CN118883042A - Fatigue torque detection device for EMB and working method thereof - Google Patents
Fatigue torque detection device for EMB and working method thereof Download PDFInfo
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- CN118883042A CN118883042A CN202411330155.1A CN202411330155A CN118883042A CN 118883042 A CN118883042 A CN 118883042A CN 202411330155 A CN202411330155 A CN 202411330155A CN 118883042 A CN118883042 A CN 118883042A
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- 238000001514 detection method Methods 0.000 title claims abstract description 152
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000010687 lubricating oil Substances 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims 1
- 239000000306 component Substances 0.000 description 13
- 238000012360 testing method Methods 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- -1 region Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0028—Force sensors associated with force applying means
- G01L5/0042—Force sensors associated with force applying means applying a torque
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
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Abstract
Description
技术领域Technical Field
本发明属于扭矩检测技术领域,具体涉及通过动或静的平衡检测扭矩,尤其涉及一种EMB用疲劳扭矩检测装置及其工作方法。The present invention belongs to the technical field of torque detection, and specifically relates to detecting torque through dynamic or static balance, and more particularly to a fatigue torque detection device for EMB and a working method thereof.
背景技术Background Art
刹车盘和刹车片是制动过程中的核心部件,在实验阶段需要对刹车盘进行疲劳扭矩检测,以评估刹车盘在长时间使用或反复制动过程中承受扭矩的能力,这个测试可以揭示刹车盘在疲劳条件下的性能退化情况以及其在重复负载下的寿命。Brake discs and brake pads are core components in the braking process. During the experimental stage, fatigue torque testing of brake discs is required to evaluate the ability of brake discs to withstand torque during long-term use or repeated braking. This test can reveal the performance degradation of brake discs under fatigue conditions and their lifespan under repeated loads.
现有的疲劳扭矩检测装置通过设置扭矩检测传感器与刹车盘之间同轴连接,从而获取到刹车盘的转动扭矩,并根据检测数据判断刹车盘的性能退化情况。The existing fatigue torque detection device obtains the rotational torque of the brake disc by setting a torque detection sensor coaxially connected to the brake disc, and determines the performance degradation of the brake disc based on the detection data.
但是由于疲劳扭矩检测需要对刹车盘进行多次的反复施加扭矩,以模拟刹车盘的长期使用条件,而在实际测试过程中,刹车盘的真实环境状态无法得到很好的模拟,因此,对于疲劳扭矩测试的真实情况模拟程度无法得到满足;例如:刹车盘在汽车的实际行驶过程中,刹车盘朝向车内一侧的温度是高于朝向车外一侧温度的,并且刹车盘的温度应高于刹车片的温度,而相关技术中的检测装置,刹车盘在启动初期,其内外侧温度一致,并且由于刹车盘安装在检测工装上,使得其内侧温度也会快速降低,即失去了汽车框架的阻挡,导致其温度相较于实际情况下是有所降低的,并且,在实际情况下,刹车盘外侧的清洁度也应差于刹车盘内侧,这是由于实际行驶过程中,外部灰尘泥土等都会溅射在刹车盘外侧。However, since fatigue torque testing requires repeated application of torque to the brake disc to simulate the long-term use conditions of the brake disc, and in the actual test process, the actual environmental state of the brake disc cannot be well simulated, the degree of simulation of the actual situation of the fatigue torque test cannot be satisfied; for example: during the actual driving of the car, the temperature of the brake disc facing the inside of the car is higher than the temperature of the side facing the outside of the car, and the temperature of the brake disc should be higher than the temperature of the brake pad, while the detection device in the related technology has the same temperature inside and outside the brake disc at the initial start-up, and since the brake disc is installed on the detection tooling, the temperature inside the brake disc will also drop rapidly, that is, without the obstruction of the car frame, resulting in its temperature being lower than that in the actual situation, and, in actual situations, the cleanliness of the outside of the brake disc should also be worse than that of the inside of the brake disc. This is because during actual driving, external dust and dirt will splash on the outside of the brake disc.
为了解决上述问题,在相关技术中,在对刹车盘进行疲劳扭矩检测前,会采用额外的加热装置对刹车盘进行整体预热后再安装到检测装置上进行检测,但是此种方式使得刹车盘内外侧温度均会整体升高,无法模拟实际工况。In order to solve the above problem, in the related art, before the fatigue torque test of the brake disc is carried out, an additional heating device is used to preheat the brake disc as a whole before installing it on the detection device for detection. However, this method causes the temperature inside and outside the brake disc to increase as a whole, which cannot simulate the actual working conditions.
因此,如何解决现有的检测装置无法模拟实际工况的技术问题,是本领域技术人员亟需解决。Therefore, how to solve the technical problem that the existing detection devices cannot simulate actual working conditions is urgently needed to be solved by technical personnel in this field.
