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CN118205095A - An intelligent preparation system for RPC cover - Google Patents

An intelligent preparation system for RPC cover Download PDF

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CN118205095A
CN118205095A CN202410306710.0A CN202410306710A CN118205095A CN 118205095 A CN118205095 A CN 118205095A CN 202410306710 A CN202410306710 A CN 202410306710A CN 118205095 A CN118205095 A CN 118205095A
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cover plate
curing
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vibration
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CN118205095B (en
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何庆文
雷兵生
高建安
赵永伟
崔鹏
金明亮
何江
王妍赟
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Gansu Gonghanglv Road Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • B28B15/007Plant with two or more identical shaping or moulding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854Grading and classifying of flaws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854Grading and classifying of flaws
    • G01N2021/8858Flaw counting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854Grading and classifying of flaws
    • G01N2021/8874Taking dimensions of defect into account

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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  • Pathology (AREA)
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  • Signal Processing (AREA)
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Abstract

本发明涉及RPC盖板制备装备领域,尤其涉及一种RPC盖板智能制备系统,包括:制备原材料的搅拌模块,用以浇筑成型的成型模块,用以对浇筑后的盖板进行振捣的振捣模块,用以对盖板进行表面压光的压光模块,用恒温恒湿养护表面压光后的所述盖板的初养模块,第一测试模块,用以对初养符合预设标准的所述盖板进行终养的终养模块,第二测试模块,用以根据检测的参数确定盖板初制评价值并根据盖板初制评价值判定完成初养后的所述盖板是否符合预设标准的工艺确定模块,以及调节系统的运行参数的参数调节模块,提高了RPC盖板制备的效率和稳定性。

The present invention relates to the field of RPC cover board preparation equipment, and in particular to an RPC cover board intelligent preparation system, comprising: a stirring module for preparing raw materials, a molding module for casting and molding, a vibrating module for vibrating the cast cover board, a calendering module for surface calendering the cover board, an initial curing module for curing the cover board after surface calendering at a constant temperature and humidity, a first testing module, a final curing module for final curing the cover board that meets preset standards after initial curing, a second testing module, a process determination module for determining a preliminary evaluation value of the cover board according to detected parameters and judging whether the cover board meets preset standards after the preliminary curing according to the preliminary evaluation value of the cover board, and a parameter adjustment module for adjusting the operating parameters of the system, thereby improving the efficiency and stability of RPC cover board preparation.

Description

一种RPC盖板智能制备系统An intelligent preparation system for RPC cover

技术领域Technical Field

本发明涉及RPC盖板制备装备领域,尤其涉及一种RPC盖板智能制备系统。The present invention relates to the field of RPC cover plate preparation equipment, and in particular to an RPC cover plate intelligent preparation system.

背景技术Background technique

活性粉末混凝土(ReactivePowderConcrete,简称RPC)是由超细活性粉末、水泥、优质石英砂、矿物掺合料、高强度纤维等组成,经高温热合等特定工艺制备而成的高技术复合材料,由于增加了组分的细度和反应活性,因此它被称为活性粉末混凝土。RPC盖板及其交通产品在我国及全世界铁路、高速公路等行业逐步得到推广运用,市场需求越来越大。Reactive Powder Concrete (RPC) is a high-tech composite material composed of ultra-fine active powder, cement, high-quality quartz sand, mineral admixtures, high-strength fibers, etc., prepared by specific processes such as high-temperature heat bonding. Due to the increase in the fineness and reactivity of the components, it is called reactive powder concrete. RPC covers and their transportation products have been gradually promoted and applied in railways, highways and other industries in my country and around the world, and the market demand is growing.

中国专利公开号:CN105773827B,公开了一种预制构件立体生产系统,包括上层的预制构件生产区域、下层的养护区域和轮式模台,预制构件生产区域包括构件预制作业区、构件脱模作业区和边模清理作业区,养护区域设有直线型养护窑,构件通过轮式模台承载在预制构件生产区域的生产线上以及养护区域的直线型养护窑内移动,在预制构件生产区域设有模台摆渡横移工位,在模台摆渡横移工位上设有模台升降横移装置,构件预制作业区设有专用生产线和生产副线,所述专用生产线通过所述模台升降横移装置驱动轮式模台平移与所述生产副线并接。可以看出,所述技术方案的系统缺少必要的检测和反馈机构,若系统出现故障或参数运行不达标时,不能及时发现和纠正,从而出现大量残次品。Chinese patent publication number: CN105773827B, discloses a three-dimensional production system for prefabricated components, including an upper prefabricated component production area, a lower maintenance area and a wheeled mold platform, the prefabricated component production area includes a component prefabrication operation area, a component demoulding operation area and a side mold cleaning operation area, the maintenance area is provided with a linear maintenance kiln, the components are carried by the wheeled mold platform on the production line of the prefabricated component production area and moved in the linear maintenance kiln of the maintenance area, the prefabricated component production area is provided with a mold platform ferrying and transverse movement station, the mold platform ferrying and transverse movement station is provided with a mold platform lifting and transverse movement device, the component prefabrication operation area is provided with a dedicated production line and a production sub-line, the dedicated production line drives the wheeled mold platform to move horizontally through the mold platform lifting and transverse movement device and is connected to the production sub-line. It can be seen that the system of the technical solution lacks the necessary detection and feedback mechanism. If the system fails or the parameters do not meet the standards, it cannot be discovered and corrected in time, resulting in a large number of defective products.

发明内容Summary of the invention

为此,本发明提供一种RPC盖板智能制备系统,用以克服现有技术中RPC盖板制备系统中缺少必要的检测和参数调节手段,导致RPC盖板制备的合格率和生产效率低的问题。To this end, the present invention provides an RPC cover plate intelligent preparation system to overcome the problem that the RPC cover plate preparation system in the prior art lacks necessary detection and parameter adjustment means, resulting in low qualification rate and production efficiency of RPC cover plate preparation.

为实现上述目的,本发明提供一种RPC盖板智能制备系统,包括:To achieve the above object, the present invention provides an RPC cover plate intelligent preparation system, comprising:

搅拌模块,其用以完成RPC盖板原材料的干拌和加水搅拌;A mixing module, which is used to complete dry mixing and water mixing of RPC cover plate raw materials;

成型模块,其设置在所述搅拌模块的输出端,包括用以浇筑成型的盖板模具,设置在所述盖板模具上方的下料口以及设置在所述盖板模具下方用以支撑和输送盖板模具的第一皮带机;A molding module, which is arranged at the output end of the stirring module, comprises a cover plate mold for casting and molding, a feed port arranged above the cover plate mold, and a first belt conveyor arranged below the cover plate mold for supporting and conveying the cover plate mold;

振捣模块,其设置在所述成型模块的输出端并基于振动对浇筑后的盖板进行振捣;A vibrating module, which is arranged at the output end of the forming module and vibrates the cast cover plate based on vibration;

压光模块,其设置在所述振捣模块的输出端,包括用以对振捣后的所述盖板进行表面压光的压板和用以支撑和传输盖板的第二皮带机;A calendering module, which is arranged at the output end of the vibrating module, and includes a pressing plate for calendering the surface of the cover plate after vibration and a second belt conveyor for supporting and transporting the cover plate;

初养模块,其设置在所述压光模块的输出端,用恒温恒湿养护表面压光后的所述盖板;A primary curing module, which is arranged at the output end of the calendering module and cures the cover plate after surface calendering at a constant temperature and humidity;

第一测试模块,其设置在所述初养模块的输出端,用以检测完成初养并脱模后的所述盖板的表面图像和弹性模量;A first testing module, which is arranged at the output end of the primary curing module, and is used to detect the surface image and elastic modulus of the cover plate after the primary curing and demoulding;

终养模块,其设置在所述第一测试模块的输出端,用以对初养符合预设标准的所述盖板进行终养,所述终养为恒湿环境中完成升温、恒温和降温处理;A final curing module, which is arranged at the output end of the first test module, and is used to perform final curing on the cover plate that meets the preset standard in the initial curing, wherein the final curing is to complete heating, constant temperature and cooling treatment in a constant humidity environment;

第二测试模块,其设置在所述终养模块的输出端,用以检测完成终养后的所述盖板的抗压强度;A second testing module, which is arranged at the output end of the final curing module, and is used to detect the compressive strength of the cover plate after the final curing;

工艺确定模块,其分别与所述第一测试模块和所述第二测试模块相连,基于第一检测模块检测的结果确定盖板初制评价值,并根据盖板初制评价值判定完成初养后的所述盖板是否符合预设标准,以及,根据第二测试模块测得的抗压强度判定完成终养的所述盖板是否符合预设标准;a process determination module, which is connected to the first test module and the second test module respectively, determines the initial evaluation value of the cover plate based on the result of the detection by the first detection module, and determines whether the cover plate after the initial curing meets the preset standard according to the initial evaluation value of the cover plate, and determines whether the cover plate after the final curing meets the preset standard according to the compressive strength measured by the second test module;

参数调节模块,其分别与所述工艺确定模块、所述搅拌模块、所述成型模块、所述振捣模块、所述压光模块、所述初养模块以及所述终养模块相连,用以根据所述工艺确定模块判定的结果调节系统的运行参数。A parameter adjustment module is respectively connected to the process determination module, the stirring module, the molding module, the vibration module, the calendering module, the primary curing module and the final curing module, and is used to adjust the operating parameters of the system according to the results determined by the process determination module.

进一步地,设定所述盖板初制评价值为L,L通过公式(1)求得,Furthermore, the initial evaluation value of the cover plate is set to L, which is obtained by formula (1):

公式(1)中,λ为缺陷评价系数,设定λ=1025,β为弹性评价系数,设定β=0.86,Sj为所述第一测试模块检测的单个所述盖板表面图形中第j个缺陷的面积,j=1,2,3...n,n为所述盖板表面图形中缺陷的总数,所述缺陷包括孔和裂缝,S0为单个所述盖板的表面积,E为所述盖板的弹性模量,E0为弹性模量阈值。In formula (1), λ is the defect evaluation coefficient, which is set to 1025, β is the elasticity evaluation coefficient, which is set to 0.86, Sj is the area of the jth defect in the single surface pattern of the cover plate detected by the first test module, j=1,2,3...n, n is the total number of defects in the surface pattern of the cover plate, and the defects include holes and cracks, S0 is the surface area of the single cover plate, E is the elastic modulus of the cover plate, and E0 is the elastic modulus threshold.

进一步地,所述工艺确定模块基于所述盖板初制评价值判定完成初养后的所述盖板不符合预设标准时,将该盖板标记为一级残次盖板并统计预设时长内标记为一级残次盖板的盖板初制评价值和数量确定振捣模块评价值,工艺确定模块根据振捣模块评价值判定所述振捣模块的运行是否符合预设标准,或,将该盖板标记为二级残次盖板,工艺确定模块根据预设时长内标记为二级残次盖板的占比判定所述初养模块的运行是否符合预设标准。Furthermore, when the process determination module determines that the cover plate after initial curing does not meet the preset standard based on the initial evaluation value of the cover plate, the cover plate is marked as a first-level defective cover plate, and the initial evaluation value and number of the cover plates marked as first-level defective cover plates within a preset time are counted to determine the evaluation value of the vibration module. The process determination module determines whether the operation of the vibration module meets the preset standard according to the vibration module evaluation value, or marks the cover plate as a second-level defective cover plate. The process determination module determines whether the operation of the initial curing module meets the preset standard according to the proportion of the cover plates marked as second-level defective cover plates within the preset time.

进一步地,设定所述振捣模块评价值为Q,Q通过公式(2)求得,Furthermore, the evaluation value of the vibration module is set to Q, which is obtained by formula (2):

公式(2)中,Li为第i个一级残次盖板的盖板初制评价值,i=1,2,...n,n为预设时长内标记为一级残次盖板的总数。In formula (2), Li is the initial evaluation value of the i-th first-level defective cover plate, i=1, 2, ...n, and n is the total number of first-level defective cover plates marked within a preset time period.

进一步地,所述工艺确定模块基于所述振捣模块评价值判定所述振捣模块的运行是否符合预设标准,在符合预设标准时降低下一预设时长内所述搅拌模块加水搅拌的速率,以及,在不符合预设标准时增加下一预设时长内所述振捣模块的振捣时长,或增加下一预设时长内所述振捣模块的振捣频率。Furthermore, the process determination module determines whether the operation of the vibration module meets the preset standards based on the evaluation value of the vibration module, and reduces the rate of water adding and stirring of the stirring module within the next preset time period when the preset standards are met; and increases the vibration time of the vibration module within the next preset time period or increases the vibration frequency of the vibration module within the next preset time period when the preset standards are not met.

进一步地,所述振捣频率的增加幅度与振捣模块评价值差值正相关。Furthermore, the increase in the vibration frequency is positively correlated with the difference in vibration module evaluation values.

进一步地,所述工艺确定模块在第一预设条件下设置有针对所述振捣频率增加的若干修正方式,且每种修正方式针对振捣频率增加的修正幅度不同;所述第一预设条件所述振捣模块完成所述振捣频率的增加且振捣频率增加后所述盖板上下面硬度差大于预设硬度差阈值。Furthermore, the process determination module is provided with several correction methods for the increase of the vibration frequency under the first preset condition, and each correction method has a different correction amplitude for the increase of the vibration frequency; under the first preset condition, the vibration module completes the increase of the vibration frequency and after the vibration frequency is increased, the hardness difference between the upper and lower surfaces of the cover plate is greater than a preset hardness difference threshold.

