CN118793603A - Method and apparatus for predicting the remaining life of a hydraulic pump - Google Patents
Method and apparatus for predicting the remaining life of a hydraulic pump Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 45
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 16
- 230000003749 cleanliness Effects 0.000 claims abstract description 15
- 239000003921 oil Substances 0.000 claims description 28
- 238000012549 training Methods 0.000 claims description 24
- 238000012545 processing Methods 0.000 claims description 11
- 238000004088 simulation Methods 0.000 claims description 9
- 230000001186 cumulative effect Effects 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 5
- 238000012417 linear regression Methods 0.000 claims description 4
- 238000003062 neural network model Methods 0.000 claims description 4
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- 238000007637 random forest analysis Methods 0.000 claims description 4
- 238000010200 validation analysis Methods 0.000 claims description 2
- 238000010606 normalization Methods 0.000 claims 2
- 238000010276 construction Methods 0.000 description 8
- 238000010801 machine learning Methods 0.000 description 6
- 238000012795 verification Methods 0.000 description 6
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- Mechanical Engineering (AREA)
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- Control Of Positive-Displacement Pumps (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及一种数据预测方法和设备,特别是涉及一种用于预测液压泵的剩余寿命的方法和设备。The present invention relates to a data prediction method and device, and in particular to a method and device for predicting the remaining life of a hydraulic pump.
背景技术Background Art
在工程机械领域,对售后现状的分析发现目前代理商普遍存在售后服务人员及服务覆盖面不足、售后备件管理和售后服务不及时等情况,只有在工程机械因故障出现停机后,才根据客户的反馈安排售后服务人员进行维修服务。特别地,液压泵作为工程机械最核心的零部件之一,其工作环境复杂,工况恶劣,有大量的更换维修需求。然而目前的情况是,只有在液压泵已经发生故障导致停机后,代理商才能根据客户的反馈安排售后服务人员进行维修或者更换,导致工程机械长时间停机。In the field of construction machinery, analysis of the after-sales status quo found that agents generally have insufficient after-sales service personnel and service coverage, untimely spare parts management and after-sales service, and only after the construction machinery stops due to a malfunction will they arrange after-sales service personnel to provide repair services based on customer feedback. In particular, as one of the most core components of construction machinery, the hydraulic pump has a complex working environment and harsh working conditions, and there is a large demand for replacement and repair. However, the current situation is that only after the hydraulic pump has failed and stopped can agents arrange after-sales service personnel to repair or replace it based on customer feedback, resulting in long-term shutdown of construction machinery.
如果能通过技术手段提前预测液压泵的潜在失效模式及失效日期,代理商和主机厂便能提前做好备件管理和相应的售后服务人员行程安排,可以缩短工程机械不必要的故障停机时间,提高客户满意度,从而实现供应商售后业务的增长。If the potential failure mode and failure date of the hydraulic pump can be predicted in advance through technical means, agents and OEMs will be able to manage spare parts and arrange the corresponding after-sales service personnel in advance, which can shorten unnecessary downtime of construction machinery, improve customer satisfaction, and thus achieve growth in the supplier's after-sales business.
因此,存在提高对液压泵的剩余寿命确定的准确性的需求。Therefore, there is a need to improve the accuracy of the remaining life determination of a hydraulic pump.
发明内容Summary of the invention
本发明旨在解决现有技术的上述问题中的至少一个以及其它问题。The present invention is directed to solving at least one of the above problems of the prior art as well as other problems.
根据本发明的一方面,提出一种用于预测液压泵的剩余寿命的方法,该方法包括以下步骤:According to one aspect of the present invention, a method for predicting the remaining life of a hydraulic pump is provided, the method comprising the following steps:
获取所述液压泵的工作状态参数的实时数据,所述工作状态参数至少包括所述液压泵的液压油清洁度和/或故障代码;Acquiring real-time data of working state parameters of the hydraulic pump, wherein the working state parameters at least include hydraulic oil cleanliness and/or a fault code of the hydraulic pump;
使用预测模型基于所述工作状态参数的实时数据预测所述液压泵的剩余寿命。A prediction model is used to predict the remaining life of the hydraulic pump based on the real-time data of the operating state parameters.
有利地,所述工作状态参数包括第一工作状态参数集,所述第一工作状态参数集包括所述液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长和油温中的至少一者,以及所述液压泵的液压油清洁度和/或故障代码。Advantageously, the operating status parameters include a first operating status parameter set, which includes at least one of the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, cumulative operating time and oil temperature of the hydraulic pump, as well as the hydraulic oil cleanliness and/or fault code of the hydraulic pump.
有利地,所述方法还包括:使用所述液压泵的数字模型基于所述第一工作状态参数集确定第二工作状态参数集,所述第二工作状态参数集包括所述液压泵的回油流量和回油压力中的至少一者。Advantageously, the method further comprises: using a digital model of the hydraulic pump to determine a second working state parameter set based on the first working state parameter set, wherein the second working state parameter set comprises at least one of a return oil flow rate and a return oil pressure of the hydraulic pump.
有利地,所述数字模型包括所述液压泵的三维物理和仿真模型,使用所述液压泵的数字模型基于所述第一工作状态参数集确定第二工作状态参数集进一步包括:Advantageously, the digital model includes a three-dimensional physical and simulation model of the hydraulic pump, and determining the second working state parameter set based on the first working state parameter set using the digital model of the hydraulic pump further includes:
使用所述三维物理和仿真模型模拟所述液压泵的运行过程,以基于所述第一工作状态参数集确定所述第二工作状态参数集。The operation process of the hydraulic pump is simulated using the three-dimensional physical and simulation model to determine the second working state parameter set based on the first working state parameter set.
