CN206806305U - A kind of diffusing quartz boat - Google Patents
A kind of diffusing quartz boat Download PDFInfo
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- CN206806305U CN206806305U CN201720777043.XU CN201720777043U CN206806305U CN 206806305 U CN206806305 U CN 206806305U CN 201720777043 U CN201720777043 U CN 201720777043U CN 206806305 U CN206806305 U CN 206806305U
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Abstract
本实用新型公开了一种扩散石英舟,包括底座、垂直设置在所述底座上的多根石英杆以及位于所述石英杆上端的顶板,所述石英杆上沿其径向开设有多个卡槽,相邻两个所述卡槽的槽间距不同,位于所述石英杆中间位置的所述卡槽的槽间距最大,所述卡槽的槽间距从所述石英杆中间位置向所述石英杆的两端逐渐减小。本实用新型的一种扩散石英舟设置石英杆卡槽的槽间距从中间到两端逐渐减小,从而使硅片接触到的源流量逐渐降低,方块电阻逐渐升高到和中间位置的硅片一致;在相同炉管内径的情况下,降低了卡槽的槽间距,增加了卡槽的数量,使单个石英舟可以承载更多的硅片,所以本实用新型的一种扩散石英舟既可以得到均匀的方块电阻又可以提高扩散工序的产量。
The utility model discloses a diffused quartz boat, which comprises a base, a plurality of quartz rods vertically arranged on the base and a top plate located at the upper end of the quartz rods, and a plurality of clamps are arranged on the quartz rods along the radial direction thereof. Groove, the groove spacing of two adjacent card grooves is different, the groove spacing of the described card groove located in the middle position of the quartz rod is the largest, and the groove spacing of the card groove is from the middle position of the quartz rod to the quartz rod. The ends of the rod taper off. A diffused quartz boat of the utility model is provided with a quartz rod clamping groove. The groove spacing is gradually reduced from the middle to both ends, so that the source flow contacted by the silicon chip is gradually reduced, and the square resistance is gradually increased to the silicon chip in the middle position. Consistent; in the case of the same inner diameter of the furnace tube, the groove spacing of the slots is reduced, the number of slots is increased, and a single quartz boat can carry more silicon wafers, so a diffusion quartz boat of the present invention can Obtaining a uniform sheet resistance can in turn increase the yield of the diffusion process.
Description
技术领域technical field
本实用新型属于太阳能电池片制造技术领域,具体涉及一种扩散石英舟。The utility model belongs to the technical field of manufacturing solar cells, in particular to a diffusion quartz boat.
背景技术Background technique
随着光伏技术不断的发展,作为将太阳能转化为电能的半导体器件的太阳能电池产品得到了快速的开发。With the continuous development of photovoltaic technology, solar cell products, which are semiconductor devices that convert solar energy into electrical energy, have been rapidly developed.
晶硅太阳能电池生产工艺流程中,需经过扩散工艺过程形成PN结,此工艺过程需要高的洁净度和长时间的高温通源过程。目前扩散工艺使用的石英舟多为水平放置,石英舟的石英杆上开设有多个均匀槽间距d的卡槽(如图1所示),清洗后的硅片竖直插入在卡槽中,再放入扩散炉中进行扩散工艺。该方法的缺陷在于不同位置的硅片离炉管壁加热丝的距离不同导致温度也不同,气流的不均匀使得载气携带的磷源也不均匀,造成硅片方块电阻不均匀。In the production process of crystalline silicon solar cells, a PN junction needs to be formed through a diffusion process. This process requires high cleanliness and a long-term high-temperature power-on process. At present, the quartz boats used in the diffusion process are mostly placed horizontally. The quartz rods of the quartz boats are provided with a plurality of slots with a uniform slot spacing d (as shown in Figure 1), and the cleaned silicon wafers are inserted vertically into the slots. Then put it into the diffusion furnace to carry out the diffusion process. The disadvantage of this method is that the distance between the silicon wafer at different positions and the heating wire of the furnace tube wall is different, resulting in different temperatures, and the uneven air flow makes the phosphorus source carried by the carrier gas uneven, resulting in uneven square resistance of the silicon wafer.
