CN1511706A - Ink jet head cleaning device and method for organic electroluminescent panel ink jet process - Google Patents
Ink jet head cleaning device and method for organic electroluminescent panel ink jet process Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 60
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- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- 238000005401 electroluminescence Methods 0.000 claims description 8
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Abstract
Description
技术领域technical field
本发明是关于一种喷墨头清洁装置与方法,尤指一种适用于有机电激发光面板喷墨制程的喷墨头清洁装置与方法The present invention relates to an inkjet head cleaning device and method, especially to an inkjet head cleaning device and method suitable for the inkjet process of organic electroluminescent panels
背景技术Background technique
有机电激发光元件是一种利用有机官能性材料(organic functional materials)的自发光的特性来达到显示效果的元件,可依照有机官能性材料的分子量不同分为小分子有机发光元件(smallmolecule OLED,SM-OLED)与高分子有机发光元件(polymer light-emitting device,PLED)两大类。Organic electroluminescence element is a kind of element that utilizes the self-luminous characteristics of organic functional materials (organic functional materials) to achieve display effects. It can be divided into small molecule organic light-emitting elements (smallmolecule OLED, SM-OLED) and polymer light-emitting device (polymer light-emitting device, PLED) two categories.
由于电脑相关产品的快速发展,平面显示器已成为目前屏幕显示的主流。而有机电激发光二极管,由于结构简单、制程简便、驱动电位低、无视角限制,且利于全彩显示器的应用,为目前平面显示器发展的新潮流。是以共轭高分子作为有机薄膜材料的单层结构元件,其主要制程技术是以旋转涂布(Spin coating)或喷墨印刷(Ink jet printing)方式将共轭高分子材料涂布至基板上;而其中又以喷墨印刷方式最适合大尺寸以及大量生产,为目前非常重要的制程的一。因此,对于喷墨印刷制程品质的控制亦为有机电激发光二极管制作过程中相当重要的一个步骤。Due to the rapid development of computer-related products, flat-panel displays have become the mainstream of current screen displays. On the other hand, organic electroluminescent diodes are a new trend in the development of flat-panel displays due to their simple structure, convenient manufacturing process, low driving potential, and no viewing angle limitation, and are conducive to the application of full-color displays. It is a single-layer structure element with conjugated polymer as organic thin film material. The main process technology is to coat the conjugated polymer material on the substrate by spin coating or ink jet printing. ; Among them, inkjet printing is the most suitable for large-scale and mass production, and it is one of the most important processes at present. Therefore, the quality control of the inkjet printing process is also a very important step in the manufacturing process of the OLED.
在喷墨过程中,若墨水中含有不纯物或大颗粒悬浮物时,容易造成喷墨头喷嘴堵塞,使墨滴无法喷出,或造成墨滴不均匀,使部分画素无法填满或不规则,容易造成发光面板的缺陷,并降低喷墨头的寿命。现有的解决方式是以大量墨水或溶剂冲洗,相当浪费墨水,增加成本。另一方法则是以滤片(filter)过滤掉大颗粒悬浮物或不纯物,但此方法并不能预防墨水干掉而堵住喷嘴,依旧会造成面板缺陷产生。因此,目前在喷墨制程中尚需要一种新的清洁方法,可有效解决大颗粒悬浮物造成的喷嘴堵塞情形,并可避免喷嘴墨水干掉,延长喷墨头的使用寿命,增加喷墨制程的良率;另一方面亦不需要以墨水冲去堵塞物,进而降低生产成本。In the process of inkjet, if the ink contains impurities or large particles of suspended matter, it is easy to cause the nozzle of the inkjet head to be clogged, so that the ink droplets cannot be ejected, or the ink droplets are uneven, so that some pixels cannot be filled or not. rules, it is easy to cause defects in the light-emitting panel and reduce the life of the inkjet head. The existing solution is to flush with a large amount of ink or solvent, which wastes ink and increases the cost. Another method is to use a filter to filter out large suspended particles or impurities, but this method cannot prevent the ink from drying out and blocking the nozzles, and will still cause panel defects. Therefore, there is still a need for a new cleaning method in the inkjet process, which can effectively solve the nozzle clogging situation caused by large particle suspensions, and can prevent the nozzle ink from drying out, prolong the service life of the inkjet head, and increase the cost of the inkjet process. Yield; on the other hand, there is no need to flush out blockages with ink, thereby reducing production costs.