有利地,使用预测模型基于所述工作状态参数的实时数据预测所述液压泵的剩余寿命进一步包括:Advantageously, predicting the remaining life of the hydraulic pump based on the real-time data of the working state parameters using a prediction model further comprises:
使用所述预测模型基于所述第一工作状态参数集和所述第二工作状态参数集的实时数据预测所述液压泵的剩余寿命。The prediction model is used to predict the remaining life of the hydraulic pump based on real-time data of the first working state parameter set and the second working state parameter set.
有利地,所述预测模型是经训练的模型,在所述预测模型的训练阶段,使用所述第一工作状态参数集和所述第二工作状态参数集的历史数据中的一部分构成训练数据集以训练所述预测模型。Advantageously, the prediction model is a trained model. During the training phase of the prediction model, a portion of the historical data of the first working state parameter set and the second working state parameter set is used to form a training data set to train the prediction model.
有利地,在所述预测模型的训练阶段,使用所述训练数据集分别训练具有线性回归模型、随机森林模型和神经网络模型的不同的预测模型。Advantageously, during the training phase of the prediction model, the training data set is used to respectively train different prediction models including a linear regression model, a random forest model and a neural network model.
有利地,所述预测模型是经验证的模型,在所述预测模型的训练阶段之后,使用所述第一工作状态参数集和所述第二工作状态参数集的所述历史数据中的另一部分构成验证数据集以验证经训练的不同的预测模型,并且选择具有最准确的预测的剩余寿命的预测模型作为最终的预测模型。Advantageously, the prediction model is a verified model, and after the training phase of the prediction model, another part of the historical data of the first working state parameter set and the second working state parameter set is used to form a verification data set to verify the different trained prediction models, and the prediction model with the most accurate predicted remaining life is selected as the final prediction model.
有利地,在使用预测模型基于所述工作状态参数的实时数据预测所述液压泵的剩余寿命之前,所述方法进一步包括:Advantageously, before using the prediction model to predict the remaining life of the hydraulic pump based on the real-time data of the working state parameters, the method further comprises:
对所述工作状态参数的实时数据进行滤波以移除具有空值和/或奇异值的数据;和/或Filtering the real-time data of the working state parameter to remove data with null values and/or singular values; and/or
对所述工作状态参数的实时数据进行归一化处理。The real-time data of the working status parameters is normalized.
有利地,在所述预测模型的训练阶段之前,所述方法进一步包括:Advantageously, before the training phase of the prediction model, the method further comprises:
对所述训练数据集的数据进行滤波以移除具有空值和/或奇异值的数据;和/或Filtering the data of the training data set to remove data with null values and/or singular values; and/or
对所述训练数据集的数据进行归一化处理。The data of the training data set is normalized.
有利地,所述方法还包括:Advantageously, the method further comprises:
基于所述液压泵的所预测的剩余寿命和实际剩余寿命的差异更新所述预测模型。The prediction model is updated based on a difference between the predicted remaining life and an actual remaining life of the hydraulic pump.
根据本发明的另一方面,提出一种用于预测液压泵的剩余寿命的设备,包括:According to another aspect of the present invention, a device for predicting the remaining life of a hydraulic pump is provided, comprising:
处理器;以及Processor; and
存储器,用于存储所述处理器的可执行指令;A memory, configured to store executable instructions of the processor;
其中,所述处理器被配置为执行所述可执行指令以实施根据本发明的用于预测液压泵的剩余寿命的方法。The processor is configured to execute the executable instructions to implement the method for predicting the remaining life of a hydraulic pump according to the present invention.
根据本发明,在建立液压泵的剩余寿命预测模型时,除了液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长和油温等参数外,还增加了液压泵的液压油清洁度和故障代码信息作为建模时的特征参数,从而有效提高了液压泵寿命预测的准确性。此外,通过建立液压泵的数字模型,仿真出液压泵的回油流量和回油压力作为建立预测模型时输入的特征参数,进一步丰富了机器学习模型的特征参数数据集并进一步提高了预测模型的准确性,同时避免了后期安装传感器带来的成本增加的问题。According to the present invention, when establishing a remaining life prediction model for a hydraulic pump, in addition to parameters such as the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, cumulative working hours and oil temperature of the hydraulic pump, the hydraulic oil cleanliness and fault code information of the hydraulic pump are added as characteristic parameters during modeling, thereby effectively improving the accuracy of the hydraulic pump life prediction. In addition, by establishing a digital model of the hydraulic pump, the return oil flow and return oil pressure of the hydraulic pump are simulated as characteristic parameters input when establishing the prediction model, which further enriches the characteristic parameter data set of the machine learning model and further improves the accuracy of the prediction model, while avoiding the cost increase caused by the later installation of sensors.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面将参照示意性的附图更详细地描述本发明的优选实施例。附图及相应的实施例仅是为了说明的目的,而非用于限制本发明。在附图中:The preferred embodiments of the present invention will be described in more detail below with reference to the schematic drawings. The drawings and corresponding embodiments are for illustrative purposes only and are not intended to limit the present invention. In the drawings:
图1示意性地示出根据本发明的一个实施例的建立用于预测液压泵剩余寿命的预测模型的方法的流程图。FIG. 1 schematically shows a flow chart of a method for establishing a prediction model for predicting the remaining life of a hydraulic pump according to an embodiment of the present invention.