针对这样的问题,本领域的技术人员想到将卡槽的间距进行调整。如中国申请号为201320629905.6,名称为“一种扩散石英舟结构”,通过改变扩散石英舟的间距大小,使石英舟上的硅片,从炉口到炉内,片内和片间的方阻更加均匀。但是其缺陷在于一方面采用此结构的水平放置石英舟产能较低,另一方面即使将石英舟改为竖直放置,虽然能提高产能,但是在扩散工艺运行过程中,仍然会由于顶部和底部的硅片离炉管壁的加热丝最近,温度最高,导致中间到两端的硅片温度逐渐升高,扩散工艺结束后,中间到两端的硅片的方块电阻逐渐降低。To solve such a problem, those skilled in the art think of adjusting the distance between the card slots. For example, the Chinese application number is 201320629905.6, and the name is "a diffused quartz boat structure". By changing the spacing of the diffused quartz boats, the square resistance of the silicon wafers on the quartz boats, from the furnace mouth to the furnace, and between the wafers more uniform. However, its disadvantage is that on the one hand, the productivity of the horizontally placed quartz boat with this structure is low; The silicon wafer is closest to the heating wire of the furnace tube wall and has the highest temperature, which causes the temperature of the silicon wafer from the middle to both ends to gradually increase. After the diffusion process is completed, the square resistance of the silicon wafer from the middle to both ends gradually decreases.
发明内容Contents of the invention
有鉴于此,为了克服现有技术的缺陷,本实用新型的目的是提供一种扩散石英舟,设置石英杆卡槽的槽间距从中间到两端逐渐减小,从而使硅片接触到的源流量逐渐降低,方块电阻逐渐升高到和中间位置的硅片一致;且减小了卡槽的槽间距,相对增加了卡槽的数量,使单个石英舟可以承载更多的硅片。In view of this, in order to overcome the defects of the prior art, the purpose of this utility model is to provide a diffusion quartz boat, the groove spacing of the quartz rod clamping groove is gradually reduced from the middle to both ends, so that the source that the silicon chip contacts The flow rate gradually decreases, and the square resistance gradually increases to be consistent with the silicon wafer in the middle; and the groove spacing of the slots is reduced, and the number of slots is relatively increased, so that a single quartz boat can carry more silicon wafers.
为了达到上述目的,本实用新型采用以下的技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种扩散石英舟,包括底座、垂直设置在所述底座上的多根石英杆以及位于所述石英杆上端的顶板,所述石英杆上沿其径向开设有多个卡槽,相邻两个所述卡槽的槽间距不同,位于所述石英杆中间位置的所述卡槽的槽间距最大,所述卡槽的槽间距从所述石英杆中间位置向所述石英杆的两端逐渐减小。顶板可设置成与底板平行,以增加石英舟的稳定性。A diffused quartz boat, comprising a base, a plurality of quartz rods vertically arranged on the base and a top plate located at the upper end of the quartz rods, a plurality of slots are opened on the quartz rods along its radial direction, two adjacent The slot pitches of the two clamping grooves are different, the slot spacing of the clamping slot located in the middle position of the quartz rod is the largest, and the slot spacing of the clamping slots is gradually from the middle position of the quartz rod to the two ends of the quartz rod decrease. The top plate can be arranged parallel to the bottom plate to increase the stability of the quartz boat.
优选地,所述槽间距最大为3.5mm。Preferably, the groove spacing is at most 3.5 mm.
更加优选地,所述的逐渐减小为等幅度均匀减小。More preferably, the gradual reduction is uniform reduction with equal amplitude.
进一步优选地,所述的等幅度均匀减小为按0.01mm的梯度等幅度均匀减小,减小的幅度也可以根据实际情况进行调节。Further preferably, the uniform reduction with equal amplitude is equal reduction with a gradient of 0.01 mm, and the reduction range can also be adjusted according to actual conditions.
