CN201680645U - Return oil system of flooded screw water chiller - Google Patents
Return oil system of flooded screw water chiller Download PDFInfo
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- CN201680645U CN201680645U CN2009201857632U CN200920185763U CN201680645U CN 201680645 U CN201680645 U CN 201680645U CN 2009201857632 U CN2009201857632 U CN 2009201857632U CN 200920185763 U CN200920185763 U CN 200920185763U CN 201680645 U CN201680645 U CN 201680645U
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Abstract
Description
技术领域technical field
本实用新型属于制冷设备领域,特别涉及一种使用在大型螺杆满液式冷水机组上的回油系统。The utility model belongs to the field of refrigeration equipment, in particular to an oil return system used on a large-scale screw flooded water chiller.
背景技术Background technique
大型螺杆满液式冷水机组的开发是大型冷水机组技术领域的热点,由于满液式冷水机组较传统的干式冷水机组具有单机容量大、蒸发侧压损小、能效比高、易于清洗和节能等优点而受到国内外厂商的广泛关注。但众所周知,长期以来螺杆满液式冷水机组一直面临着一个普遍的难题,即螺杆压缩机回油问题,如果压缩机回油问题得不到妥善的解决将会造成压缩机失油运转,极易导致压缩机损坏。目前,大型螺杆满液式冷水机组回油系统普遍使用油分离器侧回油和蒸发器侧回油相结合的方式。对于蒸发器侧的回油,常用两种形式:即引射泵回油系统和油泵回油系统,而对于前者,目前主要存在三种设计方式,1、利用冷凝侧高压气体作为引射动力源;2、利用冷凝侧高压液体作为引射动力源;3、利用二次油分的回油作为引射动力源。The development of large-scale screw flooded chillers is a hot spot in the technical field of large-scale chillers. Compared with traditional dry chillers, flooded chillers have large unit capacity, small evaporation side pressure loss, high energy efficiency ratio, easy cleaning and energy saving. And other advantages have attracted widespread attention from domestic and foreign manufacturers. But as we all know, screw flooded chillers have been facing a common problem for a long time, that is, the oil return problem of the screw compressor. If the oil return problem of the compressor is not properly solved, the compressor will run without oil, which is very easy. cause damage to the compressor. At present, the oil return system of large screw flooded chillers generally uses a combination of oil return on the side of the oil separator and oil return on the side of the evaporator. For the oil return on the evaporator side, two forms are commonly used: the ejector pump oil return system and the oil pump oil return system. For the former, there are currently three main design methods. 1. Using the high-pressure gas on the condensation side as the ejector power source ; 2. Use the high-pressure liquid on the condensing side as the ejection power source; 3. Use the oil returned from the secondary oil as the ejection power source.
在现有技术所提及的两种回油系统中存在的技术问题是:1、对于引射泵回油系统来说,若采用冷凝侧高压气体作为引射动力源,机组在部分负荷运行时,由于排气压力低,将造成引射动力不足,导致压缩机回油不足,失油运转;若采用冷凝侧高压液体作为引射动力源,在回油时极易造成压缩机回液,导致压缩机因液击而损坏,并且这种引射的方法一定程度上降低了冷凝器的冷凝效率;利用二次油分的回油作为引射动力源虽然引射比高,油分的分离效率对其回油的效果影响较大,不同负荷条件下回油的可控性较差;2、油泵回油系统,回油系统复杂,成本高,易损件数量多,动作噪音大。The technical problems in the two oil return systems mentioned in the prior art are: 1. For the oil return system of the ejector pump, if the high-pressure gas on the condensing side is used as the ejector power source, when the unit is running at part load , due to the low exhaust pressure, it will cause insufficient injection power, resulting in insufficient oil return of the compressor, and oil loss operation; if the high-pressure liquid on the condensing side is used as the injection power source, it is very easy to cause the compressor to return liquid during oil return, resulting in The compressor is damaged due to liquid hammering, and this method of ejection reduces the condensation efficiency of the condenser to a certain extent; using the oil returned from the secondary oil as the ejection power source has a high ejection ratio, but the separation efficiency of the oil has a great impact on it. The effect of oil return is greatly affected, and the controllability of oil return under different load conditions is poor; 2. Oil pump oil return system, the oil return system is complicated, high in cost, large in number of wearing parts, and noisy in action.