需要说明的是,本背景技术部分中公开的以上信息仅用于理解本申请构思的背景技术,因此,并不认为上述描述构成现有技术的信息。It should be noted that the above information disclosed in this background technology section is only used to understand the background technology of the present application concept, and therefore, the above description is not considered to constitute information of the prior art.
发明内容Summary of the invention
本公开实施例至少提供一种EMB用疲劳扭矩检测装置及其工作方法。The embodiments of the present disclosure at least provide a fatigue torque detection device for EMB and a working method thereof.
第一方面,本公开实施例提供了一种EMB用疲劳扭矩检测装置,其包括:底座;支撑座,设置在底座上,所述支撑座上水平转动连接有一转轴,所述转轴由安装在支撑座上的伺服电机驱动其转动;其中所述转轴上设置有与控制模块相连的扭矩传感器,所述转轴的一端同轴连接有安装盘,所述安装盘上同轴设置有刹车盘;移动座,位于底座上,其上设置有刹车片;检测机构,其包括:与转轴螺纹连接的检测环,所述检测环朝向刹车盘的一侧设置有与控制模块相连的压力传感器;在转轴正转时,所述检测环朝向刹车盘的背面平移,且在接触时脱离啮合并与刹车盘的背面摩擦;在转轴反转时,所述检测环远离刹车盘移动,并在留出检测通道后跟随转轴转动,同时所述移动座带动刹车片伸入检测通道内夹紧刹车盘,以及控制模块通过压力传感器获取刹车盘的端面跳动数据和通过扭矩传感器获取刹车盘的扭矩数据。In a first aspect, an embodiment of the present disclosure provides a fatigue torque detection device for EMB, comprising: a base; a support base, which is arranged on the base, and a rotating shaft is connected to the support base for horizontal rotation, and the rotating shaft is driven to rotate by a servo motor installed on the support base; wherein a torque sensor connected to a control module is arranged on the rotating shaft, and a mounting disk is coaxially connected to one end of the rotating shaft, and a brake disk is coaxially arranged on the mounting disk; a movable base, which is located on the base and a brake pad is arranged on it; a detection mechanism, which comprises: a detection ring threadedly connected to the rotating shaft, and a pressure sensor connected to the control module is arranged on the side of the detection ring facing the brake disk; when the rotating shaft rotates forward, the detection ring translates toward the back of the brake disk, and disengages from the meshing when in contact and rubs against the back of the brake disk; when the rotating shaft is reversed, the detection ring moves away from the brake disk, and rotates with the rotating shaft after leaving a detection channel, and at the same time, the movable base drives the brake pad to extend into the detection channel to clamp the brake disk, and the control module obtains the end face runout data of the brake disk through the pressure sensor and the torque data of the brake disk through the torque sensor.
在一种可选的实施方式中,所述检测环位于刹车盘与支撑座之间;所述支撑座朝向安装盘的一侧设置有导向件,所述导向件插入检测环内,以使检测环在转轴转动时移动。In an optional embodiment, the detection ring is located between the brake disc and the support seat; a guide member is provided on the side of the support seat facing the mounting disc, and the guide member is inserted into the detection ring to enable the detection ring to move when the shaft rotates.
在一种可选的实施方式中,所述检测环的内部开设有环形腔室,所述环形腔室朝向支撑座的一侧开设有环形通道;所述导向件呈“J”形,通过环形通道伸入环形腔室内再穿出环形腔室的内壁。In an optional embodiment, an annular chamber is opened inside the detection ring, and an annular channel is opened on the side of the annular chamber facing the support seat; the guide piece is "J" shaped, extends into the annular chamber through the annular channel and then passes through the inner wall of the annular chamber.
在一种可选的实施方式中,位于安装盘与支撑座之间的转轴上设置有螺纹段;在转轴正转时,所述检测环从螺纹段朝向刹车盘移动,并在刚移出螺纹段时与刹车盘抵触。In an optional embodiment, a threaded section is provided on the rotating shaft between the mounting plate and the supporting seat; when the rotating shaft rotates forward, the detection ring moves from the threaded section toward the brake disc and contacts the brake disc when just moving out of the threaded section.
在一种可选的实施方式中,所述安装盘朝向检测环的一侧设置有磁性件,所述磁性件与检测环相斥;在转轴反转时,所述检测环通过磁性件的推动与螺纹段重新啮合以远离刹车盘,并在脱离导向件时跟随转轴转动。In an optional embodiment, a magnetic member is provided on the side of the mounting disk facing the detection ring, and the magnetic member repels the detection ring; when the rotating shaft reverses, the detection ring is pushed by the magnetic member to re-engage with the threaded segment to move away from the brake disc, and rotates with the rotating shaft when disengaged from the guide member.
