CN119201520A

CN119201520A - Industrial equipment maintenance methods, devices, equipment and media

Info

Publication number: CN119201520A
Application number: CN202411111308.3A
Authority: CN
Inventors: 王杰; 王乾; 康晓非; 朱强; 王峥瀛
Original assignee: Beijing Gezhouba Electric Power Rest House; China Three Gorges Corp
Current assignee: Beijing Gezhouba Electric Power Rest House; China Three Gorges Corp
Priority date: 2024-08-13
Filing date: 2024-08-13
Publication date: 2024-12-27

Abstract

The embodiment of the invention provides an industrial equipment overhaul method, an industrial equipment overhaul device, industrial equipment overhaul equipment and an industrial equipment overhaul medium, relates to the computer technology, and aims to solve the problem that the existing industrial equipment overhaul has hysteresis. The method comprises the steps of obtaining abnormal data according to real-time operation data of industrial equipment, wherein the abnormal data can comprise unique identification, abnormal part names and point positions, retrieving an abnormal industrial equipment AR model corresponding to the abnormal data from an AR model library, displaying the abnormal industrial equipment AR model, displaying the corresponding abnormal part names and point positions and information such as fault analysis and solution on the abnormal industrial equipment AR model, and accordingly, the purposes of predicting equipment faults according to the real-time operation data of the industrial equipment, intuitively and rapidly displaying fault parts, and corresponding information such as fault analysis and solution are achieved.

Description

Industrial equipment maintenance method, device, equipment and medium

Technical Field

The present invention relates to the field of computer technologies, and in particular, to a method, an apparatus, a device, and a medium for overhauling industrial equipment.

Background

In the prior art, the overhaul method of the industrial equipment mainly comprises two types of overhaul methods:

the method comprises the steps of manually inspecting, inspecting the operation condition of each industrial equipment on site by a maintainer, and after the industrial equipment is found to be faulty, stopping the industrial equipment on site to inspect the fault reason, and maintaining the industrial equipment according to the fault reason.

The other is that the system monitoring and the manual overhaul are combined, the upper computer system monitors the industrial equipment, after the industrial equipment fails, the upper computer system sends out an equipment parameter abnormality alarm signal, a maintainer finds out the corresponding industrial equipment on site according to the equipment parameter abnormality alarm signal, stops on site to check the failure reason, and maintains the industrial equipment according to the failure reason.

However, the two methods are maintenance methods after the industrial equipment fails, and the maintenance has hysteresis and affects normal industrial production work, and in addition, the fault detection and maintenance are completed by maintenance staff, and the maintenance result depends on the knowledge level of the maintenance staff and affects the maintenance efficiency and accuracy.

Disclosure of Invention

Embodiments of the present invention provide an industrial equipment servicing method, apparatus, device and medium to overcome or at least partially solve the above-described problems.

The embodiment of the invention discloses an industrial equipment maintenance device which comprises an Augmented Reality (AR) model library, a real-time data interface, an abnormality monitoring module, a model association module and a model display module, wherein,

The AR model library is used for storing a plurality of industrial equipment AR models, wherein each industrial equipment AR model uniquely corresponds to one industrial equipment, storing related information of the industrial equipment, wherein the related information of the industrial equipment comprises, but is not limited to, unique identification, position information, part names, common fault names and fault analysis and solutions;

The real-time data interface is connected with the industrial equipment data acquisition system and is used for acquiring real-time operation data of the industrial equipment from the industrial equipment data acquisition system and sending the real-time operation data of the industrial equipment to the abnormality monitoring module;

The abnormality monitoring module is used for receiving the real-time operation data of the industrial equipment, processing the real-time operation data of the industrial equipment according to a preset abnormality monitoring algorithm and obtaining the abnormality data of the industrial equipment, wherein the abnormality data of the industrial equipment comprises, but is not limited to, the unique identifier, an abnormality part name and a point position;

The model association module is configured to receive abnormal data of the industrial equipment, send a model call request to the AR model library, where the model call request carries the unique identifier in the abnormal data of the industrial equipment, receive the abnormal industrial equipment AR model returned by the AR model library and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model, add the abnormal component name and the point location to the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model, and send the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model to the model display module;

The model display module is used for displaying the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model, sending an abnormal alarm signal to maintenance personnel, so that the maintenance personnel can check the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model according to the abnormal alarm signal, determine a fault reason and a solution, and overhaul the industrial equipment corresponding to the abnormal industrial equipment AR model.

Optionally, the industrial equipment overhauling device further comprises:

The log recording module is used for recording and summarizing the real-time operation data of the industrial equipment and the maintenance record of the maintenance personnel on the industrial equipment, and generating a maintenance equipment list and a hidden trouble equipment list according to the real-time operation data of the industrial equipment and the maintenance record of the industrial equipment so as to be used by the maintenance personnel when carrying out staged full-range maintenance.