优选地,所述石英杆与所述底座和所述顶板通过焊接的方式连接。Preferably, the quartz rod is connected to the base and the top plate by welding.
优选地,所述的底座可设置成与扩散炉承载装置相配合的形状,以方便自动化的生产,如底座可设置成U型。Preferably, the base can be set in a shape matching the diffusion furnace carrying device to facilitate automated production, for example, the base can be set in a U shape.
优选地,所述的石英杆为四根,对称的设置在所述底座的两侧。Preferably, there are four quartz rods, which are symmetrically arranged on both sides of the base.
优选地,所述的石英舟还包括设置于所述底座同一侧的两根所述石英杆之间的把手。Preferably, the quartz boat further includes a handle disposed between the two quartz rods on the same side of the base.
更加优选地,所述的把手具有向外凸出的延伸部,方便拿取石英舟又不触碰石英杆。More preferably, the handle has an outwardly protruding extension, which is convenient for taking the quartz boat without touching the quartz rod.
进一步优选地,所述底座、所述石英杆、所述顶板和所述把手均为石英材质。Further preferably, the base, the quartz rod, the top plate and the handle are all made of quartz.
与现有技术相比,本实用新型的有益之处在于:本实用新型的一种扩散石英舟设置石英杆卡槽的槽间距从中间到两端逐渐减小,从而使硅片接触到的源流量逐渐降低,方块电阻逐渐升高到和中间位置的硅片一致;在相同炉管内径的情况下,降低了卡槽的槽间距,相对增加了卡槽的数量,使单个石英舟可以承载更多的硅片。所以,本实用新型的一种扩散石英舟既可以得到均匀的方块电阻又可以提高扩散工序的产量。Compared with the prior art, the utility model is beneficial in that: a diffused quartz boat of the utility model is provided with a quartz rod clamping groove. The flow rate gradually decreases, and the square resistance gradually increases to be consistent with the silicon wafer in the middle position; in the case of the same inner diameter of the furnace tube, the slot spacing is reduced, and the number of slots is relatively increased, so that a single quartz boat can carry more Many silicon wafers. Therefore, the diffusion quartz boat of the utility model can not only obtain uniform sheet resistance but also improve the output of the diffusion process.
附图说明Description of drawings
图1为现有技术中石英舟槽间距的示意图;Fig. 1 is the schematic diagram of quartz boat groove spacing in the prior art;
图2为本实用新型的扩散石英舟的立体图;Fig. 2 is the perspective view of the diffusion quartz boat of the present utility model;
图3为本实用新型的扩散石英舟槽间距的示意图;Fig. 3 is the schematic diagram of the diffusion quartz boat groove spacing of the present utility model;
其中:底座-1,石英杆-2,顶板-3,把手-4,延伸部-41。Among them: base-1, quartz rod-2, top plate-3, handle-4, extension part-41.
具体实施方式detailed description
下面结合附图对本实用新型优选的实施方式进行详细说明。Preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
参照附图2-3,本实施例的一种扩散石英舟,包括底座1、垂直设置在底座1上的四根石英杆2以及位于石英杆2上端且与底座1相平行设置的顶板3,四根石英杆2包括对称设置于底座1左侧的两根石英杆2和底座1右侧的两根石英杆2,底座1左侧的两根石英杆2之间设置有把手4,相对的底座1右侧的两根石英杆2也设置有把手4,把手4还具有向外凸出的延伸部41,方便拿取石英舟又不触碰石英杆2。石英舟整体包括底座1、石英杆2、顶板3和把手4均为石英材质,且每个部件之间通过焊接的方式连接在一起。底座1可设置成与扩散炉承载装置相配合的形状如U型,以方便自动化的生产。With reference to accompanying drawing 2-3, a kind of diffusion quartz boat of present embodiment comprises base 1, four quartz rods 2 vertically arranged on base 1 and top plate 3 that is positioned at the upper end of quartz rod 2 and is arranged parallel to base 1, The four quartz rods 2 include two quartz rods 2 symmetrically arranged on the left side of the base 1 and two quartz rods 2 on the right side of the base 1, and a handle 4 is arranged between the two quartz rods 2 on the left side of the base 1. The two quartz rods 2 on the right side of the base 1 are also provided with handles 4 , and the handles 4 also have outwardly protruding extensions 41 , which are convenient for taking the quartz boat without touching the quartz rods 2 . The whole quartz boat includes a base 1, a quartz rod 2, a top plate 3 and a handle 4 all of which are made of quartz, and each part is connected together by welding. The base 1 can be set in a shape such as a U shape matching with the diffusion furnace carrying device, so as to facilitate automatic production.