图2示意性地示出利用根据本发明的一个实施例的预测模型预测液压泵的剩余寿命的方法的流程图。FIG. 2 schematically shows a flow chart of a method for predicting the remaining life of a hydraulic pump using a prediction model according to an embodiment of the present invention.
图3示意性地示出根据本发明的一个实施例的用于预测液压泵剩余寿命的设备的框图。FIG. 3 schematically shows a block diagram of a device for predicting the remaining life of a hydraulic pump according to an embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
下面参照附图描述本发明的实施例。在下面的描述中,阐述了许多具体细节以便使所属技术领域的技术人员更全面地了解和实现本发明。但是,对所属技术领域的技术人员明显的是,本发明的实现可不具有这些具体细节中的一些。此外,应当理解的是,本发明并不局限于所介绍的特定实施例。相反,可以考虑用下面所述的特征和要素的任意组合来实施本发明,而无论它们是否涉及不同的实施例。因此,下面描述的方面、特征、实施例和优点仅作说明之用,而不应看作是权利要求的要素或限定,除非在权利要求中明确提出。Embodiments of the present invention are described below with reference to the accompanying drawings. In the following description, many specific details are set forth so that those skilled in the art can more fully understand and implement the present invention. However, it is obvious to those skilled in the art that the present invention may be implemented without some of these specific details. In addition, it should be understood that the present invention is not limited to the specific embodiments described. On the contrary, any combination of the features and elements described below may be considered to implement the present invention, regardless of whether they relate to different embodiments. Therefore, the aspects, features, embodiments and advantages described below are for illustrative purposes only and should not be regarded as elements or limitations of the claims unless clearly stated in the claims.
得益于工业大数据分析和机器学习的快速发展,已经开发出一些基于液压泵的压力、流量、振动、温度甚至噪音等工作状态参数,结合液压泵全寿命实验数据,对其进行故障诊断及寿命预测的方法。但是,由于工程机械的工作环境的多样性和复杂性,存在更加准确地预测其潜在故障和剩余寿命的需求。Thanks to the rapid development of industrial big data analysis and machine learning, some methods have been developed to diagnose faults and predict the life of hydraulic pumps based on working state parameters such as pressure, flow, vibration, temperature and even noise, combined with the full life test data of hydraulic pumps. However, due to the diversity and complexity of the working environment of construction machinery, there is a need to more accurately predict its potential failures and remaining life.
图1示意性地示出根据本发明的一个实施例的建立用于预测液压泵剩余寿命的预测模型的方法的流程图。FIG. 1 schematically shows a flow chart of a method for establishing a prediction model for predicting the remaining life of a hydraulic pump according to an embodiment of the present invention.
根据本发明,通过机器学习方法建立液压泵的剩余寿命预测模型,预测模型的建立主要包括以下步骤:According to the present invention, a remaining life prediction model of a hydraulic pump is established by a machine learning method, and the establishment of the prediction model mainly includes the following steps:
(1)数据获取步骤:(1) Data acquisition steps:
在该步骤中,获取第一工作状态参数集和第二工作状态参数集作为建模的特征输入数据集。In this step, a first working state parameter set and a second working state parameter set are obtained as feature input data sets for modeling.
在工程机械使用的过程中,每隔一段时间(例如每天、每两天或每周)就会将其运行数据、包括液压泵的运行数据发送给工程机械的供应商,作为历史数据被存储到后台数据库中。During the use of the construction machinery, its operating data, including the operating data of the hydraulic pump, is sent to the supplier of the construction machinery at regular intervals (eg, every day, every two days or every week) and stored in a background database as historical data.
第一工作状态参数集是从后台数据库中获取的拥有完整液压泵生命周期的工程机械运行数据中提取得到的,包括整个生命周期中的液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长和油温等参数。The first working state parameter set is extracted from the engineering machinery operation data with a complete hydraulic pump life cycle obtained from the background database, including parameters such as the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, cumulative working time and oil temperature of the hydraulic pump throughout the life cycle.
另外,根据本发明,第一工作状态参数集还包括液压油清洁度和液压泵故障代码。液压泵故障代码包含液压泵曾经在何时发生过哪些故障等信息。In addition, according to the present invention, the first working state parameter set also includes hydraulic oil cleanliness and hydraulic pump fault code. The hydraulic pump fault code includes information such as when and what faults the hydraulic pump has experienced.
基于对液压泵实际应用的分析发现,很多液压泵的失效是由于液压油中的杂质含量多,加剧了磨损,造成液压泵的失效,液压油的清洁度情况会影响液压泵的工作寿命。因此在液压泵上增加了液压油清洁度传感器,对液压油的清洁度进行监测,并在预测模型的输入数据中加入了液压油清洁度的特征作为第一工作状态参数之一。Based on the analysis of the actual application of hydraulic pumps, it is found that many hydraulic pump failures are caused by the high content of impurities in the hydraulic oil, which aggravates the wear and causes the failure of the hydraulic pump. The cleanliness of the hydraulic oil will affect the working life of the hydraulic pump. Therefore, a hydraulic oil cleanliness sensor is added to the hydraulic pump to monitor the cleanliness of the hydraulic oil, and the characteristics of the hydraulic oil cleanliness are added to the input data of the prediction model as one of the first working state parameters.
