、第一伺服油泵1313、第二伺服油泵1314,所述第一伺服电机1311和第二伺服电机1312的输入端均与所述计算机133连接,所述第一伺服电机1311的输出端与所述第一伺服油泵1313的输入端连接,所述第二伺服电机1312的输出端与所述第二伺服油泵1314的输入端连接;所述恒载荷控制机构132包括一溢流阀1321、一换向阀1322以及一电动截止阀1323,所述溢流阀1321用于调节流量或过载保护,所述换向阀1322用于控制主油缸的进油或回油,所述电动截止阀1323用于控制主油缸1211的动作,所述换向阀的输入端与所述第一伺服油泵1313和第二伺服油泵1314的输出端连接,所述换向阀还与所述溢流阀1321连接,所述换向阀的输出端还与所述电动截止阀1323相连接后再与所述主油缸1211连接,或者,所述换向阀的输出端直接与所述主油缸1211连接;所述至少三个标准传感器1221与所述标准传感器测量显示仪表1222连接,所述标准传感器测量显示仪表1222再与所述计算机133连接,所述衡器的各传感器231-234与所述衡器的秤显示仪表22相连接,所述衡器的秤显示仪表22再与所述计算机133连接。Please refer to Fig. 2 and Fig. 8, the constant load control device 13 includes an oil source mechanism 131, a constant load control mechanism 132, and a computer 133 with constant load control software. The oil source mechanism 131 includes a first servo motor 1311, a second servo motor 1312, a first servo oil pump 1313, and a second servo oil pump 1314, and the input ends of the first servo motor 1311 and the second servo motor 1312 are connected to the The computer 133 is connected, the output end of the first servo motor 1311 is connected with the input end of the first servo oil pump 1313, the output end of the second servo motor 1312 is connected with the input end of the second servo oil pump 1314 ; The constant load control mechanism 132 includes an overflow valve 1321, a reversing valve 1322 and an electric cut-off valve 1323, the overflow valve 1321 is used to adjust flow or overload protection, and the reversing valve 1322 is used to control The oil inlet or oil return of the main oil cylinder, the electric cut-off valve 1323 is used to control the action of the main oil cylinder 1211, and the input end of the reversing valve is connected with the output ends of the first servo oil pump 1313 and the second servo oil pump 1314 , the reversing valve is also connected to the overflow valve 1321, the output end of the reversing valve is also connected to the electric cut-off valve 1323 and then connected to the master cylinder 1211, or, the reversing valve The output end of the valve is directly connected with the main oil cylinder 1211; the at least three standard sensors 1221 are connected with the standard sensor measurement display instrument 1222, and the standard sensor measurement display instrument 1222 is connected with the computer 133, the Each sensor 231-234 of the weighing instrument is connected with the scale display instrument 22 of the weighing instrument, and the scale display instrument 22 of the weighing instrument is connected with the computer 133 again.

请结合图2-4、图5a-5b、图6、图7a-7b、图8所示,本实用新型所述的一种检定大型衡器的系统的各个部分的工作原理如下:Please refer to Fig. 2-4, Fig. 5a-5b, Fig. 6, Fig. 7a-7b, and Fig. 8, the working principle of each part of a system for verifying large-scale weighing instruments described in the utility model is as follows:

拉力框架11:拉力框架11通过拉力杆主体112上的自调整同轴度机构115自动调整拉力杆主体112与标准传感器1221的同轴度,使两者的中心轴线平行,并且调整到两者均垂直于所需检定的衡器2的秤台台面21;拉力框架11通过拉力杆主体112上的推力关节轴承114调整受力的垂直度与标准传感器1221轴线的垂直度,保证标准传感器1221的受力轴线与标准传感器1221本身的轴线一致。拉力框架11还包括高度调节拉杆116,可以根据检定场地的秤台台面21与秤台地基3的高度很方便地调节拉力框架11所需的高度。框架部分的拉力强度可达到300kN。Tension frame 11: The tension frame 11 automatically adjusts the coaxiality of the tension rod main body 112 and the standard sensor 1221 through the self-adjusting coaxiality mechanism 115 on the tension rod main body 112, so that the central axes of the two are parallel, and adjusted to both Vertical to the weighing platform 21 of the weighing apparatus 2 to be verified; the tension frame 11 adjusts the perpendicularity of the force and the perpendicularity of the axis of the standard sensor 1221 through the thrust joint bearing 114 on the main body 112 of the tension rod to ensure the force of the standard sensor 1221 The axis coincides with the axis of the standard sensor 1221 itself. The tension frame 11 also includes a height adjustment pull rod 116, which can conveniently adjust the required height of the tension frame 11 according to the heights of the weighing platform surface 21 and the weighing platform foundation 3 of the verification site. The tensile strength of the frame part can reach 300kN.