Optionally, the industrial equipment overhauling device further comprises:

The fault simulation module is used for receiving unique identification of simulation fault equipment and simulation fault parameters input by a user, sending a simulation model calling request to the AR model library, wherein the simulation model calling request carries the unique identification of the simulation fault equipment, receiving the simulation fault equipment AR model returned by the AR model library and related information of industrial equipment corresponding to the simulation fault equipment AR model, adding the simulation fault parameters to the related information of the industrial equipment corresponding to the simulation fault equipment AR model, and sending the simulation fault equipment AR model and the related information of the industrial equipment corresponding to the simulation fault equipment AR model to the model display module;

The AR model library is further used for receiving the simulation model calling request, determining the simulation fault equipment AR model according to the unique identification of the simulation fault equipment, and sending the simulation fault equipment AR model and related information of industrial equipment corresponding to the simulation fault equipment AR model to the fault simulation module;

the model display module is further configured to display the simulation fault equipment AR model and related information of the industrial equipment corresponding to the simulation fault equipment AR model, so that the user learns, through the simulation fault equipment AR model, related information of the industrial equipment corresponding to the simulation fault equipment AR model.

The embodiment of the invention also discloses an industrial equipment overhauling method, which comprises the following steps:

Acquiring real-time operation data of industrial equipment from an industrial equipment data acquisition system;

Processing real-time operation data of the industrial equipment according to a preset abnormality monitoring algorithm to obtain abnormality data of the industrial equipment, wherein the abnormality data of the industrial equipment comprises, but is not limited to, a unique identifier, an abnormal part name and a point location;

Acquiring an abnormal industrial equipment AR model and related information of industrial equipment corresponding to the abnormal industrial equipment AR model from a preset AR model library according to the unique identifier, wherein the AR model is used for storing a plurality of industrial equipment AR models and related information of the industrial equipment corresponding to the industrial equipment AR model, and the related information of the industrial equipment comprises, but is not limited to, the unique identifier, position information, part names, common fault names and fault analysis and solutions;

Adding the abnormal part name and the point position to the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model;

Displaying the abnormal industrial equipment AR model and related information of industrial equipment corresponding to the abnormal industrial equipment AR model, and sending an abnormal alarm signal to maintenance personnel so that the maintenance personnel can check the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model according to the abnormal alarm signal, determine a fault cause and a solution, and overhaul the industrial equipment corresponding to the abnormal industrial equipment AR model.

Optionally, the processing the real-time operation data of the industrial device according to a preset abnormality monitoring algorithm, and obtaining the abnormality data of the industrial device includes:

And extracting key monitoring data from real-time operation data of the industrial equipment according to a preset abnormal monitoring algorithm, if the change value of the key monitoring data is larger than a preset mutation threshold, or if the key monitoring data has abnormal change trend, determining abnormal part names and points according to the key monitoring data, and generating the abnormal data of the industrial equipment according to the abnormal part names and points and the unique identification of the industrial equipment.

Optionally, the displaying the abnormal industrial equipment AR model and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model includes:

and displaying the abnormal industrial equipment AR model, highlighting the abnormal part corresponding to the abnormal part name in the abnormal industrial equipment AR model, and displaying the fault analysis and the solution corresponding to the abnormal part in a popup window or marked form.

Optionally, the industrial equipment overhauling method further comprises the following steps:

And recording and summarizing the real-time operation data of the industrial equipment, and the maintenance personnel performing maintenance record of the industrial equipment, and generating a maintenance equipment list and a hidden trouble equipment table according to the real-time operation data of the industrial equipment and the maintenance record of the industrial equipment so as to be used by the maintenance personnel when performing staged full-range maintenance.

Receiving unique identification and simulation fault parameters of simulation fault equipment input by a user, acquiring a simulation fault equipment AR model and related information of industrial equipment corresponding to the simulation fault equipment AR model from an AR model library according to the unique identification of the simulation fault equipment, adding the simulation fault parameters to the related information of the industrial equipment corresponding to the simulation fault equipment AR model, and displaying the simulation fault equipment AR model and the related information of the industrial equipment corresponding to the simulation fault equipment AR model so that the user can learn the related information of the industrial equipment corresponding to the simulation fault equipment AR model through the simulation fault equipment AR model.

Optionally, the AR model library manages the industrial equipment AR model in a tree management manner.