此外,因为故障代码在一定程度上反应了液压泵可能存在的运行异常,因此在输入数据中也加入了故障代码信息的特征作为第一工作状态参数之一,从而有效提高液压泵寿命预测的准确性。In addition, because the fault code reflects possible operating abnormalities of the hydraulic pump to a certain extent, the characteristics of the fault code information are also added to the input data as one of the first working state parameters, thereby effectively improving the accuracy of the hydraulic pump life prediction.
例如,可以从后台数据库中获取过去5年中失效的液压泵的运行数据,并从中提取第一工作状态参数集。For example, the operating data of hydraulic pumps that failed in the past five years may be acquired from the background database, and the first working state parameter set may be extracted therefrom.
第二工作状态参数集包括液压泵的回油流量和回油压力。回油流量和回油压力可以通过附加地安装流量传感器和压力传感器来获得。有利地,为了避免后期安装传感器带来的成本增加的问题,可以基于第一工作状态参数集通过液压泵的数字模型计算得到回油流量和回油压力。数字模型用于对液压泵的运行进行模拟和仿真,其例如是数字孪生模型,也可以是任何其它适当的仿真模型。The second working state parameter set includes the return oil flow and return oil pressure of the hydraulic pump. The return oil flow and return oil pressure can be obtained by additionally installing a flow sensor and a pressure sensor. Advantageously, in order to avoid the cost increase caused by the later installation of sensors, the return oil flow and return oil pressure can be calculated by a digital model of the hydraulic pump based on the first working state parameter set. The digital model is used to simulate and emulate the operation of the hydraulic pump, which is, for example, a digital twin model, or any other appropriate simulation model.
数字孪生模型包括液压泵的三维物理和仿真模型,该三维物理和仿真模型的输入参数包括液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长、油温和液压油清洁度,运行该三维物理和仿真模型后输出液压泵的回油流量和回油压力。The digital twin model includes a three-dimensional physical and simulation model of the hydraulic pump. The input parameters of the three-dimensional physical and simulation model include the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, cumulative working time, oil temperature and hydraulic oil cleanliness of the hydraulic pump. After running the three-dimensional physical and simulation model, the return oil flow and return oil pressure of the hydraulic pump are output.
通过使用液压泵的数字模型,仿真出液压泵的回油流量和回油压力两个特征作为预测模型的输入数据中的第二工作状态参数,以进一步丰富输入数据中的特征数据维度。By using the digital model of the hydraulic pump, the two characteristics of the hydraulic pump, namely the return oil flow and the return oil pressure, are simulated as the second working state parameters in the input data of the prediction model, so as to further enrich the characteristic data dimension in the input data.
(2)数据处理步骤:(2) Data processing steps:
在该步骤中,对所获取的数据进行处理,包括对所获取的数据进行滤波以移除具有空值和/或奇异值的数据,确保数据完整。此外,对数据进行归一化处理,从而避免因为数据量纲的差异影响整体预测结果的准确性。In this step, the acquired data is processed, including filtering the acquired data to remove data with null values and/or singular values to ensure data integrity. In addition, the data is normalized to avoid affecting the accuracy of the overall prediction result due to differences in data dimensions.
(3)模型训练步骤:(3) Model training steps:
在该步骤中,使用经过处理的第一工作状态参数集和第二工作状态参数集的历史数据中的一部分构成训练数据集以训练预测模型。例如,可以将历史数据中的80%的数据作为训练数据集,或者可以使用其它量(例如90%等)的历史数据作为训练数据集。In this step, a portion of the processed historical data of the first working state parameter set and the second working state parameter set is used to form a training data set to train the prediction model. For example, 80% of the historical data can be used as the training data set, or other amounts (such as 90%) of the historical data can be used as the training data set.
可以使用不同类型的预测模型作为候选的预测模型。这些候选的预测模型分别可以包括线性回归模型、随机森林模型和神经网络模型中的至少一个。预测模型也可以包括其它已知的机器学习模型。Different types of prediction models can be used as candidate prediction models. These candidate prediction models can include at least one of a linear regression model, a random forest model, and a neural network model. The prediction model can also include other known machine learning models.
使用训练数据集分别训练这些具有线性回归模型、随机森林模型和神经网络模型等的不同的候选的预测模型。通过训练和学习,对模型参数进行优化,使得候选的预测模型的输出结果逐渐趋于准确。The training data sets are used to train different candidate prediction models including linear regression model, random forest model and neural network model. Through training and learning, the model parameters are optimized so that the output results of the candidate prediction models gradually become more accurate.
(4)模型验证步骤:(4) Model verification steps:
在该步骤中,使用经过处理的第一工作状态参数集和第二工作状态参数集的历史数据中的另一部分(即与训练数据集不同的剩余的历史数据)构成验证数据集以验证经过训练的不同的候选的预测模型。例如,将另外20%的历史数据作为验证数据集,或将另外10%的历史数据作为验证数据集。In this step, another part of the processed historical data of the first working state parameter set and the second working state parameter set (i.e., the remaining historical data different from the training data set) is used to form a verification data set to verify the trained different candidate prediction models. For example, another 20% of the historical data is used as a verification data set, or another 10% of the historical data is used as a verification data set.