发明人爰因于此,本于积极发明的精神,亟思一种可以解决上述问题的:有机电激发光面板喷墨制程中喷墨头清洗装置与方法,几经研究实验终至完成此项发明。Because of this, the inventor, based on the spirit of active invention, desperately thought of a method that can solve the above problems: an inkjet head cleaning device and method in the inkjet manufacturing process of organic electroluminescent panels. After several researches and experiments, the invention was finally completed. .
发明内容Contents of the invention
本发明的主要目的是在提供一种有机电激发光面板喷墨制程中喷墨头清洗装置,以便能清洗小体积的喷嘴,且可减少或避免喷嘴中墨水干掉造成喷嘴堵塞。The main purpose of the present invention is to provide an inkjet head cleaning device in the inkjet process of organic electroluminescent panels, so as to clean small-volume nozzles and reduce or avoid nozzle clogging caused by ink drying in the nozzles.
本发明的另一目的是在提供一种有机电激发光面板喷墨制程中喷墨头清洗方法,减少清洗喷嘴所需使用的墨水量或有机溶剂量,提高制作良率,节省制作成本。Another object of the present invention is to provide a method for cleaning the inkjet head in the inkjet process of the organic electroluminescent panel, which can reduce the amount of ink or organic solvent needed to clean the nozzle, improve the production yield, and save the production cost.
为达成上述的目的,本发明是相关于一种有机电激发光面板喷墨制程的喷墨头清洗装置,是配合一喷墨头使用,主要包括:一喷墨头置放槽,以容置该喷墨头;一清洗溶液,以清洗该喷墨头;以及一超声波产生器,以提供该清洗溶液足够能量清洗该喷墨头;其中该超声波产生器是与该喷墨头置放槽相连结。In order to achieve the above purpose, the present invention relates to an inkjet head cleaning device for an inkjet process of an organic electroluminescence panel, which is used in conjunction with an inkjet head, and mainly includes: an inkjet head placement groove to accommodate The inkjet head; a cleaning solution to clean the inkjet head; and an ultrasonic generator to provide the cleaning solution with sufficient energy to clean the inkjet head; wherein the ultrasonic generator is connected to the inkjet head placement tank link.
本发明亦相关于一种用于有机电激发光面板喷墨制程的喷墨头清洗方法,是配合一喷墨头使用,主要包括下列步骤:首先,提供包含一喷墨头置放槽、一清洗溶液,以及一超声波产生器的喷墨头清洗装置,其中该超声波产生器是与该喷墨头置放槽相连结;之后,将该喷墨头置于该喷墨头置放槽中,并使该喷墨头上的喷嘴位于清洗溶液液面下;接着,启动该喷墨头清洗装置的该超声波产生器,使该清洗溶液配合超声波能量清洗该喷墨头;最后,将该喷墨头自该喷墨头置放槽中取出。该喷墨头可视需要存放于含有干净清洗溶液的喷墨头置放槽中。The present invention also relates to a method for cleaning an inkjet head used in the inkjet process of an organic electroluminescence panel, which is used in conjunction with an inkjet head, and mainly includes the following steps: first, provide an inkjet head placement groove, a cleaning solution, and an inkjet head cleaning device of an ultrasonic generator, wherein the ultrasonic generator is connected with the inkjet head placement groove; afterward, the inkjet head is placed in the inkjet head placement groove, And make the nozzle on the inkjet head be located under the liquid surface of the cleaning solution; then, start the ultrasonic generator of the inkjet head cleaning device, so that the cleaning solution cooperates with ultrasonic energy to clean the inkjet head; finally, the inkjet head The head is taken out from the inkjet head placement slot. The inkjet head can optionally be stored in an inkjet head storage tank containing a clean cleaning solution.
由于本发明确有增进功效,故依法申请发明专利。Because the present invention clearly has enhancing effect, so apply for invention patent according to law.
附图说明Description of drawings
为能让审查员能更了解本发明的技术内容,特举二较佳具体实施例及附图说明如下,其中:In order to allow examiners to better understand the technical content of the present invention, two preferred specific embodiments and accompanying drawings are described as follows, among which:
图1是本发明喷墨头清洗装置较佳例的示意图。Fig. 1 is a schematic diagram of a preferred example of an inkjet head cleaning device of the present invention.
图2是本发明喷墨头清洗装置另一较佳例的示意图。Fig. 2 is a schematic diagram of another preferred example of the inkjet head cleaning device of the present invention.
图3为本发明工作完毕的喷墨头清洗方法的流程图。Fig. 3 is a flow chart of the cleaning method of the inkjet head after the work of the present invention.
图4为本发明工作中的喷墨头清洗方法的流程图。Fig. 4 is a flow chart of the inkjet head cleaning method in the working of the present invention.
具体实施方式Detailed ways
本发明是首次利用超声波震荡原理清洗有机电激发光元件喷墨制程中所用的喷墨头。所使用的喷墨头置放槽的大小无限制,较佳为大于该喷墨头,更佳为恰可容置该喷墨头。本发明所使用的清洗溶液无限制,较佳为去离子水、有机溶剂或墨水;该有机溶剂较佳为水、二甲苯、甲苯或苯甲醚。本发明超声波产生器所产生的超声波频率无限制,可为ultrasonic frequence或megasonic frequence,较佳为17KHz至1MHz。本发明有机电激发光面板的喷墨头清洗装置可以适用于任何利用喷墨制程的有机电激发光面板,包含有机发光官能层为高分子发光官能层或小分子有机发光官能层。The invention is the first time to use the principle of ultrasonic oscillation to clean the inkjet head used in the inkjet process of the organic electroluminescent element. The size of the used inkjet head slot is not limited, preferably larger than the inkjet head, more preferably just enough to accommodate the inkjet head. The cleaning solution used in the present invention is not limited, preferably deionized water, organic solvent or ink; the organic solvent is preferably water, xylene, toluene or anisole. The ultrasonic frequency generated by the ultrasonic generator of the present invention is not limited, and can be ultrasonic frequency or megasonic frequency, preferably 17KHz to 1MHz. The inkjet head cleaning device for the organic electroluminescent panel of the present invention can be applied to any organic electroluminescent panel using the inkjet process, and the organic light-emitting functional layer is a polymer light-emitting functional layer or a small molecule organic light-emitting functional layer.
本发明所使用的清洗方法可用于清洗已工作完毕或正在喷墨中的喷墨头;且本发明所使用的清洗装置亦可作为喷墨头的储存槽,供喷墨工作完毕后,储存该喷墨头之用。The cleaning method used in the present invention can be used to clean the inkjet head that has finished working or is being jetting ink; and the cleaning device used in the present invention can also be used as a storage tank for the inkjet head, for storing the For inkjet head.
实施例1Example 1
请参照图1,图1是本发明喷墨头清洗装置较佳例的示意图。该清洗装置包含一喷墨头置放槽100,该喷墨头置放槽100内含一超声波产生器110,且该喷墨头置放槽100中装载有去离子水130。Please refer to FIG. 1 . FIG. 1 is a schematic view of a preferred example of the inkjet head cleaning device of the present invention. The cleaning device includes an inkjet head placement tank 100 , the inkjet head placement tank 100 contains an ultrasonic generator 110 , and the inkjet head placement tank 100 is filled with deionized water 130 .
本实施例的清洗流程如图3所示,待喷墨工作完毕后,将喷墨头120取下,置于喷墨头置放槽100中,并注意使喷嘴125位于去离子水130液面下。接著开启超声波产生器110,使去离子水产生40MHz的震动频率,藉此震动能量清洗喷嘴125上的堵塞物。待清洗完毕之后,排出置放槽100中的废水,并加入干净的去离子水,并将喷墨头120存放于该置放槽100中。The cleaning process of this embodiment is shown in Figure 3. After the inkjet work is completed, the inkjet head 120 is taken off, placed in the inkjet head placement tank 100, and attention is paid to make the nozzle 125 located at the liquid level of the deionized water 130 Down. Then the ultrasonic generator 110 is turned on to make the deionized water generate a vibration frequency of 40 MHz, so that the vibration energy cleans the blockage on the nozzle 125 . After the cleaning is completed, the waste water in the placement tank 100 is discharged, and clean deionized water is added, and the inkjet head 120 is stored in the placement tank 100 .