发明内容Contents of the invention
本实用新型的目的是提供一种回油动力足且稳定的冷水机组回油系统。The purpose of the utility model is to provide an oil return system of a chiller with sufficient and stable oil return power.
为实现上述目的,本实用新型采用的技术方案是:一种螺杆满液式冷水机组回油系统,所述的回油系统包括通过主管路依次串接并形成完整的制冷循环的螺杆压缩机、油分离器、冷凝器、节流机构、蒸发器,所述的回油系统还包括回油管路,所述的回油管路包括连接所述的油分离器与所述的螺杆压缩机的第一回油管路、用以串连所述的蒸发器和气泵以及螺杆压缩机的第二回油管路,所述的回油管路还包括连接所述的气泵的进气口与所述的螺杆压缩机的第一平衡管路、连接所述的气泵的进气口与所述的冷凝器的第二平衡管路,所述的进气口与所述的螺杆压缩机之间串联有第二电磁阀,所述的冷凝器与所述的进气口之间串联有第一电磁阀,在所述的第二回油管路中,所述的蒸发器与所述的气泵之间串联有单向阀;所述的回油系统具有两个工作状态,在第一工作状态下,所述的第二电磁阀开启,所述的第一电磁阀关闭,所述的蒸发器中的润滑油汇集在所述的气泵中;在第二工作状态下,所述的第二电磁阀关闭,所述的第一电磁阀打开,所述的气泵中的润滑油通过所述的第二回油管路被压入所述的螺杆压缩机中。In order to achieve the above purpose, the technical solution adopted by the utility model is: an oil return system of a screw flooded chiller, the oil return system includes a screw compressor connected in series through the main pipeline to form a complete refrigeration cycle, Oil separator, condenser, throttling mechanism, evaporator, the oil return system also includes an oil return pipeline, and the oil return pipeline includes the first connecting the oil separator and the screw compressor The oil return pipeline, the second oil return pipeline for connecting the evaporator, the air pump and the screw compressor in series, the oil return pipeline also includes connecting the air inlet of the air pump and the screw compressor The first balance pipeline, the second balance pipeline connecting the air inlet of the air pump and the condenser, the second solenoid valve is connected in series between the air inlet and the screw compressor , a first solenoid valve is connected in series between the condenser and the air inlet, and a one-way valve is connected in series between the evaporator and the air pump in the second oil return line The oil return system has two working states. In the first working state, the second solenoid valve is opened, the first solenoid valve is closed, and the lubricating oil in the evaporator is collected in the In the air pump mentioned above; in the second working state, the second electromagnetic valve is closed, the first electromagnetic valve is opened, and the lubricating oil in the air pump is pressed into the air pump through the second oil return line In the screw compressor.
进一步地说,所述的油分离器与所述的螺杆压缩机之间串联有第一过滤器,所述的气泵与所述的螺杆压缩机之间串联有第二过滤器,所述的蒸发器与所述的单向阀之间串联有第三过滤器。Further, a first filter is connected in series between the oil separator and the screw compressor, a second filter is connected in series between the air pump and the screw compressor, and the evaporation A third filter is connected in series between the filter and the one-way valve.
本实用新型的优点是:由于蒸发器侧采用压差式气泵回油系统,与常用的引射泵回油系统相比其具有回油动力足、变负荷时系统回油稳定,回油不带液等优点;与油泵回油系统相比具有结构简单,实用且成本较低,不易损坏,噪音低等优点。特别是机组在部分负荷运转时,质量流量减少,失油减少,此时作为动力源的冷凝压力也同时降低,因此,本回油系统还具有根据机组所处工况回油量自动适应的优点,这个优点其他是型式回油系统所不具备的。The utility model has the advantages that since the evaporator side adopts a pressure difference air pump oil return system, compared with the commonly used ejector pump oil return system, it has sufficient oil return power, stable oil return when the load changes, and no oil return. Compared with the oil pump oil return system, it has the advantages of simple structure, practicality and low cost, not easy to be damaged, and low noise. Especially when the unit is running at partial load, the mass flow rate decreases, the oil loss decreases, and the condensation pressure as the power source also decreases at the same time. Therefore, this oil return system also has the advantage of automatically adapting the oil return amount according to the working conditions of the unit. , This advantage is not available in other types of oil return systems.
