CN205664699U - Bifilar stream mixes tube bank shell and tube type heat exchanger - Google Patents
Bifilar stream mixes tube bank shell and tube type heat exchanger Download PDFInfo
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- CN205664699U CN205664699U CN201620460507.XU CN201620460507U CN205664699U CN 205664699 U CN205664699 U CN 205664699U CN 201620460507 U CN201620460507 U CN 201620460507U CN 205664699 U CN205664699 U CN 205664699U
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Abstract
Description
技术领域technical field
本实用新型涉及管壳式换热器技术领域,特别涉及一种双股流混合管束管壳式换热器。The utility model relates to the technical field of shell-and-tube heat exchangers, in particular to a double-flow mixing tube-bundle shell-and-tube heat exchanger.
背景技术Background technique
换热器是调节工艺介质温度和回收余热从而实现节能降耗的关键设备之一。绕管换热器是一种特殊的管壳式换热器,与一般管壳式换热器相比,绕管换热器具有传热系数大、结构紧凑、管程结垢倾向小、运行费用省、占用空间小等优点,在大型空气分离装置的过冷器及液化器(液体氧、液体氨)中应用广泛,同时也广泛应用于制药、食品、石油、化工、冶金、电力、纺织和暖通等领域。The heat exchanger is one of the key equipment for adjusting the temperature of the process medium and recovering waste heat to achieve energy saving and consumption reduction. The tube-wound heat exchanger is a special shell-and-tube heat exchanger. Compared with the general shell-and-tube heat exchanger, the tube-wound heat exchanger has a large heat transfer coefficient, compact structure, small fouling tendency in the tube side, and easy operation. It is widely used in subcoolers and liquefiers (liquid oxygen, liquid ammonia) of large-scale air separation devices, and is also widely used in pharmaceuticals, food, petroleum, chemical industry, metallurgy, electric power, and textile. and HVAC fields.
现有的缠绕管式换热器主要有壳体、芯筒和螺旋管束等零部件,芯筒为两端焊接固定于管板的封闭圆筒,位于换热器中心起支撑螺旋管的作用,这种结构导致芯筒部分不参与换热,浪费了换热器的空间,减少了换热面积,使换热器不够紧凑,换热效率有待提高。The existing coiled tube heat exchanger mainly includes parts such as shell, core tube and spiral tube bundle. The core tube is a closed cylinder with both ends welded and fixed to the tube sheet, and is located in the center of the heat exchanger to support the spiral tube. This structure causes the core tube part not to participate in heat exchange, wastes the space of the heat exchanger, reduces the heat exchange area, makes the heat exchanger not compact enough, and the heat exchange efficiency needs to be improved.
发明内容Contents of the invention
为了克服上述现有技术的不足,本实用新型提供了一种双股流混合管束管壳式换热器,用自支撑式直管束代替芯筒,增加了换热面积,将传统绕管式换热器芯筒部分占据的空间加以利用,提高了换热器换热效率。In order to overcome the deficiencies of the above-mentioned prior art, the utility model provides a double-flow mixed tube bundle shell-and-tube heat exchanger, which replaces the core tube with a self-supporting straight tube bundle, increases the heat transfer area, and replaces the traditional coiled tube heat exchanger The space occupied by the core barrel of the heat exchanger is utilized to improve the heat exchange efficiency of the heat exchanger.
本实用新型所采用的技术方案是:一种双股流混合管束管壳式换热器,包括壳体、管板、法兰、封头、圆筒形隔板、螺旋管、螺旋肋条直管、普通直管、壳程进出口管、螺旋管管程进出口管、直管管程进出口管和耳式支座。其特征在于:由螺旋肋条直管和普通直管组成自支撑式直管束,用于代替传统缠绕管式换热器的芯筒,直管束的两端通过焊接固定于管板上;所述螺旋管缠绕在直管束外,相邻两层螺旋管的缠绕方向相反,螺旋管两端通过焊接固定于管板上;所述封头、圆筒形隔板与法兰组成管箱,圆筒形隔板一端焊接于封头内侧,另一端与管板上的圆形槽对接密封,并将管箱分成两个空间,分别对应于直管管程和螺旋管管程。The technical scheme adopted in the utility model is: a double-flow mixed tube bundle shell-and-tube heat exchanger, including a shell, a tube plate, a flange, a head, a cylindrical partition, a spiral tube, and a straight tube with spiral ribs. , Ordinary straight pipe, shell-side inlet and outlet pipes, spiral pipe-side inlet and outlet pipes, straight pipe-side inlet and outlet pipes and ear-type supports. It is characterized in that: a self-supporting straight tube bundle is composed of spiral rib straight tubes and ordinary straight tubes, which is used to replace the core tube of the traditional winding tube heat exchanger, and the two ends of the straight tube bundle are fixed on the tube plate by welding; the spiral The tubes are wound outside the straight tube bundle, and the winding directions of the adjacent two layers of spiral tubes are opposite. The two ends of the spiral tubes are fixed on the tube plate by welding; One end of the partition is welded to the inner side of the head, and the other end is butted and sealed with the circular groove on the tube plate, and the tube box is divided into two spaces, corresponding to the straight tube side and the spiral tube side respectively.
