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CN110907823A - Servo motor test data real-time acquisition system and method - Google Patents

Servo motor test data real-time acquisition system and method Download PDF

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CN110907823A
CN110907823A CN201911073413.1A CN201911073413A CN110907823A CN 110907823 A CN110907823 A CN 110907823A CN 201911073413 A CN201911073413 A CN 201911073413A CN 110907823 A CN110907823 A CN 110907823A
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servo motor
test data
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data
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李小兵
刘文威
王春辉
董成举
郭广廓
陈勃琛
成克强
王远航
潘广泽
杨剑锋
丁小健
黄强
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China Electronic Product Reliability and Environmental Testing Research Institute
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    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines

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Abstract

本发明公开了一种伺服电机测试数据实时采集系统及方法,所述系统包括:采集控制模块、软件运算模块、环境试验箱、振动台、振动台与环境试验箱控制模块、负载电机、被测伺服电机、测试仪器以及传感器;其中,测试仪器和传感器分别用于对被测伺服电机进行检测,并将检测得到的测试数据发送至采集控制模块;采集控制模块用于控制测试仪器和传感器进行测试,接收测试数据,并将所接收的测试数据传输至软件运算模块;软件运算模块用于对接收到的测试数据进行运算分析处理,基于运算结果得到第三测试数据并进行实时存储和显示。本发明能够实现伺服电机测试数据采集的实时性、全面性、高精确性。

Figure 201911073413

The invention discloses a real-time acquisition system and method for servo motor test data. The system comprises: acquisition control module, software operation module, environmental test box, vibration table, vibration table and environmental test box control module, load motor, tested Servo motor, test instrument and sensor; wherein, the test instrument and the sensor are respectively used to detect the servo motor under test, and send the detected test data to the acquisition control module; the acquisition control module is used to control the test instrument and the sensor for testing , receive the test data, and transmit the received test data to the software operation module; the software operation module is used to perform operation analysis and processing on the received test data, obtain the third test data based on the operation result, and store and display it in real time. The invention can realize real-time, comprehensive and high accuracy of servo motor test data collection.

Figure 201911073413

Description

伺服电机测试数据实时采集系统及方法Servo motor test data real-time acquisition system and method

技术领域technical field

本发明涉及伺服电机测试技术领域,特别是涉及一种伺服电机测试数据实时采集系统及方法。The invention relates to the technical field of servo motor testing, in particular to a real-time acquisition system and method for testing data of a servo motor.

背景技术Background technique

伺服电机作为工业自动化设备中的关键执行部件,其主要特点有高可靠性、高精度、高功率密度,被广泛应用于工业机器人、数控机床等自动化设备中。近年来,随着我国工业自动化产业的迅猛发展,产业规模和市场空间不断壮大,为加快实现智能制造装备的创新发展和产业化,带动制造业转型升级,国内对伺服电机的测试技术有着迫切需求,并提出了更高要求。Servo motor, as a key executive component in industrial automation equipment, has the main features of high reliability, high precision, and high power density, and is widely used in automation equipment such as industrial robots and CNC machine tools. In recent years, with the rapid development of my country's industrial automation industry, the industrial scale and market space have continued to grow. In order to accelerate the innovative development and industrialization of intelligent manufacturing equipment and drive the transformation and upgrading of the manufacturing industry, there is an urgent domestic demand for servo motor testing technology. , and put forward higher requirements.

目前我国在伺服电机性能测试标准上等同延用国际标准,同时对应的检测设备也主要依赖进口国外设备,国产化的检测设备及检测能力存在明显不足;传统伺服电机检测设备往往限于测量常规转速、转矩等参量以衡量其性能指标,这类参量不能全面掌握伺服电机的性能特性,并且无法在多应力条件下实现测试数据的采集。因此设计一种伺服电机振动试验中的测试数据实时采集系统和方法,对于准确评估伺服电机的综合性能,实现多应力下的实时数据采集,全方位地提高伺服电机测试技术,提升伺服电机产品性能质量具有重要意义。At present, my country's servo motor performance test standards are equivalent to the international standards. At the same time, the corresponding testing equipment also mainly relies on imported foreign equipment. There are obvious deficiencies in localized testing equipment and testing capabilities; traditional servo motor testing equipment is often limited to measuring conventional speed, Torque and other parameters are used to measure its performance indicators. Such parameters cannot fully grasp the performance characteristics of the servo motor, and cannot realize the collection of test data under multi-stress conditions. Therefore, a real-time acquisition system and method of test data in the vibration test of servo motor is designed to accurately evaluate the comprehensive performance of servo motor, realize real-time data acquisition under multi-stress, comprehensively improve the test technology of servo motor, and improve the performance of servo motor products. Quality matters.

现有的一种伺服电机多功能综合性能测试平台系统,主要包括被测电机、传感器、转角测量装置、惯量装置、加载电机。该系统可完成最大电流、最大额定加载功率、额定转速、最高转速、最低转速、扭矩等参数的测量。该测试平台系统响应速度快;测试平台上各装置的轴中心能自动对中;测试平台的电机安装支架具有通用性和互换性,能快捷地安装不同规格的止口式、地脚式电机,止口式电机在电机支架上安装好后,能自动调节与平台的传感器、加载设备的轴同心度。但该测试平台系统存在测试条件单一、测试功能不全面、数据采集滞后等缺点。An existing multi-functional comprehensive performance test platform system for a servo motor mainly includes a motor to be tested, a sensor, a rotation angle measurement device, an inertia device, and a loading motor. The system can complete the measurement of parameters such as maximum current, maximum rated load power, rated speed, maximum speed, minimum speed, and torque. The test platform system has a fast response speed; the shaft center of each device on the test platform can be automatically aligned; the motor mounting bracket of the test platform is universal and interchangeable, and can quickly install different specifications of the mouth-type and foot-type motors , After the mouth-stop motor is installed on the motor bracket, it can automatically adjust the concentricity of the sensor of the platform and the shaft of the loading device. However, the test platform system has shortcomings such as single test conditions, incomplete test functions, and lag in data acquisition.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种伺服电机测试数据实时采集系统及方法,以克服现有技术中存在的测试功能单一、数据不全面、数据采集滞后等缺点。The purpose of the present invention is to provide a real-time acquisition system and method for servo motor test data, so as to overcome the shortcomings of the prior art such as single test function, incomplete data, and lag in data acquisition.

为了实现上述目的,本发明提供了一种伺服电机测试数据实时采集系统,包括:采集控制模块、软件运算模块、环境试验箱、振动台、振动台与环境试验箱控制模块、负载电机、被测伺服电机、测试仪器以及传感器;其中,In order to achieve the above purpose, the present invention provides a real-time acquisition system for servo motor test data, including: acquisition control module, software operation module, environmental test box, vibration table, vibration table and environmental test box control module, load motor, tested Servo motors, test instruments, and sensors; of which,

所述负载电机与所述被测伺服电机连接,用于为所述被测伺服电机提供外力负载;所述环境试验箱用于为所述被测伺服电机提供环境应力;所述振动台用于为所述伺服电机提供振动应力;所述振动台与环境试验箱控制模块用于控制所述环境试验箱和所述振动台;The load motor is connected to the measured servo motor, and is used to provide an external force load for the measured servo motor; the environmental test box is used to provide environmental stress for the measured servo motor; the vibration table is used for Provide vibration stress for the servo motor; the vibration table and the environmental test chamber control module are used to control the environmental test chamber and the vibration table;

所述测试仪器与所述被测伺服电机连接,用于检测所述被测伺服电机的第一测试内容,并将检测得到的第一测试数据发送至所述采集控制模块;The test instrument is connected to the servo motor under test, and is used to detect the first test content of the servo motor under test, and send the first test data obtained by detection to the acquisition control module;

所述传感器与所述被测伺服电机连接,用于检测所述被测伺服电机的第二测试内容,并将检测得到的第二测试数据发送至所述采集控制模块;The sensor is connected to the servo motor under test, and is used for detecting the second test content of the servo motor under test, and sends the second test data obtained by detection to the acquisition control module;

所述采集控制模块用于控制所述测试仪器和所述传感器进行所述第一测试内容和所述第二测试内容的测试,接收所述第一测试数据和所述第二测试数据,并将所接收的测试数据传输至所述软件运算模块;The acquisition control module is used to control the test instrument and the sensor to test the first test content and the second test content, receive the first test data and the second test data, and The received test data is transmitted to the software computing module;

所述软件运算模块用于对接收到的测试数据进行运算分析处理,基于运算结果得到第三测试数据并进行实时存储和显示。The software operation module is used to perform operation analysis and processing on the received test data, obtain third test data based on the operation result, and store and display it in real time.

优选地,所述采集系统还包括第一伺服驱动器,所述第一伺服驱动器与所述被测伺服电机连接,对所述被测伺服电机进行控制驱动。Preferably, the acquisition system further includes a first servo driver, the first servo driver is connected to the measured servo motor, and controls and drives the measured servo motor.

优选地,所述采集系统还包括第二伺服驱动器,所述第二伺服驱动器与所述负载电机连接,用于对所述负载电机进行控制驱动。Preferably, the acquisition system further includes a second servo driver, and the second servo driver is connected to the load motor for controlling and driving the load motor.

优选地,所述采集系统还包括联轴器,所述负载电机通过所述联轴杆与所述被测伺服电机连接。Preferably, the acquisition system further includes a coupling, and the load motor is connected to the measured servo motor through the coupling rod.

优选地,所述采集控制模块包括机箱、控制器和数据采集卡,所述控制器集成于所述机箱内,用于控制所述数据采集卡采集所述测试仪器和所述传感器发送的所述第一测试数据和所述第二测试数据。Preferably, the acquisition control module includes a chassis, a controller and a data acquisition card, the controller is integrated in the chassis, and is used to control the data acquisition card to acquire the data sent by the test instrument and the sensor. the first test data and the second test data.

优选地,所述软件运算模块包括存储单元、分析单元、显示单元和人机操作单元。Preferably, the software operation module includes a storage unit, an analysis unit, a display unit and a man-machine operation unit.

优选地,所述第一测试内容包括空载电流、空载电压、空载功率、连续堵转转矩、峰值堵转转矩、额定功率、额定电压、PWM电量、绝缘介电强度、绝缘电阻、直流电阻、定子线电阻、匝间、电感、高温运行试验、低温运行试验、温度循环试验、振动试验、恒定湿热试验、综合试验、恒定湿热试验、低温工作、高温工作、低温贮存、高温贮存、湿热试验。Preferably, the first test content includes no-load current, no-load voltage, no-load power, continuous locked-rotor torque, peak locked-rotor torque, rated power, rated voltage, PWM power, insulation dielectric strength, insulation resistance , DC resistance, stator wire resistance, inter-turn, inductance, high temperature operation test, low temperature operation test, temperature cycle test, vibration test, constant damp heat test, comprehensive test, constant damp heat test, low temperature operation, high temperature operation, low temperature storage, high temperature storage , Damp heat test.

优选地,所述第二测试内容包括空载转速、摩擦转矩、齿槽转矩、最小启动转矩、最小制动转矩、温度变化、角度响应、速度响应、转矩变化的时间响应、位置响应、故障辨识与预警。Preferably, the second test content includes no-load speed, friction torque, cogging torque, minimum starting torque, minimum braking torque, temperature change, angle response, speed response, time response to torque change, Position response, fault identification and early warning.

优选地,所述第三测试内容包括超速测试、额定转矩、最高转速、最高工作转速、T-N曲线、效率、转子转动惯量、电气时间常数、静摩擦力矩、额定扭矩、转矩波动系数、加速特性与减速特性、摩擦特性、转速波动、正反转与转差、反电动势常数、转矩常数、温升测试、热阻和热时间常数、耐久性试验。Preferably, the third test content includes overspeed test, rated torque, maximum speed, maximum working speed, T-N curve, efficiency, rotor inertia moment, electrical time constant, static friction torque, rated torque, torque fluctuation coefficient, acceleration characteristics And deceleration characteristics, friction characteristics, speed fluctuation, forward and reverse rotation and slip, back EMF constant, torque constant, temperature rise test, thermal resistance and thermal time constant, durability test.

本发明还提供一种伺服电机测试数据实时采集方法,利用上述的伺服电机测试数据实时采集系统进行伺服电机测试数据的实时采集,其特征在于,所述方法包括以下数据采集方式:The present invention also provides a real-time collection method for servo motor test data, which utilizes the above-mentioned real-time collection system for servo motor test data to carry out real-time collection of servo motor test data, and is characterized in that the method includes the following data collection methods:

测试仪器采集,通过测量仪器对被测伺服电机的第一测试数据进行采集,并将数据实时收集汇总于软件运算模块;Test instrument collection, collect the first test data of the servo motor under test through the measurement instrument, and collect and summarize the data in the software operation module in real time;

传感器采集,通过传感器对被测伺服电机的第二测试数据进行采集,并将数据实时收集汇总于软件运算模块;Sensor acquisition, collect the second test data of the servo motor under test through the sensor, and collect and summarize the data in the software operation module in real time;

运算结果采集,通过软件运算模块对所收集的实时数据进行运算分析,得到第三测试数据并进行实时存储和显示。The operation result is collected, and the collected real-time data is operated and analyzed through the software operation module, and the third test data is obtained and stored and displayed in real time.

本发明的伺服电机测试数据实时采集系统及方法,解决了现有伺服电机性能测试平台功能单一、数据不全面的难题,利用采集控制模块、软件运算模块、测试仪器、传感器相结合,实现仪器采集、传感器采集、运算结果采集三种采集方式,有效地实现了伺服电机性能测试数据采集的实时性、全面性、高精确性。The real-time acquisition system and method of the servo motor test data of the present invention solves the problems of single function and incomplete data of the existing servo motor performance test platform, and realizes instrument acquisition by combining the acquisition control module, the software operation module, the test instrument and the sensor. , sensor acquisition, operation result acquisition three acquisition methods, effectively realize the real-time, comprehensive and high accuracy of servo motor performance test data acquisition.

附图说明Description of drawings

下面,将结合附图对本发明的优选实施方式进行进一步详细的说明,其中:Below, the preferred embodiments of the present invention will be described in further detail in conjunction with the accompanying drawings, wherein:

图1为本发明一种实施方式的伺服电机测试数据实时采集系统的框图。FIG. 1 is a block diagram of a real-time acquisition system for servo motor test data according to an embodiment of the present invention.

[符号说明][Symbol Description]

1、采集控制模块;2、软件运算模块;3、环境试验箱;4、振动台;5、振动台与环境试验箱控制模块;6、第一伺服驱动器;7、被测伺服电机;8、负载电机;9、第二伺服驱动器;10、测试仪器;11、传感器;12、联轴器。1. Acquisition control module; 2. Software operation module; 3. Environmental test chamber; 4. Vibrating table; 5. Vibrating table and environmental test chamber control module; 6. The first servo driver; 7. Servo motor under test; 8. Load motor; 9. Second servo driver; 10. Testing instrument; 11. Sensor; 12. Coupling.

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

本发明一种实施方式的伺服电机测试数据实时采集系统包括采集控制模块1、软件运算模块2、环境试验箱3、振动台4、振动台与环境试验箱控制模块5、被测伺服电机7、负载电机8、各类测试仪器(进行各种安规测试、性能测试等)10以及各类传感器(检测温度、振动、噪声、力矩、转速等)11。A real-time collection system for servo motor test data according to an embodiment of the present invention includes a collection control module 1, a software operation module 2, an environmental test box 3, a vibration table 4, a vibration table and an environmental test box control module 5, a servo motor under test 7, Load motor 8 , various testing instruments (for various safety tests, performance tests, etc.) 10 and various sensors (for detecting temperature, vibration, noise, torque, rotational speed, etc.) 11 .

该采集系统还可以包括第一伺服驱动器6,第一伺服驱动器6通过控制线连接被测伺服电机7,可以控制驱动被测伺服电机7转动。被测伺服电机7为测试试验样机,第一伺服驱动器6与被测伺服电机7均放置于环境试验箱3内。The acquisition system may further include a first servo driver 6, the first servo driver 6 is connected to the measured servo motor 7 through a control line, and can control and drive the measured servo motor 7 to rotate. The servo motor 7 under test is a test prototype, and both the first servo driver 6 and the servo motor 7 under test are placed in the environmental test box 3 .

环境试验箱3用于模拟外部环境变化,可施加温度和湿度的环境应力。环境试验箱3包括高温试验箱、低温试验箱、高低温交变循环试验箱、高低温湿热试验箱、以及高低温交变湿热箱等。环境试验箱3的底部装有振动台4,被测伺服电机7位于振动台4的台面上方,振动台4用于模拟振动环境,可以对上方的被测伺服电机7施加振动应力;环境试验箱3和振动台4受控于外部独立的振动台与环境试验箱控制模块5。The environmental test chamber 3 is used to simulate changes in the external environment, and can apply environmental stress of temperature and humidity. The environmental test chamber 3 includes a high temperature test chamber, a low temperature test chamber, a high and low temperature alternating cycle test chamber, a high and low temperature damp heat test chamber, a high and low temperature alternating damp heat chamber, and the like. The bottom of the environmental test box 3 is equipped with a vibration table 4, and the measured servo motor 7 is located above the table top of the vibration table 4. The vibration table 4 is used to simulate the vibration environment, and can apply vibration stress to the measured servo motor 7 above; the environmental test box 3 and the shaking table 4 are controlled by the external independent shaking table and the environmental test chamber control module 5 .

测试仪器10与被测伺服电机7连接,用于检测被测伺服电机7的第一测试内容(下文详述),并将检测得到的第一测试数据(下文详述)发送至采集控制模块1。The test instrument 10 is connected to the servo motor 7 under test, and is used to detect the first test content of the servo motor 7 under test (described in detail below), and send the detected first test data (described in detail below) to the acquisition control module 1 .

在环境试验箱3内和被测伺服电机7周围分布有各类传感器11,这些传感器11可以实时读取被测伺服电机7的相关数据参数,并将这些数据实时发送至采集控制模块1。Various types of sensors 11 are distributed in the environmental test box 3 and around the servo motor 7 under test. These sensors 11 can read the relevant data parameters of the servo motor 7 under test in real time, and send these data to the acquisition control module 1 in real time.

该采集系统还可以包括联轴器12,负载电机8通过联轴器12与被测伺服电机7相连,其作用是在一些测试内容中,模拟外力负载,如堵转试验、减速试验等。另外,该采集系统还可以包括第二伺服驱动器9,第二伺服驱动器9与负载电机8连接,用于对负载电机8进行控制驱动。The acquisition system may also include a coupling 12, through which the load motor 8 is connected to the measured servo motor 7, and its function is to simulate external force loads in some test contents, such as a stall test, a deceleration test, and the like. In addition, the acquisition system may further include a second servo driver 9 , and the second servo driver 9 is connected to the load motor 8 for controlling and driving the load motor 8 .

采集控制模块包括机箱、控制器和各类数据采集卡。The acquisition control module includes chassis, controller and various data acquisition cards.

所述机箱可以采用NI PXIe-1078集成仪器机箱。NI PXIe-1078集成仪器机箱具有1个能将PCI Express(PCI(Peripheral Component Interconnection,外围组件互连))连接集成至各个插槽的背板,可满足各种测试和测量应用的需求。它每个插槽中都接受PXIExpress模块(PXI(PCI extensions for Instrumentation,面向仪器系统的PCI扩展)),并通过最多5个插槽支持可兼容标准PXI混合总线的模块。机箱纳入内置定时与同步特性,包括:10MHz与100MHz参考时钟以及PXI触发总线。The chassis can be an NI PXIe-1078 integrated instrument chassis. The NI PXIe-1078 integrated instrument chassis has a backplane that can integrate PCI Express (PCI (Peripheral Component Interconnection)) connections into each slot to meet the needs of various test and measurement applications. It accepts PXIExpress modules (PXI (PCI extensions for Instrumentation, PCI extensions for instrumentation systems)) in each slot, and supports modules compatible with standard PXI hybrid buses through up to 5 slots. The chassis incorporates built-in timing and synchronization features, including: 10MHz and 100MHz reference clocks and a PXI trigger bus.

所述控制器可以采用PXIe-8821控制器。PXIe-8821控制器可以集成于NI PXIe-1078机箱中,可免去使用工控机的笨重繁杂操作,同时实现更良好的数据连接与同步,PXIe-8821控制器专为测试与测量应用而设计,搭载了2.6GHz Intel Core i3-4110E双核心处理器,最高可提供2GB/s系统带宽,由于嵌入式控制器具备工业评级性能、外形小巧与生命周期管理完善等优点,是在恶劣工作环境中长久布署PXI系统的理想选择。The controller can be a PXIe-8821 controller. The PXIe-8821 controller can be integrated into the NI PXIe-1078 chassis, which can eliminate the cumbersome and complicated operation of using an industrial computer, while achieving better data connection and synchronization. The PXIe-8821 controller is specially designed for test and measurement applications. Equipped with a 2.6GHz Intel Core i3-4110E dual-core processor, it can provide a maximum system bandwidth of 2GB/s. Because the embedded controller has the advantages of industry-rated performance, small size and perfect life cycle management, it is suitable for long-term operation in harsh working environments. Ideal for deploying PXI systems.

所述数据采集卡可以采用NI PXIe-6363 X系列数据采集卡、NI PXIe-435324bit,32通道数据采集卡、NI PXI-4462 4数据采集卡等型号规格,一部分数据采集卡可搭配采集不同的传感器11传出的数据信号,另一部分数据采集卡可搭配采集不同的测试仪器10传出的数据信号。The data acquisition card can use NI PXIe-6363 X series data acquisition card, NI PXIe-435324bit, 32-channel data acquisition card, NI PXI-4462 4 data acquisition card and other models and specifications, and some data acquisition cards can be used with different sensors. 11 for the data signals sent out, and another part of the data acquisition card can be used to collect data signals sent out from different test instruments 10 .

软件运算模块2可以是具有存储单元、分析单元、显示单元、人机操作单元的计算机系统,可将收集的数据实时存储和显示,并且通过内置算法分析计算整理这些数据,并实时显示在人机交互界面上,测试人员也可以通过软件操作系统对第一伺服驱动器6和第二伺服驱动器9进行控制用于完成各类试验目标。The software operation module 2 can be a computer system with a storage unit, an analysis unit, a display unit, and a man-machine operation unit, which can store and display the collected data in real time, analyze and calculate the data through the built-in algorithm, and display it on the man-machine in real time. On the interactive interface, the tester can also control the first servo driver 6 and the second servo driver 9 through the software operating system to accomplish various test objectives.

本发明上述实施方式的伺服电机测试数据实时采集系统形成闭环连接,可通过测试仪器采集、传感器采集、运算结果采集三大类采集方式采集多达44项性能数据、12项环境试验数据、3项故障辨识与预警。The real-time acquisition system for servo motor test data according to the above embodiment of the present invention forms a closed-loop connection, and can collect up to 44 items of performance data, 12 items of environmental test data, 3 items of performance data, and Fault identification and early warning.

一、测试仪器采集1. Collection of test equipment

该类采集方式通过各类测试仪器10来对被测伺服电机7实施测试,并将测试数据(对应于第一测试数据)反馈至采集控制模块1。测试仪器10包括三相\单相电参数测量仪、功率计、绝缘电阻测试仪、LCR测量仪等等。In this type of acquisition mode, various types of testing instruments 10 are used to test the servo motor 7 under test, and the test data (corresponding to the first test data) are fed back to the acquisition control module 1 . The test instrument 10 includes a three-phase/single-phase electrical parameter measuring instrument, a power meter, an insulation resistance tester, an LCR measuring instrument, and the like.

通过该类采集方式进行数据采集的测试内容(对应于第一测试内容)有空载电流、空载电压、空载功率、连续堵转转矩、峰值堵转转矩、额定功率、额定电压、PWM(Pulse WidthModulation,脉冲宽度调制)电量、绝缘介电强度、绝缘电阻、直流电阻、定子线电阻、匝间、电感、高温运行试验、低温运行试验、温度循环试验、振动试验、恒定湿热试验、综合试验、恒定湿热试验、低温工作、高温工作、低温贮存、高温贮存、湿热试验,共计26项试验内容。The test content (corresponding to the first test content) for data collection through this type of collection method includes no-load current, no-load voltage, no-load power, continuous stall torque, peak stall torque, rated power, rated voltage, PWM (Pulse Width Modulation) power, dielectric strength, insulation resistance, DC resistance, stator wire resistance, inter-turn, inductance, high temperature operation test, low temperature operation test, temperature cycle test, vibration test, constant damp heat test, Comprehensive test, constant damp heat test, low temperature work, high temperature work, low temperature storage, high temperature storage, damp heat test, a total of 26 test contents.

选取三项典型的使用测试仪器采集方式测试的内容进行详细阐述。Select three typical test contents using the test instrument collection method to describe in detail.

