CN110875480A - Platinum carbon nanofiber electrode and preparation method thereof - Google Patents
Platinum carbon nanofiber electrode and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及燃料电池技术领域,特别是涉及一种铂碳纳米纤维电极及其制备方法。The invention relates to the technical field of fuel cells, in particular to a platinum carbon nanofiber electrode and a preparation method thereof.
背景技术Background technique
质子交换膜燃料电池(proton exchange membrane fuel cell,简称PEMFC)具有高功率密度、高能量转换效率、低温启动、环境友好等优点,被视为用于固定电站、电动汽车、便携式电源的理想动力源。然而要想其成功的商业化,主要面临成本和寿命两方面问题。在燃料电池组件中,催化剂的成本占了近一半,降低催化剂载量是降低燃料电池成本的最直接方式,同时催化剂的稳定性对燃料电池也有极其重要的影响。因此,优化电极制备工艺,提高电极中催化剂的利用率和稳定性,使得Pt(铂)载量较低时,燃料电池仍具有较高的活性和较长的寿命,是目前低温燃料电池研究的当务之急,对降低PEMFC的成本、加速其商业化进程具有极为重要的现实意义。传统制备电极方法主要是将催化剂浆料喷涂或涂覆到质子交换膜或气体扩散层上,其存在的主要不足是Pt利用率低且电池性能不稳定。有科研人员采用静电纺丝技术制备Pd/C纳米纤维层后沉积Pt的方式制备电极,其虽然提高了Pt的利用率,但是存在贵金属Pd颗粒被高分子包覆无法沉积Pt的情况,降低了Pd的利用率;同时电沉积的Pt很难将Pd纳米颗粒完全包覆,暴露的Pd纳米颗粒在燃料电池运行环境下易发生溶解现象,溶解的Pd对质子交换膜有毒化作用,不利于燃料电池寿命的进一步提高。Proton exchange membrane fuel cell (PEMFC) has the advantages of high power density, high energy conversion efficiency, low temperature startup, and environmental friendliness, and is regarded as an ideal power source for stationary power stations, electric vehicles, and portable power sources. . However, if it is to be successfully commercialized, it mainly faces two problems of cost and life. In fuel cell components, the cost of catalyst accounts for nearly half of the cost. Reducing the catalyst loading is the most direct way to reduce the cost of fuel cells. At the same time, the stability of catalysts also has an extremely important impact on fuel cells. Therefore, optimizing the electrode preparation process to improve the utilization and stability of the catalyst in the electrode, so that the fuel cell still has high activity and long life when the Pt (platinum) loading is low, which is the current research on low temperature fuel cells. The top priority is of great practical significance for reducing the cost of PEMFC and accelerating its commercialization process. The traditional electrode preparation method is mainly to spray or coat the catalyst slurry on the proton exchange membrane or gas diffusion layer, and its main shortcomings are the low utilization rate of Pt and the unstable battery performance. Some researchers use electrospinning technology to prepare Pd/C nanofiber layer and then deposit Pt to prepare electrodes. Although it improves the utilization rate of Pt, there is a situation in which noble metal Pd particles are coated with polymers and cannot deposit Pt, which reduces the The utilization rate of Pd; at the same time, it is difficult for the electrodeposited Pt to completely coat the Pd nanoparticles, and the exposed Pd nanoparticles are prone to dissolve in the operating environment of the fuel cell. The dissolved Pd has a toxic effect on the proton exchange membrane, which is not conducive to fuel. Further improvements in battery life.
发明内容SUMMARY OF THE INVENTION
基于此,有必要提供一种能够提高贵金属利用率和电池稳定性的铂碳纳米纤维电极及其制备方法。Based on this, it is necessary to provide a platinum carbon nanofiber electrode and a preparation method thereof that can improve the utilization rate of precious metals and battery stability.
一种铂碳纳米纤维电极的制备方法,包括以下步骤:A preparation method of platinum carbon nanofiber electrode, comprising the following steps:
将碳载体、Nafion溶液及粘结剂混合,制得纺丝浆料;Mixing carbon carrier, Nafion solution and binder to prepare spinning slurry;
将所述纺丝浆料进行纺丝,得到纳米纤维催化层;spinning the spinning slurry to obtain a nanofiber catalytic layer;
将所述纳米纤维催化层转印到气体扩散层上涂有碳粉和聚四氟乙烯的表面,得到气体扩散电极;transferring the nanofiber catalytic layer to the surface coated with carbon powder and polytetrafluoroethylene on the gas diffusion layer to obtain a gas diffusion electrode;
以所述气体扩散电极为工作电极,含有氯铂酸和硫酸的溶液作为电解质,采用脉冲电沉积技术,在三电极体系中在所述气体扩散电极上沉积铂纳米粒子,制得铂碳纳米纤维电极(记为Pt@C纳米纤维电极)。Using the gas diffusion electrode as a working electrode, a solution containing chloroplatinic acid and sulfuric acid as an electrolyte, and using pulse electrodeposition technology, platinum nanoparticles are deposited on the gas diffusion electrode in a three-electrode system to prepare platinum carbon nanofibers electrode (denoted as Pt@C nanofiber electrode).