The embodiment of the invention also discloses an industrial equipment overhauling device, which comprises:

the first acquisition module is used for acquiring real-time operation data of the industrial equipment from the industrial equipment data acquisition system;

The second acquisition module is used for processing the real-time operation data of the industrial equipment according to a preset abnormality monitoring algorithm to acquire the abnormality data of the industrial equipment, wherein the abnormality data of the industrial equipment comprises, but is not limited to, a unique identifier, an abnormality part name and a point position;

The third acquisition module is used for acquiring an abnormal industrial equipment AR model and related information of industrial equipment corresponding to the abnormal industrial equipment AR model from a preset AR model library according to the unique identifier, wherein the AR model is used for storing a plurality of industrial equipment AR models and related information of the industrial equipment corresponding to the industrial equipment AR model, and the related information of the industrial equipment comprises, but is not limited to, the unique identifier, position information, part names, common fault names and fault analysis and solutions;

the adding module is used for adding the abnormal part name and the point position to the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model;

The display module is used for displaying the abnormal industrial equipment AR model and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model, sending an abnormal alarm signal to maintenance personnel, so that the maintenance personnel can check the abnormal industrial equipment AR model and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model according to the abnormal alarm signal, determine a fault reason and a solution, and overhaul the industrial equipment corresponding to the abnormal industrial equipment AR model.

Optionally, the second obtaining module is further configured to extract key monitoring data from real-time operation data of the industrial device according to a preset anomaly monitoring algorithm, and if the change value of the key monitoring data is greater than a preset mutation threshold, or if the key monitoring data has an anomaly change trend, determine an anomaly component name and a point location according to the key monitoring data, and generate anomaly data of the industrial device according to the anomaly component name and the point location and a unique identifier of the industrial device.

Optionally, the display module is further configured to display the abnormal industrial equipment AR model, highlight, in the abnormal industrial equipment AR model, an abnormal part corresponding to the abnormal part name, and display, in a popup window or a labeling manner, a fault analysis and a solution corresponding to the abnormal part.

Optionally, the industrial equipment overhauling device further comprises:

The recording module is used for recording and summarizing the real-time operation data of the industrial equipment and the maintenance records of the industrial equipment by the maintenance personnel, and generating a maintenance equipment list and a hidden trouble equipment list according to the real-time operation data of the industrial equipment and the maintenance records of the industrial equipment so as to be used by the maintenance personnel when carrying out staged full-range maintenance.

Optionally, the industrial equipment overhauling device further comprises:

The fault simulation module is used for receiving unique identification of simulation fault equipment and simulation fault parameters input by a user, acquiring a simulation fault equipment AR model and related information of industrial equipment corresponding to the simulation fault equipment AR model from the AR model library according to the unique identification of the simulation fault equipment, and adding the simulation fault parameters to the related information of the industrial equipment corresponding to the simulation fault equipment AR model;

The display module is further configured to display the simulation fault equipment AR model and related information of the industrial equipment corresponding to the simulation fault equipment AR model, so that the user learns, through the simulation fault equipment AR model, related information of the industrial equipment corresponding to the simulation fault equipment AR model.

The embodiment of the invention also discloses electronic equipment, which comprises a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory are communicated with each other through the communication bus;

The memory is used for storing a computer program;

the processor is configured to implement the method according to the embodiment of the present invention when executing the program stored in the memory.

Embodiments of the present invention also disclose a computer-readable storage medium having instructions stored thereon, which when executed by one or more processors, cause the processors to perform the method according to the embodiments of the present invention.

The embodiment of the invention has the following advantages:

According to the embodiment of the invention, the AR model library can store a plurality of industrial equipment AR models which are in one-to-one correspondence with the industrial equipment, so that maintenance personnel can check the fault condition of the corresponding industrial equipment through the industrial equipment AR models without carrying out on-site inspection by the maintenance personnel, the labor cost of the fault inspection is saved, the related information of the industrial equipment corresponding to the abnormal industrial equipment AR models can be displayed while the industrial equipment AR models are displayed, wherein the related information of the industrial equipment corresponding to the abnormal industrial equipment AR models comprises abnormal part names, point positions, common fault names, fault analysis, solutions and the like, the maintenance personnel can quickly position the abnormal parts of the abnormal industrial equipment by checking the industrial equipment AR models and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR models, and acquire accurate fault analysis, solution and other information, the problem that the prior art needs to carry out on-site inspection on the fault of the industrial equipment, the fault inspection time is long, the problem that the fault inspection condition possibly occurs is solved, the problem that the maintenance personnel cannot inspect the industrial equipment by limited knowledge level of the industrial equipment is solved, the problem that the fault inspection is missed, the fault inspection is caused by the fact that the industrial equipment is difficult to acquire the fault data according to the real-time is realized, and the problem that the fault data of the industrial equipment is obtained by the real-time is well, and the problem is obtained by the fault data of the industrial equipment is predicted by the fault data.

Drawings

FIG. 1 is one of the block diagrams of an industrial equipment servicing device provided in an embodiment of the present invention;

FIG. 2 is a second block diagram of an industrial equipment servicing device provided in an embodiment of the present invention;

FIG. 3 is a third block diagram of an industrial equipment servicing device provided in an embodiment of the present invention;

FIG. 4 is a flow chart of steps of an industrial equipment servicing method provided in an embodiment of the present invention;

FIG. 5 is a block diagram of the hardware architecture of an electronic device provided in an embodiment of the present invention;

Fig. 6 is a schematic diagram of a computer readable medium provided in an embodiment of the invention.

Detailed Description

In the embodiment of the application, the term "and/or" describes the association relation of the association objects, which means that three relations can exist, for example, A and/or B, and can mean that A exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the context-dependent object is an "or" relationship.

The term "plurality" in embodiments of the present application means two or more, and other adjectives are similar.

The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

Referring to fig. 1, fig. 1 is a schematic structural diagram of an industrial equipment maintenance device according to an embodiment of the present application. Industrial equipment servicing device 100 may include an AR model library 101, a real-time data interface 102, an anomaly monitoring module 103, a model association module 104, and a model presentation module 105.

The AR model library 101 is configured to store a plurality of industrial equipment AR models, where each industrial equipment AR model uniquely corresponds to one industrial equipment, store related information of the industrial equipment, where the related information of the industrial equipment includes, but is not limited to, unique identification, location information, component name, common fault name, fault analysis and solution, receive a model call request sent by the model association module 103, determine an abnormal industrial equipment AR model according to the model call request, and send the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model to the model association module 103.

In this embodiment, the AR database stores the AR models of the industrial equipment, which may be provided by the industrial equipment manufacturer, or may be obtained by modeling the industrial equipment according to an industrial equipment instruction manual, where the number of AR models of the industrial equipment is set according to the number of industrial equipment actually used, and the AR database allows operations such as adding, deleting, modifying, and searching the AR models of the industrial equipment stored in the AR database.

In this embodiment, the AR model library may manage the industrial device AR model in a tree management manner. For example, when an AR model library is constructed, classification modeling can be performed on industrial equipment used in an industrial field, and similar equipment (similar in function or similar in type and the like) is summarized to different industrial equipment records in the same catalog to form attribute management.

In this embodiment, the industrial equipment AR model may establish a correspondence with the industrial equipment through a unique identifier, where the unique identifier may be a physical unique identifier, a universal unique identifier, or an international mobile equipment identifier, etc., and each case will not be described in detail herein.

In the embodiment, the position information of the industrial equipment is used for informing maintenance personnel of rapidly positioning the position of the abnormal equipment under the abnormal condition of the industrial equipment so as to achieve the purpose of rapidly coming out of site, the part names are corresponding to all model parts in the AR model of the industrial equipment, the positions of the abnormal parts and the part names can be rapidly positioned through the AR model of the industrial equipment under the abnormal condition of the industrial equipment, the common fault names are used for displaying the fault names, the fault analysis and the solution are corresponding to the common fault names and are used for indicating the fault generation reasons, and a reasonable solution is provided, so that the aims of guiding the maintenance personnel to accurately position the fault reasons and rapidly acquire the fault solutions are achieved. In this embodiment, the information about the industrial device may be provided by the industrial device manufacturer, or may be provided by the industrial device user according to the instruction. In this embodiment, the AR database allows for additional operations on the relevant information of the industrial equipment, thereby achieving the goal of perfecting the relevant information of the industrial equipment and providing a more complete fault analysis and solution.

The real-time data interface 102 is connected with the industrial equipment data acquisition system and is used for acquiring real-time operation data of the industrial equipment from the industrial equipment data acquisition system and sending the real-time operation data of the industrial equipment to the abnormality monitoring module 103.

The anomaly monitoring module 103 is configured to receive real-time operation data of the industrial equipment, process the real-time operation data of the industrial equipment according to a preset anomaly monitoring algorithm, and obtain anomaly data of the industrial equipment, where the anomaly data of the industrial equipment includes, but is not limited to, a unique identifier, an anomaly component name and a point location, and send the anomaly data of the industrial equipment to the model association module 104.

In this embodiment, the method for acquiring the abnormal data of the industrial equipment by the abnormal monitoring module 103 may include extracting key monitoring data from real-time operation data of the industrial equipment according to a preset abnormal monitoring algorithm, if a change value of the key monitoring data is greater than a preset mutation threshold, or if there is an abnormal change trend in the key monitoring data, determining an abnormal part name and a point location according to the key monitoring data, and generating the abnormal data of the industrial equipment according to the abnormal part name and the point location and a unique identifier of the industrial equipment.

It should be noted that, the abnormality monitoring algorithm is not specifically limited in this embodiment, and in an actual use process, the corresponding abnormality monitoring algorithm may be set according to related information such as operation data of the industrial equipment or operation characteristics of the industrial equipment, which is not described herein.

It should be noted that, the present embodiment does not specifically limit the critical monitoring data, and the critical monitoring data may be different according to the types of the industrial devices. By way of example, when the type of industrial equipment is production type equipment, the critical monitoring data may include temperature data, pressure data, energy consumption data, production data, operating efficiency, and the like. Each case will not be described in detail here.