1、空载功率:断开负载电机8的联轴器12,使被测伺服电机7单独空载运行,待被测伺服电机7运行稳定后,开启横河WT333功率计,不同功率的被测伺服电机7具有不一样的输出电流,为了满足更多功率的电机的测试,可搭配使用电流互感器横河CT60、CT100,测试完成后将功率数据传送至采集控制模块1的数据采集卡,然后采集控制模块1将数据发送至软件运算模块2存储和显示。1. No-load power: Disconnect the coupling 12 of the load motor 8, so that the measured servo motor 7 runs independently with no load. After the measured servo motor 7 runs stably, turn on the Yokogawa WT333 power meter. Servo motor 7 has different output currents. In order to meet the test of more power motors, Yokogawa CT60 and CT100 current transformers can be used together. After the test is completed, the power data is transmitted to the data acquisition card of acquisition control module 1, and then The acquisition control module 1 sends the data to the software operation module 2 for storage and display.

2、绝缘电阻:要求在正常或专用技术条件规定的低温试验条件下,使用绝缘电阻测试仪测试,电机导电部分对机壳之间的绝缘电阻应不小于50MΩ;在相应高温条件下绝缘电阻应不小于10MΩ;恒定湿热试验时绝缘电阻应不小于1MΩ。该方法可开启温度箱,使被测伺服电机7处于上述一种温度湿度环境下,稳定运行后,开启交直流耐压绝缘测试仪-同惠TH9110,该仪器可短接被测伺服电机7的UVW三相线,相对于电机外壳通过一定时间的高压,测试其电流,计算出绝缘电阻;测试完成后将功率数据传送至采集控制模块1的数据采集卡,进而采集控制模块1将数据发送至软件运算模块2存储和显示。2. Insulation resistance: It is required to use an insulation resistance tester to test under the low temperature test conditions specified in the normal or special technical conditions. The insulation resistance between the conductive part of the motor and the casing should not be less than 50MΩ; the insulation resistance should be under the corresponding high temperature conditions. Not less than 10MΩ; insulation resistance should not be less than 1MΩ during constant damp heat test. This method can open the temperature box, so that the measured servo motor 7 is in the above-mentioned temperature and humidity environment. After stable operation, turn on the AC and DC withstand voltage insulation tester-Tonghui TH9110, which can short-circuit the measured servo motor 7. The UVW three-phase line passes the high voltage for a certain period of time relative to the motor casing, tests its current, and calculates the insulation resistance; after the test is completed, the power data is transmitted to the data acquisition card of the acquisition control module 1, and then the acquisition control module 1 sends the data to the The software operation module 2 stores and displays.

3、恒定湿热试验:使用高低温湿热试验箱进行试验,要求被测伺服电机7能承受严酷等级为温度(40±2)℃、相对湿度为90%-95%、历时4d的恒定湿热试验,试验后在箱内测其绝缘电阻应不小于1MΩ,检查外观应无明显质量变坏及影响工作的锈蚀现象;在试验过程中高低温湿热试验箱会将箱内温度与湿度变化曲线发送至采集控制模块1,采集控制模块1将数据发送至软件运算模块2存储和显示。3. Constant damp heat test: use a high and low temperature damp heat test box for the test, and the servo motor 7 to be tested is required to withstand a constant damp heat test with a severe level of temperature (40±2)°C, relative humidity of 90%-95%, and a duration of 4d. After the test, the insulation resistance measured in the box should not be less than 1MΩ, and there should be no obvious quality deterioration and rust affecting the work. Module 1, the acquisition control module 1 sends the data to the software operation module 2 for storage and display.

二、传感器采集2. Sensor collection

该类采集方式通过在被测伺服电机7周围布置传感器11对其进行性能数据监测,不同的传感器11搭配不同型号规格的数据采集卡进行数据采集,将最终实时数据(对应于第二测试数据)发送至采集控制模块1。传感器11包括温度传感器、振动传感器、噪声传感器、扭矩传感器、热电偶传感器、加速度传感器等等。通过该类方式进行数据采集的测试内容(对应于第二测试内容)有空载转速、摩擦转矩、齿槽转矩、最小启动转矩、最小制动转矩、温度变化、角度响应、速度响应、转矩变化的时间响应、位置响应、故障辨识与预警(振动辨识与预警、噪声辨识与预警、温度辨识与预警),共计13项试验内容。This type of acquisition method monitors the performance data of the servo motor 7 by arranging sensors 11 around it. Different sensors 11 are matched with data acquisition cards of different types and specifications for data acquisition, and the final real-time data (corresponding to the second test data) is collected. Sent to the acquisition control module 1. The sensor 11 includes a temperature sensor, a vibration sensor, a noise sensor, a torque sensor, a thermocouple sensor, an acceleration sensor, and the like. The test contents (corresponding to the second test contents) of data collection by this method include no-load speed, friction torque, cogging torque, minimum starting torque, minimum braking torque, temperature change, angle response, speed Response, time response of torque change, position response, fault identification and early warning (vibration identification and early warning, noise identification and early warning, temperature identification and early warning), a total of 13 test contents.

选取三项典型的使用传感器采集方式测试的内容进行详细阐述。Select three typical test contents using the sensor acquisition method to elaborate.

1、最小启动转矩:先断开负载电机8的联轴器12,使被测伺服电机7工作在扭矩模式下并速度限制不为0,缓慢增加扭矩使得被测伺服电机7开始转动的扭矩即为最小启动转矩,通过扭力传感器采集数据,Burster 8661系列扭力传感器搭配NI PXIe-6363 X系列数据采集卡,将扭矩数据实时发送至采集控制模块1,采集控制模块1将数据发送至软件运算模块2存储、分析、显示。1. Minimum starting torque: first disconnect the coupling 12 of the load motor 8, make the measured servo motor 7 work in the torque mode and the speed limit is not 0, and slowly increase the torque to make the measured servo motor 7 start to rotate. It is the minimum starting torque. The data is collected by the torque sensor. The Burster 8661 series torque sensor is paired with the NI PXIe-6363 X series data acquisition card to send the torque data to the acquisition control module 1 in real time, and the acquisition control module 1 sends the data to the software calculation. Module 2 stores, analyzes and displays.