自定位加卸载载荷测量装置12:在对大型衡器2进行检定时,由于无法保证安装在秤台台面21上的高精度载荷测量仪122的标准传感器1221受力的同轴度,所以需要设计自定位承压板1211自动调整标准传感器1221受力轴向与拉力杆主体112受力轴向的平行和允许偏心载荷的标准传感器1221,才能满足检测的需要。允许偏心载荷的标准传感器1221是由三个可采集力值的标准传感器1221均布安装在上底座12211和下底座12212之间,且三个标准传感器1221输出灵敏度一致,从而保证标准传感器1221承受偏心载荷时,输出与重量值成正比例的电信号,使合力载荷不变。标准传感器1221受力时,标准传感器1221的弹性体12213变形,贴附于弹性体12213上的应变片桥路失去平衡,输出与重量值成正比例的电信号,经线性放大器将信号放大,再经A/D转换为数字信号,由标准传感器测量显示仪表1222的微处理器对信号进行处理后直接显示重量值。自定位承压板1211由承压板主体12111和万向球轴承12112组成,高精度载荷测量仪122的标准传感器1221的受力轴向与拉力杆主体112的受力轴向不平行时,当FX>1kgf时,加卸载机构121和高精度载荷测量仪122在万向球轴承12112的作用下,加卸载机构121和标准传感器1221会自动调节其位置,使标准传感器1221受力轴向与拉力杆受力轴向平行。所述活塞部分12122紧邻所述标准传感器1221的下底座设置,所述活塞部分12122向上运动做功时,因为受到所述限位件1223的定位限制,可使所述标准传感器1221受力,所述自定位承压板1211设置在所述主油缸1212的下方,所述活塞部分12122与油缸部分12121互相之间的反作用力使油缸部分12121向下运动做功,此时,所述自定位承压板1211受力,从而使秤台台面21受力。简言之,检定开始后,加卸载机构121对高精度载荷测量仪122和自定位承压板1211进行加载,使高精度载荷测量仪122和自定位承压板1211同时承受力值大小相等的载荷,由于自定位承压板1211放在衡器2比如汽车衡的秤台台面21上,使汽车衡秤台台面21受到向下的力值载荷(相当于货物的重量值),通过汽车衡的秤仪表显示器22显示重量值;高精度载荷测量仪122通过力标准机(未图示)定点标定,其示值为真值。比较高精度载荷测量仪122的显示值与汽车衡的秤仪表显示器22的显示值的差值,即为衡器2的误差值。所述自定位加卸载载荷测量装置12如图2所示,质量测量准确度优于0.01%、重复性优于0.01%、自定位位置准确度优于

Figure BSA00000188624500141
Self-positioning loading and unloading load measuring device 12: when the large-scale weighing apparatus 2 is verified, since the coaxiality of the standard sensor 1221 of the high-precision load measuring instrument 122 installed on the weighing platform platform 21 cannot be guaranteed, it is necessary to design a self-positioning load measuring device 12. Positioning the pressure bearing plate 1211 automatically adjusts the axial direction of the standard sensor 1221 to be parallel to the axial direction of the tension rod main body 112 and allows the standard sensor 1221 of eccentric load to meet the detection requirements. The standard sensor 1221 that allows eccentric load is installed between the upper base 12211 and the lower base 12212 by three standard sensors 1221 that can collect force values, and the output sensitivity of the three standard sensors 1221 is consistent, so as to ensure that the standard sensor 1221 can withstand eccentricity When loading, output an electrical signal proportional to the weight value, so that the resultant load remains unchanged. When the standard sensor 1221 is stressed, the elastic body 12213 of the standard sensor 1221 deforms, the strain gauge bridge attached to the elastic body 12213 loses balance, and outputs an electrical signal proportional to the weight value, which is amplified by a linear amplifier and then A/D is converted into a digital signal, and the microprocessor of the standard sensor measuring and displaying instrument 1222 processes the signal and directly displays the weight value. The self-positioning pressure bearing plate 1211 is composed of a pressure bearing plate main body 12111 and a universal ball bearing 12112. When the force axis of the standard sensor 1221 of the high-precision load measuring instrument 122 is not parallel to the force axis of the tension rod main body 112, when When F X > 1kgf, the loading and unloading mechanism 121 and the high-precision load measuring instrument 122 are under the action of the universal ball bearing 12112, the loading and unloading mechanism 121 and the standard sensor 1221 will automatically adjust their positions, so that the standard sensor 1221 is axially loaded with force The force axis of the tension rod is parallel. The piston part 12122 is arranged adjacent to the lower base of the standard sensor 1221. When the piston part 12122 moves upwards to perform work, the standard sensor 1221 can be stressed due to the positioning restriction of the stopper 1223. The self-positioning pressure bearing plate 1211 is arranged below the main oil cylinder 1212, and the reaction force between the piston part 12122 and the oil cylinder part 12121 makes the oil cylinder part 12121 move downward to perform work. At this time, the self-positioning pressure bearing plate 1211 is stressed, so that the weighing platform platform 21 is stressed. In short, after the verification starts, the loading and unloading mechanism 121 loads the high-precision load measuring instrument 122 and the self-positioning pressure bearing plate 1211, so that the high-precision load measuring instrument 122 and the self-positioning pressure bearing plate 1211 simultaneously bear forces of equal magnitude. Load, since the self-positioning pressure bearing plate 1211 is placed on the weighing platform 21 of the weighing apparatus 2 such as the truck scale, the truck weighing platform 21 is subjected to a downward force load (equivalent to the weight value of the goods), and the load is passed through the truck scale. The scale instrument display 22 displays the weight value; the high-precision load measuring instrument 122 is calibrated at a fixed point by a force standard machine (not shown), and its indication value is a true value. The difference between the display value of the high-precision load measuring instrument 122 and the display value of the scale instrument display 22 of the truck scale is the error value of the weighing apparatus 2 . The self-positioning loading and unloading load measuring device 12 is shown in Figure 2, the quality measurement accuracy is better than 0.01%, the repeatability is better than 0.01%, and the self-positioning position accuracy is better than 0.01%.
Figure BSA00000188624500141

恒载荷控制装置13:恒载荷控制装置13可达到如下指标:灵敏限:0.01%、负荷波动性(力源稳定度):0.005%/30min、每级加卸载时间<30s、力值稳定保持时间优于1小时。Constant load control device 13: The constant load control device 13 can achieve the following indicators: Sensitive limit: 0.01%, load fluctuation (force source stability): 0.005%/30min, loading and unloading time of each stage<30s, force value stable holding time Better than 1 hour.

如图8所示,下面以仅包括4个传感器231-234的汽车衡器2为例来说明安装本实用新型所述的检定系统的连接关系图,所述衡器包括一节秤台台面21、一秤显示仪表22,各传感器231-234均连接到所述秤显示仪表22。安装时,需要在衡器的四周附近安装秤台孔251-254,以及所述秤台台面21的中心安装秤台孔255,所述秤台孔251的位置安装有拉力框架11-1和自定位加卸载载荷测量装置12-1,所述自定位加卸载载荷测量装置12-1包括标准传感器1221-1、主油缸1212-1,同理,秤台孔252上安装有拉力框架11-2和自定位加卸载载荷测量装置12-2,其它秤台孔安装的自定位加卸载载荷测量装置在图9中未完全显示,所述自定位加卸载载荷测量装置12-2包括标准传感器1221-2、主油缸1212-2。所述标准传感器1221-1、1221-2都连接到所述标准传感器测量显示仪表1222,所述标准传感器1221-3、1221-4、1221-5也均连接到所述标准传感器测量显示仪表1222,所述主油缸1212-1、1212-2都连接到所述恒载荷控制装置13中的电动截止阀1323,其它秤台孔安装的自定位加卸载载荷测量装置的主油缸1212-3、1212-4、1212-5也均连接到所述电动截止阀1323。所述各自定位加卸载载荷测量装置中共用一标准传感器测量显示仪表1222,可同时显示各个称量点的标准值。As shown in Fig. 8, the connection relationship diagram for installing the verification system described in the utility model will be described below by taking the truck weighing apparatus 2 including only 4 sensors 231-234 as an example. The weighing apparatus includes a weighing platform table top 21, a A scale display instrument 22 to which the respective sensors 231-234 are connected. During installation, it is necessary to install weighing platform holes 251-254 near the surroundings of the weighing apparatus, and to install a weighing platform hole 255 in the center of the weighing platform surface 21, and the position of the weighing platform hole 251 is equipped with a tension frame 11-1 and a self-positioning mechanism. Loading and unloading load measuring device 12-1, the self-positioning loading and unloading load measuring device 12-1 includes a standard sensor 1221-1, a main oil cylinder 1212-1, similarly, a tension frame 11-2 and a tension frame 11-2 are installed on the weighing platform hole 252 Self-positioning loading and unloading load measuring device 12-2, the self-positioning loading and unloading load measuring device installed in other weighing platform holes is not fully shown in Figure 9, and the self-positioning loading and unloading load measuring device 12-2 includes a standard sensor 1221-2 , Main oil cylinder 1212-2. The standard sensors 1221-1, 1221-2 are all connected to the standard sensor measurement display instrument 1222, and the standard sensors 1221-3, 1221-4, 1221-5 are also connected to the standard sensor measurement display instrument 1222 , the main oil cylinders 1212-1, 1212-2 are all connected to the electric cut-off valve 1323 in the constant load control device 13, and the main oil cylinders 1212-3, 1212 of the self-positioning loading and unloading load measuring devices installed in other weighing platform holes -4, 1212-5 are also connected to the electric shut-off valve 1323. The respective positioning, loading and unloading load measuring devices share a standard sensor measuring and displaying instrument 1222, which can simultaneously display the standard value of each weighing point.

本实用新型所述的检定系统的控制工作原理如下:The control working principle of the verification system described in the utility model is as follows:

请具体参阅图8,所述计算机133根据对汽车衡检定的需要,控制电动载止阀1323控制单个或同时控制多个自定位加卸载载荷测量装置,从而实现对汽车衡的称量值单点或多点自动检测。如对自定位加卸载载荷测量装置12-1举例说明控制过程:设定控制质量值后开始试验,电动截止阀1323开通连接到所述主油缸1212-1的油路,其余截止。计算机133通过标准传感器测量显示仪表1222采集标准传感器1221-1的实际信号,因为采用的是均匀分布的三个标准传感器,所以次处的实际信号实际为三个标准传感器1221的合力(即合力为实际目标质量值),通过运算,向第一伺服电机1311、第二伺服电机1312发送速度、转矩指令,第一伺服电机1311控制第一伺服油泵1313的转速、转矩,通过换向阀1322对主油缸1212-1进油,第二伺服电机1312控制第二伺服油泵1314的转速、转矩,通过换向阀1322对主油缸1212-1回油;第一伺服油泵1313与第二伺服油泵1314的转速差决定主油缸1212-1的进退、压力、速度。主油缸1212-1通过标准传感器测量显示仪表1222、标准传感器1221-1实时向计算机133发送信号,计算机133实时通过运算向第一伺服电机1311、第二伺服电机1312发送速度、转矩指令,如此形成一个闭环控制;直到标准传感器1221-1的合力值达到设定的质量值,此时汽车衡显示器即秤显示仪表2210的显示值与标准传感器测量仪表1222显示值的差值即为衡器控制质量值的误差。在实际检定过程中,在每个衡器支承点附近安装拉力框架11和自定位加卸载载荷测量装置12,利用恒载荷控制装置13,通过安装在计算机133上的软件可按《GB7723-2008固定式电子衡器》国家标准和《JJG539-1997数字指示秤检定规程》中规定分别对衡器2进行预压、称量测试、鉴别力测试、除皮称量测试、偏载测试、重复性测试等计量性能进行测试和检查,在进行各项目测试和检查时,比较各自定位加卸载载荷测量装置12的称重值之和与所检的衡器的秤仪表显示器22值差值,即为衡器2的检定误差值。本实用新型所述的检定系统1对汽车衡检定状态与汽车称重状态一致,保证检定电子汽车衡结果的有效性和可靠性。虽然以汽车衡的检定为例进行说明,但本实用新型所述的检定系统1并不仅限于汽车衡的检定,可用于各种用途和机构的大型固定式电子衡器的检定。Please refer to Figure 8 in detail, the computer 133 controls the electric load stop valve 1323 to control a single or multiple self-positioning loading and unloading load measuring devices according to the needs of the truck scale verification, so as to realize the single-point weighing value of the truck scale Or multi-point automatic detection. For example, the control process is illustrated for the self-positioning loading and unloading load measuring device 12-1: the test starts after setting the control quality value, the electric cut-off valve 1323 opens the oil circuit connected to the main oil cylinder 1212-1, and the rest are closed. The computer 133 measures and displays the actual signal of the standard sensor 1221-1 by the standard sensor measurement display instrument 1222. Because it is three standard sensors that are evenly distributed, the actual signal at the second place is actually the resultant force of the three standard sensors 1221 (that is, the resultant force is Actual target mass value), through calculation, send speed and torque commands to the first servo motor 1311 and the second servo motor 1312, the first servo motor 1311 controls the speed and torque of the first servo oil pump 1313, and the speed and torque are passed through the reversing valve 1322 Oil is supplied to the main oil cylinder 1212-1, the second servo motor 1312 controls the speed and torque of the second servo oil pump 1314, and the oil is returned to the main oil cylinder 1212-1 through the reversing valve 1322; the first servo oil pump 1313 and the second servo oil pump The speed difference of 1314 determines the advance and retreat, pressure and speed of the main oil cylinder 1212-1. The master oil cylinder 1212-1 sends signals to the computer 133 in real time through the standard sensor measurement display instrument 1222 and the standard sensor 1221-1, and the computer 133 sends speed and torque commands to the first servo motor 1311 and the second servo motor 1312 through calculation in real time, so Form a closed-loop control; until the resultant force value of the standard sensor 1221-1 reaches the set quality value, at this time the difference between the display value of the truck scale display, that is, the scale display instrument 2210, and the display value of the standard sensor measuring instrument 1222 is the control quality of the scale value error. In the actual verification process, a tension frame 11 and a self-positioning loading and unloading load measuring device 12 are installed near each supporting point of the weighing instrument. Using the constant load control device 13, the software installed on the computer 133 can be used in accordance with "GB7723-2008 Fixed Type The national standard of "Electronic Weighing Apparatus" and "JJG539-1997 Verification Regulations for Digital Indicating Scales" stipulate that the weighing instrument 2 should be preloaded, weighed, discriminated, tared, unbalanced, and repeated. Carry out tests and inspections. When performing tests and inspections of various items, compare the difference between the sum of the weighing values of the respective positioning load-unloading load measuring devices 12 and the value of the scale instrument display 22 of the checked weighing instrument, which is the verification error of the weighing instrument 2 value. The verification system 1 described in the utility model is consistent with the verification state of the truck scale and the weighing state of the truck, so as to ensure the validity and reliability of the verification result of the electronic truck scale. Although the verification of truck scales is taken as an example for illustration, the verification system 1 described in the utility model is not limited to the verification of truck scales, and can be used for the verification of large fixed electronic weighing instruments of various purposes and mechanisms.

本实用新型所述的一种检定大型衡器的系统的具体安装和检定方法如下:The specific installation and verification method of a system for verifying large-scale weighing instruments described in the utility model are as follows:

如图9a和图9b所示,与现有技术中的图1所示不同的是,采用本实用新型所实现的一种检定大型固定式电子衡器的系统来对衡器2进行检定时,不是采用标准砝码或标准砝码和替代物,而是采用国际标准中定义的第二种标准器来实现检定,图9a所示的是固定式电子衡器2,包括秤台台面21、秤显示仪表22,以规格为100吨的固定式电子汽车衡为例,秤台台面21分为三节台面,分别编号为211,212,213,该汽车衡共采用了八个传感器,分别编号为231-238,在各传感器231-238的上方包括八个传感器支承点,分别编号为241-248,检定时,在靠近八个传感器支承点241-248的秤台台面上分别打八个秤台孔251-258,还需要在三个秤台台面211-213的中心分别打一个秤台孔259,也有一些衡器的秤台台面21上已预留有多个秤台孔,然后通过上述各孔来安装标准器即本实用新型所述的拉力框架和自定位加卸载载荷测量装置12在恒载荷控制装置的控制下来实施检定工作。如图9b中所示,秤台台面21上的八个秤台孔251-258上同时安装了八个本实用新型所述的拉力框架11和自测量加卸载载荷测量装置12,所述拉力框架11连接到地脚拉力环111上,此时,恒载荷控制装置仍仅为一个,来控制各个自测量加卸载载荷测量装置12的动作。As shown in Figure 9a and Figure 9b, different from that shown in Figure 1 in the prior art, when a system for verifying a large-scale fixed electronic weighing instrument realized by the utility model is used to verify the weighing instrument 2, instead of using Standard weights or standard weights and substitutes, but adopt the second kind of standard apparatus defined in the international standard to realize the verification, what Fig. 9 a shows is the fixed electronic weighing apparatus 2, including weighing platform platform 21, scale display instrument 22 , taking a fixed electronic truck scale with a specification of 100 tons as an example, the weighing platform platform 21 is divided into three sections, numbered 211, 212, and 213 respectively. The truck scale uses a total of eight sensors, numbered 231-238, Eight sensor supporting points are included above each sensor 231-238, respectively numbered 241-248. During verification, eight weighing platform holes 251-258 are respectively drilled on the weighing platform platform near the eight sensor supporting points 241-248. , it is also necessary to punch a weighing platform hole 259 in the center of the three weighing platform platforms 211-213, and there are also a plurality of weighing platform holes reserved on the weighing platform platform 21 of some weighing instruments, and then install the standard instrument through the above holes That is, the tension frame and the self-positioning loading and unloading load measuring device 12 described in the utility model implement the verification work under the control of the constant load control device. As shown in Figure 9b, eight tension frames 11 and self-measurement loading and unloading load measuring devices 12 described in the present utility model are simultaneously installed on the eight weighing platform holes 251-258 on the weighing platform platform 21. 11 is connected on the anchor tension ring 111, at this moment, there is still only one constant load control device to control the action of each self-measurement loading and unloading load measuring device 12.

请参阅图9a和图9b所示,本实用新型所述的检定系统的检定操作过程如下:Please refer to Fig. 9a and Fig. 9b, the verification operation process of the verification system described in the utility model is as follows:

1、安装非砝码独立的辅助衡器检定装置:在秤台各个传感器附近台面孔(槽)位置上和各台面的中间台面上安装拉力框架和自定位加卸载载荷测量装置,通过拉力框架连接孔(槽)下方拉力杆(环)和自定位加卸载载荷测量装置组成对秤台台面加卸载测量系统。1. Install non-weight independent auxiliary weighing device verification device: install a tension frame and a self-positioning loading and unloading load measuring device on the position of the table hole (groove) near each sensor of the weighing platform and on the middle table of each table, and connect the hole through the tension frame The tension rod (ring) below the (groove) and the self-positioning loading and unloading load measuring device form a loading and unloading measurement system for the weighing platform.

2、清零:松开拉力架上螺紧的螺母,使秤台不受载,对两个测量系统仪表清零。2. Zero reset: Loosen the tightened nut on the tension frame, so that the weighing platform is not loaded, and clear the two measuring system instruments.

3、预压:调整拉力架上螺设的螺母,对各个自定位加卸载载荷测量装置加载200kg,稳定30秒后(加卸载机构和标准传感器在万向球轴承的作用下自动调节其位置,使标准传感器受力轴向与拉力杆受力轴向平行。拉力框架通过拉力杆上推力关节轴承和杆端关节轴承自动调整拉力杆与标准传感器的同轴度),对各个自定位加卸载载荷测量装置加载至秤台满量程一次。3. Preload: Adjust the nuts screwed on the tension frame, load 200kg on each self-positioning loading and unloading load measuring device, and stabilize it for 30 seconds (the loading and unloading mechanism and the standard sensor automatically adjust their positions under the action of the universal ball bearing, Make the standard sensor force axis parallel to the force axis of the tension rod. The tension frame automatically adjusts the coaxiality of the tension rod and the standard sensor through the thrust joint bearing on the tension rod and the rod end joint bearing), and loads and unloads each self-positioning The measuring device is loaded to the full scale of the weighing platform once.

4、置零与除皮装置的准确度和加载前置零的检定:用10个1kg砝码和10个200g的砝码对秤进行置零与除皮装置的准确度和加载前置零的检定。4. Verification of the accuracy of the zero setting and tare device and loading of the leading zero: use 10 1kg weights and 10 200g weights to zero the scale and the accuracy of the tare device and the loading of the leading zero test.

5、偏载测试:控制恒载荷控制装置分别按编号顺序对各个自定位加卸载载荷测量装置施加载荷至偏载值,每次施加载荷至偏载值后保荷30s,记录各个自定位加卸载载荷测量装置仪表显示值、衡器的仪表称量显示值,并进行比较。5. Eccentric load test: Control the constant load control device to apply load to each self-positioning loading and unloading load measuring device to the eccentric load value according to the sequence of numbers, and keep the load for 30s after applying the load to the eccentric load value each time, and record each self-positioning loading and unloading The instrument display value of the load measuring device and the instrument weighing display value of the weighing instrument are compared.