在其中一个实施例中,所述脉冲电沉积的电流为(25~300)mA·cm-2,电流供给时间0.1ms~2ms,电流断开时间为1.5ms~16ms,脉冲电沉积时间为200s~3600s。In one embodiment, the current of the pulse electrodeposition is (25~300) mA·cm −2 , the current supply time is 0.1ms~2ms, the current off time is 1.5ms~16ms, and the pulse electrodeposition time is 200s ~3600s.
在其中一个实施例中,所述脉冲电沉积的电流为(115~235)mA·cm-2,电流供给时间0.8ms~1.2ms,电流断开时间为1.8ms~4ms,脉冲电沉积时间为400s~1200s。In one embodiment, the current of the pulse electrodeposition is (115-235) mA·cm -2 , the current supply time is 0.8ms to 1.2ms, the current off time is 1.8ms to 4ms, and the pulse electrodeposition time is 400s~1200s.
在其中一个实施例中,所述碳载体、所述Nafion溶液中固含量及所述粘结剂的质量比为20:(6~20):(5~10)。In one embodiment, the mass ratio of the carbon support, the solid content in the Nafion solution and the binder is 20:(6-20):(5-10).
在其中一个实施例中,所述纺丝浆料的原料还包括聚四氟乙烯,制备所述纺丝浆料时,将所述聚四氟乙烯和所述碳载体、所述Nafion溶液及所述粘结剂混合即得。In one embodiment, the raw material of the spinning slurry further comprises polytetrafluoroethylene, and when preparing the spinning slurry, the polytetrafluoroethylene, the carbon carrier, the Nafion solution and the The binders are mixed.
在其中一个实施例中,所述纺丝浆料中的聚四氟乙烯与所述碳载体的质量比为(1~5):20。In one embodiment, the mass ratio of the polytetrafluoroethylene in the spinning slurry to the carbon carrier is (1-5):20.
在其中一个实施例中,所述碳载体的担载量为(0.2~2.0)mg·cm-2。In one embodiment, the loading amount of the carbon support is (0.2˜2.0) mg·cm −2 .
在其中一个实施例中,还包括表面涂有碳粉和聚四氟乙烯的所述气体扩散层的制备步骤:将碳粉与4wt%~22wt%的聚四氟乙烯浆料按照10:(0.1~5)的质量比混合得涂敷浆料,将所述涂敷浆料刮涂到碳纸的表面,控制刮涂厚度为35μm~250μm即得。In one of the embodiments, the preparation step of the gas diffusion layer coated with carbon powder and polytetrafluoroethylene on the surface is also included: the carbon powder and 4wt%-22wt% polytetrafluoroethylene slurry are mixed according to 10:(0.1 ~5) in mass ratio to obtain a coating slurry, and the coating slurry is blade-coated on the surface of the carbon paper, and the thickness of the blade coating is controlled to be 35 μm to 250 μm.
在其中一个实施例中,所述纺丝步骤采用静电纺丝,所述静电纺丝的液体流速为(0.4~1.2)mL·h-1,针尖距离接收板的距离为(5~25)cm,电压为(8~22)KV,接收时间为(1.5~6.5)h。In one embodiment, the spinning step adopts electrospinning, the liquid flow rate of the electrospinning is (0.4-1.2) mL·h -1 , and the distance between the needle tip and the receiving plate is (5-25) cm , the voltage is (8 ~ 22) KV, and the receiving time is (1.5 ~ 6.5) h.
上述制备方法制得的铂碳纳米纤维电极。The platinum carbon nanofiber electrode prepared by the above preparation method.
上述铂碳纳米纤维电极及其制备方法,采用纺丝技术形成纳米纤维催化层,纳米纤维结构的网络有利于提高H质子电导率。C和Nafion均匀分散在粘结剂的纳米纤维表面,有利于Pt沉积于碳载体和质子导体Nafion接触的界面处,避免了催化剂Pt未与Nafion接触或被Nafion完全包覆的情况,优化了质子、电子及气体的三相反应界面,提高了催化剂Pt的利用率。此外转印形成的气体扩散电极,通过脉冲沉积技术沉积的Pt纳米颗粒呈不规则球形,平均直径为15nm左右,提高了Pt催化剂活性;同时沉积的Pt粒径较大,有利于传质,进而可提高Pt催化剂及电池性能的稳定性。In the above platinum carbon nanofiber electrode and its preparation method, the nanofiber catalytic layer is formed by spinning technology, and the network of the nanofiber structure is beneficial to improve the H proton conductivity. C and Nafion are uniformly dispersed on the surface of the nanofibers of the binder, which is conducive to the deposition of Pt at the interface between the carbon support and the proton conductor Nafion, which avoids the situation that the catalyst Pt is not in contact with Nafion or is completely covered by Nafion, and optimizes the proton , the three-phase reaction interface of electrons and gas improves the utilization rate of catalyst Pt. In addition, for the gas diffusion electrode formed by transfer printing, the Pt nanoparticles deposited by pulse deposition technology are irregular spherical, with an average diameter of about 15 nm, which improves the activity of Pt catalyst; at the same time, the deposited Pt has a larger particle size, which is conducive to mass transfer, and then It can improve the stability of Pt catalyst and battery performance.
附图说明Description of drawings
图1为本发明实施例1制备的纳米纤维催化层的扫描电镜图;Fig. 1 is the scanning electron microscope image of the nanofiber catalytic layer prepared in Example 1 of the present invention;
图2为本发明实施例1制备的Pt@C纳米纤维电极的透射电镜图;2 is a transmission electron microscope image of the Pt@C nanofiber electrode prepared in Example 1 of the present invention;
图3为本发明实施例1制备的Pt@C纳米纤维电极和对比例1制得的传统电极的放电性能曲线;3 is the discharge performance curve of the Pt@C nanofiber electrode prepared in Example 1 of the present invention and the traditional electrode prepared in Comparative Example 1;
图4为本发明实施例1制备的Pt@C纳米纤维电极和对比例1制得的传统电极的稳定性测试曲线。4 is the stability test curve of the Pt@C nanofiber electrode prepared in Example 1 of the present invention and the traditional electrode prepared in Comparative Example 1.
具体实施方式Detailed ways
为了便于理解本发明,下面将对本发明进行更全面的描述,并给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below, and preferred embodiments of the present invention will be given. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本发明人研究发现,传统制备电极方法主要是将催化剂浆料喷涂或涂覆到质子交换膜或气体扩散层上,由于催化剂浆料中碳载Pt催化剂和电解质组分的均匀性差,涂敷后存在部分碳载Pt催化剂未与Nafion膜接触或部分碳载Pt催化剂被Nafion完全包覆的问题,因而无法有效地构筑质子、电子及气体的三相反应界面,不利于Pt利用率的提高;且涂敷形成的电极较致密,不利于传质,导致Pt担量较低时,电池性能不高。有科研人员在Pd/C纳米纤维后沉积Pt的方式制备得到Pt@Pd/C纳米纤维电极,其虽然提高了Pt的利用率,但是Pd的成本也较高,且Pd的利用率有待提高,同时存在Pd毒化质子交换膜的风险。The inventors have found that the traditional method for preparing electrodes is mainly to spray or coat the catalyst slurry on the proton exchange membrane or gas diffusion layer. Due to the poor uniformity of the carbon-supported Pt catalyst and electrolyte components in the catalyst slurry, the There is a problem that part of the carbon-supported Pt catalyst is not in contact with the Nafion membrane or part of the carbon-supported Pt catalyst is completely covered by Nafion, so the three-phase reaction interface of protons, electrons and gas cannot be effectively constructed, which is not conducive to the improvement of Pt utilization; and The electrode formed by coating is relatively dense, which is not conducive to mass transfer, resulting in low battery performance when the Pt load is low. Some researchers have prepared Pt@Pd/C nanofiber electrodes by depositing Pt after Pd/C nanofibers. Although it improves the utilization rate of Pt, the cost of Pd is also high, and the utilization rate of Pd needs to be improved. There is also the risk of Pd poisoning the proton exchange membrane.
基于此,本发明提供了一实施例的铂碳纳米纤维电极及其制备方法。该制备方法包括以下步骤S1~步骤S4。Based on this, the present invention provides a platinum carbon nanofiber electrode and a preparation method thereof in one embodiment. The preparation method includes the following steps S1 to S4.
步骤S1:将碳载体、Nafion溶液及粘结剂混合,制得纺丝浆料。Step S1: mixing the carbon carrier, the Nafion solution and the binder to prepare a spinning slurry.
碳载体作为Pt的载体,Nafion溶液是全氟磺酸型聚合物溶液,用于电极的支撑;Nafion与粘结剂混合,通过后续纺丝形成纳米纤维结构,纳米纤维结构的网络有利于提高H质子电导率。且,C和Nafion均匀分散在粘结剂的纳米纤维表面,有利于后续Pt在碳载体和质子导体Nafion接触的界面处沉积,避免了催化剂Pt未与Nafion接触或被Nafion完全包覆的情况,优化了质子、电子及气体的三相反应界面,提高了催化剂Pt的利用率。The carbon carrier is used as the carrier of Pt, and the Nafion solution is a perfluorosulfonic acid type polymer solution for electrode support; Nafion is mixed with a binder to form a nanofiber structure through subsequent spinning, and the network of the nanofiber structure is beneficial to improve H Proton conductivity. Moreover, C and Nafion are uniformly dispersed on the nanofiber surface of the binder, which is beneficial to the subsequent deposition of Pt at the interface between the carbon support and the proton conductor Nafion, which avoids the situation that the catalyst Pt is not in contact with Nafion or is completely covered by Nafion. The three-phase reaction interface of proton, electron and gas is optimized, and the utilization rate of catalyst Pt is improved.
在其中一个实施例中,碳载体的担载量为(0.2~2.0)mg·cm-2。In one embodiment, the loading amount of the carbon support is (0.2˜2.0) mg·cm −2 .
优选地,粘结剂为聚丙烯酸、聚丙烯腈及聚乙烯吡咯烷酮中的至少一种。这些粘结剂可溶于异丙醇和水中的至少一种,可将粘结剂溶于异丙醇和水中的至少一种形成溶液,以粘结剂溶液的形式加入纺丝浆料中。具体地,粘结剂溶液的质量含量为8%~15%。Preferably, the binder is at least one of polyacrylic acid, polyacrylonitrile and polyvinylpyrrolidone. These binders can be dissolved in at least one of isopropanol and water, and the binder can be dissolved in at least one of isopropanol and water to form a solution, which is added to the spinning slurry in the form of a binder solution. Specifically, the mass content of the binder solution is 8% to 15%.
在其中一个实施例中,Nafion溶液的质量含量为3%~9%,碳载体、Nafion溶液及粘结剂的质量比为20:(6~20):(5~10)。优选地,碳载体、Nafion溶液及粘结剂的质量比为20:(15~20):(5~10)。In one embodiment, the mass content of the Nafion solution is 3%-9%, and the mass ratio of the carbon support, the Nafion solution and the binder is 20:(6-20):(5-10). Preferably, the mass ratio of the carbon support, the Nafion solution and the binder is 20:(15-20):(5-10).
在其中一个实施例中,纺丝浆料的原料还包括聚四氟乙烯,制备纺丝浆料时,将聚四氟乙烯和碳载体、Nafion溶液及粘结剂混合即得。本发明人研究发现,在纺丝浆料中加入聚四氟乙烯,有利于提高制得的纳米纤维催化层的疏水性。优选地,纺丝浆料中的聚四氟乙烯与碳载体的质量比为(1~5):20。In one embodiment, the raw material of the spinning slurry further includes polytetrafluoroethylene, which is obtained by mixing polytetrafluoroethylene, carbon carrier, Nafion solution and binder when preparing the spinning slurry. The inventors of the present invention have found that adding polytetrafluoroethylene into the spinning slurry is beneficial to improve the hydrophobicity of the prepared nanofiber catalytic layer. Preferably, the mass ratio of the polytetrafluoroethylene to the carbon carrier in the spinning slurry is (1-5):20.
优选地,步骤S1中混合采用超声处理2h~4h,再搅拌18h~40h。Preferably, in step S1, ultrasonic treatment is used for mixing for 2h-4h, and then stirring is performed for 18h-40h.
步骤S2:将纺丝浆料进行纺丝,得到纳米纤维催化层。Step S2: spinning the spinning slurry to obtain a nanofiber catalytic layer.
步骤S2制得的纳米纤维催化层为纳米纤维结构,纤维的平均直径为250μm。C和Nafion均匀分散在粘结剂的纳米纤维表面,提高了催化剂Pt的利用率。The nanofiber catalytic layer obtained in step S2 has a nanofiber structure, and the average diameter of the fibers is 250 μm. C and Nafion were uniformly dispersed on the surface of the nanofibers of the binder, which improved the utilization rate of the catalyst Pt.
在其中一个实施例中,纺丝步骤采用静电纺丝,静电纺丝的液体流速为(0.4~1.2)mL·h-1,针尖距离接收板的距离为(5~25)cm,电压为(8~22)KV,接收时间为(1.5~6.5)h。In one embodiment, electrospinning is used in the spinning step, the liquid flow rate of electrospinning is (0.4-1.2) mL·h -1 , the distance between the needle tip and the receiving plate is (5-25) cm, and the voltage is ( 8~22)KV, the receiving time is (1.5~6.5)h.
步骤S3:将纳米纤维催化层转印到气体扩散层(GDL)上涂有碳粉和聚四氟乙烯的表面,得到气体扩散电极。Step S3: Transfer the nanofiber catalytic layer to the surface of the gas diffusion layer (GDL) coated with carbon powder and PTFE to obtain a gas diffusion electrode.
气体扩散电极中的气体扩散层的主要作用是让反应气体顺利地通过,并且为反应活性层输送相应的反应所需要的气体。纳米纤维催化层是氧气发生还原反应的场所,从气体扩散层输送过来的气体在其中与催化剂、电解液一起形成电化学反应活化点,进而将反应气体还原。The main function of the gas diffusion layer in the gas diffusion electrode is to allow the reaction gas to pass through smoothly, and to transport the gas required for the corresponding reaction to the reactive active layer. The nanofiber catalytic layer is the place where the oxygen reduction reaction occurs, and the gas transported from the gas diffusion layer forms an electrochemical reaction activation point together with the catalyst and the electrolyte, and then reduces the reaction gas.
在其中一个实施例中,还包括表面涂有碳粉和聚四氟乙烯的气体扩散层的制备步骤:将碳粉与4wt%~22wt%的聚四氟乙烯浆料按照10:(0.1~5)的质量比混合得涂敷浆料,将涂敷浆料刮涂到碳纸的表面,控制刮涂厚度为35μm~250μm即得。In one of the embodiments, it also includes the preparation step of the gas diffusion layer coated with carbon powder and polytetrafluoroethylene on the surface: mixing carbon powder and 4wt%-22wt% polytetrafluoroethylene slurry according to 10:(0.1-5 ) in the mass ratio to obtain the coating slurry, and the coating slurry is blade-coated on the surface of the carbon paper, and the thickness of the blade coating is controlled to be 35 μm to 250 μm.