本实施例中每根石英杆2上开设有300个卡槽,相邻两个卡槽的槽间距d不同,石英杆2中间位置的槽间距d最大为3.5mm,槽间距d从石英杆2中间位置向石英杆2的两端按照0.01mm的梯度等幅度均匀减小,离底座1和顶板3最近的槽间距d最小。In the present embodiment, each quartz rod 2 is provided with 300 draw-in slots, and the groove spacing d of two adjacent draw-in slots is different. From the middle position to the two ends of the quartz rod 2, the gradient decreases evenly with a gradient of 0.01mm, and the groove distance d closest to the base 1 and the top plate 3 is the smallest.
在其他的实施例中石英杆2的个数以及在底座1上的位置排列、石英杆2上卡槽个数的设置、卡槽的槽间距d以及槽间距d减小幅度都可以根据实际的使用情况来调整。In other embodiments, the number of quartz rods 2 and the position arrangement on the base 1, the setting of the number of slots on the quartz rod 2, the slot spacing d of the slots and the reduction of the slot spacing d can all be based on actual conditions. Use to adjust.
本实用新型的一种扩散石英舟设置石英杆卡槽的槽间距从中间到两端逐渐减小,从而使硅片接触到的源流量逐渐降低,方块电阻逐渐升高到和中间位置的硅片一致;在相同炉管内径的情况下,降低了卡槽的槽间距,相对增加了卡槽的数量,使单个石英舟可以承载更多的硅片。所以,本实用新型的一种扩散石英舟既可以得到均匀的方块电阻又可以提高扩散工序的产量。A diffused quartz boat of the utility model is provided with a quartz rod clamping groove. The groove spacing is gradually reduced from the middle to both ends, so that the source flow contacted by the silicon chip is gradually reduced, and the square resistance is gradually increased to the silicon chip in the middle position. Consistent; in the case of the same inner diameter of the furnace tube, the groove spacing of the slots is reduced, and the number of slots is relatively increased, so that a single quartz boat can carry more silicon wafers. Therefore, the diffusion quartz boat of the utility model can not only obtain uniform sheet resistance but also improve the output of the diffusion process.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model, and its purpose is to allow those familiar with this technology to understand the content of the present utility model and implement it accordingly, and cannot limit the protection scope of the present utility model. Equivalent changes or modifications made according to the spirit of the present utility model shall fall within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112391615A (en) * | 2019-10-23 | 2021-02-23 | 深圳市拉普拉斯能源技术有限公司 | Boat transportation structure based on double paddles |
CN118412305A (en) * | 2024-02-29 | 2024-07-30 | 浙江浩鑫半导体材料有限公司 | Quartz half-sheet integrated boat for solar cell and processing device thereof |
-
2017
- 2017-06-29 CN CN201720777043.XU patent/CN206806305U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112391615A (en) * | 2019-10-23 | 2021-02-23 | 深圳市拉普拉斯能源技术有限公司 | Boat transportation structure based on double paddles |
CN118412305A (en) * | 2024-02-29 | 2024-07-30 | 浙江浩鑫半导体材料有限公司 | Quartz half-sheet integrated boat for solar cell and processing device thereof |
CN118412305B (en) * | 2024-02-29 | 2025-03-21 | 浙江浩鑫半导体材料有限公司 | Quartz half-sheet integrated boat for solar cell and processing device thereof |
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