6、称量测试:控制恒载荷控制装置同时对各个自定位加卸载载荷测量装置(各台面中间的自定位加卸载载荷测量装置除外)逐级按规程规定施加载荷,施加载荷后按相反载荷点逐级卸载至零点,每次施加载荷或卸载至载荷值后保荷30s,记录每点各个自定位加卸载载荷测量装置仪表显示值总和值、衡器的仪表称量显示值,并进行比较。6. Weighing test: Control the constant load control device to apply loads step by step to each self-positioning loading and unloading load measuring device (except the self-positioning loading and unloading load measuring device in the middle of each table) according to the regulations, and press the opposite load point after applying the load Unload to zero point step by step, keep the load for 30s after each load is applied or unloaded to the load value, record the total value of the instrument display value of each self-positioning loading and unloading load measuring device at each point, and the instrument weighing display value of the weighing instrument, and compare them.

7、除皮称量测试:①首先在秤台各台面中间的自定位加卸载载荷测量装置上施加预定的皮重值,秤去皮重后,通过控制恒载荷控制装置同时对各个自定位加卸载载荷测量装置(各台面中间的自定位加卸载载荷测量装置载荷不变)逐级按规程规定施加载荷值,施加载荷后按相反载荷点逐级卸载至零点,每次施加载荷或卸载至载荷值后保荷30s,记录每点各个自定位加卸载载荷测量装置仪表显示值总和值、衡器的仪表称量显示值,并进行比较。②再次在秤台各台面中间的自定位加卸载载荷测量装置上施加不同预定的皮重值,秤去皮重后,重复以上步骤,记录每点各个自定位加卸载载荷测量装置仪表显示值总和值、衡器的仪表称量显示值,并进行比较。7. Tare-removing weighing test: ①First, apply a predetermined tare value on the self-positioning loading and unloading load measuring device in the middle of each platform of the weighing platform. The unloading load measuring device (the load of the self-positioning loading and unloading load measuring device in the middle of each table is unchanged) applies the load value step by step according to the regulations. After applying the load, it unloads to zero point step by step according to the opposite load point. After holding the load for 30s, record the total value of the instrument display value of each self-positioning loading and unloading load measuring device at each point, and the instrument weighing display value of the weighing instrument, and compare them. ②Apply different predetermined tare weight values on the self-positioning loading and unloading load measuring device in the middle of each platform of the weighing platform again. After the tare weight is removed on the scale, repeat the above steps, and record the sum of the instrument display values of each self-positioning loading and unloading load measuring device at each point value, the instrument weighing display value of the weighing instrument, and compare them.

8、重复性测试:控制恒载荷控制装置同时对各个自定位加卸载载荷测量装置(各台面中间的自定位加卸载载荷测量装置除外)逐级施加载荷值为规程规定载荷值,施加载荷后卸载至零点,每次施加至载荷值后保荷30s,记录每次每点各个自定位加卸载载荷测量装置仪表显示值总和值、衡器的仪表称量显示值,并进行比较,重复三次以上步骤。8. Repeatability test: Control the constant load control device and apply the load value step by step to each self-positioning loading and unloading load measuring device (except the self-positioning loading and unloading load measuring device in the middle of each table) step by step, and unload after applying the load To the zero point, keep the load for 30s after applying the load value each time, record the sum of the instrument display values of each self-positioning loading and unloading load measuring device at each point, and the instrument weighing display value of the weighing instrument, and compare them, repeat the above steps three times.

9、根据检定结果,判断是否需要调整汽车衡的称量准确度,若需调整,重复以上检定步骤,直至符合检定规程为止。9. According to the verification results, judge whether it is necessary to adjust the weighing accuracy of the truck scale. If adjustment is necessary, repeat the above verification steps until it meets the verification regulations.

虽然以汽车衡的检定为例进行说明,但本实用新型所述的检定装置并不仅限于汽车衡的检定,可用于各种用途和结构的大型固定式电子衡器的检定。Although the verification of truck scales is taken as an example for illustration, the verification device described in the utility model is not limited to the verification of truck scales, and can be used for the verification of large fixed electronic weighing instruments of various purposes and structures.

本实用新型还可以有其它实施方式,凡采用同等替换或等效变换形成的技术方案,均落在本实用新型要求保护的范围之内。The utility model can also have other implementation modes, and all technical solutions formed by equivalent replacement or equivalent transformation all fall within the protection scope of the utility model.

Claims (19)