The model association module 104 is configured to receive abnormal data of an industrial device, send a model call request to the AR model library 101, where the model call request carries a unique identifier in the abnormal data of the industrial device, receive an abnormal industrial device AR model returned by the AR model library 101 and related information of the industrial device corresponding to the abnormal industrial device AR model, add an abnormal component name and a point location to the related information of the industrial device corresponding to the abnormal industrial device AR model, and send the abnormal industrial device AR model and related information of the industrial device corresponding to the abnormal industrial device AR model to the model display module 105.

The model display module 105 is configured to display an abnormal industrial equipment AR model and related information of an industrial equipment corresponding to the abnormal industrial equipment AR model, send an abnormal alarm signal to a maintainer, so that the maintainer can check the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model according to the abnormal alarm signal, determine a failure cause and a solution, and overhaul the industrial equipment corresponding to the abnormal industrial equipment AR model.

In this embodiment, the model display module 105 may display an abnormal industrial equipment AR model, highlight the abnormal component corresponding to the abnormal component name in the abnormal industrial equipment AR model, and display the fault analysis and the solution corresponding to the abnormal component in a popup or labeling form.

In the embodiment, a user (such as a maintenance person or an operation maintenance person) can rotate, click and the like on the abnormal industrial equipment AR model in a touch manner, and specifically, the abnormal parts in the abnormal industrial equipment AR model can be amplified through the click operation, so that the structure of the abnormal parts can be more clearly checked.

Referring to fig. 2, fig. 2 is a schematic structural diagram of an industrial equipment maintenance device according to an embodiment of the present application. The industrial equipment servicing device 100 may further comprise, on the basis of the illustration in fig. 1:

The log recording module 106 is used for recording and summarizing real-time operation data of the industrial equipment and maintenance records of maintenance personnel on the industrial equipment, and generating a maintenance equipment list and a hidden trouble equipment table according to the real-time operation data of the industrial equipment and the maintenance records of the industrial equipment so as to be used by the maintenance personnel when carrying out staged full-range maintenance.

According to the technical scheme provided by the embodiment, on the basis of achieving the beneficial effects brought by the technical scheme provided by the embodiment shown in fig. 1, the log recording module 106 can record and summarize real-time operation data of industrial equipment and maintenance records of maintenance personnel on the industrial equipment, and according to the real-time operation data of the industrial equipment and the maintenance records of the industrial equipment, a maintenance equipment list and a hidden danger equipment list are generated, so that the maintenance personnel can check the maintenance requirements of all the industrial equipment in a staged full-range maintenance mode, and the purpose of improving the maintenance efficiency is achieved.

Referring to fig. 3, fig. 3 is a schematic structural diagram of an industrial equipment maintenance device according to an embodiment of the present application. The industrial equipment servicing device 100 may further comprise, on the basis of the illustration in fig. 1:

The fault simulation module 107 is configured to receive the unique identifier of the simulated fault device and the simulated fault parameter input by the user, send a simulation model call request to the AR model library 101, where the simulation model call request carries the unique identifier of the simulated fault device, receive the simulated fault device AR model returned by the AR model library 101 and related information of the industrial device corresponding to the simulated fault device AR model, add the simulated fault parameter to the related information of the industrial device corresponding to the simulated fault device AR model, and send the simulated fault device AR model and the related information of the industrial device corresponding to the simulated fault device AR model to the model display module 105.

The AR model library 101 is further configured to receive a simulation model call request, determine a simulation fault device AR model according to the unique identifier of the simulation fault device, and send the simulation fault device AR model and related information of the industrial device corresponding to the simulation fault device AR model to the fault simulation module 107.

The model display module 105 is further configured to display the simulation fault equipment AR model and related information of the industrial equipment corresponding to the simulation fault equipment AR model, so that a user learns, through the simulation fault equipment AR model, related information of the industrial equipment corresponding to the simulation fault equipment AR model.

According to the technical scheme provided by the embodiment, on the basis of achieving the beneficial effects brought by the technical scheme provided by the embodiment shown in fig. 1, the unique identification and simulation fault parameters of the simulation fault equipment input by a user can be received, the AR model of the simulation fault equipment is called and displayed, and the related information of the industrial equipment corresponding to the AR model of the simulation fault equipment is displayed on the AR model of the simulation fault equipment, so that maintenance staff can conveniently and intuitively learn the fault cause and the solution of the simulation fault equipment, the problem that safety officer exists in the maintenance operation of the industrial equipment due to the fact that the priori knowledge of the maintenance staff is insufficient is reduced, and the purposes of improving the maintenance efficiency and safety are achieved.

Referring to fig. 4, fig. 4 is a flowchart illustrating steps of an industrial equipment maintenance method according to an embodiment of the present application. The industrial equipment overhauling method provided by the embodiment can comprise the following steps:

Step 401, acquiring real-time operation data of industrial equipment from an industrial equipment data acquisition system.