所述管板对应于管箱的平面上加工出一圆形槽,用于与圆筒形隔板对接。A circular groove is machined on the plane of the tube sheet corresponding to the tube box for connecting with the cylindrical partition.
所述普通直管和螺旋肋条直管均采用较大直径的管材,可选用碳钢管或不锈钢管,而所述螺旋管采用较小直径的管材,可选用不锈钢管或铜管。Both the ordinary straight pipe and the spiral rib straight pipe adopt larger diameter pipes, carbon steel pipes or stainless steel pipes can be selected, and the spiral pipes use smaller diameter pipes, stainless steel pipes or copper pipes can be selected.
所述自支撑式直管束按同心圆形布管,其内层布置螺旋肋条直管,最外层布置普通直管,直管间靠螺旋肋条形成自支撑。The self-supporting straight tube bundle is arranged in concentric circles, the inner layer is arranged with spiral rib straight tubes, the outermost layer is arranged with ordinary straight tubes, and the straight tubes are self-supported by spiral ribs.
所述螺旋管由内向外逐层缠绕在自支撑式直管束上,螺旋管的层与层之间沿圆周间隔90º或60º设置2~6mm厚的金属隔条,螺旋管的管端与管板连接处采用先胀后焊方式固定。The spiral tube is wound on the self-supporting straight tube bundle layer by layer from the inside to the outside. The layers of the spiral tube are arranged with 2-6mm thick metal spacers at intervals of 90º or 60º along the circumference. The tube end of the spiral tube and the tube sheet The connection is fixed by expansion first and then welding.
所述螺旋肋条管是在普通直管外壁缠绕螺旋金属肋条,肋条的高度等于管间距,肋条两端通过点焊固定于直管上。The spiral-ribbed pipe is wound with spiral metal ribs on the outer wall of an ordinary straight pipe, the height of the ribs is equal to the distance between the pipes, and the two ends of the ribs are fixed on the straight pipe by spot welding.
与现有技术相比,本实用新型具有以下有益效果:一是用自支撑式直管束代替了传统绕管式换热器的芯筒,充分利用了芯筒部分所占的空间,增加了换热面积,提高了换热效率;二是自支撑式直管束与螺旋管束构成了混合管束,使换热器结构更紧凑,并改善了换热器壳程流体的流动空间;三是用圆筒形隔板把管箱分成两个空间,从而实现了管程双股流。Compared with the prior art, the utility model has the following beneficial effects: First, the core tube of the traditional tube-wound heat exchanger is replaced by a self-supporting straight tube bundle, which makes full use of the space occupied by the core tube and increases the heat exchange rate. The thermal area improves the heat exchange efficiency; the second is that the self-supporting straight tube bundle and the spiral tube bundle constitute a mixed tube bundle, which makes the structure of the heat exchanger more compact and improves the flow space of the fluid in the shell side of the heat exchanger; the third is to use a cylinder The shaped partition divides the tube box into two spaces, thus realizing the dual flow in the tube side.
附图说明Description of drawings
图1为双股流混合管束管壳式换热器结构示意图。Figure 1 is a schematic diagram of the structure of a double-stream mixed tube-bundle shell-and-tube heat exchanger.
图2为双股流混合管束管壳式换热器管板的主视图。Fig. 2 is a front view of the tube sheet of the double-stream mixing tube bundle shell-and-tube heat exchanger.