1. system of examining and determine large-scale weighing machine is characterized in that: comprising:
The pulling force framework that at least four weighing platform holes of passing on the weighing platform table top that is preset in described weighing apparatus are connected with the weighing platform ground and are provided with perpendicular to described weighing platform table top;
At least four described pulling force frameworks of correspondence are provided for the self-location loading-unloading measuring device that the substitute of alternate standard counterweight or standard test weight adds unloading and carries out load measurement described weighing platform table top, and described self-location loading-unloading measuring device is around being provided with around the described pulling force framework; And
One be connected with described loading and unloading body and keep when being used to make described loading and unloading body to load add the constant constant load control device of load.
2. the system of calibrating large-scale weighing machine according to claim 1, it is characterized in that: described self-location loading-unloading measuring device comprise one can be self-align the high precision Load Meter that is provided with of the upper end of loading and unloading body, the described loading and unloading body of a next-door neighbour, the accuracy of described high precision Load Meter is at least 3 times of accuracy of described weighing apparatus.
3. the system of calibrating large-scale weighing machine according to claim 2, it is characterized in that: described high precision Load Meter comprises that at least three standard transducers of evenly laying around the central axis of described pulling force framework, are located at the locating part of the top of each described standard transducer, and one is connected with each described standard transducer and is used to show the standard transducer measurement Displaying Meter of the power value load of described standard transducer.
4. the system of calibrating large-scale weighing machine according to claim 3, it is characterized in that: described loading and unloading body comprises a master cylinder and a self-align bearing plate, described master cylinder comprises the oil cylinder part that is positioned at the outside and is positioned at inboard piston portion, the lower end that described piston portion is close to described standard transducer is provided with, described loading and unloading body comprises that also one is arranged on the weighing platform table top of described weighing apparatus and is set in self-align bearing plate on the described pulling force framework, and described self-align bearing plate is arranged on the below of described master cylinder.
5. the system of calibrating large-scale weighing machine according to claim 4, it is characterized in that: described self-align bearing plate comprise one with described oil cylinder partly keep at a certain distance away the bearing plate plate body that is provided with and at least three be used for regulating automatically the pressure-bearing direction make described standard transducer be subjected to mechanical axis and described stayed mast main body be subjected to the parallel multi-directional ball bearing of mechanical axis, described multi-directional ball neck collar is evenly laid on the upper surface that is embedded in described bearing plate plate body and the upper part of exposing described multi-directional ball bearing partly just contacts with the oil cylinder of described master cylinder around the central axis of described pulling force framework.
6. the system of calibrating large-scale weighing machine according to claim 5 is characterized in that: the outside of described master cylinder also is provided with a screw that can carry out horizontal adjustment to described master cylinder, and the upper surface of described bearing plate plate body is withstood on the top of described screw.
7. the system of calibrating large-scale weighing machine according to claim 3 is characterized in that: described pulling force framework comprises that one is embedded in the lower margin stayed mast of depths of described weighing platform ground or pulling force ring and and is connected stayed mast main body on described lower margin stayed mast or the pulling force ring.
8. the system of calibrating large-scale weighing machine according to claim 7 is characterized in that: described locating part is one to be set in the nut that is used to lock of the top of described stayed mast main body.
9. the system of calibrating large-scale weighing machine according to claim 7 is characterized in that: described pulling force framework comprises that also the lower end of the described nut of a next-door neighbour and the pressure-bearing pad, that is set on the described stayed mast main body are close to the lower end of described pressure-bearing pad and are set in the thrust articulated bearing that is used for adjusting automatically the right alignment of described stayed mast main body and described standard transducer on the described stayed mast main body.
10. the system of calibrating large-scale weighing machine according to claim 9 is characterized in that: described standard transducer comprises upper bed-plate, lower bottom base and be located at elastic body between the Up/down base, and the lower end that described upper bed-plate is close to described thrust articulated bearing is provided with.
11. the system of calibrating large-scale weighing machine according to claim 7, it is characterized in that: described pulling force framework comprises that also one can make described stayed mast main body keep coaxial and perpendicular to the self-adjusting right alignment mechanism of described weighing platform table top, described self-adjusting right alignment mechanism is arranged between described stayed mast main body and described lower margin stayed mast or the pulling force ring, and described self-adjusting right alignment mechanism comprises a rod end thrust bearing.
12. the system of calibrating large-scale weighing machine according to claim 7 is characterized in that: described pulling force framework comprises that also one is arranged on the height adjusting yoke that described stayed mast main body is positioned at the following lower end of described weighing platform table top.
13. the system according to each described calibrating large-scale weighing machine of claim 1-12 is characterized in that: described constant load control device comprises the computing machine of oil sources mechanism, constant load control gear, band constant load Control Software.
14. the system of calibrating large-scale weighing machine according to claim 13, it is characterized in that: described oil sources mechanism comprises first servomotor, second servomotor, first servo oil pump, second servo oil pump, the input end of described first servomotor and second servomotor all is connected with described computing machine, the output terminal of described first servomotor is connected with the input end of described first servo oil pump, and the output terminal of described second servomotor is connected with the input end of described second servo oil pump; Described constant load control gear comprises a surplus valve, a reversal valve and an electric check valve, the input end of described reversal valve is connected with the output terminal of described first servo oil pump and second servo oil pump respectively, described reversal valve also is connected with described surplus valve, and the output terminal of described reversal valve is connected with described master cylinder; Described at least three standard transducers are measured Displaying Meter with described standard transducer and are connected, described standard transducer is measured Displaying Meter and is connected with described computing machine, each sensor of described weighing apparatus is connected with the Displaying Meter of described weighing apparatus, and the Displaying Meter of described weighing apparatus is connected with described computing machine again.
15. self-location loading-unloading measuring device that is used to examine and determine large-scale weighing machine, it is characterized in that: described self-location loading-unloading measuring device comprises that a substitute that can be used for alternate standard counterweight or standard test weight adds the high precision Load Meter that the upper end of the self-align loading and unloading body of unloading and the described loading and unloading body of a next-door neighbour is provided with to the weighing platform table top, and the accuracy of described high precision Load Meter is at least 3 times of accuracy of described weighing apparatus.
16. the self-location loading-unloading measuring device that is used to examine and determine large-scale weighing machine according to claim 15 is characterized in that: described self-location loading-unloading measuring device along one pass that a weighing platform hole on the weighing platform table top that is preset in described weighing apparatus is connected with the weighing platform ground and the pulling force framework that is provided with perpendicular to described weighing platform table top around be provided with.
17. the self-location loading-unloading measuring device that is used to examine and determine large-scale weighing machine according to claim 16 is characterized in that: described high precision Load Meter comprises that locating part and that at least three standard transducers of evenly laying around the central axis of described pulling force framework, are located at the top of described standard transducer is connected with described each standard transducer and is used to show the standard transducer measurement Displaying Meter of the power value load of described standard transducer.
18. the self-location loading-unloading measuring device that is used to examine and determine large-scale weighing machine according to claim 17, it is characterized in that: described loading and unloading body comprises a master cylinder and a self-align bearing plate, described master cylinder comprises the oil cylinder part that is positioned at the outside and is positioned at inboard piston portion, the lower end that described piston portion is close to described standard transducer is provided with, described loading and unloading body comprises that also one is arranged on the weighing platform table top of described weighing apparatus and is set in self-align bearing plate on the described pulling force framework, and described self-align bearing plate is arranged on the below of described master cylinder.
19. the self-align loading-unloading measuring device for the calibrating large-scale weighing machine according to claim 18; It is characterized in that: described self-align bearing plate comprise one with described oil cylinder partly keep at a certain distance away the bearing plate plate body that arranges and at least three be used for automatically regulating the pressure-bearing direction make described standard transducer be subjected to mechanical axis and described pulling force framework be subjected to the parallel multi-directional ball bearing of mechanical axis, described multi-directional ball bearer ring is evenly laid on the upper surface that is embedded in described bearing plate plate body and the upper part of exposing described multi-directional ball bearing partly just contacts with the oil cylinder of described master cylinder around the central axis of described pulling force framework.
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CN101907484A (en) * 2010-06-30 2010-12-08 福建省计量科学技术研究所 System for calibrating large weighing apparatus and self-positioning loading and unloading load measuring device thereof
WO2012000363A1 (en) * 2010-06-30 2012-01-05 福建省计量科学研究院 Method for calibrating large fixed electronic scale
CN102322934A (en) * 2011-08-02 2012-01-18 浙江工业大学 Loader weighing device with various calibration modes
CN102393243A (en) * 2010-06-30 2012-03-28 福建省计量科学研究院 Self-positioning loading-unloading load measuring device for calibrating large-sized weighter
CN103592014A (en) * 2013-11-06 2014-02-19 重庆工商大学 Transducer calibration method for vehicle weighing system
CN103673807A (en) * 2012-09-18 2014-03-26 上海强精金属制品有限公司 Detector for electric tool product
CN106124022A (en) * 2016-08-31 2016-11-16 中航电测仪器股份有限公司 A kind of method of Fast Calibration vehicle-mounted weighing system
CN108254054A (en) * 2016-12-28 2018-07-06 北京万集科技股份有限公司 Dynamic automobile scale limits Automatic adjustment method and device
CN111207818A (en) * 2020-01-15 2020-05-29 常熟市环境试验设备有限公司 High accuracy electron weighing sensor detects uses loading frame