实施例2Example 2
请参照图2,图2是本发明喷墨头清洗装置另一较佳例的示意图。该清洗装置包含一喷墨头置放槽200,该喷墨头置放槽200内含一超声波产生器210,且该喷墨头置放槽200中装载有与喷墨制程相同的有机溶剂230。Please refer to FIG. 2 . FIG. 2 is a schematic diagram of another preferred example of the inkjet head cleaning device of the present invention. The cleaning device includes an inkjet
本实施例的清洗流程如图4所示,当喷墨工作进行一段落之后,可将喷墨头220移置于喷墨头置放槽200中,并注意使喷嘴225位于有机溶剂230的液面下。接着开启超声波产生器210,使有机溶剂产生800KHz的震动频率,藉此震动能量清洗喷嘴225上的堵塞物。待清洗完毕之后,将墨水由墨水注入口240充填入该喷墨头220中,并移出该置放槽200,继续进行喷墨工作。The cleaning process of this embodiment is shown in Figure 4. After the inkjet work has been carried out for a period, the
本实施例所使用的方法仅使用少量有机溶剂便可完成清洗工作,且所使用的有机溶剂与喷墨制程相同,因此在清洗工作完成后,该喷墨头可直接充填墨水,继续进行喷墨工作,且不需耗费大量墨水或有机溶剂。The method used in this embodiment only uses a small amount of organic solvent to complete the cleaning work, and the organic solvent used is the same as the inkjet process, so after the cleaning work is completed, the inkjet head can be directly filled with ink to continue inkjet work without consuming large amounts of ink or organic solvents.
由上述可知,本发明首度将超声波清洗原理引入PLED或OLED喷墨制程中,若每次喷墨制程结束后便进行此清洁步骤,则可使堵塞率大幅降低,大幅提升面板制作良率。此外,本发明的清洗方法不需使用大量墨水或有机溶剂清洗喷嘴上的堵塞物,避免墨水的浪费,可大幅降低制作成本。更重要的是,本发明装置同时可作为喷墨头的储存槽,与传统的喷墨头储存槽或清洗方法相较,本发明兼具清洗与储存功能,使喷墨头在清洁之后能直接存放于干净的有机溶剂、墨水或去离子水中,避免因为喷嘴上的墨水干掉而造成堵塞,使用相当方便。本发明所提出的装置与清洗方法,不仅具有多功能、步骤简易的优点,且功效相当良好。From the above, it can be seen that the present invention introduces the principle of ultrasonic cleaning into the PLED or OLED inkjet process for the first time. If this cleaning step is performed after each inkjet process, the clogging rate can be greatly reduced and the panel production yield can be greatly improved. In addition, the cleaning method of the present invention does not need to use a large amount of ink or organic solvent to clean the blockage on the nozzle, avoiding the waste of ink, and can greatly reduce the production cost. More importantly, the device of the present invention can be used as the storage tank of the inkjet head at the same time. Compared with the traditional inkjet head storage tank or cleaning method, the present invention has both cleaning and storage functions, so that the inkjet head can be directly cleaned after cleaning. Store in clean organic solvents, ink or deionized water to avoid clogging due to dry ink on the nozzle, and it is quite convenient to use. The device and cleaning method proposed by the present invention not only have the advantages of multi-function and simple steps, but also have good efficacy.
综上所述,本发明无论就目的、手段及功效,均不同于已知技术的特征,为“有机电激发光面板喷墨制程中喷墨头清洗装置与方法“的一大突破。惟应注意的是,上述诸多实施例仅是为了便于说明而举例而已,本发明所主张的权利范围自应以申请专利范围所述为准,而非仅限于上述实施例。To sum up, the present invention is different from the features of the known technology in terms of purpose, means and efficacy, and is a major breakthrough in "the inkjet head cleaning device and method in the inkjet process of organic electroluminescent panels". However, it should be noted that the above-mentioned embodiments are examples only for convenience of description, and the scope of rights claimed by the present invention should be determined by the scope of the patent application, rather than being limited to the above-mentioned embodiments.
Claims (11)
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| CNA021608229A CN1511706A (en) | 2002-12-30 | 2002-12-30 | Ink jet head cleaning device and method for organic electroluminescent panel ink jet process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079901A (en) * | 2015-04-30 | 2016-11-09 | 富士施乐株式会社 | Cleaning device and liquid droplet ejection apparatus |
| CN110077109A (en) * | 2019-06-06 | 2019-08-02 | 佛山市阿瑞斯陶瓷科技有限公司 | A kind of device and method of online ceramic ink jet machine spray head Rapid Cleaning |
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2002
- 2002-12-30 CN CNA021608229A patent/CN1511706A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079901A (en) * | 2015-04-30 | 2016-11-09 | 富士施乐株式会社 | Cleaning device and liquid droplet ejection apparatus |
| CN106079901B (en) * | 2015-04-30 | 2018-01-09 | 富士施乐株式会社 | Cleaning device and liquid droplet ejection apparatus |
| CN110077109A (en) * | 2019-06-06 | 2019-08-02 | 佛山市阿瑞斯陶瓷科技有限公司 | A kind of device and method of online ceramic ink jet machine spray head Rapid Cleaning |
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