And step 402, processing real-time operation data of the industrial equipment according to a preset abnormality monitoring algorithm to obtain abnormality data of the industrial equipment, wherein the abnormality data of the industrial equipment comprises, but is not limited to, a unique identifier, an abnormality part name and a point location.

In this embodiment, step 402 may specifically include:

And extracting key monitoring data from real-time operation data of the industrial equipment according to a preset abnormal monitoring algorithm, determining the names and the points of the abnormal parts according to the key monitoring data if the change value of the key monitoring data is larger than a preset mutation threshold or if the key monitoring data has abnormal change trend, and generating the abnormal data of the industrial equipment according to the names and the points of the abnormal parts and the unique identification of the industrial equipment.

Step 403, acquiring an abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model from a preset AR model library according to the unique identifier. The AR model is used for storing a plurality of industrial equipment AR models and related information of industrial equipment corresponding to the industrial equipment AR models, wherein the related information of the industrial equipment comprises, but is not limited to, unique identification, position information, part names, common fault names and fault analysis and solutions.

In this embodiment, the AR model library manages the industrial equipment AR model in a tree management manner.

And step 404, adding the abnormal part name and the point location to the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model.

Step 405, displaying the abnormal industrial equipment AR model and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model, and sending an abnormal alarm signal to a maintenance personnel, so that the maintenance personnel can check the abnormal industrial equipment AR model and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model according to the abnormal alarm signal, determine the failure cause and the solution, and overhaul the industrial equipment corresponding to the abnormal industrial equipment AR model.

In this embodiment, the step 405 of displaying the abnormal industrial equipment AR model and the related information of the industrial equipment corresponding to the abnormal industrial equipment AR model may include displaying the abnormal industrial equipment AR model, highlighting the abnormal component corresponding to the abnormal component name in the abnormal industrial equipment AR model, and displaying the fault analysis and the solution corresponding to the abnormal component in a popup window or a labeling form.

Optionally, the method for overhauling industrial equipment provided in this embodiment may further include:

And recording and summarizing real-time operation data of the industrial equipment, and maintaining records of maintenance personnel on the industrial equipment, and generating a maintenance equipment list and a hidden trouble equipment table according to the real-time operation data of the industrial equipment and the maintenance records of the industrial equipment so as to be used by the maintenance personnel when carrying out staged full-range maintenance.

The specific implementation of the method for overhauling industrial equipment provided in this embodiment may be described with reference to the industrial equipment overhauling device provided in the embodiment shown in fig. 1 to 3, which is not described herein again.

It should be noted that, for simplicity of description, the method embodiments are shown as a series of acts, but it should be understood by those skilled in the art that the embodiments are not limited by the order of acts, as some steps may occur in other orders or concurrently in accordance with the embodiments. Further, those skilled in the art will appreciate that the embodiments described in the specification are presently preferred embodiments, and that the acts are not necessarily required by the embodiments of the invention.

Optionally, the industrial equipment overhauling device further comprises:

The specific implementation method of the industrial equipment maintenance device provided by the embodiment of the present invention may also be referred to the industrial equipment maintenance device described in the above embodiment, and will not be described herein again.

In addition, the embodiment of the invention also provides electronic equipment, which comprises a processor, a memory and a computer program stored in the memory and capable of running on the processor, wherein the computer program realizes the processes of the industrial equipment overhaul method embodiment when being executed by the processor, and can achieve the same technical effects, and the repetition is avoided, so that the description is omitted.

The embodiment of the invention also provides a computer readable storage medium, on which a computer program is stored, which when executed by a processor, realizes the processes of the industrial equipment maintenance method embodiment, and can achieve the same technical effects, and in order to avoid repetition, the description is omitted. The computer readable storage medium is, for example, a Read-Only Memory (ROM), a random access Memory (Random Access Memory RAM), a magnetic disk or an optical disk.

Fig. 5 is a schematic diagram of a hardware structure of an electronic device implementing various embodiments of the present invention.

The electronic device 500 includes, but is not limited to, a radio frequency unit 501, a network module 502, an audio output unit 503, an input unit 504, a sensor 505, a display unit 506, a user input unit 507, an interface unit 508, a memory 509, a processor 510, and a power source 511. It will be appreciated by those skilled in the art that the electronic device structure shown in fig. 5 is not limiting of the electronic device and that the electronic device may include more or fewer components than shown, or may combine certain components, or a different arrangement of components. In the embodiment of the invention, the electronic equipment comprises, but is not limited to, a mobile phone, a tablet computer, a notebook computer, a palm computer, a vehicle-mounted terminal, a wearable device, a pedometer and the like.