转印步骤可采用热压法转印,转印的热压压力为(0.25~1)MPa,时间为1min~5min,热压温度为135℃~142℃。优选地,转印的热压压力为(0.25~0.5)MPa,时间为3min~4min,热压温度为139℃~141℃。The transfer printing step can be transferred by a hot pressing method. The hot pressing pressure of the transfer printing is (0.25~1) MPa, the time is 1min~5min, and the hot pressing temperature is 135℃~142℃. Preferably, the hot pressing pressure of the transfer printing is (0.25-0.5) MPa, the time is 3 min-4 min, and the hot pressing temperature is 139°C-141°C.
步骤S4:以气体扩散电极为工作电极,含有氯铂酸和硫酸的溶液作为电解质,采用脉冲电沉积技术,在三电极体系中在气体扩散电极上沉积铂纳米粒子,制得铂碳纳米纤维电极。Step S4 : using the gas diffusion electrode as the working electrode, the solution containing chloroplatinic acid and sulfuric acid as the electrolyte, and adopting the pulse electrodeposition technique, platinum nanoparticles are deposited on the gas diffusion electrode in a three-electrode system to prepare a platinum carbon nanofiber electrode .
具体地,可以饱和甘汞电极为参比电极,石墨电极为对电极,氯铂酸和硫酸的溶液作为电解质。Specifically, a saturated calomel electrode can be used as a reference electrode, a graphite electrode can be used as a counter electrode, and a solution of chloroplatinic acid and sulfuric acid can be used as an electrolyte.
步骤S4采用脉冲电沉积技术在气体扩散电极上沉积Pt,Pt沉积在碳载体和质子导体Nafion接触的界面处,避免了催化剂Pt未与Nafion接触或被Nafion完全包覆的情况,优化了质子、电子及气体的三相反应界面,提高了催化剂Pt的利用率。此外,沉积的Pt纳米颗粒呈不规则球形,平均直径为15nm左右,提高了Pt催化剂活性;同时沉积的Pt粒径较大,有利于传质,提高了Pt催化剂的稳定性。Step S4 uses pulse electrodeposition technology to deposit Pt on the gas diffusion electrode, and Pt is deposited at the interface between the carbon support and the proton conductor Nafion, which avoids the situation that the catalyst Pt is not in contact with Nafion or is completely covered by Nafion, and optimizes the proton, The three-phase reaction interface of electrons and gas improves the utilization rate of catalyst Pt. In addition, the deposited Pt nanoparticles are irregular spherical with an average diameter of about 15 nm, which improves the activity of the Pt catalyst; at the same time, the deposited Pt has a larger particle size, which is conducive to mass transfer and improves the stability of the Pt catalyst.
在其中一个实施例中,脉冲电沉积的电流为(25~300)mA·cm-2,电流供给时间0.1ms~2ms,电流断开时间为1.5ms~16ms,脉冲电沉积时间为200s~3600s。In one embodiment, the current of the pulse electrodeposition is (25-300) mA·cm -2 , the current supply time is 0.1ms-2ms, the current disconnection time is 1.5ms-16ms, and the pulse electrodeposition time is 200s-3600s .
优选地,脉冲电沉积的电流为(115~235)mA·cm-2,电流供给时间0.8ms~1.2ms,电流断开时间为1.8ms~4ms,脉冲电沉积时间为400s~1200s。Preferably, the current of the pulse electrodeposition is (115-235) mA·cm -2 , the current supply time is 0.8ms-1.2ms, the current off time is 1.8ms-4ms, and the pulse electrodeposition time is 400s-1200s.
在电解质中,氯铂酸的浓度为(0.1~60)mmol/L,硫酸的浓度为(0.1~2)mol/L。In the electrolyte, the concentration of chloroplatinic acid is (0.1-60) mmol/L, and the concentration of sulfuric acid is (0.1-2) mol/L.
上述铂碳纳米纤维电极及其制备方法,采用纺丝技术形成纳米纤维催化层,并经转印形成气体扩散电极,再通过脉冲沉积技术沉积催化剂Pt。如此避免了催化剂Pt未与Nafion接触或被Nafion完全包覆的情况,优化了质子、电子及气体的三相反应界面,提高了催化剂Pt的利用率;沉积的Pt纳米颗粒呈不规则球形,平均直径为15nm左右,提高了Pt催化剂活性;同时沉积的Pt粒径较大,有利于传质,进而可提高Pt催化剂及电池性能的稳定性。For the platinum carbon nanofiber electrode and its preparation method, the nanofiber catalytic layer is formed by spinning technology, and the gas diffusion electrode is formed by transfer printing, and the catalyst Pt is deposited by the pulse deposition technology. This avoids the situation that the catalyst Pt is not in contact with Nafion or is completely covered by Nafion, optimizes the three-phase reaction interface of protons, electrons and gas, and improves the utilization rate of catalyst Pt; the deposited Pt nanoparticles are irregular spherical, average The diameter is about 15 nm, which improves the activity of the Pt catalyst; at the same time, the deposited Pt has a larger particle size, which is conducive to mass transfer, thereby improving the stability of the Pt catalyst and battery performance.