在一种可选的实施方式中,所述检测环朝向刹车盘的一侧,沿其径向开设有若干排杂通道。In an optional embodiment, a plurality of debris removal channels are provided along a radial direction on a side of the detection ring facing the brake disc.
在一种可选的实施方式中,所述检测环远离刹车盘的一侧,沿其径向设置有若干叶片,以在检测环跟随转轴转动时对支撑座内的轴承散热;以及所述检测环挡住支撑座内因轴承转动甩出的润滑油。In an optional embodiment, a side of the detection ring away from the brake disc is provided with a plurality of blades along its radial direction to dissipate heat from the bearing in the support seat when the detection ring rotates with the rotating shaft; and the detection ring blocks the lubricating oil thrown out of the support seat due to the rotation of the bearing.
在一种可选的实施方式中,所述刹车片呈“U”形,其一侧边与检测通道间隙配合。In an optional implementation, the brake pad is in a "U" shape, and one side thereof is gap-matched with the detection channel.
在一种可选的实施方式中,所述导向件包括:轴向连接杆、径向连接杆和轴向导向杆;其中所述轴向连接杆的一端与支撑座相连,另一端伸入环形腔室内;所述径向连接杆的一端与轴向连接杆相连,另一端与轴向导向杆相连,且所述轴向导向杆位于环形腔室内并穿出环形腔室。In an optional embodiment, the guide member includes: an axial connecting rod, a radial connecting rod and an axial guide rod; wherein one end of the axial connecting rod is connected to the support seat, and the other end extends into the annular chamber; one end of the radial connecting rod is connected to the axial connecting rod, and the other end is connected to the axial guide rod, and the axial guide rod is located in the annular chamber and passes through the annular chamber.
第二方面,本公开实施例还提供了一种如上所述的EMB用疲劳扭矩检测装置的工作方法,其包括:在转轴正转时,所述检测环朝向刹车盘的背面平移,且在接触时脱离啮合并与刹车盘的背面摩擦;在转轴反转时,所述检测环远离刹车盘移动,并在留出检测通道后跟随转轴转动,同时所述移动座带动刹车片伸入检测通道内夹紧刹车盘,以及控制模块通过压力传感器获取刹车盘的端面跳动数据和通过扭矩传感器获取刹车盘的扭矩数据。On the second aspect, the embodiment of the present disclosure also provides a working method of the fatigue torque detection device for EMB as described above, which includes: when the rotating shaft rotates forward, the detection ring translates toward the back side of the brake disc, and disengages and rubs against the back side of the brake disc when in contact; when the rotating shaft reverses, the detection ring moves away from the brake disc, and rotates with the rotating shaft after leaving a detection channel, and at the same time, the moving seat drives the brake pad to extend into the detection channel to clamp the brake disc, and the control module obtains the end face runout data of the brake disc through the pressure sensor and obtains the torque data of the brake disc through the torque sensor.
本发明的有益效果是,本EMB用疲劳扭矩检测装置及其工作方法在扭矩检测的过程中,通过检测环的前移对刹车盘背面进行预热并清洁,以模拟实际场景中刹车盘的正面与背面温度的不同,同时通过检测环的后移产生检测通道,通过其内刹车片移动产生的压力数据获取刹车盘的端面跳动数据。The beneficial effect of the present invention is that, during the torque detection process, the EMB fatigue torque detection device and the working method thereof preheat and clean the back of the brake disc by moving the detection ring forward to simulate the temperature difference between the front and back of the brake disc in an actual scenario. At the same time, a detection channel is generated by moving the detection ring backward, and the end face runout data of the brake disc is obtained through the pressure data generated by the movement of the brake pad therein.
本发明的其他特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description, claims and drawings.
为使本发明的上述目的、特征和优点能更明显易懂,本文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, this article specifically cites preferred embodiments and provides detailed descriptions as follows in conjunction with the attached drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本公开实施例提供的一种EMB用疲劳扭矩检测装置的结构示意图;FIG1 is a schematic structural diagram of a fatigue torque detection device for EMB provided in an embodiment of the present disclosure;
图2为本公开实施例提供的一种EMB用疲劳扭矩检测装置剖视图;FIG2 is a cross-sectional view of a fatigue torque detection device for EMB provided in an embodiment of the present disclosure;
图3为本公开实施例提供的一种检测环与刹车盘抵触时立体图;FIG3 is a three-dimensional diagram of a detection ring provided by an embodiment of the present disclosure when it is in conflict with a brake disc;
图4为本公开实施例提供的一种检测环与刹车盘未抵触时的剖视图;FIG4 is a cross-sectional view of a detection ring provided by an embodiment of the present disclosure when there is no interference with a brake disc;
图5为本公开实施例提供的一种检测环与刹车盘抵触时的剖视图;FIG5 is a cross-sectional view of a detection ring provided by an embodiment of the present disclosure when it is in conflict with a brake disc;
图6为本公开实施例提供的一种检测环脱离导向件时的剖视图;FIG6 is a cross-sectional view of a detection ring provided by an embodiment of the present disclosure when it is separated from a guide member;
图7为本公开实施例提供的一种刹车片与刹车盘相抵触时的剖视图。FIG. 7 is a cross-sectional view of a brake pad provided by an embodiment of the present disclosure when in conflict with a brake disc.