2、温度变化:使用高低温湿热试验箱进行测试,通过在被测伺服电机7表面关键部位布置热电偶传感器,监测其表面温度变化,要求电机能承受(-55℃-85℃)的温度变化试验,轴承油脂不得外溢,零部件不应产生有害变形。热电偶传感器实时监测被测伺服电机7的温度变化数据,搭配热电偶采集卡可将实时数据发送至采集控制模块1,采集控制模块1将数据发送至软件运算模块2存储、分析、显示。2. Temperature change: use a high and low temperature damp heat test box for testing, and monitor the surface temperature change by arranging thermocouple sensors in the key parts of the surface of the servo motor 7 under test, and the motor is required to withstand (-55℃-85℃) temperature changes During the test, the bearing grease shall not overflow, and the parts shall not have harmful deformation. The thermocouple sensor monitors the temperature change data of the measured servo motor 7 in real time, and with the thermocouple acquisition card, the real-time data can be sent to the acquisition control module 1, and the acquisition control module 1 sends the data to the software operation module 2 for storage, analysis, and display.

3、故障辨识与预警:分为振动辨识与预警、噪声辨识与预警、温度辨识与预警。使用耐高温加速度传感器、传声器、热电偶,搭配数据采集卡。采集控制模块1将数据发送至软件运算模块2进行分析,在软件运算模块2中设置振动、噪声、温度的相应故障与报警阈值,一旦超过阈值或产生故障信号,则启动报警、系统停止等操作。3. Fault identification and early warning: divided into vibration identification and early warning, noise identification and early warning, temperature identification and early warning. Use high-temperature accelerometers, microphones, thermocouples, and data acquisition cards. The acquisition control module 1 sends the data to the software operation module 2 for analysis. The corresponding fault and alarm thresholds of vibration, noise and temperature are set in the software operation module 2. Once the threshold is exceeded or a fault signal is generated, operations such as alarm and system stop are started .

三、运算结果采集3. Collection of operation results

该类采集方式通过由采集控制模块1提供的各类实时数据,运用软件运算模块2中编写的固有算法程序,实现公式与图线计算,并将计算结果数据(对应于第三测试数据)实时存储、显示。通过该类方式进行数据采集的测试内容(对应于第三测试内容)有超速测试、额定转矩、最高转速、最高工作转速、T-N曲线、效率、转子转动惯量、电气时间常数、静摩擦力矩、额定扭矩、转矩波动系数、加速特性与减速特性、摩擦特性、转速波动、正反转与转差、反电动势常数、转矩常数、温升测试、热阻和热时间常数、耐久性试验,共计20项试验内容。This type of acquisition method uses various real-time data provided by the acquisition control module 1, and uses the inherent algorithm program written in the software operation module 2 to realize formula and graph calculation, and calculate the result data (corresponding to the third test data) in real time. Store and display. The test content (corresponding to the third test content) of data collection by this method includes overspeed test, rated torque, maximum speed, maximum working speed, T-N curve, efficiency, rotor moment of inertia, electrical time constant, static friction torque, rated Torque, torque fluctuation coefficient, acceleration characteristics and deceleration characteristics, friction characteristics, rotational speed fluctuation, forward and reverse rotation and slip, back EMF constant, torque constant, temperature rise test, thermal resistance and thermal time constant, durability test, total 20 test items.

选取三项典型的使用运算结果采集方式测试的内容进行详细阐述。Select three typical test contents using the operation result collection method to describe in detail.

1、最高转速:根据测试标准要求,其测试原理为将被测伺服电机7固定在标准支架上并和伺服驱动器组成伺服装置,试验环境应不受外界辐射和气流影响,在伺服驱动器中输入额定转速指令,然后逐渐增加负载到额定值,在电机热分级为F级绝缘结构绕组的温升(电阻法测定)不超过105K(B级绝缘结构绕组不超过80K)的条件下,此时测量电机的转速值即为最高转速,其值应符合专用技术标准(或设计)规定。使被测伺服电机7输出比电机额定转速更高的转速动力,使得电机工作在超速状态下,改变其驱动频率,直到电机转速不再上升为止,为最高转速(额定转速)。1. Maximum speed: According to the requirements of the test standard, the test principle is to fix the measured servo motor 7 on the standard bracket and form a servo device with the servo driver. The test environment should not be affected by external radiation and airflow. Input the rated value in the servo driver. Speed command, and then gradually increase the load to the rated value. Under the condition that the thermal classification of the motor is F-class insulation structure winding temperature rise (measured by resistance method) does not exceed 105K (B-class insulation structure winding does not exceed 80K), the motor is measured at this time. The speed value is the maximum speed, and its value should comply with the special technical standard (or design) regulations. Make the measured servo motor 7 output a higher speed power than the rated speed of the motor, make the motor work in an overspeed state, and change its driving frequency until the motor speed no longer rises, which is the highest speed (rated speed).

测试方法:使用软件运算模块2中的CAN(Controller Area Network,控制器局域网络)通信功能,控制被测伺服电机7的工作方式,配合数据采集卡实现数据采集功能,最终将采集数据反馈至软件运算模块2进行数据分析与曲线拟合。Test method: use the CAN (Controller Area Network) communication function in the software operation module 2 to control the working mode of the servo motor 7 under test, cooperate with the data acquisition card to realize the data acquisition function, and finally feed the collected data to the software The operation module 2 performs data analysis and curve fitting.

1)使用CAN通信功能控制负载电机8的驱动器输出扭力为0N,同时取消第二伺服驱动器9的速度限制、过载限制、母线过压限制。1) Use the CAN communication function to control the driver output torque of the load motor 8 to be 0N, and cancel the speed limit, overload limit and bus overvoltage limit of the second servo driver 9 at the same time.

2)使用CAN通信功能控制被测伺服电机7不断的输出高速度指令,并通过反馈信息判断被测伺服电机7是否停止升速,此时即为最高转速。2) Use the CAN communication function to control the measured servo motor 7 to continuously output high-speed commands, and judge whether the measured servo motor 7 stops speeding up through the feedback information, which is the maximum speed.

3)通过数据采集卡的采集功能,测试得到被测伺服电机7超速状态的各参数数据,将这些数据发送至软件运算模块2,软件运算模块2拟合参数曲线,分析曲线数据得到最高转速,以及在最高转速下的各参数值。3) Through the acquisition function of the data acquisition card, test to obtain each parameter data of the overspeed state of the servo motor 7 under test, send these data to the software operation module 2, the software operation module 2 fits the parameter curve, and analyzes the curve data to obtain the maximum speed, And each parameter value at the highest speed.