使用经过训练的不同的候选的预测模型基于验证数据集预测液压泵的剩余寿命,将各个候选的预测模型输出的结果与经验证的液压泵的实际寿命比较,并且选择具有最准确的预测的剩余寿命的候选的预测模型作为最终的预测模型。Different trained candidate prediction models are used to predict the remaining life of a hydraulic pump based on a validation data set, the results output by each candidate prediction model are compared with the actual life of the verified hydraulic pump, and the candidate prediction model with the most accurate predicted remaining life is selected as the final prediction model.
例如,在一个示例中,可以通过计算经过训练的不同的模型的平均绝对误差来判断不同模型的准确性,并且选择准确率最高的模型作为用于预测液压泵的剩余寿命的预测模型。在另一个示例中,可以通过判断经过训练的不同的模型所预测的剩余寿命是否落入预定的误差范围之内来判断不同模型的准确性,将预测结果中落入预定误差范围之内的次数占总预测次数的占比最大的模型作为用于预测液压泵的剩余寿命的预测模型。可以理解的是,也可以使用其它适当的判断标准来选择最终的预测模型。For example, in one example, the accuracy of different models can be judged by calculating the average absolute error of different trained models, and the model with the highest accuracy is selected as the prediction model for predicting the remaining life of the hydraulic pump. In another example, the accuracy of different models can be judged by judging whether the remaining life predicted by different trained models falls within a predetermined error range, and the model with the largest number of prediction results falling within the predetermined error range is used as the prediction model for predicting the remaining life of the hydraulic pump. It is understandable that other appropriate judgment criteria can also be used to select the final prediction model.
得到最终的预测模型之后,就可以对使用中的液压泵的剩余寿命进行预测。After obtaining the final prediction model, the remaining life of the hydraulic pump in use can be predicted.
图2示意性地示出利用如上面所述通过机器学习方法得到的预测模型来预测液压泵的剩余寿命的方法的流程图。FIG. 2 schematically shows a flow chart of a method for predicting the remaining life of a hydraulic pump using the prediction model obtained by the machine learning method as described above.
在预测液压泵的剩余寿命时,首先,在数据获取步骤中,从后台数据库中或从液压泵的传感器实时或分批地获取该液压泵的工作状态参数的实时数据,包括第一工作状态参数集包括的该液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长、油温、液压油清洁度和液压泵故障代码。When predicting the remaining life of a hydraulic pump, first, in the data acquisition step, real-time data of the working status parameters of the hydraulic pump are acquired in real time or in batches from a background database or from sensors of the hydraulic pump, including the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, accumulated working hours, oil temperature, hydraulic oil cleanliness and hydraulic pump fault code of the hydraulic pump included in a first working status parameter set.
然后,将该液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长、油温和液压油清洁度作为输入参数输入到液压泵的三维物理和仿真模型中,经过计算得到液压泵的回油流量和回油压力,亦即第二工作状态参数集中的数据。Then, the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, cumulative working time, oil temperature and hydraulic oil cleanliness of the hydraulic pump are input as input parameters into the three-dimensional physical and simulation model of the hydraulic pump, and the return oil flow and return oil pressure of the hydraulic pump are obtained through calculation, that is, the data in the second working state parameter set.
然后,进入数据处理步骤。在该步骤中,对所获取的工作状态参数的实时数据进行滤波以移除具有空值和/或奇异值的数据,并且对所述工作状态参数的实时数据进行归一化处理。Then, the data processing step is entered. In this step, the acquired real-time data of the working state parameters are filtered to remove data with null values and/or singular values, and the real-time data of the working state parameters are normalized.
然后,进入数据预测步骤。在该步骤中,使用在图1所示的模型建立和训练过程中得到的最终的预测模型基于所述工作状态参数(包括第一工作状态参数集和第二工作状态参数集)的实时数据预测该液压泵的剩余寿命。Then, the data prediction step is entered. In this step, the final prediction model obtained in the model establishment and training process shown in FIG1 is used to predict the remaining life of the hydraulic pump based on the real-time data of the working state parameters (including the first working state parameter set and the second working state parameter set).
然后,输出所预测的该液压泵的剩余寿命。该预测结果可以存储在数据库中。Then, the predicted remaining life of the hydraulic pump is output and the prediction result can be stored in a database.
可以将预测结果推送给该液压泵的代理商或者用户。例如,可以将预测到在未来一段时间内(例如3个月内)将要失效的液压泵的相关信息推送给相应的代理商或者用户。这样,代理商可以进行合理的售后服务人员安排,及时进行液压泵的维修或更换,最终实现人力资源的优化和售后业务量的提高。The prediction results can be pushed to the dealer or user of the hydraulic pump. For example, the relevant information of the hydraulic pump predicted to fail in the future (for example, within 3 months) can be pushed to the corresponding dealer or user. In this way, the dealer can make reasonable arrangements for after-sales service personnel and repair or replace the hydraulic pump in time, ultimately achieving the optimization of human resources and the increase of after-sales business volume.