It should be understood that in the embodiment of the present invention, the radio frequency unit 501 may be used for receiving and transmitting signals during the process of receiving and transmitting information or communication, specifically, receiving downlink data from the base station, and then processing the downlink data by the processor 510, and in addition, transmitting uplink data to the base station. Typically, the radio frequency unit 501 includes, but is not limited to, an antenna, at least one amplifier, a transceiver, a coupler, a low noise amplifier, a duplexer, and the like. In addition, the radio frequency unit 501 may also communicate with networks and other devices through a wireless communication system.

The electronic device provides wireless broadband internet access to the user through the network module 502, such as helping the user to send and receive e-mail, browse web pages, access streaming media, and the like.

The audio output unit 503 may convert audio data received by the radio frequency unit 501 or the network module 502 or stored in the memory 509 into an audio signal and output as sound. Also, the audio output unit 503 may also provide audio output (e.g., a call signal reception sound, a message reception sound, etc.) related to a specific function performed by the electronic device 500. The audio output unit 503 includes a speaker, a buzzer, a receiver, and the like.

The input unit 504 is used for receiving an audio or video signal. The input unit 504 may include a graphics processor (Graphics Processing Unit, GPU) 5041 and a microphone 5042, the graphics processor 5041 processing image data of still pictures or video obtained by an image capturing device (e.g., a camera) in a video capturing mode or an image capturing mode. The processed image frames may be displayed on the display unit 506. The image frames processed by the graphics processor 5041 may be stored in the memory 509 (or other storage medium) or transmitted via the radio frequency unit 501 or the network module 502. Microphone 5042 may receive sound and may be capable of processing such sound into audio data. The processed audio data may be converted into a format output that can be transmitted to the mobile communication base station via the radio frequency unit 501 in case of a phone call mode.

The electronic device 500 also includes at least one sensor 505, such as a light sensor, a motion sensor, and other sensors. Specifically, the light sensor includes an ambient light sensor that can adjust the brightness of the display panel 5061 according to the brightness of ambient light, and a proximity sensor that can turn off the display panel 5061 and/or the backlight when the electronic device 500 is moved to the ear. The accelerometer sensor can detect the acceleration in all directions (generally three axes), and can detect the gravity and direction when stationary, and can be used for recognizing the gesture of electronic equipment (such as horizontal and vertical screen switching, related games, magnetometer gesture calibration), vibration recognition related functions (such as pedometer and knocking), etc., and the sensor 505 can also comprise a fingerprint sensor, a pressure sensor, an iris sensor, a molecular sensor, a gyroscope, a barometer, a hygrometer, a thermometer, an infrared sensor, etc., which are not described herein.

The display unit 506 is used to display information input by a user or information provided to the user. The display unit 306 may include a display panel 5061, and the display panel 5061 may be configured in the form of a Liquid crystal display (Liquid CRYSTAL DISPLAY, LCD), an Organic Light-Emitting Diode (OLED), or the like.

The user input unit 507 is operable to receive input numeric or character information and to generate key signal inputs related to user settings and function control of the electronic device. Specifically, the user input unit 507 includes a touch panel 5071 and other input devices 5072. Touch panel 5071, also referred to as a touch screen, may collect touch operations thereon or thereabout by a user (e.g., operations of the user on touch panel 5071 or thereabout using any suitable object or accessory such as a finger, stylus, etc.). Touch panel 5071 may include two parts, a touch detection device and a touch controller. The touch controller receives touch information from the touch detection device, converts the touch information into touch point coordinates, sends the touch point coordinates to the processor 510, and receives and executes commands sent by the processor 510. In addition, the touch panel 5071 may be implemented in various types such as resistive, capacitive, infrared, and surface acoustic wave. In addition to the touch panel 5071, the user input unit 507 may include other input devices 5072. In particular, other input devices 5072 may include, but are not limited to, physical keyboards, function keys (e.g., volume control keys, switch keys, etc.), trackballs, mice, joysticks, and so forth, which are not described in detail herein.

Further, the touch panel 5071 may be overlaid on the display panel 5061, and when the touch panel 5071 detects a touch operation thereon or thereabout, the touch operation is transmitted to the processor 510 to determine a type of touch event, and then the processor 510 provides a corresponding visual output on the display panel 5061 according to the type of touch event. Although in fig. 3, the touch panel 5071 and the display panel 5061 are two independent components for implementing the input and output functions of the electronic device, in some embodiments, the touch panel 5071 and the display panel 5061 may be integrated to implement the input and output functions of the electronic device, which is not limited herein.

The interface unit 508 is an interface for connecting an external device to the electronic apparatus 500. For example, the external devices may include a wired or wireless headset port, an external power (or battery charger) port, a wired or wireless data port, a memory card port, a port for connecting a device having an identification module, an audio input/output (I/O) port, a video I/O port, an earphone port, and the like. The interface unit 508 may be used to receive input (e.g., data information, power, etc.) from an external device and transmit the received input to one or more elements within the electronic apparatus 500 or may be used to transmit data between the electronic apparatus 500 and an external device.