图中:In the figure:
底座1、支撑座11、伺服电机12、轴承13;Base 1, support base 11, servo motor 12, bearing 13;
转轴2、安装盘21、刹车盘22、螺纹段23;Rotating shaft 2, mounting plate 21, brake plate 22, threaded section 23;
移动座3、刹车片31;Moving seat 3, brake pad 31;
检测环41、环形腔室411、环形通道412、排杂通道413、叶片414、检测通道42、导向件43、轴向连接杆431、径向连接杆432、轴向导向杆433、磁性件44;Detection ring 41, annular chamber 411, annular channel 412, impurity removal channel 413, blades 414, detection channel 42, guide member 43, axial connecting rod 431, radial connecting rod 432, axial guide rod 433, magnetic member 44;
扭矩传感器5。Torque sensor 5.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
EMB是:电子机械制动系统。EMB is: electronic mechanical brake system.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。此外,在附图中,为了有效描述技术内容,部件的厚度可以被夸大或缩小。It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, in the drawings, the thickness of the components may be exaggerated or reduced in order to effectively describe the technical content.
下面结合附图,对本发明的一些实施例作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
如图1、图2所示,至少一个实施例提供了一种EMB用疲劳扭矩检测装置,其包括:底座1和设置在底座1上的支撑座11,支撑座11上水平转动连接有一转轴2,转轴2由安装在支撑座11上的伺服电机12驱动其转动;其中转轴2上设置有与控制模块相连的扭矩传感器5,转轴2的一端同轴连接有安装盘21,安装盘21上同轴设置有刹车盘22;移动座3,位于底座1上,其上设置有刹车片31;检测机构,其包括:与转轴2螺纹连接的检测环41,检测环41朝向刹车盘22的一侧设置有与控制模块相连的压力传感器;在转轴2正转时,检测环41朝向刹车盘22平移,并在接触时对刹车盘22的背面预热、清洁;在转轴2反转时,检测环41远离刹车盘22移动,并在留出检测通道42后跟随转轴2转动,同时移动座3带动刹车片31伸入检测通道42内与刹车盘22抵触,控制模块通过压力传感器获取的数据检测刹车盘22的端面跳动。As shown in Fig. 1 and Fig. 2, at least one embodiment provides a fatigue torque detection device for EMB, which includes: a base 1 and a support base 11 arranged on the base 1, a rotating shaft 2 is horizontally rotatably connected to the support base 11, and the rotating shaft 2 is driven to rotate by a servo motor 12 installed on the support base 11; a torque sensor 5 connected to the control module is arranged on the rotating shaft 2, one end of the rotating shaft 2 is coaxially connected to a mounting plate 21, and a brake disc 22 is coaxially arranged on the mounting plate 21; a moving base 3 is located on the base 1, and a brake pad 31 is arranged on it; a detection mechanism, which includes: A detection ring 41 is threadedly connected to the rotating shaft 2, and a pressure sensor connected to the control module is arranged on the side of the detection ring 41 facing the brake disc 22; when the rotating shaft 2 rotates forward, the detection ring 41 translates toward the brake disc 22, and preheats and cleans the back side of the brake disc 22 when in contact; when the rotating shaft 2 rotates reversely, the detection ring 41 moves away from the brake disc 22, and rotates with the rotating shaft 2 after leaving the detection channel 42, and at the same time, the moving seat 3 drives the brake pad 31 to extend into the detection channel 42 and contact the brake disc 22, and the control module detects the end face runout of the brake disc 22 through the data obtained by the pressure sensor.