有利地,在使用预测模型的过程中,基于液压泵的所预测的剩余寿命和实际剩余寿命的差异更新所述预测模型。具体而言,在将预测结果推送给代理商的服务人员之后,现场服务的工程师会根据推送的结果来跟踪和监测液压泵的状态和实际失效的时间,并将现场验证的结果反馈给主机厂。如果预测的剩余寿命和实际剩余寿命一致,则说明预测模型的预测结果是准确的。否则,可以基于该液压泵的实际剩余寿命与预测剩余寿命之间的差异对预测模型进行再次训练,以便更新和优化该预测模型的参数,进一步提高模型预测的准确性。Advantageously, in the process of using the prediction model, the prediction model is updated based on the difference between the predicted remaining life and the actual remaining life of the hydraulic pump. Specifically, after the prediction results are pushed to the agent's service personnel, the field service engineer will track and monitor the status of the hydraulic pump and the actual failure time based on the pushed results, and feed back the results of the field verification to the OEM. If the predicted remaining life is consistent with the actual remaining life, it means that the prediction result of the prediction model is accurate. Otherwise, the prediction model can be retrained based on the difference between the actual remaining life and the predicted remaining life of the hydraulic pump, so as to update and optimize the parameters of the prediction model and further improve the accuracy of the model prediction.
根据本发明,在建立液压泵的剩余寿命预测模型时,除了液压泵的转速、扭矩、进口流量、出口流量、进口压力、出口压力、累计工作时长和油温等参数外,还增加了液压泵的液压油清洁度和故障代码信息作为建模时的特征参数,从而有效提高了液压泵寿命预测的准确性。此外,通过建立液压泵的数字模型,仿真出液压泵的回油流量和回油压力作为建立预测模型时输入的特征参数,进一步丰富了机器学习模型的特征参数数据集并进一步提高了预测模型的准确性,同时避免了后期安装传感器带来的成本增加的问题。According to the present invention, when establishing a remaining life prediction model for a hydraulic pump, in addition to parameters such as the speed, torque, inlet flow, outlet flow, inlet pressure, outlet pressure, cumulative working hours and oil temperature of the hydraulic pump, the hydraulic oil cleanliness and fault code information of the hydraulic pump are added as characteristic parameters during modeling, thereby effectively improving the accuracy of the hydraulic pump life prediction. In addition, by establishing a digital model of the hydraulic pump, the return oil flow and return oil pressure of the hydraulic pump are simulated as characteristic parameters input when establishing the prediction model, which further enriches the characteristic parameter data set of the machine learning model and further improves the accuracy of the prediction model, while avoiding the cost increase caused by the later installation of sensors.
在本发明的示例性实施例中,还提供了一种计算机可读存储介质,其上存储有计算机程序,该程序包括可执行指令,该可执行指令被例如处理器执行时可以实现上述任意一个实施例中所述用于预测液压泵的剩余寿命的方法的步骤。在一些可能的实施方式中,本发明的各个方面还可以实现为一种程序产品的形式,其包括程序代码,当所述程序产品在终端设备上运行时,所述程序代码用于使所述终端设备执行本说明书用于预测液压泵的剩余寿命的方法中描述的根据本发明各种示例性实施例的步骤。In an exemplary embodiment of the present invention, a computer-readable storage medium is also provided, on which a computer program is stored, the program including executable instructions, which can implement the steps of the method for predicting the remaining life of a hydraulic pump described in any of the above embodiments when executed by, for example, a processor. In some possible implementations, various aspects of the present invention can also be implemented in the form of a program product, which includes a program code, and when the program product is run on a terminal device, the program code is used to cause the terminal device to execute the steps of various exemplary embodiments of the present invention described in the method for predicting the remaining life of a hydraulic pump in this specification.
根据本发明的实施例的用于实现上述方法的程序产品可以采用便携式紧凑盘只读存储器(CD-ROM)并包括程序代码,并可以在终端设备、例如个人电脑上运行。然而,本发明的程序产品不限于此,在本文件中,可读存储介质可以是任何包含或存储程序的有形介质,该程序可以被指令执行系统、装置或者器件使用或者与其结合使用。The program product for implementing the above method according to an embodiment of the present invention can adopt a portable compact disk read-only memory (CD-ROM) and include program code, and can be run on a terminal device, such as a personal computer. However, the program product of the present invention is not limited thereto. In this document, a readable storage medium can be any tangible medium containing or storing a program, which can be used by or in combination with an instruction execution system, an apparatus or a device.
所述程序产品可以采用一个或多个可读介质的任意组合。可读介质可以是可读信号介质或者可读存储介质。可读存储介质例如可以为但不限于电、磁、光、电磁、红外线、或半导体的系统、装置或器件,或者任意以上的组合。可读存储介质的更具体的例子(非穷举的列表)包括:具有一个或多个导线的电连接、便携式盘、硬盘、随机存取存储器(RAM)、只读存储器(ROM)、可擦式可编程只读存储器(EPROM或闪存)、光纤、便携式紧凑盘只读存储器(CD-ROM)、光存储器件、磁存储器件、或者上述的任意合适的组合。The program product may use any combination of one or more readable media. The readable medium may be a readable signal medium or a readable storage medium. The readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination of the above. More specific examples (non-exhaustive list) of readable storage media include: an electrical connection with one or more wires, a portable disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above.