附图说明Description of drawings
附图为螺杆满液式冷水机组回油系统的工作原理示意图;The attached drawing is a schematic diagram of the working principle of the oil return system of the screw flooded chiller;
其中:1、螺杆压缩机;2、油分离器;3、冷凝器;4、节流机构;5、蒸发器;6、第三过滤器;7、单向阀;8、气泵;9、第一电磁阀;10、第二电磁阀;11、第一过滤器;12、第二过滤器;13、回油管路;14、制冷系统主管路;131、第一回油管路;132、第二回油管路;133、第一平衡管路;134、第二平衡管路;81、进油口;82、回油口;83、进气口。Among them: 1. Screw compressor; 2. Oil separator; 3. Condenser; 4. Throttle mechanism; 5. Evaporator; 6. The third filter; 7. One-way valve; 8. Air pump; 9. The first 1. Solenoid valve; 10. Second solenoid valve; 11. First filter; 12. Second filter; 13. Oil return line; 14. Refrigeration system main line; 131. First oil return line; 132. Second Oil return pipeline; 133, first balance pipeline; 134, second balance pipeline; 81, oil inlet; 82, oil return port; 83, air inlet.
具体实施方式Detailed ways
下面结合附图对本实用新型进行介绍。Below in conjunction with accompanying drawing, the utility model is introduced.
如图所示,本实用新型公开了一种螺杆满液式冷水机组回油系统,回油系统包括通过制冷系统主管路14依次串接螺杆压缩机1、油分离器2、冷凝器3、节流机构4、蒸发器5,所述的螺杆压缩机1、油分离器2、冷凝器3、节流机构4、蒸发器5形成一个完整的制冷循环通路。As shown in the figure, the utility model discloses an oil return system of a screw flooded water chiller. The oil return system includes a
回油系统还包括回油管路13,回油管路13包括连接油分离器2与螺杆压缩机1的第一回油管路131、用以串连蒸发器5和气泵8以及螺杆压缩机1的第二回油管路132、连接气泵8的进气口83与螺杆压缩机1的第一平衡管路133、连接气泵8的进气口83与冷凝器3的第二平衡管路134。上述第一回油管路131中,油分离器2与螺杆压缩机1之间串联有第一过滤器11,油分离器2中的润滑油经过滤后,通过第一回油管路131进入螺杆压缩机1。上述第二回油管路132中,气泵8与螺杆压缩机1之间串联有第二过滤器12,使经蒸发器5侧回流的润滑油,进入螺杆压缩机1之前进行过滤。The oil return system also includes an
在所述的第一平衡管路133中,气泵8的进气口83与螺杆压缩机1之间串联有第二电磁阀10,在第二平衡管路134中,冷凝器3与进气口83之间串联有第一电磁阀9,在第二回油管路132中,蒸发器5与气泵8之间串联有第三过滤器6和单向阀7。通过第一平衡管路133和第二平衡管路134的相互作用为存储在气泵8内的润滑油提供回油动力,使其被压入螺杆压缩机1内。In the
具体地说,本实用新型的工作原理是:Specifically, the working principle of the present utility model is:
润滑油随螺杆压缩机1的排气进入油分离器2,在油分离器2的作用下,使润滑油与高温制冷剂气体分离并汇集在油分离器2的底部,由于油分离器2和压缩机1的吸气端存在压力差,因此润滑油在压力差的作用下,被压入油分离器2与压缩机1之间的第一回油管路131,经过第一过滤器11过滤后,润滑油重新回到压缩机,完成第一回油回路的回油。少量未被分离的润滑油随制冷系统循环,经节流机构4流至蒸发器5,制冷剂在蒸发器5中持续蒸发,润滑油则在低温环境下被聚集在蒸发器5底部,进入第二回油回路中,回油系统具有两个工作状态,在第一工作状态即常态下,第二电磁阀10开启,第一电磁阀9关闭,螺杆压缩机1的吸气端与蒸发器5连通,两方压力平衡,蒸发器5中的润滑油在重力的作用下流入第二回油管路132中,经过第三滤器6和单向阀7最后汇集在气泵8中;当达到控制预设的时间间隔以后,回油系统由第一工作状态转换到第二工作状态下,此时电磁阀10关闭,电磁阀9打开,由于单向阀7的单向导通性,此时蒸发器5与气泵8之间截流,而冷凝器3与压缩机1的吸气端存在压力差,使得气泵8中的润滑油被压迫进入第二过滤器12,并最终回到螺杆压缩机1中,完成回油。The lubricating oil enters the
综上所述,本实用新型采用油分离器二次油分回油回路和蒸发器侧气泵回油回路相结合的回油方式,使螺杆压缩机的润滑油在第一回油回路和第二回油回路中实现分离并回油。在第二回油回路中,蒸发器中的润滑油藉由冷凝器与螺杆压缩机之间的压力差提供动力,由两个电磁阀交替动作实现压差式回油。因此本实用新型的回油系统具有运行可靠,回油稳定,结构简单,成本低,运行噪音低等优点。To sum up, the utility model adopts the oil return method combining the secondary oil return circuit of the oil separator and the oil return circuit of the air pump on the evaporator side, so that the lubricating oil of the screw compressor is in the first oil return circuit and the second return circuit. In the oil circuit, the separation and oil return are realized. In the second oil return circuit, the lubricating oil in the evaporator is powered by the pressure difference between the condenser and the screw compressor, and the two solenoid valves operate alternately to realize the differential pressure oil return. Therefore, the oil return system of the present invention has the advantages of reliable operation, stable oil return, simple structure, low cost, and low operating noise.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009201857632U CN201680645U (en) | 2009-07-10 | 2009-07-10 | Return oil system of flooded screw water chiller |