具体的,先将刹车盘22和刹车片31分别安装在安装盘21和移动座3上,刹车盘22的背面为实际使用场景中朝向车内的一侧;随后控制模块控制伺服电机12带动转轴2正转,由于检测环41与转轴2螺纹连接,且检测环41上穿设有导向件43,所以检测环41可以沿转轴2的轴向平移,当检测环41与刹车盘22的背面抵触时,检测环41刚好移出转轴2的螺纹段23,即检测环41通过与刹车盘22的背面摩擦使刹车盘22的背面发热,以模拟实际场景中刹车盘22的正面与背面温度不同,同时检测环41与刹车盘22的背面摩擦还可以对刹车盘22的背面进行清洁,以模拟实际场景中刹车盘22的背面是光滑的。Specifically, the brake disc 22 and the brake pad 31 are first installed on the mounting plate 21 and the movable seat 3 respectively, and the back side of the brake disc 22 is the side facing the inside of the car in the actual use scenario; then the control module controls the servo motor 12 to drive the rotating shaft 2 to rotate forward. Since the detection ring 41 is threadedly connected to the rotating shaft 2 and a guide member 43 is provided on the detection ring 41, the detection ring 41 can be translated along the axial direction of the rotating shaft 2. When the detection ring 41 conflicts with the back side of the brake disc 22, the detection ring 41 just moves out of the threaded section 23 of the rotating shaft 2, that is, the detection ring 41 makes the back side of the brake disc 22 heat up by friction with the back side of the brake disc 22, so as to simulate the different temperatures between the front and back sides of the brake disc 22 in the actual scenario. At the same time, the friction between the detection ring 41 and the back side of the brake disc 22 can also clean the back side of the brake disc 22, so as to simulate the smooth back side of the brake disc 22 in the actual scenario.
以及,当刹车盘22的背面预热、清洁完成后,控制模块控制伺服电机12带动转轴2反转,使检测环41沿导向件43远离刹车盘22,直至检测环41脱离导向件43跟随转轴2转动,此时检测环41与刹车盘22之间的间隙即为检测通道42,随后控制模块控制移动座3移动使其上的刹车片31插入检测通道42内并夹紧刹车盘22,即通过刹车片31对刹车盘22记性负载以模拟实际制动的场景;最后在检测过程中,扭矩传感器获取的数据可以判断刹车盘的性能退化情况,同时,还能压力传感器判断刹车盘端面的跳动情况,即当刹车盘22的端面发生跳动,会带动刹车片31与检测环41接触,检测环41上的压力传感器会获取一个压力数据,当该压力数据超过阈值时,表明该刹车盘22的端面跳动数据已到极限,即刹车盘22的寿命到了极限。And, when the back of the brake disc 22 is preheated and cleaned, the control module controls the servo motor 12 to drive the rotating shaft 2 to reverse, so that the detection ring 41 moves away from the brake disc 22 along the guide member 43 until the detection ring 41 breaks away from the guide member 43 and rotates with the rotating shaft 2. At this time, the gap between the detection ring 41 and the brake disc 22 is the detection channel 42. Then the control module controls the moving seat 3 to move so that the brake pad 31 on it is inserted into the detection channel 42 and clamps the brake disc 22, that is, the brake pad 31 is used to load the brake disc 22 to simulate the actual braking scenario; finally, during the detection process, the data obtained by the torque sensor can determine the performance degradation of the brake disc, and at the same time, the pressure sensor can also determine the vibration of the end face of the brake disc, that is, when the end face of the brake disc 22 vibrates, it will drive the brake pad 31 to contact the detection ring 41, and the pressure sensor on the detection ring 41 will obtain a pressure data. When the pressure data exceeds the threshold, it indicates that the end face vibration data of the brake disc 22 has reached the limit, that is, the life of the brake disc 22 has reached the limit.
如图7所示,在一些实施例中,刹车片31呈“U”形,其一侧边与检测通道42间隙配合。As shown in FIG. 7 , in some embodiments, the brake pad 31 is in a “U” shape, and one side thereof is gap-fitted with the detection channel 42 .
具体的,移动座3带动呈“U”形的刹车片31移动,使刹车片31的一侧伸入检测通道42内随后夹紧刹车盘22;其中,移动座3可以设置在一滑轨上,并在其上设置有升降气缸,刹车片31设置在升降气缸的端部,即刹车片31通过水平移动和垂直上升的动作至图中的位置,随后夹紧刹车盘22。Specifically, the moving seat 3 drives the "U"-shaped brake pad 31 to move, so that one side of the brake pad 31 extends into the detection channel 42 and then clamps the brake disc 22; wherein, the moving seat 3 can be set on a slide rail, and a lifting cylinder is provided thereon, and the brake pad 31 is set at the end of the lifting cylinder, that is, the brake pad 31 moves horizontally and vertically to the position in the figure, and then clamps the brake disc 22.
如图3所示,在一些实施例中,检测环41位于刹车盘22与支撑座11之间;支撑座11朝向安装盘21的一侧设置有导向件43,导向件43插入检测环41内,以使检测环41在转轴2转动时移动。As shown in FIG. 3 , in some embodiments, the detection ring 41 is located between the brake disc 22 and the support seat 11 ; a guide member 43 is provided on the side of the support seat 11 facing the mounting disc 21 , and the guide member 43 is inserted into the detection ring 41 so that the detection ring 41 moves when the rotating shaft 2 rotates.