所述计算机可读存储介质可以包括在基带中或者作为载波一部分传播的数据信号,其中承载了可读程序代码。这种传播的数据信号可以采用多种形式,包括但不限于电磁信号、光信号或上述的任意合适的组合。可读存储介质还可以是可读存储介质以外的任何可读介质,该可读介质可以发送、传播或者传输用于由指令执行系统、装置或者器件使用或者与其结合使用的程序。可读存储介质上包含的程序代码可以用任何适当的介质传输,包括但不限于无线、有线、光缆、RF等等,或者上述的任意合适的组合。The computer readable storage medium may include a data signal propagated in a baseband or as part of a carrier wave, wherein a readable program code is carried. This propagated data signal may take a variety of forms, including but not limited to an electromagnetic signal, an optical signal, or any suitable combination of the above. The readable storage medium may also be any readable medium other than a readable storage medium, which may send, propagate, or transmit a program for use by an instruction execution system, an apparatus, or a device or used in combination with it. The program code contained on the readable storage medium may be transmitted with any appropriate medium, including but not limited to wireless, wired, optical cable, RF, etc., or any suitable combination of the above.
可以以一种或多种程序设计语言的任意组合来编写用于执行本发明操作的程序代码,所述程序设计语言包括面向对象的程序设计语言—诸如Java、C++等,还包括常规的过程式程序设计语言—诸如“C”语言或类似的程序设计语言。程序代码可以完全地在用户计算设备上执行、部分地在用户设备上执行、作为一个独立的软件包执行、部分在用户计算设备上部分在远程计算设备上执行、或者完全在远程计算设备或服务器上执行。在涉及远程计算设备的情形中,远程计算设备可以通过任意种类的网络,包括局域网(LAN)或广域网(WAN),连接到用户计算设备,或者,可以连接到外部计算设备(例如利用因特网服务提供商来通过因特网连接)。Program code for performing the operations of the present invention may be written in any combination of one or more programming languages, including object-oriented programming languages such as Java, C++, etc., and conventional procedural programming languages such as "C" or similar programming languages. The program code may be executed entirely on the user computing device, partially on the user device, as a separate software package, partially on the user computing device and partially on a remote computing device, or entirely on a remote computing device or server. In cases involving a remote computing device, the remote computing device may be connected to the user computing device through any type of network, including a local area network (LAN) or a wide area network (WAN), or may be connected to an external computing device (e.g., through the Internet using an Internet service provider).
另外,本发明还提出一种用于预测液压泵的剩余寿命的设备,该设备可以包括处理器,以及用于存储所述处理器的可执行指令的存储器。其中,所述处理器配置为经由执行所述可执行指令来执行上述任意一个实施例中的用于预测液压泵的剩余寿命的方法的步骤。In addition, the present invention also proposes a device for predicting the remaining life of a hydraulic pump, which may include a processor and a memory for storing executable instructions of the processor. The processor is configured to execute the steps of the method for predicting the remaining life of a hydraulic pump in any of the above embodiments by executing the executable instructions.
所属技术领域的技术人员能够理解,本发明的各个方面可以实现为系统、方法或程序产品。因此,本发明的各个方面可以具体实现为以下形式,即:完全的硬件实施方式、完全的软件实施方式(包括固件、微代码等),或硬件和软件方面结合的实施方式,这里可以统称为“电路”、“模块”或“系统”。It will be appreciated by those skilled in the art that various aspects of the present invention may be implemented as a system, method or program product. Therefore, various aspects of the present invention may be specifically implemented in the following forms, namely: a complete hardware implementation, a complete software implementation (including firmware, microcode, etc.), or a combination of hardware and software, which may be collectively referred to herein as a "circuit", "module" or "system".
下面参照图3来描述根据本发明的这种实施方式的设备100。图3显示的设备100仅仅是一个示例,不应对本发明的实施例的功能和使用范围带来任何限制。The device 100 according to this embodiment of the present invention is described below with reference to Figure 3. The device 100 shown in Figure 3 is only an example and should not bring any limitation to the function and scope of use of the embodiment of the present invention.
如图3所示,设备100以通用计算设备的形式表现。设备100的组件可以包括但不限于:至少一个处理单元110、至少一个存储单元120、连接不同系统组件(包括存储单元120和处理单元110)的总线130、显示单元140等。As shown in Fig. 3, the device 100 is in the form of a general-purpose computing device. The components of the device 100 may include, but are not limited to: at least one processing unit 110, at least one storage unit 120, a bus 130 connecting different system components (including the storage unit 120 and the processing unit 110), a display unit 140, etc.
其中,所述存储单元存储有程序代码,所述程序代码可以被所述处理单元110执行,使得所述处理单元110执行本说明书用于预测液压泵的剩余寿命的方法中描述的根据本发明各种示例性实施方式的步骤。例如,所述处理单元110可以执行如图1和图2中所示的步骤。The storage unit stores a program code, which can be executed by the processing unit 110, so that the processing unit 110 performs the steps of various exemplary embodiments of the present invention described in the method for predicting the remaining life of a hydraulic pump in this specification. For example, the processing unit 110 can perform the steps shown in Figures 1 and 2.
所述存储单元120可以包括易失性存储单元形式的可读介质,例如随机存取存储单元(RAM)1201和/或高速缓存存储单元1202,还可以进一步包括只读存储单元(ROM)1203。The storage unit 120 may include a readable medium in the form of a volatile storage unit, such as a random access memory unit (RAM) 1201 and/or a cache memory unit 1202 , and may further include a read-only memory unit (ROM) 1203 .