2、加速特性与减速特性:控制负载电机8工作在扭矩模式下输出一定扭矩,被测伺服电机7转速从0开始加速到额定转速,采集控制模块1将加速过程的数据发送至软件运算模块2,软件运算模块2记录从开始到结束的转速处理分析得到加速特性曲线;控制负载电机8输出一定的扭矩,被测伺服电机7工作在速度模式并以额定转速旋转,停止被测伺服电机7转动,当被测伺服电机7转速从额定转速停止到0速时,采集整个过程的数据,将这些数据发送至软件运算模块2,软件运算模块2通过运算分析处理得到转速变化曲线,拟合后形成减速特性曲线。2. Acceleration characteristics and deceleration characteristics: control the load motor 8 to work in torque mode to output a certain torque, the speed of the measured servo motor 7 starts to accelerate from 0 to the rated speed, and the acquisition control module 1 sends the data of the acceleration process to the software operation module 2 , the software operation module 2 records the speed processing analysis from the beginning to the end to obtain the acceleration characteristic curve; controls the load motor 8 to output a certain torque, the measured servo motor 7 works in the speed mode and rotates at the rated speed, and stops the measured servo motor 7 from rotating , when the speed of the measured servo motor 7 stops from the rated speed to 0 speed, the data of the whole process is collected, and these data are sent to the software operation module 2, and the software operation module 2 obtains the speed change curve through operation analysis and processing, which is formed after fitting. Deceleration characteristic curve.

3、温升测试:要求试验环境不应受外界辐射和气流影响,被测伺服电机7的安装面应尽可能远离热传导表面和通风装置以及其他附加的降温装置,被测伺服电机7在室温下放置并达到不通电时的稳定温度。通过电阻测试仪器测量冷态时被测伺服电机7的定子绕组电阻R1,使用采集控制模块1将电阻R1发送至软件运算模块2记录,同时软件运算模块2记下此时的室温t1,然后在额定功率点运行至稳定工作温度,再次测量定子绕组电阻R2,通过软件运算模块2记下此时绕组的温度t2,最后软件运算模块2通过公式程序计算温升θ(单位为K):3. Temperature rise test: It is required that the test environment should not be affected by external radiation and airflow. The installation surface of the tested servo motor 7 should be as far away as possible from the heat conduction surface, ventilation device and other additional cooling devices. The tested servo motor 7 should be at room temperature. Place and reach a stable temperature without power. Measure the stator winding resistance R1 of the servo motor 7 under test in the cold state with a resistance testing instrument, and use the acquisition control module 1 to send the resistance R1 to the software operation module 2 for recording. At the same time, the software operation module 2 records the room temperature t1 at this time. Run the rated power point to a stable working temperature, measure the stator winding resistance R2 again, and record the temperature t2 of the winding at this time through the software operation module 2. Finally, the software operation module 2 calculates the temperature rise θ (unit is K) through the formula program:

Figure BDA0002259064700000091
Figure BDA0002259064700000091

综上所述,本发明可结合多项国家标准,如GB/T 30549-2014、GB 755-2008、GB/T7345-2008、GJB 899-90等,提供一种伺服电机测试数据实时采集系统及方法,可实现在多种环境应力同时存在的条件下,通过测试仪器采集、传感器采集、运算结果采集三大类采集方式,实现可达44项性能数据、12项环境试验数据、3项故障辨识与预警的试验功能,并将采集的数据实时发送汇总至软件运算模块2,实时显示在人机交互界面上,便于实时数据的记录与分析,简单有效地实现了测试功能,具有推广价值。To sum up, the present invention can combine a number of national standards, such as GB/T 30549-2014, GB 755-2008, GB/T7345-2008, GJB 899-90, etc., to provide a real-time acquisition system for servo motor test data and The method can realize that under the condition of the simultaneous existence of various environmental stresses, through the three collection methods of test instrument collection, sensor collection, and operation result collection, up to 44 items of performance data, 12 items of environmental test data, and 3 items of fault identification can be achieved. With the test function of early warning, the collected data is sent and summarized to the software operation module 2 in real time, and displayed on the human-computer interaction interface in real time, which is convenient for the recording and analysis of real-time data, and realizes the test function simply and effectively, and has promotion value.

以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。Certain exemplary embodiments of the present invention have been described above by way of illustration only, and it is needless to say that those skilled in the art may The described embodiments are modified. Accordingly, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of the claims of the present invention.

Claims (10)