进一步地,所述工艺确定模块根据预设时长内标记为二级残次盖板的占比判定所述初养模块的运行是否符合预设标准,其中,Furthermore, the process determination module determines whether the operation of the primary cultivation module meets the preset standard according to the proportion of the second-level defective cover plates marked within the preset time period, wherein:

若所述占比小于预设占比阈值,则所述工艺确定模块判定所述初养模块的运行符合预设标准,并基于预设占比阈值与所述占比的差值增加下一预设时长内所述搅拌模块针对原材料的干拌时长;If the proportion is less than the preset proportion threshold, the process determination module determines that the operation of the initial culture module meets the preset standard, and increases the dry mixing time of the mixing module for the raw materials within the next preset time period based on the difference between the preset proportion threshold and the proportion;

若所述占比大于等于预设占比阈值,则所述工艺确定模块判定所述初养模块的运行不符合预设标准并增加下一预设时长内所述初养模块的恒温养护的温度。If the proportion is greater than or equal to a preset proportion threshold, the process determination module determines that the operation of the primary curing module does not meet the preset standard and increases the constant temperature curing temperature of the primary curing module within the next preset time period.

进一步地,所述工艺确定模块在第二预设条件下基于调节后的盖板初制评价值与调节前的盖板初制评价值的比对结果判定所述初养模块的优化不符合预设标准时,增加下一预设时长内所述初养模块的恒温养护的时长,所述第二预设条件为所述工艺确定模块完成所述初养模块的恒温养护的温度的调节。Furthermore, when the process determination module determines that the optimization of the initial curing module does not meet the preset standard based on the comparison result of the initial evaluation value of the cover plate after adjustment with the initial evaluation value of the cover plate before adjustment under the second preset condition, the constant temperature curing time of the initial curing module is increased within the next preset time. The second preset condition is that the process determination module completes the adjustment of the temperature of the constant temperature curing of the initial curing module.

进一步地,所述工艺确定模块基于抗压强度判定完成终养的所述盖板不符合预设标准时,减小下一预设时长内所述终养模块降温处理的降温速率,或,减小下一预设时长内所述终养模块内部的湿度。Furthermore, when the process determination module determines based on the compressive strength that the cover plate that has completed final curing does not meet the preset standard, the cooling rate of the cooling treatment of the final curing module within the next preset time period is reduced, or the humidity inside the final curing module within the next preset time period is reduced.

与现有技术相比,本发明的有益效果在于,本发明通过设置制备原材料的搅拌模块,用以浇筑成型的成型模块,用以对浇筑后的盖板进行振捣的振捣模块,用以对盖板进行表面压光的压光模块,用恒温恒湿养护表面压光后的所述盖板的初养模块,第一测试模块,用以对初养符合预设标准的所述盖板进行终养的终养模块,第二测试模块,用以根据检测的参数确定盖板初制评价值并根据盖板初制评价值判定完成初养后的所述盖板是否符合预设标准的工艺确定模块,以及调节系统的运行参数的参数调节模块,提高了RPC盖板制备的效率和稳定性。Compared with the prior art, the beneficial effect of the present invention lies in that the present invention improves the efficiency and stability of RPC cover plate preparation by setting a stirring module for preparing raw materials, a molding module for casting and molding, a vibrating module for vibrating the cast cover plate, a calendering module for surface calendering the cover plate, an initial curing module for curing the cover plate after surface calendering at a constant temperature and humidity, a first testing module, a final curing module for final curing the cover plate that meets the preset standards in the initial curing, a second testing module, a process determination module for determining the initial evaluation value of the cover plate according to the detected parameters and judging whether the cover plate after the initial curing meets the preset standards according to the initial evaluation value of the cover plate, and a parameter adjustment module for adjusting the operating parameters of the system.

进一步地,本发明基于图像采集的表面缺陷面积占比和盖板的弹性模量拟合了盖板初制评价值,从而科学精准地评价初养后的盖板的性能。Furthermore, the present invention fits the initial evaluation value of the cover board based on the surface defect area ratio collected by the image and the elastic modulus of the cover board, so as to scientifically and accurately evaluate the performance of the cover board after initial curing.

进一步地,本发明在基于盖板初制评价值判定完成初养后的所述盖板不符合预设标准时,通过标记盖板的残次等级以及确定数量和占比确定振捣模块或初养模块的运行是否达标。Furthermore, when the present invention determines that the cover plate after initial curing does not meet the preset standard based on the initial evaluation value of the cover plate, it determines whether the operation of the vibration module or the initial curing module meets the standard by marking the defective grade of the cover plate and determining the quantity and proportion.

进一步地,本发明基于一级残次盖板的盖板初制评价值和数量确定了振捣模块评价值,从而精准地确定振捣模块的运行状态。Furthermore, the present invention determines the evaluation value of the vibration module based on the initial evaluation value and quantity of the first-level defective cover plates, thereby accurately determining the operating status of the vibration module.

进一步地,本发明基于所述振捣模块评价值判定所述振捣模块的运行是否符合预设标准,从而精准地确定下一时间段内系统的运行参数。Furthermore, the present invention determines whether the operation of the vibration module meets the preset standard based on the evaluation value of the vibration module, thereby accurately determining the operating parameters of the system in the next time period.

进一步地,本发明设置了对应的振捣频率的增加和修正,从而实现了振捣频率的精准调节,从而保证系统的稳定运行。Furthermore, the present invention arranges for the corresponding increase and correction of the vibration frequency, thereby achieving accurate regulation of the vibration frequency, thereby ensuring the stable operation of the system.

进一步地,本发明还设置了针对工艺确定模块完成所述初养模块的恒温养护的温度的调节后基于调节后的盖板初制评价值与调节前的盖板初制评价值的比对结果判定所述初养模块的优化是否符合预设标准。Furthermore, the present invention is also provided with a process determination module to determine whether the optimization of the primary curing module meets the preset standards based on the comparison result of the initial evaluation value of the cover plate after adjustment and the initial evaluation value of the cover plate before adjustment after the temperature adjustment of the primary curing module is completed.

进一步地,本发明还基于抗压强度判定完成终养的所述盖板是否符合预设标准,从而优化下一预设时长内终养模块的运行参数,从而及时调节系统的运行参数,提高了RPC盖板制备的效率和稳定性。Furthermore, the present invention also determines whether the cover plate that has completed final curing meets the preset standards based on the compressive strength, thereby optimizing the operating parameters of the final curing module within the next preset time period, thereby timely adjusting the operating parameters of the system and improving the efficiency and stability of RPC cover plate preparation.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例一种RPC盖板智能制备系统的结构示意图;FIG1 is a schematic structural diagram of an RPC cover plate intelligent preparation system according to an embodiment of the present invention;

图2为本发明实施例一种RPC盖板智能制备系统各模块连接框图;FIG2 is a block diagram of the connections between modules of an RPC cover intelligent preparation system according to an embodiment of the present invention;

图3为本发明实施例判定完成初养后的所述盖板是否符合预设标准的流程图;3 is a flow chart of an embodiment of the present invention for determining whether the cover plate after initial curing meets a preset standard;

图中:1、搅拌模块;2、成型模块;201、盖板模具;202、下料口;203、第一皮带机;3、振捣模块;4、压光模块;401、压板;402、第二皮带机;5、初养模块;6、第一测试模块;7、终养模块;8、第二测试模块。In the figure: 1. Mixing module; 2. Forming module; 201. Cover plate mold; 202. Feeding port; 203. First belt conveyor; 3. Vibrating module; 4. Calendering module; 401. Pressing plate; 402. Second belt conveyor; 5. Primary curing module; 6. First test module; 7. Final curing module; 8. Second test module.

具体实施方式Detailed ways

为了使本发明的目的和优点更加清楚明白,下面结合实施例对本发明作进一步描述;应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

需要指出的是在本实施例中的数据均为通过本发明所述系统在进行本次运行前三个月的历史运行数据以及对应的历史运行结果中综合分析评定得出。本领域的技术人员可以理解的是,本发明所述系统针对单项上述参数的确定方式可以为根据数据分布选取占比最高的数值作为预设标准参数、使用加权求和以将求得的数值作为预设标准参数、将各历史数据代入至特定公式并将利用该公式求得的数值作为预设标准参数或其他选取方式,只要满足本发明所述系统能够通过获取的数值明确界定单项判定过程中的不同特定情况即可。It should be pointed out that the data in this embodiment are obtained by comprehensive analysis and evaluation of the historical operation data of the system of the present invention in the three months before this operation and the corresponding historical operation results. It can be understood by those skilled in the art that the determination method of the system of the present invention for the above-mentioned single parameter can be to select the value with the highest proportion as the preset standard parameter according to the data distribution, use weighted summation to use the obtained value as the preset standard parameter, substitute each historical data into a specific formula and use the value obtained by the formula as the preset standard parameter or other selection methods, as long as the system of the present invention can clearly define the different specific situations in the single determination process through the obtained values.

下面参照附图来描述本发明的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本发明的技术原理,并非在限制本发明的保护范围。The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

请参阅图1、图2以及图3所示,其分别为本发明实施例一种RPC盖板智能制备系统的结构示意图;本发明实施例一种RPC盖板智能制备系统各模块连接框图;本发明实施例判定完成初养后的所述盖板是否符合预设标准的流程图。Please refer to Figures 1, 2 and 3, which are respectively schematic diagrams of the structure of an RPC cover intelligent preparation system according to an embodiment of the present invention; a block diagram of the connection of modules of an RPC cover intelligent preparation system according to an embodiment of the present invention; and a flow chart of determining whether the cover meets the preset standards after the initial curing according to an embodiment of the present invention.

本发明实施例一种RPC盖板智能制备系统,包括:An embodiment of the present invention provides an RPC cover plate intelligent preparation system, comprising:

搅拌模块1,其用以完成RPC盖板原材料的干拌和加水搅拌;原材料的干拌是使钢纤维完全分散均匀,防止抱团。The mixing module 1 is used to complete the dry mixing and water mixing of the RPC cover plate raw materials; the dry mixing of the raw materials is to make the steel fibers completely dispersed and evenly dispersed to prevent clumping.

成型模块2,其设置在所述搅拌模块的输出端,包括用以浇筑成型的盖板模具201,设置在所述盖板模具201上方的下料口202以及设置在所述盖板模具201下方用以支撑和输送盖板模具的第一皮带机203;A molding module 2, which is arranged at the output end of the stirring module, comprises a cap plate mold 201 for casting and molding, a discharge port 202 arranged above the cap plate mold 201, and a first belt conveyor 203 arranged below the cap plate mold 201 for supporting and conveying the cap plate mold;

振捣模块3,其设置在所述成型模块的输出端并基于振动对浇筑后的盖板进行振捣;A vibrating module 3, which is arranged at the output end of the forming module and vibrates the cast cover plate based on vibration;

压光模块4,其设置在所述振捣模块的输出端,包括用以对振捣后的所述盖板进行表面压光的压板401和用以支撑和传输盖板的第二皮带机402;A calendering module 4, which is arranged at the output end of the vibrating module, and includes a pressing plate 401 for calendering the surface of the cover plate after vibration and a second belt conveyor 402 for supporting and transporting the cover plate;

初养模块5,其设置在所述压光模块的输出端,用恒温恒湿养护表面压光后的所述盖板;A primary curing module 5, which is arranged at the output end of the calendering module and cures the cover plate after surface calendering at a constant temperature and humidity;

第一测试模块6,其设置在所述初养模块的输出端,用以检测完成初养并脱模后的所述盖板的表面图像和弹性模量;A first testing module 6, which is arranged at the output end of the primary curing module, and is used to detect the surface image and elastic modulus of the cover plate after the primary curing and demoulding;

终养模块7,其设置在所述第一测试模块的输出端,用以对初养符合预设标准的所述盖板进行终养,所述终养为恒湿环境中完成升温、恒温和降温处理;A final curing module 7, which is arranged at the output end of the first test module, and is used to perform final curing on the cover plate that meets the preset standard in the initial curing, and the final curing is to complete the heating, constant temperature and cooling treatment in a constant humidity environment;

第二测试模块8,其设置在所述终养模块的输出端,用以检测完成终养后的所述盖板的抗压强度;A second testing module 8, which is arranged at the output end of the final curing module, and is used to detect the compressive strength of the cover plate after the final curing;

工艺确定模块,其分别与所述第一测试模块和所述第二测试模块相连,基于第一检测模块检测的结果确定盖板初制评价值,并根据盖板初制评价值判定完成初养后的所述盖板是否符合预设标准,以及,根据第二测试模块测得的抗压强度判定完成终养的所述盖板是否符合预设标准;a process determination module, which is connected to the first test module and the second test module respectively, determines the initial evaluation value of the cover plate based on the result of the detection by the first detection module, and determines whether the cover plate after the initial curing meets the preset standard according to the initial evaluation value of the cover plate, and determines whether the cover plate after the final curing meets the preset standard according to the compressive strength measured by the second test module;

参数调节模块,其分别与所述工艺确定模块、所述搅拌模块、所述成型模块、所述振捣模块、所述压光模块、所述初养模块以及所述终养模块相连,用以根据所述工艺确定模块判定的结果调节系统的运行参数。A parameter adjustment module is respectively connected to the process determination module, the stirring module, the molding module, the vibration module, the calendering module, the primary curing module and the final curing module, and is used to adjust the operating parameters of the system according to the results determined by the process determination module.

具体而言,所述原材料包括硅酸盐水泥、石英砂、钢纤维、微硅粉、粉煤灰、RPC专用外加剂。Specifically, the raw materials include silicate cement, quartz sand, steel fiber, microsilica powder, fly ash, and RPC special admixture.

具体而言,所述工艺确定模块例如工业计算机,具体不做限定,可以根据输入的数据或参数输出对应判定结果。Specifically, the process determination module, such as an industrial computer, is not specifically limited and can output corresponding determination results according to input data or parameters.

具体而言,所述第一测试模块检测表面图像例如使用工业摄像机,具体不做限定,用以采集盖板表面图像。Specifically, the first test module detects the surface image using, for example, an industrial camera, which is not specifically limited, to collect the cover plate surface image.

具体而言,RPC盖板制备流程依次为:原材料的干拌和加水搅拌,混凝土入模,计量后输送,振捣,压光收面,转运并静置后完成初养,脱模后进行初检,完成高温蒸汽终养,终检合格后进行室外存放。Specifically, the RPC cover preparation process is as follows: dry mixing and water mixing of raw materials, concrete pouring into molds, conveying after metering, vibration, calendering and finishing, initial curing after transportation and standing, initial inspection after demolding, final curing with high-temperature steam, and outdoor storage after passing the final inspection.

具体而言,设定所述盖板初制评价值为L,L通过公式(1)求得,Specifically, the initial evaluation value of the cover plate is set to L, which is obtained by formula (1):

公式(1)中,λ为缺陷评价系数,设定λ=1025,β为弹性评价系数,设定β=0.86,Sj为所述第一测试模块检测的单个所述盖板表面图形中第j个缺陷的面积,j=1,2,3...n,n为所述盖板表面图形中缺陷的总数,所述缺陷包括孔和裂缝,S0为单个所述盖板的表面积,E为所述盖板的弹性模量,E0为弹性模量阈值,设定E0=38.50GPa。In formula (1), λ is the defect evaluation coefficient, which is set to 1025; β is the elastic evaluation coefficient, which is set to 0.86; Sj is the area of the jth defect in the single surface pattern of the cover plate detected by the first test module, j=1,2,3...n, n is the total number of defects in the surface pattern of the cover plate, and the defects include holes and cracks; S0 is the surface area of the single cover plate; E is the elastic modulus of the cover plate; E0 is the elastic modulus threshold, which is set to E0=38.50 GPa.

具体而言,所述工艺确定模块基于所述盖板初制评价值判定完成初养后的所述盖板是否符合预设标准,其中,Specifically, the process determination module determines whether the cover board after initial curing meets the preset standard based on the cover board initial manufacturing evaluation value, wherein:

第一判定为所述工艺确定模块判定完成初养后的所述盖板符合预设标准,并将符合预设标准的盖板输送至所述终养模块;所述第一判定满足所述盖板初制评价值小于第一预设盖板初制评价值,设定第一预设盖板初制评价值为1.52;The first judgment is that the process determination module determines that the cover plate after the initial curing meets the preset standard, and the cover plate meeting the preset standard is transported to the final curing module; the first judgment satisfies that the initial evaluation value of the cover plate is less than the first preset initial evaluation value of the cover plate, and the first preset initial evaluation value of the cover plate is set to 1.52;

第二判定为所述工艺确定模块判定完成初养后的所述盖板不符合预设标准并将该盖板标记为一级残次盖板,工艺确定模块统计预设时长内标记为一级残次盖板的盖板初制评价值和数量确定振捣模块评价值,并根据振捣模块评价值判定所述振捣模块的运行是否符合预设标准;所述第二判定满足所述盖板初制评价值大于等于所述第一预设盖板初制评价值且小于第二预设盖板初制评价值,设定第二预设盖板初制评价值为4.85;The second judgment is that the process determination module determines that the cover plate after the initial curing does not meet the preset standard and marks the cover plate as a first-level defective cover plate, the process determination module counts the initial evaluation value and quantity of the cover plates marked as first-level defective cover plates within a preset time period to determine the evaluation value of the vibration module, and determines whether the operation of the vibration module meets the preset standard according to the evaluation value of the vibration module; the second judgment satisfies that the initial evaluation value of the cover plate is greater than or equal to the first preset initial evaluation value of the cover plate and is less than the second preset initial evaluation value of the cover plate, and the second preset initial evaluation value of the cover plate is set to 4.85;

第三判定为所述工艺确定模块判定完成初养后的所述盖板不符合预设标准并将该盖板标记为二级残次盖板,工艺确定模块根据预设时长内标记为二级残次盖板的占比判定所述初养模块的运行是否符合预设标准;所述第三判定满足所述盖板初制评价值大于等于所述第二预设盖板初制评价值;The third judgment is that the process determination module determines that the cover plate after the initial curing does not meet the preset standard and marks the cover plate as a second-level defective cover plate, and the process determination module determines whether the operation of the initial curing module meets the preset standard according to the proportion of the second-level defective cover plates marked within the preset time; the third judgment satisfies that the cover plate initial production evaluation value is greater than or equal to the second preset cover plate initial production evaluation value;

所述二级残次盖板的占比为预设时长内标记为二级残次盖板与所述第一测试模块检测的盖板总数的比值,设定预设时长为1h。The proportion of the second-level defective cover plates is the ratio of the second-level defective cover plates to the total number of cover plates detected by the first test module within a preset time period, and the preset time period is set to 1 hour.

具体而言,设定所述振捣模块评价值为Q,Q通过公式(2)求得,Specifically, the vibration module evaluation value is set to Q, which is obtained by formula (2):

公式(2)中,Li为第i个一级残次盖板的盖板初制评价值,i=1,2,...n,n为预设时长内标记为一级残次盖板的总数。In formula (2), Li is the initial evaluation value of the i-th first-level defective cover plate, i=1, 2, ...n, and n is the total number of first-level defective cover plates marked within a preset time period.