所述存储单元120还可以包括具有一组(至少一个)程序模块1205的程序/实用工具1204,这样的程序模块1205包括但不限于:操作系统、一个或者多个应用程序、其它程序模块以及程序数据,这些示例中的每一个或某种组合中可能包括网络环境的实现。The storage unit 120 may also include a program/utility 1204 having a set (at least one) of program modules 1205, such program modules 1205 including but not limited to: an operating system, one or more application programs, other program modules and program data, each of which or some combination may include an implementation of a network environment.
总线130可以为表示几类总线结构中的一种或多种,包括存储单元总线或者存储单元控制器、外围总线、图形加速端口、处理单元或者使用多种总线结构中的任意总线结构的局域总线。Bus 130 may represent one or more of several types of bus structures, including a memory unit bus or memory unit controller, a peripheral bus, an accelerated graphics port, a processing unit, or a local bus using any of a variety of bus architectures.
设备100也可以与一个或多个外部设备200(例如键盘、指向设备、蓝牙设备等)通信,还可与一个或者多个使得用户能与该设备100交互的设备通信,和/或与使得该设备100能与一个或多个其它计算设备进行通信的任何设备(例如路由器、调制解调器等等)通信。这种通信可以通过输入/输出(I/O)接口150进行。并且,设备100还可以通过网络适配器160与一个或者多个网络(例如局域网(LAN),广域网(WAN)和/或公共网络,例如因特网)通信。网络适配器160可以通过总线130与设备100的其它模块通信。应当明白,尽管图中未示出,可以结合设备100使用其它硬件和/或软件模块,包括但不限于:微代码、设备驱动器、冗余处理单元、外部磁盘驱动阵列、RAID系统、磁带驱动器以及数据备份存储系统等。The device 100 may also communicate with one or more external devices 200 (e.g., keyboards, pointing devices, Bluetooth devices, etc.), one or more devices that enable a user to interact with the device 100, and/or any device that enables the device 100 to communicate with one or more other computing devices (e.g., routers, modems, etc.). Such communication may be performed via an input/output (I/O) interface 150. Furthermore, the device 100 may also communicate with one or more networks (e.g., a local area network (LAN), a wide area network (WAN), and/or a public network, such as the Internet) via a network adapter 160. The network adapter 160 may communicate with other modules of the device 100 via the bus 130. It should be understood that, although not shown in the figure, other hardware and/or software modules may be used in conjunction with the device 100, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup storage systems.
通过以上的实施方式的描述,本领域的技术人员易于理解,这里描述的示例实施方式可以通过软件实现,也可以通过软件结合必要的硬件的方式来实现。因此,根据本发明的实施方式的技术方案可以以软件产品的形式体现出来,该软件产品可以存储在一个非易失性存储介质(可以是CD-ROM,U盘,移动硬盘等)中或网络上,包括若干指令以使得一台计算设备(可以是个人计算机、服务器、或者网络设备等)执行根据本发明的实施方式的用于预测液压泵的剩余寿命的方法。Through the description of the above embodiments, it is easy for those skilled in the art to understand that the example embodiments described here can be implemented by software or by combining software with necessary hardware. Therefore, the technical solution according to the embodiment of the present invention can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (which can be a CD-ROM, a USB flash drive, a mobile hard disk, etc.) or on a network, and includes several instructions to enable a computing device (which can be a personal computer, a server, or a network device, etc.) to execute the method for predicting the remaining life of a hydraulic pump according to the embodiment of the present invention.
应当注意,尽管在上文详细描述中提及了用于预测液压泵的剩余寿命的设备的若干模块或者单元,但是这种划分并非强制性的。实际上,根据本发明的实施方式,上文描述的两个或更多模块或者单元的特征和功能可以在一个模块或者单元中具体化。反之,上文描述的一个模块或者单元的特征和功能可以进一步划分为由多个模块或者单元来具体化。作为模块或单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本发明的技术方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。It should be noted that although several modules or units of the device for predicting the remaining life of a hydraulic pump are mentioned in the above detailed description, this division is not mandatory. In fact, according to an embodiment of the present invention, the features and functions of two or more modules or units described above can be concretized in one module or unit. Conversely, the features and functions of a module or unit described above can be further divided into multiple modules or units for concretization. The components displayed as modules or units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the technical solution of the present invention. Those of ordinary skill in the art can understand and implement it without paying creative labor.
上面借助具体实施例对本发明的用于预测液压泵的剩余寿命的方法和设备进行了描述。对本领域技术人员而言显而易见的是,可以在不脱离本发明的范围或精神的情况下对上文公开的实施例做出各种修改和变型。例如,本发明的实施可以不包含所描述的具体特征中的部分特征,并且本发明也不局限于所描述的具体实施例,而是可以设想所描述的特征和要素的任意组合。结合对说明书的考虑及所公开的方法和设备的实践,其它实施例对于本领域技术人员而言将是显而易见的。说明书和示例仅被视为示例性的,真正的范围由所附权利要求及它们的等同方案表示。The method and apparatus for predicting the remaining life of a hydraulic pump of the present invention are described above with the aid of specific embodiments. It is obvious to those skilled in the art that various modifications and variations may be made to the embodiments disclosed above without departing from the scope or spirit of the present invention. For example, the implementation of the present invention may not include some of the specific features described, and the present invention is not limited to the specific embodiments described, but rather any combination of the described features and elements may be envisioned. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed methods and apparatus. The specification and examples are to be regarded as exemplary only, with the true scope being represented by the appended claims and their equivalents.
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