The memory 509 may be used to store software programs as well as various data. The memory 509 may mainly include a storage program area which may store an operating system, an application program required for at least one function (such as a sound playing function, an image playing function, etc.), etc., and a storage data area which may store data created according to the use of the mobile phone (such as audio data, a phonebook, etc.), etc. In addition, the memory 509 may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other volatile solid-state storage device.

The processor 510 is a control center of the electronic device, connects various parts of the entire electronic device using various interfaces and lines, and performs various functions of the electronic device and processes data by running or executing software programs and/or modules stored in the memory 509, and calling data stored in the memory 509, thereby performing overall monitoring of the electronic device. Processor 510 may include one or more processing units and preferably, processor 510 may integrate an application processor that primarily processes operating systems, user interfaces, application programs, etc., with a modem processor that primarily processes wireless communications. It will be appreciated that the modem processor described above may not be integrated into the processor 510.

The electronic device 500 may also include a power supply 511 (e.g., a battery) for powering the various components, and preferably the power supply 511 may be logically connected to the processor 510 via a power management system that performs functions such as managing charging, discharging, and power consumption.

In addition, the electronic device 500 includes some functional modules, which are not shown, and will not be described herein.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

From the above description of the embodiments, it will be clear to those skilled in the art that the above-described embodiment method may be implemented by means of software plus a necessary general hardware platform, but of course may also be implemented by means of hardware, but in many cases the former is a preferred embodiment. Based on such understanding, the technical solution of the present invention may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium (e.g. ROM/RAM, magnetic disk, optical disk) comprising instructions for causing a terminal (which may be a mobile phone, a computer, a server, an air conditioner, or a network device, etc.) to perform the method according to the embodiments of the present invention.

In yet another embodiment provided by the present invention, as shown in fig. 6, there is also provided a computer-readable storage medium 601 having instructions stored therein, which when run on a computer, cause the computer to perform the industrial equipment servicing method described in the above embodiment.

The embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many forms may be made by those having ordinary skill in the art without departing from the spirit of the present invention and the scope of the claims, which are to be protected by the present invention.

Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.

It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described systems, apparatuses and units may refer to corresponding procedures in the foregoing method embodiments, and are not repeated herein.

In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other manners. For example, the apparatus embodiments described above are merely illustrative, e.g., the division of the units is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be an indirect coupling or communication connection via some interfaces, devices or units, which may be in electrical, mechanical or other form.

The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.

The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention may be embodied essentially or in a part contributing to the prior art or in a part of the technical solution, in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention. The storage medium includes various media capable of storing program codes such as a U disk, a mobile hard disk, a ROM, a RAM, a magnetic disk or an optical disk.

The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the invention is subject to the protection scope of the claims.

Claims

1. The industrial equipment overhauling device is characterized by comprising an augmented reality AR model library, a real-time data interface, an abnormality monitoring module, a model association module and a model display module, wherein,

2. The apparatus of claim 1, wherein the anomaly monitoring module is further configured to extract key monitoring data from real-time operation data of the industrial equipment according to a preset anomaly monitoring algorithm, determine an anomaly component name and a point location according to the key monitoring data if the key monitoring data change value is greater than a preset mutation threshold or if the key monitoring data has an anomaly change trend, and generate the anomaly data of the industrial equipment according to the anomaly component name and the point location and a unique identification of the industrial equipment.

3. The apparatus of claim 1, wherein the model display module is further configured to display the abnormal industrial equipment AR model, highlight the abnormal component corresponding to the abnormal component name in the abnormal industrial equipment AR model, and display the fault analysis and the solution corresponding to the abnormal component in a form of popup window or label.

4. The apparatus as recited in claim 1, further comprising:

5. The apparatus as recited in claim 1, further comprising:

6. The apparatus of claim 1, wherein the AR model library manages the industrial equipment AR model in a tree-like management manner.

7. A method of servicing an industrial facility, comprising:

8. The method of claim 7, wherein the processing the real-time operation data of the industrial equipment according to a preset anomaly monitoring algorithm, and obtaining the anomaly data of the industrial equipment comprises:

9. The method of claim 7, wherein the displaying the abnormal industrial equipment AR model and related information of the industrial equipment corresponding to the abnormal industrial equipment AR model comprises:

10. The method as recited in claim 7, further comprising:

11. The method as recited in claim 7, further comprising:

12. The method of claim 7, wherein the AR model library manages the industrial equipment AR model in a tree-like management manner.

13. An industrial equipment servicing device, comprising:

14. An electronic device comprising a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other via the communication bus;

The memory is used for storing a computer program;

The processor being configured to implement the method of any of claims 7-12 when executing a program stored on a memory.

15. A computer-readable storage medium having instructions stored thereon, which when executed by one or more processors, cause the processors to perform the method of any of claims 7-12.