此外,采用未负载金属催化剂的碳载体,可进一步避免在催化剂在步骤S1被Nafion包覆导致利用率不高的问题,且步骤S4采用脉冲沉积技术沉积催化剂Pt,避免采用Pd催化剂对Nafion膜的降解作用导致Nafion膜的不稳定问题,从而提高了催化剂的利用率及电池性能的稳定性。In addition, the use of a carbon support without a metal catalyst can further avoid the problem of low utilization rate caused by the catalyst being coated with Nafion in step S1, and the pulse deposition technique is used to deposit the catalyst Pt in step S4, avoiding the use of Pd catalyst on the Nafion film. The degradation leads to the instability problem of Nafion membrane, which improves the utilization of catalyst and the stability of battery performance.
制得的铂碳纳米纤维电极的结构如下:表面涂有碳粉和聚四氟乙烯的气体扩散层上形成有纳米纤维催化层,催化剂Pt沉积在纳米纤维催化层上。其中,纳米纤维催化层具有纳米纤维结构,纤维的平均直径为250μm,C和Nafion均匀分散在粘结剂的纳米纤维表面;Pt沉积在碳载体和质子导体Nafion接触的界面处,沉积的Pt纳米颗粒呈不规则球形,平均直径为15nm左右。The structure of the prepared platinum carbon nanofiber electrode is as follows: a nanofiber catalytic layer is formed on the gas diffusion layer coated with carbon powder and polytetrafluoroethylene on the surface, and the catalyst Pt is deposited on the nanofiber catalytic layer. Among them, the nanofiber catalytic layer has a nanofiber structure with an average fiber diameter of 250 μm. C and Nafion are uniformly dispersed on the nanofiber surface of the binder; Pt is deposited at the interface between the carbon support and the proton conductor Nafion, and the deposited Pt nanofibers The particles are irregular spherical with an average diameter of about 15 nm.
进一步地,制得的铂碳纳米纤维电极的Pt担量为(0.03~0.4)mg·cm-2。由于Pt粒径较大,有利于传质,因此Pt担量较低时,电池性能仍比较优良,提高了Pt催化剂的稳定性。Further, the Pt loading of the prepared platinum carbon nanofiber electrode was (0.03-0.4) mg·cm -2 . Due to the large particle size of Pt, which is conducive to mass transfer, the battery performance is still relatively good when the Pt loading is low, which improves the stability of the Pt catalyst.
以下为具体实施例。The following are specific examples.
实施例1Example 1
(1)称取1g聚丙烯酸为粘结剂,溶于6g异丙醇和1g水的混合溶剂中,搅拌24h,制备12.5wt%的粘结剂溶液。称取0.05g Vulcan XC-72碳载体、0.75g Nafion溶液(5wt%)及PTFE粉末0.003g混合均匀,超声3h后加入粘结剂溶液0.1g,搅拌24h,制得纺丝浆料。其中,Vulcan XC-72碳载体的担载量为0.27mg·cm-2。(1) Weigh 1 g of polyacrylic acid as a binder, dissolve it in a mixed solvent of 6 g of isopropanol and 1 g of water, and stir for 24 hours to prepare a binder solution of 12.5 wt %. Weigh 0.05g of Vulcan XC-72 carbon carrier, 0.75g of Nafion solution (5wt%) and 0.003g of PTFE powder and mix them uniformly, add 0.1g of binder solution after sonicating for 3h, and stir for 24h to prepare a spinning slurry. Among them, the loading amount of Vulcan XC-72 carbon carrier was 0.27 mg·cm -2 .
(2)然后采用静电纺丝技术制备催化层,将铝箔包在滚筒收集器表面,静电纺丝得到纳米纤维催化层,静电纺丝的条件参数为:液体流速为0.6mL h-1,针尖距离接收板的距离为12cm,电压为10KV,接收时间为1h,得到纳米纤维催化层。(2) The catalytic layer was then prepared by electrospinning technology, the aluminum foil was wrapped on the surface of the drum collector, and the nanofiber catalytic layer was obtained by electrospinning. The distance of the receiving plate is 12cm, the voltage is 10KV, and the receiving time is 1h, to obtain the nanofiber catalytic layer.
(3)将碳粉XC-72和5wt%聚四氟乙烯浆料(市购)混合得涂敷浆料,将涂敷浆料刮涂到碳纸一侧制备气体扩散层,刮涂厚度为50μm。其中碳纸购自日本Toray公司。最后将制备得到的纳米纤维催化层通过热压转印到气体扩散层被碳粉和聚四氟乙烯刮涂的一侧,得到气体扩散电极。(3) Mix carbon powder XC-72 and 5wt% polytetrafluoroethylene slurry (commercially available) to obtain a coating slurry, and scrape the coating slurry on one side of the carbon paper to prepare a gas diffusion layer. The thickness of the scraping coating is 50μm. The carbon paper was purchased from Japan Toray Company. Finally, the prepared nanofiber catalytic layer is transferred to the side of the gas diffusion layer coated with carbon powder and polytetrafluoroethylene by hot pressing to obtain a gas diffusion electrode.