具体而言,所述工艺确定模块基于所述振捣模块评价值判定所述振捣模块的运行是否符合预设标准,其中,Specifically, the process determination module determines whether the operation of the vibration module meets the preset standard based on the evaluation value of the vibration module, wherein:

若所述振捣模块评价值小于第一预设振捣模块评价值,则所述工艺确定模块判定所述振捣模块的运行符合预设标准,并降低下一预设时长内所述搅拌模块加水搅拌的速率,设定第一预设振捣模块评价值为2.86,设定下一预设时长为1h;If the evaluation value of the vibration module is less than the first preset evaluation value of the vibration module, the process determination module determines that the operation of the vibration module meets the preset standard, and reduces the rate of adding water and stirring of the stirring module within the next preset time, sets the first preset evaluation value of the vibration module to 2.86, and sets the next preset time to 1h;

若所述振捣模块评价值大于等于第一预设振捣模块评价值且小于第二预设振捣模块评价值,则所述工艺确定模块判定所述振捣模块的运行不符合预设标准,并增加下一预设时长内所述振捣模块的振捣时长,设定第二预设振捣模块评价值为3.55;If the vibration module evaluation value is greater than or equal to the first preset vibration module evaluation value and less than the second preset vibration module evaluation value, the process determination module determines that the operation of the vibration module does not meet the preset standard, and increases the vibration time of the vibration module within the next preset time, and sets the second preset vibration module evaluation value to 3.55;

若所述振捣模块评价值大于等于第二预设振捣模块评价值,则所述工艺确定模块判定所述振捣模块的运行不符合预设标准,并增加下一预设时长内所述振捣模块的振捣频率。If the vibration module evaluation value is greater than or equal to the second preset vibration module evaluation value, the process determination module determines that the operation of the vibration module does not meet the preset standard, and increases the vibration frequency of the vibration module within the next preset time period.

具体而言,所述振捣频率的增加幅度与振捣模块评价值差值正相关,所述振捣模块评价值差值为所述振捣模块评价值与所述第二预设振捣模块评价值之间的差值,即振捣模块评价值差值越大,则所述振捣频率的增加幅度越大。Specifically, the increase amplitude of the vibration frequency is positively correlated with the difference in vibration module evaluation values, which is the difference between the vibration module evaluation value and the second preset vibration module evaluation value, that is, the greater the difference in vibration module evaluation values, the greater the increase amplitude of the vibration frequency.

具体而言,所述工艺确定模块在第一预设条件下计算所述盖板上下面硬度差与预设硬度差阈值之间的差值,并将该差值记为均匀差值,工艺确定模块基于均匀差值确定针对所述振捣频率增加的修正方式,其中,Specifically, the process determination module calculates the difference between the hardness difference between the upper and lower sides of the cover plate and the preset hardness difference threshold under the first preset condition, and records the difference as the uniform difference. The process determination module determines a correction method for increasing the vibration frequency based on the uniform difference, wherein:

第一修正方式为所述工艺确定模块使用第一预设修正系数0.998,通过乘积形式确定修正后的振捣频率值;所述第一修正方式满足所述均匀差值小于第一预设均匀差值,设定第一预设均匀差值为0.042;The first correction method is that the process determination module uses the first preset correction coefficient of 0.998 to determine the corrected vibration frequency value in the form of a product; the first correction method satisfies that the uniform difference is less than the first preset uniform difference, and the first preset uniform difference is set to 0.042;

第二修正方式为所述工艺确定模块使用第二预设修正系数0.992,通过乘积形式确定修正后的振捣频率值;所述第二修正方式满足所述均匀差值大于等于所述第一预设均匀差值且小于第二预设均匀差值,设定第二预设均匀差值为0.085;The second correction method is that the process determination module uses the second preset correction coefficient 0.992 to determine the corrected vibration frequency value in the form of a product; the second correction method satisfies that the uniform difference is greater than or equal to the first preset uniform difference and less than the second preset uniform difference, and the second preset uniform difference is set to 0.085;

第三修正方式为所述工艺确定模块使用第三预设修正系数0.980,通过乘积形式确定修正后的振捣频率值;所述第三修正方式满足所述均匀差值大于等于所述第二预设均匀差值;The third correction method is that the process determination module uses a third preset correction coefficient of 0.980 to determine the corrected vibration frequency value in a product form; the third correction method satisfies that the uniform difference is greater than or equal to the second preset uniform difference;

所述第一预设条件所述振捣模块完成所述振捣频率的增加且振捣频率增加后所述盖板上下面硬度差大于预设硬度差阈值,设定预设硬度差阈值为0.2MPa。The first preset condition is that the vibration module completes the increase of the vibration frequency and after the vibration frequency increases, the hardness difference between the upper and lower surfaces of the cover plate is greater than a preset hardness difference threshold, and the preset hardness difference threshold is set to 0.2 MPa.

具体而言,所述工艺确定模块在第三判定下根据预设时长内标记为二级残次盖板的占比判定所述初养模块的运行是否符合预设标准,其中,Specifically, the process determination module determines whether the operation of the primary cultivation module meets the preset standard according to the proportion of the second-level defective cover plates marked within the preset time period under the third judgment, wherein:

若所述占比小于预设占比阈值,则所述工艺确定模块判定所述初养模块的运行符合预设标准,并基于预设占比阈值与所述占比的差值增加下一预设时长内所述搅拌模块针对原材料的干拌时长,设定预设占比阈值为75%;If the proportion is less than the preset proportion threshold, the process determination module determines that the operation of the primary culture module meets the preset standard, and increases the dry mixing time of the mixing module for the raw materials within the next preset time based on the difference between the preset proportion threshold and the proportion, and sets the preset proportion threshold to 75%;

若所述占比大于等于预设占比阈值,则所述工艺确定模块判定所述初养模块的运行不符合预设标准并增加下一预设时长内所述初养模块的恒温养护的温度。If the proportion is greater than or equal to a preset proportion threshold, the process determination module determines that the operation of the primary curing module does not meet the preset standard and increases the constant temperature curing temperature of the primary curing module within the next preset time period.

具体而言,所述工艺确定模块在第二预设条件下基于调节后的盖板初制评价值与调节前的盖板初制评价值的比对结果判定所述初养模块的优化是否符合预设标准,其中,Specifically, the process determination module determines whether the optimization of the initial cultivation module meets the preset standard based on the comparison result of the cover plate initial production evaluation value after adjustment and the cover plate initial production evaluation value before adjustment under the second preset condition, wherein:

第一优化判定为所述工艺确定模块判定所述初养模块的优化符合预设标准并将所述盖板输送至所述终养模块;所述第一优化判定满足调节后的盖板初制评价值小于调节前的盖板初制评价值;The first optimization judgment is that the process determination module determines that the optimization of the primary curing module meets the preset standard and transports the cover plate to the final curing module; the first optimization judgment satisfies that the initial evaluation value of the cover plate after adjustment is less than the initial evaluation value of the cover plate before adjustment;

第二优化判定为所述工艺确定模块判定所述初养模块的优化不符合预设标准并增加下一预设时长内所述初养模块的恒温养护的时长;所述第二优化判定满足调节后的盖板初制评价值大于等于调节前的盖板初制评价值。The second optimization judgment is that the process determination module determines that the optimization of the initial curing module does not meet the preset standard and increases the constant temperature curing time of the initial curing module within the next preset time; the second optimization judgment satisfies that the initial evaluation value of the cover plate after adjustment is greater than or equal to the initial evaluation value of the cover plate before adjustment.