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| CN2009201857632U CN201680645U (en) | 2009-07-10 | 2009-07-10 | Return oil system of flooded screw water chiller |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102914102A (en) * | 2011-08-05 | 2013-02-06 | 珠海格力电器股份有限公司 | Screw type brine unit |
| CN103175338A (en) * | 2011-12-21 | 2013-06-26 | 同方人工环境有限公司 | Hydraulic-filling-type screw rod water-cooling cold water unit with heat recovery function |
| WO2014176776A1 (en) * | 2013-05-03 | 2014-11-06 | Trane International Inc. | Oil return management in havc system |
| US10309698B2 (en) | 2013-05-03 | 2019-06-04 | Trane International Inc. | Oil return management in a HVAC system |
| CN111219899A (en) * | 2018-11-27 | 2020-06-02 | 斯凯孚公司 | Cooling system and method for operating a cooling system |
| CN111895682A (en) * | 2020-07-10 | 2020-11-06 | 无锡职业技术学院 | Air-cooled heat pump system with single-machine two-stage hybrid screw compressor |
| CN116358176A (en) * | 2023-03-06 | 2023-06-30 | 青岛海信日立空调系统有限公司 | Water chilling unit and control method thereof |
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2009
- 2009-07-10 CN CN2009201857632U patent/CN201680645U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102914102A (en) * | 2011-08-05 | 2013-02-06 | 珠海格力电器股份有限公司 | Screw type brine unit |
| CN103175338A (en) * | 2011-12-21 | 2013-06-26 | 同方人工环境有限公司 | Hydraulic-filling-type screw rod water-cooling cold water unit with heat recovery function |
| WO2014176776A1 (en) * | 2013-05-03 | 2014-11-06 | Trane International Inc. | Oil return management in havc system |
| CN105393066A (en) * | 2013-05-03 | 2016-03-09 | 特灵空调系统(中国)有限公司 | Oil return control in HAVC system |
| US9638445B2 (en) | 2013-05-03 | 2017-05-02 | Trane International Inc. | Oil return management in a HVAC system |
| CN105393066B (en) * | 2013-05-03 | 2017-08-08 | 特灵空调系统(中国)有限公司 | Oil return control in HAVC system |
| US10309698B2 (en) | 2013-05-03 | 2019-06-04 | Trane International Inc. | Oil return management in a HVAC system |
| CN111219899A (en) * | 2018-11-27 | 2020-06-02 | 斯凯孚公司 | Cooling system and method for operating a cooling system |
| CN111895682A (en) * | 2020-07-10 | 2020-11-06 | 无锡职业技术学院 | Air-cooled heat pump system with single-machine two-stage hybrid screw compressor |
| CN116358176A (en) * | 2023-03-06 | 2023-06-30 | 青岛海信日立空调系统有限公司 | Water chilling unit and control method thereof |
| CN116358176B (en) * | 2023-03-06 | 2024-10-25 | 青岛海信日立空调系统有限公司 | Water chilling unit and control method thereof |
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