1.一种伺服电机测试数据实时采集系统,其特征在于,包括:采集控制模块、软件运算模块、环境试验箱、振动台、振动台与环境试验箱控制模块、负载电机、被测伺服电机、测试仪器以及传感器;其中,1. a real-time acquisition system of servo motor test data, is characterized in that, comprises: acquisition control module, software operation module, environmental test box, shaking table, shaking table and environmental test box control module, load motor, measured servo motor, Test instruments and sensors; of which, 所述负载电机与所述被测伺服电机连接,用于为所述被测伺服电机提供外力负载;所述环境试验箱用于为所述被测伺服电机提供环境应力;所述振动台用于为所述伺服电机提供振动应力;所述振动台与环境试验箱控制模块用于控制所述环境试验箱和所述振动台;The load motor is connected to the measured servo motor, and is used to provide an external force load for the measured servo motor; the environmental test box is used to provide environmental stress for the measured servo motor; the vibration table is used for Provide vibration stress for the servo motor; the vibration table and the environmental test chamber control module are used to control the environmental test chamber and the vibration table; 所述测试仪器与所述被测伺服电机连接,用于检测所述被测伺服电机的第一测试内容,并将检测得到的第一测试数据发送至所述采集控制模块;The test instrument is connected to the servo motor under test, and is used to detect the first test content of the servo motor under test, and send the first test data obtained by detection to the acquisition control module; 所述传感器与所述被测伺服电机连接,用于检测所述被测伺服电机的第二测试内容,并将检测得到的第二测试数据发送至所述采集控制模块;The sensor is connected to the servo motor under test, and is used for detecting the second test content of the servo motor under test, and sends the second test data obtained by detection to the acquisition control module; 所述采集控制模块用于控制所述测试仪器和所述传感器进行所述第一测试内容和所述第二测试内容的测试,接收所述第一测试数据和所述第二测试数据,并将所接收的测试数据传输至所述软件运算模块;The acquisition control module is used to control the test instrument and the sensor to test the first test content and the second test content, receive the first test data and the second test data, and The received test data is transmitted to the software computing module; 所述软件运算模块用于对接收到的测试数据进行运算分析处理,基于运算结果得到第三测试数据并进行实时存储和显示。The software operation module is used to perform operation analysis and processing on the received test data, obtain third test data based on the operation result, and store and display it in real time. 2.根据权利要求1所述的伺服电机测试数据实时采集系统,其特征在于,还包括第一伺服驱动器,所述第一伺服驱动器与所述被测伺服电机连接,对所述被测伺服电机进行控制驱动。2 . The real-time acquisition system for servo motor test data according to claim 1 , further comprising a first servo driver, the first servo driver is connected with the measured servo motor, and the measured servo motor Control the drive. 3.根据权利要求1或2所述的伺服电机测试数据实时采集系统,其特征在于,还包括第二伺服驱动器,所述第二伺服驱动器与所述负载电机连接,用于对所述负载电机进行控制驱动。3. The real-time acquisition system for servo motor test data according to claim 1 or 2, further comprising a second servo driver, the second servo driver is connected to the load motor, and is used for monitoring the load motor Control the drive. 4.根据权利要求1-3中任一项所述的伺服电机测试数据实时采集系统,其特征在于,还包括联轴器,所述负载电机通过所述联轴杆与所述被测伺服电机连接。4. The real-time acquisition system of servo motor test data according to any one of claims 1-3, characterized in that, further comprising a coupling, and the load motor is connected to the measured servo motor through the coupling rod. connect. 5.根据权利要求1-4中任一项所述的伺服电机测试数据实时采集系统,其特征在于,所述采集控制模块包括机箱、控制器和数据采集卡,所述控制器集成于所述机箱内,用于控制所述数据采集卡采集所述测试仪器和所述传感器发送的所述第一测试数据和所述第二测试数据。5. The real-time acquisition system for servo motor test data according to any one of claims 1-4, wherein the acquisition control module comprises a chassis, a controller and a data acquisition card, and the controller is integrated in the Inside the chassis, it is used to control the data acquisition card to collect the first test data and the second test data sent by the test instrument and the sensor. 6.根据权利要求1-5中任一项所述的伺服电机测试数据实时采集系统,其特征在于,所述软件运算模块包括存储单元、分析单元、显示单元和人机操作单元。6 . The real-time acquisition system for servo motor test data according to claim 1 , wherein the software operation module comprises a storage unit, an analysis unit, a display unit and a man-machine operation unit. 7 . 7.根据权利要求1-6中任一项所述的伺服电机测试数据实时采集系统,其特征在于,所述第一测试内容包括空载电流、空载电压、空载功率、连续堵转转矩、峰值堵转转矩、额定功率、额定电压、PWM电量、绝缘介电强度、绝缘电阻、直流电阻、定子线电阻、匝间、电感、高温运行试验、低温运行试验、温度循环试验、振动试验、恒定湿热试验、综合试验、恒定湿热试验、低温工作、高温工作、低温贮存、高温贮存、湿热试验。7. The real-time acquisition system for servo motor test data according to any one of claims 1-6, wherein the first test content includes no-load current, no-load voltage, no-load power, and continuous locked rotor Torque, peak locked-rotor torque, rated power, rated voltage, PWM power, dielectric strength of insulation, insulation resistance, DC resistance, stator wire resistance, inter-turn, inductance, high temperature operation test, low temperature operation test, temperature cycle test, vibration Test, constant damp heat test, comprehensive test, constant damp heat test, low temperature work, high temperature work, low temperature storage, high temperature storage, damp heat test. 8.根据权利要求1-7中任一项所述的伺服电机测试数据实时采集系统,其特征在于,所述第二测试内容包括空载转速、摩擦转矩、齿槽转矩、最小启动转矩、最小制动转矩、温度变化、角度响应、速度响应、转矩变化的时间响应、位置响应、故障辨识与预警。8. The real-time acquisition system for servo motor test data according to any one of claims 1 to 7, wherein the second test content includes no-load rotational speed, friction torque, cogging torque, minimum starting speed Torque, minimum braking torque, temperature change, angle response, speed response, time response to torque change, position response, fault identification and early warning. 9.根据权利要求1-8中任一项所述的伺服电机测试数据实时采集系统,其特征在于,所述第三测试内容包括超速测试、额定转矩、最高转速、最高工作转速、T-N曲线、效率、转子转动惯量、电气时间常数、静摩擦力矩、额定扭矩、转矩波动系数、加速特性与减速特性、摩擦特性、转速波动、正反转与转差、反电动势常数、转矩常数、温升测试、热阻和热时间常数、耐久性试验。9. The real-time acquisition system for servo motor test data according to any one of claims 1-8, wherein the third test content includes an overspeed test, rated torque, maximum rotational speed, maximum working rotational speed, and T-N curve , efficiency, rotor moment of inertia, electrical time constant, static friction torque, rated torque, torque fluctuation coefficient, acceleration and deceleration characteristics, friction characteristics, speed fluctuation, forward and reverse rotation and slip, back EMF constant, torque constant, temperature liter test, thermal resistance and thermal time constant, durability test. 10.一种伺服电机测试数据实时采集方法,利用如权利要求1-9中任一项所述的伺服电机测试数据实时采集系统进行伺服电机测试数据的实时采集,其特征在于,所述方法包括以下数据采集方式:10. A real-time collection method of servo motor test data, utilizing the servo motor test data real-time collection system as claimed in any one of claims 1-9 to carry out real-time collection of servo motor test data, it is characterized in that, described method comprises The following data collection methods: 测试仪器采集,通过测量仪器对被测伺服电机的第一测试数据进行采集,并将数据实时收集汇总于软件运算模块;Test instrument collection, collect the first test data of the servo motor under test through the measurement instrument, and collect and summarize the data in the software operation module in real time; 传感器采集,通过传感器对被测伺服电机的第二测试数据进行采集,并将数据实时收集汇总于软件运算模块;Sensor acquisition, collect the second test data of the servo motor under test through the sensor, and collect and summarize the data in the software operation module in real time; 运算结果采集,通过软件运算模块对所收集的实时数据进行运算分析,得到第三测试数据并进行实时存储和显示。The operation result is collected, and the collected real-time data is operated and analyzed through the software operation module, and the third test data is obtained and stored and displayed in real time.
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