所述第二预设条件为所述工艺确定模块完成所述初养模块的恒温养护的温度的调节。The second preset condition is that the process determination module completes the adjustment of the temperature of the constant temperature curing of the primary curing module.

具体而言,所述工艺确定模块基于抗压强度判定完成终养的所述盖板是否符合预设标准,其中,Specifically, the process determination module determines whether the cover plate after final curing meets the preset standard based on the compressive strength, wherein:

第一终养判定为所述工艺确定模块判定完成终养的所述盖板不符合预设标准并减小下一预设时长内所述终养模块降温处理的降温速率;所述第一终养判定满足所述抗压强度小于第一预设抗压强度,设定第一预设抗压强度为105.50MPa;The first final curing judgment is that the process determination module determines that the cover plate that has completed the final curing does not meet the preset standard and reduces the cooling rate of the final curing module cooling treatment within the next preset time; the first final curing judgment satisfies that the compressive strength is less than the first preset compressive strength, and the first preset compressive strength is set to 105.50MPa;

第二终养判定为所述工艺确定模块判定完成终养的所述盖板不符合预设标准并减小下一预设时长内所述终养模块内部的湿度;所述第二终养判定满足所述抗压强度大于等于所述第一预设抗压强度且小于第二预设抗压强度,设定第二预设抗压强度为120.00MPa;The second final curing judgment is that the process determination module determines that the cover plate that has completed the final curing does not meet the preset standard and reduces the humidity inside the final curing module within the next preset time; the second final curing judgment satisfies that the compressive strength is greater than or equal to the first preset compressive strength and less than the second preset compressive strength, and the second preset compressive strength is set to 120.00 MPa;

第三终养判定为所述工艺确定模块判定完成终养的所述盖板符合预设标准并将符合预设标准的盖板进行室外存放;所述第三终养判定满足所述抗压强度大于第二预设抗压强度。The third final curing judgment is that the process determination module determines that the cover plate that has completed final curing meets the preset standard and stores the cover plate that meets the preset standard outdoors; the third final curing judgment satisfies that the compressive strength is greater than the second preset compressive strength.

至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征做出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