附图标记:1-封头;2-圆筒形隔板;3-壳体;4-耳式支座;5-壳程流体出口管;6-法兰;7-管板;8-直管管程流体进口管;9-螺旋管管程流体进口管;10-螺旋肋条直管;11-普通直管;12-螺旋管;13-壳程流体进口管;14-螺旋管管程流体出口管;15-直管管程流体出口管。Reference signs: 1-head; 2-cylindrical partition; 3-shell; 4-ear support; 5-shell side fluid outlet pipe; 6-flange; 7-tube sheet; 8-straight Tube side fluid inlet tube; 9-spiral tube tube side fluid inlet tube; 10-spiral rib straight tube; 11-ordinary straight tube; 12-spiral tube; 13-shell side fluid inlet tube; 14-spiral tube tube side fluid Outlet pipe; 15-straight tube side fluid outlet pipe.
具体实施方式detailed description
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
双股流混合管束管壳式换热器的组装过程:首先将螺旋肋条直管和普通直管由内层向外层逐层逐个插入一侧管板,接着再将直管逐根插入另一侧管板,然后通过先胀后焊的方式将所有直管与管板固定,组成自支撑式直管束;将螺旋管由内向外逐层缠绕在自支撑直管束上,螺旋管层与层之间设置若干隔条,相邻层螺旋管束旋向相反,螺旋管管端与管板采用先胀后焊方式固定;将换热管束整体装入壳体,并将管板与壳体焊接;最后将带有圆筒形隔板的封头加装在壳体两端,并与壳体法兰连接固定。The assembly process of the double-stream mixed tube bundle shell-and-tube heat exchanger: first, insert the spiral rib straight tube and the ordinary straight tube into one side of the tube plate one by one from the inner layer to the outer layer, and then insert the straight tubes into the other side one by one. side tube sheet, and then all straight tubes and tube sheets are fixed by first expansion and then welding to form a self-supporting straight tube bundle; the spiral tube is wound on the self-supporting straight tube bundle layer by layer from the inside to the outside, and the spiral tube layer and layer A number of spacers are arranged between the adjacent layers of spiral tube bundles, and the direction of rotation of the spiral tube bundles in adjacent layers is opposite. The spiral tube ends and the tube sheets are fixed by expansion first and then welding; Install the heads with cylindrical partitions at both ends of the shell, and connect and fix them with the shell flange.
换热器工作时,壳程流体从进口管13流入,在壳体内轴向冲刷直管管束和螺旋管管束,并与直管和螺旋管进行对流换热,从出口管5流出。直管管程和螺旋管管程对应两种不同换热介质,从直管管程流体进口管8和螺旋管管程流体进口管9分别流入直管10、11和螺旋管12,并与壳程流体交换热量,最终从直管管程流体出口管15和螺旋管管程流体出口管14流出。When the heat exchanger is working, the shell-side fluid flows in from the inlet pipe 13, axially scours the straight tube bundle and the spiral tube bundle in the shell, conducts convective heat exchange with the straight tube and the spiral tube, and flows out from the outlet pipe 5. The straight tube side and the spiral tube side correspond to two different heat exchange media, and the fluid inlet pipe 8 of the straight tube side and the fluid inlet pipe 9 of the helical tube side flow into the straight tube 10, 11 and the spiral tube 12 respectively, and are connected with the shell The heat is exchanged with the pass fluid, and finally flows out from the straight pipe pass fluid outlet pipe 15 and the helical pipe pass fluid outlet pipe 14.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620460507.XU CN205664699U (en) | 2016-05-19 | 2016-05-19 | Bifilar stream mixes tube bank shell and tube type heat exchanger |
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| CN201620460507.XU CN205664699U (en) | 2016-05-19 | 2016-05-19 | Bifilar stream mixes tube bank shell and tube type heat exchanger |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105823348A (en) * | 2016-05-19 | 2016-08-03 | 郑州大学 | Double-flow mixed tube bundle shell and tube heat exchanger |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105823348A (en) * | 2016-05-19 | 2016-08-03 | 郑州大学 | Double-flow mixed tube bundle shell and tube heat exchanger |
| CN105823348B (en) * | 2016-05-19 | 2018-11-13 | 郑州大学 | Bifilar stream mixed tube bundle shell-and-tube heat exchanger |
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Granted publication date: 20161026 Termination date: 20190519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |