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CN113897186B - Oil-based gel consolidation plugging system for oil-based drilling fluid applicable to malignant leakage stratum and preparation method of oil-based gel consolidation plugging system - Google Patents

Oil-based gel consolidation plugging system for oil-based drilling fluid applicable to malignant leakage stratum and preparation method of oil-based gel consolidation plugging system Download PDF

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CN113897186B
CN113897186B CN202111250232.9A CN202111250232A CN113897186B CN 113897186 B CN113897186 B CN 113897186B CN 202111250232 A CN202111250232 A CN 202111250232A CN 113897186 B CN113897186 B CN 113897186B
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CN113897186A (en
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吕开河
戴立瑶
白英睿
孙金声
李公让
刘锋报
李双贵
张现斌
曹立虎
方俊伟
冉启华
赵利
姚如刚
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China University of Petroleum East China
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Abstract

The invention provides an oil-based gel consolidation plugging system for oil-based drilling fluid suitable for a malignant lost circulation stratum and a preparation method thereof, wherein the oil-based gel consolidation plugging system comprises the following raw materials in parts by mass: 50-60 parts of an oil-based gel system, 15-35 parts of a temperature-sensitive curable material system and 25-45 parts of oil-based cement. The invention also provides a preparation method of the gel consolidation plugging system. The oil-based gel in the plugging system is crosslinked by using a flexible monomer and matched with a rigid unit, so that the structural stability of the gel can be effectively improved; the curable material can be combined with the oil-based gel, and is matched with a medium-high temperature curing agent to realize gradient curing, so that the leakage of the oil-based plugging slurry in the stratum is reduced, and the consolidation strength of the oil-based gel is improved; the capsule type demulsifier is used in the oil-based cement part to adjust the slow release time of the cement, and a plugging layer with oil-based gel as a main part and a curable material and oil-based cement as an auxiliary part is formed, so that the vicious leakage stratum is effectively plugged.

Description

一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏 体系及其制备方法Oil-based gel consolidation plugging for oil-based drilling fluid suitable for malignant loss formation System and its preparation method

技术领域technical field

本发明涉及一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系及其制备方法,属于石油勘探开发中的钻井液堵漏技术领域。The invention relates to an oil-based gel consolidation plugging system for oil-based drilling fluid suitable for malignant leakage formations and a preparation method thereof, belonging to the technical field of drilling fluid plugging in petroleum exploration and development.

背景技术Background technique

随着世界能源由常规油气勘探转向非常规油气勘探,页岩气等非常规油气开发越来越受到重视。在复杂地层的地质条件和页岩气开采规模不断扩大的背景下,井漏成为开发过程中常见的井下复杂情况之一。井漏可能诱发井内压力下降、井壁坍塌、失稳等井下复杂情况,不仅影响钻进速度,还会造成巨大的经济损失,对钻井液要求更为严苛。此外,井漏按照漏失通道类型可分为孔隙性漏失、裂缝性漏失、溶洞性漏失和复合性漏失等四种类型。据资料显示,全球发生井漏发生率占钻井总数的20~50%,其中恶性漏失损失占井漏总损失的50%,一旦发生恶性漏失,处理难度非常大,造成严重的经济损失。As the world's energy is shifting from conventional oil and gas exploration to unconventional oil and gas exploration, the development of unconventional oil and gas such as shale gas has attracted more and more attention. Under the background of the geological conditions of complex formations and the increasing scale of shale gas exploitation, lost circulation has become one of the common downhole complex situations in the development process. Lost circulation may induce downhole complex situations such as pressure drop, well wall collapse, and instability, which not only affect the drilling speed, but also cause huge economic losses, and the requirements for drilling fluid are more stringent. In addition, lost circulation can be divided into four types according to the type of lost channel: porosity lost, fractured lost, dissolved cavern lost and compound lost. According to data, the incidence of lost circulation in the world accounts for 20-50% of the total number of drilling wells, and the loss of vicious lost circulation accounts for 50% of the total loss of lost circulation. Once malignant lost circulation occurs, it is very difficult to deal with it, causing serious economic losses.

目前针对恶性漏失问题,国内外学者研发了多种堵漏材料,主要包括聚合物凝胶堵漏材料、聚合物膨胀树脂堵漏材料、复合堵漏材料等钻井液堵漏材料,但各类产品的作用功能和效能均不同。但是上述堵漏材料均以水基钻井液为主,适用于油基钻井液的堵漏材料较少。与水基钻井液相比,油基钻井液具有抑制泥页岩水化膨胀、抗高温、润滑性好、对油气层损害小等优点。由于油基钻井液使用油作为连续相,其配制成本比水基钻井液高很多。并且,使用油基钻井液钻井过程中,经常会遇到恶性漏失地层,导致油基钻井液大量漏失,大大提高了使用油基钻井液的成本。At present, for the problem of vicious leakage, domestic and foreign scholars have developed a variety of plugging materials, mainly including polymer gel plugging materials, polymer expanded resin plugging materials, composite plugging materials and other drilling fluid plugging materials, but various products function and performance are different. However, the above-mentioned plugging materials are mainly water-based drilling fluids, and there are few plugging materials suitable for oil-based drilling fluids. Compared with water-based drilling fluid, oil-based drilling fluid has the advantages of inhibiting shale hydration expansion, high temperature resistance, good lubricity, and less damage to oil and gas layers. Since oil-based drilling fluids use oil as the continuous phase, their preparation costs are much higher than those of water-based drilling fluids. Moreover, in the process of drilling with oil-based drilling fluid, vicious leakage formations are often encountered, resulting in a large amount of oil-based drilling fluid loss, which greatly increases the cost of using oil-based drilling fluid.

关于适用于油基钻井液的凝胶堵漏材料也有专利文献报道。例如,中国专利文献CN105646763A提供一种可用于钻井堵漏的油基凝胶及其制备方法,该油基凝胶具有很好粘弹性和强度,具有优良的封堵性能,凝胶液在形成凝胶前,不受漏失通道限制,通过压差很容易进入孔隙或裂缝并在空隙和裂缝中聚合交联,形成凝胶,但是该凝胶在复杂裂缝中成胶可控性相对较差。中国专利文献CN105199693A提供了一种油基凝胶堵漏浆,按照重量份计算,其组成为:35-70份的基础油;5-25份的固化剂;0.1-1份的激活剂;0.5-4份的水;0-60份的加重剂,但是该基凝胶堵漏浆配方相对单一,凝胶承压强度不足,不能对恶性漏失地层实现有效封堵。中国专利文献CN110144198A提供了一种油基钻井液用凝胶堵漏剂,包括以下质量份数的组分:水包油型表面活性剂3~5份、油5~15份、钠基膨润土2~4份、交联剂8~12份、成胶剂24~36份、缓凝剂0~1份、增强剂5~15份、加重剂5~10份、水100份。但是该凝胶的成胶时间主要依靠缓凝剂的浓度调节,在复杂裂缝中,初、终凝时间难以把握,可控性差,容易造成油基钻井液漏失。There are also patent literature reports on gel plugging materials suitable for oil-based drilling fluids. For example, Chinese patent document CN105646763A provides an oil-based gel that can be used for drilling plugging and its preparation method. The oil-based gel has good viscoelasticity and strength, and has excellent plugging performance. Before gluing, it is not limited by the leakage channel, and it is easy to enter the pores or cracks through the pressure difference and polymerize and cross-link in the pore and cracks to form a gel. However, the controllability of the gel formation in complex fractures is relatively poor. Chinese patent document CN105199693A provides an oil-based gel plugging slurry, which is composed of: 35-70 parts of base oil; 5-25 parts of curing agent; 0.1-1 part of activator; 0.5 parts by weight -4 parts of water; 0-60 parts of weighting agent, but the formula of the base gel plugging slurry is relatively simple, and the gel bearing strength is insufficient, so it cannot effectively plug the malignant leakage formation. Chinese patent document CN110144198A provides a gel plugging agent for oil-based drilling fluid, comprising the following components in parts by mass: 3-5 parts of oil-in-water surfactant, 5-15 parts of oil, 2 parts of sodium bentonite ~4 parts, crosslinking agent 8~12 parts, gel forming agent 24~36 parts, retarder 0~1 part, strengthening agent 5~15 parts, weighting agent 5~10 parts, water 100 parts. However, the gelation time of the gel mainly depends on the concentration of the retarder. In complex fractures, the initial and final setting times are difficult to grasp, and the controllability is poor, which may easily cause oil-based drilling fluid loss.

因此,需研制一种适用于油基钻井液的封堵强度高、耐温性以及可控性好的油基凝胶堵漏材料,从而实现对油基钻井液漏失尤其是恶性漏失的有效封堵。Therefore, it is necessary to develop an oil-based gel plugging material suitable for oil-based drilling fluids with high plugging strength, temperature resistance and good controllability, so as to effectively seal oil-based drilling fluid losses, especially malignant losses. Blocking.

发明内容Contents of the invention

针对现有技术的不足,尤其是现有油基凝胶堵漏材料在恶性漏失地层中成胶可控性较差、凝胶承压强度较低的不足,本发明提供了一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系及其制备方法。本发明的油基凝胶固结堵漏体系主要包括油基凝胶、温敏可固化材料与油基水泥,其中,油基凝胶选用柔性单体交联,并搭配刚性单体,可以有效提高凝胶的结构稳定性;可固化材料为亲油性的,可与油基凝胶相结合,搭配中温固化剂与高温固化剂实现分梯度固化,降低油基钻井液在地层的漏失量,提高油基凝胶的固结强度;油基水泥部分中的破乳剂被胶囊外壳包裹,与地层漏失温度联系起来,来调整水泥的缓释时间,形成油基凝胶为主,可固化材料以及油基水泥为辅的封堵层,从而实现对恶性漏失地层的有效封堵。Aiming at the deficiencies of the prior art, especially the deficiencies of the existing oil-based gel plugging materials in the malignant loss formation, the controllability of gelation is poor, and the gel bearing strength is low. An oil-based gel consolidation plugging system for oil-based drilling fluid in lost formations and a preparation method thereof. The oil-based gel consolidation plugging system of the present invention mainly includes oil-based gel, temperature-sensitive curable materials and oil-based cement, wherein the oil-based gel is cross-linked with flexible monomers and combined with rigid monomers, which can effectively Improve the structural stability of the gel; the curable material is lipophilic and can be combined with the oil-based gel, with a medium-temperature curing agent and a high-temperature curing agent to achieve gradient curing, reduce the loss of oil-based drilling fluid in the formation, and improve Consolidation strength of oil-based gel; the demulsifier in the oil-based cement part is wrapped by the capsule shell, which is related to the leakage temperature of the formation to adjust the slow-release time of the cement and form an oil-based gel-based, curable material and oil The plugging layer supplemented by base cement can realize the effective plugging of the vicious leakage formation.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系,包括以下质量份的原料:油基凝胶体系50-60份、温敏可固化材料体系15-35份、油基水泥25-45份。An oil-based gel consolidation plugging system for oil-based drilling fluids suitable for malignant loss formations, comprising the following raw materials in parts by mass: 50-60 parts of an oil-based gel system, 15-35 parts of a temperature-sensitive curable material system , Oil-based cement 25-45 parts.

根据本发明优选的,所述油基凝胶体系包括以下质量份的原料:基础油Ⅰ100份、聚合单体50-70份、引发剂1-3份,胶凝剂5-20份,交联剂2-6份,增强剂3-8份。Preferably according to the present invention, the oil-based gel system includes the following raw materials in parts by mass: 100 parts of base oil I, 50-70 parts of polymerized monomers, 1-3 parts of initiator, 5-20 parts of gelling agent, cross-linking 2-6 parts of agent, 3-8 parts of enhancer.

优选的,所述基础油Ⅰ为柴油或白油;进一步优选的,所述柴油为0#柴油。Preferably, the base oil I is diesel or white oil; more preferably, the diesel is 0 # diesel.

优选的,所述聚合单体包括丙烯酸酯类单体、醇类单体和刚性单体,其中丙烯酸酯类单体、醇类单体和刚性单体的摩尔比为1-3:1:1;Preferably, the polymerized monomers include acrylate monomers, alcohol monomers and rigid monomers, wherein the molar ratio of acrylate monomers, alcohol monomers and rigid monomers is 1-3:1:1 ;

进一步优选的,所述丙烯酸酯类单体为甲基丙烯酸甲酯、丙烯酸缩水甘油酯或乙二醇双甲基丙烯酸酯;所述醇类单体为季戊四醇、缩二乙二醇或一缩二丙二醇;所述刚性单体为二苯甲酸乙二酯、1,3,5-苯三羧酸三甲酯(CAS号:2672-58-4)或甲基苯甲酸甲酯。Further preferably, the acrylate monomer is methyl methacrylate, glycidyl acrylate or ethylene glycol dimethacrylate; the alcohol monomer is pentaerythritol, diethylene glycol or diethylene glycol Propylene glycol; the rigid monomer is ethylene dibenzoate, trimethyl 1,3,5-benzenetricarboxylate (CAS number: 2672-58-4) or methyl toluate.

优选的,所述引发剂为偶氮二异丁酸二甲酯、偶氮二异丁腈或偶氮二异庚腈。Preferably, the initiator is dimethyl azobisisobutyrate, azobisisobutyronitrile or azobisisoheptanonitrile.

优选的,所述胶凝剂为壬二酸二甲酯、偏苯三甲酸三辛酯或烷基磺酸苯酯;所述烷基磺酸苯酯为C10-18-烷基磺酸苯酯(CAS号:70775-94-9)。Preferably, the gelling agent is dimethyl azelate, trioctyl trimellitate or phenyl alkyl sulfonate; the phenyl alkyl sulfonate is C10-18-phenyl alkyl sulfonate (CAS No.: 70775-94-9).

优选的,所述交联剂为三甲氧基硅烷、三乙氧基硅烷、1,1,1-三乙基-3,3,3-三甲基二硅氧烷或正己基三乙氧基硅烷。Preferably, the crosslinking agent is trimethoxysilane, triethoxysilane, 1,1,1-triethyl-3,3,3-trimethyldisiloxane or n-hexyltriethoxy silane.

优选的,所述增强剂为正硅酸乙酯、正硅酸甲酯或三甲氧基硅烷。Preferably, the reinforcing agent is ethyl orthosilicate, methyl orthosilicate or trimethoxysilane.

根据本发明优选的,所述油基凝胶体系按照下述方法制备得到:Preferably according to the present invention, the oil-based gel system is prepared according to the following method:

(1)将聚合单体加入基础油Ⅰ中,搅拌至充分溶解,得到混合液A;(1) Add the polymerized monomer into the base oil I, stir until fully dissolved, and obtain the mixed liquid A;

(2)将胶凝剂、交联剂和增强剂混合,搅拌均匀,得到混合液B;(2) Mix the gelling agent, cross-linking agent and reinforcing agent, and stir evenly to obtain the mixed solution B;

(3)将混合液B加入混合液A中,加热至65-75℃,搅拌混合均匀,得到混合液C;(3) Add mixed solution B into mixed solution A, heat to 65-75°C, stir and mix evenly to obtain mixed solution C;

(4)将引发剂加入混合液C中,搅拌反应,得到油基凝胶体系。(4) Add the initiator into the mixed liquid C, stir and react to obtain an oil-based gel system.

优选的,步骤(1)中所述搅拌速率为600-800r/min,搅拌时间为15-30min。Preferably, the stirring rate in step (1) is 600-800r/min, and the stirring time is 15-30min.

优选的,步骤(2)中所述搅拌速率为400-500r/min,搅拌时间为10-15min。Preferably, the stirring rate in step (2) is 400-500r/min, and the stirring time is 10-15min.

优选的,步骤(3)中所述搅拌速率为800-900r/min,搅拌时间为20-40min。Preferably, the stirring rate in step (3) is 800-900r/min, and the stirring time is 20-40min.

优选的,步骤(4)中所述引发剂以引发剂乙醇溶液的形式滴加入混合液C中,滴加时间为1-3min;所述引发剂乙醇溶液中引发剂的质量浓度为0.1-0.2g/mL,所述引发剂乙醇溶液按照下述方法制备得到:将引发剂加入无水乙醇中,在转速为1000r/min条件下搅拌15min,即得。Preferably, the initiator described in step (4) is added dropwise in the mixed solution C in the form of ethanol solution of the initiator, and the dropping time is 1-3min; the mass concentration of the initiator in the ethanol solution of the initiator is 0.1-0.2 g/mL, the ethanol solution of the initiator is prepared according to the following method: add the initiator to absolute ethanol, and stir for 15 minutes at a rotational speed of 1000 r/min to obtain the solution.

优选的,步骤(4)中所述搅拌速率为400-600r/min;所述反应温度为90-100℃,反应时间为3-4h。Preferably, the stirring rate in step (4) is 400-600r/min; the reaction temperature is 90-100°C, and the reaction time is 3-4h.

本发明的油基凝胶中,在引发剂的作用下,丙烯酸酯类单体中的酯基与醇类单体中的羟基发生缩聚反应,醇的碳链将长链的丙烯酸酯分子链结起来。丙烯酸酯类单体和醇类单体分子链上的羟基产生配对反应,形成配位键,将线性高分子链变成复杂结构的空间网状结构。此外,引入含有刚性苯环结构的刚性单体来改善结构的稳定性,同时还引入有机硅类增强剂,硅原子最外层四个价电子与聚合单体之间共价键结合,使得凝胶具有较高的强度和耐温性。In the oil-based gel of the present invention, under the action of the initiator, the ester group in the acrylate monomer and the hydroxyl group in the alcohol monomer undergo a polycondensation reaction, and the carbon chain of the alcohol links the long-chain acrylate molecules stand up. The hydroxyl groups on the molecular chains of acrylate monomers and alcohol monomers undergo pairing reactions to form coordination bonds, turning linear polymer chains into complex spatial network structures. In addition, a rigid monomer containing a rigid benzene ring structure is introduced to improve the stability of the structure. At the same time, an organosilicon-based reinforcing agent is introduced. The four valence electrons in the outermost layer of the silicon atom are covalently bonded to the polymerized monomer, making the condensation Glue has high strength and temperature resistance.

根据本发明优选的,所述温敏可固化材料体系包括以下质量份的原料:基础油Ⅱ15-25份、温敏固化材料5-15份、复配固化剂7-12份。Preferably according to the present invention, the temperature-sensitive curable material system includes the following raw materials in parts by mass: 15-25 parts of base oil II, 5-15 parts of temperature-sensitive curable material, and 7-12 parts of compounded curing agent.

优选的,所述基础油Ⅱ与基础油Ⅰ相同。Preferably, the base oil II is the same as the base oil I.

优选的,所述温敏固化材料为双马来酰亚胺树脂、热固性聚酰亚胺树脂或氰酸酯树脂;进一步优选的,所述双马来酰亚胺为N,N'-(4,4'-亚甲基二苯基)双马来酰亚胺;所述热固性聚酰亚胺树脂的重均分子量为1500-5000,弹性模量为3-4GPa,抗张强度大于100MPa,热膨胀系数为2×10-5-3×10-5/℃,介电常数为3.0-3.4;所述氰酸酯树脂为双酚A氰酸酯、双酚F氰酸酯、双酚M氰酸酯或酚醛氰酸酯,所述氰酸酯树脂的重均分子量为2000-4000,介电常数为2.8-3.2。Preferably, the temperature-sensitive curing material is bismaleimide resin, thermosetting polyimide resin or cyanate resin; further preferably, the bismaleimide is N,N'-(4 , 4'-methylene diphenyl) bismaleimide; the weight-average molecular weight of the thermosetting polyimide resin is 1500-5000, the elastic modulus is 3-4GPa, the tensile strength is greater than 100MPa, and the thermal expansion The coefficient is 2×10 -5 -3×10 -5 /°C, and the dielectric constant is 3.0-3.4; the cyanate resin is bisphenol A cyanate, bisphenol F cyanate, bisphenol M cyanate Ester or phenolic cyanate, the weight average molecular weight of the cyanate resin is 2000-4000, and the dielectric constant is 2.8-3.2.

优选的,所述复配固化剂包括中温固化剂和高温固化剂,中温固化剂与高温固化剂的质量比为1:1-2,进一步优选为1:1.5;所述中温固化剂的固化温度为50~100℃,高温固化剂的固化温度为110~200℃;Preferably, the composite curing agent includes a medium-temperature curing agent and a high-temperature curing agent, and the mass ratio of the medium-temperature curing agent to the high-temperature curing agent is 1:1-2, more preferably 1:1.5; the curing temperature of the medium-temperature curing agent 50~100℃, the curing temperature of high temperature curing agent is 110~200℃;

进一步优选的,所述中温固化剂为β-羟乙基乙二胺、2-甲基咪唑或低分子聚酰胺;所述低分子聚酰胺为低分子650型聚酰胺树脂,分子量为600-1100,密度为0.97-0.99g/cm3,胺值为200-240mgKOH/g,粘度为1000~10000MPa·s;所述高温固化剂为纳迪克酸酐、癸二酸二酰肼或三氟化硼-单乙胺络合物。Further preferably, the medium-temperature curing agent is β-hydroxyethylethylenediamine, 2-methylimidazole or low-molecular-weight polyamide; the low-molecular-weight polyamide is low-molecular 650 polyamide resin with a molecular weight of 600-1100 , the density is 0.97-0.99g/cm 3 , the amine value is 200-240mgKOH/g, the viscosity is 1000-10000MPa·s; the high-temperature curing agent is nadic acid anhydride, sebacic acid dihydrazide or boron trifluoride- monoethylamine complex.

根据本发明优选的,所述温敏可固化材料体系按照下述方法制备得到:将温敏固化材料和复配固化剂加入基础油Ⅱ中,在速率为1500-2000r/min条件下搅拌10-20min,即得。Preferably according to the present invention, the temperature-sensitive curable material system is prepared according to the following method: add the temperature-sensitive curable material and compound curing agent to base oil II, and stir at a rate of 1500-2000r/min for 10- 20min, that is.

本发明中采用中温固化剂与高温固化剂相结合实现分梯度固化,在初期有利于提高凝胶的稠度,并黏联一定量的惰性材料,减少堵漏浆的漏失量。随着地层温度升高,堵漏浆稠度逐渐变大,高温固化剂开始参与聚合反应,由于中温固化剂的作用,缩短了高温固化剂的固化周期,提高了凝胶的强度。In the present invention, a combination of a medium-temperature curing agent and a high-temperature curing agent is used to achieve gradient curing, which is beneficial to improving the consistency of the gel at the initial stage, and bonding a certain amount of inert material to reduce the leakage of the plugging slurry. As the formation temperature rises, the plugging slurry becomes thicker and the high-temperature curing agent begins to participate in the polymerization reaction. Due to the action of the medium-temperature curing agent, the curing period of the high-temperature curing agent is shortened and the strength of the gel is improved.

根据本发明优选的,所述油基水泥包括以下质量份的原料:基础油Ⅲ35-50份、固化主剂50-60份、润湿分散剂3-7份、惰性材料5-10份、微胶囊破乳剂5-10份。Preferably according to the present invention, the oil-based cement includes the following raw materials in parts by mass: 35-50 parts of base oil III, 50-60 parts of curing main agent, 3-7 parts of wetting and dispersing agent, 5-10 parts of inert material, micro Capsule demulsifier 5-10 parts.

优选的,所述基础油Ⅲ与基础油Ⅰ相同。Preferably, the base oil III is the same as the base oil I.

优选的,所述固化主剂为G级油井水泥,其中油灰比为0.3。Preferably, the main curing agent is grade G oil well cement, wherein the putty ratio is 0.3.

优选的,所述润湿分散剂为OP-10、月桂醇聚氧乙烯醚或硬脂酸锌。Preferably, the wetting and dispersing agent is OP-10, polyoxyethylene lauryl ether or zinc stearate.

优选的,所述惰性材料为沥青、棉籽壳或矿渣;所述惰性材料的粒径为16-30mm。Preferably, the inert material is asphalt, cottonseed hulls or slag; the particle size of the inert material is 16-30mm.

优选的,所述微胶囊破乳剂为以破乳剂为芯材,热塑性聚氨酯材料为壁材的微胶囊颗粒;所述破乳剂为聚氧乙烯聚氧丙烯十八醇醚、聚氧乙烯聚氧丙烯聚醚、AR型破乳剂中的一种或两种以上的组合;所述AR型破乳剂由烷基酚醛树脂(AR树脂)与聚氧乙烯、聚氧丙烯聚合而成的油溶性的非离子型破乳剂,HLB值为4~8。Preferably, the microcapsule demulsifier is a microcapsule particle with the demulsifier as the core material and the thermoplastic polyurethane material as the wall material; the demulsifier is polyoxyethylene polyoxypropylene stearyl ether, polyoxyethylene polyoxypropylene One or more combinations of polyether and AR demulsifiers; the AR demulsifier is an oil-soluble nonionic polymer formed from alkylphenolic resin (AR resin) and polyoxyethylene and polyoxypropylene Type demulsifier, HLB value is 4-8.

所述微胶囊破乳剂按照下述方法制备得到:Described microcapsule demulsifier is prepared according to the following method:

(i)将乳化剂分散于二氯甲烷中,加入破乳剂、异氰酸酯类单体,在转速为1500-2000r/min条件下,搅拌分散均匀得到油相溶液;(i) Disperse the emulsifier in methylene chloride, add a demulsifier and an isocyanate monomer, and stir and disperse evenly to obtain an oil phase solution at a rotating speed of 1500-2000r/min;

(ii)将多元醇加入水中,在转速为1500-2000r/min条件下搅拌20-30min,得到水相溶液;(ii) adding the polyol to water, and stirring for 20-30min at a rotating speed of 1500-2000r/min to obtain an aqueous phase solution;

(iii)将水相溶液加入油相溶液中,分散均匀,之后加入含氟乙烯单体,在转速为1000-1500r/min条件下,搅拌均匀,得到单体混合溶液;(iii) Add the water phase solution into the oil phase solution, disperse evenly, then add fluorine-containing vinyl monomer, and stir evenly under the condition of rotating speed of 1000-1500r/min to obtain a monomer mixed solution;

(iv)将催化剂加入单体混合溶液中,搅拌条件下升温至80℃,反应4h,得到微胶囊乳液;之后降至室温,经离心分离得到固体产物,使用甲醇洗涤,之后在50℃真空干燥24h,得到微胶囊破乳剂。(iv) Add the catalyst to the monomer mixed solution, raise the temperature to 80°C under stirring, and react for 4 hours to obtain a microcapsule emulsion; then cool down to room temperature, centrifuge to obtain a solid product, wash with methanol, and then vacuum-dry at 50°C After 24 hours, the microcapsule demulsifier was obtained.

进一步优选的,步骤(i)中所述乳化剂为阿拉伯胶、司盘或吐温;所述司盘为司盘20、司盘40、司盘60或司盘80;所述吐温为吐温20、吐温40、吐温60或吐温65;所述异氰酸酯类单体为六亚甲基二异氰酸酯、2,4-甲苯二异氰酸酯、二苯基甲烷二异氰酸酯或二环己基甲烷二异氰酸酯;所述乳化剂的质量与二氯甲烷的体积之比为0.05-0.5g:1mL;所述破乳剂的质量与二氯甲烷的体积之比为0.2-0.7g:1mL;所述异氰酸酯类单体的质量与二氯甲烷的体积之比为0.1-0.6g:1mL。Further preferably, the emulsifier described in the step (i) is gum arabic, Span or Tween; the Span is Span 20, Span 40, Span 60 or Span 80; the Tween is Tween Wen 20, Tween 40, Tween 60 or Tween 65; the isocyanate monomer is hexamethylene diisocyanate, 2,4-toluene diisocyanate, diphenylmethane diisocyanate or dicyclohexylmethane diisocyanate The ratio of the quality of the emulsifier to the volume of methylene chloride is 0.05-0.5g: 1mL; the ratio of the quality of the demulsifier to the volume of methylene chloride is 0.2-0.7g: 1mL; The ratio of the mass of the body to the volume of dichloromethane is 0.1-0.6g:1mL.

进一步优选的,步骤(ii)中所述多元醇为1,4-丁二醇、1,6-己二醇或聚乙二醇;所述聚乙二醇的重均分子量为600-4000;所述多元醇的质量与水的体积之比为0.05-0.2g:1mL。Further preferably, the polyhydric alcohol in step (ii) is 1,4-butanediol, 1,6-hexanediol or polyethylene glycol; the weight average molecular weight of the polyethylene glycol is 600-4000; The ratio of the mass of the polyol to the volume of water is 0.05-0.2g:1mL.

进一步优选的,步骤(iii)中所述水相溶液中的多元醇与油相溶液中的异氰酸酯类单体的摩尔比为1.4-1.5:1。Further preferably, the molar ratio of the polyol in the aqueous phase solution to the isocyanate monomer in the oil phase solution in step (iii) is 1.4-1.5:1.

进一步优选的,步骤(iii)中所述含氟乙烯单体为四氟乙烯、偏氟乙烯或三氟氯乙烯;所述含氟乙烯单体的质量为异氰酸酯类单体和多元醇总质量的20-30%。Further preferably, the fluorine-containing vinyl monomer in step (iii) is tetrafluoroethylene, vinylidene fluoride or chlorotrifluoroethylene; the quality of the fluorine-containing vinyl monomer is the total mass of isocyanate monomers and polyols 20-30%.

进一步优选的,步骤(iv)中所述催化剂为乙酰丙酮锌、钒酸酐或苯酐;所述催化剂的加入量为异氰酸酯类单体、多元醇和含氟乙烯单体总质量的3-10%。Further preferably, the catalyst in step (iv) is zinc acetylacetonate, vanadic anhydride or phthalic anhydride; the amount of the catalyst added is 3-10% of the total mass of isocyanate monomers, polyols and fluorine-containing vinyl monomers.

本发明的微胶囊破乳剂的外壳为热塑性的聚氨酯材料,是由多元异氰酸酯单体中的异氰酸酯基与多元醇中的羟基聚合反应,生成聚氨基甲酸酯基团,之后与含氟乙烯单体中的氟原子接枝改性得到的。并且,氟原子由于表面能较低,易于向聚氨基甲酸酯基团接枝,降低了聚氨基甲酸酯基团表面自由能,提高了表面疏水性。随着地层温度的升高,壁材软化,释放出芯材物质。可按照地层温度调整囊壁材料的厚度来调整缓释时间,搅拌速度10000r/min时,可形成厚度为1~5μm的外壳,如需增加壳层的厚度,可降低搅拌速度;如需降低壳的厚度,可增加搅拌速度。The shell of the microcapsule demulsifier of the present invention is a thermoplastic polyurethane material, which is polymerized by the isocyanate group in the polyvalent isocyanate monomer and the hydroxyl group in the polyol to generate a polyurethane group, which is then combined with a fluorine-containing vinyl monomer obtained by graft modification of fluorine atoms. Moreover, due to the low surface energy of the fluorine atoms, it is easy to graft to the polyurethane group, which reduces the surface free energy of the polyurethane group and improves the surface hydrophobicity. As the formation temperature rises, the wall material softens, releasing core material. The slow-release time can be adjusted by adjusting the thickness of the capsule wall material according to the formation temperature. When the stirring speed is 10000r/min, a shell with a thickness of 1-5μm can be formed. If the thickness of the shell needs to be increased, the stirring speed can be reduced; The thickness can increase the stirring speed.

根据本发明优选的,所述油基水泥按照下述方法制备得到:Preferably according to the present invention, the oil-based cement is prepared according to the following method:

(a)将润湿分散剂分散于基础油Ⅲ中,搅拌均匀,得到分散液D;(a) Disperse the wetting and dispersing agent in base oil III, and stir evenly to obtain dispersion D;

(b)将固化主剂加入分散液D中,搅拌均匀,得到分散液E;(b) adding the solidified main agent into the dispersion liquid D, and stirring evenly to obtain the dispersion liquid E;

(c)将惰性材料和微胶囊破乳剂加入分散液E中,搅拌均匀,得到油基水泥。(c) Add the inert material and the microcapsule demulsifier into the dispersion E, and stir evenly to obtain the oil-based cement.

优选的,步骤(a)中所述搅拌速率为3000-4000r/min,搅拌时间为10-15min;步骤(b)中所述搅拌速率为10000-12000r/min,搅拌时间为20-40min;步骤(c)中所述搅拌速率为3000-4000r/min,搅拌时间为10-15min。Preferably, the stirring speed described in the step (a) is 3000-4000r/min, and the stirring time is 10-15min; the stirring speed described in the step (b) is 10000-12000r/min, and the stirring time is 20-40min; The stirring speed described in (c) is 3000-4000r/min, and the stirring time is 10-15min.

根据本发明,上述适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系的制备方法,包括步骤如下:According to the present invention, the above-mentioned preparation method of the oil-based gel consolidation plugging system for oil-based drilling fluid suitable for malignant leakage formations includes the following steps:

将油基水泥、温敏可固化材料体系加入到油基凝胶体系中,搅拌均匀,得到适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系;所述的搅拌速率为1500-2000r/min,搅拌时间为15-30min。Add oil-based cement and temperature-sensitive curable material system to the oil-based gel system, and stir evenly to obtain an oil-based gel consolidation plugging system for oil-based drilling fluids suitable for malignant leakage formations; the stirring rate 1500-2000r/min, stirring time 15-30min.

本发明的技术特点及有益效果如下:Technical characteristics of the present invention and beneficial effect are as follows:

1、本发明的油基凝胶固结堵漏体系中的油基凝胶,是以丙烯酸酯类单体与醇类单体柔性交联,并引入含有刚性苯环结构的刚性单体来改善凝胶结构的稳定性。此外,油基凝胶中引入有机硅类增强剂和交联剂,硅原子最外层四个价电子与油溶性单体之间共价键结合,使得凝胶具有较高的强度和耐温性,并搭配温敏可固化材料与油基水泥,提高固结强度。1. The oil-based gel in the oil-based gel consolidation plugging system of the present invention is flexibly cross-linked with acrylate monomers and alcohol monomers, and introduced rigid monomers containing rigid benzene ring structures to improve Stability of the gel structure. In addition, silicone-based reinforcing agents and crosslinking agents are introduced into the oil-based gel, and the four valence electrons in the outermost layer of the silicon atom are covalently bonded to the oil-soluble monomer, making the gel have higher strength and temperature resistance. It can be combined with temperature-sensitive curable materials and oil-based cement to improve the consolidation strength.

2、本发明的油基凝胶固结堵漏体系中的温敏可固化材料体系,选用温敏固化材料与复配固化剂组成,复配固化剂为中温固化剂与高温固化剂的混合物,采用中温固化剂与高温固化剂相结合实现分梯度固化,在初期有利于提高凝胶的稠度,并黏联一定量的惰性材料,减少堵漏浆的漏失量。随着地层温度升高,堵漏浆稠度逐渐变大,高温固化剂开始参与聚合反应,由于中温固化剂的作用,缩短了高温固化剂的固化周期,提高了凝胶的强度。2. The temperature-sensitive curable material system in the oil-based gel consolidation plugging system of the present invention is composed of a temperature-sensitive curing material and a compound curing agent. The compound curing agent is a mixture of a medium-temperature curing agent and a high-temperature curing agent. The combination of medium-temperature curing agent and high-temperature curing agent is used to achieve gradient curing, which is conducive to improving the consistency of the gel at the initial stage, and bonding a certain amount of inert materials to reduce the loss of plugging slurry. As the formation temperature rises, the plugging slurry becomes thicker and the high-temperature curing agent begins to participate in the polymerization reaction. Due to the action of the medium-temperature curing agent, the curing period of the high-temperature curing agent is shortened and the strength of the gel is improved.

3、本发明的油基凝胶固结堵漏体系中的油基水泥部分,使用微胶囊破乳剂,随着温度逐渐升高,微胶囊破乳剂的外壳开始软化,油相和水相在破乳剂的作用下逐渐分离,由于表面活性剂的两亲性能,油基水泥不能完全置换出来,且在温敏性材料的在中温固化剂及高温固化剂的联合作用下,三者相互联结;形成油基凝胶为主,可固化材料以及油基水泥为辅的封堵层,三者镶嵌效果,提高了封堵层的强度,实现对恶性漏失地层的有效封堵。并且本发明的微胶囊破乳剂可根据地层温度调整囊壁材料的厚度来调整缓释时间。3. The oil-based cement part in the oil-based gel consolidation plugging system of the present invention uses a microcapsule demulsifier. As the temperature gradually increases, the shell of the microcapsule demulsifier begins to soften, and the oil phase and the water phase are broken. Gradually separated under the action of the emulsion, due to the amphiphilic properties of the surfactant, the oil-based cement cannot be completely replaced, and under the combined action of the medium-temperature curing agent and the high-temperature curing agent of the temperature-sensitive material, the three are connected to each other; Oil-based gel-based plugging layer supplemented by curable materials and oil-based cement. The mosaic effect of the three improves the strength of the plugging layer and realizes effective plugging of malignant leakage formations. And the microcapsule demulsifier of the present invention can adjust the sustained release time by adjusting the thickness of the capsule wall material according to the formation temperature.

4、本发明中油基凝胶固结堵漏体系成胶可控性好、凝胶承压强度高,可实现对油基钻井液漏失尤其是恶性漏失地层的有效封堵。4. The oil-based gel consolidation plugging system in the present invention has good gelation controllability and high pressure-bearing strength of the gel, which can realize effective plugging of oil-based drilling fluid loss, especially malignant loss formation.

附图说明Description of drawings

图1为试验例1中油基凝胶固结堵漏体系在不同胶凝剂浓度下的成胶时间。Figure 1 shows the gelation time of the oil-based gel consolidation plugging system in Test Example 1 under different gelling agent concentrations.

图2为试验例1中油基凝胶固结堵漏体系在不同增强剂浓度下的成胶强度。Figure 2 shows the gel strength of the oil-based gel consolidation plugging system in Test Example 1 at different concentrations of reinforcing agents.

具体实施方式Detailed ways

下面通过具体实施例对本发明做进一步说明,但不限于此。The present invention will be further described below through specific examples, but not limited thereto.

实施例中所用的原料如无特殊说明,均为常规材料,可市购获得,实施例中所用方法,如无特殊说明,均为现有技术。The raw materials used in the examples are conventional materials unless otherwise specified, and are commercially available. The methods used in the examples, unless otherwise specified, are all prior art.

实施例中所用热固性聚酰亚胺的重均分子量为5000,弹性模量为3.5GPa,抗张强度为110MPa,热膨胀系数为3×10-5/℃,介电常数为3.4,云南力莲生物有限公司有售;The weight-average molecular weight of the thermosetting polyimide used in the examples is 5000, the modulus of elasticity is 3.5GPa, the tensile strength is 110MPa, the coefficient of thermal expansion is 3×10 -5 /°C, and the dielectric constant is 3.4. Yunnan Lilian Biology Co., Ltd. Limited is available;

G级油井水泥,山东问渠新材料科技有限公司有售;Grade G oil well cement is available from Shandong Wenqu New Material Technology Co., Ltd.;

聚氧乙烯聚氧丙烯十八醇醚,南通市谦和化工有限公司有售;Polyoxyethylene polyoxypropylene stearyl ether, available from Nantong Qianhe Chemical Co., Ltd.;

AR型破乳剂的HLB值在4~8左右,广东山美环境科技有限公司有售。The HLB value of the AR type demulsifier is about 4 to 8, and it is sold by Guangdong Shanmei Environmental Technology Co., Ltd.

实施例中所制备的油基凝胶固结堵漏体系最大承压封堵压力的测试方法如下:The test method for the maximum bearing plugging pressure of the oil-based gel consolidated plugging system prepared in the examples is as follows:

采用模拟裂缝堵漏试验分别测试所制备的油基凝胶固结堵漏体系的最大承压封堵压力,具体操作步骤为:利用高温高压动态堵漏评价装置,打开高温高压动态堵漏评价装置的加热开关,在温控仪上设置地层温度(80-150℃),模拟地层温度条件;开启恒流泵,向装有钢柱裂缝岩心模型的岩心夹持器中分别注入上述制备的油基凝胶固结堵漏体系,实时记录注入压力,注入总体积为50个裂缝岩心模型的体积;在堵漏体系注入过程中,注入压力逐渐增大,油基凝胶固结堵漏体系的漏失量逐渐减小为0,表明裂缝中的油基凝胶固结堵漏体系形成封堵层,将裂缝封堵;再继续注入,直至堵漏体系再次从岩心夹持器出口端流出,表明裂缝中的油基凝胶固结堵漏体系形成的封堵层被突破,测得的最高压力值即为油基凝胶固结堵漏浆的最大承压封堵压力。The simulated crack plugging test is used to test the maximum pressure sealing pressure of the prepared oil-based gel consolidation plugging system. The specific operation steps are: use the high temperature and high pressure dynamic plugging evaluation device, open the high temperature and high pressure dynamic plugging evaluation device Set the formation temperature (80-150°C) on the temperature controller to simulate the formation temperature condition; turn on the constant flow pump, and inject the above-prepared oil-based oil into the core holder equipped with the steel column fracture core model For the gel consolidation plugging system, the injection pressure is recorded in real time, and the total injection volume is the volume of 50 fracture core models; during the injection process of the plugging system, the injection pressure gradually increases, and the leakage of the oil-based gel consolidation plugging system The amount gradually decreases to 0, indicating that the oil-based gel consolidation plugging system in the fracture forms a plugging layer and seals the fracture; continue to inject until the plugging system flows out from the outlet end of the core holder again, indicating that the fracture The plugging layer formed by the oil-based gel-consolidated plugging system is broken through, and the highest pressure value measured is the maximum bearing plugging pressure of the oil-based gel-consolidated plugging slurry.

实施例1Example 1

一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系,包括以下质量份的原料:油基凝胶体系50份、温敏可固化材料体系15份、油基水泥35份。An oil-based gel consolidation plugging system for oil-based drilling fluids suitable for malignant loss formations, comprising the following raw materials in parts by mass: 50 parts of an oil-based gel system, 15 parts of a temperature-sensitive curable material system, and an oil-based cement 35 servings.

所述油基凝胶体系包括以下质量份的原料:基础油Ⅰ100份、聚合单体60份、引发剂1份,胶凝剂6份,交联剂5份,增强剂5份;基础油Ⅰ为0#柴油;聚合单体为乙二醇双甲基丙烯酸酯、季戊四醇、1,3,5-苯三羧酸三甲酯的混合物,混合物中乙二醇双甲基丙烯酸酯、季戊四醇和1,3,5-苯三羧酸三甲酯的摩尔比为2:1:1;引发剂为偶氮二异丁酸二甲酯;胶凝剂为偏苯三甲酸三辛酯;交联剂为正己基三乙氧基硅烷;增强剂为三甲氧基硅烷。The oil-based gel system includes the following raw materials in parts by mass: 100 parts of base oil I, 60 parts of polymerized monomer, 1 part of initiator, 6 parts of gelling agent, 5 parts of crosslinking agent, and 5 parts of reinforcing agent; base oil I It is 0 # diesel oil; the polymerized monomer is a mixture of ethylene glycol dimethacrylate, pentaerythritol, and 1,3,5-benzenetricarboxylate trimethyl ester, and in the mixture, ethylene glycol dimethacrylate, pentaerythritol and 1 , the molar ratio of 3,5-trimethylbenzenetricarboxylate is 2:1:1; the initiator is dimethyl azobisisobutyrate; the gelling agent is trioctyl trimellitate; the crosslinking agent It is n-hexyltriethoxysilane; the reinforcing agent is trimethoxysilane.

所述温敏可固化材料体系包括以下质量份的原料:基础油Ⅱ20份、温敏固化材料15份、复配固化剂7份;基础油Ⅱ为0#柴油;温敏固化材料为热固性聚酰亚胺;复配固化剂包括中温固化剂和高温固化剂,中温固化剂与高温固化剂的质量比为1:1.5,中温固化剂为β-羟乙基乙二胺,高温固化剂为癸二酸二酰肼。The temperature-sensitive curable material system includes the following raw materials in parts by mass: 20 parts of base oil II, 15 parts of temperature-sensitive curing material, and 7 parts of compound curing agent; the base oil II is 0 # diesel; the temperature-sensitive curing material is thermosetting polyamide Imine; compound curing agent includes medium-temperature curing agent and high-temperature curing agent, the mass ratio of medium-temperature curing agent to high-temperature curing agent is 1:1.5, the medium-temperature curing agent is β-hydroxyethylethylenediamine, and the high-temperature curing agent is decane acid dihydrazide.

所述油基水泥包括以下质量份的原料:基础油Ⅲ35份、固化主剂50份、润湿分散剂4份、惰性材料6份、微胶囊破乳剂5份;基础油Ⅲ为0#柴油;固化主剂为G级油井水泥,油灰比为0.3;润湿分散剂为月桂醇聚氧乙烯醚;惰性材料为棉籽壳,粒径为20mm;The oil-based cement includes the following raw materials in parts by mass: 35 parts of base oil III, 50 parts of curing main agent, 4 parts of wetting and dispersing agent, 6 parts of inert material, and 5 parts of microcapsule demulsifier; base oil III is 0 # diesel oil; The main curing agent is grade G oil well cement, and the putty ratio is 0.3; the wetting and dispersing agent is polyoxyethylene lauryl ether; the inert material is cotton seed hulls, and the particle size is 20mm;

所述微胶囊破乳剂按照下述方法制备得到:Described microcapsule demulsifier is prepared according to the following method:

(i)将5g乳化剂阿拉伯胶分散于50mL二氯甲烷中,之后加入30g破乳剂(聚氧乙烯聚氧丙烯十八醇醚与AR型破乳剂按质量比1:1混合)、10g六亚甲基二异氰酸酯,在转速为2000r/min条件下,搅拌分散均匀得到油相溶液;(i) Disperse 5g of emulsifier gum arabic in 50mL of dichloromethane, then add 30g of demulsifier (polyoxyethylene polyoxypropylene stearyl ether and AR type demulsifier are mixed at a mass ratio of 1:1), 10g of hexaethylene Methyl diisocyanate, under the condition of rotating speed of 2000r/min, stir and disperse evenly to obtain an oil phase solution;

(ii)将10g 1,6-己二醇加入100mL水中,在转速为2000r/min条件下搅拌30min,得到水相溶液;(ii) Add 10 g of 1,6-hexanediol into 100 mL of water, and stir for 30 min at a rotation speed of 2000 r/min to obtain an aqueous phase solution;

(iii)将水相溶液加入油相溶液中,分散均匀,之后加入6g三氟氯乙烯,在室温转速为1000r/min条件下,搅拌均匀,得到单体混合溶液;(iii) adding the aqueous phase solution into the oil phase solution, and dispersing evenly, then adding 6g of chlorotrifluoroethylene, and stirring evenly at room temperature at a speed of 1000r/min to obtain a monomer mixed solution;

(iv)将2.6g催化剂乙酰丙酮锌加入单体混合溶液中,在转速为10000r/min搅拌条件下升温至80℃,反应4h,得到微胶囊乳液;之后降至室温,经离心分离得到固体产物,使用甲醇洗涤,之后在50℃真空干燥24h,得到微胶囊破乳剂。(iv) Add 2.6 g of catalyst zinc acetylacetonate into the monomer mixed solution, raise the temperature to 80° C. under the stirring condition of 10,000 r/min, react for 4 hours, and obtain a microcapsule emulsion; then cool it down to room temperature, and obtain a solid product by centrifugation , washed with methanol, and then vacuum-dried at 50° C. for 24 hours to obtain a microcapsule demulsifier.

上述适用于油基钻井液恶性漏失地层的油基凝胶固结堵漏体系的制备方法,包括步骤如下:The preparation method of the above-mentioned oil-based gel consolidation plugging system suitable for oil-based drilling fluid vicious leakage formations includes the following steps:

(1)油基凝胶体系的制备(1) Preparation of oil-based gel system

将聚合单体加入基础油Ⅰ中,在转速为700r/min条件下搅拌20min,充分溶解,得到混合液A;将胶凝剂、交联剂和增强剂混合,在转速为500r/min条件下搅拌10min,搅拌均匀,得到混合液B;将混合液B加入混合液A中,加热至70℃,在转速为800r/min条件下搅拌混合30min,得到混合液C;将引发剂加入无水乙醇中,在转速为1000r/min条件下搅拌15min,得到浓度为0.1g/mL的引发剂乙醇溶液;将引发剂乙醇溶液滴加入混合液C中,滴加时间为2min;之后在搅拌速率为500r/min,温度为95℃条件下反应4h,得到油基凝胶体系。Add polymerized monomers to base oil I, stir for 20 minutes at a speed of 700r/min, and fully dissolve to obtain a mixed solution A; mix the gelling agent, crosslinking agent and reinforcing agent, and Stir for 10 minutes and stir evenly to obtain mixed solution B; add mixed solution B to mixed solution A, heat to 70°C, and stir and mix for 30 minutes at a speed of 800r/min to obtain mixed solution C; add the initiator to absolute ethanol , stirring for 15min at a rotational speed of 1000r/min to obtain an initiator ethanol solution with a concentration of 0.1g/mL; add the initiator ethanol solution dropwise to the mixed solution C for 2min; /min at 95°C for 4 hours to obtain an oil-based gel system.

(2)温敏可固化材料体系的制备(2) Preparation of temperature-sensitive curable material system

将温敏固化材料和复配固化剂加入基础油Ⅱ中,在速率为2000r/min条件下搅拌15min,得到温敏可固化材料体系。Add the temperature-sensitive curable material and compound curing agent into base oil II, and stir for 15 min at a speed of 2000 r/min to obtain a temperature-sensitive curable material system.

(3)油基水泥的制备(3) Preparation of oil-based cement

将润湿分散剂分散于基础油Ⅲ中,在转速为4000r/min条件下搅拌10min,搅拌均匀,得到分散液D;将固化主剂加入分散液D中,在转速为12000r/min条件下搅拌30min,搅拌均匀,得到分散液E;将惰性材料和微胶囊破乳剂加入分散液E中,在转速为4000r/min条件下搅拌10min,搅拌均匀,得到油基水泥。Disperse the wetting and dispersing agent in the base oil III, stir for 10 minutes at a speed of 4000r/min, and stir evenly to obtain a dispersion D; add the main curing agent to the dispersion D, and stir at a speed of 12000r/min Stir for 30 minutes to obtain dispersion E; add inert materials and microcapsule demulsifiers to dispersion E, and stir for 10 minutes at a speed of 4000 r/min to obtain oil-based cement.

(4)油基凝胶固结堵漏体系的制备(4) Preparation of oil-based gel consolidation plugging system

将油基水泥、温敏可固化材料体系加入到油基凝胶体系中,使用高速搅拌机在2000r/min的转速下搅拌20min,即得。Add the oil-based cement and temperature-sensitive curable material system to the oil-based gel system, and use a high-speed mixer to stir at a speed of 2000r/min for 20 minutes to obtain the product.

将本实施例制备的油基凝胶固结堵漏体系进行最大承压封堵压力测试,具体测试条件如下:测试a:漏失速度为50m3/h,温度为100℃;测试b:漏失速度为60m3/h,温度为110℃;测试c:漏失速度为70m3/h,温度为120℃;测试d:漏失速度为80m3/h,温度为130℃,测试中的漏失速度为裂缝岩心模型的漏失速度,测试过程的注入压力随时间的变化以及最大承压封堵压力如表1所示。The oil-based gel consolidation plugging system prepared in this example was subjected to the maximum pressure plugging pressure test, and the specific test conditions were as follows: test a: the leakage rate was 50m 3 /h, and the temperature was 100°C; test b: the leakage rate 60m 3 /h, temperature 110℃; test c: leakage rate is 70m 3 /h, temperature 120℃; test d: leakage rate is 80m 3 /h, temperature 130℃, the leakage rate in the test is crack Table 1 shows the leakage rate of the core model, the change of injection pressure over time during the test and the maximum containment plugging pressure.

表1Table 1

Figure BDA0003322224410000091
Figure BDA0003322224410000091

从表1中可以看出,在漏失速度为50m3/h,温度为100℃时,在1h时,初始封堵压力为3.7MPa,在4h时,封堵压力达到最大值为8.2MPa,在5h时,封堵层已经出现破坏,压力逐渐下降到5.3MPa。在漏失速度为60m3/h,温度为110℃时,在1h时,初始封堵压力为3.6MPa,在4h时,封堵压力达到最大值为8.3MPa,在5h时,封堵层已经出现破坏,压力逐渐下降到5.3MPa,测试b在注入阶段初期,由于裂缝增大,温度变化较小,在固化剂比例未调节的情况下,与测试a同时间段下相比,封堵强度略低,在4h后,封堵强度达到最大值。在漏失速度为70m3/h,温度为120℃时,在1h时,初始封堵压力为3.7MPa,在4h时,封堵压力达到最大值为8.5MPa,在5h时,封堵层已经出现破坏,压力逐渐下降到5.6MPa,在漏失速度为70m3/h,由于温度提高,凝胶固结堵漏体系固化相较于测试b提前,因此,其封堵强度略高于测试b。在漏失速度为80m3/h,温度为130℃时,在1h时,初始封堵压力为2.0MPa,在4h时,封堵压力达到最大值为8.6MPa,在5h时,封堵层已经出现破坏,压力逐渐下降到5.8MPa,测试d在封堵初始阶段,由于裂缝增大,即使由于温度升高,其固化作用提前,但是油基凝胶固结体系未形成有效封堵,因此,封堵初始阶段的封堵压力较低,随后封堵压力逐渐增大,并且由于温度较高,后续阶段的封堵压力上升的比较快,在4h时达到最大值,表明油基凝胶固结堵漏体系堵漏成功,之后随着压力的逐渐增大,封堵层逐渐失效。并且,从表1中可以看出,本实施例的凝胶固结堵漏体系对于不同温度、不同漏失速度下的裂缝均具有较强的封堵强度,可以实现恶性漏失地层的有效封堵。It can be seen from Table 1 that when the leakage rate is 50m 3 /h and the temperature is 100°C, the initial plugging pressure is 3.7MPa in 1h, and the maximum plugging pressure is 8.2MPa in 4h. After 5 hours, the plugging layer has been damaged, and the pressure has gradually dropped to 5.3MPa. When the leakage rate is 60m 3 /h and the temperature is 110℃, the initial plugging pressure is 3.6MPa in 1h, and the maximum plugging pressure is 8.3MPa in 4h, and the plugging layer has appeared in 5h Destruction, the pressure gradually dropped to 5.3MPa. In test b, at the initial stage of the injection stage, due to the increase of cracks, the temperature change was small. In the case of no adjustment of the curing agent ratio, the plugging strength was slightly lower than that of test a at the same time period. After 4 hours, the plugging strength reaches the maximum value. When the leakage rate is 70m 3 /h and the temperature is 120℃, the initial plugging pressure is 3.7MPa in 1h, and the maximum plugging pressure is 8.5MPa in 4h, and the plugging layer has appeared in 5h After failure, the pressure gradually decreased to 5.6MPa, and the leakage rate was 70m 3 /h. Due to the increase in temperature, the gel consolidation plugging system solidified earlier than test b, so its plugging strength was slightly higher than test b. When the leakage rate is 80m 3 /h and the temperature is 130℃, the initial plugging pressure is 2.0MPa in 1h, and the maximum plugging pressure is 8.6MPa in 4h, and the plugging layer has appeared in 5h The pressure gradually dropped to 5.8MPa. In test d, at the initial stage of plugging, due to the increase of cracks, even though the curing effect was advanced due to the increase of temperature, the oil-based gel consolidation system did not form effective plugging. Therefore, the sealing The plugging pressure in the initial stage of plugging is low, and then the plugging pressure gradually increases, and due to the high temperature, the plugging pressure in the subsequent stage rises relatively quickly, reaching the maximum at 4 hours, indicating that the oil-based gel consolidated plugging pressure The leakage system was successfully plugged, and then with the pressure gradually increasing, the plugging layer gradually failed. Moreover, it can be seen from Table 1 that the gel consolidation plugging system of this example has strong plugging strength for fractures at different temperatures and different loss rates, and can achieve effective plugging of malignant loss formations.

实施例2Example 2

一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系如实施例1所述,所不同的是:乙二醇双甲基丙烯酸酯、季戊四醇和1,3,5-苯三羧酸三甲酯的摩尔比为1:1:1。An oil-based gel consolidation plugging system for oil-based drilling fluids suitable for malignant loss formations is as described in Example 1, the difference is: ethylene glycol dimethacrylate, pentaerythritol and 1,3,5 - The molar ratio of trimethylbenzenetricarboxylate is 1:1:1.

上述适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系的制备方法如实施例1所述。The preparation method of the above-mentioned oil-based gel consolidation plugging system for oil-based drilling fluid suitable for malignant loss formations is as described in Example 1.

将本实施例制备的油基凝胶固结堵漏体系进行最大承压封堵压力测试,具体测试条件如下:测试a:漏失速度为50m3/h,温度为100℃;测试b:漏失速度为60m3/h,温度为110℃;测试c:漏失速度为70m3/h,温度为120℃;测试d:漏失速度为80m3/h,温度为130℃,测试过程的注入压力随时间的变化以及最大承压封堵压力如表2所示。The oil-based gel consolidation plugging system prepared in this example was subjected to the maximum pressure plugging pressure test, and the specific test conditions were as follows: test a: the leakage rate was 50m 3 /h, and the temperature was 100°C; test b: the leakage rate 60m 3 /h, temperature 110°C; test c: leakage rate 70m 3 /h, temperature 120°C; test d: leakage rate 80m 3 /h, temperature 130°C, the injection pressure during the test process changes with time Table 2 shows the change of and the maximum bearing plugging pressure.

表2Table 2

Figure BDA0003322224410000101
Figure BDA0003322224410000101

本实施例中乙二醇双甲基丙烯酸酯、季戊四醇和1,3,5-苯三羧酸三甲酯的摩尔比为1:1:1,性能略差于实施例1,主要是由于乙二醇双甲基丙烯酸酯主要是在油基凝胶体系中承担柔性部分,当乙二醇双甲基丙烯酸酯较少时,聚合产物形成交联结构强度差于实施例1,宏观表现为凝胶强度以及最大封堵压力略低于实施例1。In this embodiment, the molar ratio of ethylene glycol dimethacrylate, pentaerythritol and 1,3,5-benzenetricarboxylate trimethyl ester is 1:1:1, and the performance is slightly worse than that of Example 1, mainly due to the Glycol dimethacrylate is mainly responsible for the flexible part in the oil-based gel system. When there is less ethylene glycol dimethacrylate, the strength of the cross-linked structure formed by the polymerization product is worse than that of Example 1, and the macroscopic performance is gelatinous. Glue strength and maximum plugging pressure are slightly lower than Example 1.

实施例3Example 3

一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系如实施例1所述,所不同的是:乙二醇双甲基丙烯酸酯、季戊四醇和1,3,5-苯三羧酸三甲酯的摩尔比为3:1:1。An oil-based gel consolidation plugging system for oil-based drilling fluids suitable for malignant loss formations is as described in Example 1, the difference is: ethylene glycol dimethacrylate, pentaerythritol and 1,3,5 - The molar ratio of trimethylbenzenetricarboxylate is 3:1:1.

上述适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系的制备方法如实施例1所述。The preparation method of the above-mentioned oil-based gel consolidation plugging system for oil-based drilling fluid suitable for malignant loss formations is as described in Example 1.

将本实施例制备的油基凝胶固结堵漏体系进行最大承压封堵压力测试,具体测试条件如下:测试a:漏失速度为50m3/h,温度为100℃;测试b:漏失速度为60m3/h,温度为110℃;测试c:漏失速度为70m3/h,温度为120℃;测试d:漏失速度为80m3/h,温度为130℃,测试过程的注入压力随时间的变化以及最大承压封堵压力如表3所示。The oil-based gel consolidation plugging system prepared in this example was subjected to the maximum pressure plugging pressure test, and the specific test conditions were as follows: test a: the leakage rate was 50m 3 /h, and the temperature was 100°C; test b: the leakage rate 60m 3 /h, temperature 110°C; test c: leakage rate 70m 3 /h, temperature 120°C; test d: leakage rate 80m 3 /h, temperature 130°C, the injection pressure during the test process changes with time Table 3 shows the change of and the maximum bearing plugging pressure.

表3table 3

Figure BDA0003322224410000111
Figure BDA0003322224410000111

本实施例中乙二醇双甲基丙烯酸酯、季戊四醇和1,3,5-苯三羧酸三甲酯的摩尔比为3:1:1,性能略差于实施例1,主要是由于乙二醇双甲基丙烯酸酯在油基凝胶体系中承担柔性交联部分、1,3,5-苯三羧酸三甲酯在凝胶体系中承担刚性部分,适量刚性单元的引入,凝胶体系的稳定性增强,成胶后强度增加。但是随着乙二醇双甲基丙烯酸酯在体系中浓度的不断升高,柔性部分占比过高,凝胶体系交联密度大,链的伸缩性变小,体系的交联稳定性不断下降,宏观表现为凝胶强度不足,最大封堵压力降低。因此,本实施例中乙二醇双甲基丙烯酸酯的比例略高于实施例1,所得油基凝胶固结堵漏体系的凝胶强度以及最大封堵压力略低于实施例1。In this embodiment, the molar ratio of ethylene glycol dimethacrylate, pentaerythritol and 1,3,5-trimethyl benzenetricarboxylate is 3:1:1, and the performance is slightly worse than that of Example 1, mainly due to the Glycol dimethacrylate is responsible for the flexible cross-linking part in the oil-based gel system, and 1,3,5-benzenetricarboxylate is responsible for the rigid part in the gel system. With the introduction of an appropriate amount of rigid units, the gel The stability of the system is enhanced, and the strength of the gel is increased. However, as the concentration of ethylene glycol dimethacrylate in the system continues to increase, the proportion of flexible parts is too high, the crosslinking density of the gel system is high, the stretchability of the chain becomes smaller, and the crosslinking stability of the system continues to decline , the macroscopic performance is that the gel strength is insufficient, and the maximum plugging pressure is reduced. Therefore, the proportion of ethylene glycol dimethacrylate in this example is slightly higher than in Example 1, and the gel strength and maximum plugging pressure of the obtained oil-based gel-solidified plugging system are slightly lower than in Example 1.

实施例4Example 4

一种适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系如实施例1所述,所不同的是:油基凝胶体系40份、温敏可固化材料体系20份、油基水泥40份。An oil-based gel consolidation plugging system for oil-based drilling fluids suitable for malignant loss formations is as described in Example 1, the difference is: 40 parts of oil-based gel system, 20 parts of temperature-sensitive curable material system , 40 parts of oil-based cement.

上述适用于恶性漏失地层的油基钻井液用油基凝胶固结堵漏体系的制备方法如实施例1所述。The preparation method of the above-mentioned oil-based gel consolidation plugging system for oil-based drilling fluid suitable for malignant loss formations is as described in Example 1.

将本实施例制备的油基凝胶固结堵漏体系进行最大承压封堵压力测试,具体测试条件如下:测试a:漏失速度为50m3/h,温度为100℃;测试b:漏失速度为60m3/h,温度为110℃;测试c:漏失速度为70m3/h,温度为120℃;测试d:漏失速度为80m3/h,温度为130℃,测试过程的注入压力随时间的变化以及最大承压封堵压力如表4所示。The oil-based gel consolidation plugging system prepared in this example was subjected to the maximum pressure plugging pressure test, and the specific test conditions were as follows: test a: the leakage rate was 50m 3 /h, and the temperature was 100°C; test b: the leakage rate 60m 3 /h, temperature 110°C; test c: leakage rate 70m 3 /h, temperature 120°C; test d: leakage rate 80m 3 /h, temperature 130°C, the injection pressure during the test process changes with time Table 4 shows the change of and the maximum bearing plugging pressure.

表4Table 4

Figure BDA0003322224410000121
Figure BDA0003322224410000121

本实施例的油基凝胶固结堵漏体系相比于实施例1的油基凝胶体系,性能略差。这主要是由于在固化阶段初期会由于可固化材料的增加,在油基凝胶未形成封堵层前,可固化材料粘结作用增强,造成整体封堵压力相比于原组分略微增加。随着油基凝胶逐渐成胶后,由于油基凝胶份数略有下降,造成封堵层的最大封堵能力略有下降。Compared with the oil-based gel system in Example 1, the performance of the oil-based gel consolidation plugging system in this example is slightly worse. This is mainly due to the increase of curable material in the early stage of curing, before the oil-based gel forms a plugging layer, the bonding effect of the curable material is enhanced, resulting in a slight increase in the overall plugging pressure compared with the original component. As the oil-based gel gradually gelled, the maximum plugging capacity of the plugging layer decreased slightly due to a slight decrease in the fraction of the oil-based gel.

对比例1Comparative example 1

一种油基凝胶固结堵漏体系如实施例1所述,所不同的是:油基凝胶固结堵漏体系中未加入油基水泥。An oil-based gel consolidation plugging system is as described in Example 1, except that no oil-based cement is added to the oil-based gel consolidation plugging system.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表5所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 5 below.

表5table 5

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 1.71.7 2.42.4 2.72.7 3.53.5 1.21.2

从表5中可以看出,本对比例中未加入油基水泥,所得油基凝胶固结堵漏体系在各个时间段内的封堵压力均低于本发明实施例1,在未加入油基水泥时,油基凝胶固结堵漏体系缺少油基水泥的固化作用,造成固结堵漏体系整体大幅度强度降低。It can be seen from Table 5 that no oil-based cement was added in this comparative example, and the plugging pressure of the obtained oil-based gel consolidated plugging system in each time period was lower than that of Example 1 of the present invention. When cement-based, the oil-based gel consolidation plugging system lacks the curing effect of oil-based cement, resulting in a substantial decrease in the overall strength of the consolidation plugging system.

对比例2Comparative example 2

一种油基凝胶固结堵漏体系如实施例1所述,所不同的是:温敏可固化材料体系中未加入温敏固化材料。An oil-based gel consolidation plugging system is as described in Example 1, except that no temperature-sensitive curable material is added to the temperature-sensitive curable material system.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表6所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 6 below.

表6Table 6

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 1.91.9 2.72.7 4.24.2 4.74.7 2.32.3

从表6中可以看出,本对比例中未加入温敏固化材料,所得油基凝胶固结堵漏体系在各个时间段内的封堵压力均低于本发明实施例1,主要是由于缺少温敏固化材料,造成油基凝胶固结堵漏体系稠度降低,相比添加温敏固化材料时,其油基凝胶固结堵漏体系的漏失量增加,封堵压力降低。It can be seen from Table 6 that no temperature-sensitive curing material was added in this comparative example, and the plugging pressure of the obtained oil-based gel consolidated plugging system in each time period was lower than that of Example 1 of the present invention, mainly because The lack of temperature-sensitive curing materials reduces the consistency of the oil-based gel-consolidated plugging system. Compared with the addition of temperature-sensitive curing materials, the leakage volume of the oil-based gel-consolidated plugging system increases and the plugging pressure decreases.

对比例3Comparative example 3

一种油基凝胶固结堵漏体系如实施例1所述,所不同的是:油基凝胶固结堵漏体系中温敏可固化材料部分未添加复配固化剂。An oil-based gel consolidation plugging system is as described in Example 1, except that no compound curing agent is added to the temperature-sensitive curable material part of the oil-based gel consolidation plugging system.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表7所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 7 below.

表7Table 7

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 2.12.1 3.53.5 4.64.6 5.75.7 3.53.5

由表7可以看出,在漏失速度为50m3/h,温度为100℃同等条件下,油基凝胶固结堵漏体系在初始阶段承压封堵压力较小,在注入4h后封堵压力达到最大值,随着注入量的增加,封堵层逐渐破坏失稳。由于缺少复配固化剂,造成油基凝胶固结堵漏体系中无法实现分梯度固化,依靠地层温度来提高温敏固化材料稠度,相比添加固化剂的体系相比,初始阶段承压封堵能力较弱;并且其整个阶段的承压封堵能力也差于本发明实施例1。It can be seen from Table 7 that under the same conditions as the loss rate of 50m 3 /h and the temperature of 100℃, the oil-based gel consolidation plugging system is under pressure at the initial stage and the plugging pressure is small, and it is plugged after 4 hours of injection. The pressure reaches the maximum value, and with the increase of injection volume, the plugging layer is gradually destroyed and unstable. Due to the lack of compound curing agent, gradient curing cannot be realized in the oil-based gel consolidation plugging system, and the formation temperature is used to increase the consistency of the temperature-sensitive curing material. Compared with the system adding curing agent, the initial pressure sealing The plugging capacity is weak; and the pressure-bearing plugging capacity of the whole stage is also worse than that of Example 1 of the present invention.

对比例4Comparative example 4

一种油基凝胶固结堵漏体系如实施例1所述,其中油基凝胶的聚合单体为季戊四醇和1,3,5-苯三羧酸三甲酯(质量比为1:1),不含有丙烯酸酯类单体乙二醇双甲基丙烯酸酯。An oil-based gel consolidation plugging system is as described in Example 1, wherein the polymerized monomers of the oil-based gel are pentaerythritol and 1,3,5-trimethyl benzenetricarboxylate (mass ratio is 1:1 ), does not contain the acrylate monomer ethylene glycol dimethacrylate.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表8所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 8 below.

表8Table 8

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 2.42.4 3.33.3 4.34.3 5.05.0 3.43.4

从表8中可以看出,本对比例中不加入丙烯酸酯类单体,所得油基凝胶固结体系的性能差于本发明实施例1。这主要是由于乙二醇双甲基丙烯酸酯主要是在油基凝胶体系中承担柔性部分,当不加入乙二醇双甲基丙烯酸酯时,聚合产物不能形成有效的交联结构,交联结构的意图不能完全实现,宏观表现为凝胶强度不足,最大封堵压力降低。It can be seen from Table 8 that the performance of the obtained oil-based gel consolidation system is worse than that of Example 1 of the present invention without adding acrylate monomers in this comparative example. This is mainly due to the fact that ethylene glycol dimethacrylate mainly bears the flexible part in the oil-based gel system. When no ethylene glycol dimethacrylate is added, the polymerized product cannot form an effective cross-linked structure, and the cross-linked The intention of the structure cannot be fully realized, and the macroscopic performance is that the gel strength is insufficient, and the maximum plugging pressure is reduced.

对比例5Comparative example 5

一种油基凝胶固结堵漏体系如实施例1所述,其中油基凝胶中聚合单体为乙二醇双甲基丙烯酸酯和1,3,5-苯三羧酸三甲酯(质量比为2:1),不含有醇类单体。An oil-based gel consolidation plugging system is as described in Example 1, wherein the polymerized monomers in the oil-based gel are ethylene glycol dimethacrylate and 1,3,5-benzenetricarboxylic acid trimethyl ester (The mass ratio is 2:1), does not contain alcohol monomers.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表9所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 9 below.

表9Table 9

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 2.32.3 3.13.1 3.83.8 4.54.5 3.23.2

从表9中可以看出,本对比例中不加入醇类单体,所得油基凝胶固结体系的性能差于本发明实施例1。这主要是由于不加入醇类单体时,聚合产物不能形成有效的交联空间网状结构,因此,所得油基凝胶固结体系的凝胶强度不足,最大封堵压力较低。It can be seen from Table 9 that, without adding alcohol monomers in this comparative example, the performance of the obtained oil-based gel consolidation system is worse than that of Example 1 of the present invention. This is mainly because the polymerization product cannot form an effective cross-linked spatial network structure without adding alcohol monomers. Therefore, the gel strength of the obtained oil-based gel consolidation system is insufficient and the maximum plugging pressure is low.

对比例6Comparative example 6

一种油基凝胶固结堵漏体系如实施例1所述,其中油基凝胶的聚合单体为乙二醇双甲基丙烯酸酯、季戊四醇(质量比为2:1),不含有刚性单体。An oil-based gel consolidation plugging system is as described in Example 1, wherein the polymerized monomers of the oil-based gel are ethylene glycol dimethacrylate and pentaerythritol (mass ratio is 2:1), and do not contain rigid monomer.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表10所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 10 below.

表10Table 10

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 2.52.5 3.53.5 4.44.4 5.25.2 3.53.5

从表10中可以看出,本对比例中不加入刚性单体,所得油基凝胶固结体系的性能差于本发明实施例1。这主要是由于1,3,5-苯三羧酸三甲酯在凝胶体系中承担刚性部分,适量刚性单元的引入,凝胶体系的稳定性增强,成胶后强度增加。但是不加入刚性单体,乙二醇双甲基丙烯酸酯在体系中浓度的升高,凝胶体系交联密度大,链的伸缩性变小,体系的交联稳定性不断下降,因此,所得油基凝胶固结体系的凝胶强度不足,最大封堵压力较低。It can be seen from Table 10 that in this comparative example, no rigid monomer is added, and the performance of the obtained oil-based gel consolidation system is worse than that of Example 1 of the present invention. This is mainly because 1,3,5-trimethyl benzenetricarboxylate bears the rigid part in the gel system, and the introduction of an appropriate amount of rigid units increases the stability of the gel system and increases the strength of the gel. But do not add rigid monomer, the rise of ethylene glycol dimethacrylate concentration in the system, the crosslinking density of the gel system is large, the stretchability of the chain becomes smaller, and the crosslinking stability of the system continues to decline, therefore, the obtained The gel strength of the oil-based gel consolidation system is insufficient, and the maximum plugging pressure is low.

对比例7Comparative example 7

一种油基凝胶固结堵漏体系如实施例1所述,其中油基凝胶的聚合单体为丙烯酸丁酯、季戊四醇和1,3,5-苯三羧酸三甲酯。An oil-based gel consolidation plugging system is as described in Example 1, wherein the polymerized monomers of the oil-based gel are butyl acrylate, pentaerythritol and 1,3,5-trimethyl benzenetricarboxylate.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表11所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 11 below.

表11Table 11

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 2.82.8 3.73.7 5.05.0 5.55.5 3.23.2

从表11中可以看出,本对比例中使用丙烯酸丁酯为丙烯酸酯类单体,所得油基凝胶固结体系的性能差于本发明实施例1。这是由于本发明的丙烯酸酯类单体,在引发剂的作用下,碳链将长链的丙烯酸酯分子链结合相对更加紧密,体系的交联稳定性提高。因此,本对比例中加入丙烯酸丁酯所得油基凝胶固结体系的凝胶强度不足,最大封堵压力下降。It can be seen from Table 11 that in this comparative example, butyl acrylate was used as the acrylate monomer, and the performance of the obtained oil-based gel consolidation system was worse than that of Example 1 of the present invention. This is because the acrylate monomer of the present invention, under the action of the initiator, the carbon chain combines the long-chain acrylate molecular chains relatively more closely, and the crosslinking stability of the system is improved. Therefore, the gel strength of the oil-based gel consolidation system obtained by adding butyl acrylate in this comparative example was insufficient, and the maximum plugging pressure decreased.

对比例8Comparative example 8

一种油基凝胶固结堵漏体系如实施例1所述,其中油基凝胶中聚合单体为乙二醇双甲基丙烯酸酯、季戊四醇和苯乙烯。An oil-based gel consolidation plugging system is as described in Example 1, wherein the polymerized monomers in the oil-based gel are ethylene glycol dimethacrylate, pentaerythritol and styrene.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表12所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 12 below.

表12Table 12

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 2.92.9 4.24.2 5.25.2 5.75.7 3.33.3

从表12中可以看出,本对比例中使用苯乙烯为刚性单体,所得油基凝胶固结体系的性能差于本发明实施例1。这是由于相比于1,3,5-苯三羧酸三甲酯,苯乙烯中的乙烯基电子与苯环共轭,聚合时苯乙烯单体的单体自由基仅有一个氢键受体发生聚合反应,聚合位点数量较少,体系的交联稳定性降低。此外,苯乙烯作为刚性单体在凝胶体系中承担体系中的骨架结构,刚性单体在空间网状结构的紧密程度直接决定了凝胶的整体强度,1,3,5-苯三羧酸三甲酯在构建主链的交联过程中更加紧密。因此,本对比例中加入苯乙烯所得油基凝胶固结体系的凝胶强度不足,最大封堵压力下降。It can be seen from Table 12 that in this comparative example, styrene is used as a rigid monomer, and the performance of the obtained oil-based gel consolidation system is worse than that of Example 1 of the present invention. This is because compared with 1,3,5-trimethyl benzenetricarboxylate, the vinyl electrons in styrene are conjugated with the benzene ring, and only one hydrogen bond is accepted by the monomer free radical of styrene monomer during polymerization. The polymerization reaction of the body occurs, the number of polymerization sites is small, and the crosslinking stability of the system is reduced. In addition, styrene acts as a rigid monomer in the gel system to undertake the skeleton structure in the system, and the tightness of the rigid monomer in the spatial network structure directly determines the overall strength of the gel. 1,3,5-Benzenetricarboxylic acid Trimethyl esters are more compact during the cross-linking process that builds the backbone. Therefore, the gel strength of the oil-based gel consolidation system obtained by adding styrene in this comparative example is insufficient, and the maximum plugging pressure decreases.

对比例9Comparative example 9

一种油基凝胶固结堵漏体系如实施例1所述,所不同的是:所述增强剂为DH-1增强剂。An oil-based gel consolidated plugging system is as described in Example 1, except that the reinforcing agent is DH-1 reinforcing agent.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表13所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 13 below.

表13Table 13

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 3.23.2 4.74.7 6.36.3 7.17.1 4.04.0

从表13中可以看出,本对比例中使用DH-1增强剂代替本发明的有机硅类增强剂,所得油基凝胶固结体系的性能差于本发明实施例1。这是由于本发明使用的增强剂为有机硅类增强剂,硅原子最外层四个价电子与聚合单体之间共价键结合,使得凝胶具有较高的强度和耐温性。而对比例9所用增强剂则没有上述作用,因此,所得油基凝胶固结体系的性能差于本发明实施例1。It can be seen from Table 13 that in this comparative example, DH-1 strengthening agent was used instead of the silicone-based strengthening agent of the present invention, and the performance of the obtained oil-based gel consolidation system was worse than that of Example 1 of the present invention. This is because the strengthening agent used in the present invention is an organosilicon type strengthening agent, and the four valence electrons in the outermost layer of the silicon atom are covalently bonded to the polymerized monomer, so that the gel has relatively high strength and temperature resistance. However, the strengthening agent used in Comparative Example 9 has no above-mentioned effect, therefore, the performance of the obtained oil-based gel consolidation system is worse than that of Example 1 of the present invention.

对比例10Comparative example 10

一种油基凝胶固结堵漏体系如实施例1所述,所不同的是:复配固化剂中的中温固化剂与高温固化剂的质量比为2:1。An oil-based gel consolidation plugging system is as described in Example 1, except that the mass ratio of the medium-temperature curing agent to the high-temperature curing agent in the compounded curing agent is 2:1.

在漏失速度为50m3/h,温度为100℃条件下,测试本对比例制备的油基凝胶固结堵漏体系的最大承压封堵压力,其结果如下表14所示。Under the conditions of a loss rate of 50m 3 /h and a temperature of 100°C, the maximum bearing plugging pressure of the oil-based gel consolidation plugging system prepared in this comparative example was tested, and the results are shown in Table 14 below.

表14Table 14

时间/htime/h 11 22 33 44 55 封堵压力/MPaPlugging pressure/MPa 3.93.9 5.45.4 6.56.5 7.77.7 4.34.3

本对比例中,改变了中温固化剂与高温固化剂的比例,所得油基凝胶固结堵漏体系的最大承压封堵压力略差于本发明实施例1,说明中温固化剂与高温固化剂的比例对于油基凝胶固结堵漏体系的封堵强度具有一定的影响,需要把上述比例控制在本发明的范围内。In this comparative example, the ratio of medium-temperature curing agent and high-temperature curing agent was changed, and the maximum pressure-bearing plugging pressure of the obtained oil-based gel consolidation plugging system was slightly worse than that of Example 1 of the present invention, indicating that the medium-temperature curing agent and high-temperature curing The proportion of the agent has a certain influence on the plugging strength of the oil-based gel consolidated plugging system, and the above-mentioned proportion needs to be controlled within the scope of the present invention.

试验例1Test example 1

成胶时间:施工时间是保证井下安全的重要因素,但是不同地层井温梯度是不同的,相同地层不同井施工漏点也可能不同,导致了温度的差异性。因此,我们要保证油基凝胶固结堵漏体系在不同井段的成胶时间可控,本发明通过调节胶凝剂在油基凝胶体系中比例来调控油基凝胶体系的成胶时间,从而调控整个堵漏体系的成胶时间。Gelling time: The construction time is an important factor to ensure downhole safety, but the temperature gradient of wells in different formations is different, and the leakage points of different wells in the same formation may also be different, resulting in temperature differences. Therefore, we need to ensure that the gelation time of the oil-based gel consolidation plugging system in different well sections is controllable. The present invention regulates the gelation of the oil-based gel system by adjusting the proportion of the gelling agent in the oil-based gel system. Time, so as to regulate the gelation time of the entire plugging system.

具体条件如实施例1所述,所不同的是改变胶凝剂的加入量分别为5份、6份、7份、8份、9份和10份,剩余组分加入量不变,来调整化学凝胶的成胶时间。其结果如图1所示。The specific conditions are as described in Example 1, the difference is that the addition of the gelling agent is changed to 5 parts, 6 parts, 7 parts, 8 parts, 9 parts and 10 parts, and the remaining component additions are constant to adjust The gelation time of chemical gels. The result is shown in Figure 1.

从图1中可以看出,随着胶凝剂在油基凝胶体系中加入量的不断增加,油基凝胶的成胶时间呈逐渐缩短趋势,当胶凝剂加入量为5份时,油基凝胶成胶时间最长,达到4.7h。当胶凝剂加入量为10份时,油基凝胶成胶时间最短,达到3.2h。随着胶凝剂加入量的逐渐增加,参与交联反应的活性基团数目不断增加,反应基团之间相互作用的几率不断增加,凝胶体系形成网络机构速度不断加快,成胶时间不断降低。基于现场应用的时间考虑,胶凝剂的加入量在6-7份之间。It can be seen from Figure 1 that with the continuous increase of the amount of gelling agent added to the oil-based gel system, the gelling time of the oil-based gel is gradually shortening. When the amount of gelling agent added is 5 parts, The gelling time of oil-based gel was the longest, reaching 4.7h. When the amount of gelling agent added was 10 parts, the gelation time of oil-based gel was the shortest, reaching 3.2h. With the gradual increase of the amount of gelling agent added, the number of active groups participating in the cross-linking reaction increases continuously, the probability of interaction between the reactive groups increases continuously, the speed of forming a network mechanism in the gel system is continuously accelerated, and the gelation time is continuously reduced. . Based on the time consideration of field application, the addition amount of gelling agent is between 6-7 parts.

成胶强度:为了能够有效封堵漏失地层,利用高温高压驱替装置对油基凝胶固结堵漏体系进行成胶强度测试,测试条件为漏失速度为50m3/h,温度为100℃,其中最大承压封堵压力即为成胶强度;本发明中通过调控增强剂的加入量来调控油基凝胶固结堵漏体系中油基凝胶的成胶强度。Gelling strength: In order to effectively seal the lost formation, the oil-based gel consolidation plugging system was tested for gelling strength using a high-temperature and high-pressure displacement device. The test conditions were that the leakage rate was 50m 3 /h and the temperature was 100°C. Wherein the maximum pressure-bearing plugging pressure is the gelling strength; in the present invention, the gelling strength of the oil-based gel in the oil-based gel consolidation plugging system is regulated by adjusting the addition amount of the reinforcing agent.

具体条件如实施例1所述,所不同的是改变增强剂的加入量分别1份、2份、3份、4份、5份和6份,剩余组分加入量不变,来调整化学凝胶的成胶强度。其结果如图2所示。The specific conditions are as described in Example 1, the difference is that the addition of the strengthening agent is changed by 1 part, 2 parts, 3 parts, 4 parts, 5 parts and 6 parts respectively, and the addition of the remaining components is constant to adjust the chemical condensation. Glue strength. The result is shown in Figure 2.

从图2中可以看出,随着增强剂在油基凝胶体系中比例的不断增加,油基凝胶的成胶强度先逐渐增加后略微降低,当增强剂加入量为1份时,油基凝胶的强度最低,强度为6.1MPa,当增强剂加入量为5份时,油基凝胶的强度最大,强度为8.2MPa。随着增强剂占凝胶体系比例的逐渐增加,凝胶体系的分散性逐渐提高,凝胶体系的流动性逐渐降低,凝胶体系的内部逐渐联结紧密而逐渐达到良好的机械强度,当增强剂加入量为5份时,油基凝胶的强度最大。It can be seen from Figure 2 that with the increase of the proportion of the enhancer in the oil-based gel system, the gelling strength of the oil-based gel increases gradually and then decreases slightly. When the amount of the enhancer is 1 part, the oil-based gel The strength of base gel is the lowest, the strength is 6.1MPa, and when the amount of reinforcing agent is 5 parts, the strength of oil-based gel is the highest, the strength is 8.2MPa. With the gradual increase of the proportion of the reinforcing agent in the gel system, the dispersibility of the gel system gradually increases, the fluidity of the gel system gradually decreases, and the interior of the gel system is gradually connected tightly to achieve good mechanical strength. When the reinforcing agent The strength of the oil-based gel is greatest when the amount added is 5 parts.

此外,本发明中,采用了中温固化剂与高温固化剂相结合实现分梯度固化,在初期有利于提高凝胶的稠度,并黏联一定量的惰性材料,减少凝胶体系的漏失量。可调整中温固化剂与高温固化剂的比例来调整稠度。In addition, in the present invention, a medium-temperature curing agent is combined with a high-temperature curing agent to achieve gradient curing, which is beneficial to increase the consistency of the gel at the initial stage, and bind a certain amount of inert materials to reduce the leakage of the gel system. The consistency can be adjusted by adjusting the ratio of medium temperature curing agent to high temperature curing agent.

Claims (10)

1. An oil-based gel consolidation plugging system for an oil-based drilling fluid suitable for a malignant lost circulation stratum is characterized by comprising the following raw materials in parts by mass: 50-60 parts of an oil-based gel system, 15-35 parts of a temperature-sensitive curable material system and 25-45 parts of oil-based cement;
the oil-based gel system comprises the following raw materials in parts by mass: 100 parts of base oil I, 50-70 parts of polymerized monomer, 1-3 parts of initiator, 5-20 parts of gelling agent, 2-6 parts of cross-linking agent and 3-8 parts of reinforcing agent; the polymerization monomers comprise acrylate monomers, alcohol monomers and rigid monomers, wherein the molar ratio of the acrylate monomers to the alcohol monomers to the rigid monomers in the polymerization monomers is 1-3; the acrylate monomer is glycidyl acrylate or ethylene glycol dimethacrylate; the alcohol monomer is pentaerythritol, diethylene glycol or dipropylene glycol; the rigid monomer is ethylene dibenzoate or trimethyl 1,3, 5-benzenetricarboxylate; the gelling agent is dimethyl azelate or trioctyl trimellitate; the cross-linking agent is trimethoxy silane, triethoxy silane, 1-triethyl-3, 3-trimethyl disiloxane or n-hexyl triethoxy silane; the reinforcing agent is tetraethoxysilane, methyl orthosilicate or trimethoxy silane;
the oil-based gel system is prepared according to the following method:
(1) Adding a polymerization monomer into the base oil I, and stirring until the polymerization monomer is fully dissolved to obtain a mixed solution A;
(2) Mixing the gelling agent, the cross-linking agent and the reinforcing agent, and uniformly stirring to obtain a mixed solution B;
(3) Adding the mixed solution B into the mixed solution A, heating to 65-75 ℃, and uniformly stirring and mixing to obtain a mixed solution C;
(4) Adding an initiator into the mixed solution C, and stirring for reaction to obtain an oil-based gel system;
the temperature-sensitive curable material system comprises the following raw materials in parts by mass: 15-25 parts of base oil II, 5-15 parts of temperature-sensitive curing material and 7-12 parts of compound curing agent; the compound curing agent comprises a medium-temperature curing agent and a high-temperature curing agent, wherein the curing temperature of the medium-temperature curing agent is 50-100 ℃, and the curing temperature of the high-temperature curing agent is 110-200 ℃;
the oil-based cement comprises the following raw materials in parts by mass: 35-50 parts of base oil III, 50-60 parts of curing main agent, 3-7 parts of wetting dispersant, 5-10 parts of inert material and 5-10 parts of microcapsule demulsifier; the curing main agent is G-grade oil well cement, wherein the oil-cement ratio is 0.3.
2. The oil-based gel consolidation plugging system for the oil-based drilling fluid as claimed in claim 1, wherein the base oil I is diesel oil or white oil; the initiator is dimethyl azodiisobutyrate, azodiisobutyronitrile or azodiisoheptonitrile.
3. The oil-based gel consolidation plugging system for oil-based drilling fluid according to claim 1, wherein in the step (1), the stirring speed is 600-800r/min, and the stirring time is 15-30min; in the step (2), the stirring speed is 400-500r/min, and the stirring time is 10-15min; in the step (3), the stirring speed is 800-900r/min, and the stirring time is 20-40min; in the step (4), the initiator is dripped into the mixed solution C in the form of an initiator ethanol solution for 1-3min; the mass concentration of the initiator in the initiator ethanol solution is 0.1-0.2g/mL, and the initiator ethanol solution is prepared by the following method: adding an initiator into absolute ethyl alcohol, and stirring for 15min under the condition that the rotating speed is 1000r/min to obtain the emulsion; in the step (4), the stirring speed is 400-600r/min; the reaction temperature is 90-100 ℃, and the reaction time is 3-4h.
4. The oil-based gel consolidation plugging system for oil-based drilling fluid of claim 1, wherein the base oil II is the same as the base oil I;
the temperature-sensitive curing material is bismaleimide resin, thermosetting polyimide resin or cyanate resin;
the mass ratio of the medium-temperature curing agent to the high-temperature curing agent is 1-2.
5. The oil-based gel consolidation plugging system for the oil-based drilling fluid according to claim 4, wherein the mass ratio of the medium-temperature curing agent to the high-temperature curing agent is 1.
6. The oil-based gel consolidation plugging system for the oil-based drilling fluid according to claim 1, wherein the medium-temperature curing agent is β -hydroxyethylethylenediamine, 2-methylimidazole or low molecular polyamide; the high-temperature curing agent is nadic anhydride, sebacic dihydrazide or boron trifluoride-monoethylamine complex.
7. The oil-based gel consolidation plugging system for the oil-based drilling fluid as claimed in claim 1, wherein the temperature-sensitive curable material system is prepared by the following method: and adding the temperature-sensitive curing material and the compound curing agent into the base oil II, and stirring for 10-20min at the speed of 1500-2000r/min to obtain the temperature-sensitive curing oil.
8. The oil-based gel consolidation plugging system for oil-based drilling fluids according to claim 1, wherein the base oil iii is the same as base oil i; the wetting dispersant is OP-10, polyoxyethylene lauryl ether or zinc stearate; the inert material is asphalt, cottonseed hulls or slag; the particle size of the inert material is 16-30mm; the microcapsule demulsifier is microcapsule particles which take the demulsifier as a core material and take a thermoplastic polyurethane material as a wall material; the demulsifier is one or the combination of two of polyoxyethylene polyoxypropylene octadecanol ether and AR type demulsifier.
9. The oil-based gel consolidation plugging system for oil-based drilling fluids according to claim 1, wherein the oil-based cement is prepared by the following method:
(a) Dispersing the wetting dispersant in the base oil III, and uniformly stirring to obtain a dispersion liquid D;
(b) Adding the curing main agent into the dispersion liquid D, and uniformly stirring to obtain a dispersion liquid E;
(c) Adding an inert material and a microcapsule demulsifier into the dispersion liquid E, and uniformly stirring to obtain oil-based cement;
in the step (a), the stirring speed is 3000-4000r/min, and the stirring time is 10-15min; in the step (b), the stirring speed is 10000-12000r/min, and the stirring time is 20-40min; in the step (c), the stirring speed is 3000-4000r/min, and the stirring time is 10-15min.
10. The preparation method of the oil-based gel consolidation plugging system for oil-based drilling fluid of any one of claims 1 to 9, comprising the steps of:
adding the oil-based cement and the temperature-sensitive curable material system into the oil-based gel system, and uniformly stirring to obtain an oil-based gel consolidation plugging system for the oil-based drilling fluid suitable for the malignant lost formation; the stirring speed is 1500-2000r/min, and the stirring time is 15-30min.
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