具体的,检测环41套设在转轴2上并与之螺纹连接,当检测环41上穿设有一固定的导向件43时,转轴2的转动会带动检测环41平移。Specifically, the detection ring 41 is sleeved on the rotating shaft 2 and threadedly connected thereto. When a fixed guide member 43 is passed through the detection ring 41 , the rotation of the rotating shaft 2 will drive the detection ring 41 to translate.
如图4所示,在一些实施例中,检测环41的内部开设有环形腔室411,环形腔室411朝向支撑座11的一侧开设有环形通道412;导向件43呈“J”形,通过环形通道412伸入环形腔室411内再穿出环形腔室411的内壁。As shown in Figure 4, in some embodiments, an annular chamber 411 is opened inside the detection ring 41, and an annular channel 412 is opened on the side of the annular chamber 411 facing the support seat 11; the guide member 43 is "J"-shaped, extending into the annular chamber 411 through the annular channel 412 and then passing through the inner wall of the annular chamber 411.
如图7所示,在一些实施例中,导向件43包括:轴向连接杆431、径向连接杆432和轴向导向杆433;其中轴向连接杆431的一端与支撑座11相连,另一端伸入环形腔室411内;径向连接杆432的一端与轴向连接杆431相连,另一端与轴向导向杆433相连,且轴向导向杆433位于环形腔室411内并穿出环形腔室411。As shown in Figure 7, in some embodiments, the guide member 43 includes: an axial connecting rod 431, a radial connecting rod 432 and an axial guide rod 433; wherein one end of the axial connecting rod 431 is connected to the support seat 11, and the other end extends into the annular chamber 411; one end of the radial connecting rod 432 is connected to the axial connecting rod 431, and the other end is connected to the axial guide rod 433, and the axial guide rod 433 is located in the annular chamber 411 and passes through the annular chamber 411.
具体的,当导向件43的轴向导向杆433穿过检测环41时,转轴2的转动只会带动检测环41平移;当导向件43的轴向导向杆433脱离检测环41时,转轴2的转动只会带动检测环41跟转。Specifically, when the axial guide rod 433 of the guide member 43 passes through the detection ring 41, the rotation of the shaft 2 will only drive the detection ring 41 to translate; when the axial guide rod 433 of the guide member 43 is separated from the detection ring 41, the rotation of the shaft 2 will only drive the detection ring 41 to rotate.
如图5所示,在一些实施例中,位于安装盘21与支撑座11之间的转轴2上设置有螺纹段23;在转轴2正转时,检测环41从螺纹段23朝向刹车盘22移动,并在刚移出螺纹段23时与刹车盘22抵触。As shown in FIG. 5 , in some embodiments, a threaded segment 23 is provided on the rotating shaft 2 between the mounting plate 21 and the supporting seat 11 ; when the rotating shaft 2 rotates forward, the detection ring 41 moves from the threaded segment 23 toward the brake disc 22 , and contacts the brake disc 22 when just moving out of the threaded segment 23 .
具体的,为了实现检测环41与刹车盘22背面相摩擦,转轴2上不能全部开设有螺纹段23,需要在贴近安装盘21处设置有光滑的侧壁,使检测环41不再因转轴2的转动而移动。Specifically, in order to achieve friction between the detection ring 41 and the back of the brake disc 22, the threaded sections 23 cannot be completely provided on the rotating shaft 2. A smooth side wall needs to be provided close to the mounting disc 21 so that the detection ring 41 will no longer move due to the rotation of the rotating shaft 2.
如图6所示,在一些实施例中,安装盘21朝向检测环41的一侧设置有磁性件44,磁性件44与检测环41相斥;在转轴2反转时,检测环41通过磁性件44的推动与螺纹段23啮合以远离刹车盘22,并在脱离导向件43时跟随转轴2转动。As shown in FIG6 , in some embodiments, a magnetic member 44 is provided on the side of the mounting disk 21 facing the detection ring 41, and the magnetic member 44 repels the detection ring 41; when the rotating shaft 2 reverses, the detection ring 41 engages with the threaded segment 23 through the push of the magnetic member 44 to move away from the brake disc 22, and rotates with the rotating shaft 2 when disengaging from the guide member 43.
具体的,当转轴2反转时需要带动检测环41平移,但此时检测环41与转轴2的螺纹段23脱离了,所以通过设置磁性件44,使磁性件44与检测环41相斥,以推动检测环41与螺纹段23重新啮合。Specifically, when the shaft 2 reverses, the detection ring 41 needs to be driven to translate, but at this time the detection ring 41 is separated from the threaded section 23 of the shaft 2, so the magnetic member 44 is provided to repel the detection ring 41 to push the detection ring 41 to re-engage with the threaded section 23.