(4)以气体扩散电极为工作电极,饱和甘汞电极为参比电极,石墨电极为对电极,氯铂酸和硫酸溶液作为电解质,在三电极体系中采用脉冲电沉积技术电沉积铂,沉积电流为125mA·cm-2,电流供给时间1.0ms,电流断开时间为4.0ms,脉冲电沉积时间为750s,制备得到Pt担量为0.1mg·cm-2的铂碳纳米纤维电极(记为Pt@C纳米纤维电极)。(4) Using the gas diffusion electrode as the working electrode, the saturated calomel electrode as the reference electrode, the graphite electrode as the counter electrode, and the chloroplatinic acid and sulfuric acid solution as the electrolyte, the pulse electrodeposition technique was used to electrodeposit platinum in the three-electrode system, and the deposition The current was 125mA·cm -2 , the current supply time was 1.0ms, the current disconnection time was 4.0ms, and the pulse electrodeposition time was 750s, and the platinum carbon nanofiber electrode with a Pt load of 0.1mg·cm -2 was prepared (denoted as Pt@C nanofiber electrode).
实施例2Example 2
与实施例1基本相同,不同之处在于:改变步骤(4)中脉冲电沉积参数(沉积电流为150mA cm-2,电流供给时间0.8ms,电流断开时间为3.8ms,脉冲电沉积时间200~500s),制备Pt担量为0.03~0.05mg·cm-2的Pt@C纳米纤维电极。Basically the same as Example 1, the difference is: changing the pulse electrodeposition parameters in step (4) (the deposition current is 150mA cm -2 , the current supply time is 0.8ms, the current disconnection time is 3.8ms, and the pulse electrodeposition time is 200 ~500 s) to prepare Pt@C nanofiber electrodes with Pt loadings ranging from 0.03 to 0.05 mg·cm -2 .
实施例3Example 3
与实施例1基本相同,不同之处在于:步骤(3)中的刮涂厚度为250μm;步骤(4)中脉冲电沉积的沉积电流为300mA·cm-2,电流供给时间0.1ms,电流断开时间为16ms,脉冲电沉积时间为3600s。Basically the same as Example 1, the difference is: the thickness of the blade coating in the step (3) is 250 μm; the deposition current of the pulse electrodeposition in the step (4) is 300mA·cm -2 , the current supply time is 0.1ms, and the current is cut off. The on time was 16ms, and the pulse electrodeposition time was 3600s.
实施例4Example 4
与实施例1基本相同,不同之处在于:制备Nafion溶液中固含量与碳载体的质量比为0.5的纳米纤维催化层。It is basically the same as Example 1, except that: the nanofiber catalytic layer with the mass ratio of solid content to carbon support in Nafion solution is 0.5.
实施例5Example 5
与实施例1基本相同,不同之处在于:纺丝浆料中5wt%的Nafion溶液为1g,PTFE粉末为0.0125g混合均匀,粘结剂溶液的质量为0.2g,此时纺丝浆料中碳载体、Nafion溶液中固含量、粘结剂及PTFE粉末的质量比为20:20:10:5。Basically the same as Example 1, the difference is: the 5wt% Nafion solution in the spinning slurry is 1 g, the PTFE powder is 0.0125 g, and the mass of the binder solution is 0.2 g. The mass ratio of carbon support, solid content in Nafion solution, binder and PTFE powder is 20:20:10:5.
实施例6Example 6
与实施例1基本相同,不同之处在于:纺丝浆料中没有加入PTFE粉末。It is basically the same as Example 1, except that no PTFE powder is added to the spinning slurry.
对比例1Comparative Example 1
传统电极制备方法:将商业化的40wt%的Pt/C催化剂喷涂到气体扩散层表面,制备单侧气体扩散电极作为阴极。Traditional electrode preparation method: A commercialized 40wt% Pt/C catalyst was sprayed onto the surface of the gas diffusion layer to prepare a single-sided gas diffusion electrode as the cathode.
以下为性能测试。The following are performance tests.
将实施例1制备的纳米纤维催化层进行扫描电镜测试,得到的扫描电镜图如图1所示。由图1可以看出,实施例1采用静电纺丝技术制备的纳米纤维催化层呈纳米纤维结构,纤维的平均直径为250μm。The nanofiber catalytic layer prepared in Example 1 was tested by scanning electron microscope, and the obtained scanning electron microscope image was shown in FIG. 1 . It can be seen from FIG. 1 that the nanofiber catalytic layer prepared by the electrospinning technology in Example 1 has a nanofiber structure, and the average diameter of the fibers is 250 μm.