以上所述仅为本发明的优选实施例,并不用于限制本发明;对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1.一种RPC盖板智能制备系统,其特征在于,包括:1. An RPC cover intelligent preparation system, characterized by comprising: 搅拌模块,其用以完成RPC盖板原材料的干拌和加水搅拌;A mixing module, which is used to complete dry mixing and water mixing of RPC cover plate raw materials; 成型模块,其设置在所述搅拌模块的输出端,包括用以浇筑成型的盖板模具,设置在所述盖板模具上方的下料口以及设置在所述盖板模具下方用以支撑和输送盖板模具的第一皮带机;A molding module, which is arranged at the output end of the stirring module, and includes a cover plate mold for casting and molding, a feed port arranged above the cover plate mold, and a first belt conveyor arranged below the cover plate mold for supporting and conveying the cover plate mold; 振捣模块,其设置在所述成型模块的输出端并基于振动对浇筑后的盖板进行振捣;A vibrating module, which is arranged at the output end of the forming module and vibrates the cast cover plate based on vibration; 压光模块,其设置在所述振捣模块的输出端,包括用以对振捣后的所述盖板进行表面压光的压板和用以支撑和传输盖板的第二皮带机;A calendering module, which is arranged at the output end of the vibrating module, and includes a pressing plate for calendering the surface of the cover plate after vibration and a second belt conveyor for supporting and transporting the cover plate; 初养模块,其设置在所述压光模块的输出端,用恒温恒湿养护表面压光后的所述盖板;A primary curing module, which is arranged at the output end of the calendering module and cures the cover plate after surface calendering at a constant temperature and humidity; 第一测试模块,其设置在所述初养模块的输出端,用以检测完成初养并脱模后的所述盖板的表面图像和弹性模量;A first testing module, which is arranged at the output end of the primary curing module, and is used to detect the surface image and elastic modulus of the cover plate after the primary curing and demoulding; 终养模块,其设置在所述第一测试模块的输出端,用以对初养符合预设标准的所述盖板进行终养,所述终养为恒湿环境中完成升温、恒温和降温处理;A final curing module, which is arranged at the output end of the first test module, and is used to perform final curing on the cover plate that meets the preset standard in the initial curing, wherein the final curing is to complete heating, constant temperature and cooling treatment in a constant humidity environment; 第二测试模块,其设置在所述终养模块的输出端,用以检测完成终养后的所述盖板的抗压强度;A second testing module, which is arranged at the output end of the final curing module, and is used to detect the compressive strength of the cover plate after the final curing; 工艺确定模块,其分别与所述第一测试模块和所述第二测试模块相连,基于第一检测模块检测的结果确定盖板初制评价值,并根据盖板初制评价值判定完成初养后的所述盖板是否符合预设标准,以及,根据第二测试模块测得的抗压强度判定完成终养的所述盖板是否符合预设标准;a process determination module, which is connected to the first test module and the second test module respectively, determines the initial evaluation value of the cover plate based on the result of the detection by the first detection module, and determines whether the cover plate after the initial curing meets the preset standard according to the initial evaluation value of the cover plate, and determines whether the cover plate after the final curing meets the preset standard according to the compressive strength measured by the second test module; 参数调节模块,其分别与所述工艺确定模块、所述搅拌模块、所述成型模块、所述振捣模块、所述压光模块、所述初养模块以及所述终养模块相连,用以根据所述工艺确定模块判定的结果调节系统的运行参数。A parameter adjustment module is respectively connected to the process determination module, the stirring module, the molding module, the vibration module, the calendering module, the primary curing module and the final curing module, and is used to adjust the operating parameters of the system according to the results determined by the process determination module. 2.根据权利要求1所述的一种RPC盖板智能制备系统,其特征在于,设定所述盖板初制评价值为L,L通过公式(1)求得,2. According to the RPC cover plate intelligent preparation system of claim 1, it is characterized in that the cover plate initial preparation evaluation value is set to L, and L is obtained by formula (1): 公式(1)中,λ为缺陷评价系数,设定λ=1025,β为弹性评价系数,设定β=0.86,Sj为所述第一测试模块检测的单个所述盖板表面图形中第j个缺陷的面积,j=1,2,3...n,n为所述盖板表面图形中缺陷的总数,所述缺陷包括孔和裂缝,S0为单个所述盖板的表面积,E为所述盖板的弹性模量,E0为弹性模量阈值。In formula (1), λ is the defect evaluation coefficient, which is set to 1025, β is the elasticity evaluation coefficient, which is set to 0.86, Sj is the area of the jth defect in the single surface pattern of the cover plate detected by the first test module, j=1,2,3...n, n is the total number of defects in the surface pattern of the cover plate, and the defects include holes and cracks, S0 is the surface area of the single cover plate, E is the elastic modulus of the cover plate, and E0 is the elastic modulus threshold. 3.根据权利要求2所述的一种RPC盖板智能制备系统,其特征在于,所述工艺确定模块基于所述盖板初制评价值判定完成初养后的所述盖板不符合预设标准时,将该盖板标记为一级残次盖板并统计预设时长内标记为一级残次盖板的盖板初制评价值和数量确定振捣模块评价值,工艺确定模块根据振捣模块评价值判定所述振捣模块的运行是否符合预设标准,或,将该盖板标记为二级残次盖板,工艺确定模块根据预设时长内标记为二级残次盖板的占比判定所述初养模块的运行是否符合预设标准。3. An RPC cover board intelligent preparation system according to claim 2 is characterized in that when the process determination module determines that the cover board after primary curing does not meet the preset standard based on the initial production evaluation value of the cover board, the cover board is marked as a first-level defective cover board and the initial production evaluation value and quantity of the cover boards marked as first-level defective cover boards within a preset time are counted to determine the evaluation value of the vibration module, and the process determination module determines whether the operation of the vibration module meets the preset standard according to the vibration module evaluation value, or marks the cover board as a second-level defective cover board, and the process determination module determines whether the operation of the primary curing module meets the preset standard according to the proportion of the cover boards marked as second-level defective cover boards within the preset time. 4.根据权利要求3所述的一种RPC盖板智能制备系统,其特征在于,设定所述振捣模块评价值为Q,Q通过公式(2)求得,4. The RPC cover intelligent preparation system according to claim 3, characterized in that the vibration module evaluation value is set to Q, Q is obtained by formula (2), 公式(2)中,Li为第i个一级残次盖板的盖板初制评价值,i=1,2,...n,n为预设时长内标记为一级残次盖板的总数。In formula (2), Li is the initial evaluation value of the i-th first-level defective cover plate, i=1, 2, ...n, and n is the total number of first-level defective cover plates marked within a preset time period. 5.根据权利要求4所述的一种RPC盖板智能制备系统,其特征在于,所述工艺确定模块基于所述振捣模块评价值判定所述振捣模块的运行是否符合预设标准,在符合预设标准时降低下一预设时长内所述搅拌模块加水搅拌的速率,以及,在不符合预设标准时增加下一预设时长内所述振捣模块的振捣时长,或增加下一预设时长内所述振捣模块的振捣频率。5. An RPC cover intelligent preparation system according to claim 4 is characterized in that the process determination module determines whether the operation of the vibration module meets the preset standard based on the evaluation value of the vibration module, and reduces the rate of water adding and stirring of the stirring module within the next preset time when the preset standard is met, and increases the vibration time of the vibration module within the next preset time when the preset standard is not met, or increases the vibration frequency of the vibration module within the next preset time. 6.根据权利要求5所述的一种RPC盖板智能制备系统,其特征在于,所述振捣频率的增加幅度与振捣模块评价值差值正相关。6. An RPC cover intelligent preparation system according to claim 5, characterized in that the increase in the vibration frequency is positively correlated with the difference in the vibration module evaluation values. 7.根据权利要求6所述的一种RPC盖板智能制备系统,其特征在于,所述工艺确定模块在第一预设条件下设置有针对所述振捣频率增加的若干修正方式,且每种修正方式针对振捣频率增加的修正幅度不同;所述第一预设条件所述振捣模块完成所述振捣频率的增加且振捣频率增加后所述盖板上下面硬度差大于预设硬度差阈值。7. An RPC cover plate intelligent preparation system according to claim 6 is characterized in that the process determination module is provided with several correction methods for the increase of the vibration frequency under the first preset condition, and each correction method has a different correction amplitude for the increase of the vibration frequency; under the first preset condition, the vibration module completes the increase of the vibration frequency and after the vibration frequency is increased, the hardness difference between the upper and lower surfaces of the cover plate is greater than a preset hardness difference threshold. 8.根据权利要求7所述的一种RPC盖板智能制备系统,其特征在于,所述工艺确定模块根据预设时长内标记为二级残次盖板的占比判定所述初养模块的运行是否符合预设标准,其中,8. According to the RPC cover intelligent preparation system of claim 7, it is characterized in that the process determination module determines whether the operation of the primary cultivation module meets the preset standard according to the proportion of the second-level defective cover marked within a preset time, wherein: 若所述占比小于预设占比阈值,则所述工艺确定模块判定所述初养模块的运行符合预设标准,并基于预设占比阈值与所述占比的差值增加下一预设时长内所述搅拌模块针对原材料的干拌时长;If the proportion is less than the preset proportion threshold, the process determination module determines that the operation of the initial culture module meets the preset standard, and increases the dry mixing time of the mixing module for the raw materials within the next preset time period based on the difference between the preset proportion threshold and the proportion; 若所述占比大于等于预设占比阈值,则所述工艺确定模块判定所述初养模块的运行不符合预设标准并增加下一预设时长内所述初养模块的恒温养护的温度。If the proportion is greater than or equal to a preset proportion threshold, the process determination module determines that the operation of the primary curing module does not meet the preset standard and increases the constant temperature curing temperature of the primary curing module within the next preset time period. 9.根据权利要求8所述的一种RPC盖板智能制备系统,其特征在于,所述工艺确定模块在第二预设条件下基于调节后的盖板初制评价值与调节前的盖板初制评价值的比对结果判定所述初养模块的优化不符合预设标准时,增加下一预设时长内所述初养模块的恒温养护的时长,所述第二预设条件为所述工艺确定模块完成所述初养模块的恒温养护的温度的调节。9. An RPC cover plate intelligent preparation system according to claim 8 is characterized in that when the process determination module determines that the optimization of the initial curing module does not meet the preset standard based on the comparison result of the initial evaluation value of the cover plate after adjustment and the initial evaluation value of the cover plate before adjustment under the second preset condition, the constant temperature curing time of the initial curing module is increased within the next preset time, and the second preset condition is that the process determination module completes the adjustment of the temperature of the constant temperature curing of the initial curing module. 10.根据权利要求9所述的一种RPC盖板智能制备系统,其特征在于,所述工艺确定模块基于抗压强度判定完成终养的所述盖板不符合预设标准时,减小下一预设时长内所述终养模块降温处理的降温速率,或,减小下一预设时长内所述终养模块内部的湿度。10. An RPC cover plate intelligent preparation system according to claim 9, characterized in that when the process determination module determines that the cover plate that has completed final curing does not meet the preset standard based on the compressive strength, the cooling rate of the cooling treatment of the final curing module is reduced within the next preset time period, or the humidity inside the final curing module is reduced within the next preset time period.
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