如图3所示,在一些实施例中,检测环41朝向刹车盘22的一侧,沿其径向开设有若干排杂通道413,便于两者之间摩擦产生的杂质排出。As shown in FIG. 3 , in some embodiments, a detection ring 41 has a side facing the brake disc 22 and has a plurality of impurity discharge channels 413 formed along its radial direction to facilitate the discharge of impurities generated by friction between the two.
在一些实施例中,检测环41远离刹车盘22的一侧,沿其径向设置有若干叶片414,以在检测环41跟随转轴2转动时对支撑座11内的轴承13散热;以及检测环41挡住支撑座11内因轴承13转动甩出的润滑油。In some embodiments, a plurality of blades 414 are radially arranged on one side of the detection ring 41 away from the brake disc 22 to dissipate heat from the bearing 13 in the support seat 11 when the detection ring 41 rotates with the rotating shaft 2; and the detection ring 41 blocks the lubricating oil thrown out of the support seat 11 due to the rotation of the bearing 13.
具体的,轴承13长时间的工作会发热,从而影响同轴度,所以通过检测环41上的叶片414对其进行散热,同时,检测环41的存在还可以挡住轴承13上甩出的润滑油,防止润滑油污染检测中的工件,影响检测结果。Specifically, the bearing 13 will generate heat after working for a long time, thereby affecting the coaxiality, so the blades 414 on the detection ring 41 are used to dissipate the heat. At the same time, the presence of the detection ring 41 can also block the lubricating oil thrown out of the bearing 13, preventing the lubricating oil from contaminating the workpiece under detection and affecting the detection result.
至少一个实施例还提供了一种EMB用疲劳扭矩检测装置的工作方法,其包括:在转轴2正转时,检测环41朝向刹车盘22平移,且在接触时脱离啮合并与刹车盘22的背面摩擦;在转轴2反转时,检测环41远离刹车盘22移动,并在留出检测通道42后跟随转轴2转动,同时移动座3带动刹车片31伸入检测通道42内夹紧刹车盘22,控制模块通过压力传感器获取的数据检测刹车盘22的端面跳动。At least one embodiment also provides a working method of a fatigue torque detection device for EMB, which includes: when the rotating shaft 2 rotates forward, the detection ring 41 translates toward the brake disc 22, and disengages and rubs against the back side of the brake disc 22 when in contact; when the rotating shaft 2 rotates reversely, the detection ring 41 moves away from the brake disc 22, and rotates with the rotating shaft 2 after leaving a detection channel 42, and at the same time, the moving seat 3 drives the brake pad 31 to extend into the detection channel 42 to clamp the brake disc 22, and the control module detects the end face runout of the brake disc 22 through the data obtained by the pressure sensor.
综上,本EMB用疲劳扭矩检测装置及其工作方法在扭矩检测的过程中,通过检测环41的前移对刹车盘22背面进行预热并清洁,以模拟实际场景中刹车盘22的正面与背面温度的不同,同时通过检测环41的后移产生检测通道42,通过其内刹车片31移动产生的压力数据获取刹车盘22的端面跳动数据。In summary, during the torque detection process, the EMB fatigue torque detection device and working method preheat and clean the back of the brake disc 22 by moving the detection ring 41 forward to simulate the temperature difference between the front and back of the brake disc 22 in an actual scenario. At the same time, a detection channel 42 is generated by moving the detection ring 41 backward, and the end face runout data of the brake disc 22 is obtained through the pressure data generated by the movement of the brake pad 31 therein.
在本文中,当提到第一部件位于第二部件上时,这可以表示第一部件可以直接形成在第二部件上,或者第三部件可以插置在第一部件和第二部件之间。在本文中,当元件或层被称为“位于”、“接合至”、“连接至”、“附着至”或“耦合至”另一元件或层时,其可直接位于、接合、连接、附着或耦合至另一元件或层,或可存在中间元件或层。相反,当一个元件被称为“直接在另一个元件或层上”、“直接接合到”、“直接连接到”、“直接附着到”或“直接耦合到”另一个元件或层时,可能不存在中间元件或层。用于描述元件之间关系的其他词语应该以类似的方式解释(例如,“之间”对“直接在之间”、“相邻”对“直接相邻”等)。如本文所用,术语“和/或”包括一个或多个相关列出项目的任何和所有组合。In this article, when it is mentioned that the first component is located on the second component, this can mean that the first component can be directly formed on the second component, or the third component can be inserted between the first component and the second component. In this article, when an element or layer is referred to as "located", "engaged to", "connected to", "attached to" or "coupled to" another element or layer, it can be directly located, engaged, connected, attached or coupled to another element or layer, or there may be an intermediate element or layer. On the contrary, when an element is referred to as "directly on another element or layer", "directly engaged to", "directly connected to", "directly attached to" or "directly coupled to" another element or layer, there may be no intermediate element or layer. Other words used to describe the relationship between elements should be interpreted in a similar manner (for example, "between" to "directly between", "adjacent" to "directly adjacent", etc.). As used herein, the term "and/or" includes any and all combinations of one or more related listed items.