将实施例1制备的Pt@C纳米纤维电极进行透射电镜测试,得到的透射电镜图如图2所示。由图2可以看出,沉积在纳米纤维催化层上的Pt催化剂呈不规则球形,平均直径为15nm。The Pt@C nanofiber electrode prepared in Example 1 was tested by transmission electron microscope, and the obtained transmission electron microscope image was shown in FIG. 2 . It can be seen from Figure 2 that the Pt catalyst deposited on the nanofiber catalytic layer is irregular spherical with an average diameter of 15 nm.
分别将实施例1和对比例1得到的电极作为阴极,制成膜电极进行性能测试。其中,实施例1制得的Pt@C纳米纤维电极的Pt担量为0.1mg·cm-2;对比例1制得的传统电极的Pt担量为0.18mg·cm-2。The electrodes obtained in Example 1 and Comparative Example 1 were used as cathodes to make membrane electrodes for performance testing. The Pt loading of the Pt@C nanofiber electrode prepared in Example 1 was 0.1 mg·cm -2 ; the Pt loading of the conventional electrode prepared in Comparative Example 1 was 0.18 mg·cm -2 .
具体地,分别以实施例1和对比例1得到的电极作为阴极;采用传统的制备方法将商业化的40wt%Pt/C催化剂喷涂到Nafion膜的一侧作为阳极,其Pt担量为0.2mg·cm-2;最后将制备得到的阴极和阳极热压成膜电极,并在单电池评价装置上进行电化学性能评价,包括放电性能和电池稳定性测试。Specifically, the electrodes obtained in Example 1 and Comparative Example 1 were used as cathodes; a commercial 40wt% Pt/C catalyst was sprayed onto one side of the Nafion membrane by a traditional preparation method as an anode, and its Pt loading was 0.2 mg ·cm -2 ; finally, the prepared cathode and anode are hot-pressed to form a film electrode, and electrochemical performance evaluation, including discharge performance and battery stability test, is carried out on a single cell evaluation device.
图3为本发明实施例1制备的Pt@C纳米纤维电极和对比例1制得的传统电极的放电性能曲线。放电性能测试的电池操作条件为:电池温度:65℃;气体润湿度:80%;H2流量:100mL·min-1;Air流量:500mL·min-1。3 is the discharge performance curve of the Pt@C nanofiber electrode prepared in Example 1 of the present invention and the traditional electrode prepared in Comparative Example 1. The battery operating conditions for the discharge performance test are: battery temperature: 65° C.; gas wettability: 80%; H 2 flow rate: 100 mL·min −1 ; Air flow rate: 500 mL·min −1 .
由图3可以看出:与对比例1传统喷涂法制备的电极相比,本发明实施例1制备的Pt@C纳米纤维电极具有更好的初活性。本发明实施例1制备的Pt@C纳米纤维电极的Pt担量为0.1mg·cm-2时,其最高功率密度达0.65W·cm-2,与Pt担量为0.18mg·cm-2的传统Pt/C电极性能(0.66W·cm-2)相当。也就是说,本发明实施例提高了Pt的利用率。It can be seen from Figure 3 that compared with the electrode prepared by the traditional spray method in Comparative Example 1, the Pt@C nanofiber electrode prepared in Example 1 of the present invention has better initial activity. When the Pt loading of the Pt@C nanofiber electrode prepared in Example 1 of the present invention is 0.1 mg·cm -2 , the highest power density reaches 0.65 W·cm -2 , which is comparable to the Pt loading of 0.18 mg·cm -2 . The performance of conventional Pt/C electrodes (0.66W·cm -2 ) is comparable. That is to say, the embodiment of the present invention improves the utilization rate of Pt.
图4中(a)和(b)分别为本发明实施例1制备的Pt@C纳米纤维电极和对比例1制得的传统电极的稳定性测试曲线。稳定性测试的加速衰减测试条件为:电压范围0.6~1.2V;扫描速度0.1V·s-1。电池操作条件为:电池温度:65℃;气体润湿度:100%;H2流量:100mL·min-1;Air流量:500mL·min-1。(a) and (b) in FIG. 4 are the stability test curves of the Pt@C nanofiber electrode prepared in Example 1 of the present invention and the traditional electrode prepared in Comparative Example 1, respectively. The accelerated decay test conditions of the stability test are: the voltage range is 0.6-1.2V; the scanning speed is 0.1V·s -1 . The battery operating conditions were: battery temperature: 65° C.; gas wettability: 100%; H 2 flow rate: 100 mL·min −1 ; Air flow rate: 500 mL·min −1 .
由图4可以看出:与对比例1的传统喷涂法制备的电极相比,本发明实施例1制备的Pt@C纳米纤维电极具有更好的稳定性。经3000圈加速衰减后,其最高功率密度仅衰减9.1%,而传统Pt/C电极的最高功率密度衰减了24.3%。It can be seen from FIG. 4 that, compared with the electrode prepared by the traditional spray method in Comparative Example 1, the Pt@C nanofiber electrode prepared in Example 1 of the present invention has better stability. After 3000 cycles of acceleration and decay, its highest power density only decays by 9.1%, while the highest power density of traditional Pt/C electrodes decays by 24.3%.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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