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* Cited by examiner, † Cited by third party
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CN102393243B (en) * 2010-06-30 2013-09-04 福建省计量科学研究院 Self-positioning loading-unloading load measuring device for calibrating large-sized weighter
CN101907484A (en) * 2010-06-30 2010-12-08 福建省计量科学技术研究所 System for calibrating large weighing apparatus and self-positioning loading and unloading load measuring device thereof
WO2012000362A1 (en) * 2010-06-30 2012-01-05 福建省计量科学研究院 Verification system for large-scale weighing machine and self-location loading-unloading load measuring device
WO2012000420A1 (en) * 2010-06-30 2012-01-05 福建省计量科学研究院 Large fixed electronic weighter
CN102393243A (en) * 2010-06-30 2012-03-28 福建省计量科学研究院 Self-positioning loading-unloading load measuring device for calibrating large-sized weighter
WO2012000363A1 (en) * 2010-06-30 2012-01-05 福建省计量科学研究院 Method for calibrating large fixed electronic scale
CN102322934A (en) * 2011-08-02 2012-01-18 浙江工业大学 Loader weighing device with various calibration modes
CN103673807B (en) * 2012-09-18 2016-08-24 上海强精金属制品有限公司 A kind of detector for electric tool product
CN103673807A (en) * 2012-09-18 2014-03-26 上海强精金属制品有限公司 Detector for electric tool product
CN103592014B (en) * 2013-11-06 2016-03-23 重庆工商大学 A kind of transducer calibration method of vehicle-mounted weighing system
CN103592014A (en) * 2013-11-06 2014-02-19 重庆工商大学 Transducer calibration method for vehicle weighing system
CN106124022A (en) * 2016-08-31 2016-11-16 中航电测仪器股份有限公司 A kind of method of Fast Calibration vehicle-mounted weighing system
CN108254054A (en) * 2016-12-28 2018-07-06 北京万集科技股份有限公司 Dynamic automobile scale limits Automatic adjustment method and device
CN108254054B (en) * 2016-12-28 2020-01-17 北京万集科技股份有限公司 Dynamic truck scale limiting automatic adjusting method and device
CN111207818A (en) * 2020-01-15 2020-05-29 常熟市环境试验设备有限公司 High accuracy electron weighing sensor detects uses loading frame

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