在本文中,将参照附图更详细地描述本公开的示例实施方式。如这里所使用的,诸如“……中的至少一个”的表述当在一列元件之后时修饰整列元件,而不是修饰列表中的个别元件。例如,表述“a、b和c中的至少一个”应当被理解为包括仅a、仅b、仅c、a和b两者、a和c两者、b和c两者、或a、b和c中的全部。Herein, example embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of..." modify the entire list of elements when following a list of elements, rather than modifying individual elements in the list. For example, the expression "at least one of a, b, and c" should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
本文使用的术语仅用于描述特定的示例性配置,无意进行限制。如这里所使用的,单数冠词“一”、“一个”和“该”也可以旨在包括复数形式,除非上本文清楚地表明不是这样。术语“包括”、“包含”和“具有”是包含性的,因此指定特征、步骤、操作、元件和/或组件的存在,但是不排除一个或多个其他特征、步骤、操作、元件、组件和/或其组合的存在或添加。本文描述的方法步骤、过程和操作不应被解释为必须要求它们以所讨论或示出的特定顺序来执行,除非被具体标识为执行顺序。可以采用额外的或替代的步骤。The terms used herein are only used to describe specific exemplary configurations and are not intended to be limited. As used herein, the singular articles "one", "an" and "the" may also be intended to include plural forms, unless it is clearly indicated above that this is not the case. The terms "comprise", "include" and "have" are inclusive, and therefore specify the presence of features, steps, operations, elements and/or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components and/or combinations thereof. The method steps, processes and operations described herein should not be interpreted as necessarily requiring them to be performed in the specific order discussed or shown, unless specifically identified as an execution order. Additional or alternative steps may be adopted.
如本文所使用的,短语“在一个实施例中”、“根据一个实施例”、“在一些实施例中”等通常指的是该短语之后的特定特征、结构或特性可以被包括在本公开的至少一个实施例中的事实。因此,特定的特征、结构或特性可以被包括在本公开的多于一个实施例中,使得这些短语不一定指同一个实施例。如本文所使用的,术语“示例”、“示例性的”等用于“用作示例、实例或说明。本文中描述为“示例”或“示例性”的任何实施方式、方面或设计不一定被解释为优选或优于其他实施方式、方面或设计。相反,术语“示例”、“示例性”等的使用旨在以具体的方式呈现概念。As used herein, the phrases "in one embodiment," "according to one embodiment," "in some embodiments," and the like generally refer to the fact that the particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present disclosure. Therefore, a particular feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, so that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example," "exemplary," and the like are used to "serve as an example, instance, or illustration." Any implementation, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. On the contrary, the use of the terms "example," "exemplary," and the like is intended to present concepts in a concrete manner.
在本发明实施例的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语诸如“第一”、“第二”和其他数字术语在本文中使用时并不暗示顺序或次序,除非上本文明确地指示。因此,在不脱离示例实施例的教导的情况下,以上讨论的第一元件、部件、区域、层或区段可以被称为第二元件、部件、区域、层或区段。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, terms such as "first", "second" and other numerical terms do not imply an order or sequence when used in this document unless explicitly indicated above. Therefore, without departing from the teachings of the example embodiments, the first element, component, region, layer or section discussed above may be referred to as a second element, component, region, layer or section.
空间上相对的术语,例如“内部”、“外部”、“下方”、“下面”、“下”、“上面”、“上”等,可以在本文中使用以便于描述如图中所图示的一个元件或特征与另一元件或特征的关系。除了图中所描绘的取向之外,空间上相对的术语可以旨在涵盖使用或操作中的装置的不同取向。例如,如果将图中的装置翻转,则描述为在其他元件或特征“下面”或“下方”的元件将被取向为在其他元件或特征“上面”。因此,示例术语“下面”可以涵盖上面和下面的取向。该装置可以以其他方式取向(旋转90度或以其他定向),并且本文使用的空间上相对的描述符被相应地解释。Spatially relative terms, such as "inside", "outside", "below", "below", "down", "above", "on", etc., may be used herein to facilitate description of the relationship of one element or feature to another element or feature as illustrated in the figure. In addition to the orientation depicted in the figure, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is turned over, the elements described as "below" or "below" other elements or features will be oriented to be "above" other elements or features. Therefore, the example term "below" can cover the orientation above and below. The device can be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.
在以上讨论中,除非另有说明,否则在用于描述数据时,术语“约”、“大约”、“基本上”等表示该值的+/-10%的变化。In the above discussion, unless otherwise stated, the terms "about", "approximately", "substantially" and the like when used to describe data represent a variation of +/- 10% of the value.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
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